Title of Invention	"SELF-CONTAINED,PORTABLE HEAT CONTROL DEVICE"
Abstract	Methods and apparatus for personal heat control are provided. According to one embodiment of the present invention, a self-contained, portable heat control device includes a flexible enclosure, a cooling surface, a heating surface, and a heat transfer unit, such as a Peltier-effect unit. The flexible enclosure, made of one or more bonded layers of polyester foam or a similar soft-faced material, is configured to accommodate an internal DC power supply. The heating surface is thermally insulated from the cooling surface. The heat transfer unit is accommodated in or on the flexible enclosure and is configured and disposed to cool the cooling surface and heat

Title of Invention

"SELF-CONTAINED,PORTABLE HEAT CONTROL DEVICE"

Abstract

Methods and apparatus for personal heat control are provided. According to one embodiment of the present invention, a self-contained, portable heat control device includes a flexible enclosure, a cooling surface, a heating surface, and a heat transfer unit, such as a Peltier-effect unit. The flexible enclosure, made of one or more bonded layers of polyester foam or a similar soft-faced material, is configured to accommodate an internal DC power supply. The heating surface is thermally insulated from the cooling surface. The heat transfer unit is accommodated in or on the flexible enclosure and is configured and disposed to cool the cooling surface and heat

Full Text	PERSONAL HEAT CONTROL DEVICE AND METHOD COPYRIGHT NOTICE [0001] Contained herein is material that is subject to copyright protection. The copyright owner has no objection to the facsimile reproduction of the patent disclosure by any person as it appears in the Patent and Trademark Office patent files or records, but otherwise reserves all rights to the copyright whatsoever. BACKGROUND Field [0002] Embodiments of the present invention relate generally to personal heat control. More particularly, embodiments of the present invention relate to personal heat control devices that may be stand-alone, dedicated devices, integrated into or temporarily affixed or attached to other conventional devices, integrated into or temporarily affixed or attached to articles of clothing, or otherwise conveniently worn on a person to achieve cooling or heating of the person's body. Description of Related Art [0003] In a hot or cold environment, it is often desirable to have access to convenient, personalized heat control to improve personal comfort in such an environment. For example, placing a cool item against the skin of a person who is staying in a hot environment tends to alleviate the person's discomfort due to the high temperature. STATEMENT OF INVENTION The invention provides a self-contained, portable heat control device comprising: a flexible enclosure configured to accommodate an internal DC power supply; a cooling surface; a heating surface thermally insulated from the cooling surface; and a heat transfer unit configured and disposed to cool the cooling surface and heat the heating surface, the heat transfer unit being accommodated in or on the flexible enclosure. There is also provided a personal heat control device comprising: a housing configured to accommodate an internal DC power supply; a first outwardly exposed surface configured to be placed in direct or indirect contact with a person's skin; a second surface thermally insulated from the first outwardly exposed surface; and a heat transfer unit coupled to the first outwardly exposed surface and the second surface, the heat transfer unit configured to receive electrical power from the internal DC power supply, the heat transfer unit causing one of the first outwardly exposed surface or the second surface to absorb heat and causing the other to give off heat, the heat transfer unit being accommodated in or on the housing. There is further provided a personal heat control device comprising: a cooling surface means for absorbing heat and for being placed in direct or indirect contact with a person's skin; a heating surface means, thermally insulated from the cooling surface means, for dissipating heat absorbed by the cooling surface; a heat transfer means, coupled to the cooling surface means and the heating surface means, for converting electricity into heat absorption through the cooling surface means and heat release through the heating surface means;and a housing means for accommodating the heat transfer unit and an internal DC power supply means, the internal DC power supply means for providing electrical power to the heat transfer means. SUMMARY [0004] Methods and apparatus for personal heat control are described. According to one embodiment of the present invention, a portable heat control device is integrated within a garment. The portable heat control device may be self-contained or the components may be distributed at various locations of the garment. The portable heat control device includes an optional flexible enclosure, a cooling surface, a heating surface, and a heat transfer unit. The heating surface is thermally insulated from the cooling surface. The heat transfer unit is accommodated in or on the flexible enclosure and is configured and disposed to cool the cooling surface and heat the heating surface. [0005] According to one embodiment, the flexible enclosure is configured to accommodate an internal DC power supply. In an alternative embodiment, DC power may be supplied via one or more distributed units located within or which have been otherwise incorporated with or attached to the garment. [0006] According to one embodiment, the flexible enclosure is configured to accommodate a control circuit board including a timer. In an alternative embodiment, the control circuit board may be communicatively coupled via wire or wireless means with the portable heat control device and reside external to the flexible enclosure as one or more distributed units located within or which have been otherwise incorporated with or attached to the garment. [0007] In this manner, the garment becomes the attachment mechanism for maintaining the proximity of the portable heat control device to the user's body and the support structure for containing or holding various distributed components of a portable heat control device. [0008] Other features of embodiments of the present invention will be apparent from the accompanying drawings and from the detailed description that follows. BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS [0009] Embodiments of the present invention are illustrated by way of example, and not by way of limitation, in the figures of the accompanying drawings and in which like reference numerals refer to similar elements and in which: [0010] Figure 1A depicts an illustrative cross-sectional side view of a personal heat-control device constructed as a flexible strip according to one embodiment of the present invention. [0011] Figure IB depicts an illustrative cross-sectional side view of a personal heat-control device constructed as a flexible strip according to an alternative embodiment of the present invention. [0012] Figure 1C depicts an illustrative cross-sectional side view of a personal heat-control device constructed as a flexible strip according to another embodiment of the present invention. [0013] Figures 2A and 2B depict front and back views of a personal heat- control device integrated within an ornamental key FOB, pendant or medallion according to one embodiment of the present invention. [0014] Figure 3 depicts a personal heat-control device integrated within an ornamental key FOB, such as a mouse design, pendant or medallion according to an alternative embodiment of the present invention. [0015] Figure 4 depicts a personal heat-control device integrated within an ornamental key FOB, such as a model car design, pendant or medallion according to yet another embodiment of the present invention. [0016] Figures 5A-C depict front, back, and side views, respectively, of a wrist watch having an integrated personal heat-control device according to one embodiment of the present invention. [0017] Figures 6A and 6B depict front and back views, respectively, of a mobile phone having an integrated personal heat-control device according to one embodiment of the present invention. [0018] Figures 7A and 7B depict a flexible personal heat-control device which may be incorporated within or removably attached to a baseball cap according to one embodiment of the present invention. [0019] Figure 8 depicts a head band, wrist band, or the like having a personal heat-control device according to one embodiment of the present invention. [0020] Figure 9 depicts a cold face of a personal heat-control device constructed as a flexible strip according to an alternative embodiment of the present invention. [0021] Figure 10 depicts a heat dissipating control face of the personal heat- control device of Figure 9. [0022] Figure 11 is a logical illustration of a distributed arrangement of components of a personal heat-control device within a garment according to one embodiment of the present invention. [0023] Figure 12 depicts a flexible personal heat-control device which may be incorporated within or removably attached to a baseball cap according to an alternative embodiment of the present invention. [0024] Figure 13 depicts some representative components of a personal heat- control device according to one embodiment of the present invention. [0025] Figures 14A-B depict the inside and outside, respectively, of a cycling helmet having incorporated therein a distributed personal cooling device (PCD) according to one embodiment of the present invention. DETAILED DESCRIPTION [0026] Methods and apparatus for personal heat control are described. Broadly stated, a personal heat control device includes a heat transfer unit, such as a thermoelectric cooling module employing a phenomenon known as the "Peltier Effect," for providing cooling and heating. According to one embodiment, a Peltier- effect unit is mounted in or on a flexible enclosure that is either wearable by a person or removably attachable or integrated into to a wearable item such as an article of clothing, athletic gear, safety or protective gear, or accessories. [0027] According to another embodiment, a personal heat-control device may be a stand-alone device or integrated within an accessory or other conventional portable device, such as a key FOB, pendant, mobile phone, pager, personal digital assistant, camera, spectacles, hearing aids, jewelry. The portable device whether integrated or stand-alone enables heat transfer to be made from or to a person's body for comfort or refreshment purposes by directly or indirectly engaging a heating surface or a cooling surface of the device with, for example, the palm of ones hand, the inside of the wrist, the forehead, the temple, or other area of the body where blood vessels are close to the skin surface. In this manner, rapid and effective transfer of heat for cooling or warming the body can be achieved. Additionally, according to various embodiments of the present invention, the cooling or warming can be achieved with economical expenditure of electrical energy and under close control. Miniature personal heat-control devices, such as PCDs, bring a new dimension to personal cooling in the fields of leisure, fashion, healthcare and