Title of Invention

METHOD FOR INERTING CLAYS IN SANDS

Abstract The invention concerns a method for inerting clays in sands intended for preparing hydraulic compositions, comprising a step which comprises adding to the composition or one of its constituents a cationic polymer having a cationic charge density more than 0.5 meq/g and an intrinsic viscosity less than 1 dg/1.
Full Text The present invention relates to a method for inerting clays in sands intended for preparation of hydraulic compositions.
It is sometimes difficult to control the properties of hydraulic compositions in a consistent manner. The quality of the raw materials is often the cause of these variations. In particular, it has been found that sands, or more particularly the impurities which are contained in sands, such as clays, can bring about fluctuations in the properties of hydraulic compositions.
In some cases, these fluctuations are due to a decrease in the efficacy of plasticisers of the polymer type having a comb structure, also referred to as superplasticisers.
According to document WO 98/58887, the absorption of these polymers by swelling clays of the 2:1 type present in sands is the cause of this decrease in efficacy.
It is known to eliminate clays and other impurities from sands by means of washing in water. The dirty water is then processed using a flocculation agent which allows the liquid/solid separation to be accelerated and thus allows clean water to be recovered. This water is then recycled in order to wash the sands again. However, this solution is costly in terms of equipment and requires a substantial supply of water. Furthermore, the washed sands generally contain residual flocculant which has negative effects on the properties of the hydraulic compositions.
The application JP 9-221346 proposes neutralising the negative effect of the residual flocculant of the anionic polymer type by adding a cat ionic polymer.
Another solution involves not separating the clays from the sands but instead inerting the clays in the sands. Document WO 98/58887 proposes the use of agents which modify the activity of the clay for example by reducing the absorption capacity thereof or by carrying out a pre-absorption operation. The document proposes inter alia the use of organic or inorganic cations including quaternary (poly)amines which may be alkoxylated.
However the agents described are still not entirely satisfactory in terms of efficiency. It is thus necessary to add a large measure of agents in order to process materials which have a significant content in terms of impurities. A large measure results in casts which render the method disadvantageous on an industrial scale.
Furthermore in contrast to the teaching of document WO 98/58887 different clays. of the type 1:1 for example can also bring about a decrease in the quality of the hydraulic compositions.
The object of the present invention is therefore to provide a method for preparing hydraulic compositions which is advantageous for reducing the undesirable effects linked to the presence of harmful impurities such as clays. In particular such a method is sought which is simple rapid reliable and inexpensive and whose use does not require sophisticated equipment.
This object is achieved with the use of specific cationic polymers. The invention thus relates mainly to a method for inerting clays in sands which are intended for the preparation of hydraulic compositions comprising a step which involves addincj to the composition or to one of the constituents thereof a cationic polymer which has a density of cationic charges which is greater than 0.5 meq/g and an intrinsic viscosity which is less than 1 dl/g.
In the context of this description the term "polymer" is intended to refer to a compound which comprises more than two monomeric units which may be identical or different and which may or may not have a specific order.
The term "cationicity" is intended to refer to the density of positive charges which are carried by a compound. The cationicity can be measured by means of colloidal titration.
The term "intrinsic viscosity" is intended to refer to the limit value of the reduced viscosity t|i / c with infinite dilution of the polymer. This value is linked to the mean molecular weight of a polymer.
The term "hydraulic composition" is intended to define any composition which has hydraulic setting and quite particularly mortars and concretes which are intended for all construction markets (building works civil engineering or prefabrication sites).
The term "sand" is intended to define granulates having a mean granulometric size of between 0 and 6 mm preferably between 0 and 4 mm. They may be of any mineral calciferous siliceous or siliceous limestone type or any other type.
This definition also includes fillers or other specific inorganic substances which are likely to be present in hydraulic compositions-.
The term "clays" is intended to refer to aluminium and/or magnesium silicates in particular phyllosilicates having a lamellar structure which are typically spaced wich approximately from 7 to approximately 14 Angstroms. However this term also refers to clays of other types in particular amorphous clays . Clays which are commonly found in sands include in particular montmorillonite illite kaolinite muscovite and chlorite. Clays may be of the 2:1 type but also of the 1:1 type {kaolinite) or 2:1:1 type (-chlorite).
The invention is based on the finding that cationic polymers which have a specific density of cationic charge and molecular weight are particularly effective for inerting the impurities in hydraulic compositions.
According to the invention cationic polymers which are advantageous for optimising the inerting effect have a cationicity greater than 0.5 meq/g preferably greater than 1 and in particular greater than 2 meq/g.
According to the invention the cationic polymer further has a molecular weight which is expressed by an intrinsic viscosity less than 1 dl/g preferably less than 0.8 dl/g and in particular less than 0.6 dl/g.
