Title of Invention

AN APPARATUS, SYSTEM AND METHOD FOR REDUCING INVERTER LOSSES

Abstract Apparatus, systems, and methods are provided for reducing inverter losses. One apparatus includes a sensor (210) couplable to the motor (120) and configured to sense an operating frequency of the motor and an amount of torque produced by the motor. The apparatus also includes a controller (220) coupled to the sensor, the controller configured to determine a zero vector modulation (ZVM) based on the sensed frequency and torque. A system includes means for sensing a threshold output frequency of the motor and means for sensing a threshold torque of the motor. The system also includes means for determining a ZVM for the inverter based on the sensed threshold frequency and threshold torque. One method includes sensing that a motor is operating below a threshold frequency and is producing torque above a threshold torque amount. The method also includes determining a ZVM for the inverter based on the sensed frequency and torque.
Full Text

FIELD OF THE INVENTION:
The present invention generally relates to an apparatus, systems, and methods for
reducing inverter losses, in particular voltage source inverter losses. More particularly it
relates to managing the thermal properties and current distortion of power switches in
voltage source inverters when supplying voltage to an electric motor producing a large
amount of torque at low output frequencies.
BACKGROUND OF THE INVENTION:
Many applications (e.g., motor drive systems for electric or hybrid motor vehicles) utilize
a voltage source inverter (VSI). Typically, the VSI supplies voltage to a multi-phase
electric motor (e.g., an alternating current (AC) motor), which in turn, drives the wheels
of the electric or hybrid motor vehicle.
Thermal management issues concerning power switches within the VSI arise when the
VSI supplies voltage to the electric motor when the electric motor is producing large
amounts of torque at low output frequencies (including zero output frequency). That is,
the VSI is applying a low (or zero) voltage across the motor phases while receiving a
constant input voltage (i.e., a direct current (DC) voltage). When operating at low
output frequencies, the average voltage supplied by the VSI is small compared to the
input voltage; however, the current the VSI supplies may be at the switch-rated current
for the VSI.
These thermal management issues typically arise when the electric motor is producing
large amounts of torque at low or zero output frequencies because of slowly changing
AC currents in the VSI. That is, a power switch in the VSI may be required to
continuously carry the peak phase current or at least carry the peak phase current for
an extended period of time, which causes constant high power dissipation inside the
power switch and represents a worst-case operating condition for a VSI switch.
A conventional solution for this situation is to time-limit the VSI operation at zero output
frequency and full output current. Unfortunately, this solution is problematic for some
applications (e.g., electric and hybrid motor vehicles) because it limits the time during
which large amounts of torque may be applied by the electric motor (e.g., during vehicle
start).

Another close prior art to the present invention is US2005024902. It recites a method
for thermal management in a voltage source inverter. The method includes sensing a
low output frequency condition, determining a zero vector modulation responsive to the
sensed low output frequency condition, and applying the determined zero vector
modulation to reduce thermal stress in the voltage source inverter. The step of
determining the zero vector modulation responsive to the sensed low output frequency
condition includes mapping an output voltage requirement to a space vector structure
and determining state switching space vectors based on the mapped output voltage
requirement. The step of determining the state switching space vector includes
determining active state switching space vectors associated with the state switching
space vectors, determining duty cycles for the active state switching space vectors
based on the active state switching space vectors, and determining a duty cycle for at
least one zero state switching space vector based on the determined duty cycles of the
active state switching space vectors and a switching period.
Accordingly, it is desirable to apparatus, systems, and methods for reducing inverter
losses when the electric motor is producing large amounts of torque at low output
frequencies (including a zero output frequency). Furthermore, other desirable features
and characteristics of the present invention will become apparent from the subsequent
detailed description and the appended claims, taken in conjunction with the
accompanying drawings and the foregoing technical field and background.
SUMMARY OF THE INVENTION:
Apparatus are provided for reducing losses in an inverter coupled to a motor. One
apparatus comprises a sensor couplable to the motor and configured to sense an
operating frequency and an amount of torque produced by the motor. The apparatus
also comprises a controller coupled to the sensor and configured to determine a zero
vector modulation (ZVM) based on the sensed frequency and torque.
Various embodiments of the invention also provide a system for reducing losses in an
inverter coupled to a motor. A system comprises means for sensing a threshold torque
of the motor. A system comprises means for sensing a threshold output frequency of the
motor and means for sensing a threshold torque of the motor. The system also
comprises means for determining a ZVM for the inverter based on the sensed threshold
output frequency and the threshold torque.
Methods for reducing losses in an inverter coupled to a motor are also provided. One
method comprises the steps of sensing that the motor is