sport; and eliminate or reduce the need for fans, ice crystals, water sprays and bulky collar coolers. [0028] A more general description of personal heat control device using a Peltier-effect unit has been given in the U.S. Patent Number 5,970,718, entitled "PERSONAL HEAT CONTROL" and issued to the present inventor. U.S. Patent Number 5,970,718 is hereby incorporated herein by reference. Terminology [0029] Brief definitions of terms used throughout this application are given below. [0030] The terms "connected" or "coupled" and related terms are used in an operational sense and are not necessarily limited to a direct connection or coupling. [0031] The term "flexible" generally means bendable and adaptable under relatively little force. In the context of various embodiments of the present invention, flexible is intended to describe the dynamic conforming nature of the personal heat-control device to the general shape of a portion of a person's body, such as wrist, ankle, neck, shoulder, back, chest, forehead, rib cage, arch, temple, palm, etc., directly or indirectly in contact with or otherwise engaging a surface of the personal heat-control device. In this regard, flexible relates to the lack of memory of the material so described or the disinclination of the material to maintain a particular shape other than its original shape. Rather, according to various embodiments described herein, a flexible personal heat-control device band or strip has sufficient adaptability to be incorporated into and/or removably attached to garments and/or accessories, including, but not limited to biking shorts, biking jerseys, exercise suits, sport bras, spandex pants, under garments, shorts, tops, shirts, gloves, shoes, boots, socks, heart monitors, wrist watches, wrist bands, glasses, sunglasses, headphones, medallions, pendants, jewelry (e.g., necklaces, bracelets, anklets), unifonns, baseball caps, golf caps, visors, head bands, hats, chemical suits, bio suits, space suits, bullet-proof vests, fire protective suits, motorcycle leathers, goggles, hard hats, motor racing helmets, motor cycle helmets, bicycle helmets, football helmets, batting helmets, skiing • helmets and the like, so as to move with, adapt and conform to the portion of the bod3' as it bends, moves, flexes, twists, etc. [0032] The term "garment" broadly refers to any article of clothing, apparel, gear, headwear, footwear and/or safety or protective gear or other wearable article. Without limitation, garment as used herein is intended to encompass biking shorts, biking shoes, biking jerseys, exercise suits, sport bras, spandex pants, shorts, tops, shirts, gloves, shoes, boots, ski boots, roller skates, ice skates, roller blades, socks, wrist bands, uniforms, baseball caps, golf caps, visors, head bands, hats, chemical suits, bio suits, space suits, bullet-proof vests, fire protective suits, motorcycle leathers, hard hats, motor racing helmets, motor cycle helmets, motor racing suits, motor racing under garments, bicycle helmets, football helmets, batting helmets, skiing helmets, siding suits and under garments, shin guards, knee pads, military equipment, including hats and helmets, and the like. [0033] The phrases "in one embodiment," "according to one embodiment," and the like generalfy mean the particular feature, structure, or characteristic following the phrase is included in at least one embodiment of the present invention, and may be included in more than one embodiment of the present invention. Importantly, such phases do not necessarily refer to the same embodiment. [0034] If the specification states a component or feature "may", "can", "could", or "might" be included or have a characteristic, that particular component or feature is not required to be included or have the characteristic. [0035] The phrase "personal heat-control device" generally refers to a portable device that may produce a heating or cooling effect. An example of a personal heat-control device is a personal cooling device (PCD). [0036] Figure 1A shows an illustrative cross-sectional view of a personal heat-control device 100 constructed as a flexible strip according to one embodiment of the present invention. In this example, a heat transfer unit 101 (indicated by a dotted box) includes one or more thermoelectric-cooling units 104 employing the Peltier Effect (also referred to as "Peltier-effect units" or "Peltier modules") an optional spreader 102 that functions as a spreader to enlarge the cooling surface of one or more ceramic thermoelectric Peltier modules 104, and a heat sink block or strip 103 mounted on the hot ceramic face of one or more of the Peltier modules 104. [0037] According to one embodiment, the spreader 102 is formed of a copper foil or similar conductive alloy, metal, or material, such as aluminum, stainless steel, carbon-fiber, or carbon-carbon materials and/or composites. The dimensions of the spreader 102 may be tailored for the particular application. Empirical data suggests that strips of approximately 0.25mm thickness, 12mm width, and 75mm length is sufficient in terms of flexibility and cooling ability for the baseball cap embodiment, for example, discussed below. According to one embodiment, as depicted in Figure IB, the spreader 102 may be excluded from heat transfer unit 101' and the cold ceramic faces of the one or more ceramic thermoelectric Peltier modules 104 may form a cooling surface of an alternative configuration of a personal heat-control device 100'. [0038] The spreader 102, which ma}' be pre-coated by powder coating, in this example, represents the cold face or cooling surface to be exposed on the cold side of the Peltier-effect unit. The back (inside) surface of the spreader 102 has mounted thereon the cold ceramic face of one or more thermoelectric Peltier modules 104 fixed with a thermally conductive adhesive, such as double sided tape, epoxy cement or the like. [0039] On the hot ceramic face of each Peltier module will be mounted an aluminum (or similar conductive alloy, metal, or material, such as magnesium, carbon-fiber, and/or carbon-carbon materials or composites) heat sink block or strip 103, which may be partially or fully exposed on a hot face of the personal heat-control device or ventilated sufficiently via the use of a breathable material enclosure or one or more open channels or troughs in enclosure materials to enable more efficient dissipation of heat. Individual heat sink blocks 103 may be on the order of 1mm thick, 1 Omm wide and 100mm long. Strip metal heat sinks may be thinner, however, the length should be selected so as to maintain the flexibility of the personal heat-control device for the intended application. As above, a thermally conductive adhesive, such as double sided tape, epoxy cement or the like, may be used to mount the heat sinks onto the Peltier modules 104. According to one embodiment, the surface area of the heat sink 103 may be several times the size of the cooling surface with or without the spreader 102, e.g., two to seven times larger depending upon the materials used, to promote rapid heat dissipation. Additionally, the spreader 102 may be finned to increase the efficiency of the heat sink by increasing the surface area and allowing increased heat dissipation. [0040] According to one embodiment, as depicted in Figure 1C, the heat sink block 103 may be excluded from a heat transfer unit 101" and the enclosure 110 may function as the heat dissipation mechanism for a personal heat-control device 100". [0041] As is well-known, Peltier modules (also referred to as thermoelectric modules (TEMs) or thermoelectric coolers (TECs)) are highly efficient heat pumps that directly convert electricity into heating and cooling power. "When power is supplied to the Peltier modules, the current causes one side of the Peltier modules and hence one side of the personal heat-control device (the cool side) to absorb heat. Meanwhile, the other side of the Peltier modules (the hot side) release heat (the hot side). That is, the Peltier module causes heat to flow from the cool side to the hot side. Reversing the current causes the heat to be moved in the opposite direction thereby reversing the hot side and the cold side. Consequently, according to one embodiment, the heating or cooling effect produced by a particular surface of the personal heat-control device may be selectable by the end user. [0042] In the embodiments depicted, in Figures 1A-C. the basic personal heat-control device elements described above are encapsulated within an optional soft-faced and flexible housing/enclosure 110 constructed of one or more bonded layers of one or more of polyester (polyether), polyethylene, polypropylene, nylon, kevlar, nomex, polyacrylonitrile, cellulose, and polyurethane, or similar foams and/or fibers. Use of flexible, soft-faced materials that are also breathable will facilitate the dispersing of heat generated by the Peltier modules 104 through the housing or enclosure. [0043] According to one embodiment, within the flexible housing 110 are formed chambers of sufficient size and shape to house one or more DC power supplies 115 to power optional electronics, such as a display, e.g., an LCD, to indicate operational and/or battery status, and provide current to the heat transfer unit 101 or 101' or 101". Also, optionally housed are one or more of a timer, a solid-state electronic timing switch 109, an IC chip, and an electro-luminescence (EL) device. [0044] According to one embodiment, personal heat-control device 100, 100' and/or 100" is as convenient to recharge as a mobile phone. The DC power supplies 115 maybe Lithium Ion (Li-ion) rechargeable batteries with solid state electrolyte or lithium thin cell primary batteries electrically connected, e.g. by wires or conductive strips, to energize the heat transfer unit 101,101' or 101" on activation of the solid state electronic timing switch 109 mounted on the outside of the flexible enclosure. According to one embodiment of the present invention, the batteries used to power the circuitry in the personal heat-control device may be Nickel Cadmium (Ni-Cd), Nickel Metal Hydride (Ni-MH) or other type of rechargeable batteries. They can also be disposable batteries. The batteries themselves can be constructed in flexible form, such as those developed by Power Paper Ltd., based in Tel Aviv, Israel. For example, a flexible battery may be printed directly onto paper, plastic or other flexible material. [0045] According to another embodiment, the DC power supplies 115 comprise fuel cells, such as those utilizing methanol cartridges, for example, or solar cells. The DC power supplies 115 may be embedded in a sealed flexible enclosure with the rest of the personal heat-control deA'ice circuitry, enclosed in an openable enclosure (particularly suited for disposable batteries or fuel cell cartridges), or external to the personal heat-control device enclosure. Recharging batteries within the flexible personal heat-control device can be achieved via either a 2- or 3-pin flat connector or alternatively a circular connector, for example, any of which can be recessed into the flexible housing 110, on any face of the unit 100. 