Cationic polymers may have a linear comb or branched structure. Preferably they have a linear structure.
Cat ionic groups may tie in particular phosphonium pyridinium sulphonium and quaternary amine groups the last ones being preferred. These cationic groups may be located in the chain of the polymer or as a pendant group.
A large number of cationic polymers are known per se.
Polymers of this type may be obtained directly using one of the known methods of polymerisation such as radical polymerisation polycondensation or polyaddition.
They may also be prepared by means of post-synthetic modification of a polymer for example: by means of grafting groups which carry one or more cationic functions to a polymer chain which carries appropriate reactive groups.
The polymerisation is carried out starting with at least one monomer which carries a cationic group or an appropriate precursor thereof.
Cationic polymers obtained from monomers carrying amine and imine groups are particularly advantageous. Nitrogen can be quaternised after polymerisation in known manner for example by means of alkylation using an alkylating compound for example with methyl chloride or in an acid medium by means of protonation.
Cationic polymera containing cationic groups of quaternary amine are particularly appropriate.
Monomers which already carry a cationie quaternary amine function may include in particular the salts of diallyldialkyl ammonium quaternised (meth)acrylates of
dialkylaminoalkyl and (ineth) acrylamides N-substituted by a quaternised dialkylaminoalkyl.
The polymerisation can be carried out with non-ionic monomers preferably having a short chain comprising from 2 to 6 atoms of carbon. Anionic monomers may alao be present so long as they do not affect the cationic groups.
In the context of the modification of polymers by means of grafting it is possible to mention grafted natural polymers such as cationic starches.
Advantageously the cationic polymer contains groups whose cationic character is present only in an acid medium. Tertiary amine groups which are cationic by means of protonation in an acid medium are particularly preferred. The absence of ionic nature in hydraulic compositions of the concrete or mortar type having an alkaline pH further renders them robust with regard to other ionic in particular anionic compounds.
By way of example it is possible to mention canionic polymers from the polyvinylamine family which can be obtained by means of polymerisation of N-vinylformamide followed by hydrolysis. Quaternised polyvinylamines may be prepared as described in the patent US 5292441. Polymers of the polyethylene imine type are also suitable. The latter are guaternised by means of protonation.
Particularly preferred are the cationic polymers obtained by means of polycondensation of epichlorohydrin with a mono or dialkylamine in particular methylamine or dime thy latnine.
Their preparation is described for example in patents US 3738945 and US 3725312.
The cat ionic polymer unit obtained by means of polycondensation of dimethylamine and epichlbrohydrin can be represented as follows:
Also appropriate are polymers of the polyacryl amide type modified by means of a Mahnich reaction such as polyacrylamide N-substituted by a dimethylaTtiinomethyl group.
Also appropriate are cationic polymers which are obtained by means of polycondensation of dicyandiamide and formaldehyde. These polymers and the method for obtaining them are described in the patent FR 1 D42 084.
The invention thus also relates to a method for inerting clays in sands which are intended for the preparation of hydraulic compositions wherein during the production of the sand the sand is placed in contact with a polymer obtainable by condensation of dicyandiamide with formaldehyde optionally in the presence of other compounds.
According to a preferred embodiment the polymer is obtainable by condensation of dicyandiamide with formaldehyde in the presence of:
A) a polyalkylene glycol; and/or
B) a polyalkbxylated polycarboxylate; and/or
C) an ammonium derivative.
The exact chemical constitution of the polymer obtained in this manner is not known precisely. It will therefore be described below substantially using the preparation method thereof.
Method of preparation
The polymer is obtainable by conderisation of dicyandiamide with formaldehyde optionally in the presence of other compounds in particular a polyalkylene glycol (A) a polyalkoxylated polycarboxylate (B) and/or a guaternisation agent (C).
The condensation reaction between dieyandi amide and formaldehyde requires 2 .moles of formaldehyde for 1 mole of dicyandiamide according to the following reaction diagram dicyandiamide is preferably in the range of from 0.3:1 to 4:1 in particular from 1:1 to 3:1. A molar excess greater than 4 does not provide any additional advantage but may lead to an undesirable setting of the reaction mixture.
It is particularly preferred to carry out the reaction with a alight stoichiometric excess of formaldehyde with a molar
ratio between formaldehyde and dicyandiamide in the range from 2.2:1 to 2.8:1.
Preferably the polymer is obtained by means of condensation of formaldehyde with dicyandiamide in the presence of additional compounds.. This allows the properties of the polymer to be adjusted in particular the solubility thereof in water and the affinity thereof with respect to clays.
The polyalkylene glyeol (compound A) is preferably a compound having the formula (I):
R1 is an alkyl group of Ci to C4 preferably an ethyl arid/or propyl group;
R2 and R3 are independently of each other a hydrogen atom or an alkyl group of Ca to C« preferably a methyl group; and n is a number from 25 to 1000.
By way of example it may be polyethylene glycol polypropylene glycol a copolymer of ethylene oxide/propylene oxide or an admixture of these different compounds. Preferably it is polyethylene glycol.
The molecular weight of the compound A is preferably from 1000 to 3&OOQ.
Viscosity measurements have shown that the presence of the compound A modifies the structure of the polymer formed and the efficiency levels thereof.

