Title of Invention

METHOD AND DEVICE FOR RECORDING PROCESS PARAMETERS OF REACTION FLUIDS IN SEVERAL AGITATED MICROREACTORS

Abstract The invention relates to a method for recording process parameters of reaction liquids in a plurality of microreactors (10, 19) of a microtitre plate, which are continuously shaken at least until the end of the reaction in all of the microreactors by means of a rotation shaker, wherein (a) the process parameters in the microreactors are recorded during the reaction whilst shaking continuously, (b) the process parameters are recorded with the aid of a sensor optics device (17) comprising a sensor (15) and a radiation source (12), (c) the process parameters in the individual microreactors (10, 19) are recorded successively by a sensor optics device (17) disposed on a positioning unit (7), (d) the electromagnetic radiation from the radiation source (12) is successively introduced into the reaction liquid of the microreactors of the microtitre plate and the sensor (15) associated with the radiation source records the electromagnetic radiation emanating from the reaction liquid of the microreactor, (e) after recording the process parameters in one of the microreactors, the sensor optics device (17) is moved by the positioning unit (7) to another microreactor, characterised in (f) that the sensor optics device (17) aligned under one of the microreactors is not moved at least during the recording of the process parameters so that shaken microreactors (10, 19) move relative to the sensor optics device (17), (g) wherein the shaking diameter of the rotation shaker is selected to be smaller than the diameter of the bottom (10) of the microreactors so that during the recording of the process parameters in one of the microreactors the electromagnetic radiation of the sensor optics device (17) is introduced exclusively into this microreactor and the electromagnetic radiation emanating from each microreactor following the introduced electromagnetic radiation is exclusively recorded by the sensor (15) of the sensor optics device (17) associated with the introducing radiation source (12). The invention also relates to an apparatus for carrying out the method as claimed.
Full Text

The invention relates to a method and an apparatus for
recording of process parameters of reaction liquids in a
plurality of microreactors, which are shaken continuously at
least until the end of the reaction in all of the
microreactors, with the process parameters being recorded in
the microreactors during the reaction with the aid of at
least one sensor optics device which introduces
electromagnetic radiation from a radiation source into the
reaction liquid in a microreactor, and with electromagnetic
radiation which originates from the reaction liquid in the
microreactor being recorded by a sensor which is associated
with the radiation source.
The invention is particularly suitable for automated
recording of process parameters of microbial, biochemical,
enzymatic and chemical reactions in reaction liquids which
are shaken without interruption until completion of the
reaction in all of the microreactors.
By way of example, the biomass, substrate, product and
byproduct concentrations, the self-fluorescence of cells,
the fluorescence of fluorescent proteins and amino acids,

pH, T, pO2 and pCO2 values, the oxygen transfer rate (OTR)
and the carbon-dioxide transfer rate (CTR) can be recorded
as parameters of the reaction liquids.
In particular, the above-mentioned parameters are intended
to be determined in microreactors with a size of 10 µl-5ml,
in order to reduce the expense for chemical, biochemical,
enzymatic and microbial optimization methods, also referred
to as screening. Screening is considered, for example, for
the core-area selection, media optimization and optimization
of process control. The small volumes in the microreactors
allow the required high throughputs in many areas of
research and development, in particular such as
combinational chemistry and molecular biotechnology.
So-called microtiterplate readers are known from the prior
art, for recording the absorption and fluorescence in
microbial reaction liquids. The shaking movement of the
microtiterplates must be interrupted for each recording of
process parameters during the reaction. The greater the
number of process parameters that are intended to be
obtained while the reactions are taking place, the more
frequently the shaking movement must be interrupted, thus
disturbing mixing processes and substance transport
processes. This can result in anaerobic conditions in the

