Title of Invention

"A SIGNALING SYSTEM"

Abstract

The present invention provides a signaling system comprising an aspect having a plurality of parallel light sources and connected to the output of a current regulator, said current regulator having; one or more switch mode power supplies connected in parallel to each other, said switch mode power supplies having a corrected power factor, to minimize power consumption, a noise sensing circuitry connected to said switch mode power supplies for sensing noise above a predetermined noise level, and a controller connected to said switch mode power supplies and to said noise sensing circuitry to provide a stable output current in response to the variations in input voltages, to thereby identify any failure of power supplies, light sources, and to provide alarm.

Full Text

This invention relates to LED signal lighting unit for railways. We have developed LED signal lighting unit for railways incorporating the following units: 1. Power Supply. 2. Aspect - red, amber (or yellow) and green. 3. Health Monitoring Unit with Alarm Box. The details of each of these units are given in the following pages. Some of the key features, which have been incorporated, are as under: - 1. The power supply consists of a number of SMPS AC to DC converters working in parallel so that failure of any one of them will not effect the functioning of the system. 2. The LEDs are connected in parallel with a patented current controller which ensures that failure of one LED will in that worst case effect one more and in no way will effect the applied voltage or current to the other LEDs, since the light output of LEDs is highly sensitive to the current flowing through the LEDs. 3. The functioning of the LEDs is sensed by the current flowing through the circuit. 4. A lens arrangement has been incorporated to ensure that a uniform light of the desired frequency is available as per the specifications. 5. In all circuits adequate redundancy has been provided so that not only the system will have a high MTBF (Mean time before failure) but also ensure that the warnings will be available much in advance of a major failure. 6. The Health Monitoring Unit uses a Current Transformer (CT) to sense current and hence does not interfere with the signal to the Aspect. Every part of the Health Monitoring Unit (HMU) has been duplicated and circuitry incorporated to sense failure of any part to eliminate the possibility of its total failure at one go. The modern signaling systems use Light Emitting Diodes (LED) instead of bulbs thereby overcoming the problem of frequent replacement of the bulb. However existing LED based systems have certain limitations with respect to the heating of power supply, alarming systems and illumination of the LEDs, failure and reliability. The existing LED based signaling are normally using a plurality of serially connected LEDs, with linear power supplies and resistive loads for activating ECR. In this type of system when one or more LEDs fail the reliability and performance of the entire signaling system drastically reduces. Further the LED based systems normally require regulated voltages. Obtaining regulated voltages, using linear power supplies, requires large heat sinks which makes the entire system heavy and prone to failure due the heating effects. Further heating effects are observed owing to the resistive loads connected to linear power supplies which further increase probability of failure due to the heating effect. With linear power supplies, the current increases with the voltage which is not suitable for systems where the mains voltage is normally low. For proper ECR operation, a constant current is preferred over the entire operating voltage range. If at the lower voltage appropriate current is flowing through the ECR, at higher voltages the current is abnormally high which further aggravates the heating. The existing systems have a low power factor and there is a large scope for energy conservation. Therefore, it was observed that there is a need of a system that does not have above drawbacks and is more efficient, lightweight, reliable, free of heating effects, free of repetitive maintenances, has multiple safety measures and higher, uniform illumination. Object and summary of the Invention: It is an object of the present invention to provide a signaling system. It is another object of the invention to provide a signaling system, which is free of heating. It is yet another object of the invention to provide a signaling system that provides a current regulator that has multiple redundant power supplies as additional safety measure. To achieve above and other objects of the invention, the present invention provides a signaling system comprising: a. an aspect having a plurality of parallel light sources and connected to the output of a current regulator, b. said current regulator having: one or more energy efficient switch mode power supplies connected in parallel to each other or functioning as a standalone power supply, said switch mode power supplies having a corrected power factor, to minimize power consumption, - an energy efficient high frequency noise sensing circuitry to sense the input voltage for detecting the noise above a predetermined noise level, and -a controller connected to said switch mode power supplies and to said noise sensing circuitry to provide a regulated input current in spite of the variations in input voltages, and to identify any failure of power supplies, or said parallel light sources, or noise above a predetermined level and to indicate a failure by altering the input current consumption of the current regulator. According to the present invention the predetermined noise level is defined by the user based on field conditions. The invention further provides a signaling apparatus comprising, an aspect comprising plurality of parallel light sources, a current regulator connected to the said aspect having one or more switch mode power supplies connected in parallel to each other, power factor corrected and highly energy efficient, a noise sensing circuitry for sensing noise with a controller for providing stable output current for wide variation in input voltage and to identify any failure of the power supplies or said light sources or a noise more than a predetermined noise level such that on identifying any such event the controller initiates action to alter the input current consumption of the current regulator thereby indicating a failure, and an alarming unit connected to the current regulator including: i. one or more switch mode power supplies which are power factor corrected and energy efficient connected in parallel to each other including a self test circuitry for testing the functional status of the said power supplies having its output connected to alarms which are set-off in case of malfunctioning of any of the power supplies or light sources; ii. a current sensor and comparison mechanism to identify any undesirable variations in the current and accordingly setting off alarm, iii. a self