Title of Invention

METHOD OF MODELING THE TIME GRADIENT OF THE STATE OF A STEEL VOLUME BY MEANS OF A COMPUTER AND CORRESPONDING OBJECTS

Abstract According to the invention, a steel volume (13) is modelled in a computer (1) by means of a plurality of volume elements (14). The state (Z) of the steel volume (13) at a given time (t) comprises, for each volume element (14), characteristic quantities (e, pA, cA) of an enthalpy (e) existing at said time (t) in the respective volume element (14) and percentages (pA, pF, pZ), in which the steel is available in the respective volume element (14) at the time (t) in austenite, ferrite and cementite phases. For at least one volume element (14), the computer (1) determines the time gradient of the characteristic quantities (e, pA, cA) by resolving thermal conductivity and phase transition equations. One of the characteristic quantities (e, pA, cA) is a locally invariable mean interstitial element concentration (cA) within the volume element (14) in the austenite phase thereof.
Full Text 200506097
1
Description
Method of modeling the time gradient of the state of a steel
volume by means of a computer and corresponding objects
The present invention initially relates to a method of
modeling the time gradient of the state of a steel volume by
means of a computer,
- with the steel volume being modeled in the computer through
a number of volume elements,
- with the state of the steel volume at a specific point in
time including variables for each of the volume elements
which are characteristic of an enthalpy present at this
point in time in the respective volume element and that are
characteristic for components in which the steel is present
in the respective volume element at this point in time in
the phases austenite, ferrite and cementite,
- with the computer determining for at least one of the volume
elements the time gradient of the characteristic variables
by solving a thermal conductivity equation and a phase
transition equation.
The present invention then relates to a data medium with a
computer program stored on the data medium for executing a
modeling method of this type and a computer with mass storage
device in which the computer program is stored, so that the
computer executes a modeling method of this type when the
computer program is called.
Finally the present invention also relates to an influencing
device for influencing the temperature of an actual steel
volume, especially a cooling line, which is controlled by one
of these types of computer, as well as steel which has passed
through such an influencing device.

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These types of modeling method and the corresponding objects
are known. The reader is referred for example to the
applicant's DE-B4-101 29 565 and especially to DE-B3-102 51
716.
In process automation of the handling of steel the modeling of
the metal temperature has particular significance. In such
cases it is basically of no consequence whether the modeling
of the metal temperature is undertaken in relation to a steel
volume which is located in an oven or is passing through a
rolling process or a cooling process for example. Phase
transitions which can also occur with metals within the fixed
phase make computation with the thermal conductivity equation
difficult in such cases. If an accurate computation is
required, the phase transition must be included in the
determination of the time gradient of the state of the metal
volume.
With steel in particular the phase transition only occurs
after a delay since the temperature changes occurring are so
large that the transition cannot follow the temperature
change. Frequently this is caused by alloying elements which
are added to the steel.
The reason for this delayed transition lies - in steel for
example - in the presence of carbon in the steel. This is
because, although carbon dissolves relatively well in
austenite, it only dissolves to a very small, practically
negligible extent in ferrite. This delays phase transitions
from austenite to ferrite since the carbon in the austenite
must first diffuse out before ferrite can form.
Austenite can also form a further phase, namely cementite.
Cementite together with ferrite forms a mixed phase which is
also referred to as pearlite. At first sight it appears

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completely unclear and almost hopeless to take such a
complicated process into account correctly in a thermal
conductivity equation.
In the prior art the following solutions have been initially
attempted:
The modeling of the phase transition has been greatly
simplified.
The modeling of the phase transition was undertaken in an
advance computation with an approximated temperature
gradient. The phase transition was then fixed. Exothermic
processes in the phase transition were taken into account by
heat sources in the Fourier thermal conductivity equation.
However this coupling of the phase transition in the form of
heat sources to the Fourier thermal conductivity equation
only appears to solve the problem. A more precise
consideration actually shows that the approach is physically
incorrect. This is especially evident from the fact that
parameters are to be set separately for the heat sources,
which is not required for a correct solution.
An already significantly improved approach is known from DE-
B4-101 29 565, in which the thermal conductivity equation is
correctly applied. The phase transition equation is however
only valid for a two-phase system (e.g. the austenite-ferrite
system). An expansion to a three-phase system (e.g. the
austenite-ferrite-cementite system) is not easily possible.
Also the variables thermal conductivity and temperature
occurring there in the thermal conductivity equation are only
dependent on the enthalpy and a phase component. The
dependence on a phase component is sufficient in such cases
since because of the observation of a pure two-phase system
there, the second phase component is implicitly produced from

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the situation that the sum of the two phase components must be
one.
In DE-B3-102 51 716, also cited above, the thermal
conductivity and the temperature are functions which depend on
the enthalpy and the proportions of all phases considered. In
a three-phase system, e.g. the austenite-ferrite-cementite
system mentioned in DE-B3-102 51 716, the thermal conductivity
and the temperature are thus functions which depend on the
enthalpy and all phases.
Attempts to implement the two last-mentioned steps have
actually led to significantly better results than previously.
However discrepancies have occurred between the behavior of
the steel volume determined in accordance with the modeling
method and the actual behavior of a corresponding actual steel
volume.
It is known from the technical article ,,Computer simulation of
steel quenching process using a multi-phase transformation
model" by Tamas Reti et al., appearing in Computational
Materials Science 22 (2001), pages 261 through 278, that the
phase transition from austenite into ferrite, pearlite and
bainite depends on the carbon concentration in austenite. In
the specialist article the concentration of carbon in the
austenite phase is equal to the concentration of carbon in the
steeJ. considered overall.
The object of the present invention consists of creating a
method of modeling of type specified at the start of this
document and of creating the corresponding objects by means of
which a higher-quality modeling of the steel volume is
possible is, while simultaneously keeping down the computing
effort required for this.