The quantity of compound A optionally used in the reaction is in principle less than that of the main reactants dicyandiamide and formaldehyde.
In this manner the reaction admixture generally contains from 0 to 10% preferably from 0.5 to 3 and quite particularly from 0.8 to 1% by weight of compound A.
The polyalkoxylated polycarboxylate (compound B) is a comb polymer which comprises a main hydrocarbon chain to which both lateral carboxylie groups and alkoxylated groups are connected in particular groups of propylene oxide (PO) ethylene oxide groups (EO) and/or combinations thereof. The lateral groups may be ionic or non-ionic. It is preferably a compound having the following formula (II) :where R1 and R2 are independently of each other a hydrogen
atom or a methyl group;
R3 and R4 are independently of each other an alkylene group
of Ci to C4 preferably ah ethylene or propylene group or one
of the combinations thereof;
R5 is a hydrogen atom or an alkyl group of d. to d
preferably a methyl group;
m is a whole number from 2 to 100;
p is a whole number from 2 to 100; and
q is a whole number from 2 to 100.
The level of ester of the compound B given by the ratio p/ (ra+p) may be from 10 to 60% and in particular from 20 to 40%.
Advantageously the reaction admixture contains from 0.1 to 10% preferably from 0.5 to 5 and quite particularly from 0.5 to 2% by weight of compound B.
The ammonium derivative (compound C) has the main function of increasing the ionic character of the polymer by providing cationic functions. The ionic character of the polymer contributes greatly to the solubility thereof in water and the affinity thereof with respect to clays and is therefore advantageous with respect to the intended use.
Preferably the ammonium ion of the ammonium derivative has the following formula (IV) :
where
the R6 groups are identical or different and represent H or
an alkyl group of Ci to C6 .
Appropriate ammonium derivatives may include in particular ammonium halides such as ammonium chloride ammonium bromide and ammonium iodide ammonium sulphate and ammonium acetate ammonium chloride being preferred
The quantity of compound C used may vary widely. However the molar ratio between the compound C and the dicyandiamide is preferably from 1 to 1.5 .and quite particularly from 1.1 to 1.3. Typically the reaction admixture contains from 1 to 10%
preferably from 3 to 8% and quite particularly from 6 to 8% by weight of compound C.
The condensation reaction takes place in an appropriate solvent water being quite particularly preferred.
The quantity of solvent in the reaction admixture is selected in order to allow the solubilisation of the various components. By way of example the reaction admixture may contain from 10 to 80% by weight preferably from 20 to 70% by weight of solvent.
Generally it is preferable to limit the quantity of water in the reaction admixture in order to displace the equilibrium of the condensation reaction towards the desired product. If a diluted product is desired it is therefore advantageous to add the complement of water after the reaction.
It may be advantageous to add other additives which are conventional in polymerisations such as molecular termination agents. These compounds allow the size of the synthesised molecules and therefore the molar mass thereof to be controlled and thus allow the polydispersity index thereof to be reduced. Appropriate termination agents may include in particular sulphamic acid.
The condensation reaction takes place rapidly generally within approximately from 30 minutes to 4 hours. The speed of the reaction depends on the temperature which may be between ambient temperature and the boiling point of the reaction admixture. Preferably it is between 20 and 95 °C preferably between 60 and 70°C. At a lower temperature the reaction time will be longer. Prolonged retention at high temperature
is however undesirable as it may lead to the degradation of the product.
Advantageously the polymer is used directly after the reaction with no prior purification. It may therefore contain products other than the polymer anticipated according to the reaction diagram {1} set out above.
The polymer obtained is particularly advantageous for neutralising the negative effects of the clays contained in some sands. It further has the following advantages:
- it allows the quantity of water or wetting agent required
to obtain a desired fluidity to be reduced;
- it is effective with different clays;
- it does not affect the characteristics of the mortar in the
event of an excess measure;
it does not affect the levels of mechanical strength neither in the short term nor in the long term;
- it does not have any setting retarding effect; and
- it is stable over time and is resistant to heat and frost.
The polymers can be used depending on the intended use in the form of a solid (granules balls) liquid or emulsion.
The measuring is particularly straightforward for liquid forms. On the other hand taking into account the relatively low molecular weight of the macromolecules selected/ it is possible to use aqueous solutions having high concentrations of polymer with no problem linked to high levels of viscosity. It is particularly advantageous to uae high concentrations of polymer in order to reduce costs (transport storage). The concentration in terms of cationic polymer in the solution may vary but is generally between 20 and 80% by weight.
The method described is advantageous for the clays present in some constituents of the desired compositions. These impurities may affect the properties of the compositions which may or may not comprise superpl.asticisers.
The content in terms of impurities of the constituent(s) is limited if at all by economic considerations. Consequently materials will generally be processed which have a clay content of from 0.5 to 5% by weight.
The processing of materials containing clays is particularly simple and rapid. The polymer has a high level of affinity with respect to clays both swelling and non-swelling. It is in principle sufficient to place the polymer in contact with the material in order to ensure inerting of the clays contained therein. A contact of a few seconds is generally sufficient.
