Title of Invention

FILTER ELEMENT PROVIDED WITH A COATING FOR SURFACE FILTRATION

Abstract The invention discloses an inherently stable, flow-porous filter element (2) having a porous coating (10) for surface filtration on its afflux surface, said coating (10) comprising: (a) a main component of particles (12) such as herein described and/or fibers (22) such as herein described; (b) an inorganic binder component (14; 24) such as herein described binding the particles (12) and/or the fibers (22) of the main component to each other; (c) an adhesive (16; 26) such as herein described binding the porous coating (10) to the remainder of the filter element; (d) and an anti-adhesion component (18; 28) such as herein described mitig¬ating the adhesion of filtered out material to the porous coating and facilitating cleaning of the filter element. The invention is also for a method of producing said filter element and method of separat¬ing foreign particles from a liquid or mist using said filter element.
Full Text

The invention relates to an inherently stable, flow-porous filter element having a porous coating for surface filtration on its afflux surface.
Such filter elements are known with a number of coatings of different construction.
It is the object of the invention to make available a filter element with a surface fil¬tration coating that is useful also for increased temperatures and/or increased res¬istance to chemical attack.
To meet this object, the coating of the filter element comprises:
(a) a main component of particles and/or fibers;
(b) an inorganic binder component binding the particles and/or fibers of the main component to each other;
(c) an adhesive binding the porous coating to the remainder of the filter element;
(d) and an anti-adhesion component mitigating the adhesion of filtered out materi¬al to the porous coating and facilitating cleaning of the filter element.
The binding of the coating to the remainder of the filter element need not be ef-fected exclusively by the adhesive, but the adhesive has a considerable share in effecting this binding. On the other hand, the adhesive may participate in addition also in binding the particles and/or fibers of the main component to each other.
Preferred particles for the main component are kieselguhr particles, zeolite particles, polyvinyl pyrrolidone particles and mixtures thereof; among these, kiesel¬guhr particles are particularly preferred. Preferred fibers for the main component are ceramic fibers. The preferred substances mentioned do not have to form 100 % of the main component; it is sufficient when the main component contains one or more of the substances referred to as preferred ones to a considerable share. On the other hand, it is preferred that the main component consists in essence of only one of the preferred substances mentioned or mixtures thereof. As an altern-

ative, however, it is preferred as well to use a mixture of ceramic fibers and one type of particles referred to as preferred or several types of particles referred to as preferred.
The binder component may comprise or consist of water glass. However, it is pre¬ferred that the binder component is not water glass. The binder component prefer¬ably is sol-based. The binder component preferably comprises crosslinked Si02 or crosslinked Si02 derivative or crosslinked Ti02 or crosslinked Ti02 derivative or crosslinked Zr02 or crosslinked Zr02 derivative or a mixture of several of the afore¬mentioned substances. Crosslinked Si02 is very much preferred. Also as regards the binder component, it is not necessary for the same to consist to 100 % of one of the substances referred to as preferred or of a mixture of several of these sub¬stances. However, it is preferred that the binder component consists in essence of one of the substances referred to as preferred or of a mixture of several of these substances. Si02 derivative is understood to be a substance which, apart from the silicon atoms and the oxygen atoms, still contains some organic material. The same holds analogously for Ti02 and Zr02.
Preferably, the adhesive is an organic dispersion adhesive. Aqueous dispersions are particularly preferred.
Preferably, the anti-adhesion component is polytetrafluoroethylene - in the follow¬ing briefly referred to as PTFE - and/or silicone. Very much preferred is PTFE. Moreover, the case very much preferred is that the anti-adhesion component in essence consists of PTFE only. A particularly expedient embodiment of the inven¬tion provides for the application of the coating pursuant to the sol-gel process.
A further expedient embodiment of the invention consists in that the coating (in es¬sence) contains kieselguhr (only) as main component and (in essence) PTFE (only) as anti-adhesion component in a weight ratio of 1:1 to 1:2.
The main body of the filter element, i.e. the basic structure of the filter element loc¬ated underneath the coating, preferably is composed of sintered plastics particles. Polyethylene particles are particularly favorable.