operating below a threshold frequency and sensing that the motor is producing
torque above a threshold torque amount. The method also comprises the step
of determining a ZVM for the inverter based on the sensed frequency and
torque.
DESCRIPTION OF THE DRAWINGS
[0010] The present invention will hereinafter be described in conjunction
with the following drawing figures, wherein like numerals denote like
elements, and
[0011] FIG. 1 is a schematic diagram of a conventional motor drive
system;
[0012] FIG. 2 is a schematic diagram of one exemplary embodiment of a
system controller for managing the thermal properties and current distortion of
the power switches in the voltage source inverter and AC motor of FIG. 1;
[0013] FIG. 3 is a schematic diagram illustrating a more detailed view of
the system controller of FIG. 2;
[0014] FIG. 4 is an exemplary hexagonal space vector structure diagram
illustrating various combinations of inverter switch states of the system
controller of FIG. 3;
[0015] FIG. 5 is an exemplary space vector diagram illustrating a portion
of the hexagonal space vector structure diagram of FIG. 4, and representing a
desired magnitude and phase of the output voltage;
[0016] FIG. 6 is a flow diagram of one exemplary embodiment of a
method for reducing losses in an inverter when supplying voltage to an electric
motor producing a large amount of torque at low output frequencies; and
[0017] FIG. 7 is a graph illustrating the conditions when a ZVM is applied
to the inverter of FIG. 2 in accordance with the various exemplary
embodiments of the invention.

DESCRIPTION OF EXEMPLARY EMBODIMENTS
[0018] The following detailed description is merely exemplary in nature
and is not intended to limit the invention or the application and uses of the
invention. Furthermore, there is no intention to be bound by any expressed or
implied theory presented in the preceding technical field, background,
summary, or the following description of exemplary embodiments.
[0019] FIG. 1 is a schematic diagram illustrating a conventional motor
drive system 100 including a voltage source inverter (VSI) 110 and an
alternating current (AC) motor 120. VSI 110 includes a power supply (Vbalt),
a plurality of diodes (e.g., diodes D11- D23), and a plurality of switches (e.g.,
switches 111 - 123). FIG. 1 also shows VSI 110 as having a plurality of
nodes (e.g., nodes N11 - N15) for illustrative purposes.
[0020] As illustrated in FIG. 1, Vbalt includes a positive terminal (+)
coupled to node Nn, and a negative terminal (-) coupled to node N12. The
cathode of diode D11 is coupled to node Nn, and the anode is coupled to node
N13. The cathode of diode D12 is coupled to node N11, and the anode is
coupled to node N14. The cathode of diode D13 is coupled to node N11, and the
anode is coupled to node N15. Similarly, the cathode of diode D21 is coupled
to node N13, and the anode is coupled to node N12. The cathode of diode D22
is coupled to node N14, and the anode is coupled to node N12. The cathode of
diode D23 is coupled to node N15, and the anode is coupled to node N12.
[0021] Diodes D11 - D23 are each coupled in parallel with a respective one
of switches 111-123. This combination of a diode coupled in parallel with a
switch is known as a "power switch" configuration. Each power switch is
capable of conducting current in two directions, and is also capable of
stopping voltage in one direction. Two series-coupled power switches form
what is generally known as an "inverter branch." As FIG. 1 illustrates, VSI
110 comprises three inverter branches (e.g., inverter branches 150, 250, and
350).