testing circuitry for testing functional status of the said comparison mechanism and setting off alarm in case of any malfunctioning; iv. a data logger for registering functional status of power supplies, comparison mechanism, self test circuitry of the alarming unit, and functional status as identified by the current sensor of the aspect and/or the power supplies of the signaling apparatus; thereby reducing the power supply heating hazards and weight, providing an increased life and reliability of the signaling apparatus. The signaling apparatus of the invention has current regulator which includes one or more dummy load/s which are placed across the input lines of the current regulator and/or in series with the power supplies and /or at the output of the power supplies and /or across the output lines of the current regulator, further one or more power supplies may also act as dummy loads. The signaling apparatus has an energy efficient, high frequency noise-sensing circuitry to sense noise at the input of the current regulator. The controller of the current regulator alters the current by switching off one or more power supplies or switching off one or more dummy loads or any combination thereof. The signaling apparatus may optionally include an ECR connected to the current regulator to sense the indicated failure and accordingly setoff alarm/s. The invention also provides light sources that have a lens mechanism to obtain high intensity and uniformity of light. This lens mechanism is described in detail in a pending patent application number 16/del/2004. Further the invention provides each light source with an additional circuitry to protect power supply from overload and to avoid failure of the other light sources due to failure of a single or multiple light sources. This additional circuitry is described in detail in a pending patent application number 1222/del/2002. According to the present invention the predetermined noise level is defined by the user based on field conditions. The invention further provides a signaling apparatus comprising, an aspect comprising plurality of parallel light sources, a current regulator connected to the said aspect having one or more switch mode power supplies connected in parallel to each other, power factor corrected and highly energy efficient, a noise sensing circuitry for sensing noise with a controller for providing regulated input current for wide variations in input voltage and to identify any failure of the power supplies or said light sources or a noise more than a predetermined noise level such that on identifying any such event the controller initiates action to alter the input current consumption of the current regulator thereby indicating a failure, and an alarming unit connected to the current regulator including: i. one or more switch mode power supplies which are power factor corrected and energy efficient connected in parallel to each other including a self test circuitry for testing the functional status of the said power supplies having its output connected to alarms which are set-off alarm in case of malfunctioning of any of the power supplies or light sources; ii. a current sensor and comparison mechanism to identify any undesirable variations in the current and accordingly setting off alarm, iii. a self testing circuitry for testing functional status of the said comparison mechanism and setting off alarm in case of any malfunctioning; iv. a data logger for registering functional status of power supplies, comparison mechanism, self test circuitry of the alarming unit, and functional status as identified by the current sensor of the aspect and/or the power supplies of the signaling apparatus; thereby reducing the power supply heating hazards and weight, providing an increased life and reliability of the signaling apparatus. The signaling apparatus of the invention has current regulator which includes one or more dummy load/s which are placed across the input lines of the current regulator and/or in series with the power supplies and /or at the output of the power supplies and /or across the output lines of the current regulator, further one or more power supplies may also act as dummy loads. The signaling apparatus has an energy efficient, high frequency noise-sensing circuitry to sense noise at the input of the current regulator. The controller of the current regulator alters the current by switching off one or more power supplies or switching off one or more dummy loads or any combination thereof. The signaling apparatus may optionally include an ECR connected to the current regulator to sense the indicated failure and accordingly setoff alarm/s. Brief Description of Drawings: The invention will now be described with reference to the accompanying drawings. Figure 1 shows the signaling system according to the present invention. Figure 2 shows the current regulator according to the present invention. Figure 3 shows one embodiment of the aspect (Light Sources) according to present invention. Figure 4 shows another embodiment of the aspect (Light Sources) according to present invention. Figure 5 shows the alarming unit according to the present invention. Detailed Description of Drawings: Referring to the drawings in figure 1, the signaling system comprises a current regulator (2), connected to an aspect (4), an alarming unit (6, 8) connected to the input of the current regulator (2) through a current sensing coil (10). The Aspect (4) consists of LEDs connected in parallel. The details of Aspect (4) are described in figures 3 & 4. The current regulator (2) provides a low DC voltage below 12 volts, to the Aspect (4). The details of current regulator are described in figure 2. A sensor (10) is placed around the input wire of the current regulator (2) for sensing the current. The sensor (10) is connected to alarming unit (6, 8) for sensing the current and thereby knowing functional status of the current regulator (2) and aspect (4). The alarming unit (6) also checks its own functional status and sets off alarms (8) in case of any malfunctioning. Once any failure is detected, the alarming unit (6, 8) gives audio and visual or any other type of the alarms to indicate the fault or failure. Further the failure is communicated to a central computer through a data logger and modem. The details of Alarming Unit (6&8) are given in Figure 5. According to a further embodiment of the invention, an ECR (not shown) may be connected at the input line of the current regulator (2) as a conventional method of protection for any failure, however the present invention without an ECR can function with equal reliability and is capable of carrying out all the functions of the ECR in an conventional signaling system. One alarming unit (6, 8) can monitor the performance of a number of current regulators (2) and aspects (4). The operation of the circuit can be understood as follows. Once the decision is taken to light up a particular signal color, which may be over 3 k.m. away from the Railway Station, a voltage between 110V + 25% is applied