Title of Invention

SPHERICAL RUBBER CHEMICALS AND THE METHOD FOR PREPARING THE SAME

Abstract The present invention provides spherical rubber chemicals and the method for preparing the same. The spherical rubber chemicals of the present invention include spherical antioxidants, spherical vulcanization agents, spherical processing aids, spherical reinforcing agents, or spherical adhesive agents. With the spherical rubber chemicals of the present invention, the shortcomings of powdery or semi-spherical rubber chemicals are overcome, including eliminating the dust pollution during granulation procedure and avoiding the raw material loss and the environmental pollution, while solving the quality problem of lower melting point of product caused by the presence of fine powder crystal. Furthermore, the resultant rubber chemicals has an improved smoothness of surface, which is helpful to improve the flowing and mixing behaviors of the rubber chemicals in mixing or open milling process with rubbers.
Full Text TECHNICAL FIELD
The present invention relates to spherical rubber chemicals and the method for
preparing the same, more specifically, to spherical rubber antioxidants, vulcanization
agents, processing aids, reinforcing agents and adhesive agents, especially to the spherical
granules of p-phenylenediamine type rubber antioxidant
N-l ,3-dimethylbutyl-N'-phenyl-p-phenylenediamine or N-isopropyl-N'-phenyl-
p-phenylenediamine and the method for preparing the same.
BACKGROUND ART
Rubber chemicals are important chemical materials in the rubber industry, and they
play an important role in improving the rubber performance, such as upgrading the rubber
quality and increasing the rubber processing level. With the continuous progress in the
rubber industry, there is a higher demand for the general quality of rubber chemicals. At
present, the rubber chemicals provided in market are generally of powdery or semispherical
shape. The dust of powder rubber chemicals are likely to fly in the air, thereby causing loss
of the rubber chemicals and imparting adverse effects on the environment.
Currently, a common granulation method for rubber chemicals is the rotary belt
condensation granulating process with the following operating principle: utilizing the low
melting point (or softening point) characteristics of the material, the molten liquid material
is distributed evenly on a steel belt moving at a uniform speed below a special distributing
device depending on the viscosity range of the molten material. Meanwhile, under forced
cooling of a continuously spraying device provided under the steel belt, the material is
cooled and solidified during the movement and transportation procedure, thereby achieving
the purpose of continuous granulation and formation. According to the material properties
and the intended use, the distribution mode of intermittent drippling, continuous flowing
and full-width overflowing may be employed to obtain semisphere, bar and sheet product,
respectively. The method has the following defects: 1) the cooling medium removes heat
from the molten liquid via the steel belt, and heat is transferred from the molten liquid to


the steel belt and then to the cooling medium. So the heat transfer efficiency decreases
significantly. Since the main heat transfer mode is heat conduction between the steel belt
surface and the cooling medium, the length of steel belt must be prolonged to increase the
throughput, resulting in larger facility bulk and lower space utilization efficiency. 2) Since
the liquid drops are formed on the steel belt, the resultant granules show a semispherical or
flat shape. Although they have some advantages over the powdery rubber chemicals, the
semispherical or flat rubber chemicals still have defects. Specifically, some arris of sharp
angle are formed at the boumdary of spherical surface and flat surface in the granulation
process, and they may be broken off by collision during packaging and transportation and
the reproduced powders also pollute the environment. In addition, the formed granules are
scraped away from the steel belt at the end of steel belt, in which process dust may fly in the
air. The presence of fine powders may cause decrease of melting point in partial regions of
the rubber chemicals. Also, the fine powders may join together, conglomerate and harden
and the wholly or partially hardening of the rubber chemical products makes a large bulk
which deteriorates the product quality seriously. Thus, there requires novel form of rubber
chemicals which solve the above problems in the field of rubber chemical granulation.
SUMMARY OF THE INVENTION
The object of the invention is to improve the unfavorable granule shape in the existing
granulation of rubber chemicals and solve the problems of dust pollution caused by the
rubber chemicals of powder, semisphere or other irregular shape in the granulation process,
low heat transfer efficiency, low production capability and relative high equipment costs,
and to alleviate the quality problems of lower melting point in regions of the product due to
the presence of fine powder crystals and wholly or partially hardening of the product due to
joining, hardening and conglomeration of fine powders.
The present inventors have found in various studies that the rubber chemicals formed
in spherical shape eliminate the defects of the powdery or semispherical rubber chemicals
prepared according to the existing manufacture processes. In contrast, the rubber chemicals
according to the present invention have a much larger number of granules passing through


sieve and a significantly increased granulation rate of product, thereby preventing the dust
pollution caused in the granulation process and avoiding the material loss and
environmental pollution. In addition, the quality problems of lower melting point in regions
of the product due to the presence of fine powder crystals and wholly or partially hardening
of the product due to joining, hardening and conglomeration of fine powders are also
solved. Meanwhile, the rubber chemical granules have a higher surface smoothness which
is helpful for flowing and mixing of the rubber chemicals in mixing or open milling process
with rubbers. The present invention is carried out accordingly.
Thus, the present invention provides novel spherical rubber chemicals, preferably the
spherical granules of the rubber chemicals have an average diameter ranging from 0.2mm
to 10mm.
The spherical rubber chemical according to the present invention includes spherical
rubber antioxidants, spherical vulcanization agents, spherical processing aids, spherical
reinforcing agents, and spherical adhesive agents.
The spherical vulcanization agents include spherical 2-mercaptobenzothiazole,
dibenzothiazole disulfide, N-tert-butyl-2-benzothiazole sulphenamide,
N-cyclohexyl-2-benzothiazole sulphenamide, N,N-dicyclohexyl-2-benzothiazole
sulphenamide and N-oxidiethylene-2-benzothiazole sulphenamide.
The spherical vulcanization agents also include N-tert-butyl-bis(2-benzothiazole)
sulphenamide, N-cyclohexyl-bis(2-benzothiazole) sulphenamide, tetraisobutylamino
thiuram monosulfide, tetraisobutylamino thiuram disulfide, tetrabenzyl thiuram disulfide,
tetramethyl thiuram disulfide, tetraethyl thiuram disulfide, tetramethyl thiuram
monosulfide, pentamethylenethiuram hexasulfide, N,N-dithiodicaprolactam,
N-oxydiethylenethiocarbamoyl-N'-tert-butyl sulphenamide, diphenylguanidine,
diorthotolylguanidine, and vulcanizing resins having a softening point lower than or equal
to 250°, including para-tert-butylphenol formaldehyde resin, para-tert-octylphenol
formaldehyde resin and para-(l,l,3,3-tetramethylbutyl)-phenol formaldehyde resin
bromide.
The rubber antioxidants include N-l,3-dimethylbutyl-N'-phenyl-p-phenylenediamine,


N-isopropyl-N'-phenyl-p-phenylenediamine,
N,N' -bis( 1,4-dimethylpentyl)-p-phenylenediamine, 2,2,4-trimethyl-1,2-dihydroquinoline
polymer, octylated diphenylamine, N-phenyl-N'-cyclohexyl-p-phenylenediamine and
4-aminodiphenylamine, preferably spherical p-phenylenediamine antioxidant
N-1,3 -dimethylbutyl-N' -phenyl-p-phenylenediamine or
N-isopropyl-N'-phenyl-p-phenylenediamine.
The rubber antioxidants also include
N-phenyl-N'-a-methylbenzyl-p-phenylenediamine, N,N'-ditolyl-p-phenylenediamine, and
2,4,6-tri(N-1,4-dimethyl)pentyl-p-phenylenediamine-1,3,5-triazine.
The spherical processing aids according to the present invention include spherical
anti-scorching agents, spherical plasticizers, spherical homogenizing agents, spherical
tackifiers, and spherical releasing agents.
The spherical anti-scorching agents include spherical N-cyclohexylthiophthalimide.
The spherical plasticizers include spherical Plasticizer A and pentachlorothiophenol.
The spherical homogenizing agents include spherical resins having a softening point
lower than or equal to 250°, including a polymer resin of one or more saturated or
unsaturated aromatic monomers, naphthenic monomers and aliphatic monomers, or a
mixture of two or more saturated or unsaturated aromatic resins, naphthenic resins and
aliphatic resins.
The spherical tackifiers include spherical resins having a softening point lower than or
equal to 250°, including petroleum resins, C9 petroleum tackifier resins, complex C9
petroleum tackifier resins, modified petroleum alkylphenol resins, p-tert-butylphenol
fomaldehyde resins, p-tert-octylphenol fomaldehyde resins, coumarone resins, or
phenylethylene-indene resins.
The spherical releasing agents include spherical internal releasing agent AT-16.
The spherical adhesive agents include spherical cobalt decanoate, cobalt naphthenate,
and cobalt stearate.
The reinforcing agents include phenolic resins, oil-modified phenolic resins or
petroleum resins having a softening point lower than or equal to 250°.