case of cultures which cause greater or lesser damage to the
various microorganisms. An absorption microtiterplate reader
such as this for 200-well microtiterplates for monitoring of
microbial growth is available, for example, from the Thermo
Electron Corporation, Waltham, MA, USA. The light absorption
by the cells located in the wells is recorded. For this
purpose, electromagnetic radiation from a radiation source
is introduced into the reaction liquid in the wells, and the
electromagnetic radiation emitted from the reaction liquid
in the microreactor is recorded by means of a sensor. The
sensor signals depend on the layer thickness passed through
and on the cell concentration.
Furthermore, US 6,673,532 D2 has already disclosed a
microtiterplate reader for recording of the absorption in
microbial culture liquids, in which the shaking movement of
the microtiterplates need not be interrupted in order to
record the absorption during the reaction. By way of
example, the known apparatus comprises a microtiterplate
with 96 wells, which is held by a microreactor platform. The
individual wells have a volume of between 100 ul and 250 ul.
At least one sensor optics device is located in a sub-
platform arranged under the microreactor platform and has an
excitation source, for example a light-emitting diode, as
well as a detector, which records the absorption of the

electromagnetic radiation from the excitation source in the
reaction liquid in the microreactor (wells). The change in
the measured absorption indicates a change in the
concentration of the analyte in the microreactor. One
refinement of the reader provides for the LEDs and the
detectors to be moved from one microreactor to another by
means of a robot. Another refinement provides for each
microreactor to have at least one associated LED and one
associated detector within the sub-platform. The sub-
platform with the sensor optics device or devices is once
again located on a shaking apparatus, which is mounted on a
positioning table. The shaking apparatus is a specially
manufactured device, in order to allow integration between
the positioning table and the sub-platform. The positioning
table can be moved in the XY axis direction and is used for
the purpose of moving individual microreactors under a
dispenser. By way of example, this known apparatus can be
used to assess growth conditions for the microorganisms in
culture liquids in a valid form, since it avoids the
problems which occur as a result of interruption of the
shaking movement.
However, the apparatus has the disadvantage of its complex
design, particularly that of the shaker, which is
specifically matched to the apparatus. A further

disadvantage is that the sensor optics device or devices are
also shaken in the sub-platform. Owing to the high shaking
frequencies and the centrifugal forces associated with them
it is possible for problems, and thus errors, to occur in
the recording of the process parameters which, in some
circumstances, make it necessary to repeat the reaction.
This can result in undesirable delays, particularly in the
case of series of investigations relating to microbial
culture liquids, enzymatic and chemical reactions.
Furthermore, WO 92/10754 A has already disclosed liquids in
microtiterplates being analyzed during the shaking process.
This analysis is carried out using video cameras,
photodiodes and a scanning device.
Finally, US-A 5,595 708 discloses a sensor optics device for
series testing of a large number of reactors which are
arranged in a plurality of tilting frames. The sensor optics
device is arranged on an XY positioning unit, which moves to
the individual reactors successively. The signals from the
sensor optics device are processed further in a digital
evaluation unit. The tilting movement of the reactors is
interrupted during the measurements.

Against the background of this prior art, the invention is
based on the object of specifying a method for recording of
process parameters of reaction liquids in a plurality of
microreactors which are shaken continuously during the
reaction, and which method operates reliably. A further aim
is to specify an apparatus for carrying out the method,
which can be provided largely by the use of standard
components and apparatuses from biotechnology.
This object is achieved by means of a method having the
features of the independent claims 1, 2, 4 as well as an
apparatus having the features of the independent claim 12.
The advantages and effects of the various solutions will
become evident from the following description.
All of the solutions include the features that
each sensor optics device is not moved, at least during
the recording of the process parameters, so that the
shaken microreactors move relative to each sensor
optics device, and
the electromagnetic radiation which originates from
each sensor optics device is introduced, durirg the
recording of the process parameters in one of the
microreactors, exclusively into this microreactor, and
the radiation emerging from the reaction liquid strikes

only the sensor of the sensor optics device.
These features are based on the discovery that continuous
recording of the process parameters is possible ever when
each sensor optics device which is arranged in a positioning
unit has not been moved during the recording of the values
of a process parameter, for example during the recording of
an instantaneous value of natural fluorescence during the
ongoing reaction. The relative movement which occurs during
this process between the shaken microreactors and each
sensor optics device is without any problems provided that
the electromagnetic radiation of each sensor optics device
is introduced, during the recording of the process
parameters in one of the microreactors, exclusively into
this microreactor, and that the radiation which originates
from the reaction liquid strikes only the sensor of the
associated sensor optics device.
The biomass concentration in one of the microreactors may,
for example, be recorded with the aid of scattered light
striking the sensor of the sensor optics system, or the
radiation which originates from the natural fluorescence of
the cells.