100' or 100". [0046] On the cold face 125 of the personal heat-control device 100, the soft- faced, flexible housing 110 is cut or otherwise molded or formed to expose, preferably in a flush manner, the spreader 102. On the hot face 120 of the personal heat-control device 100, the soft housing 110 can optionally be cut or otherwise molded or formed to expose the heat sink(s) 103. The outer surface of the hot side 120 may have a Velcro attachment material or similar material, mounted and adhered to it. This material may cover the entire surface of the soft and flexible housing 110 on the hot side 120 of the personal heat-control device 100 with the exception of the heat sinks 103, which may be exposed to assist the dissipation of heat. [0047] It has been found that a pleasant cooling effect is achieved when the unit is activated and the cooling surface or spreader 102 is applied to a portion of the body where blood vessels are close to the surface of the skin for between about 1 to 10 seconds. The timing switch circuitry 109, may prevent or otherwise limit successive reactivation of the unit 100 for a short period, to prevent overcooling, to allow battery recovery, and/or to allow heat generated in the unit 100 to disperse through the hot face 120 of the housing 110. According to one embodiment, the housing 110 may be formed of a thermally conductive material to support more rapid heat dissipation and increase the effective surface area of the heat sink. [0048] Figures 2A and 2B depict front and back views of a personal heat- control device integrated within an ornamental key FOB, pendant or medallion according to one embodiment of the present invention. In the example depicted, a medallion 200 includes an activation switch 205 on the front face. The encasing 207 is formed of aluminum or other metal, alloy, or other heat conductive material and acts as a heat sink. On the backside, one or more cool spots 210 are provided. While in this example, the cool spot 210 is comprised of the cold ceramic faces of one or more ceramic TECs, in alternative embodiments, an optional spreader ma3' increase the surface area of the cool spot 210. [0049] Figures 3 and 4 depict alternative embodiments of a personal heat- control devices integrated within ornamental key FOBs, pendants or medallions. [0050] Figures 5A-C depict front, back, and side views, respectively, of a wrist watch having an integrated personal heat-control device, such as a PCD, according to one embodiment of the present invention. In an embodiment in which the personal heat-control device is integrated with the watch, the personal heat-control device and watch may share the same DC power source. [0051] Figures 6A and 6B depict front and back views, respectively, of a mobile phone 600 having an integrated personal heat-control device, such as a PCD, according to one embodiment of the present invention. In the example illustrated, one or more cool spots 605 are provided on the backside of the mobile phone 600. Alternatively, cool spots could be positioned on the front side of the mobile phone 600 or they could be present on more than one surface. As above, the surface area of the one or more cool spots 605 may be increased according to alternative embodiments by employing an optional spreader, such as a thin conductive foil. In an embodiment in which the personal heat-control device is integrated with the mobile phone 600, the personal heat-control device and mobile phone 600 may share the same DC power source. [0052] Figures 7A and 7B depict a flexible personal heat-control device which may be incorporated within or removably attached to a baseball cap 700 according to one embodiment of the present invention. In the embodiment depicted, a flexible PCD 710 is removably affixed to the baseball cap 700 using a fastener such as a fabric hook-and-loop fastener, such as Velcro strips 705 and 706 or a similar form of attachment. In one embodiment, the device is sufficiently flexible to conform easily to the general shape of the baseball cap 700 and the wearer's forehead. [0053] In the embodiment depicted, the surface of the PCD 710 that will be in contact with the wearer's forehead includes one or more cool spots 712 and the opposite side includes the attachment means for attaching to the baseball cap 700 and an exposed heat sink 711. [0054] While in the embodiment depicted, the flexible PCD 710 is illustrated as being removably attachable to the baseball cap 700 and therefore repositionable, one or more flexible PCDs may also be more permanently incorporated within a wearable article in alternative embodiments. For example, in the case of a baseball cap, the flexible PCD may be inserted through a slit in the liner, placed into a preformed pocket in the liner, or even sewn into the liner. [0055] While for sake of brevity an exemplar}' garment having incorporated therein a personal heat-control device has been described with respect to a baseball cap, according to alternative embodiments of the present invention personal heat-control devices may be incorporated in or attached to various other articles of clothing, apparel, gear, headwear, footwear and/or safety or protective gear using the teachings provided herein. [0056] Figure 8 depicts a band 800 having a personal heat-control device according to one embodiment of the present invention. In this example, the band 800 includes a PCD 810, such as that depicted in Figure 1 (with or without the flexible housing 110), and a strap 815, such as an elastic loop. The PCD 810 maybe fitted into elastic or stretchable material or toweling for comfort and the cold surface may rest directly or indirectly against the wearer's skin. The band 800 may be worn as a head band, wrist band, or the like depending upon the size and configuration of the PCD 800 and the strap 815. [0057] Figures 9 and 10 depict a cold face 910 and a heat-dissipating control face 1020, respectively, of a personal heat-control device 900 constructed as an adaptable strip according to an alternative embodiment of the present invention. In this example, the inside (cold) face 910 exposes two cold spots 911 which may represent the cool ceramic faces of two TECs mounted to an internal heat transfer unit (not shown), such as a thermoelectric-cooling unit employing the Peltier Effect (as discussed earlier). According to one embodiment, the dimensions of the cold spots 911 are approximately 1cm by 1cm. Depending upon the cooling effect desired, however, more or fewer cold spots may be employed and/or the dimensions may be adjusted accordingly. [0058] As described earlier, TECs are highly efficient heat pumps that directly convert electricity into heating and cooling power. When power is supplied to the TECs, the current causes one side of the TECs and hence one side of the personal heat-control device, i.e., the inside (cold) face 910, to absorb heat. Meanwhile, the other side of the TECs (the hot side) releases heat via the heat dissipating control face 1020. [0059] In the embodiment depicted, a control circuit board 1030, one or more batteries 1011, and other personal heat-control device elements are integrated within an enclosure 915. According to one embodiment, the inside (cold) face 910 of the enclosure 915 is constructed of bonded layers of one or more of polyester (polyether), polyethylene, polypropylene, nylon, kevlar, nomex, polyacrylonitrile, cellulose, and polyurethane, or similar foams and/or fibers to provide a soft and flexible face. [0060] According to the embodiment depicted, a heat-dissipating control face 1020 of the personal heat-control device 900 may have formed thereon one or more garment clips 1041 to facilitate attachment of the personal heat-control device 900 to a garment. A control button 1010 may also be included within the heat-dissipating control face 1020 to allow activation/deactivation of the personal heat-control device 900. [0061] According to one embodiment, the heat-dissipating control face 1020 represents or is part of a heat sink that is thermally coupled to the hot side of the TECs. The heat-dissipating control face 1020 may comprise aluminum or similar conductive alloy, metal, or material, such as magnesium or copper. [0062] Figure 11 is a logical illustration of a distributed arrangement of components of a personal heat-control device within a garment 1100 according to one embodiment of the present invention. In this example, the components that make up the personal heat-control device include an operational switch 1110, a control circuit board (printed or otherwise) 1120, one or more TECs 1140, and one or more batteries 1130. The components may be distributed within and/or permanently or temporarily attached to the garment 1100. [0063] Depending upon the particular application or garment, two or more of the components may be co-located or combined. Alternatively, the components may be further broken down into smaller sub-components, for example, individual ICs of the control circuit board 1120 may be separately deployed within the garment 1100, one or more TECs may be located remotely from one or more other TECs 1140 to provide a more distributed cooling effect. Similarly, batteries 1130 may be distributed within the garment 1100 rather than being clustered together or being placed in proximity to each other. [0064] The operational switch 1110 is communicatively coupled to the control circuit board 1120. The control circuit board 1120 may optionally be communicatively coupled to the TECs 1140 to receive temperature information, for example. Such temperature information might be used tc increase or decrease the duration of the heat transfer cycle and/or allow other adjustments to be made by control circuitry residing on the control circuit board 1120 to contribute to end-user comfort and/or battery preservation. The batteries 1130 provide DC power to control circuitry and/or timer circuitry resident on the control circuit board 1120 and the TECsll40. [0065] The control circuit board 1120 may include voltage sensing to allow the TECs 1140 to be shut down if the voltage being provided to the control circuit board 1120 drops below a predetermined threshold, for example below 1 volt, that would be too low to allow the correct operation of certain circuitry residing on the control circuit board 1120. Such a voltage sensing and shut off mechanism may reduce the risk of the TECs remaining energized during a period of time when the control circuitry is inoperable. [0066] The operational switch 1110 may represent a solid-state electronic timing switch operable by an end-user to activate and deactivate heat transfer cycles modulated by optional electronics, such as a timer and/or other monitoring or control circuitry. According to one embodiment, the optional electronics provide timed cycling (pulsing) of the TECs 1140 to extend operational time per battery charge, to avoid overcooling, to increase the comfort of the user, and/or accommodate battery recovery. [0067] According to one embodiment, the transmission of one or more of DC power, control signaling and/or status information among various of the distributed components is via wireless means. In alternative embodiments, the transmission of one or more of power, control signaling and/or status information among various of the distributed components is via one or more fine conductive wires formed as part of the material of a garment. For example, a plurality of super-fine conductive wires (individually or as twisted pairs of such threads) can be used for sewing seams of the garment or woven into the fabric (natural or artificial) of the garment. In this manner, the fabric could form transmission/communication paths among distributed components 1110. 