Another aspect of the present invention provides a method for preparing the above
spherical rubber chemicals, comprising an overhead granulation step, a cooling and
forming step and a cooling liquid-removing step.
According to a preferable embodiment of the present invention, the method of the
present invention further comprises a pre-crystallizing step prior to the overhead
granulation step.
In a preferable embodiment of the present invention, in the overhead granulation step, a
material tank and a distribution plate are detached from each other and are separated by a
thermal insulating layer.
In another preferable embodiment of the present invention, in the head granulation step,
a heating and/or cooling medium is provided for the distribution plate; small holes and
intermediate holes are disposed from top to bottom in the distribution plate, the small holes
have a diameter between 0.1 and 5mm and the intermediate hole nozzles have a diameter
between 0.2 and 10mm.
According to a further preferable embodiment of the present invention, large holes are
provided below the intermediate holes with a distance of 0.5-5mm between the inner wall
of a large hole and the outer wall of the intermediate hole nozzle. Preferably, a chamfer
angle is formed at the lower end of the nozzle.
During the overhead granulation step, the material drips naturally by gravity, under
pressure by reciprocating motion or under a constant pressure by a high viscosity feeding
pump. Preferably, reciprocating motion facilitation is adopted.
During the overhead granulation step, the dripping rate from a nozzle is 1-4
drops/second.
In another preferable embodiment of the present invention, a surfactant is added into
the cooling liquid in a cooling tower and/or ultrasonic wave is applied thereto in the cooling
and forming step. Preferably, the cooling liquid is at least one selected from the group
consisting of water, aqueous ammonia, an aqueous solution of a salt and an organic
substance. In some preferable embodiments of the present invention, the cooling liquid is
selected from the group consisting of water, aqueous ammonia, an aqueous solution of


methanol, an aqueous solution of sodium chloride, gasoline or acetone. Preferably, the
surfactant is at least one selected from the group consisting of polyethylene glycol ether,
polypropylene glycol ether, fatty alcohol polyoxyethylene ether, alkyl benzene-sulfonate
compounds, quaternary ammonium salt compounds, alkyl alcohol ammonium type
surfactants and betaine type surfactants. Preferably, the fatty alcohol in the fatty alcohol
polyoxyethylene ether has 6-18 carbon atoms and the polymerization degree of
polyoxyethylene is 3-25. Preferably, the betaine type surfactant is selected from a group
consisting of cocoamidopropyl betaine, dimethylalkyl betaine and
N,N-dimethyl-N-alkoxymethylene betaine.
The term "spherical" as used herein refers to sphere or spheroid having a diameter
difference of term "diameter difference" as used herein refers to a percentage of the difference between
the length of a line segment formed by linking two arbitrary points on the surface of the
sphere or spheroid through the center of gravity of the sphere or spheroid and the average
length of such line segments in respect to the said average length.
BRIEF DESCRIPTION OF THE DRAWINGS
Figure 1 is a flow chart showing formation of the spherical granules of rubber
chemicals according to a preferable embodiment of the present invention.
Figure 2 is a schematic diagram of the distribution plate according to a preferable
embodiment of the present invention, wherein "1" indicates the small hole, "2" indicates
the intermediate hole, "3" indicates the nozzle, "4" indicates the large hole, i.e. a
temperature-keeping hole, "5" indicates the temperature-keeping channel. In other
embodiments of the present invention, the distribution plate may not include the large hole.
Figure 3 is a schematic diagram showing three difference forms of nozzles A, B and C
used in the invention, wherein the nozzles A and C have chamfer angles at their lower ends,
i.e. an outer chamfer angle at the lower end of nozzle A and an inner chamfer angle at the
lower end of nozzle C.

DETAILED EMBODIMENTS OF THE INVENTION
The present invention provides a spherical rubber chemical, wherein the preferable
average diameter of the spherical rubber chemical is 0.2-10mm. In addition, the present
invention also provides the following method for preparing the spherical rubber chemical.
They will be described in detail thereafter.
As shown in Figure 1, raw material of the rubber chemical is pumped to the cooling
and precrystallizing part, and after continuous circulating and cooling, a portion of the
material reach a precrystallizing state and is delivered to a temperature-keeping tank for
molten material in the head part for granulation. Alternatively, depending on its properties,
the material may be fed directly into the temperature-keeping tank for molten material in
the head part for granulation without the precrystallizing step. The material is granulated
with a designed distribution plate. The extruded molten granules of spherical shape fall
down into a cooling tower in which the material and the cooling liquid sufficiently
exchange heat and at the same time the material solidifies slowly into solid spherical
granules. The resultant solid spherical granules are further treated to remove the cooling
liquid, wherein most cooling liquid may be removed by draining and then the spherical
granules are dried to remove the remaining cooling liquid.
Before the overhead granulation, the material, especially that from the precrystallizer,
has very poor flowability since they are in a state between solid and liquid. And since the
material has a high crystal seed concentration but does not crystallize, it has a variable
viscosity varying from tens of CP to tens of thousands even million of CP. Thus, this
requires a close control. Proper control over the viscosity range and over the crystallizing
state of the material is a critical factor in granulation.
In order to meet the high precision requirement of crystallization temperature control,
especially in the overhead granulation step of the rubber chemicals, we adopt multiple
means to stabilize the processing parameter, the temperature. Specifically, a
temperature-keeping means is provided to the outside of the material tank, the distribution
plate is maintained at a constant temperature, and the temperature of pipelines and the
temperature of some moving parts are maintained. Various temperature-keeping means can


be selected depending on different properties, for example, providing a heating and/or
cooling medium including steam, heat conducting oil and water of different temperatures,
or adopting an electrically heating control system to control strictly the precision of the
temperature-keeping system, thereby keeping a constant temperature.
The material is formed into a spherical shape after dripping from the nozzle. The state
of the material in dripping is important for the formation of granules. Material drops may
be formed by naturally trickling under gravity, under pressure by reciprocating motion or
under a constant pressure applied on the material by a high viscosity feeding pump, so that
the material is in a spherical shape after dripping from the nozzle. When the liquid material
in the material tank has a very high viscosity, the mass transfer and heat transfer are very
difficult. A little longer retention time will cause solidification or partial coagulation of the
material. So an agitation means or a coil pipe may be used to improve the mass transfer and
heat transfer. For a material with high crystal seed concentration and being prone to
coagulation, dripping facilitated by reciprocating motion is preferable. Any method and
apparatus for pressing materials by reciprocating motion in the art can be used in the
present invention. In a preferable embodiment, a reciprocating pump is connected to the
material tank, and a coil pipe is disposed in the material tank. A heating and/or cooling
medium passes through the coil pipe to accurately control the temperature of the material.
In an embodiment of the invention, a preferable heating and/or cooling medium is water.
The coil pipe moves following the frequency of the reciprocating pump, so that the material
in the material tank is held in a moving state and does not coagulate while the dripping of
material is facilitated by the reciprocating motion. In addition, the frequency of the
reciprocating pump is adjustable. Preferably, the dripping rate of the nozzle is controlled at
1-4 drops/second by adjusting the frequency of the reciprocating pump and more preferably,
the dripping rate of the nozzle is controlled at 2-3 drops/second. Thus, the material will be
drawn back as the reciprocating pump and coil pipe move upward, and when moving
downward under a pressure, the material is extruded as spherical granules through the
nozzle and falls down, thereby avoiding formation of material bar or jam of the nozzle.
Considering that the drops of material with low crystal seed concentration are likely to


break and conglutinate in water and that the materials with high crystal seed concentration
are likely to solidify to block the nozzles, in the light of the characteristics of melt
granulation process, the material tank is designed to be separated from the distribution plate
with a thermal insulating layer which has openings only at places corresponding to the
nozzles to allow a liquid to pass through the nozzles. Therefore, the material tank may have
a different temperature from the distribution plate and the heat transfer between the
material tank and the distribution plate is blocked. Thus, the temperature of the distribution
plate can be adjusted according to the state of material in the material tank, achieving the
objective of controlling the state of the material. This design has more flexibility in
regulation and controlling of the material and is more feasible in industrial production.
Three different holes can be disposed in the distribution plate from top to bottom:
small holes for controlling the flow rate, intermediate holes with nozzles for dripping and
formation of material, and large holes for shielding and temperature-keeping. Depending
on the material condition, for example, for a material having a high crystal seed
concentration and unlikely to coagulate, the temperature-keeping large holes can be
omitted. Depending on the characteristics of products, the distribution plate preferably has
a plurality of evenly-distributed small holes, intermediate holes, optional large holes and
inner temperature-keeping channels. The small holes have a diameter of 0.1-5 mm, the
diameter of the intermediate hole nozzles depends on the required diameter of granules and
is 0.2-10 mm, and the distance between the inner wall of a large hole (i.e. a
temperature-keeping hole) and the outer wall of an intermediate hole nozzle is 0.5-5 mm.
The nozzle may have different forms, for example the nozzle A, B and C shown in Figure 3.
Preferably, the nozzle has a chamfer angle at its lower end, and the preferable nozzles
among A, B and C are nozzles A and C. The nozzle A has an outer chamfer angle at its
lower end, and nozzle C has an inner chamfer angle at its lower end. More preferably, the
nozzle is nozzle A which has an outer chamfer angle. Moreover, temperature-keeping
channels are formed between the nozzles of the distribution plate. A heating and/or cooling
medium, such as steam, water or conducting oil, may be provided in the
temperature-keeping channels according to the temperature requirement to keep a constant


temperature of the distribution plate, thereby maintaining a stable material state.
In the cooling and forming step, different cooling liquids may be selected for the
granulation of different products. The cooling liquid may be water, aqueous ammonia, an
aqueous solution of a salt, an organic substance and a mixture of two or more of the same.
For example, the cooling liquid may be an aqueous solution of methanol, an aqueous
solution of sodium chloride, gasoline, acetone, etc.
In a preferable embodiment of the present invention, the rubber chemical material
comes into contact directly with the cooling liquid in the cooling and forming step. Water is
used as the cooling liquid so that the heat exchanging efficiency is increased significantly.
Since water has a high specific heat and a large convective heat transfer coefficient, direct
contact takes the advantage of the high heat exchange efficiency of water. Meanwhile, a
liquid drop in water exchanges heat with water via its all spherical surface, thereby
achieving a three-dimensional heat transfer. While in the conventional art, the cooling
device is a steel belt and water spray which have lower thermal conductivity and lower heat
transfer coefficient. Moreover, the particles are cooled via the contact surface of the steel
belt, so the heat transfer efficiency is limited. In a preferable embodiment of the present
invention, a cooling tower is used in the cooling and forming step, so the equipment cost is
reduced and the equipment efficiency per unit volume is increased significantly.
In another preferable embodiment of the present invention, the preferable cooling
liquid is an aqueous solution of methanol in the cooling and forming step. Since the
aqueous solution of methanol has a lower density, the rubber chemical granules will fall
down faster in the cooling liquid and are prevented from floating on the liquid to facilitate
the formation of the granules.
During falling and cooling of the material, it is frequently found that the material has
an insufficient hardness even it has formed into granules. In the cooling and forming step,
the temperature of the cooling liquid is very important for the solidification into solid
granules, and it is important to control the temperature of the cooling liquid properly. A
suitable temperature of the cooling liquid may be selected according to the properties of the
material, such as the melting point of the material. For example, in a further preferable