to the cable connecting it. The input is fed to the current regulator (2). The current regulator(2) not only converts the higher voltage to a lower voltage suitable for LEDs but it also controls the current to cause warning messages to be sent to the concerned persons, like station master. The low voltage generated by the current regulator (2) is fed to the LED aspect (4) to light up and convey the signal. A sensor(10) is used to sense the current flowing through the wire connecting the current regulator(2) and pass this information to alarming unit (6), which is a failure sensing preventive maintenance alarm system. In the case of failure of LEDs in the aspect and/or the failure of current regulator and/or the failure of alarming unit itself, it gives an audio visual or any other type of suitable alarm (8) for timely preventive maintenance. The sensor (10) of the alarming unit senses the decrease in input current to detect partial/complete failure of the aspect or the current regulator. A comparative circuitry within the alarming unit tests its internal function and reports its own failure and conveys the failure message to the Station Master and other concerned persons through an audio and visual alarm or any other suitable type of alarm, as well as registers the functional status of each unit in the circuit to a data logger, which can then be communicated to a Regional CPU to take early preventive action. Thus this system provides early warning messages to the concerned persons, at local and central level, of any failure in the current regulator, aspect and alarming unit itself so that timely preventive maintenance is carried out. In fig. 2 a detailed block diagram of the current regulator (2) is shown which includes two or more Switch Mode Power Supplies (SMPS) (12, 14) with voltage regulators, connected in parallel redundant mode such that on failure of any one of the SMPS, the remaining SMPSs will power the Aspect (4) so that it continues to be lit. The micro controller (18) monitors the functioning of the SMPS in the said Current Regulator (2) and the LEDs in the said Aspect (4). The control circuit (18) is powered by one or more SMPS. The noise is sensed by another SMPS (16). An inbuilt delay in the functioning of the control circuit ensures that there are no false alarms. In case of failure of a certain number of LEDs inside the Aspect (4), the said controller (18) switches off a redundant SMPS, say (12). By this way input current to the current regulator is reduced. If an SMPS fails, the input current is also reduced. In either case the sensor (10, refer figure 1) senses the reduced current drawn by the current regulator (2) and sends a warning message through alarming unit (6, 8) to the control room for timely preventive maintenance. If more LEDs in Aspect (4) fail, the controller (18) senses the further reduction in current and switches off the SMPS say (14), thereby deactivating the ECR (not shown). As mentioned earlier, that in the signaling systems where there is no ECR, the actions of ECR can also be performed by alarming unit (6, 8). The Aspect (4) can be connected to the current regulator (2) in blanking mode or non-blanking mode through jumpers (20). In the blanking mode aspect (4) goes off when a complete failure is observed whereas in the non-blanking mode the aspect (4) remains lit and is powered by the SMPS meant for controller. Figure-3 shows one embodiment of the aspect (4) having a set of LEDs in parallel with each other. It comprises of a number of LEDs accompanied with a specially designed optics, mounted on individual LEDs, as per the need. The details of the specially designed optical devices can be found in the pending Indian patent application number 16/del/2004 The design permits varying the intensity and the viewing angle of the aspect(4) without changing the electrical parameters by adding lenses to one or more LEDs. Two LEDs have been provided in series to match voltage characteristic of red/yellow LEDs with that of green LEDs for the sake of a universal current regulator (2). However, in some situations series connection are dispensed with. LEDs being current sensitive devices, to protect the LEDs and power supply from failure, the said LEDs are connected in series with LED protection Modules (LPMi to LPMn) and resistances. The detailed description of the LPMs is given in pending application No.l222/Del/2002 dated 9.12.2002. Figure- 4 shows one embodiment of the aspect (4) having each of LED in parallel with other, rest of the details remain as described for figure 3. Figure 5 shows detailed block diagram of the alarming unit (6, 8), which consists of sensor (10) connected to a diode bridge (22) for providing a polarity independent DC voltage, based on the current through the sensor. The DC voltage of diode bridge (22) is fed to comparators (24) and (26) which could be discrete circuitry or micro controller based for comparing the said DC voltage with a reference voltage. In case the said DC voltage drops below the reference voltage, the comparator (24), (26) will operate the visual (28, 30) and audio alarms (32, 34) respectively, to indicate that the Aspect (4) and current regulator (2) needs attention. Information to a Central Computer through data logger would also be provided as an alarm. The alarms may be connected to the alarming unit (6, 8) through potential free contacts and is powered by its own supply. In case the output of the comparator, (24) and (26) are not the same, the comparators (36) and (38) become active and operate alarms (32, 34, 40, 42) respectively. Information is also given to computer. This indicates that the alarming unit (6) itself is not functioning correctly. The alarming unit (6) has its own power supply (44) duly protected from disturbances The power supply (44) also incorporates SMPSs in parallel redundant mode and a self test circuitry (46) as in the case of current regulator (2) with circuitry for self test as described above to detect failure of current regulator (2) and aspect (4). The self test operation of the power supply can be understood as follows. The power supply (44) has two sets of redundant SMPS based power supplies (48, 50, 52 and 54) such that failure of even any three of the four supplies will not affect the unit. Failure of one set of power supply will give a power supply failure indication by: visual alarm by lighting two parallel LEDs (60 and 62). The audio alarm consisting of two parallel buzzers (32 and 34) will be set off. Further each buzzer is connected with a two pole toggle switch (66, 68) such that switching off the buzzer will light a red LED (70, 72) to indicate that the buzzer has been manually switched off. A number of printed circuit cards (aspect cards) may be required to monitor various current controllers and aspects and they may all be powered by one power supply card. There is a provision on each aspect card for the status of power supply to be monitored. Failure of the power supply on such cards will be indicated visually by LEDs (56, 58), audio alarms (32,34) and