1120, 1130, 1140 of the personal heat-control device. [0068] Figure 12 depicts a soft-faced and flexible personal heat-control device 1210, such as a personal cooling device (PCD), incorporated within or removably attached to a baseball cap 1200 according to an alternative embodiment of the present invention. In this example, two cold spots 1211 are located in a heat transfer portion 1215 of the PCD 1210 that is positioned along the brim of the baseball cap so as to contact the forehead of the wearer. The control and/or timing circuitry, one or more batteries, and switch (not shown) are coupled to the heat transfer portion 1215 but are located apart from the heat transfer portion 1215. [0069] According to one embodiment, a soft-faced, H-shaped enclosure 1214 encapsulates all of the PCD components 1211 and 1215. In other embodiments, some of the PCD components may be located within the soft-faced flexible enclosure 1214 and others may be distributed and incorporated into other portions of the cap 1200. [0070] Figure 13 depicts representative components of a personal heat-control device according to one embodiment of the present invention, including a control circuit board 1310 having mounted thereon one or more ICs, a nickel metal hydride battery 1320 and a lithium ion battery 1340, and one or more conductive wires 1330 to provide DC power to the components and/or provide for signaling among the components. [0071] Figures 14A-B depict the inside and outside, respectively, of a cycling helmet 1400 having incorporated therein a distributed personal cooling device (PCD) according to one embodiment of the present invention. In this example, the various PCD components are distributed and incorporated into and/or affixed to the frame of the cycling helmet. Two cool spots 1411 are located proximate to a front portion 1410 of the helmet and mounted within the internal molding of the cycling helmet. The control button 1420 is located separate and apart from the cool spots 1411. The control button 1420 is affixed to a top portion of the cycling helmet 1400 within one of the vents, for example, and accessible to the wearer from the outside of the cycling helmet 1400. The encapsulated control circuit board 1430 is located proximate to the control button 1420. DC power supply 1440 is located proximate to the control circuit board. In alternative embodiments, the PCD components may be distributed, incorporated, and/or affixed to the frame of the cycling helmet in other arrangements or configurations. For example, the cold spots 1411 may be positioned elsewhere within the helmet 1400, such as against the back of the neck. Additionally, the control button 1420 may be mounted in other locations that are convenient, such as to the visor, in the back 1460 of the helmet or on the right or left side of the helmet. [0072] While exemplar}' usage models for personal cooling and embodiments of personal heat-control devices have been illustrated and described herein, they are not intended to be exhaustive. Alternative embodiments of the present invention are thought to have broad applicability in the fields of leisure, fashion, healthcare and sport. For example, one or more portable and flexible personal heat-control devices may be incorporated within and/or removably attached to athletic apparel or gear, clothing, accessories, headwear, safety or protective gear, including, but not limited to biking shorts, biking jerseys, exercise suits, sport bras, spandex pants, shorts, tops, shirts, gloves, shoes, boots, socks, heart monitors, wrist watches, wrist bands, glasses, sunglasses, headphones, medallions, pendants, jewelry (e.g., necklaces, bracelets, anklets), uniforms, baseball caps, golf caps, protective clothing (e.g., surgeon caps, gardening hat, sun hat), police or military caps/hats or headgear, visors, head bands, hats, chemical suits, bio suits, space suits, bullet-proof vests, fire protective suits, motorcycle leathers, goggles, hard hats, motor racing helmets, motor cycle helmets, bicycle helmets, football helmets, batting helmets, skiing helmets and the like. [0073] Furthermore, personal heating devices may be incorporated into or attached to ski boots, ski poles, gloves, mittens, snow shoes, snow boots, ski jackets, snow boards, skis, toboggans, sleds, sleighs, or other winter sporting/leisure equipment accessories, or garments. [0074] In addition to sales of personal heat-control devices built into garments, it is contemplated that personal heat-control devices will be sold as kits for insertion into or attachment to various types of garments. [0075] According to other embodiments of the present invention, a PCD may be part of a stand-alone dedicated portable cooling device or integrated into or temporarily affixed or attached to other conventional consumer products or devices, including, but not limited to water bottles (as coolers, for example), camel back liners or bladders, cameras, key chains, pulse monitors, electric shavers, hand held razor blade holders for use with either metal or ceramic blades, etc. [0076] Optionally, the personal heat-control device may include timers or EL devices. Their operation can be modulated by one or more IC chips. For example, the PCD could employ a timing device modulated by an IC chip to periodically activate cooling for a predetermined (e.g., 10,15, 30 seconds) or user-adjustable amount of time. Additionally, the timing device may control the minimum time between operations in order to allow batteries to recover and/or allow appropriate heat dissipation. According to one embodiment, the TECs may operate in accordance with multiple modes of pulsed operation, e.g., a single cold pulse per cycle or multiple pulses per cycle. [0077] EL technology (electro-luminescence) can be incorporated into a personal heat-control device according to one embodiment of the present invention. For example, a strobe light of white, red or blue color can be used to accompany the operation of a PCD to indicate, among other things, the "on" state of the personal heat-control device and cooling or heating operation of the personal heat-control device. Pulsating strobe lights can be modulated by an IC chip. The voltage needed for the strobe lights can be produced by, for example, high frequency power converters. WE CLAIM: 1. A self-contained, portable heat control device comprising: a flexible enclosure configured to accommodate an internal DC power supply; a cooling surface; a heating surface thermally insulated from the cooling surface; and a heat transfer unit configured and disposed to cool the cooling surface and heat the heating surface, the heat transfer unit being accommodated in or on the flexible enclosure. 2. The self-contained, portable heat control device as claimed in claim 1, wherein the heat transfer unit comprises a Peltier-effect unit. 3. The self-contained, portable heat control device as claimed in claim 2, wherein the self-contained, portable heat control device is attached to a garment, and wherein the flexible enclosure is sufficiently flexible to conform to a general shape of a portion of a body corresponding to the garment. 4. The self-contained, portable heat control device as claimed in claim 2, wherein the self-contained, portable heat control device is incorporated into a garment. 5. The self-contained, portable heat control device as claimed in claims 3 or 4, wherein the garment comprises head wear. 6. The self-contained, portable heat control device as claimed in claims 3 or 4, wherein the garment comprises a baseball cap. 7. The self-contained, portable heat control device as claimed in claims 3 or 4, wherein the garment comprises a helmet. 8. The self-contained, portable heat control device as claimed in any of claims 2, 3 or 4, wherein the internal DC power supply comprises one or more fuel cells. 9. The self-contained, portable heat control device as claimed in any of claims 2, 3, or 4,wherein the internal DC power supply comprises one or more rechargeable batteries. 10. The self-contained, portable heat control device as claimed in any of claims 2, 3, or 4, wherein the internal DC power supply comprises one or more disposable batteries. 11. A personal heat control device comprising: a housing configured to accommodate an internal DC power supply; a first outwardly exposed surface configured to be placed in direct or indirect contact with a person's skin; a second surface thermally insulated from the first outwardly exposed surface; and a heat transfer unit coupled to the first outwardly exposed surface and the second surface, the heat transfer unit configured to receive electrical power from the internal DC power supply, the heat transfer unit causing one of the first outwardly exposed surface or the second surface to absorb heat and causing the other to give off heat, the heat transfer unit being accommodated in or on the housing. 12. The personal heat control device as claimed in claim 11, wherein the heat transfer unit comprises a Peltier-effect unit. 13. The personal heat control device as claimed in claim 12, wherein the second surface is outwardly exposed and configured to be placed in direct or indirect contact with a person's skin. 14. The personal heat control device as claimed in claims 11, 12, or 13, wherein the personal heat control device is attached to or incorporated into a garment. 15. The personal heat control device as claimed in any of claims 11, 12, or 13, attached to a portable consumer device. 16. The personal heat control device as claimed in claim 15, integrated with a mobile phone. 17. The personal heat control device as claimed in claim 15, integrated with a wrist watch. 18. The personal heat control device as claimed in claim 14, wherein the housing comprises a flexible and soft-faced enclosure. 19. A personal heat control device comprising: a cooling surface means for absorbing heat and for being placed in direct or indirect contact with a person's skin; a heating surface means, thermally insulated from the cooling surface means, for dissipating heat absorbed by the cooling surface; a heat transfer means, coupled to the cooling surface means and the heating surface means, for converting electricity into heat absorption through the cooling surface means and heat release through the heating surface means;and a housing means for accommodating the heat transfer unit and an internal DC power supply means, the internal DC power supply means for providing electrical power to the heat transfer means. 20. The personal heat control device as claimed in claim 19, wherein the housing means is connected to attachment means for attachment of the device to a part of the person's body with one of the cooling surface or the heating surface in direct or indirect contact with the person's skin. 21. The personal heat control device as claimed in claim 19, further comprising a switch means for selective connection of the heat transfer means to the internal DC power supply means. 22. A self-contained, portable heat control device substantially as herein described with reference to the foregoing description and the accompanying drawings. 23. A personal heat control device substantially as herein described with reference to the foregoing description and the accompanying drawings.