embodiment of the present invention, the rubber chemical is a p-phenylenediamine type
antioxidant N-l,3-dimethylbutyl-N'-phenyl-p-phenylenediamine or
N-isopropyl-N'-phenyl-p-phenylenediamine, the cooling liquid is water, aqueous ammonia
or an aqueous solution of methanol, preferably having a temperature of 10-40°, and more
preferably having a temperature of 20-35°.
In a preferable embodiment of the present invention, a surfactant is sprayed onto the
surface of the cooling liquid in the cooling and forming step. If the rubber chemical
granules sedimentate with a low sedimentation rate due to the presence of surface tension,
it is likely that a drop of the rubber chemical falls down before the previous drop settles
down, resulting in the superposition of two or even more drops which will impair the
granule shape and the formation effect. In order to prevent this phenomenon, a surfactant
sprayed on the surface of cooling liquid (such as water) or ultrasonic wave produced by an
ultrasonic generator is employed to reduce the surface tension to facilitate the fast
sedimentation of the granules, thereby solving the above problem.
The surfactant which may be added into the cooling liquid to facilitate the granule
sedimentation includes, but not limited to, the following examples: polyethers, such as
polyethylene glycol ether, polypropylene glycol ether and fatty alcohol polyoxyethylene
ether, and the mixture thereof; alkyl benzene sulfonate compounds; quaternary ammonium
salt compounds; alkyl alcohol ammonium type surfactants; as well as betaine type
surfactants, such as cocoamidopropyl betaine, dimethylalkyl betaine,
N,N-dimethyl-N-alkoxymethylene betaine, etc. Specifically, the surfactant may be
polyethylene glycol ether, such as polyethylene glycol dimethyl ether (having a molecular
weight of 200-1000), polyethylene glycol diethyl ether (having a molecular weight of
200-1000) and polyethylene glycol methyl ethyl ether (having a molecular weight of
200-1000); polypropylene glycol ether, such as polypropylene glycol dimethyl ether
(having a molecular weight of 200-1000), polypropylene glycol diethyl ether (having a
molecular weight of 200-1000) and polypropylene glycol methyl ethyl ether (having a
molecular weight of 200-1000); fatty alcohol polyoxyethylene ether, such as those having
6-18 carbon atoms in the fatty alcohol part and 3-25 of polymerization degree of


polyoxyethylene, for example, AEO-7, i.e. C12H25O(CH2CH2O)7H. The surfactants of
different performances can be selected for different rubber chemicals and different cooling
liquids.
Drying of the formed rubber chemical granules may utilize a fluidized bed or a
vibrated fluidized bed. A band-type drying process and common oven drying process may
also be used.
In the method according to the present invention, the rubber chemical material
produces a spherical outer surface under the action of surface tension or interfacial tension,
so the resultant products have a good sphericity, that is, they are substantially in a spherical
shape. The products thus obtained have an improved appearance quality, which improves
the flowing and mixing behaviors of the rubber chemicals in mixing or open milling
process with rubbers. According to the method of the present invention, the dust pollution
of powdery materials is prevented, and the various dust pollution caused by break-off and
collision of the arris at the boundary of spherical surface and flat surface of the
semispherical granules are also avoided during the subsequent procedures such as
packaging, transportation, discharging and using. With change in the granule shape, the
present invention prevents the reduction of melting point due to too much dust in the
subsequent procedures, so the quality problem of product is solved.
According to the method of the present invention, little dust is produced in the
granulation process. Although friction and collision may occur between the granules in
some procedures, almost no dust is produced before drying since a small amount of cooling
liquid remains on the surface of the granules and reduces the frictional strength largely.
While some dust is produced in the drying process, since the fluidized bed for drying is
closed, the dust is collected and cannot pollute the environment or affect the operator's
health. The steel belt cooling process utilizes an open system and the granules must be
scraped away from the steel belt, the produced dust accumulates as time lapses and will
cause a lot of harm. In contrast, the granulation process according to the present invention
makes a significant progress and improvement.
The rubber chemical granules obtained according to the method of the present


invention have not only a spherical shape but also a smooth surface. This is helpful to
reduce the dust produced from friction during bag dumping and transportation.
The spherical rubber chemicals of the present invention as well as the spherical rubber
chemicals that can be prepared according to the method of the present invention include,
but not limit to, the following examples: antioxidant 4020
(N-l,3-dimethylbutyl-N'-phenyl-p-phenylenediamine), 4010NA
(N-isopropyl-N' -phenyl-p-phenylenediamine), 4030
(N,N-bis( 1,4-dimethylpentyl)-p-phenylenediamine), RD
(2,2,4-trimethyl-l,2-dihydroquinoline polymer), ODA (octylated diphenylamine), 4010
(N-phenyl-N'-cyclohexyl-p-phenylenediamine), intermediate RT Base
(4-aminodiphenylamine); vulcanization agents M (2-mercaptobenzothiazole), DM
(dibenzothiazole disulfide), NS (N-tert-butyl-2-benzothiazole sulphenamide), CZ
(N-cyclohexyl-2-benzothiazole sulphenamide), DZ (N,N-dicyclohexyl-2-benzothiazole
sulphenamide), NOBS (N-oxidiethylene-2-benzothiazole sulphenamide), SPPD
(N-phenyl-N'-a-methylbenzyl-p-phenylenediamine), DTPD
(N,N' -ditolyl-p-phenylenediamine), TAPD A
(2,4,6-tri-(N-l ,4-dimethyl)pentyl-p-phenylenediamine-l ,3,5-triazine), TBSI
(N-tert-butyl-bis(2-benzothiazole) sulphenamide), CBBS
(N-cyclohexyl-bis(2-benzothiazole) sulphenamide), Cure-ritelBM (tetraisobutylamino
thiuram monosulfide), Cure-ritelBT (tetraisobutylamino thiuram disulfide), TBZTD
(tetrabenzyl thiuram disulfide), TMTD (tetramethyl thiuram disulfide), TETD (tetraethyl
thiuram disulfide), TMTM (tetramethyl thiuram monosulfide), DPTT
(pentamethylenethiuram hexasulfide), DTDC (N,N-dithiodicaprolactam), OTTOS
(N-oxydiethylenethiocarbamoyl-N'-tert-butyl sulphenamide), DPG (diphenylguanidine),
DOTG (diorthotolylguanidine), para-tert-butylphenol formaldehyde resin,
para-tert-octylphenol formaldehyde resin, bromomethylhydroxymethyl
para-tert-octylphenol formaldehyde resin; anti-scorching agent CTP
(N-cyclohexylthiophthalimide); Plasticizer A (mixture of high molecular fatty acids zinc
soap), pentachlorothiophenol; homogenizing agents 40MS, 40MS(F), 60NS, 60NS(F)


(composite resins of aromatic resin, naphthenic resin and aliphatic resin), TH10FL,
TH20FL, 140, 145A, 260, H501; tackifiers petroleum resin PRF-80, PFR-90, PRF-100,
PRF-110, C9 petroleum tackifier resin, complex C9 petroleum tackifier resin, modified
alkylphenol resin TKM-M, TKM-T, TKM-O, p-tert-butylphenol fomaldehyde resin
TKB-120, TKB-130, TKB-140, TKB-N, p-tert-octylphenol fomaldehyde resin TKO-70,
TKO-80, TKO-90, TKO-100, TKO-110, coumarone resin, phenylethylene-indene resin
type 90 and 100; releasing agent AT-16 (mixture of a surfactant and fatty acid calcium soap);
adhesive agent including spherical cobalt decanoate RC-D20, cobalt naphthenate RC-10,
cobalt stearate RC-S95; reinforcing agents reinforcing resin 205, oil-modified phenolic
resin PF-P, PF-C, PF-O.
The preferable spherical rubber chemicals are antioxidants 4020
(N-1,3-dimethylbutyl-N'-phenyl-p-phenylenediamine), 4010NA
(N-isopropyl-N' -phenyl -p-phenylenediamine), SPPD
(N-phenyl-N'-a-methylbenzyl-p-phenylenediamine) RD
(2,2,4-trimethyl-l,2-dihydroquinoline polymer) (n=2-4); vulcanization agents M
(2-mercaptobenzothiazole), TBSI (N-tert-butyl-bis(2-benzothiazole) sulphenamide),
CBBS (N-cyclohexyl-bis(2-benzothiazole) sulphenamide), OTTOS
(N-oxydiethylenethiocarbamoyl-N'-tert-butyl sulphenamide), TBZTD (tetrabenzyl thiuram
disulfide); anti-scorching agent CTP (N-cyclohexylthiophthalimide); Plasticizer A (mixture
of high molecular zinc soap fatty acid); adhesive agent cobalt decanoate RC-D20, cobalt
naphthenate RC-10, cobalt stearate RC-S95; releasing agent AT-16 (mixture of a surfactant
and fatty acid calcium soap); homogenizing agents 40MS, 40MS(F), 60NS, 60NS(F)
(composite resins of aromatic resin, naphthenic resin and aliphatic resin); tackifiers
p-tert-octylphenol fomaldehyde resin TKO-70, TKO-80, TKO-90, TKO-100, TKO-110;
reinforcing agents oil-modified phenolic resin PF-P, PF-C, PF-O.
The further preferable spherical rubber chemicals are antioxidant 4020
(N-l,3-dimethylbutyl-N'-phenyl-p-phenylenediamine) and 4010NA
(N-isopropyl-N' -phenyl-p-phenylenediamine).