Advantageously the cationic polymer is placed in contact with the material by spraying the polymer in an aqueous
solution.
In the case of a specific material a mixing operation is carried out during or after the processing operation in order to ensure good distribution of the polymer and obtain a material which is processed in a homogeneous manner.
Clays are a common source of impurities in sands. Therefore according to one embodiment of the invention the sand is processed with the cationic polymer.
Preferably the sand is brought into contact with the polymer by spraying the product in an aqueous solution on the sand.
The sand is preferably processed in the dry state. The sand thus preferably has a moisture content of less than 10% by weight. It has been found that the efficiency of the polymer decreases with the water content of the sand. The processing of the sand is therefore preferably carried out in a quarry.
In order to ensure good distribution of the polymer and obtain a sand which is processed in a homogeneous manner the sand is preferably mixed.
The spraying may take place in a container for example in a casing having baffle plates at the outlet of a conveyor. This embodiment further ensures a low level of loss of the product. In a variant it is conceivable to spray a solution of the polymer in a mixer which is placed at the outlet of the belt. It may also be envisaged to prepare a pre-mixture of a small quantity of sand with the product then to add this pre-mixture to the sand.
The polymer is preferably applied to the sand in an appropriate quantity to ensure the complete inerting of the clays present in the sand and thus prevent an excess measure in terms o£ superplasticiser.
However a partial processing may be envisaged and use with a higher quantity does not impair the desired properties of the hydraulic composition. It is thus not necessary to measure beforehand the quantity of clay present in the sand in order to determine the required quantity of polymer.
The quantity of polymer required for inerting depends principally on the clay content of the sand. It can also vary in accordance with the nature of the clays present. By way of example the processing of a sand is generally satisfactory with a measure of from 2 to 20% preferably from 5 to 10% by weight of polymer relative to the weight of dry clay in the sand.
The cationic polymer can be added to one or more of the constituents containing the harmful impurities. It can also be added at the time of preparation of the hydraulic composition for example in the mixing water.
The cationic polymer can therefore be used both in a quarry and in a concrete mixincf plant.
Direct processing of the constituents for example in a sand quarry is however generally more efficient and preferred for this reason.
The constituents processed in this manner may be used in a conventional manner in particular for the preparation of hydraulic setting compositions. They are advantageous in the preparation of hydraulic compositions which have consistent
properties.
In particular sands which are processed in this manner are advantageous in the preparation of hydraulic compositions in which clays may impair the efficiency of the superplasticisers. They can be used in conventional manner for the preparation of hydraulic setting compositions.
It has been found that this processing method is very versatile. It provides very satisfactory results for different cements. Furthermore the efficiency thereof is not limited to a specific class of clay.
Hydraulic compositions comprising sands having a clay content processed with the polymer have rheological properties which are comparable to those which are prepared with sands which have no clay with no excess measure of superplastieiser and therefore a lower cost.
This method therefore allows the quantity of water or wetting agent required to produce a desired level of fluidity to be reduced.
Furthermore the method described advantageously does not impair the characteristics of the compositions even in the case of excess measures; In particular no effects involving air incorporation or setting retardation are observed. Furthermore the implementation of the .method described does not affect the other characteristics of the hydraulic compositions such as the workability and the durability thereof the levels of mechanical strength in the short and long term or the setting time.
The method described allows even constituents which are heavily polluted to be processed. The cationic polymer described is effective with a small measure and thus makes the inerting of clays economically viable on an industrial scale. Furthermore the cationic polymer is stable over time and is resistant to- heat and frost.
Finally the method does not require the provision of speci f ic equipment.
Consequently the method described may be effective over a large range of conditions for different types of hydraulic composition and clay.
The invention will be described in greater detail using the following non-limiting examples.
EXAMPLES
The eationic polymers are characterised using their cationicity and molecular weight.
a) Cationicity
The cationicity or density of eationic charges (in meq/g) represents the quantity of charges (in mmpl) carried per Ig of polymer. This property is measured by means of colloidal titration using an anionic polymer in the presence of a coloured indicator which is sensitive to the ionicity of the polymer in excess
In the following examples the cationicity was determined in the following manner 60 ml of a buffer solution of sodium phosphate at 0.001 M - pH6 and 1 ml of o-toluidine blue solution at 4.1-10"* M then 0.5 ml of eationic polymer solution to be measured are introduced into an appropriate container.
This solution is titrated with a solution of potassium polyvinylsulphate until the indicator changes.
The cationieity is obtained with the following relationship:

VpC is the volume of eat ionic polymer solution;
CpC is the concentration of qat ionic polymer in solution;
Vepvsk is the volume of potassium polyvinylsulphate solution;
and
Npvsk is the normality of the potassium polyvinylsulphate
solution.
b) Intrinsic viacosity
The measurements of intrinsic viscosity of the cationic polymers are carried out in a 3M NaCl solution with a capillary viscosimeter of the Ubbelho.de type at 25 °C.
The flow time in the capillary tube between two reference points is measured for the solvent and polymer solutions at different concentrations. The reduced viscosity is calculated by dividing the specific viscosity by the concentration of the polymer solution. The specific viscosity is obtained for each concent rat ion by dividing the difference between the flow times of the polymer solution and the solvent by the flow time of the solvent . By marking the line of the reduced viscosity in accordance with the concentration of the polymer solution a straight line is obtained. The point at which this straight line intersects with the ordinate corresponds to the intrinsic viscosity for a concentration which is equal to zero .
c) Preparation of a mortar
In the bowl of a Perrier mixer a mortar is prepared having the composition indicated in Table 1.
Sand is added then the prewetting water with agitation at low speed (140 rpm) . This is allowed to rest for four minutes before the binding agents (cement and filler) are introduced. The sands used are those indicated in Table l. This is mixed again for 1 minute at low speed then the mixing water supplemented with auperplasticiser is gradually added within 30 seconds. Finally thia is mixed for a further 2 minutes at 280 rpm.
The efficiency of inerting i.s evaluated by measuring the spreading of the mortars prepared in this manner. The inert.ant is added to the sand. The. plasticiser is added tc the mixing water. The W/C ratio is maintained at a consistent level for the different series of tests.
(Table Remove)