Full Text

PERSONAL HEAT CONTROL DEVICE AND METHOD
COPYRIGHT NOTICE
[0001] Contained herein is material that is subject to copyright protection.
The copyright owner has no objection to the facsimile reproduction of the patent disclosure by any person as it appears in the Patent and Trademark Office patent files or records, but otherwise reserves all rights to the copyright whatsoever.
BACKGROUND Field
[0002] Embodiments of the present invention relate generally to personal heat
control. More particularly, embodiments of the present invention relate to personal heat control devices that may be stand-alone, dedicated devices, integrated into or temporarily affixed or attached to other conventional devices, integrated into or temporarily affixed or attached to articles of clothing, or otherwise conveniently worn on a person to achieve cooling or heating of the person's body.
Description of Related Art
[0003] In a hot or cold environment, it is often desirable to have access to
convenient, personalized heat control to improve personal comfort in such an
environment. For example, placing a cool item against the skin of a person who is
staying in a hot environment tends to alleviate the person's discomfort due to the high
temperature.

STATEMENT OF INVENTION
The invention provides a self-contained, portable heat control device comprising:
a flexible enclosure configured to accommodate an internal DC power supply;
a cooling surface;
a heating surface thermally insulated from the cooling surface; and
a heat transfer unit configured and disposed to cool the cooling surface and heat the heating surface, the heat transfer unit being accommodated in or on the flexible enclosure.
There is also provided a personal heat control device comprising:
a housing configured to accommodate an internal DC power supply;
a first outwardly exposed surface configured to be placed in direct or indirect contact with a person's skin;
a second surface thermally insulated from the first outwardly exposed surface; and
a heat transfer unit coupled to the first outwardly exposed surface and the second surface, the heat transfer unit configured to receive electrical power from the internal DC power supply, the heat transfer unit causing one of the first outwardly exposed surface or the second surface to absorb heat and causing the other to give off heat, the heat transfer unit being accommodated in or on the housing.
There is further provided a personal heat control device comprising:
a cooling surface means for absorbing heat and for being placed in direct or indirect contact with a person's skin;
a heating surface means, thermally insulated from the cooling surface means, for dissipating heat absorbed by the cooling surface;
a heat transfer means, coupled to the cooling surface means and the heating surface means, for converting electricity into heat absorption through the cooling surface means and heat release through the heating surface means;and
a housing means for accommodating the heat transfer unit and an internal DC power supply means, the internal DC power supply means for providing electrical power to the heat transfer means.

SUMMARY
[0004] Methods and apparatus for personal heat control are described.
According to one embodiment of the present invention, a portable heat control device is integrated within a garment. The portable heat control device may be self-contained or the components may be distributed at various locations of the garment. The portable heat control device includes an optional flexible enclosure, a cooling surface, a heating surface, and a heat transfer unit. The heating surface is thermally insulated from the cooling surface. The heat transfer unit is accommodated in or on the flexible enclosure and is configured and disposed to cool the cooling surface and heat the heating surface.
[0005] According to one embodiment, the flexible enclosure is configured to
accommodate an internal DC power supply. In an alternative embodiment, DC power may be supplied via one or more distributed units located within or which have been otherwise incorporated with or attached to the garment.
[0006] According to one embodiment, the flexible enclosure is configured to
accommodate a control circuit board including a timer. In an alternative embodiment, the control circuit board may be communicatively coupled via wire or wireless means with the portable heat control device and reside external to the flexible enclosure as one or more distributed units located within or which have been otherwise incorporated with or attached to the garment.
[0007] In this manner, the garment becomes the attachment mechanism for
maintaining the proximity of the portable heat control device to the user's body and the support structure for containing or holding various distributed components of a portable heat control device.
[0008] Other features of embodiments of the present invention will be
apparent from the accompanying drawings and from the detailed description that follows.

BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
[0009] Embodiments of the present invention are illustrated by way of
example, and not by way of limitation, in the figures of the accompanying drawings
and in which like reference numerals refer to similar elements and in which:
[0010] Figure 1A depicts an illustrative cross-sectional side view of a
personal heat-control device constructed as a flexible strip according to one embodiment of the present invention.
[0011] Figure IB depicts an illustrative cross-sectional side view of a
personal heat-control device constructed as a flexible strip according to an alternative embodiment of the present invention.
[0012] Figure 1C depicts an illustrative cross-sectional side view of a
personal heat-control device constructed as a flexible strip according to another embodiment of the present invention.
[0013] Figures 2A and 2B depict front and back views of a personal heat-
control device integrated within an ornamental key FOB, pendant or medallion according to one embodiment of the present invention.
[0014] Figure 3 depicts a personal heat-control device integrated within an
ornamental key FOB, such as a mouse design, pendant or medallion according to an alternative embodiment of the present invention.
[0015] Figure 4 depicts a personal heat-control device integrated within an
ornamental key FOB, such as a model car design, pendant or medallion according to yet another embodiment of the present invention.
[0016] Figures 5A-C depict front, back, and side views, respectively, of a
wrist watch having an integrated personal heat-control device according to one embodiment of the present invention.

[0017] Figures 6A and 6B depict front and back views, respectively, of a
mobile phone having an integrated personal heat-control device according to one embodiment of the present invention.
[0018] Figures 7A and 7B depict a flexible personal heat-control device
which may be incorporated within or removably attached to a baseball cap according to one embodiment of the present invention.
[0019] Figure 8 depicts a head band, wrist band, or the like having a personal
heat-control device according to one embodiment of the present invention.
[0020] Figure 9 depicts a cold face of a personal heat-control device
constructed as a flexible strip according to an alternative embodiment of the present invention.
[0021] Figure 10 depicts a heat dissipating control face of the personal heat-
control device of Figure 9.
[0022] Figure 11 is a logical illustration of a distributed arrangement of
components of a personal heat-control device within a garment according to one embodiment of the present invention.
[0023] Figure 12 depicts a flexible personal heat-control device which may be
incorporated within or removably attached to a baseball cap according to an alternative embodiment of the present invention.
[0024] Figure 13 depicts some representative components of a personal heat-
control device according to one embodiment of the present invention.
[0025] Figures 14A-B depict the inside and outside, respectively, of a cycling
helmet having incorporated therein a distributed personal cooling device (PCD) according to one embodiment of the present invention.

DETAILED DESCRIPTION
[0026] Methods and apparatus for personal heat control are described.
Broadly stated, a personal heat control device includes a heat transfer unit, such as a
thermoelectric cooling module employing a phenomenon known as the "Peltier
Effect," for providing cooling and heating. According to one embodiment, a Peltier-
effect unit is mounted in or on a flexible enclosure that is either wearable by a person
or removably attachable or integrated into to a wearable item such as an article of
clothing, athletic gear, safety or protective gear, or accessories.
[0027] According to another embodiment, a personal heat-control device may
be a stand-alone device or integrated within an accessory or other conventional
portable device, such as a key FOB, pendant, mobile phone, pager, personal digital
assistant, camera, spectacles, hearing aids, jewelry. The portable device whether
integrated or stand-alone enables heat transfer to be made from or to a person's body
for comfort or refreshment purposes by directly or indirectly engaging a heating
surface or a cooling surface of the device with, for example, the palm of ones hand,
the inside of the wrist, the forehead, the temple, or other area of the body where blood
vessels are close to the skin surface. In this manner, rapid and effective transfer of
heat for cooling or warming the body can be achieved. Additionally, according to
various embodiments of the present invention, the cooling or warming can be
achieved with economical expenditure of electrical energy and under close control.
Miniature personal heat-control devices, such as PCDs, bring a new dimension to
personal cooling in the fields of leisure, fashion, healthcare and sport; and eliminate
or reduce the need for fans, ice crystals, water sprays and bulky collar coolers.
[0028] A more general description of personal heat control device using a
Peltier-effect unit has been given in the U.S. Patent Number 5,970,718, entitled "PERSONAL HEAT CONTROL" and issued to the present inventor. U.S. Patent Number 5,970,718 is hereby incorporated herein by reference.

Terminology
[0029] Brief definitions of terms used throughout this application are given
below.
[0030] The terms "connected" or "coupled" and related terms are used in an
operational sense and are not necessarily limited to a direct connection or coupling.
[0031] The term "flexible" generally means bendable and adaptable under
relatively little force. In the context of various embodiments of the present invention, flexible is intended to describe the dynamic conforming nature of the personal heat-control device to the general shape of a portion of a person's body, such as wrist, ankle, neck, shoulder, back, chest, forehead, rib cage, arch, temple, palm, etc., directly or indirectly in contact with or otherwise engaging a surface of the personal heat-control device. In this regard, flexible relates to the lack of memory of the material so described or the disinclination of the material to maintain a particular shape other than its original shape. Rather, according to various embodiments described herein, a flexible personal heat-control device band or strip has sufficient adaptability to be incorporated into and/or removably attached to garments and/or accessories, including, but not limited to biking shorts, biking jerseys, exercise suits, sport bras, spandex pants, under garments, shorts, tops, shirts, gloves, shoes, boots, socks, heart monitors, wrist watches, wrist bands, glasses, sunglasses, headphones, medallions, pendants, jewelry (e.g., necklaces, bracelets, anklets), unifonns, baseball caps, golf caps, visors, head bands, hats, chemical suits, bio suits, space suits, bullet-proof vests, fire protective suits, motorcycle leathers, goggles, hard hats, motor racing helmets, motor cycle helmets, bicycle helmets, football helmets, batting helmets, skiing • helmets and the like, so as to move with, adapt and conform to the portion of the bod3' as it bends, moves, flexes, twists, etc.