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The object is achieved by one of the characteristic variables
being a locally-invariable average concentration of
interstitial elements within the respective volume element in
the austenite phase of the respective volume element.
the proportion of the phase austenite in the respective volume
element and the enthalpy of the respective volume element
respectively, so that the proportions of the phases ferrite
and cementite in the respective volume element are variables
derived from the characteristic variables. Interstitial
elements are in such cases elements which on absorption in
iron occupy intermediate grid locations. Examples of
interstitial elements are carbon and nitrogen. The opposite of
interstitial elements are substitutional elements. The
elements replace iron atoms at their grid locations. Examples
of substitutional elements are manganese and nickel.
In reality the concentration of interstitial elements in the
phase austenite is location-dependent. In precise terms the
exact distribution of interstitial elements in the phase
austenite would thus have to be taken into account within the
framework of the modeling method. This procedure leads however
to very great computing outlay, but has practically no effect
on the quality of the modeling.
In the inventive process it is not necessary to explicitly use
the phase proportions as parameters. This is because, if pA,
pF and pZ are used labels for the proportions of the
austenite, ferrite and cementite phases in the respective
volume element, then the following equation applies

If furthermore cA, cF and cZ are used as labels for the

PCT/EP2006/064183/ 2005P06097 WOUS
5a
respective locally-invariable average concentration of
interstitial elements within the respective volume element in
the phases austenite, ferrite and cementite in the respective
volume element and c is used as a label for the overall
proportion of interstitial elements in the respective volume
element, then the following equation also applies

if furthermore cA, cF and cZ are used a labels for the
respective locally-invariable average concentration of
interstitial elements within the respective volume element in
the phases austenite, ferrite and cementite in the respective
volume element and c is used as a label for the overall
proportion of interstitial elements in the respective volume
element, then the following equation also applies

The overall proportion c of interstitial elements in the steel
can in this case simply be viewed as constant. Since
furthermore the average concentration cF of interstitial
elements in the ferrite phase is known to be almost zero, it
can be practically ignored in equation 3. The value cZ for
cementite is also a known constant, namely 0.25. The equation

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3 can thus be simplified to

There are thus five variables in equations 1 and 3, namely the
proportions pA, pF and pZ of phases austenite, ferrite and
cementite as well as the locally-invariable average
concentration cA of interstitial elements in the phase
austenite and the overall proportion c of interstitial
elements in the steel. When three independent variables of
these five are specified the two remaining variables are thus
able to be determined immediately and directly uniquely.
On the basis of equation 3 in particular the proportion pZ of
the phase cementite is produced immediately

On the basis of equation 1 the proportion pF of ferrite in the
at least one volume element is thus also determined
immediately.
This procedure especially makes it possible to determine the
phase proportions pF and pZ of the phases ferrite and
cementite in the respective volume element and thereby to
determine all relevant input parameters without having to
undertake divisions. The avoidance of divisions in particular
has the advantage of enabling the increased computing effort
for executing divisions to be avoided and also means that no
specific provisions have to be made for the case in which the
divisor assumes the value zero. Furthermore inaccuracies are
avoided which otherwise occur because of the need to divide by
small values in individual cases.
Yet it is still possible in a simple manner for the computer
within the framework of solving the thermal conductivity

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equation and/or within the framework of solving the phase
transition equation, for the at least one volume element, to
determine a relationship between the enthalpy and the
temperature and, in doing so, to take into account that the
relationship between the enthalpy and the temperature depends
on the concentration of interstitial elements in the austenite
phase of the respective volume element.
This is because in the prior art there have previously been
attempts to determine the relationship between the enthalpy
and the temperature on the basis of the equation

with eA, eF and eZ being functions which describe a
relationship between the enthalpy and the temperature in the
at least one volume element for the case in which the volume
element is exclusively present in the austenite, ferrite or
cementite phase. Although this procedure is correct in terms
of its approach, it does not take account however of the fact
that the relationship between the enthalpy and the temperature
in the austenite phase is also dependent on the concentration
of interstitial elements in the austenite phase. By contrast,
in the present invention, this dependency can easily be taken
into account in the function eA.
Preferably the computer already determines before the modeling
of the time gradient of the state of the steel volume for a
plurality of values of the characteristic variables the
relationship between the enthalpy and the temperature and
stores it as a checkpoint field. This is because this makes it
possible for the computer within the framework of the modeling
of the time gradient of the state of the steel volume to
determine the temperature obtaining in the at least one volume
element on the basis of the checkpoint field. This is because

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the computing effort for solving the thermal conductivity
equation and the phase transition equation can be greatly
reduced. The advance determination is only made possible in
this case by the concentration of interstitial elements to be
applied within the at least one volume element as locally
invariable.
In a similar way it is also possible for the computer, even
before the modeling of the time gradient of the state of the
steel volume for a plurality of values of the characteristic
variables, to determine a relationship between the enthalpy
and the thermal conductivity and store them as a checkpoint
field. This is because this makes it possible for the
computer, within the framework of the modeling of the time
gradient of the state of the steel volume, to determine
thermal conductivity obtaining in the at least one volume
element with reference to the checkpoint field.
Theoretically it is also possible with the thermal
conductivity to take account of a dependency of the thermal
conductivity in the austenite phase of the concentration of
interstitial elements in the austenite phase. In practice
however these effects are however often negligible.
It is of advantage for the thermal conductivity equation in
the multidimensional case or one-dimensional case to take the
form