The substrate concentration, product concentration and
byproduct concentration can be trapped with the aid of IR or
Raman spectroscopy. Biotechnological substrates such as
glucose or glycerin are IR active and Raman active, and form
a specific spectrum, which can be detected even in very
complex media. Metabolism byproducts such as acetic acid and
ethanol likewise have a characteristic spectrum. Organic
substrates can be detected in the microreactors by
transmission of the spectrum via optical waveguides to an IR
spectrometer or Raman spectrometer. More detailed statements
can be found in Sivakesava S., Irudayaraj J., Ali D. (2001):
Simultaneous determination of multiple components in lactic
acid fermentation using FT-MIR, NIR, and FT-Raman
spectroscopic techniques, Process Biochemistry 37, 371-378.
In one advantageous refinement of the invention, the
reaction liquids in the microreactors have at least one
chemical sensor material, in particular such as a
fluorescent dye which, in particular, can be immobilized on
at least one inner wall of the microreactor. Fluorescent
dyes react specifically to their environmental conditions.
For example, platinum porphyrins or ruthenium complexes
react to the presence of oxygen by cancellation of their
fluorescence characteristics. Fluorescence indicator
solutions likewise have a sensitive reaction to changes in

the dissolved CO2 concentration (pCO2) and of the pH value by
changing their fluorescence characteristics. If these
substances are immobilized in a porous polymer matrix or are
dissolved or suspended in the reaction liquid, then they act
as optical sensors (also referred to as optodes) for ;pH, T,
pO2, pCo2 values (Liebsch (2000): Time Resolved Luminescence
Lifetime Imaging with Optical Chemical Sensors, Dissertation
at Regensburg University). However, it is also possible to
use normally dissolved pH indicators.
.Brief description of the accompabymg drawings.
The invention will be explained in more detail in the
following text with reference to the figures, in which:
figures 1A-C show three variants of preferred apparatuses
for carrying out the method according to the
invention;
figures 2A-C show various embodiments of a sensor optics
device for the apparatus according to the
invention;
figures 3A-B show two schematic plan views of a
cylindrical microreactor which rotates with a
fixed shaking diameter over a light beam of a
flashlamp;
figure 4 shows an illustration in order to explain a
first variant of the method according to the
invention;

figure 5 shows an illustration in order to explain a
second variant of the method according to the
invention;
figure 6 shows an illustration in order to explain a
third variant of the method according to the
invention using chemical sensors, and
figure 7 shows measurement curves of a culture of
Hansenula polymorpha
A microtiterplate (1) with an array of microreactors is
inserted into a holder in a tray (4) of a rotation shaker
(5, 6). The rotation shaker (5, 6) reaches a maximum shaking
frequency of, for example 500-2000 urn. The shaking diameter
of the rotation shaker is matched to the recording process.
Electromagnetic radiation at a wavelength of 200 nm-25 µm is
introduced via a sensor optics device (17) through the
cutout (11) in the tray (4) into those wells of the
microtiterplate (1) which are permeable to the radiation,
and the radiation emerging from the wells is recorded by the
sensor optics device (17).
Figure 1A shows one embodiment with a stationary rotation
shaker (5) , in which the subarea of the tray (4) on which
the microtiterplate (1) is fitted projects beyond the drive.

This ensures free access between the sensor optics device
(17), which is arranged on an X/Y positioning unit (7) , and
the microtiterplate (1) from its lower face.
Figure 1B shows an embodiment with a tray (4) which is
driven by a suspended rotation shaker (6) . That part of the
tray (4) to which the microtiterplate (1) is fitted need
project beyond the rotation shaker (6) in this embodiment
only when the wells are also intended to be accessible from
above.
Figure 1C shows an embodiment in which the microtiterplate
(1) is held by a shaking frame (16) with a cutout (11). The
shaking frame (16) is separated from the microtiterplate (1)
in the vertical direction by the planar tray (4) . Bscause
the shaking frame (16) is designed to be open at the side,
the sensor optics device (17) can be moved under each well
in the microtiterplate by means of the X/Y positioning unit
(7) without being impeded from the side.
Figures 2A, 2B show apparatuses in which the electromagnetic
radiation from the radiation source and the radiation
originating from the reaction liquids are passed via optical
waveguides (2, 25) .