EXAMPLE
The following examples are intended to illustrate the present invention, but do not
limit the scope of the invention.
Example 1
Preparation of spherical granules of N-l,3-dimethylbutyl-N'-phenyl-p- phenylenediamine
The molten material of prepared N-l,3-dimethylbutyl-N'-phenyl-p-
phenylenediamine (4020) in a storage tank was pumped to the precrystallizing system with
a pump capacity of 600 kg/hour. The temperature of the cooling water for the
precrystallizer was maintained at 28-32°C and the temperature of the water for pipeline
temperature-keeping was maintained at 46-48°C. After the material in the precrystallizer
reached the discharging state, a discharging pump was started to deliver the material into
the material tank. A jacket was provided outside the material tank for passing warm water
of 48-49°C. The material tank was separated from the distribution plate with a thermal
insulating layer which had openings only at places corresponding to the nozzles to allow
the liquid material passing through the nozzles. Meanwhile, a reciprocating motion device
over the material tank was actuated. A coil pipe was located under and connected to the
reciprocating device. There was warm water of 48-49°C passing through the coil pipe. The
material entered into the distribution plate and was granulated therein with a dripping rate
of 2-3 drops/second. The distribution plate mainly included a plurality of equispaced holes
and inner temperature-keeping channels, for example as shown in figure 2. The
temperature-keeping channels were filled with warm water of 49-59°C. The small holes in
the distribution plate had a diameter of 2.5 mm, the intermediate holes had a diameter of 4
mm, and the distance between the inner wall of the large holes for temperature-keeping and
the outer wall of the nozzles was 2 mm. The nozzles had a chamfer angle at the lower end,
such as nozzle A shown in figure 3. After passing the nozzles, the material fell into a
cooling tower with water as the cooling liquid. A surfactant AEO-7 was sprayed onto the
water surface to facilitate the sedimentation of material granules. The granules fell down
from top to bottom and settled on the bottom of the cooling tower. The temperature of the
cooling water was controlled at 20-35°C to solidify the granules into solid spheres. The


material flow then entered into the draining procedure in which an oscillating screen with
frequency of 40 Hz was used. Then the material flow entered into the drying procedure
with a vibrated fluidized bed, in which the temperature of the air-drying fluidizing gas was
40°C. The final product was packed after being dried to meeting the quality requirement.
The produced spherical granules had good sphericity. One hundred (100) spherical granules
collected randomly were measured for their diameters with a vernier caliper and the
average diameter of the spherical granules was determined as 4.6 mm. The data exhibited a
good normal distribution.
Example 2
Preparation of spherical granules of N-isopropyl-N'-phenyl-p-phenylenediamine
The molten material of prepared N-isopropyl-N'-phenyl-p-phenylenediamine
(40 ION A) in a storage tank was pumped to the precrystallizing system with a pump
capacity of 600 kg/hour. The temperature of the cooling water for the precrystallizer was
maintained at 55-60°C and the temperature of the water for pipeline temperature-keeping
was maintained at 75-80°C. After the material in the precrystallizer reached the discharging
state, a discharging pump was actuated to deliver the material into the material tank. A
jacket was provided outside the material tank for passing warm water of 78-83°C. The
material tank was separated from the distribution plate with a thermal insulating layer
which had openings only at places corresponding to the nozzles to allow the liquid material
passing through the nozzles. Meanwhile, a reciprocating motion device over the material
tank was actuated. A coil pipe was located under and connected to the reciprocating device.
There was warm water of 85-86°C passing through the coil pipe. The material entered into
the distribution plate and was granulated therein with a dripping rate of 2-3 drops/second.
The distribution plate mainly included a plurality of equispaced holes and inner
temperature-keeping channels, for example as shown in figure 2. The temperature-keeping
channels were filled with warm water of 75-85°C. The small holes in the distribution plate
had a diameter of 2.5 mm, the intermediate holes had a diameter of 4 mm, and the distance
between the inner wall of the large holes for temperature-keeping and the outer wall of the


nozzle was 2 mm. The nozzles had a chamfer angle at the lower end, such as nozzle A
shown in figure 3. After passing the nozzles, the material fell into a cooling tower with
water as the cooling liquid. A surfactant AEO-7 was sprayed onto the water surface to
facilitate the sedimentation of material granules. The granules fell down from top to bottom
and settle on the bottom of the cooling tower. The temperature of cooling water was
controlled at 20-35°C to solidify the granules into solid spheres. The material flow then
entered into the draining and sieving procedure in which an oscillating screen with
frequency of 40 Hz was used. Then the material flow entered into the drying procedure
with a vibrated fluidized bed, in which the temperature of the air-drying fluidizing gas was
70°C. The final product was packed after being dried to meet the quality requirement. The
produced spherical granules had good sphericity. One hundred (100) spherical granules
randomly collected were measured for their diameters with a vernier caliper and the
average diameter of the spherical granules we determined as 4.6 mm. The data exhibited a
normal distribution.
Example 3
Preparation of spherical granules of 2,2,4-trimethyl-l,2-dihydroquinoline polymer (n=2-4)
(RD)
The molten material of prepared 2,2,4-trimethyl-l,2-dihydroquinoline polymer (n=2-4)
(RD) in a storage tank was pumped to the precrystallizing system with a pump capacity of
600 kg/hour. The temperature of the cooling water for the precrystallizer was maintained at
50-60°C and the temperature of the water for pipeline temperature-keeping was maintained
at 70-80°C. After the material in the precrystallizer reached the discharging state, a
discharging pump was actuated to deliver the material into the material tank and the entire
material tank was filled up with the material to maintain a pressure of 0.1-0.5 MPa. A jacket
was provided outside the material tank for passing warm water of 75-85°C. The material
tank was separated from the distribution plate with a thermal insulating layer which had
openings only at places corresponding to the nozzles to allow the liquid material passing
through the nozzles. The material entered into the distribution plate under the pressure


produced from the discharging pump and was granulated therein with a dripping rate of 2-3
drops/second. The distribution plate included a plurality of equispaced holes and inner
temperature-keeping channels. The temperature-keeping channels were filled with warm
water of 80-85°C. The small holes in the distribution plate had a diameter of 2.5 mm, the
intermediate holes had a diameter of 4 mm, and there was no large hole for
temperature-keeping. The nozzles had a chamfer angle at the lower end, such as nozzle A
shown in figure 3. After passing the nozzles, the material fell into a cooling tower with
water as the cooling liquid. A surfactant cocoamidopropyl betaine was sprayed onto the
water surface to facilitate the sedimentation of material granules. The granules fell down
from top to bottom and settled on the bottom of the cooling tower. The temperature of the
cooling water was controlled at 50-70°C to solidify the granules into solid spheres. The
material flow then entered into the draining and sieving procedure, in which an oscillating
screen with frequency of 40 Hz was used. Then the material flow entered into the drying
procedure with a vibrated fluidized bed, in which the temperature of the air-drying
fluidizing gas was 70°C. The final product was packed after being dried to meet quality
requirement. The produced spherical granules had good sphericity by visual examination.
One hundred spherical granules randomly collected were measured for their diameters with
a vernier caliper and the average diameter of the spherical granules was determined as 5
mm. The data exhibited a normal distribution.
Example 4
Preparation of spherical granules of N-tert-butyl-2-benzothiazole sulphenamide
(accelerator NS)
The molten material of prepared N-tert-butyl-2-benzothiazole sulphenamide
(accelerator NS) in a storage tank was pumped to the material tank while maintaining the
temperature of the material at 110°C. Heat steam of 110-115°C was provided outside the
material tank. The material tank was separated from the distribution plate with a thermal
insulating layer which had openings only at places corresponding to the nozzles to allow
the liquid material passing through the nozzles. Meanwhile, a reciprocating motion device


over the material tank was actuated. A coil pipe was located under and connected to the
reciprocating device. There was heat steam passing through the coil pipe. The material
entered into the distribution plate and was granulated therein with a dripping rate of 2-3
drops/second. The distribution plate mainly included a plurality of equispaced holes and
inner temperature-keeping channels. The temperature-keeping channels were filled with
heat steam. The small holes in the distribution plate had a diameter of 0.1 mm, the
intermediate holes had a diameter of 0.25 mm, and there was no large hole for
temperature-keeping. The nozzles had a chamfer angle at the lower end, such as nozzle C
shown in figure 3. After passing the nozzles, the material fell into a cooling tower in which
water was used as the cooling liquid. A surfactant AEO-7 was sprayed onto the water
surface to facilitate the sedimentation of material granules. The granules fell down from top
to bottom and settled on the bottom of the cooling tower. The temperature of the cooling
water was controlled at 60-70°C to solidify the granules into solid spheres. The material
flow then entered into the draining procedure, in which an oscillating screen with frequency
of 40 Hz was used. Then the material flow entered into the drying procedure with a vibrated
fluidized bed, in which the temperature of the air-drying fluidizing gas was 40°C. The final
product was packed after being dried to meet quality requirement. The produced spherical
granules had good sphericity. One hundred spherical granules randomly collected were
measured for their diameters with a vernier caliper and the average diameter of the
spherical granules was determined as 0.2 mm. The data exhibited a good normal
distribution.
Example 5
Preparation of spherical granules of N-l,3-dimethylbutyl-N'-phenyl-p-phenylenediamine
The molten material of prepared N-l,3-dimethylbutyl-N'-phenyl-
p-phenylenediamine (4020) in a storage tank was pumped to the precrystallizing system
with a pump capacity of 600 kg/hour. The temperature of the cooling water for the
precrystallizer was maintained at 28-32°C and the temperature of the water for pipeline
temperature-keeping was maintained at 46-48°C. After the material in the precrystallizer


reached the discharging state, a discharging pump was actuated to deliver the material into
the material tank. A jacket was provided outside the material tank for passing warm water
of 48-49°C. The material tank was separated from the distribution plate with a thermal
insulating layer which had openings only at places corresponding to the nozzles to allow
the liquid material passing through the nozzles. Meanwhile, a reciprocating motion device
over the material tank was actuated. A coil pipe was located under and connected to the
reciprocating device. There was warm water of 48-49°C passing through the coil pipe. The
material entered into the distribution plate and was granulated therein with a dripping rate
of 2-3 drops/second. The distribution plate mainly included a plurality of equispaced holes
and inner temoerature-keeping channels, for example as shown in figure 2. The
temperature-keeping channels were filled with warm water of 49-59°C. The small holes in
the distribution plate had a diameter of 0.1 mm, the intermediate holes had a diameter of 0.2
mm, and the distance between the inner wall of the large holes for temperature-keeping and
the outer wall of the nozzles was 2 mm. The nozzles had a chamfer angle at its lower end,
such as nozzle A shown in figure 3. After passing the nozzles, the material fell into a
cooling tower with water as the cooling liquid. A surfactant AEO-7 was sprayed onto the
water surface to facilitate the sedimentation of material granules. The granules fell down
from top to bottom and settled on the bottom of the cooling tower. The temperature of the
cooling water was controlled at 20-35°C to solidify the granules into solid spheres. The
material flow then entered into the draining procedure, in which an oscillating screen with
frequency of 40 Hz was used. Then the material flow entered into the drying procedure
with a vibrated fluidized bed, the temperature of the air-drying fluidizing gas is 40°C. The
final product was packed after being dried to meet quality requirement. The produced
spherical granules had good sphericity. One hundred spherical granules randomly collected
were measured for their diameters with a vernier caliper and the average diameter of the
spherical granules was determined as 0.22 mm. The data exhibited a good normal
distribution.
Example 6