In this case λ is the thermal conductivity of the at least one
volume element, ρ is the density of the steel and Q is a
quantity of heat which is created in the at least one volume
element by external influences. The quantity of heat created

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by outside influences in the at least one volume element in
this case does not contain any components which are based on
phase transitions.
The approach for the thermal conductivity equation has the
advantage that the temperature changes caused by the thermal
conductivity and by phase transition can be correctly modeled.
Different procedures for solving the phase transition equation
are possible. For example it is possible for the computer,
within the framework of solving the phase transition equation,
to determine the Gibbsean free enthalpies of the phases
austenite, ferrite and cementite on the basis of the Gibbsean
free enthalpies.
Conversion rates of the phases austenite, ferrite and
cementite and on the basis of the conversion rates the
proportions pA, pF and pZ of the phases austenite ferrite and
cementite are determined. This procedure is for example
described in detail in DE-B3-102 51 716.
Alternatively it is also possible for the computer within the
framework of solving the phase transition equation
- by solving at least of one Stefan problem for the at least
one volume element, to determine an austenitic region and a
distribution of a concentration of the interstitial elements
in the austenitic region of the at least one volume element
and
- the overall proportion of the austenite phase is determined
based on the ratio of the austenitic region and the at least
one volume element.
This procedure is described in detail in the older German
Patent Application DE 10 2004 005 919.5 not published as of
the date of application of the applicant's present

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application. In such a case the average concentration of
interstitial elements in the austenite phase can be determined
by averaging the distribution of the concentration of
interstitial elements in the austenitic region of the at least
one volume element.
The inventive modeling method can be executed offline.
Especially because it avoids unnecessary divisions and
provides the opportunity to determine the temperature and the
thermal conductivity in advance as multidimensional checkpoint
fields, it is however also possible for the computer to
execute the modeling process online and in realtime with the
passage of a corresponding actual steel volume through an
influencing device for thermal influencing of the actual steel
volume.
The influencing device is as a rule embodied as a cooling line
for the steel volume. It would however also be possible for
the influencing device to be embodied as a rolling frame for
the steel volume.
It is possible for the computer to only undertake the modeling
as such but not to make any control interventions. This can be
sensible for example for testing and optimizing the modeling
method. In many cases it will however be the case of the
computer, while applying the modeling method, determining
process management variables for explicit influencing of the
state of the actual steel volume and transferring them to the
influencing device.
Preferably the computer is supplied with an actual temperature
of the actual steel volume detected after the thermal
influencing of the actual steel volume. This is because the
computer is then in a position to compare the actual
temperature with the corresponding temperature determined

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within the framework of the modeling method and to adapt the
modeling method if required.
Further advantages and details emerge from the subsequent
description of an exemplary embodiment in conjunction with the
drawings. The figures show the following basic diagrams:
FIG. 1 a computer schematic,
FIG. 2 a flowchart,
FIG. 3 a schematic of an influencing device and a
computer,
FIG. 4 a scheme for determining a relationship between
the enthalpy and the temperature,
FIG. 5 and 6 a combination of a thermal conductivity equation
with a phase transition equation,
FIG. 7 and 8 possible implementations of a step of FIG. 2 and
FIG. 9 a further flowchart.
In accordance with FIG. 1 a computer 1 has the usual
components 2 to 8. These are firstly a processor unit 2 and a
mass storage device 3. The mass storage device 3 can for
example be embodied as a hard disk. There are also interfaces
4 and 5. Interface 4 is an interface for connecting to the
computer 1 a data medium 9 embodied as a removable medium.
Depending on the embodiment of the interface 4 the data medium
9 can be embodied for example as a CD-ROM or as a USB memory
stick. Interface 5 is an interface to a computer network 10,
e.g. to the Internet or World Wide Web. The further components
6 to 8 of the computer 1 are an input device 6, an output
device 7 and random access memory 8. The input device 6 can
for example be a keyboard and a mouse. The output device 7 can
be a terminal and a printer.
A computer program 11 is stored on the removable medium 9.
After the removable medium 9 is connected to the interface 4

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of the computer 1, the computer program 11 is read out The
read out computer program 11 is stored by the computer 1 in
the mass storage 3. When the computer program 11 is called -
for example because of corresponding entries made by a user 12
via the input device 6 - the computer 1 thus executes a
modeling method which is described in greater detail below.
Using the modeling method the time gradient of the state Z of
a steel volume 13 is to be modeled. This is done by the steel
volume 13 being modeled in the computer 1 - more precisely in
its random access memory 8 - by a number of volume elements
14. As a rule in such cases the steel volume 13 is modeled by
a plurality of volume elements 14 which adjoin each other. In
the individual case however it is also possible for the steel
volume 13 to be modeled by only a single volume element 14.
If the steel volume 13 is modeled by a number of adjacent
volume elements 14, the arrangement of the volume elements 14
can alternately be one-dimensional, two-dimensional or three-
dimensional. The most common case here is the three-
dimensional arrangement. A two-dimensional arrangement of the
volume elements 14 arises for example if the behavior of a
corresponding actual steel volume 13' is to be modeled, which
is embodied in bar form, for example a billet 13' or another
profile. This is because in these cases the heat flow in the
direction of the bar is practically negligible. A one-
dimensional arrangement of the volume elements 14 especially
arises if the actual steel volume 13' is strip-shaped. This is
because in this case a heat flow across the strip and along
the strip is practically negligible. Only in the strip
thickness direction does a significant heat flow occur.
The state of an individual volume element 14 at a specific
time t includes the enthalpy e of the respective volume