[0022] Switches 111 - 123 control the flow of current within a portion of
each respective branch of VSI 110. In one embodiment (see FIG. 2), switches
111 - 123 are software controlled switches utilizing high frequency pulse
width modulation (PWM) techniques. As used herein, reference to an "upper
switch" refers to one or more of switches 111-113, and reference to a "lower
switch" refers to one or more of switches 121-123.
[0023] AC motor 120 includes three terminals (e.g., terminals I1 - I3)
coupled to VSI 110. Terminal I1 is coupled to node N13, terminal I2 is coupled
to node N14, and terminal I3 is coupled to node N15. AC motor 120 is
energized with a voltage supplied from VSI 110 and produces a mechanical
output based on the supplied voltage.
[0024] VSI 110 includes six current bi-directional, voltage uni-directional
power switches (e.g., switches 111, 112, 113, 121, 122, and 123). During
operation, one switch in each inverter branch is open and the other switch is
closed. In this configuration, closing a switch allows current to flow within a
portion of the inverter branch, whereas opening the switch prevents current
from flowing within that portion.
[0025] For example (see FIG. 1), closing switch 111 allows current to
flow from power supply Vbalt to terminal I1 via node N13. Alternatively,
closing switch 111 may also allow current to flow in the opposite direction
from terminal I1 to supply Vbatt (via node N13), depending on the operating
conditions of AC motor 120.
[0026] A high frequency PWM technique is utilized to control the output
voltage magnitude, phase angle, and the frequency. That is, while the power
switches are controlled to operate at a substantially constant switching
frequency (fsw), the switch duty cycles are modulated to produce three-phase
voltages of desired magnitude, phase, and frequency.
[0027] FIG. 2 is a schematic diagram of one exemplary embodiment of a
system controller 200 for managing the thermal properties and current
distortion of the power switches in VSI 110 when AC motor 120 is producing

large amounts of torque at low speeds. System 200 includes one or more
sensors 210 coupled to AC motor 120. The sensors employed may be either,
or a combination of, physical hardware sensors or their virtual software or
mathematical equivalents.
[0028] The one or more sensors 210 are configured to sense the torque AC
motor 120 is producing (or a current-mapped representation of the torque) and
the rotational frequency of AC motor 120. The torque AC motor 120 is
producing and the rotational frequency at which it is operating is transmitted
from sensor(s) 210 to system controller 220.
[0029] System controller 220, in addition to being coupled to sensors 210,
is coupled to VSI 110. System controller 220 is configured to receive the
sensed torque and rotational frequency data of AC motor 120 and to
selectively apply a zero vector modulation (discussed below) to VSI 110.
More specifically, if AC motor 120 is producing torque greater than a
threshold amount of torque and is operating at a rotational frequency below a
threshold rotational frequency, then system controller 220 applies the zero
vector modulation.
[0030] FIG. 3 is a schematic diagram illustrating a more detailed view of
system controller 220, which comprises a plurality of switch controllers 211 —
223 configured to control switches 111 - 123, respectively. System controller
220 is a control device configured to receive data from sensor 210, process the
received data, and transmit control signals to switch controllers 211 - 223
based on the processed data.
[0031] In one embodiment, system controller 220 includes hardware
and/or software configured to receive PWM signals from a pulse-width
modulator (not shown). The PWM signals include instructions for operating
one or more power switches (discussed below) and for producing individual
power switch control signals based on the received PWM signals, as is known
in the art.

[0032] For example and with reference to FIGS. 1-3, system controller
220 is implemented as a processing unit comprising one or more memory
devices 2210 (e.g., a programmable read-only memory (PROM), an erasable
programmable read-only memory (EPROM), an electrically erasable
programmable read-only memory (EEPROM), and the like) storing software
to enable system controller 220 to conduct various operations. System
controller 220 also comprises a database 2220 (e.g., a look-up table) including
a space vector structure (see e.g., Table 1 below) defining a switching space
vector associated with the switches within each inverter branch (discussed
below) for any given switching combination.
[0033] Switch controllers 211 - 223 are control devices configured to
receive control signals from system controller 220 and supply control signals
to an associated power switch. In one embodiment, switch controllers 211-
223 include hardware and/or software configured to supply power switch
control signals to their respective power switch in response to the control
signals supplied from system controller 220. That is, switch controller 211
provides power switch control signals to the power switch comprised of
switch 111 and diode D11. Similarly, the remaining switch controllers each
provide a power switch control signals to their respective power switches.
TABLE 1