The modification of the filter element according to the invention in which particles are present as main component of the coating, can be used in particularly favor¬able manner for liquid filtration or for separating oil mists from a gas stream. The filtration of cooling lubricant is envisaged in particular in this regard; cooling lubric¬ants are oily liquids or emulsions of lubricating substances in particular in water that are used in mechanical or abrasive or cutting or other material-removing (e.g. spark erosion) working (machining) of workpieces. The cooling lubricant as a rule is pumped in circulating manner and contains, when leaving the place of work-piece machining, abraded, cut or removed particles of the machined workpiece. These particles need to be filtered out before the cooling lubricant again reaches the workpiece in the circulation. Preferably, the filtration is performed by means of the filter element according to the invention which is simply immersed into a bath of the cooling lubricant. The filtered out foreign particles adhere to the coating on the outer surface of the filter element, the filtered cooling lubricant is sucked off from inside of the filter element. For periodic cleaning of the filter element, the pump circulation is briefly interrupted at suitable intervals in time and replaced by a brief liquid stream of cleaned cooling lubricant in the opposite direction, so that the filtered out foreign particles accumulated on the outside of the coating drop down into the cooling lubricant bath and may be removed from there e.g. by means of a sludge discharge means.
On the basis of the teaching of the invention it is possible to produce filter ele-ments which in essence completely filter out foreign particles of a size of more than 5 μm, more preferably more than 3 urn, from a liquid. In case of cooling lub¬ricant, the effect achieved is that the machining accuracy of the workpiece is very high as there is extremely clean cooling lubricant flowing to the machining site. It is possible to produce filter elements according to the invention for gas filtration which filter out foreign particles of a size of more than 3 urn, more preferably of?a size of more than 1 μm, in essence completely.
The variant of the filter element according to the invention in which fibers are present as main component of the coating (to a by far predominant extent or in es¬sence as sole component) can be used in particularly expedient manner for gas fil¬tration.

All in all, the filter element according to the invention can be used in particularly advantageous manner in situations in which resistance to increased temperatures and/or resistance to chemical attack is important. The filter element may be de¬signed to resist a temperature of permanent use of up to 180 °C, or it may be de¬signed to resist a temperature of permanent use of up to 150 °C, or it may be de¬signed to resist a temperature of permanent use of up to 120 °C. Chemical attack occurs e.g. in case of the afore-mentioned cooling lubricant. Another application involving chemical attack is the filtering of combustion exhaust gas. As examples for applications involving temperature resistance, there can be named the filtering of combustion exhaust gas, filtering for product separation from a gas stream (e.g. spray drier, drier in foodstuff industry) and materials recycling from a gas stream (e.g. catalyst in fluidized bed reactors).

The invention and preferred developments of the invention will be explained in more detail in the following by way of embodiments.
Fig. 1 shows a sectional view of a fragment of a filter element; Fig. 2 shows a sectional view of a fragment of a filter element according to a an¬other embodiment.
In the filter element 2 shown as a fragment in Fig. 1, the main component consists of polyethylene particles 4 that are sintered together at their contact locations 6. The pores 8 between the particles 4 have an average size of e.g. 10 to 60 μm.
The coating 10 of the filter element in essence consists of kieselguhr particles 12 that are bonded to each other via crosslinked Si02 14 and, at their contact loca¬tions with polyethylene particles 4, are bonded to the main body by means of an organic dispersion adhesive 16, and of PTFE particles 18. The kieselguhr particles 12 are so small that the pores between them in the average have a size of less than 3 μm. In producing the filter element 2 of Fig. 1, the main body is produced first and thereafter the coating is applied to the afflux surface of the same either with the consistence of a rather thin liquid or with the consistence of a rather thick liquid to a pasty consistence, e.g. by spraying, rolling on, brush application, etc. The coating mass to be applied in essence consists of kieselguhr particles, an Si02 sol, PTFE particles, organic dispersion adhesive, water and a small amount of tenside, wetting aid or foam prevention means. All of these components are available on the market without any problem. The coating mass is emulsion-stable. Upon application of the coating mass, there is a sol-gel reaction, using as a rule a slightly increased temperature, and after evaporation of all water, the coating is formed in the solid aggregate state. During the sol-gel reaction and evaporation of the water, crosslinking of the SiO2 phase and thus binding of the kieselguhr particles to each other takes place.
The weight ratio of kieselguhr to PTFE is in the range from 1:1 to 1:2 for obtaining particularly good results.
The filter element 2 shown in a fragment in Fig. 2 differs from the filter element ac¬cording to Fig. 1 by a different coating 10. In this case, the finished coating 10 in

essence consists of ceramic fibers 22, crosslinked Sio2 24, organic dispersion ad¬hesive 26 and PTFE particles 28. Kieselguhr particles 12 in a smaller amount than in Fig. 1 are present as well. As regards the coating mass in the state to be ap¬plied, the statements (additional components, consistence etc.) made in connec¬tion with the embodiment according to Fig. 1 are applicable again.
The pores between the ceramic fibers 22 have substantially the same size as the pores between the kieselguhr particles 12 in the embodiment according to Fig. 1. The ceramic fibers 22 typically have a diameter of a few μm and a length of 10 to 30 μm; chemically, they consist typically in essence of Si02/AI203.
Kieselguhr is a common designation for a material consisting typically to 70 to 90 % of amorphous silicic acid and to 3 to 12 % of water.
In case of silicone as anti-adhesion component, the drawing figures would have a substantially unchanged appearance. In case of water glass as inorganic binder component, the drawing figures would have a substantially unchanged appear¬ance.