) Measurement of the workability of the tfiortar
The spreading of a mortar is measured in the following manner.
A frustoconical mould which has no base and which is a reproduction on a scale of 0.5 of the Abrams cone (see Standard NP 18-451 1981) having the following dimensions:
diameter of the circle of the upper base 50 +/- 0.5 mm
diameter of the circle of the lower base 100 +/- 0.5 mm
height 150 +/- 0.5 mm
is filled with a freehly prepared mortar in three layers of identical volume then the mortar is pierced 15 times between
each layer using a steel piercing rod having a diameter of 6 mm and a spherical end. The upper surface of the cone is shaved and the cone is raised vertically. The spreading is measured at determined time intervals (5 and 60 min) according to four diameters at 45° with a sliding calliper The result of the spreading measurement is the mean of the four values at +/- 1 mm.
Examples A B and C and from 1 to 18 are carried out with the mortar formula No. I.
EXAMPLES A B and C (comparison examples)
In order to evaluate the negative effect of the clays in hydraulic compositions the workability is compared for a mortar prepared with a sand without clay (Example A) and with 1% by weight of montmorillonite and kaolinite respectively relative to the sand weight {Examples B and C).
The results are set out in Table 3 below. It was first found that the clays have a negative effect on the spreading. These tests further indicate that kaolinite has a negative effect although less pronounced than montmorillonite.
EXAMPLE 1
A cationic polymer is prepared by means of condensation of dicyandiamide (DCDA.) and formaldehyde as follows:
20.3 parts by weight of water 11.7 parts by weight of ammonium chloride 18.2 parts by weight of dicyandiamide then 48.8 parts by weight of formaldehyde (aqueous solution at 37% by weight) are introduced into an enamel reactor which is provided with a thermostat and an agitator at ambient temperature.
The admixture is heated to 95°C with agitation for two hours. The product obtained has a dry extract of approximately 48%. Before storage the product is diluted to 20% of dry extract.
The polymer obtained has a cationicity of 2.5 meq/g and an intrinsic viscosity of 0.Q6 dl/g.
A mortar is then prepared as indicated in paragraph (c) but with a sand which is supplemented with 1% by weight of montraorillonite relative to the weight of sand and with the polymer obtained being added after the prewetting water.
The spreading is measured at 5 and at 60 minutes after preparation of the mortar as indicated in paragraph (d) . A measure of 8% by weight of cationic polymer calculated in terms of dry polymer relative to the clay weight allows the spreading of the mortar without clay to be achieved. The results are set out in Table 3 below.
(Table Remove)
EXAMPLE 2
Example 1 is repeated but with the montmorillonite which is
added to the sand being replaced with kaolinite.
The results are set out in Table 3 above. It was found that spreading of the mortar without clay is achieved with a measure of 8% by weight of cat ionic polymer calculated in terras of dry polymer relative to the clay weight.
EXAMPLE 3
Example 1 is repeated but with polyaraine epichlorohydrin -dimethylamine (EPI-DMA) (FL-2250 from SNF) being added as a cationic polymer
The results are set out in Table 3 above.
The spreading of the mortar without clay is achieved with a measure: of 5.5% by weight of cationic polymer calculated in terms of dry polymer relative to the clay weight. Compared with example 1 this cationic polymer which has a higher cationic density associated with a lower intrinsic viscosity is. effective with a much lower measure.
EXAMPLE 4
Example 3 is repeated but with the montrnorillonite which is added to the sand being replaced with kaolinite.
The results are aet out in Table 3 above. The spreading of the mortar without clay is achieved with a measure of 5.5% by weight of cationic polymer calculated in terms of dry polymer relative to the clay weight. In this manner the negative effects of the kaolinite disappear with a measure of cationic
polymer which is equivalent to that used in the case of montmorillonite.
EXAMPLE 5
Example 3 is repeated but with 2% by weight of
montmorillonite being added instead of 1%.
The results are get out in Table 3 above. The measure of 5.5% by weight calculated in terms of dry polymer relative to the clay weight allows even a content of 2% by weight of montmorillonite to be inerted.
EXAMPLE 6
Example 3 is repeated but with the catioiiic polymer being
replaced by a polyatnine epichlorohydrin - dimethylamine (EPI-
DMA) having a higher molecular weight (FL-2350 from SOT) .
The results are set out in Table 3 above. The spreading of the mortar without clay is achieved with a measure of 6.5% by weight of cationic polymer calculated in terms of dry polymer relative to the clay weight. This measure is greater than that for the polymer used in the .previous examples which has a lower molecular weight.
EXAMPLE 7
Example 6 is repeated but with the cationic polymer being replaced with the same polymer having a greater molecular weight (polyamine epichlorohydrin-dimethylamine (EPI-DMA) (FL-2550 from SNF)).
The results are set out in Table 3 above. The spreading of the mortar without clay is achieved with a measure of 8% by weight of cationic polymer calculated in terms of dry polymer
relative to the weight of clay. This measure is greater than that for the polymer used in the previous example which has a lower molecular weight.
EXAMPLE 8
Example I is repeated but with the cationic polymer being replaced with poly(diallyldimethyl) ammonium chloride (PDDC) (PL-4440 from SNF)-
The results are set out. in Table 3 above. A spreading is achieved which is equivalent to that obtained for a sand without clay with a measure of 8% by weight of polymer calculated in terms of dry polymer relative to the clay weight.
Compared with example 1 this cationic polymer which has a higher cationic density associated with a higher intrinsic viscosity is effective with an equivalent measure.
EXAMPLE 9
Example I is repeated but with acidified polyethyleneimine
(Lupasol G35 from BASF) being added as a cationic polymer.
The results are set out in Table 3 above. It was found that an equivalent spreading to that obtained for a sand without clay is achieved with a measure of 8% by weight of cationic polymer calculated in terms of dry polymer relative to the weight of clay.
Compared with example 1 this cationid polymer which has a higher cationic density associated with a higher intrinsic viscosity is effective with an equivalent measure.