Preparation of spherical granules of N-l,3-dimethylbutyl-N'-phenyl-p-phenylenediamine
The molten material of prepared N-l,3-dimethylbutyl-N'-phenyl-p-phenylenediamine
(4020) in a storage tank was pumped to the precrystallizing system with a pump capacity of
600 kg/hour. The temperature of cooling water for the precrystallizer was maintained at
28-32°C and the temperature of the water for pipeline temperature-keeping was maintained
at 46-48°C. After the material in the precrystallizer reached the discharging state, a
discharging pump was actuated to deliver the material into the material tank. A jacket was
provided outside the material tank for passing warm water of 48-49°C. The material tank
was separated from the distribution plate with a thermal insulating layer which had
openings only at places corresponding to the nozzles to allow the liquid material passing
through the nozzles. Meanwhile, a reciprocating motion device over the material tank was
actuated. A coil pipe was located under and connected to the reciprocating device. There
was warm water of 48-49°C passing through the coil pipe. The material entered into the
distribution plate and was granulated therein with a dripping rate of 2-3 drops/second. The
distribution plate mainly included a plurality of equispaced holes and inner
temperature-keeping channels, for example as shown in figure 2. The
temperature-keeping channels were filled with warm water of 49-59°C. The small holes in
the distribution plate had a diameter of 5 mm, the intermediate holes had a diameter of 8
mm, and the distance between the inner wall of the large holes for temperature-keeping and
the outer wall of the nozzles was 2 mm. The nozzle had a chamfer angle at the lower end,
such as nozzle A shown in figure 3. After passing the nozzles, the material fell into a
cooling tower with water as the cooling liquid. A surfactant AEO-7 was sprayed onto the
water surface to facilitate the sedimentation of material granules. The granules fell down
from top to bottom and settled on the bottom of the cooling tower. The temperature of
cooling water was controlled at 20-35°C to solidify the granules into solid spheres. The
material flow then entered into the draining procedure, in which an oscillating screen with
frequency of 40 Hz was used. Then the material flow entered into the drying procedure
with a vibrated fluidized bed, the temperature of the air-drying fluidizing gas was 40°C.
The final product was packed after being dried to meet quality requirement. The produced


spherical granules had good sphericity. One hundred spherical granules selected randomly
were measured for their diameters with a vernier caliper and the average diameter of the
spherical granules was determined as 9.2 mm. The data exhibited a good normal
distribution.
Example 7
Preparation of spherical N-isopropyl-N'-phenyl-p-phenylenediamine granules
The molten material of prepared N-isopropyl-N'-phenyl-p-phenylenediamine
(40 ION A) in a storage tank was pumped to the precrystallizing system with a pump
capacity of 600 kg/hour. The temperature of the cooling water for the precrystallizer was
maintained at 55-60°C and the temperature of the water for pipeline temperature-keeping
was maintained at 75-80°C. After the material in the precrystallizer reached the discharging
state, a discharging pump was actuated to deliver the material into the material tank. A
jacket was provided outside the material tank for passing warm water of 78-83°C. The
material tank was separated from the distribution plate with a thermal insulating layer
which had openings only at places corresponding to the nozzles to allow the liquid material
passing through the nozzles. Meanwhile, a reciprocating motion device over the material
tank was actuated. A coil pipe was located under and connected to the reciprocating device.
There was warm water of 85-86°C passing through the coil pipe. The material entered into
the distribution plate and was granulated therein with a dripping rate of 2-3 drops/second.
The distribution plate mainly included a plurality of equispaced holes and inner
temperature-keeping channels, for example as shown in figure 2. The
temperature-keeping channels were filled with warm water of 75-85°C. The small holes in
the distribution plate had a diameter of 2.5 mm, the intermediate holes had a diameter of 4
mm, and the distance between the inner wall of the large hole for temperature-keeping
and the outer wall of the nozzles was 2 mm. The nozzles had a chamfer angle at the lower
end, such as nozzle A shown in figure 3. After passing the nozzles, the material fell into a
cooling tower with water as the cooling liquid. Ultrasonic transducers were equipped at
four corners on the water surface to produce vibration facilitating the sedimentation of


material granules. The granules fell down from top to bottom and settled on the bottom of
the cooling tower. The temperature of the cooling water was controlled at 20-35°C to
solidify the granules into solid spheres. The material flow then entered into the draining and
sieving procedure, in which an oscillating screen with frequency of 40 Hz was used. Then
the material flow entered into the drying procedure with a vibrated fluidized bed, the
temperature of the air-drying fluidizing gas was 70°C. The final product was packed after
being dried to meet quality requirement. The produced spherical granules had good
sphericity by visual examination. One hundred spherical granules selected randomly were
measured for their diameters with a vernier caliper and the average diameter of the
spherical granules was determined as 4.6 mm. The data exhibited a normal distribution.
Example 8
Preparation of spherical granules of N-l,3-dimethylbutyl-N'-phenyl-p-phenylenediamine
(with aqueous ammonia as the cooling liquid)
The molten material of prepared N-l,3-dimethylbutyl-N'-phenyl-p-phenylenediamine
(4020) in a storage tank was pumped to the precrystallizing system with a pump capacity of
600 kg/hour. The temperature of the cooling water for the precrystallizer was maintained at
28-32°C and the temperature of the water for pipeline temperature-keeping was maintained
at 46-48°C. After the material in the precrystallizer reached the discharging state, a
discharging pump was used to deliver the material into the material tank. A jacket was
provided outside the material tank for passing warm water of 48-49°C. The material tank
was separated from the distribution plate with a thermal insulating layer which had
openings only at places corresponding to the nozzles to allow the liquid material passing
through the nozzles. Meanwhile, a reciprocating motion device over the material tank was
actuated. A coil pipe was located under and connected to the reciprocating device. There
was warm water of 48-49°C passing through the coil pipe. The material entered into the
distribution plate and was granulated therein with a dripping rate of 2-3 drops/second. The
distribution plate mainly included a plurality of equispaced holes and inner
temperature-keeping channels, for example as shown in figure 2. The


temperature-keeping channels were filled with warm water of 49-5 9°C. The small holes in
the distribution plate had a diameter of 3.5 mm, the intermediate holes had a diameter of 6
mm, and the distance between the inner wall of the large holes for temperature-keeping and
the outer wall of the nozzles was 2 mm. The nozzles had a chamfer angle at the lower end,
such as nozzle A shown in figure 3. After passing the nozzles, the material fell into a
cooling tower with aqueous ammonia of 6% (w/w) as the cooling liquid. A surfactant
AEO-7 was sprayed onto the liquid surface to facilitate the sedimentation of material
granules. The granules fell down from top to bottom and settled on the bottom of the
cooling tower. The temperature of cooling water was controlled at 20-3 5 °C to solidify the
granules into solid spheres. The material flow then entered into the draining procedure, in
which an oscillating screen with frequency of 40 Hz was used. Then the material flow
entered into the drying procedure with a vibrated fiuidized bed, the temperature of the
air-drying fluidizing gas was 40°C. The final product was packed after being dried to meet
quality requirement. The produced spherical granules had good sphericity. One hundred
spherical granules selected randomly were measured for their diameters with a vernier
caliper and the average diameter of the spherical granules was 6.6 mm. The data exhibited a
good normal distribution.
Example 9
Preparation of spherical granules of N-l,3-dimethylbutyl-N'-phenyl-p- phenylenediamine
(with aqueous solution of methanol as the cooling liquid)
The molten material of prepared N-l,3-dimethylbutyl-N'-phenyl-
p-phenylenediamine (4020) in a storage tank was pumped to the precrystallizing system
with a pump capacity of 600 kg/hour. The temperature of the cooling water for the
precrystallizer was maintained at 28-32°C and the temperature of the water for pipeline
temperature-keeping was maintained at 46-48°C. After the material in the precrystallizer
reached the discharging state, a discharging pump was actuated to deliver the material into
the material tank. A jacket was provided outside the material tank for passing warm water
of 48-49°C. The material tank was separated from the distribution plate with a thermal


insulating layer which had openings only at places corresponding to the nozzles to allow
the liquid material passing through the nozzles. Meanwhile, a reciprocating motion device
over the material tank was actuated. A coil pipe was located under and connected to the
reciprocating device. There was warm water of 48-49°C passing through the coil pipe. The
material entered into the distribution plate and was granulated therein with a dripping rate
of 2-3 drops/second. The distribution plate mainly included a plurality of equispaced holes
and inner temperature-keeping channels, for example as shown in figure 2. The
temperature-keeping channels were filled with warm water of 49-59°C. The small holes in
the distribution plate had a diameter of 1.0 mm, the intermediate holes had a diameter of 3
mm, and the distance between the inner wall of the large holes for temperature-keeping and
the outer wall of the nozzles was 2 mm. The nozzles had a chamfer angle at its lower end,
such as nozzle A shown in figure 3. After passing the nozzles, the material fell into a
cooling tower with an aqueous solution of methanol containing 20% (w/w) methanol as the
cooling liquid. A surfactant cocoamidopropyl betaine was sprayed onto the liquid surface to
facilitate the sedimentation of material granules. The granules fell down from top to bottom
and settle on the bottom of the cooling tower. The temperature of the cooling water was
controlled at 20-3 5 °C to solidify the granules into solid spheres. The material flow then
entered into the draining procedure, in which an oscillating screen with frequency of 40 Hz
was used. Then the material flow entered into the drying procedure with a vibrated
fluidized bed, in which the temperature of the air-drying fluidizing gas was 40°C. The final
product was packed after being dried to meet quality requirement. The produced spherical
granules had good sphericity. One hundred spherical granules selected randomly were
measured for their diameters with a vernier caliper and the average diameter of the
spherical granules was determined as 3.2 mm. The data exhibits a good normal distribution.
Example 10
Preparation of spherical granules of N-tert-butyl-bis(2-benzothiazole) sulphenamide
(accelerator TBSI) (melting point: 130-133°C)
The molten material of prepared N-tert-butyl-bis(2-benzothiazole) sulphenamide