[0034] Table 1 is representative of database 2220 (e.g., a look-up table)
associated with VSI 110 and system controller 220 (see FIGS. 1 - 3,
respectively). The switching space vectors V0 - V7 in Table 1 are associated
with the power switches within each inverter branch for any given switching
combination. Inverter branches 150, 250, and 350 each represent two current
bi-directional, voltage uni-directional power switches with one switch within
the inverter branch open, while the other switch within the inverter branch is
closed. Switching space vectors V0 - V7 are created when the three phase-to-
neutral voltages sum-up to zero by allowing each of switching space vectors
V0 - V7 to be associated with a specific inverter switch state.
[0035] As illustrated in Table 1, a VSI comprising three inverter branches
(each inverter branch including two power switches) provides eight possible
switching space vector combinations (i.e., V0 - V7). In an example, and with
reference to FIGS. 1-3 and Table 1, a "0" represents the upper switch of the
indicated inverter branch as being the open switch, while the lower switch
within that inverter branch is the closed switch. A "1" represents the lower
switch of the indicated inverter branch as being the open switch, while the
upper switch within that inverter branch is the closed switch. In this example,
switching space vector V1 indicates that inverter branch 150 is configured with
switch 111 closed and switch 121 open. Furthermore, inverter branch 250 is
configured with switch 122 closed and switch 112 open, and inverter branch
350 is configured with switch 123 closed and switch 113 open.
[0036] Table 1 additionally includes a status column indicating either a
"zero" state or an "active" state for each switching configuration. An active
state indicates that the associated switch configuration results in a net voltage
being applied to the load (e.g., AC motor 120). A zero state indicates that the
associated switch configuration results in the load being effectively shorted.
[0037] FIG. 4 is a hexagonal space vector structure diagram 400
illustrating potential combinations of inverter switch states of system

controller 220 (see FIG. 2 and Table 1) in accordance with an exemplary
embodiment of the invention. In FIG. 4, the active states (V1 - V6) from Table
1 are utilized to form the vertices of hexagonal space vector structure diagram
400, and the zero states (V0, V7) are located at the center of hexagonal space
vector structure diagram 400. The area lying between the different active
states within the hexagon boundaries are labeled as "s=1, s=2, s=3, ..., s=6"
and are referred to as "space vector" areas. Space vector areas are based on
one of the switching space vectors V0 - V7 that define each respective area.
[0038] During use, any voltage requirement falling within the boundaries
of hexagonal space vector structure diagram 400 may be produced by a
combination of the switching space vectors on a per-cycle basis. Producing
the voltage requirement is accomplished by adjusting a combination of one or
more active state and/or one or more zero state duty cycles within a period
(which is discussed below with reference to FIG. 5). In one example, and with
reference to FIG. 4, a voltage requirement falling within space vector area
"s=l" may be produced by adjusting a combination of active states V1 and V2
and zero states V0 and V7 of duty cycles within a given period Ts to achieve
the required voltage.
[0039] FIG. 5 is an exemplary space vector area diagram 500 illustrating a
portion of hexagonal space vector structure diagram 400 (see FIG. 4) and a
reference vector V* that represents a desired magnitude and phase of the
output voltage of hexagonal space vector structure diagram 400. In one
embodiment (see FIGS. 4 and 5), mapping the reference vector V* to the
space vector area diagram 500 enables the space vector area to be determined
(e.g., the space vector area s=l of FIG. 4). In this embodiment, determination
of the space vector area allows determination of duty cycles t1 - t6 associated
with active state switching space vectors V1 - V6 (which define the space
vector area within a given switching period Ts). Once duty cycles t1 - t6 for
active state switching space vectors V1 - V6 are determined, duty cycles t0 and
t7 for zero state switching space vectors V0 and V7 may then be determined.