The variant in figure 2A shows the radiation being carried
separately via two optical waveguides (2) . The radiation is
introduced via one optical waveguide (2) which leads towards
the reactor, and the radiation originating from the
microreactor is carried via an optical waveguide (2) which
leads away from the microreactor. A radiation source that
feeds the sensor optics device, and a sensor, are located in
a reader (3) .
The variant shown in figure 2B differs from the variant
shown in figure 2A only in that the two optical waveguides
(2) are combined in one Y-optical waveguide (25) . The
optical waveguides are composed of individual optical fibers
or else of optical fiber bundles. The sensor and the
radiation source which feeds the sensor optics device are
located in the reader (3).
Figure 2C shows a sensor optics device (17) without any
optical waveguides. The radiation source (12) and the sensor
(15) are located directly in the sensor optics device (17),
which may additionally have filters 13, 14 in the beam path.
The excitation light from the radiation source (13) is
aligned directly with each individual microreactor, while
the reaction-dependent radiation which originates from the

reaction liquid in the microreactor strikes the sensor (15).
The sensor optics device (17) is connected to an electronic
circuit (9) via a cable or cables (26) in order to supply
the radiation source (12) and in order to transmit the
sensor signals. The circuit (9) controls the radiation
source (12) and is used for reading the sensor signals. In
all variants, the data is acquired and evaluated by means of
a data processing unit, for example a computer (8) . In the
variants shown in Figures 2A, B, the functionality of the
electronic circuit (9) is integrated in the reader (3) . The
sensor optics device (17) is attached to the arm of an X-Y
positioning unit (7), in all of the variants. The X-Y
positioning unit (7) is likewise driven by the computer (8),
by means of a control software.
Depending on the requirement for the measurement task, it is
possible to inject electromagnetic radiation in a closely
constrained wavelength range, for example produced via
optical filters 13, diffraction gratings, prisms or directly
by a radiation source with a defined spectrum, such as a
laser or an LED, and to supply the sensor only with specific
wavelengths from the emitted light. The emitted light can
likewise be filtered by means of optical filters 14,
diffraction gratings or prisms for this purpose.

If a flashlamp is used to excite the analytes in the
reaction liquid of a microreactor, it is advantageous for
the shaking rotation speed of the rotation shaker (5, 6) and
the pulse repetition frequency of the flashlamp to be
matched such that no beat states occur. Beat states occur
when the light flashes strike a small number of positions on
the bottom of the reactor and the positions move on the
bottom of the reactor as a result of lack of synchronization
between the shaker frequency and the flash frequency. The
microreactor which is illustrated in figure 4 and is bounded
by a circular-cylindrical bottom (10) and a cylindrical
casing (19) , rotates with a fixed shaking diameter over a
fixed-position light beam (18) of the sensor optics device
(17). The rotation of the microreactor results in the light
beam (18) describing a circular line (11) on the bottom (10)
of the microreactor (see figures 3A and 3B).
Figure 3A illustrates a state in which only 3 flashes are
distributed over the circumference of the circular line
(31) , as a result of the choice of the shaking rotation
speed (n) and of the flash frequency (fa) of the flashlamp.
In this case, fa = 3*n, so that only 3 flashes are initiated
per revolution. Beat states occur particularly if the flash
frequency (fa) is a natural multiple of the shaking rotation
speed (n) . In this case, the light flashes initially start