(accelerator TBSI) in a storage tank was pumped to the material tank while maintaining the
material temperature at 135°C. Heat conducting oil of 135-140°C was provided outside the
material tank. The material tank was separated from the distribution plate with a thermal
insulating layer which had openings only at places corresponding to the nozzles to allow
the liquid material passing through the nozzles. Meanwhile, a reciprocating motion device
over the material tank was actuated. A coil pipe was located under and connected to the
reciprocating device. There was heat conducting oil passing through the coil pipe. The
material entered into the distribution plate and was granulated therein with a dripping rate
of 2-3 drops/second. The distribution plate mainly included a plurality of equispaced holes
and inner temperature-keeping channels for passing the heat conducting oil. The small
holes in the distribution plate had a diameter of 2.5 mm, the intermediate holes had a
diameter of 4 mm, and there was no large hole for temperature-keeping. The nozzles had a
chamfer angle at the lower end, such as nozzle C shown in figure 3. After passing the
nozzles, the material fell into a cooling tower with water as the cooling liquid. A surfactant
AEO-7 was sprayed onto the water surface to facilitate the sedimentation of material
granules. The granules fell down from top to bottom and settled on the bottom of the
cooling tower. The temperature of the cooling water was controlled at 60-70°C to solidify
the granules into solid spheres. The material flow then entered into the draining procedure,
in which an oscillating screen with frequency of 40 Hz was used. Then the material flow
entered into the drying procedure with a vibrated fluidized bed, the temperature of the
air-drying fluidizing gas was 40°C. The final product was packed after being dried to meet
quality requirement. The produced spherical granules had good sphericity. One hundred
spherical granules selected randomly were measured for their diameters with a vernier
caliper and the average diameter of the spherical granules was 4.5 mm. The data exhibited a
good normal distribution.
Example 11
Preparation of spherical granules of tetrabenzyl thiuram disulfide (accelerator TBZTD)
(melting point: 130°C)


The molten material of prepared tetrabenzyl thiuram disulfide (accelerator TBZTD) in
a storage tank was pumped to the material tank while maintaining the material temperature
at 132°C. Heat conducting oil of 133-135°C was provided outside the material tank. The
material tank was separated from the distribution plate with a thermal insulating layer
which had openings only at places corresponding to the nozzles to allow the liquid material
passing through the nozzles. Meanwhile, a reciprocating motion device over the material
tank was actuated. A coil pipe was located under and connected to the reciprocating device.
There was heat conducting oil passing through the coil pipe. The material entered into the
distribution plate and was granulated therein with a dripping rate of 2-3 drops/second. The
distribution plate mainly included a plurality of equispaced holes and inner
temperature-keeping channels for passing heat conducting oil. The small holes in the
distribution plate had a diameter of 2.5 mm, the intermediate holes had a diameter of 4 mm,
and the distance between the inner wall of the large holes for temperature-keeping and the
outer wall of the nozzles was 2 mm. The nozzles had a chamfer angle at the lower end, such
as nozzle C shown in figure 3. After passing the nozzles, the material fell into a cooling
tower with water as the cooling liquid. A surfactant AEO-7 was sprayed onto the water
surface to facilitate the sedimentation of material granules. The granules Ml down from top
to bottom and settled on the bottom of the cooling tower. The temperature of the cooling
water was controlled at 60-70°C to solidify the granules into solid spheres. The material
flow then entered into the draining procedure, in which an oscillating screen with frequency
of 40 Hz was used. Then the material flow entered into the drying procedure with a vibrated
fluidized bed, in which the temperature of the air-drying fluidizing gas was 40°C. The final
product was packed after being dried to meet quality requirement. The produced spherical
granules had good sphericity. One hundred spherical granules selected randomly were
measured for their diameters with a vernier caliper and the average diameter of the
spherical granules was 4.8 mm. The data exhibited a good normal distribution.
Example 12
Preparation of spherical granules of N-phenyl-N'-α-methylbenzyl-p-phenylenediamine


(SPPD) (melting point: 54.8°C)
The molten material of prepared N-phenyl-N'-a-methylbenzyl-p- phenylenediamine
(SPPD) in a storage tank was pumped to the precrystallizing system with a pump capacity
of 600 kg/hour. The temperature of cooling water for the precrystallizer was maintained at
65-75°C and the temperature of the water for pipeline temperature-keeping was maintained
at 86-90°C. After the material in the precrystallizer reached the discharging state, a
discharging pump was actuated to deliver the material into the material tank. A jacket was
provided outside the material tank for passing warm water of 88-93°C. The material tank
was separated from the distribution plate with a thermal insulating layer which had
openings only at places corresponding to the nozzles to allow the liquid material passing
through the nozzles. Meanwhile, a reciprocating motion device over the material tank was
actuated. A coil pipe was located under and connected to the reciprocating device. There
was warm water of 85-86°C passing through the coil pipe. The material entered into the
distribution plate and was granulated therein with a dripping rate of 2-3 drops/second. The
distribution plate mainly included a plurality of equispaced holes and inner
temperature-keeping channels, for example as shown in figure 2. The temperature-keeping
channels were filled with warm water of 86-90°C. The small holes in the distribution plate
had a diameter of 2.5 mm, the intermediate holes had a diameter of 4 mm, and a distance
between the inner wall of a large warm-keeping hole and the outer wall of a nozzle was 2
mm. The nozzle has a chamfer angle at its lower end, such as nozzle A shown in figure 3.
After passing the nozzles, the material falls into a cooling tower with water as the cooling
liquid. A surfactant AEO-7 was sprayed onto the water surface to facilitate the
sedimentation of material granules. The granules fall down from top to bottom and settle on
the bottom of the cooling tower. The temperature of cooling water was controlled at
20-3 5 °C to solidify the granules into solid spheres. The material flow then entered into the
draining and sieving procedure, in which an oscillating screen with frequency of 40 Hz was
used. Then the material flow entered into the drying procedure with a vibrated fluidized bed,
the temperature of air-drying fluidizing gas was 75°C. The final product was packed after
being dried to meet quality requirement. The produced spherical granules had good


sphericity by visual examination. One hundred spherical granules selected randomly were
measured for their diameters with a vernier caliper and the calculated average diameter of
spherical granules was 4.4 mm. The data exhibits a normal distribution.
Example 13
Preparation of spherical N-cyclohexylthiophthalimide (CTP) granules (melting point
>90°C)
The molten material of prepared N-cyclohexylthiophthalimide (CTP) in a storage tank
was pumped to the material tank while maintaining the material temperature at 93°C. Warm
water of 92-95°C was provided outside the material tank. The material tank was separated
from the distribution plate with a thermal insulating layer which merely has openings
corresponding to the nozzles to allow the liquid material to pass through the nozzles.
Meanwhile, a reciprocating device over the material tank was actuated. A coil pipe was
located under and connected to the reciprocating device. There was warm water of 90-95°C
passing through the coil pipe. The material enters into the distribution plate and was
granulated therein with a dripping rate of 2-3 drops/second. The distribution plate mainly
includes a plurality of equispaced holes and inner warm-keeping channels for passing warm
water of 95-100°C. The small holes in the distribution plate had a diameter of 2.5 mm, the
intermediate holes had a diameter of 4 mm, and the distance between the inner wall of the
large holes for temperature-keeping and the outer wall of the nozzles was 2 mm. The
nozzles had a chamfer angle at the lower end, such as nozzle C shown in figure 3. After
passing the nozzles, the material fell into a cooling tower with water as the cooling liquid. A
surfactant AEO-7 was sprayed onto the water surface to facilitate the sedimentation of
material granules. The granules fell down from top to bottom and settled on the bottom of
the cooling tower. The temperature of the cooling water was controlled at 55-60°C to
solidify the granules into solid spheres. The material flow then entered into the draining
procedure, in which an oscillating screen with frequency of 40 Hz was used. Then the
material flow entered into the drying procedure with a vibrated fluidized bed, in which the
temperature of the air-drying fluidizing gas was 35°C. The final product was packed after