through the data logger. All comparator outputs are sensed by a micro controller (74) which may or may not be separate from main controller, which communicates the status through a data logger (76) and modem (78) to a central computer(80) to pinpoint the time of occurrence of any defect or its rectification. The invention herein described with reference to an illustrative example only, and the scope of the invention is not limited to the described embodiment only. A person skilled in the art will appreciate that many other embodiments of the present invention without deviating from the basic concept of the invention are possible. Any such work around the concept of the invention will fall within the scope of the invention. We Claim: 1. A signaling system comprising: a. an aspect having a plurality of parallel light sources and connected to the output of a current regulator, b. said current regulator having: one or more energy efficient switch mode power supplies connected in parallel to each other or functioning as a standalone power supply, said switch mode power supplies having a corrected power factor, to minimize power consumption, - an energy efficient high frequency noise sensing circuitry to sense the input voltage for detecting the noise above a predetermined noise level, and -a controller connected to said switch mode power supplies and to said noise sensing circuitry to provide a regulated input current in spite of the variations in input voltages, and to identify any failure of power supplies, or said parallel light sources, or noise above a predetermined level and to indicate a failure by altering the input current consumption of the current regulator. 2. A signaling system as claimed in claim 1 wherein said current regulator comprising one or more dummy load/s. 3. A signaling system as claimed in claim 2 wherein said dummy load is connected across the input lines of the current regulator and/or in series with the power supplies and /or at the output of the power supplies and /or across the output lines of the current regulator. 4. A signaling system as claimed in claim 2 wherein said one or more power supplies are dummy loads. 5. A signaling system as claimed in claim 1, wherein said noise sensing circuitry is high frequency operative and energy efficient. 6. A signaling system as claimed in claim 1 wherein said controller alters the current by switching off one or more power supplies or switching off one or more dummy loads or any combination thereof. 7. A signaling system as claimed in claim 1 wherein an alarming unit connected to the current regulator to sense the indicated failure and accordingly setoff alarm/s. 8. A signaling system as claimed in claim 7 wherein said alarming unit is a relay. 9. A signaling system as claimed in claim 8 wherein said alarming unit comprising; a. one or more switch mode power supplies connected in parallel to each other having a self test circuitry for testing the functional status of the said power supplies and providing an output signal to set-off alarms in case of malfunctioning of any of the power supplies; b. a current sensor and comparison mechanism to identify any undesirable variations in the current and accordingly setting off alarms. c. a self testing circuitry for testing functional status of the said comparison mechanism and setting off alarm in case of any malfunctioning, and; d. a data logger for registering functional status as identified by the current sensor and the functional status of power supplies, comparison mechanism and self test circuitry of the alarming system; thereby registering the functional status of the aspect and/or the power supplies of the signaling system and reducing the power supply heating hazards and weight, providing an increased life and reliability of the alarming system. 10.A signaling system as claimed in claim 1 wherein said predetermined noise level is defined by the user. 1 LA signaling apparatus comprising: a. an aspect comprising plurality of parallel light sources; i. said aspect connected to a current regulator having; 1. one or more energy efficient power factor corrected switch mode power supplies connected in parallel to each other, 2. a noise sensing circuitry for sensing noise and a controller to regulate input current over a wide input voltage range and to identify any failure of the power supplies or said light sources or a noise more than a predetermined noise level such that on identifying any such event the controller initiates action to alter the input current consumption of the current regulator thereby indicating a failure, and; b. an alarming unit connected to the current regulator including: i. one or more switch mode power supplies connected in parallel to each other having a self test circuitry for testing the functional status of the said power supplies having its output connected so as to set-off alarms in case of malfunctioning of any of the power supplies; ii. a current sensor and comparison mechanism to identify any undesirable variations in the current and accordingly setting off alarms, iii. a self testing circuitry for testing functional status of the said comparison mechanism and setting off alarms in case of any malfunctioning; iv. a data logger for registering functional status of power supplies, comparison mechanism, self test circuitry of the alarming unit, and functional status as identified by the current sensor of the aspect and/or the power supplies of the signaling apparatus; c. thereby reducing the power supply heating hazards and weight, providing an increased life and reliability of the signaling apparatus. 12.A signaling apparatus as claimed in claim 11, wherein said current regulator has one or more dummy load's. 13. A signaling apparatus as claimed in claim 12, wherein said dummy load is connected across the input lines of the current regulator and/or in series with the power supplies and /or at the output of the power supplies and /or across the output lines of the current regulator. 14.A signaling apparatus as claimed in claim 12 wherein said one or more power supplies are dummy loads. 15.A signaling apparatus as claimed in claim 13, wherein said current regulator has noise-sensing circuitry to sense noise at the input. 16.A signaling apparatus as claimed in claim 16 wherein said noise sensing circuitry works on high frequency and is energy efficient. 17.A signaling apparatus as claimed in claim 11 wherein said controller alters the current by switching off one or more power supplies or switching off one or more dummy loads or any combination thereof. 18.A signaling apparatus as claimed in claim 11 wherein said system optionally comprises an ECR connected to the current regulator to sense the indicated failure and accordingly setoff alarm/s. 19.A signaling apparatus as claimed in claim 11 wherein said predetermined noise level is defined by the user. 20.A signaling system as herein described with reference to accompanying drawings. 2 LA signaling apparatus as herein described with reference to the accompanying drawings.