at the same positions (32) on the circular line (31) . Ef the
coverage of the circular line (31) with flashes is low
( not synchronized with the liquid movement in the reactor,
the positions (32) move in the clockwise sense or
counterclockwise sense on the circular line (31) . Because of
the angle (22) of the sensor optics device (17) , this leads
to different intensities of the electromagnetic radiation
emitted from the microreactor, and disadvantageous
oscillations of the measurement signal can thus occur.
A greater number of light flashes is therefore desirable in
order to avoid beat states, with these being distributed
uniformly over the circular line 31. This can be achieved by
satisfying the condition fa = N*n (where N = natural number) .
Figure 3B illustrates one example relating to this. Thirteen
light flashes are shown over the circumference of the
circular line (31) . The light flashes can be emitted during
one revolution, or else during a plurality of revolutions,
of the rotation shaker. The relationship n=fa*P/U (where P =
number of flashes on the circular line and U = number of
revolutions before P is reached) results in the operational
conditions being set such that as high a number of flashes
(P > 10) as possible are distributed over the circumference
of the circular line. This makes it possible to obtain a

stable and homogeneous sensor signal in order to record the
process parameters in the microreactor.
A further possible way to stabilize the sensor signal is to
synchronize the flashes from the radiation source with the
shaking drive, and thus with the liquid movement in the
microreactors. The position of the tray (4) with respect to
the sensor optics device (17) can be determined at any time
by means of a position sensor (for example a light barrier,
an acceleration sensor or a Hall sensor). The light flashes
from the flashlamp are triggered taking into account the
position information. The flash is preferably triggered when
the reaction liquid which is sloshing in the centrifugal
acceleration direction is located above the sensor optics
device (17). This prevents the light beam (18) from striking
zones of the microreactor in which no reaction liquid, or
only a very small amount of reaction liquid, is located
temporarily because of the centrifugal acceleration.
The method according to the invention for recording of the
process parameters of reaction liquids will be explained in
more detail in the following text, on the basis of two
different variants, by means of an apparatus as shown in
figure 2.

Figure 4 illustrates one method for successive recording of
the values of process parameters in in each case only one
microreactor, with the sensor optics device (17)
subsequently being moved by means of the positioning unit
(7) .
The sensor optics device (17) is aligned under one
microreactor in such a manner that the electromagnetic
radiation, at a wavelength between 200 nm - 25 µm, is
introduced exclusively into this microreactor in the form of
the light beam (18) for recording of individual measured
values during the reaction. If a cylindrical microreactor is
used having a circular-cylindrical bottom (10), the shaking
diameter (27) of the rotation shaker (5, 6) about the
eccentric axis (21) (see Figure 4) is chosen such that the
light beam (18) from the sensor optics device (17) strikes
only the bottom (10) of one of the microreactors. For this
purpose, the shaking diameter (27) must be chosen to be less
than or equal to the diameter (28) of the bottom (10).
In the case of reactions which take place quickly, it is
possible in order to speed up the recording process to
combine groups of microreactors in a microreactor array,

with the process parameters of the individual groups being
recorded successively, but with the process parameters in
the microreactors in one group being recorded at the same
time by one sensor optics device (17) for each microreactor
in the group. The sensor optics devices for simultaneous
recording within one group are arranged on the positioning
unit (7). After simultaneous recording of the process
parameters in the microreactors in one group, the sensor
optics devices are moved to the next group. The sensor
optics devices for one group are aligned under the
microreactors in that group in such a manner that the
electromagnetic radiation of each sensor optics device for
the recording of individual measured values is introduced
exclusively into that microreactor under which the sensor
optics device is currently located.
In order to avoid signal flooding of the sensor, for example
of a photodetector, by light reflections of the excitation
light on the bottom (10), each sensor optics device is
aligned with respect to each microreactor in such a way that
none of the electromagnetic radiation which is reflected
from the walls, in particular the bottom (10) of the
microreactor, strikes the sensor. For this purpose, the
optical waveguide end which is used as the sensor optics
device (17) is positioned at an acute angle (22) with