We claim:
1. An inherently stable, flow-porous filter element (2) having a porous coating (10) for
surface filtration on its afflux surface, said coating (10) comprising:
(a) a main component of particles (12) such as herein described and/or fibers (22) such
as herein described;
(b) an inorganic binder component (14; 24) such as herein described binding the particles (12) and/or the fibers (22) of the main component to each other;
(c) an adhesive (16; 26) such as herein described binding the porous coating (10) to the remainder of the filter element;
(d) and an anti-adhesion component (18; 28) such as herein described mitigating the adhesion of filtered out material to the porous coating and facilitating cleaning of the filter element.

2. A filter element as claimed in claim 1, wherein the main component comprises one material of the group consisting of kieselguhr particles (12), zeolite particles, polyvinyl pyrrolidone particles and mixtures thereof.
3. A filter element as claimed in claim 2, wherein the main component comprises kiesel-guhr particles (12).
4. A filter element as claimed in any one of claims 1 to 3, wherein the main component comprises ceramic fibers (22).
5. A filter element as claimed in any one of claims 1 to 4, wherein the binder component comprises one material of the group consisting of crosslinked Si02 (14; 24), cross linked Si02 derivative, crosslinked Ti02, crosslinked Ti02 derivative, crosslinked Zr02, crosslinked Zr02 derivative and mixtures thereof.
6. A filter element as claimed in claim 5, wherein the binder component comprises cross linked Si02 (14; 24).
7. A filter element as claimed in any one of claims 1 to 6, wherein the adhesive is an or-ganic dispersion adhesive (16; 26).
8. A filter element as claimed in any one of claims 1 to 7, wherein said anti-adhesion component (18; 28) being polytetrafluoroethylene (PTFE) (18; 28) and/or silicone

9. A filter element as claimed in any one of claims 1 to 8, wherein said coating (10) res¬
ults from an emulsion-stable coating mass.
10. A filter element as claimed in any one of claims 1 to 9, wherein the coating (10) is ap¬
plied in accordance with the sol-gel process.
11. A filter element as claimed in any one of claims 1 to 10, wherein the coating (10) con¬
tains kieselguhr (12) as main component and PTFE (18; 28) as anti-adhesion compon¬
ent in a weight ratio of 1:1 to 1:2.
12. A filter element as claimed in any one of claims 1 to 11, wherein a main body of the
filter element (2) is composed of sintered plastics particles (4).



PATENT APPLN.NO : 3556/KOLNP/2007


ABSTRACT
FILTER ELEMENT PROVIDED WITH A COATING FOR SURFACE FILTRATION
The invention discloses an inherently stable, flow-porous filter element (2) having a porous coating (10) for surface filtration on its afflux surface, said coating (10) comprising: (a) a main component of particles (12) such as herein described and/or fibers (22) such as herein described; (b) an inorganic binder component (14; 24) such as herein described binding the particles (12) and/or the fibers (22) of the main component to each other; (c) an adhesive (16; 26) such as herein described binding the porous coating (10) to the remainder of the filter element; (d) and an anti-adhesion component (18; 28) such as herein described mitig¬ating the adhesion of filtered out material to the porous coating and facilitating cleaning of the filter element.
The invention is also for a method of producing said filter element and method of separat¬ing foreign particles from a liquid or mist using said filter element.

Documents:

03556-kolnp-2007-abstract.pdf

03556-kolnp-2007-claims.pdf

03556-kolnp-2007-correspondence others.pdf

03556-kolnp-2007-description complete.pdf

03556-kolnp-2007-drawings.pdf

03556-kolnp-2007-form 1.pdf

03556-kolnp-2007-form 3.pdf

03556-kolnp-2007-form 5.pdf

03556-kolnp-2007-gpa.pdf

03556-kolnp-2007-international publication.pdf

03556-kolnp-2007-pct request form.pdf

3556-KOLNP-2007-(04-07-2013)-CLAIMS.pdf

3556-KOLNP-2007-(04-07-2013)-CORRESPONDENCE.pdf

3556-KOLNP-2007-(04-07-2013)-DESCRIPTION PAGES.pdf

3556-KOLNP-2007-(04-07-2013)-OTHERS.pdf

3556-KOLNP-2007-(19-06-2013)-CORRESPONDENCE.pdf

3556-KOLNP-2007-(24-08-2012)-EXAMINATION REPORT REPLY RECEIVED.pdf

3556-KOLNP-2007-(24-08-2012)-OTHERS.pdf

3556-KOLNP-2007-(29-08-2013)-CLAIMS.pdf

3556-KOLNP-2007-(29-08-2013)-CORRESPONDENCE.pdf

3556-KOLNP-2007-(31-08-2012)-ABSTRACT.pdf

3556-KOLNP-2007-(31-08-2012)-AMANDED CLAIMS.pdf

3556-KOLNP-2007-(31-08-2012)-AMANDED PAGES OF SPECIFICATION.pdf

3556-KOLNP-2007-(31-08-2012)-ANNEXURE TO FORM 3.pdf

3556-KOLNP-2007-(31-08-2012)-CORRESPONDENCE.pdf

3556-KOLNP-2007-(31-08-2012)-DESCRIPTION (COMPLETE).pdf

3556-KOLNP-2007-(31-08-2012)-DRAWINGS.pdf

3556-KOLNP-2007-(31-08-2012)-FORM-1.pdf

3556-KOLNP-2007-(31-08-2012)-FORM-13.pdf

3556-KOLNP-2007-(31-08-2012)-OTHERS.pdf

3556-KOLNP-2007-(31-08-2012)-PETITION UNDER RULE 137-1.pdf

3556-KOLNP-2007-(31-08-2012)-PETITION UNDER RULE 137.pdf

3556-kolnp-2007-ASSIGNMENT-1.1.pdf

3556-KOLNP-2007-ASSIGNMENT.pdf

3556-kolnp-2007-CANCELLED PAGES.pdf

3556-KOLNP-2007-CORRESPONDENCE OTHERS 1.1.pdf

3556-KOLNP-2007-CORRESPONDENCE OTHERS 1.2.pdf

3556-kolnp-2007-CORRESPONDENCE.pdf

3556-kolnp-2007-DECISION.pdf

3556-kolnp-2007-EXAMINATION REPORT.pdf

3556-kolnp-2007-FORM 13.pdf

3556-kolnp-2007-FORM 18-1.1.pdf

3556-kolnp-2007-form 18.pdf

3556-KOLNP-2007-FORM 3-1.1.pdf

3556-kolnp-2007-GPA.pdf

3556-kolnp-2007-GRANTED-ABSTRACT.pdf

3556-kolnp-2007-GRANTED-CLAIMS.pdf

3556-kolnp-2007-GRANTED-DESCRIPTION (COMPLETE).pdf

3556-kolnp-2007-GRANTED-DRAWINGS.pdf

3556-kolnp-2007-GRANTED-FORM 1.pdf

3556-kolnp-2007-GRANTED-FORM 2.pdf

3556-kolnp-2007-GRANTED-FORM 3.pdf

3556-kolnp-2007-GRANTED-FORM 5.pdf

3556-kolnp-2007-GRANTED-SPECIFICATION-COMPLETE.pdf

3556-kolnp-2007-INTERNATIONAL PUBLICATION.pdf

3556-kolnp-2007-INTERNATIONAL SEARCH REPORT & OTHERS.pdf

3556-kolnp-2007-OTHERS.pdf

3556-kolnp-2007-PETITION UNDER RULE 137.pdf

3556-kolnp-2007-REPLY TO EXAMINATION REPORT.pdf

3556-kolnp-2007-WRITTEN NOTE OF AGRIMENT.pdf

abstract-03556-kolnp-2007.jpg


Patent Number 258664
Indian Patent Application Number 3556/KOLNP/2007
PG Journal Number 05/2014
Publication Date 31-Jan-2014
Grant Date 29-Jan-2014
Date of Filing 20-Sep-2007
Name of Patentee HERDING GMBH FILTERTECHNIK
Applicant Address AUGUST-BORSIG-STRASSE 3 92224 AMBERG
Inventors:
# Inventor's Name Inventor's Address
1 HAJEK STEFAN BERLINER STR. 11B,, 92224 AMBERG
2 PALZ KURT KRACKERSTR. 31,, 74564 CRAILSHEIM
3 RAABE WOLFGANG ANTONIWEG 9,, 92224 AMBERG
4 THURAUF REINER AHNHERRNSTR. 27,, 92224 AMBERG
5 MEINDL BERND KEMPFENHOFER WEG 21,, 02337 SULZBACH-ROSENBERG
6 HERDING URS ZUM KELLERHAUSL 15,, 92289 URSENSOLLEN
PCT International Classification Number B01D 39/20
PCT International Application Number PCT/EP2006/002433
PCT International Filing date 2006-03-16
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 102005012659.6 2005-03-18 Germany