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element 14 and the proportions pA, pF, pZ of the austenite,
ferrite and cementite phases in the respective volume element
14 or of variables e, pA, cA characteristic of these
proportions. Corresponding to this the state Z of the steel
volume 13 at this time t includes the totality of the states
of all volume elements 14 of the modeled steel volume 13.
The time gradient of the state Z of the steel volume 13
depends on a plurality of parameters. One of the parameters is
the chemical composition C of the steel. The chemical
composition C includes items such as an overall proportion c
of interstitial elements. This composition is thus fed to the
computer 1 in accordance with FIG. 2 in a step S1.
The chemical composition C can for example be predetermined by
a corresponding entry of the user 12. It can however also be
predetermined for the computer 1 - see FIG. 3 - by a higher-
ranking process control computer 15 via a suitable computer-
computer interface 15'.
The interstitial element occurring most frequently in steel is
carbon. Therefore, for reasons of brevity, carbon will always
be referred to below even if the interstitial elements in
general are meant by this.
In a step S2 - i.e. even before the solution of the thermal
conductivity equation and the phase transition equation - the
computer 1 then determines two multidimensional checkpoint
fields for the thermal conductivity A. of the steel and for the
temperature T of the steel. The checkpoint fields thus have at
least three input parameters, namely the enthalpy e of the
respective volume element 14 and two variables pA, cA. One
characteristic variable is the proportion pA, in which the
steel is present in the respective volume element 14 in the
austenite phase. The other characteristic variable is the

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locally invariable average carbon concentration cA in the
austenite phase of the respective volume element 14 within of
the respective volume element 14.
The overall proportion of carbon c of the steel is temporally
constant for a given chemical composition C of the steel and
is the same for all volume elements 14. Because of the
relationships between the phase components pA, pF, pZ, the
overall proportion of carbon c and the average carbon
concentration cA in the austenite phase, it is a simple matter
to determine the further phase proportions pF, pZ, of the
ferrite and cementite phases in the respective volume element
14.
The computer 1 thus determines in step S2 for a plurality of
possible values of the Enthalpy e, of the proportion pA of the
austenite phase and the average carbon concentration cA in the
austenite phase of the respective volume element 14 the
corresponding temperature T and the corresponding thermal
conductivity X of the volume element 14. A functional
relationship is thus produced between the enthalpy e on the
one hand and the temperature T or the thermal conductivity X on
the other hand. This checkpoint fields will be stored. They
can thus be evaluated later very quickly within the framework
of the solution of the thermal conductivity equation by linear
interpolation or non-linear interpolation (e.g. by means of
multidimensional B-splines).
Preferably the computer 1, when determining the relationship
between the enthalpy e and the temperature T, takes account of
the average carbon concentration cA in the austenite phase as
such, i.e. not only to determine the proportions pF and pt.
The relationship between the enthalpy, e and the temperature T
is determined in accordance with FIG. 4, namely preferably on

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the basis of the formula

In this case eA, eF and eZ are functions that in each case
describe a relationship between the enthalpy e and the
temperature T in the volume elements 14. eF in this case
describes the relationship in the event of the volume element
14 exclusively being present in the ferrite phase. Similarly
eZ describes the relationship in the event of the volume
element 14 exclusively being present in the cementite phase.
The functions eF and eZ are not dependent on the average
carbon concentration cA in the austenite phase of the volume
element 14. The function eA on the other hand, which describes
the relationship between the enthalpy e and the temperature T
in the event of the volume element 14 being present in the
austenite phase, is dependent as such on the average carbon
concentration cA in the austenite phase. This dependency is
thus taken into account in the function eA in accordance with
FIG. 4.
If one wished to calculate with absolute precision, it would
even be necessary to apply the carbon concentration in the
austenite phase within the respective volume element 14 at
variable locations. But then it would no longer be possible,
for the temperature T, to determine said temperature in
advance in the form of a checkpoint field. In this case the
determination of the temperature T would have to be undertaken
within the framework of the modeling of the time gradient of
the state Z of the steel volume 13 itself. This procedure
would also demand a significant computing effort. For this
reason the carbon concentration cA in the austenite phase is
applied as locally invariable within of the volume element 14
observed in each case.

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The checkpoint field for the thermal conductivity X is
determined in accordance with FIG. 4 in a similar way with
reference to the equation

λA, λF and λZ in this case are functions which each describe a
relationship between the enthalpy e and the thermal
conductivity λ in the volume element 14 in the event of the
volume element 14 being exclusively present in the austenite,
ferrite or cementite phase. In precise terms the function λA is
likewise dependent on the average carbon concentration cA in
the austenite phase of the respective volume element 14. It is
thus possible to take account of this dependency accordingly
if necessary. In many applications the influence of the
average carbon concentration cA in the austenite phase of the
respective volume element 14 is only slight however and can in
be ignored in its practical effects.
In a step S3 the computer 1 then accepts an initial state ZA
of the steel volume 13. Within the framework of a pure offline
modeling - see FIG. 1 - it is for example possible for this
initial state ZA to be specified to the computer 1 by the user
12 via the input device 6. On the other,hand, if the modeling
method is executed online - possibly even in realtime - with
the passage of a corresponding actual steel volume 13' by an
influencing device 16 for influencing the actual steel volume
13' (see FIG. 3) - the specification is made using an
appropriate measuring device 17, which is arranged at the
start of the influencing device 16. In both cases however the
initial state ZA corresponds to the state of the corresponding
actual steel volume 13' on entry into the influencing device
16.