Documents:

117-del-2004-Abstract-(25-02-2013).pdf

117-del-2004-abstract.pdf

117-del-2004-Claims-(25-02-2013).pdf

117-del-2004-claims.pdf

117-DEL-2004-Correspondence Others-(01-12-2011)..pdf

117-DEL-2004-Correspondence Others-(01-12-2011).pdf

117-DEL-2004-Correspondence Others-(08-04-2011).pdf

117-del-2004-Correspondence Others-(25-02-2013).pdf

117-del-2004-Correspondence Others-(25-02-2013.).pdf

117-del-2004-correspondence-others.pdf

117-del-2004-correspondence-po.pdf

117-del-2004-description (complete).pdf

117-del-2004-description (provisional).pdf

117-del-2004-drawings.pdf

117-DEL-2004-Form-1-(01-12-2011).pdf

117-del-2004-FORM-1-(25-02-2013).pdf

117-del-2004-form-1.pdf

117-del-2004-form-18.pdf

117-del-2004-form-2.pdf

117-del-2004-Form-3-(25-02-2013).pdf

117-del-2004-form-3.pdf

117-del-2004-form-5.pdf

117-DEL-2004-GPA-(01-12-2011).pdf

117-DEL-2004-GPA-(08-04-2011).pdf

117-del-2004-gpa.pdf

117-del-2004-Petition-137-(25-02-2013).pdf