[0032] The term "garment" broadly refers to any article of clothing, apparel,
gear, headwear, footwear and/or safety or protective gear or other wearable article. Without limitation, garment as used herein is intended to encompass biking shorts, biking shoes, biking jerseys, exercise suits, sport bras, spandex pants, shorts, tops, shirts, gloves, shoes, boots, ski boots, roller skates, ice skates, roller blades, socks, wrist bands, uniforms, baseball caps, golf caps, visors, head bands, hats, chemical suits, bio suits, space suits, bullet-proof vests, fire protective suits, motorcycle leathers, hard hats, motor racing helmets, motor cycle helmets, motor racing suits, motor racing under garments, bicycle helmets, football helmets, batting helmets, skiing helmets, siding suits and under garments, shin guards, knee pads, military equipment, including hats and helmets, and the like.
[0033] The phrases "in one embodiment," "according to one embodiment,"
and the like generalfy mean the particular feature, structure, or characteristic
following the phrase is included in at least one embodiment of the present invention,
and may be included in more than one embodiment of the present invention.
Importantly, such phases do not necessarily refer to the same embodiment.
[0034] If the specification states a component or feature "may", "can",
"could", or "might" be included or have a characteristic, that particular component or
feature is not required to be included or have the characteristic.
[0035] The phrase "personal heat-control device" generally refers to a
portable device that may produce a heating or cooling effect. An example of a
personal heat-control device is a personal cooling device (PCD).
[0036] Figure 1A shows an illustrative cross-sectional view of a personal
heat-control device 100 constructed as a flexible strip according to one embodiment of the present invention. In this example, a heat transfer unit 101 (indicated by a dotted box) includes one or more thermoelectric-cooling units 104 employing the Peltier Effect (also referred to as "Peltier-effect units" or "Peltier modules") an

optional spreader 102 that functions as a spreader to enlarge the cooling surface of
one or more ceramic thermoelectric Peltier modules 104, and a heat sink block or strip
103 mounted on the hot ceramic face of one or more of the Peltier modules 104.
[0037] According to one embodiment, the spreader 102 is formed of a copper
foil or similar conductive alloy, metal, or material, such as aluminum, stainless steel, carbon-fiber, or carbon-carbon materials and/or composites. The dimensions of the spreader 102 may be tailored for the particular application. Empirical data suggests that strips of approximately 0.25mm thickness, 12mm width, and 75mm length is sufficient in terms of flexibility and cooling ability for the baseball cap embodiment, for example, discussed below. According to one embodiment, as depicted in Figure IB, the spreader 102 may be excluded from heat transfer unit 101' and the cold ceramic faces of the one or more ceramic thermoelectric Peltier modules 104 may form a cooling surface of an alternative configuration of a personal heat-control device 100'.
[0038] The spreader 102, which ma}' be pre-coated by powder coating, in this
example, represents the cold face or cooling surface to be exposed on the cold side of the Peltier-effect unit. The back (inside) surface of the spreader 102 has mounted thereon the cold ceramic face of one or more thermoelectric Peltier modules 104 fixed with a thermally conductive adhesive, such as double sided tape, epoxy cement or the like.
[0039] On the hot ceramic face of each Peltier module will be mounted an
aluminum (or similar conductive alloy, metal, or material, such as magnesium, carbon-fiber, and/or carbon-carbon materials or composites) heat sink block or strip 103, which may be partially or fully exposed on a hot face of the personal heat-control device or ventilated sufficiently via the use of a breathable material enclosure or one or more open channels or troughs in enclosure materials to enable more efficient dissipation of heat. Individual heat sink blocks 103 may be on the order of 1mm

thick, 1 Omm wide and 100mm long. Strip metal heat sinks may be thinner, however, the length should be selected so as to maintain the flexibility of the personal heat-control device for the intended application. As above, a thermally conductive adhesive, such as double sided tape, epoxy cement or the like, may be used to mount the heat sinks onto the Peltier modules 104. According to one embodiment, the surface area of the heat sink 103 may be several times the size of the cooling surface with or without the spreader 102, e.g., two to seven times larger depending upon the materials used, to promote rapid heat dissipation. Additionally, the spreader 102 may be finned to increase the efficiency of the heat sink by increasing the surface area and allowing increased heat dissipation.
[0040] According to one embodiment, as depicted in Figure 1C, the heat sink
block 103 may be excluded from a heat transfer unit 101" and the enclosure 110 may
function as the heat dissipation mechanism for a personal heat-control device 100".
[0041] As is well-known, Peltier modules (also referred to as thermoelectric
modules (TEMs) or thermoelectric coolers (TECs)) are highly efficient heat pumps
that directly convert electricity into heating and cooling power. "When power is
supplied to the Peltier modules, the current causes one side of the Peltier modules and
hence one side of the personal heat-control device (the cool side) to absorb heat.
Meanwhile, the other side of the Peltier modules (the hot side) release heat (the hot
side). That is, the Peltier module causes heat to flow from the cool side to the hot
side. Reversing the current causes the heat to be moved in the opposite direction
thereby reversing the hot side and the cold side. Consequently, according to one
embodiment, the heating or cooling effect produced by a particular surface of the
personal heat-control device may be selectable by the end user.
[0042] In the embodiments depicted, in Figures 1A-C. the basic personal
heat-control device elements described above are encapsulated within an optional soft-faced and flexible housing/enclosure 110 constructed of one or more bonded

layers of one or more of polyester (polyether), polyethylene, polypropylene, nylon, kevlar, nomex, polyacrylonitrile, cellulose, and polyurethane, or similar foams and/or fibers. Use of flexible, soft-faced materials that are also breathable will facilitate the dispersing of heat generated by the Peltier modules 104 through the housing or enclosure.
[0043] According to one embodiment, within the flexible housing 110 are
formed chambers of sufficient size and shape to house one or more DC power
supplies 115 to power optional electronics, such as a display, e.g., an LCD, to indicate
operational and/or battery status, and provide current to the heat transfer unit 101 or
101' or 101". Also, optionally housed are one or more of a timer, a solid-state
electronic timing switch 109, an IC chip, and an electro-luminescence (EL) device.
[0044] According to one embodiment, personal heat-control device 100, 100'
and/or 100" is as convenient to recharge as a mobile phone. The DC power supplies
115 maybe Lithium Ion (Li-ion) rechargeable batteries with solid state electrolyte or
lithium thin cell primary batteries electrically connected, e.g. by wires or conductive
strips, to energize the heat transfer unit 101,101' or 101" on activation of the solid
state electronic timing switch 109 mounted on the outside of the flexible enclosure.
According to one embodiment of the present invention, the batteries used to power the
circuitry in the personal heat-control device may be Nickel Cadmium (Ni-Cd), Nickel
Metal Hydride (Ni-MH) or other type of rechargeable batteries. They can also be
disposable batteries. The batteries themselves can be constructed in flexible form,
such as those developed by Power Paper Ltd., based in Tel Aviv, Israel. For example,
a flexible battery may be printed directly onto paper, plastic or other flexible material.
[0045] According to another embodiment, the DC power supplies 115
comprise fuel cells, such as those utilizing methanol cartridges, for example, or solar cells. The DC power supplies 115 may be embedded in a sealed flexible enclosure with the rest of the personal heat-control deA'ice circuitry, enclosed in an openable

enclosure (particularly suited for disposable batteries or fuel cell cartridges), or
external to the personal heat-control device enclosure. Recharging batteries within
the flexible personal heat-control device can be achieved via either a 2- or 3-pin flat
connector or alternatively a circular connector, for example, any of which can be
recessed into the flexible housing 110, on any face of the unit 100. 100' or 100".
[0046] On the cold face 125 of the personal heat-control device 100, the soft-
faced, flexible housing 110 is cut or otherwise molded or formed to expose,
preferably in a flush manner, the spreader 102. On the hot face 120 of the personal
heat-control device 100, the soft housing 110 can optionally be cut or otherwise
molded or formed to expose the heat sink(s) 103. The outer surface of the hot side 120
may have a Velcro attachment material or similar material, mounted and adhered to it.
This material may cover the entire surface of the soft and flexible housing 110 on the
hot side 120 of the personal heat-control device 100 with the exception of the heat
sinks 103, which may be exposed to assist the dissipation of heat.
[0047] It has been found that a pleasant cooling effect is achieved when the
unit is activated and the cooling surface or spreader 102 is applied to a portion of the
body where blood vessels are close to the surface of the skin for between about 1 to
10 seconds. The timing switch circuitry 109, may prevent or otherwise limit
successive reactivation of the unit 100 for a short period, to prevent overcooling, to
allow battery recovery, and/or to allow heat generated in the unit 100 to disperse
through the hot face 120 of the housing 110. According to one embodiment, the
housing 110 may be formed of a thermally conductive material to support more rapid
heat dissipation and increase the effective surface area of the heat sink.
[0048] Figures 2A and 2B depict front and back views of a personal heat-
control device integrated within an ornamental key FOB, pendant or medallion according to one embodiment of the present invention. In the example depicted, a medallion 200 includes an activation switch 205 on the front face. The encasing 207

is formed of aluminum or other metal, alloy, or other heat conductive material and acts as a heat sink. On the backside, one or more cool spots 210 are provided. While in this example, the cool spot 210 is comprised of the cold ceramic faces of one or more ceramic TECs, in alternative embodiments, an optional spreader ma3' increase the surface area of the cool spot 210.
[0049] Figures 3 and 4 depict alternative embodiments of a personal heat-
control devices integrated within ornamental key FOBs, pendants or medallions.
[0050] Figures 5A-C depict front, back, and side views, respectively, of a
wrist watch having an integrated personal heat-control device, such as a PCD, according to one embodiment of the present invention. In an embodiment in which the personal heat-control device is integrated with the watch, the personal heat-control device and watch may share the same DC power source.
[0051] Figures 6A and 6B depict front and back views, respectively, of a
mobile phone 600 having an integrated personal heat-control device, such as a PCD, according to one embodiment of the present invention. In the example illustrated, one or more cool spots 605 are provided on the backside of the mobile phone 600. Alternatively, cool spots could be positioned on the front side of the mobile phone 600 or they could be present on more than one surface. As above, the surface area of the one or more cool spots 605 may be increased according to alternative embodiments by employing an optional spreader, such as a thin conductive foil. In an embodiment in which the personal heat-control device is integrated with the mobile phone 600, the personal heat-control device and mobile phone 600 may share the same DC power source.
[0052] Figures 7A and 7B depict a flexible personal heat-control device
which may be incorporated within or removably attached to a baseball cap 700 according to one embodiment of the present invention. In the embodiment depicted, a flexible PCD 710 is removably affixed to the baseball cap 700 using a fastener such