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In a step S4 the computer 1 continues to accept the peripheral
conditions. For example the time gradient with which the
actual steel volume 13' will actually be thermally handled on
its passage through the influencing device 16 can be
prespecified to the computer 1. If the influencing device 16,
which is the normal case, is embodied for example as a cooling
line 16, the time gradient of the actual thermal influencing
of the steel volume corresponds to the time gradient of the
cooling of the actual steel volume 13'. If the influencing
device 16 (in exceptional cases) is to be embodied as a
rolling line, the thermal influencing corresponds to the
rolling processes undertaken on the actual steel volume 13',
minus the cooling process on passage through the rolling line.
In steps S5 to S10 the computer 1 then determines the time
gradient of the state Z of the modeled steel volume 13.
In the ideal case this is done by the computer 1 solving
individually for each volume element 14 of the modeled steel
volume 13 a thermal conductivity equation and a phase
transition equation, and in this way determining the time
gradient of the characteristic variables e, pA, cA. In the
minimal case this is done by the computer 1 solving the
thermal conductivity equation and the phase transition
equation for just one of the volume elements 14 and then
transferring the state determined for this one volume element
14 to all other volume elements 14 of the modeled steel volume
13. This is because this last-mentioned procedure also leads
to the result of the computer 1 defining for each volume
element 14, and each point in time t the enthalpy e of the
respective volume element 14, the phase proportion pA and the
concentration cA - and thereby implicitly also the phase
proportions pF and pZ.

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A practice a middle way is often adopted in which the thermal
conductivity equation is solved individually for each volume
element 14 but the phase transition equation only for an
individual volume element 14 or only for a part of the volume
elements 14, for example every eighth (8 = 23) or every
27th. (27 = 33) volume element 14. In each case however the
computer 1, in step S5, sets the current state Z of the
modeled steel volume 13 equal to the initial state ZA of the
steel volume 13 supplied in step S3. Then the computer 1 in
step S6 for a time step 5t solves the thermal conductivity
equation for at least one of the volume elements 14.
Furthermore the computer 1 in step S7 for the same time step
5t solves the phase transition equation for at least one of
the volume elements 14. Where required, the results determined
will be transferred for the other volume elements 14. To be on
the safe side it should also be mentioned that the sequence of
steps S6 and S7 is irrelevant.
The thermal conductivity equation can - depending on the type
of modeled steel volume 13 or 13' - be solved as a
multidimensional or one-dimensional equation. If the thermal
conductivity equation is solved as a multidimensional equation
it has the following form as depicted in FIG. 5.

In this equation t is the time, p the density of the steel and
Q the volume of heat created by outside influences in the
volume element 14 observed. It does not contain any amounts
which stem from phase transitions, div and grad are the usual
mathematical operators divergence and gradient.
If the thermal conductivity equation is solved as a one-
dimensional equation, in equation 5 the mathematical operators

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divergence and gradient are replaced by the one-dimensional
location derivation, x is in this case the location coordinate
of the one dimension. The thermal conductivity equation is
thus simplified in accordance with FIG. 6 to

This simplification is permissible if the timing behavior of a
steel strip is to be modeled. This is because in such a case
the heat flow along the strip and across the strip is
negligible. There is only a significant heat flow through the
thickness of the strip.
Regardless of whether the thermal conductivity equation is
solved multidimensionally or one-dimensionally, the computer
1, to solve the thermal conductivity equation (step S6) and
the phase transition equation (step S7), determines in
accordance with FIG. 5 and 6 the respective thermal
conductivity λ produced and the respective temperature T
produced on the basis of the checkpoints determined in step
S2. The concrete values for the thermal conductivity λ and the
temperature T can be determined in this case for example by
linear interpolation or by an interpolation with smooth curves
- keyword multidimensional splines.
If an even more precise determination of the temperature T is
demanded, it is possible to also take into account a surface
energy. In this case the state of a volume element 14 also
includes a number n of the pearlite layers formed or deposited
in the observed volume element 14 at the respective time t,
also the number of ferrite-cementite-ferrite-cementite layers
.... Naturally a variable equivalent to these in size can be
included.

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The number n produces in connection with the change of the
proportion pA of the austenite phase in the observed volume
element 14 a change of the surface energy contained in the
observed volume element 14. The enthalpy e will in this case
be corrected by the change in the surface energy and the
temperature T then defined with reference to the corrected
value of the enthalpy e.
The correction by the surface energy can, since the surface
energy is independent of the temperature T, be taken into
account quickly and simply as an offset. Alternatively it
could naturally also be taken into account by the checkpoint
field for the temperature T containing as a further dimension
the change in the surface energy or also the number n of the
layers.
The phase transition equation can in principle be designed in
any way. It is important that the computer 1 within the
framework of solving phase transition equation, explicitly
determines the characteristic variables pA, cA and thereby
also implicitly determines the proportion pA, pF and pZ of the
steel present in the observed volume element 14 in the phases
austenite, ferrite and cementite. This can, as indicated in
FIG. 4 occur for example by the computer 1 determining, within
the framework of solving the phase transition equation, the
Gibbsean free enthalpies of the austenite, ferrite and
cementite phases. On the basis of the Gibbsean free enthalpies
the computer 1 then determines conversion rates of the
austenite, ferrite and cementite phases. On the basis of the
conversion rates the computer 1 finally determines the
proportions pA, pF, pZ of the austenite, ferrite and cementite
phases. This implementation is shown schematically in FIG. 7.
It thus represents one possible embodiment of step S7 of FIG.
2.