[0040] In one example with reference to FIG. 5, the total duty cycle t0 + t7
of zero state switching space vectors V0 and V7 is equal to the duration of the
period Ts less the duty cycles t1 and t2 for the switching space vectors V1 and
V2. This example may be expressed as the following mathematical equation:

[0041] In this example, zero state switching space vector V0 and/or V7
may be used during the switching period Ts to achieve the completion of the
switching period Ts without affecting the average value of the output voltage
delivered to the load. In one embodiment, utilization of zero state switching
space vector V0 and/or V7 allows optimization of PWM sequencing to achieve,
for example, minimal switching losses, minimal voltage distortion, minimal
current distortion, and the like. Furthermore, utilization of the zero state
switching space vectors V0 and/or V7 allows distribution of conduction losses
among VSI power switches in the inverter branch carrying the largest current.
[0042] At low output frequencies the reference vector V* has a small
magnitude. In one embodiment, the zero vector duty cycle "dz" for reference
vector V* may be mathematically expressed as:

[0043] When PWM is utilized so that the highest phase current is not
switched, power dissipation for the power switch carrying the largest amount
of current (Imax), is equal to the maximum conduction power (Pcond) losses (i.e.,
(Pcond) is a function of (Imax))- The power dissipation may be reduced when
conduction loss of the switch carrying the peak current for the duration of the
zero vector duty cycle "d" is greater than the amount of energy needed to turn
the switch ON and OFF (Esw) at the peak current and the switching frequency
fsw.

[0044] In an example, and with continued reference to FIG. 5, zero vector
duty cycle "dz" is the duty cycle dz for zero state switching space vector V7. In
this example, the expression may be mathematically expressed as:

[0045] Utilization of either zero state switching space vectors V0 or V7
and/or utilization of a combination of zero state switching space vectors V0
and V7 is referred to as "zero vector modulation" (ZVM). The zero state
switching space vectors V0 or V7 are selected periodically at a ZVM frequency
fZvm and a zero vector modulation duty cycle dzvm to reduce power dissipation
in the switch carrying the largest current. A fzvm of 100 Hz utilizing a ZVM
duty cycle dzvm of 0.5 are examples of ZVM implementation.
[0046] When ZVM is utilized, average power dissipation for a ZVM
period (Tzvm) for the power switch experiencing the greatest amount of stress
may be mathematically expressed as:

where ZVM duty cycle dzvm is the complementary zero state duty cycle d0 for
zero state switching space vector V0 for the embodiment in FIG. 5 (i.e., the
power dissipation for the switch carrying the largest current is reduced).
However, the total losses for the inverter branch carrying the largest current
are increased and the increase may be mathematically expressed as:

[0047] Based on equations 4 and 5, utilizing a smaller complementary
ZVM duty cycle dzvm results in a reduction of power dissipation of the power

switch experiencing the greatest amount of stress while producing a relatively
small increase in total inverter loss.
[0048] In an example with reference to FIG. 5, a ZVM frequency fzvm of
10 Hz utilized with a duty cycle d7 for zero state switching space vector V7 of
0.7, and utilizing a ZVM duty cycle dZVm of 0.65 for zero state switching space
vector V0 results in negligible switching losses within a metal oxide
semiconductor field-effect transistor (MOSFET) inverter. In this example,
ZVM reduces power dissipation within the power switch carrying the largest
amount of current, thereby allowing control of the junction temperatures.
[0049] FIG. 6 is a flow diagram illustrating a method 600 for providing
improved thermal management in a VSI (e.g., VSI 110) utilizing ZVM
according to one exemplary embodiment of the invention. Method 600 begins
by monitoring AC motor 120 (step 610).
[0050] AC motor 120 is monitored to determine if AC motor 120 is operating at a frequency less than a threshold frequency (step 620). In one
embodiment, the threshold frequency is in the range of about 3 Hz to about 5
Hz. Other embodiments contemplate that the threshold frequency may be less
than 3 Hz or greater than 5 Hz. If AC motor 120 is operating at a frequency
greater than the threshold frequency, a ZVM is not applied to VSI 110 (step
625).
[0051] AC motor 120 is also monitored to determine if AC motor 120 is
producing an amount of torque greater than a threshold amount of torque (step
630). In one embodiment, the threshold amount of torque is in the range of
about 50% to about 70% of the maximum torque AC motor 120 is capable of
producing. Other embodiments contemplate that the threshold amount of
torque may be less than 50% or greater than 70% of the maximum torque AC
motor 120 is capable of producing. If AC motor 120 is producing an amount
of torque less than the threshold amount of torque, a ZVM is not applied to
VSI 110 (step 635).