as a fabric hook-and-loop fastener, such as Velcro strips 705 and 706 or a similar
form of attachment. In one embodiment, the device is sufficiently flexible to conform
easily to the general shape of the baseball cap 700 and the wearer's forehead.
[0053] In the embodiment depicted, the surface of the PCD 710 that will be in
contact with the wearer's forehead includes one or more cool spots 712 and the opposite side includes the attachment means for attaching to the baseball cap 700 and an exposed heat sink 711.
[0054] While in the embodiment depicted, the flexible PCD 710 is illustrated
as being removably attachable to the baseball cap 700 and therefore repositionable, one or more flexible PCDs may also be more permanently incorporated within a wearable article in alternative embodiments. For example, in the case of a baseball cap, the flexible PCD may be inserted through a slit in the liner, placed into a preformed pocket in the liner, or even sewn into the liner.
[0055] While for sake of brevity an exemplar}' garment having incorporated
therein a personal heat-control device has been described with respect to a baseball cap, according to alternative embodiments of the present invention personal heat-control devices may be incorporated in or attached to various other articles of clothing, apparel, gear, headwear, footwear and/or safety or protective gear using the teachings provided herein.
[0056] Figure 8 depicts a band 800 having a personal heat-control device
according to one embodiment of the present invention. In this example, the band 800 includes a PCD 810, such as that depicted in Figure 1 (with or without the flexible housing 110), and a strap 815, such as an elastic loop. The PCD 810 maybe fitted into elastic or stretchable material or toweling for comfort and the cold surface may rest directly or indirectly against the wearer's skin. The band 800 may be worn as a head band, wrist band, or the like depending upon the size and configuration of the PCD 800 and the strap 815.

[0057] Figures 9 and 10 depict a cold face 910 and a heat-dissipating control
face 1020, respectively, of a personal heat-control device 900 constructed as an adaptable strip according to an alternative embodiment of the present invention. In this example, the inside (cold) face 910 exposes two cold spots 911 which may represent the cool ceramic faces of two TECs mounted to an internal heat transfer unit (not shown), such as a thermoelectric-cooling unit employing the Peltier Effect (as discussed earlier). According to one embodiment, the dimensions of the cold spots 911 are approximately 1cm by 1cm. Depending upon the cooling effect desired, however, more or fewer cold spots may be employed and/or the dimensions may be adjusted accordingly.
[0058] As described earlier, TECs are highly efficient heat pumps that directly
convert electricity into heating and cooling power. When power is supplied to the TECs, the current causes one side of the TECs and hence one side of the personal heat-control device, i.e., the inside (cold) face 910, to absorb heat. Meanwhile, the other side of the TECs (the hot side) releases heat via the heat dissipating control face 1020.
[0059] In the embodiment depicted, a control circuit board 1030, one or more
batteries 1011, and other personal heat-control device elements are integrated within
an enclosure 915. According to one embodiment, the inside (cold) face 910 of the
enclosure 915 is constructed of bonded layers of one or more of polyester (polyether),
polyethylene, polypropylene, nylon, kevlar, nomex, polyacrylonitrile, cellulose, and
polyurethane, or similar foams and/or fibers to provide a soft and flexible face.
[0060] According to the embodiment depicted, a heat-dissipating control face
1020 of the personal heat-control device 900 may have formed thereon one or more garment clips 1041 to facilitate attachment of the personal heat-control device 900 to a garment. A control button 1010 may also be included within the heat-dissipating

control face 1020 to allow activation/deactivation of the personal heat-control device 900.
[0061] According to one embodiment, the heat-dissipating control face 1020
represents or is part of a heat sink that is thermally coupled to the hot side of the
TECs. The heat-dissipating control face 1020 may comprise aluminum or similar
conductive alloy, metal, or material, such as magnesium or copper.
[0062] Figure 11 is a logical illustration of a distributed arrangement of
components of a personal heat-control device within a garment 1100 according to one embodiment of the present invention. In this example, the components that make up the personal heat-control device include an operational switch 1110, a control circuit board (printed or otherwise) 1120, one or more TECs 1140, and one or more batteries 1130. The components may be distributed within and/or permanently or temporarily attached to the garment 1100.
[0063] Depending upon the particular application or garment, two or more of
the components may be co-located or combined. Alternatively, the components may be further broken down into smaller sub-components, for example, individual ICs of the control circuit board 1120 may be separately deployed within the garment 1100, one or more TECs may be located remotely from one or more other TECs 1140 to provide a more distributed cooling effect. Similarly, batteries 1130 may be distributed within the garment 1100 rather than being clustered together or being placed in proximity to each other.
[0064] The operational switch 1110 is communicatively coupled to the control
circuit board 1120. The control circuit board 1120 may optionally be communicatively coupled to the TECs 1140 to receive temperature information, for example. Such temperature information might be used tc increase or decrease the duration of the heat transfer cycle and/or allow other adjustments to be made by control circuitry residing on the control circuit board 1120 to contribute to end-user

comfort and/or battery preservation. The batteries 1130 provide DC power to control circuitry and/or timer circuitry resident on the control circuit board 1120 and the TECsll40.
[0065] The control circuit board 1120 may include voltage sensing to allow
the TECs 1140 to be shut down if the voltage being provided to the control circuit board 1120 drops below a predetermined threshold, for example below 1 volt, that would be too low to allow the correct operation of certain circuitry residing on the control circuit board 1120. Such a voltage sensing and shut off mechanism may reduce the risk of the TECs remaining energized during a period of time when the control circuitry is inoperable.
[0066] The operational switch 1110 may represent a solid-state electronic
timing switch operable by an end-user to activate and deactivate heat transfer cycles modulated by optional electronics, such as a timer and/or other monitoring or control circuitry. According to one embodiment, the optional electronics provide timed cycling (pulsing) of the TECs 1140 to extend operational time per battery charge, to avoid overcooling, to increase the comfort of the user, and/or accommodate battery recovery.
[0067] According to one embodiment, the transmission of one or more of DC
power, control signaling and/or status information among various of the distributed components is via wireless means. In alternative embodiments, the transmission of one or more of power, control signaling and/or status information among various of the distributed components is via one or more fine conductive wires formed as part of the material of a garment. For example, a plurality of super-fine conductive wires (individually or as twisted pairs of such threads) can be used for sewing seams of the garment or woven into the fabric (natural or artificial) of the garment. In this manner, the fabric could form transmission/communication paths among distributed components 1110. 1120, 1130, 1140 of the personal heat-control device.

[0068] Figure 12 depicts a soft-faced and flexible personal heat-control
device 1210, such as a personal cooling device (PCD), incorporated within or
removably attached to a baseball cap 1200 according to an alternative embodiment of
the present invention. In this example, two cold spots 1211 are located in a heat
transfer portion 1215 of the PCD 1210 that is positioned along the brim of the
baseball cap so as to contact the forehead of the wearer. The control and/or timing
circuitry, one or more batteries, and switch (not shown) are coupled to the heat
transfer portion 1215 but are located apart from the heat transfer portion 1215.
[0069] According to one embodiment, a soft-faced, H-shaped enclosure 1214
encapsulates all of the PCD components 1211 and 1215. In other embodiments, some
of the PCD components may be located within the soft-faced flexible enclosure 1214
and others may be distributed and incorporated into other portions of the cap 1200.
[0070] Figure 13 depicts representative components of a personal heat-control
device according to one embodiment of the present invention, including a control circuit board 1310 having mounted thereon one or more ICs, a nickel metal hydride battery 1320 and a lithium ion battery 1340, and one or more conductive wires 1330 to provide DC power to the components and/or provide for signaling among the components.
[0071] Figures 14A-B depict the inside and outside, respectively, of a cycling
helmet 1400 having incorporated therein a distributed personal cooling device (PCD) according to one embodiment of the present invention. In this example, the various PCD components are distributed and incorporated into and/or affixed to the frame of the cycling helmet. Two cool spots 1411 are located proximate to a front portion 1410 of the helmet and mounted within the internal molding of the cycling helmet. The control button 1420 is located separate and apart from the cool spots 1411. The control button 1420 is affixed to a top portion of the cycling helmet 1400 within one of the vents, for example, and accessible to the wearer from the outside of the cycling