200506097
21
FIG. 8 shows a possible alternative implementation of step S7
of FIG. 2. In accordance with FIG. 7 the computer 1 determines
within the framework of solving the phase transition equation
an austenitic region and a distribution of the carbon
concentration in the austenitic region of the respective
volume element 14. The austenitic region and the distribution
of the carbon concentration are determined in this by solving
at least one Stefan problem. Based on the ratio of the
austenitic region and the volume element 14 overall the
computer then determines the proportion pA of the austenite
phase in the volume element 14 observed. By averaging the
distribution of the carbon concentration the computer 1
determines the average carbon concentration cA in the
austenitic region.
For the sake of completeness it should be mentioned that the
phase transition equation can be defined independently of
whether the thermal conductivity equation is employed
muitidimensionally or one-dimensionally.
As already mentioned, it is possible for the computer 1 to
execute the modeling method online and in realtime as a
corresponding actual steel volume 13' passes through the
influencing device 16 for thermal influencing of the actual
steel volume 13'. For reasons of possible computing capacity
it is thus necessary for the volume elements 14 to be of a
size significantly greater than the actual particle size of
the steel. This also applies if the computer 1 only acts as an
observer, i.e. does not itself act to control the influencing
device 16.
After the state equations have been solved in steps S6 and S7
the computer 1 determined the logical variable DONE in step
S8. The logical variable DONE assumes the value "true" if the

200506097
22
steel volume 13 in accordance with the modeling has exited
from the influencing device 16. Otherwise it assumes the value
"false". Depending on the logical Variable DONE the computer 1
checks in step S9 whether it is to continue at step S10 or
whether it is to perform a further pass through the steps S6
to S9.
Provided the computer 1 continues with the further execution
of the modeling method with step S10, it sets in step S10 an
end state ZE of the modeled steel volume 13 to the last
determined state Z.
In accordance with FIG. 2 steps S11 to S14 are still to be
executed after step S10. These steps are only optional
however.
In step Sll the computer 1 accepts an actual end state ZE' of
the actual steel volume 13'. For example - see FIG. 3 - a
further measuring device 17' which is arranged at the end of
influencing device 16, can detect an actual temperature T' of
the actual steel volume 13.
In step S12 the computer 1 determines a logical variable B.
The logical variable 8 assumes the value "true" if the end
state ZE determined within the framework of the modeling
method matches (at least approximately) the actual final state
ZE'. Otherwise it assumes the value "false".
The value of the logical variable 8 is checked by the computer
1 in step S13. Depending on the value of the logical variable
8 step S14 is executed or also not executed. Within the
framework of execution of step S14 the computer 1 adapts the
modeling method accordingly.
The adaptation of the modeling method in accordance with steps
Sll to S14 is also possible if the modeling method is not

200506097
23
executed online and/or not in realtime. This is because,
although it is possible for example to detect the actual
initial states ZA' and the actual final states ZE' in
realtime, these states can only be buffered. The modeling
method can then be executed offline at another time.
Within the framework of the steps already described the
computer 1 undertakes a pure modeling of the steel volume 13,
but does not directly or indirectly control the influencing
device 16. A control of this type is also possible however.
For this to be done the procedure of FIG. 2 must be adapted.
This is explained below in conjunction with FIG. 9. Steps S1,
S2 and S11 to S14 are in this case not shown in FIG. 9. They
correspond to those of FIG. 2.
It is first of all necessary for the initial state ZA to be
fed to the computer 1 via the measuring device 17 which is
arranged in front of the influencing device 16. If the
modeling method is to be adapted, it is also necessary, in
step Sll likewise - for example by means of the measuring
device 17' - to detect the actual final state ZE' of the
actual steel volume 13' directly as it exits the influencing
device 16.
Furthermore it is necessary in accordance with FIG. 8, to
modify steps S4, S6 and S7 to steps S4', S6' and S7'. Step S4
is modified here to step S4' so that, as a peripheral
condition to be considered a desired state sequence Z* is
specified, for example a desired temperature gradient over
time. Steps S6' and S7' essentially correspond to the
following steps S6 and S7. The difference from steps S6 and S7
consists of the result determined not directly producing the
new state of the modeled steel volume but only a preliminary
state Z' .

200506097
24
But above all, in accordance with FIG. 9, steps S15 to S19
must be inserted after step S5 and after step S7'.
In step S15 the computer 1 sets an initial value for a process
control variable P, with which the influencing device 16 is to
act on the corresponding actual steel volume 13'. With this
value of the actual influencing variable P the steps S6' and
S7' are executed.
After executing step S7' the computer 1 determines a logical
variable OK in step S16. The logical variable OK assumes the
value "true" if the provisional state Z' determined within the
framework of the execution of steps S6' and S7' matches the
corresponding desired state Z* (at least essentially) for the
respective time step 8t. Otherwise the logical variable OK
assumes the value "false".
The value of the logical variable OK is checked in step S17.
Depending on the value of the logical variable OK, either step
S18 or step S19 will be executed. In step S18 the computer 1
varies the process execution variable P, by means of which the
corresponding actual steel volume 13' is to be influenced. The
variable is of course varied in such cases taking into account
the provisional state Z' and the desired state Z* at the
respective time step 8t The program then returns to step S6'.
When step S19 is executed, the computer 1 accepts the
provisional state Z' as the new state Z. Furthermore it
transfers the process execution variable P to the influencing
device 16, so that the latter can thermally influence the
corresponding actual steel volume 13' in accordance with the
process execution variable P determined.
The procedure in accordance with FIG. 9 is executed online and
in realtime with the passage of the corresponding actual steel
volume 13' through the influencing device 16. In this case the

200506097
25
influencing device 16 will also be controlled directly and
immediately by the computer 1. It would however also be
possible, instead of the direct activation of the influencing
device 16 in step S19 to store the corresponding process
execution variables P. In this case the computer 1 could
operate offline and/or not in realtime and still control the
influencing device 16, if now only indirectly.
By means of the inventive procedure - especially also taking
into account the dependency of the temperature T on the
proportion of carbon cA in the austenite - a significantly
more simple and at the same time also better modeling is
possible than in the prior art.