[0052] If AC motor 120 is operating at a frequency less than the threshold
frequency and is producing an amount of torque greater than the threshold
amount of torque, a ZVM is determined for VSI 110 (step 640). In one
embodiment, a desired output voltage (magnitude and phase), or desired
output voltage vector (e.g., a "reference vector") associated with the sensed
low output frequency condition is mapped to a space vector area within a
space vector structure diagram. In an example with reference to FIGS. 4 and
5, a voltage requirement falling within space vector area "s=l" may be
produced by adjusting a combination of the duty cycles for active state
switching space vectors V1 and V2 and zero state switching space vectors V0
and V7 within a given period Ts to achieve the required voltage. In this
example and with reference to Table 1, each active and zero state switching
space vector comprises three associated inverter branch configurations (e.g.,
inverter branches 150, 250, and 350) defined in Table 1.
[0053] The determined ZVM is then applied to VSI 110 to reduce thermal
stress of VSI 110 (step 650). In one embodiment, the space vector area
including the reference vector is defined by two active state switching space
vectors and a zero vector. A combination of the use of active state switching
space vectors for a pre-determined time (e.g., the active state duty cycle)
within an operating period produces the reference vector. The remaining time
(e.g., the operating period less the active state duty cycle) is allocated for the
use of a combination of zero state switching space vectors.
[0054] In an example with reference to FIG. 5, the duty cycles t1 and t2 for
the switching space vectors V1 and V2 are determined based on the reference
vector V*. The total duty cycle t0 + t7 of zero state switching space vectors V0
and V7 is equal to the duration of the period Ts less the duty cycles t1 and t2 for
the switching space vectors V1 and V2. In this example, either zero state
switching space vectors V0 or V7, or a combination of both zero state
switching space vectors V0 and V7 may be used during the switching period Ts
to achieve the completion of the switching period Ts without affecting the

average value of the output voltage delivered to the load. Power is then
delivered to the load (e.g., AC motor 120) based on the duty cycles of the
active and zero state switching space vectors that are associated with the
specific inverter branch configurations discussed with reference to Table 1.
[0055] AC motor 120 is further monitored to determine if a ZVM should
be applied to VSI 110 (step 660). AC motor 120 may be further monitored
after a ZVM has been applied to determine if the operating frequency and
torque conditions remain and the ZVM should continue to be applied, or to
determine that the operating frequency and/or torque conditions no longer
exist and the ZVM should cease to be applied. Furthermore, AC motor 120
may be further monitored prior to a ZVM being applied to determine if the
operating frequency and torque conditions exist so that a ZVM should be
applied to VSI 110, or to determine that the operating frequency and/or torque
conditions continue not to exist and a ZVM should continue to not be applied.
[0056] FIG. 7 is a graph 700 illustrating the conditions when a ZVM is
applied to VSI 110 in accordance with the various exemplary embodiments of
the invention. The vertical axis of graph 700 represents the amount of torque
(as a percentage) AC motor 120 is capable of producing, and the horizontal
axis of graph 700 represents the operating frequencies of AC motor 120.
[0057] Graph 700 indicates that a ZVM is applied to VSI 110 when the
amount of torque AC motor 120 is producing is greater than a threshold
amount of torque (e.g., 50 - 70% of the torque AC motor 120 is capable of
producing) and the operating frequency of AC motor is less than a threshold
operating frequency (e.g., 3-5 Hz). Graph 700 also indicates that a ZVM is
not applied to VSI 110 when the amount of torque AC motor 120 is producing
is less than the threshold amount of torque and/or the operating frequency of
AC motor is greater than the threshold operating frequency.
[0058] Although specific ranges of threshold torque values and threshold
operating frequencies have been discussed, the invention contemplates the use
any torque values and/or operating frequencies, whether expressed as a

percentage and/or an absolute value. That is, the invention is not limited to the
exemplary values discussed above.
[0059] While at least one exemplary embodiment has been presented in
the foregoing detailed description, it should be appreciated that a vast number
of variations exist. It should also be appreciated that the exemplary
embodiment or exemplary embodiments are only examples, and are not
intended to limit the scope, applicability, or configuration of the invention in
any way. Rather, the foregoing detailed description will provide those skilled
in the art with a convenient road map for implementing the exemplary
embodiment or exemplary embodiments. It should be understood that various
changes may be made in the function and arrangement of elements without
departing from the scope of the invention as set forth in the appended claims
and the legal equivalents thereof.