being dried to meet quality requirement. The produced spherical granules had good
sphericity. One hundred spherical granules selected randomly were measured for their
diameters with a vernier caliper and the average diameter of spherical granules was 5 mm.
The data exhibited a good normal distribution.
Example 14
Preparation of spherical granules of cobalt stearate RC-S95 (adhesive agent) (softening
point; 80-100°C)
The molten material of prepared cobalt stearate RC-S95 (adhesive agent) in a storage
tank was pumped to the material tank while maintaining the material temperature at 105°C.
Heating steam of 105-110°C was provided outside the material tank. The material tank was
separated from the distribution plate with a thermal insulating layer which had openings
only at places corresponding to the nozzles to allow the liquid material passing through the
nozzles. Meanwhile, a reciprocating motion device over the material tank was actuated. A
coil pipe was located under and connected to the reciprocating device. There was heating
steam passing through the coil pipe. The material entered into the distribution plate and was
granulated therein with a dripping rate of 2-3 drops/second. The distribution plate mainly
included a plurality of equispaced holes and inner warm-keeping channels for passing
heating steam. The small holes in the distribution plate had a diameter of 2.5 mm, the
intermediate holes had a diameter of 4 mm, and there was no large holes for
temperature-keeping hole. The nozzles had a chamfer angle at the lower end, such as nozzle
C shown in figure 3. After passing the nozzles, the material fell into a cooling tower in
which water was used as the cooling liquid. A surfactant AEO-7 was sprayed onto the water
surface to facilitate the sedimentation of material granules. The granules fell down from top
to bottom and settle on the bottom of the cooling tower. The temperature of cooling water
was controlled at 60-70°C to solidify the granules into solid spheres. The material flow then
entered into the draining procedure, in which an oscillating screen with frequency of 40 Hz
was used. Then the material flow entered into the drying procedure with a vibrated
fluidized bed, the temperature of air-drying fluidizing gas was 60°C. The final product was


packed after being dried to meet quality requirement. The produced spherical granules had
good sphericity. One hundred spherical granules selected randomly were measured for their
diameters with a vernier caliper and the average diameter of spherical granules was
determined as 4.8 mm. The data exhibited a good normal distribution.
Example 15
Preparation of spherical granules of Plasticizer A (mixture of high molecular fatty acid zinc
soap) (melting point: 98-104°C)
The prepared mixture of high molecular fatty acid zinc soap (Plasticizer A) in a
storage tank was pumped to the material tank while maintaining the material temperature at
105°C. Heating steam of 105-115°C was provided outside the material tank. The material
tank was separated from the distribution plate with a thermal insulating layer which had
openings only at places corresponding to the nozzles to allow the liquid material passing
through the nozzles. Meanwhile, a reciprocating motion device over the material tank was
actuated. A coil pipe was located under and connected to the reciprocating device. There
was heating steam passing through the coil pipe. The material entered into the distribution
plate and was granulated therein with a dripping rate of 2-3 drops/second. The distribution
plate mainly included a plurality of equispaced holes and inner temperature-keeping
channels for passing heating steam. The small holes in the distribution plate had a diameter
of 2.5 mm, the intermediate holes had a diameter of 4 mm, and there was no large hole for
temperature-keeping. The nozzles had a chamfer angle at the lower end, such as nozzle C
shown in figure 3. After passing the nozzles, the material fell into a cooling tower with
water as the cooling liquid. Ultrasonic transducers were equipped at four corners on the
water surface to produce vibration for facilitating the sedimentation of material granules.
The granules fell down from top to bottom and settled on the bottom of the cooling tower.
The temperature of cooling water was controlled at 60-70°C to solidify the granules into
solid spheres. The material flow then entered into the draining procedure, in which an
oscillating screen with frequency of 40 Hz was used. Then the material flow entered into
the drying procedure with a vibrated fluidized bed, in which the temperature of air-drying


fluidizing gas was 60°C. The final product was packed after being dried to meet quality
requirement. The produced spherical granules had good sphericity. One hundred (100)
spherical granules selected randomly were measured for their diameters with a vernier
caliper and the average diameter of the spherical granules was determined as 4.7 mm. The
data exhibited a good normal distribution.
Example 16
Preparation of spherical granules of composite resin (40MS) composed of an aromatic resin,
a naphthenic resin and an aliphatic resin (softening point: 50-60°C)
The prepared composite resin (40MS) composed of an aromatic resin, a naphthenic
resin and an aliphatic resin in a storage tank was pumped to the material tank while
maintaining the material temperature at 60°C. Warm water of 60-65°C was provided
outside the material tank. The material tank was separated from the distribution plate with a
thermal insulating layer which had openings only at places corresponding to the nozzles to
allow the liquid material passing through the nozzles. Meanwhile, a high-viscosity pump
over the material tank was actuated. A coil pipe was located under and connected to the
pump. There was warm water of 60-63 °C passing through the coil pipe. The material
entered into the distribution plate and was granulated therein with a dripping rate of 2-3
drops/second. The distribution plate mainly included a plurality of equispaced holes and
inner temperature-keeping channels for passing warm water of 65-68 D. The small holes in
the distribution plate had a diameter of 2.5 mm, the intermediate holes had a diameter of 4
mm, and there was no large hole for temperature-keeping. The nozzles had a chamfer angle
at the lower end, such as nozzle C shown in figure 3. After passing the nozzles, the material
fell into a cooling tower with water as the cooling liquid. Ultrasonic transducers were
equipped at four corners on the water surface to produce vibration for facilitating the
sedimentation of material granules. The granules fell down from top to bottom and settled
on the bottom of the cooling tower. The temperature of cooling water was controlled at
20-35°C to solidify the granules into solid spheres. The material flow then entered into the
draining procedure, in which an oscillating screen with frequency of 40 Hz was used. Then


the material flow entered into the drying procedure with a vibrated fluidized bed, in which
the temperature of the air-drying fluidizing gas was 40°C. The final product was packed
after being dried to meet quality requirement. The produced spherical granules had good
sphericity. One hundred spherical granules selected randomly were measured for their
diameters with a vernier caliper and the average diameter of the spherical granules was
determined as 4.6 mm. The data exhibited a good normal distribution.
Example 17
Preparation of spherical granules of para-tert-octylphenol formaldehyde resin (TKO-70)
(softening point: 70-85°C)
The prepared para-tert-octylphenol formaldehyde resin (TKO-70) in a storage tank
was pumped to the material tank while maintaining the material temperature at 85°C. Warm
water of 85-88°C was provided outside the material tank. The material tank was separated
from the distribution plate with a thermal insulating layer which had openings only at
places corresponding to the nozzles to allow the liquid material passing through the nozzles.
Meanwhile, a high-viscosity pump over the material tank was actuated. A coil pipe was
located under and connected to the pump. There was warm water of 85-88°C passing
through the coil pipe. The material entered into the distribution plate and was granulated
therein with a dripping rate of 2-3 drops/second. The distribution plate mainly included a
plurality of equispaced holes and inner temperature-keeping channels for passing warm
water of 85-90°C. The small holes in the distribution plate had a diameter of 2.5 mm, the
intermediate holes had a diameter of 4 mm, and there was no large hole for
temperature-keeping. The nozzle had a chamfer angle at the lower end, such as nozzle C
shown in figure 3. After passing the nozzles, the material fell into a cooling tower with
water as the cooling liquid. Ultrasonic transducers were equipped at four corners on the
water surface to produce vibration for facilitating the sedimentation of material granules.
The granules fell down from top to bottom and settled on the bottom of the cooling tower.
The temperature of cooling water was controlled at 20-3 5 °C to solidify the granules into
solid spheres. The material flow then entered into the draining procedure, in which an


oscillating screen with frequency of 40 Hz was used. Then the material flow entered into
the drying procedure with a vibrated fluidized bed, in which the temperature of the
air-drying fluidizing gas was 40°C. The final product was packed after being dried to meet
quality requirement. The produced spherical granules had good sphericity. One hundred
spherical granules selected randomly were measured for their diameters with a vernier
caliper and the average diameter of the spherical granules was determined as 5 mm. The
data exhibited a good normal distribution.
Example 18
Preparation of spherical granules of oil-modified phenolic resin (PF-P) (softening point:
75-90°C)
The prepared oil-modified phenolic resin (PF-P) in a storage tank was pumped to the
material tank while maintaining the material temperature at 90°C. Warm water of 90-95°C
was provided outside the material tank. The material tank was separated from the
distribution plate with a thermal insulating layer which had openings only at places
corresponding to the nozzles to allow the liquid material passing through the nozzles.
Meanwhile, a high-viscosity pump over the material tank was actuated. A coil pipe was
located under and connected to the pimp. There was warm water of 90-95°C passing
through the coil pipe. The material entered into the distribution plate and was granulated
therein with a dripping rate of 2-3 drops/second. The distribution plate mainly included a
plurality of equispaced holes and inner temperature-keeping channels for passing warm
water of 90-98°C. The small holes in the distribution plate had a diameter of 2.5 mm, the
intermediate holes had a diameter of 4 mm, and there was no large hole for
temperature-keeping. The nozzles had a chamfer angle at the lower end, such as nozzle C
shown in figure 3. After passing the nozzles, the material fell into a cooling tower with
water as the cooling liquid. Ultrasonic transducers were equipped at four corners on the
water surface to produce vibration for facilitating the sedimentation of material granules.
The granules fell down from top to bottom and settled on the bottom of the cooling tower.
The temperature of the cooling water was controlled at 20-35°C to solidify the granules


into solid spheres. The material flow then entered into the draining procedure, in which an
oscillating screen with frequency of 40 Hz was used. Then the material flow entered into
the drying procedure with a vibrated fluidized bed, the temperature of air-drying fluidizing
gas was 40°C. The final product was packed after being dried to meet quality requirement.
The produced spherical granules had good sphericity. One hundred spherical granules
selected randomly were measured for their diameters with a vernier caliper and the average
diameter of the spherical granules was determined as 4.8 mm. The data exhibited a good
normal distribution.
Example 19
Preparation of spherical granules of internal releasing agent AT-16 (a mixture of a
surfactant and fatty acid calcium soap) (softening point: 85-100°C)
The molten material of a prepared mixture of a surfactant and fatty acid calcium soap
in a storage tank was pumped to the material tank while maintaining the material
temperature at 105°C. Heating steam of 105-110°C was provided outside the material tank.
The material tank was separated from the distribution plate with a thermal insulating layer
which had openings only at places corresponding to the nozzles to allow the liquid material
passing through the nozzles. Meanwhile, a reciprocating motion device over the material
tank was actuated. A coil pipe was located under and connected to the reciprocating device.
There was heating steam passing through the coil pipe. The material entered into the
distribution plate and was granulated therein with a dripping rate of 2-3 drops/second. The
distribution plate mainly included a plurality of equispaced holes and inner warm-keeping
channels for passing heating steam. The small holes in the distribution plate had a diameter
of 2.5 mm, the intermediate holes had a diameter of 4 mm, and there was no large hole for
temperature-keeping. The nozzles had a chamfer angle at the lower end, such as nozzle C
shown in figure 3. After passing the nozzles, the material fell into a cooling tower with
water as the cooling liquid. A surfactant AEO-7 was sprayed onto the water surface to
facilitate the sedimentation of material granules. The granules fell down from top to bottom
and settled on the bottom of the cooling tower. The temperature of cooling water was


controlled at 60-70°C to solidify the granules into solid spheres. The material flow then
entered into the draining procedure, in which an oscillating screen with frequency of 40 Hz
was used. Then the material flow entered into the drying procedure with a vibrated
fluidized bed, in which the temperature of the air-drying fluidizing gas was 60°C. The final
product was packed after being dried to meet quality requirement. The produced spherical
granules had good sphericity. One hundred spherical granules selected randomly were
measured for their diameters with a vernier caliper and the average diameter of the
spherical granules was determined as 5.1 mm. The data exhibited a good normal
distribution.