PCT/EP2006/064183 / 2005P06097WOUS
27
Claims
1. A modeling method for the time gradient of the state (Z) of
a steel volume (13) by means of a computer (1),
- with the steel volume (13) being modeled in the computer (1)
by a number of volume elements (14),
with the state (Z) of the steel volume (13) at a specific
time (t) including variables (e, pA, cA) for each of the
volume elements (14) which are characteristic for the
enthalpy (e) present at this time (t) in the respective
volume element (14) and for proportions (pA, pF, pZ) in
which the steel in the respective volume element (14) at
this time (t) is present in the phases austenite, ferrite
and cementite,
- with the computer (1) for at least one of the volume
elements (14) determining the time gradient of the
characteristic variables (e, pA, cA) by solving a thermal
conductivity equation and a phase transition equation,
with one of the characteristic variables (e, pA, cA) being a
locally invariable average concentration (cA) of
interstitial elements within the respective volume element
(14) in the austenite phase of the respective volume element
(14)the proportion (pA) of the phase austenite in the
respective volume element (14) and the enthalpy (e) of the
respective volume element (14) respectively, so that the
proportions (pF, pZ) of the phases ferrite and cementite in
the respective volume element (14) are variables derived
from the characteristic variables (e, pA, cA).
2. The modeling method as claimed in claim 1,
characterized in that the computer (1), within the framework
of solving the thermal conductivity equation and/or within the
framework

PCT/EP2006/064183/2005P06097WOUS
28
of solving the phase change equation, determines for the at
least one volume element (14) a relationship between the
enthalpy (e) and the temperature (T) and in doing so takes
into account that the relationship not only depends on the
proportions (pA, pF, pZ), but also on the concentration (cA)
of interstitial elements as such.
3. The modeling method as claimed in claim 2,
characterized in that
the relationship between the enthalpy (e) and the
temperature (T) is determined on the basis of the equation

, with pA, pF and pZ being the proportions in which the
steel in the at least one volume element (14) is present in
the phases austenite, ferrite and cementite, and cA, eF and
eZ being functions which in each case describe a
relationship between the enthalpy (e) and the temperature
(T) in the at least one volume element (14) for the case in
which the volume element (14) is exclusively present in the
phase austenite, ferrite or cementite respectively, and
account is taken, for the function eA, of the fact that the
relationship between the enthalpy (e) and the temperature
(T) in the austenite phase also depends on the concentration
(cA) of interstitial elements in the austenite phase as
such.
4. The modeling method as claimed in one of the above claims,
characterized in that the computer (1) even before the
modeling of the time gradient of the state (Z) of the steel
volume (13) determines for a plurality of values of the
characteristic variables (e, pA, cA) the relationship between
the enthalpy (e) and the temperature (T) and stores it as a

PCT/EP2006/064183/ 2005P06097WOUS 29
checkpoint field and that the computer (1), within the
framework of the modeling of the time gradient of the state of
the steel volume (13), determines the temperature (T)
obtaining in the at least one volume element (14) with
reference to the checkpoint field.

PCT/EP2006/064183 / 2005P06097WOUS
30
5. The modeling method as claimed in one of the above claims,
characterized in that the computer (1), even before the
modeling of the time gradient of the state (Z) of the steel
volume (13,) determines for a plurality of values of the
characteristic variables (e, pA, cA) a relationship between
the enthalpy (e) and the thermal conductivity () and stores it
as a checkpoint field and that the computer (1), within the
framework of the modeling of the time gradient of the state of
the steel volume (13), determines the thermal conductivity ()
in the at least one volume element (14) on the basis of the
checkpoint field.
6. The modeling method as claimed in one of the above claims,
characterized in that,
the thermal conductivity equation in the multidimensional or
one-dimensional case takes the form

- that λ,is the thermal conductivity of the at least one volume
clement (14), p is the density of the steel and Q is a
thermal quantity which is created in the at least one volume
element (14) by outside influences, and
- the quantity of heat (Q) generated in the at least one
volume element (14) by outside influences does not contain
any contributions which emanate from the phase transitions.
28
7. The modeling method as claimed in one of the claims 1 to 6,
characterized in that the computer (1) determines, within the
framework of solving the phase transition equation, the

PCT/EP2006/064183/2005P06097WOUS -31-
Gibbsean free enthalpies of the phases austenite, ferrite and
ccmentite, on the basis of the Gibbsean free enthalpies
transition rates of the phases austenite, ferrite and
cementite, and on the basis of the transition rates the
proportions (pA, pF, pZ) of the phases austenite, ferrite and
cementite.
8. The modeling method as claimed in one of the claims 1 to 6,
characterized in that the computer (1), within the framework
of solving the phase transition equation
- ,by solving at least one Stefan problem for the at least one
volume element (14), determines an austenitic region and a
distribution of a concentration of the interstitial elements
in the austenitic region of the at least one volume element
(14),
on the basis of the relationship of the austenitic region
and of the at least one volume element (14) determines
overall the proportion (pA) of the austenite phase and
by averaging the distribution of the concentration of
interstitial elements in the austenitic region of the at
least one volume element (14), determines the average
concentration (cA) of interstitial elements in the austenite
phase.
9. The modeling method as claimed in one of the above claims,
characterized in that the computer (1) executes the modeling
method online and in realtime with the passage of a
corresponding actual steel volume (13') through an influencing
device (16) for thermal influences of the actual steel volume
(13').