WE CLAIM:
1. An apparatus for reducing losses in an inverter (110) coupled to a motor
(120), comprising:
a sensor (210) couplable to the motor (120) and configured to sense an
operating frequency and an amount of torque produced by the motor; and
a controller (220) coupled to the sensor and configured to determine a
zero vector modulation (ZVM) for the inverter based on the sensed
frequency and torque.
2. The apparatus as claimed in claim 1, wherein the controller is configured
to apply the determined ZVM to the inverter.
3. The apparatus as claimed in claim 2, wherein the controller is configured
to apply the determined ZVM to the inverter if the sensed frequency is
less than a pre-determined frequency and the sensed torque is greater
than a pre-determined amount of torque.
4. The apparatus as claimed in claim 3, wherein the controller is configured
to cease to apply the determined ZVM to the inverter if the sensed
frequency is greater than the pre-determined frequency.
5. The apparatus as claimed in claim 3, wherein the controller is configured
to cease to apply the determined ZVM to the inverter if the sensed torque
is less than the pre-determined amount of torque.
6. The apparatus as claimed in claim 1, wherein the motor is an alternating
current motor.

7. A system for reducing losses in an inverter coupled to a motor,
comprising:
means for sensing a threshold output frequency of the motor;
means for sensing a threshold torque of the motor; and
means for determining a zero vector modulation (ZVM) for the inverter
based on the sensed threshold output frequency and threshold torque.
8. The system as claimed in claim 7, wherein means for applying the
determined ZVM to the motor.
9. The system as claimed in claim 8, wherein means for ceasing to apply the
determined ZVM to the inverter in response to sensing that an output
frequency of the motor is greater than the threshold output frequency.
lO.The system as claimed in claim 8, wherein means for ceasing to apply the
determined ZVM to the inverter in response to sensing that a torque of
the motor is less than the threshold torque.
11.The system as claimed in claim 8, wherein means for ceasing to apply the
determined ZVM to the inverter is response to sensing that an output
frequency of the motor is greater than the threshold output frequency and
a torque of the motor is less than the threshold torque.
12.A method for reducing losses in an inverter coupled to a motor, the
method comprising the steps of:
sensing that the motor is operating below a threshold frequency;

sensing that the motor is producing torque above a threshold torque
amount; and
determining a zero vector modulation (ZVM) for the inverter based on the
sensed frequency and torqye.
13.The method as claimed in claim 12, wherein the step of applying the
determined ZVM to the inverter.
14.The method as claimed in claim 13, wherein the steps of:
sensing that the motor is operating above the threshold frequency; and
ceasing to apply the determined ZVM to the inverter is response to the
motor operating above the threshold frequency.
15.The method as claimed in claim 13, wherein the steps of:
sensing that the motor is producing torque below the threshold torque
amount; and
ceasing to apply the determined ZVM to the inverter in response to the
motor producing torque below the threshold torque amount.
16.The method as claimed in claim 13, wherein the steps of:
sensing that the motor is operating above the threshold frequency;
sensing that the motor is producing torque below the threshold torque
amount; and
ceasing to apply the determined ZVM to the inverter is response to the
motor operating above the threshold frequency and producing torque
below the threshold torque amount.

17.The method as claimed in claim 12, wherein the threshold frequency is in
the range of about 3 Hz to about 5 Hz.
18.The method as claimed in claim 12, wherein the threshold frequency is
about 4 Hz.
19.The method as claimed in claim 12, wherein the threshold torque amount
is about 50% of a maximum amount of torque of the inverter.
20.The method as claimed in claim 12, wherein the threshold torque amount
is in the range of about 50% to about 70% of a maximum amount of
torque of the inverter.