EXAMPLE 10 (comparison example)
Example 1 is repeated but with the cat-ionic polymer being
replaced with calcium nitrate.
The results are set out in Table 3 above. Even a measure of 15% by weight relative to the clay weight does not allow the spreading to be achieved that is obtained for a sand without clay.
EXAMPLE 11 (comparison example)
Example 10 is repeated but with montmorillonite being replaced by kaolinite.
The results are set out in Table 3 above. Even a measure of 15% by weight of calcium nitrate relative to the clay weight does not allow the spreading to be achieved that is obtained for a sand without clay.
EXAMPLE 12 (comparison example)
Example 1 is repeated but with the cationic polymer being
replaced with cetyltrimethylammonium bromide (CTB) .
The results are set out in Table 3 above. Even a measure of 18% by weight relative to the clay weight does not allow the spreading to be achieved that is obtained for a sand without clay.
EXAMPLE 13 (comparison example)
Example 12 is repeated but with the montmorillonite being
replaced with kaolinite.
The results are set out in Table 3 above. Even a measure of 18% by weight of CTB relative to1 the clay weight does not

allow the spreading to be achieved that is obtained for a sand without clay.
EXAMPLE 14 (comparison example)
Example 1 is repeated but with the eationic polymer being replaced with tetrabutylammoniura bromide (TTB).
The result8 are set out in Table 3 above. Even a measure of 15% by weight relative to the clay weight does not allow the spreading to be achieved that is .obtained for a sand without clay.
EXAMPLE 15 (comparison example)
Example 14 is repeated but with the montmorlllonite being replaced with kaolinite.
The results are set out in Table 3 above. Even a measure of 15% by weight relative to the clay weight does hot allow the spreading to be achieved that is obtained for a sand without clay.
EXAMPLE 16 (comparison example)
Example 1 is repeated but with the eationic polymer being replaced with polyethylene glycol (PEG 1000).
The results are set out in Table 3 above. Even a measure of 15% by weight relative to the clay weight has no effect on the spreading.
EXAMPLE 17 (comparison example)
Example 16 is repeated but with the montmorlllonite being replaced with kaolinite.

The results are set out in Table 3 above. Even a measure of 18% by weight relative to the clay weight has no effect on the spreading.
EXAMPLE 18 (comparison example)
Example 1 is repeated but with the cationic polymer being
replaced with sodium hexametaphosphate.
The results are set out in Table 3 above. Even a measure of 15% by weight relative to the clay weight has no effect on the spreading.
Examples D B F and 20 to 24 are carried out with the mortar formula No. 2.
EXAMPLE D E and F (comparison examples)
Examples A B and G are repeated respectively but with the superplasticiser being omitted.
The results are set out in Table 4 below. It was first found that the clays have a negative effect on the spreading even in the absence of superplasticiser. The negative effect of kaolinite IB less pronounced than that of montmcirillonite.
EXAMPLES 20 to 24
Examples 1 to 5 are repeated but with the superplasticiser being omitted.
The results are set out in Table 4 below. The cationic polymers allow the respective values to be achieved for spreading of the mortar prepared without clay. In comparison the polymers which have a high level of cationicity

associated with a low level of viscosity have a more advantageous measure.
(Table Remove)
The tests show that the polymers which have a high level of cationieity and a low molecular weight allow the clays which are present in hydraulic compositions to be inerted in an effective manner. Furthermore the comparison examples show that the compounds described by the prior art are not
comparable with the cationic polymers described in terms of effectiveness and strength.