helmet 1400. The encapsulated control circuit board 1430 is located proximate to the
control button 1420. DC power supply 1440 is located proximate to the control
circuit board. In alternative embodiments, the PCD components may be distributed,
incorporated, and/or affixed to the frame of the cycling helmet in other arrangements
or configurations. For example, the cold spots 1411 may be positioned elsewhere
within the helmet 1400, such as against the back of the neck. Additionally, the
control button 1420 may be mounted in other locations that are convenient, such as to
the visor, in the back 1460 of the helmet or on the right or left side of the helmet.
[0072] While exemplar}' usage models for personal cooling and embodiments
of personal heat-control devices have been illustrated and described herein, they are
not intended to be exhaustive. Alternative embodiments of the present invention are
thought to have broad applicability in the fields of leisure, fashion, healthcare and
sport. For example, one or more portable and flexible personal heat-control devices
may be incorporated within and/or removably attached to athletic apparel or gear,
clothing, accessories, headwear, safety or protective gear, including, but not limited to
biking shorts, biking jerseys, exercise suits, sport bras, spandex pants, shorts, tops,
shirts, gloves, shoes, boots, socks, heart monitors, wrist watches, wrist bands, glasses,
sunglasses, headphones, medallions, pendants, jewelry (e.g., necklaces, bracelets,
anklets), uniforms, baseball caps, golf caps, protective clothing (e.g., surgeon caps,
gardening hat, sun hat), police or military caps/hats or headgear, visors, head bands,
hats, chemical suits, bio suits, space suits, bullet-proof vests, fire protective suits,
motorcycle leathers, goggles, hard hats, motor racing helmets, motor cycle helmets,
bicycle helmets, football helmets, batting helmets, skiing helmets and the like.
[0073] Furthermore, personal heating devices may be incorporated into or
attached to ski boots, ski poles, gloves, mittens, snow shoes, snow boots, ski jackets, snow boards, skis, toboggans, sleds, sleighs, or other winter sporting/leisure equipment accessories, or garments.

[0074] In addition to sales of personal heat-control devices built into
garments, it is contemplated that personal heat-control devices will be sold as kits for insertion into or attachment to various types of garments.
[0075] According to other embodiments of the present invention, a PCD may
be part of a stand-alone dedicated portable cooling device or integrated into or
temporarily affixed or attached to other conventional consumer products or devices,
including, but not limited to water bottles (as coolers, for example), camel back liners
or bladders, cameras, key chains, pulse monitors, electric shavers, hand held razor
blade holders for use with either metal or ceramic blades, etc.
[0076] Optionally, the personal heat-control device may include timers or EL
devices. Their operation can be modulated by one or more IC chips. For example, the PCD could employ a timing device modulated by an IC chip to periodically activate cooling for a predetermined (e.g., 10,15, 30 seconds) or user-adjustable amount of time. Additionally, the timing device may control the minimum time between operations in order to allow batteries to recover and/or allow appropriate heat dissipation. According to one embodiment, the TECs may operate in accordance with multiple modes of pulsed operation, e.g., a single cold pulse per cycle or multiple pulses per cycle.
[0077] EL technology (electro-luminescence) can be incorporated into a
personal heat-control device according to one embodiment of the present invention. For example, a strobe light of white, red or blue color can be used to accompany the operation of a PCD to indicate, among other things, the "on" state of the personal heat-control device and cooling or heating operation of the personal heat-control device. Pulsating strobe lights can be modulated by an IC chip. The voltage needed for the strobe lights can be produced by, for example, high frequency power converters.

WE CLAIM:
1. A self-contained, portable heat control device comprising:
a flexible enclosure configured to accommodate an internal DC power
supply;
a cooling surface;
a heating surface thermally insulated from the cooling surface; and
a heat transfer unit configured and disposed to cool the cooling surface and heat the heating surface, the heat transfer unit being accommodated in or on the flexible enclosure.
2. The self-contained, portable heat control device as claimed in claim 1, wherein the heat transfer unit comprises a Peltier-effect unit.
3. The self-contained, portable heat control device as claimed in claim 2, wherein the self-contained, portable heat control device is attached to a garment, and wherein the flexible enclosure is sufficiently flexible to conform to a general shape of a portion of a body corresponding to the garment.
4. The self-contained, portable heat control device as claimed in claim 2, wherein the self-contained, portable heat control device is incorporated into a garment.
5. The self-contained, portable heat control device as claimed in claims 3 or 4, wherein the garment comprises head wear.
6. The self-contained, portable heat control device as claimed in claims 3 or 4, wherein the garment comprises a baseball cap.

7. The self-contained, portable heat control device as claimed in claims 3 or 4, wherein the garment comprises a helmet.
8. The self-contained, portable heat control device as claimed in any of claims 2, 3 or 4, wherein the internal DC power supply comprises one or more fuel cells.
9. The self-contained, portable heat control device as claimed in any of claims 2, 3, or 4,wherein the internal DC power supply comprises one or more rechargeable batteries.
10. The self-contained, portable heat control device as claimed in any of claims 2, 3, or 4, wherein the internal DC power supply comprises one or more disposable batteries.
11. A personal heat control device comprising:
a housing configured to accommodate an internal DC power supply;
a first outwardly exposed surface configured to be placed in direct or indirect contact with a person's skin;
a second surface thermally insulated from the first outwardly exposed surface; and
a heat transfer unit coupled to the first outwardly exposed surface and the second surface, the heat transfer unit configured to receive electrical power from the internal DC power supply, the heat transfer unit causing one of the first outwardly exposed surface or the second surface to absorb heat and causing the other to give off heat, the heat transfer unit being accommodated in or on the housing.

12. The personal heat control device as claimed in claim 11, wherein the heat transfer unit comprises a Peltier-effect unit.
13. The personal heat control device as claimed in claim 12, wherein the second surface is outwardly exposed and configured to be placed in direct or indirect contact with a person's skin.
14. The personal heat control device as claimed in claims 11, 12, or 13, wherein the personal heat control device is attached to or incorporated into a garment.
15. The personal heat control device as claimed in any of claims 11, 12, or 13, attached to a portable consumer device.
16. The personal heat control device as claimed in claim 15, integrated with a mobile phone.
17. The personal heat control device as claimed in claim 15, integrated with a wrist watch.
18. The personal heat control device as claimed in claim 14, wherein the housing comprises a flexible and soft-faced enclosure.
19. A personal heat control device comprising:
a cooling surface means for absorbing heat and for being placed in direct or indirect contact with a person's skin;

a heating surface means, thermally insulated from the cooling surface means, for dissipating heat absorbed by the cooling surface;
a heat transfer means, coupled to the cooling surface means and the heating surface means, for converting electricity into heat absorption through the cooling surface means and heat release through the heating surface means;and
a housing means for accommodating the heat transfer unit and an internal DC power supply means, the internal DC power supply means for providing electrical power to the heat transfer means.
20. The personal heat control device as claimed in claim 19, wherein the housing means is connected to attachment means for attachment of the device to a part of the person's body with one of the cooling surface or the heating surface in direct or indirect contact with the person's skin.
21. The personal heat control device as claimed in claim 19, further comprising a switch means for selective connection of the heat transfer means to the internal DC power supply means.
22. A self-contained, portable heat control device substantially as herein described with reference to the foregoing description and the accompanying drawings.
23. A personal heat control device substantially as herein described with reference to the foregoing description and the accompanying drawings.

Documents:

776-DELNP-2006-Abstract-(11-09-2009).pdf

776-delnp-2006-abstract.pdf

776-delnp-2006-assignment.pdf

776-DELNP-2006-Claims-(11-09-2009).pdf

776-delnp-2006-claims.pdf

776-delnp-2006-correspondence-others 1.pdf

776-DELNP-2006-Correspondence-Others-(01-04-2009).pdf

776-DELNP-2006-Correspondence-Others-(11-09-2009).pdf

776-DELNP-2006-Correspondence-Others-(14-09-2009).pdf

776-DELNP-2006-Correspondence-Others-(17-07-2009).pdf

776-delnp-2006-correspondence-others.pdf

776-DELNP-2006-Description (Complete)-(11-09-2009).pdf

776-delnp-2006-description (complete).pdf

776-DELNP-2006-Drawings-(14-09-2009).pdf

776-delnp-2006-drawings.pdf

776-DELNP-2006-Form-1-(11-09-2009).pdf

776-delnp-2006-form-1.pdf

776-delnp-2006-form-13-(01-04-2009).pdf

776-delnp-2006-form-18.pdf

776-DELNP-2006-Form-2-(11-09-2009).pdf

776-delnp-2006-form-2.pdf

776-DELNP-2006-Form-26-(11-09-2009).pdf

776-DELNP-2006-Form-3-(17-07-2009).pdf

776-delnp-2006-form-3.pdf

776-DELNP-2006-Form-5-(11-09-2009).pdf

776-delnp-2006-form-5.pdf

776-delnp-2006-pct-210.pdf

776-DELNP-2006-Petition-137(11-09-2009).pdf

776-DELNP-2006-Petition-137-(11-09-2009).pdf

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Patent Number

257641

Indian Patent Application Number

776/DELNP/2006

PG Journal Number

43/2013

Publication Date

25-Oct-2013

Grant Date

23-Oct-2013

Date of Filing

15-Feb-2006

Name of Patentee

ITS KOOL LLC

Applicant Address

375 PINE TREE LANE BOULDER, CO 80304, USA

Inventors:

#	Inventor's Name	Inventor's Address
1	ARNOLD, ANTHONY, PETER	375 PINE TREE LANE BOULDER, CO 80304, USA

PCT International Classification Number

F25B 21/02

PCT International Application Number

PCT/US2004/023124

PCT International Filing date

2004-07-16

PCT Conventions:

#	PCT Application Number	Date of Convention	Priority Country
1	10/622,853	2003-07-17	U.S.A.
2	60/543,783	2004-02-10	U.S.A.