WE CLAIM:
1. A method for preparing spherical rubber chemicals, comprising an overhead granulation
step, a step of cooling and forming in a cooling liquid and a cooling liquid-removing step,
wherein, in the overhead granulation step, a material tank and a distribution plate are
detached from each other and are separated by a thermal insulating layer.
2. The method according to claim 1, wherein further comprising a pre-crystallizing step
prior to the overhead granulation step.
3. The method according to claim 1, wherein, in the overhead granulation step, a heating
and/or cooling medium is provided for the distribution plate, small holes and intermediate
holes are disposed from top to bottom in the distribution plate, the small holes have a
diameter of 0.1-5 mm and the intermediate hole nozzles have a diameter of 0.2-10 mm.
4. The method according to claim 3, wherein large holes are disposed below the
intermediate holes with a distance of 0.5-5 mm between the inner wall of a large hole and
the outer wall of a intermediate hole nozzle.
5. The method according to any one of claims 1-4, wherein, in the overhead granulation
step, a chamfer angle is disposed at the lower end of the nozzle.
6. The method according to any one of claims 1-4, wherein, in the overhead granulation
step, the material drips naturally by gravity, under pressure by a reciprocating motion or
under a constant pressure by a high viscosity feeding pump.
7. The method according to claim 6, wherein dripping under pressure by a reciprocating
motion is adopted in the overhead granulation step.
8. The method according to any one of claims 1-4, wherein, in the overhead granulation
step, the dripping rate from a nozzle is 1 -4 drops/second.


9. The method according to any one of claims 1-4, wherein, in the cooling and forming step,
a surfactant is added into the cooling liquid in a cooling tower and/or ultrasonic wave is
applied to the cooling liquid.
10. The method according to claim 9, wherein the cooling liquid is at least one selected
from the group consisting of water, aqueous ammonia, an aqueous solution of a salt and an
organic substance.
11. The method according to claim 10, wherein the cooling liquid is selected from the
group consisting of water, aqueous ammonia, an aqueous solution of methanol, an aqueous
solution of sodium chloride, gasoline or acetone.
12. The method according to claim 9, wherein the surfactant is at least one selected from
the group consisting of polyethylene glycol ether, polypropylene glycol ether, fatty alcohol
polyoxyethylene ether, alkyl benzene sulfonate compound, quaternary ammonium salt
compound, alkyl alcohol ammonium type surfactant and betaine type surfactant.
13. The method according to claim 12, wherein the fatty alcohol in the fatty alcohol
polyoxyethylene ether has 6-18 carbon atoms and the polymerization degree of
polyoxyethylene is 3-25.
14. The method according to claim 12, wherein the betaine type surfactant is selected from
a group consisting of cocoamidopropyl betaine, dimethylalkyl betaine and
N,N-dimethyl-N-alkoxymethylene betaine.

The present invention provides spherical rubber chemicals and the method for preparing the
same. The spherical rubber chemicals of the present invention include spherical
antioxidants, spherical vulcanization agents, spherical processing aids, spherical
reinforcing agents, or spherical adhesive agents. With the spherical rubber chemicals of the present invention, the shortcomings of powdery or semi-spherical rubber chemicals are
overcome, including eliminating the dust pollution during granulation procedure and
avoiding the raw material loss and the environmental pollution, while solving the quality problem of lower melting point of product caused by the presence of fine powder crystal. Furthermore, the resultant rubber chemicals has an improved smoothness of surface, which is helpful to improve the flowing and mixing behaviors of the rubber chemicals in mixing or open milling process with rubbers.

Documents:

1765-KOLNP-2009-(07-01-2013)-CORRESPONDENCE.pdf

1765-KOLNP-2009-(07-01-2013)-OTHERS.pdf

1765-KOLNP-2009-(10-04-2013)-CORRESPONDENCE.pdf

1765-KOLNP-2009-(10-04-2013)-DRAWINGS.pdf

1765-KOLNP-2009-(10-04-2013)-FORM 13.pdf

1765-KOLNP-2009-(10-04-2013)-FORM 3.pdf

1765-KOLNP-2009-(10-04-2013)-FORM 5.pdf

1765-KOLNP-2009-(10-04-2013)-OTHERS.pdf

1765-KOLNP-2009-(10-04-2013)-PETITION UNDER SECTION 137.pdf

1765-KOLNP-2009-(22-03-2013)-CORRESPONDENCE.pdf

1765-KOLNP-2009-(22-03-2013)-FORM 3.pdf

1765-KOLNP-2009-(22-03-2013)-OTHERS.pdf

1765-KOLNP-2009-(22-07-2013)-ANNEXURE TO FORM 3.pdf

1765-KOLNP-2009-(22-07-2013)-CORRESPONDENCE.pdf

1765-KOLNP-2009-(22-07-2013)-DRAWINGS.pdf

1765-KOLNP-2009-(22-07-2013)-FORM-3.pdf

1765-KOLNP-2009-(22-07-2013)-FORM-5.pdf

1765-KOLNP-2009-(22-07-2013)-OTHERS.pdf

1765-KOLNP-2009-(22-08-2013)-CORRESPONDENCE.pdf

1765-kolnp-2009-abstract.pdf

1765-kolnp-2009-claims.pdf

1765-KOLNP-2009-CORRESPONDENCE 1.2.pdf

1765-KOLNP-2009-CORRESPONDENCE 1.4.pdf

1765-KOLNP-2009-CORRESPONDENCE-1.1.pdf

1765-kolnp-2009-correspondence.pdf

1765-KOLNP-2009-CORRESPONDENCE_1.3.pdf

1765-kolnp-2009-description (complete).pdf

1765-kolnp-2009-drawings.pdf

1765-KOLNP-2009-EXAMINATION REPORT.pdf

1765-kolnp-2009-form 1.pdf

1765-KOLNP-2009-FORM 13.pdf

1765-kolnp-2009-form 18.pdf

1765-kolnp-2009-form 2.pdf

1765-kolnp-2009-form 3.pdf

1765-kolnp-2009-form 5.pdf

1765-KOLNP-2009-GRANTED-ABSTRACT.pdf

1765-KOLNP-2009-GRANTED-CLAIMS.pdf

1765-KOLNP-2009-GRANTED-DESCRIPTION (COMPLETE).pdf

1765-KOLNP-2009-GRANTED-DRAWINGS.pdf

1765-KOLNP-2009-GRANTED-FORM 1.pdf

1765-KOLNP-2009-GRANTED-FORM 2.pdf

1765-KOLNP-2009-GRANTED-FORM 3.pdf

1765-KOLNP-2009-GRANTED-FORM 5.pdf

1765-KOLNP-2009-GRANTED-SPECIFICATION-COMPLETE.pdf

1765-kolnp-2009-international publication.pdf

1765-KOLNP-2009-INTERNATIONAL SEARCH REPORT & OTHERS.pdf

1765-kolnp-2009-international search report.pdf

1765-kolnp-2009-others pct form.pdf

1765-KOLNP-2009-OTHERS-.pdf

1765-KOLNP-2009-OTHERS_1.1.pdf

1765-KOLNP-2009-PA-1.1.pdf

1765-KOLNP-2009-PA.pdf

1765-kolnp-2009-pct priority document notification.pdf

1765-kolnp-2009-pct request form.pdf

1765-KOLNP-2009-PETITION UNDER RULE 137.pdf

1765-KOLNP-2009-REPLY TO EXAMINATION REPORT.pdf

1765-kolnp-2009-specification.pdf


Patent Number 258798
Indian Patent Application Number 1765/KOLNP/2009
PG Journal Number 07/2014
Publication Date 14-Feb-2014
Grant Date 07-Feb-2014
Date of Filing 12-May-2009
Name of Patentee JIANGSU SINORGCHEM TECHNOLOGY CO., LTD.
Applicant Address ROOM 212, NO. 1, YAOCHENG AVENUE, TAIZHOU, JIANGSU
Inventors:
# Inventor's Name Inventor's Address
1 WANG, NONGYUE 8F, 15F, NO.289, DEPING RD, PUDONG NEW AREA, SHANGHAI 200136
2 FENG, XIAOGEN 8F, 15F, NO.289, DEPING RD, PUDONG NEW AREA, SHANGHAI 200136
3 CHENG, QIANWEN 8F, 15F, NO.289, DEPING RD, PUDONG NEW AREA, SHANGHAI 200136
4 WANG, LUXIN 8F, 15F, NO.289, DEPING RD, PUDONG NEW AREA, SHANGHAI 200136
5 MAO, XIAOHUI 8F, 15F, NO.289, DEPING RD, PUDONG NEW AREA, SHANGHAI 200136
PCT International Classification Number B01J 2/20, C08K 7/16
PCT International Application Number PCT/CN2007/002953
PCT International Filing date 2007-10-15
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 200610135744.X 2006-10-17 China