We Claim:
1. Method for inerting clays in sands which are intended for the preparation of
hydraulic compositions, said clay being present in an amount of from 0.5-5% by weight of
the sands, the method comprising a step which involves spraying on the sands, the sands
having a moisture content less than 10% by weight, an aqueous solution comprising a
cationic polymer which has a density of cationic charges which is greater than 0.5 meq/g and
an intrinsic viscosity which is less than 1 d1/g, said cationic polymer being present in an
amount of from 2-20% by weight based on the amount of clay present.
2. Method as claimed in claim 1, wherein the polymer has a density of cationic
charges greater than 2 meq/g.
3. Method as claimed in claim 1 or 2, wherein the polymer has an intrinsic
viscosity less than 0.6 dl/g.
4. Method as claimed in any one of claims 1 to 3, wherein the cationic polymer is
linear.
5. Method as claimed in any one of claims 1 to 4, wherein the cationic polymer
contains cationic groups in the main chain.
6. Method as claimed in any one of claims 1 to 5, wherein the cationic polymer comprises groups of quaternary amines.
7. Method as claimed in any one of claims 1 to 6, wherein the hydraulic composition is a concrete or a mortar.
8. Method as claimed in any one of claims 1 to 7, wherein the hydraulic
composition does not contain superplasticiser.
9. Method as claimed in any one of claims 1 to 8, wherein the polymer is added in a quarry.

Documents:

2163-delnp-2007-Abstract-(11-03-2011).pdf

2163-DELNP-2007-Abstract-(12-12-2011).pdf

2163-delnp-2007-abstract.pdf

2163-delnp-2007-Claims-(11-03-2011).pdf

2163-DELNP-2007-Claims-(12-12-2011).pdf

2163-DELNP-2007-Claims-(27-07-2011).pdf

2163-delnp-2007-claims.pdf

2163-DELNP-2007-Correspondence Others-(12-12-2011).pdf

2163-DELNP-2007-Correspondence Others-(27-07-2011).pdf

2163-delnp-2007-Correspondence-Others-(04-02-2013).pdf

2163-delnp-2007-Correspondence-Others-(11-03-2011).pdf

2163-delnp-2007-correspondence-others-1.pdf

2163-delnp-2007-correspondence-others.pdf

2163-DELNP-2007-Description (Complete)-(12-12-2011).pdf

2163-delnp-2007-description (complete).pdf

2163-delnp-2007-Form-1-(11-03-2011).pdf

2163-DELNP-2007-Form-1-(12-12-2011).pdf

2163-delnp-2007-form-1.pdf

2163-delnp-2007-form-18.pdf

2163-DELNP-2007-Form-2-(12-12-2011).pdf

2163-delnp-2007-form-2.pdf

2163-delnp-2007-Form-3-(04-02-2013).pdf

2163-delnp-2007-Form-3-(11-03-2011).pdf

2163-DELNP-2007-Form-3-(12-12-2011).pdf

2163-delnp-2007-form-3.pdf

2163-delnp-2007-form-5.pdf

2163-delnp-2007-GPA (20-3-2007).pdf

2163-delnp-2007-pct-210.pdf

2163-DELNP-2007-Petition-137-(12-12-2011).pdf


Patent Number 258437
Indian Patent Application Number 2163/DELNP/2007
PG Journal Number 02/2014
Publication Date 10-Jan-2014
Grant Date 09-Jan-2014
Date of Filing 20-Mar-2007
Name of Patentee LAFARGE
Applicant Address 61 RUE DES BELLES FEUILLES, F-75116, PARIS (FR)
Inventors:
# Inventor's Name Inventor's Address
1 JACQUET, ALAIN CHEMIN D'ARRAS, F-01600 SAINT DIDIER DE FORMANS (FR)
2 VILLARD, EMMANUEL 638 MAISONNEUVE, F-42320, SAINT-CHRISTO-EN-JAREZ (FR)
3 WATT, OLIVIER 5, IMPASSE DES TILLEULS,F-38110 SAINT JEAN DE SOUDAIN (FR)
PCT International Classification Number C04B 24/30
PCT International Application Number PCT/FR2005/002342
PCT International Filing date 2005-09-21
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 0506596 2005-06-28 France
2 0409968 2004-09-21 France