ABSTRACT


AN APPARATUS, SYSTEM, AND METHOD FOR REDUCING INVERTER
LOSSES
Apparatus, systems, and methods are provided for reducing inverter losses. One
apparatus includes a sensor (210) couplable to the motor (120) and configured
to sense an operating frequency of the motor and an amount of torque produced
by the motor. The apparatus also includes a controller (220) coupled to the
sensor, the controller configured to determine a zero vector modulation (ZVM)
based on the sensed frequency and torque. A system includes means for sensing
a threshold output frequency of the motor and means for sensing a threshold
torque of the motor. The system also includes means for determining a ZVM for
the inverter based on the sensed threshold frequency and threshold torque. One
method includes sensing that a motor is operating below a threshold frequency
and is producing torque above a threshold torque amount. The method also
includes determining a ZVM for the inverter based on the sensed frequency and
torque.

Documents:

00496-kol-2008-abstract.pdf

00496-kol-2008-claims.pdf

00496-kol-2008-correspondence others.pdf

00496-kol-2008-description complete.pdf

00496-kol-2008-drawings.pdf

00496-kol-2008-form 1.pdf

00496-kol-2008-form 2.pdf

00496-kol-2008-form 3.pdf

00496-kol-2008-form 5.pdf

496-KOL-2008-(13-05-2013)-ABSTRACT.pdf

496-KOL-2008-(13-05-2013)-ANNEXURE TO FORM 3.pdf

496-KOL-2008-(13-05-2013)-CLAIMS.pdf

496-KOL-2008-(13-05-2013)-CORRESPONDENCE.pdf

496-KOL-2008-(13-05-2013)-DESCRIPTION (COMPLETE).pdf

496-KOL-2008-(13-05-2013)-DRAWINGS.pdf

496-KOL-2008-(13-05-2013)-FORM-1.pdf

496-KOL-2008-(13-05-2013)-FORM-2.pdf

496-KOL-2008-(13-05-2013)-OTHERS.pdf

496-KOL-2008-(13-05-2013)-PA.pdf

496-KOL-2008-(15-05-2013)-PETITION UNDER RULE 137.pdf

496-KOL-2008-ASSIGNMENT.pdf

496-KOL-2008-CORRESPONDENCE OTHERS 1.1.pdf

496-KOL-2008-CORRESPONDENCE OTHERS-1.1.pdf

496-KOL-2008-CORRESPONDENCE.pdf

496-KOL-2008-EXAMINATION REPORT.pdf

496-KOL-2008-FORM 18.pdf

496-KOL-2008-GPA.pdf

496-KOL-2008-GRANTED-ABSTRACT.pdf

496-KOL-2008-GRANTED-CLAIMS.pdf

496-KOL-2008-GRANTED-DESCRIPTION (COMPLETE).pdf

496-KOL-2008-GRANTED-DRAWINGS.pdf

496-KOL-2008-GRANTED-FORM 1.pdf

496-KOL-2008-GRANTED-FORM 2.pdf

496-KOL-2008-GRANTED-FORM 3.pdf

496-KOL-2008-GRANTED-FORM 5.pdf

496-KOL-2008-GRANTED-SPECIFICATION-COMPLETE.pdf

496-KOL-2008-OTHERS.pdf

496-KOL-2008-PETITION UNDER RULE 137.pdf

496-KOL-2008-PRIORITY DOCUMENT.pdf

496-KOL-2008-REPLY TO EXAMINATION REPORT.pdf

496-KOL-2008-TRANSLATED COPY OF PRIORITY DOCUMENT.pdf


Patent Number 257707
Indian Patent Application Number 496/KOL/2008
PG Journal Number 44/2013
Publication Date 01-Nov-2013
Grant Date 29-Oct-2013
Date of Filing 11-Mar-2008
Name of Patentee GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Applicant Address 300 GM RENAISSANCE CENTER DETROIT, MICHIGAN 48265-3000
Inventors:
# Inventor's Name Inventor's Address
1 SILVA HITI 205 PASEO DE LAS DELICIAS REDONDO BEACH, CALIFORNIA 90277
2 BRIAN A. WELCHKO 23312 MARIGOLD AVENUE APT T204 TORRANCE, CALIFORNIA 90502
3 STEVEN E. SCHULZ 2112 BRIDGEPORT WAY TORRANCE, CALIFORNIA 90503
PCT International Classification Number H02P27/04
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 11/756,421 2007-05-31 U.S.A.