PCT/EP2006/064183/2005P06097WOUS
32
10. The modeling method as claimed in one of the above claims,
characterized in that the computer (1) by applying the
modeling method determines process management variables (P)
for explicit influencing of the state (Z') of the actual steel
volume (13') and transfers it to a corresponding influencing
device (16) for thermal influencing of the actual steel volume
(13')
11. The modeling method as claimed in claim 9 or 10,
characterized in that an actual temperature (T') of the actual
steel volume (13')detected after the thermal influencing of
the actual steel volume (13') is fed to the computer (1) and
that the computer (1) compares the actual temperature (T')
with the corresponding temperature (T) determined within the
framework of the modeling method and adapts the modeling
method accordingly.
12. A data medium with a computer program (11) stored on the
data medium for executing a modeling method in accordance with
one of the above claims.
13. A computer with a mass storage device (3), in which a
computer program (11) is stored so that the computer (1), on
execution of the computer program (11), executes a modeling
method as claimed in one of the claims 1 to 11.
14. An influencing device for influencing the temperature (T')
of a actual steel volume (13'), especially a cooling line,
characterized in that it is controlled by a computer (1) as
claimed in claim 13.

PCT/EP2006/064183 / 2005P06097WOUS
33
15. Steel
characterized in that it has passed through an influencing
device (16) as claimed in claim 14, with the process
management variables (P) having been determined as claimed in
claim 10 or claim 10 and 11.

According to the invention, a steel volume (13) is modelled in a computer (1) by means of a plurality of volume elements (14). The state (Z) of the steel volume (13) at a given time (t) comprises, for each volume element (14), characteristic quantities (e, pA, cA) of an enthalpy (e) existing at said time (t) in the respective volume element (14) and percentages (pA, pF, pZ), in which the steel is available in the respective volume element (14) at the time (t) in austenite, ferrite and cementite
phases. For at least one volume element (14), the computer (1) determines the time gradient of the characteristic quantities (e, pA, cA) by resolving thermal conductivity and phase transition equations. One of the characteristic quantities (e, pA, cA) is a locally invariable mean interstitial element concentration (cA) within the volume element (14) in the austenite phase thereof.

Documents:

00443-kolnp-2008-abstract.pdf

00443-kolnp-2008-claims.pdf

00443-kolnp-2008-correspondence others.pdf

00443-kolnp-2008-description complete.pdf

00443-kolnp-2008-drawings.pdf

00443-kolnp-2008-form 1.pdf

00443-kolnp-2008-form 2.pdf

00443-kolnp-2008-form 3.pdf

00443-kolnp-2008-form 5.pdf

00443-kolnp-2008-gpa.pdf

00443-kolnp-2008-international publication.pdf

00443-kolnp-2008-international search report.pdf

00443-kolnp-2008-pct request form.pdf

00443-kolnp-2008-translated copy of priority document.pdf

443-KOLNP-2008-(19-10-2012)-ABSTRACT.pdf

443-KOLNP-2008-(19-10-2012)-ANNEXURE TO FORM 3.pdf

443-KOLNP-2008-(19-10-2012)-CLAIMS.pdf

443-KOLNP-2008-(19-10-2012)-CORRESPONDENCE.pdf

443-KOLNP-2008-(19-10-2012)-DESCRIPTION (COMPLETE).pdf

443-KOLNP-2008-(19-10-2012)-DRAWINGS.pdf

443-KOLNP-2008-(19-10-2012)-FORM-2.pdf

443-KOLNP-2008-(19-10-2012)-FORM-5.pdf

443-KOLNP-2008-(19-10-2012)-OTHERS.pdf

443-KOLNP-2008-(19-10-2012)-PA.pdf

443-KOLNP-2008-(19-10-2012)-PETITION UNDER RULE 137.pdf

443-KOLNP-2008-(28-08-2013)-CORRESPONDENCE.pdf

443-KOLNP-2008-(28-08-2013)-OTHERS.pdf

443-KOLNP-2008-CORRESPONDENCE OTHERS 1.1.pdf

443-kolnp-2008-form 18.pdf

443-KOLNP-2008-OTHERS-1.1.pdf

abstract-00443-kolnp-2008.jpg

GRANTED-CLAIMS.pdf

GRANTED-SPECIFICATION-COMPLETE.pdf


Patent Number 258467
Indian Patent Application Number 443/KOLNP/2008
PG Journal Number 03/2014
Publication Date 17-Jan-2014
Grant Date 10-Jan-2014
Date of Filing 31-Jan-2008
Name of Patentee SIEMENS AKTIENGESELLSCHAFT
Applicant Address WITTELSBACHERPLATZ 2, 80333 MUNCHEN
Inventors:
# Inventor's Name Inventor's Address
1 KLAUS FRANZ TURKHEIMER STR. 1, 90455 NURNBERG
2 KLAUS WEINZIERL EISENSTEINER STR. 12 90480 NURNBERG
3 MATTHIAS KURZ GESCHWISTER-VOMEL-WEG 46 91052 ERLANGEN
PCT International Classification Number G06F 17/50
PCT International Application Number PCT/EP2006/064183
PCT International Filing date 2006-07-13
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 102005036068.8 2005-08-01 Germany