respect to a perpendicular to the bottom (10) of the
microreactor. Different optimal positioning angles (22) are
used, depending on the numerical aperture of the optical
waveguide, preferably between 25° and 40°.
Instead of successive recording of the process parameters it
is, however, also possible to record the process parameters
in all of the microreactors at the same time by one sensor
optics device for each microreactor. The sensor optics
devices are aligned under the microreactors in such a manner
that the electromagnetic radiation (200 nm - 25 µm) is
introduced exclusively into that microreactor which is
associated with that sensor optics device, in the form of
the light beam (18) for recording of the measured values
during the reaction.
Figure 5 illustrates one method for successive recording of
the process parameters in four microreactors which are
arranged adjacent to one another. The process parameters of
the microreactors are recorded by the stationary sensor
optics device (17) successively, on the basis of the
relative circular movement with respect to this sensor
optics device (17). The electromagnetic radiation of the
sensor optics device (17) is introduced, during the
recording of the process parameters in one of the four

microreactors, exclusively into this microreactor, The
radiation which emerges from the reaction liquid strikes
exclusively that sensor of the sensor optics device (17) .
Simultaneous injection into two adjacent microreactors is
avoided because of the arrangement of the sensor optics
device (17) with respect to the bottom (10) of the
microreactors.
The sensor optics device (17) is aligned with one of the
four microreactors. If the shaking diameter is chosen to be
equal to the diagonal distance between the center points of
the microreactors, with the microreactors being distributed
as illustrated on the tray (4) , then the 4 microreactors
circle successively over the light beam (18) of the sensor
optics device (17) during one revolution. The microreactors
are moved over the sensor optics device (17) in the sequence
I-IV, with the light beam (10), which is in a fixed position
during the recording process, describing a circular line
(23) . The sensor signals which are caused by the individual
microreactors are recorded by means of the computer (8) ,
which is not illustrated here. In the course of the
evaluation of the sensor signals, those sensor signals and
microreactors from which the electromagnetic radiation which
is responsible for the sensor signals originates are
associated with one another. The microreactor position

information that is required for the association process can
be recorded, for example, by means of a position sensor (for
example a light barrier, an acceleration sensor or a Hall
sensor) which is arranged on the rotation shaker (5, 6) .
If the microtiterplate (1) has more than four microreactors
as illustrated in figure 5, the sensor optics device (17) is
moved to a next adjacent group of microreactors (which are
arranged such that they match one another) with four
microreactors, after recording of the process parameters for
the first group of four microreactors by the positioning
unit (7). A positioning angle of the sensor optics device
(17) at an angle (22) of between 25° and 40° with respect to
bottom (10) of the microreactors has also been found to be
advantageous for this method.
However, the method which has been explained in principle
with reference to figure 5 can also be used to record the
process parameters of a greater number (>4) of microreactors
per group. The shaking diameter (27) must then be chosen
such that the microreactors describe a circle around the
fixed-position sensor optics device, in which more than four
microreactors are recorded successively during one
revolution.

In order to speed up the recording process, it is possible
in a method as shown in figure 5 or figure 6C for the
process parameters of a plurality of groups of microreactors
arranged adjacent to one another to each be recorded in
parallel by one sensor optics device for each group.
According to the invention, the reaction liquids in the
microreactors may have at least one chemical sensor
material, which is preferably applied to at least one inner
wall of the microreactor, for example to the bottom (10) .
Chemical sensors such as these are, for example, fluorescent
dyes which act as indicators of process parameters such as
pH, T, pO2 and pCO2. In dissolved form, the fluorescent dyes
can be used to determine the process parameters using the
apparatuses and method as described with reference to
figures 1-5. If the fluorescent dyes are immobilized on the
inner walls as sensitive layers (38, 39), a specific
alignment of the sensor optics device (17) is required, as
is illustrated by way of example in figure 6A-B for the
measurement method shown in figure 4.
In this case, a plurality of sensitive layers (38, 39) can
be arranged on the bottom (10) of the microreactor in such a
way that different process parameters can be recorded. A
cutout in the transparent bottom (10) is left free in order

that the light beam (18) can also enter the liquid volume
without any impediment. As shown in figure 6A, the alignment
of the sensor optics device (17) and the shaking diameter
(27) is to be matched such that the light beam (18) always
strikes the sensitive layer (38, 39) or the cutout between
them during one revolution of the tray (4) (shaking diameter
(27) (N)+1) - length of a sensitive layer (41)]). As is
illustrated in 41, the length of a sensitive layer in this
case means the longest geometric dimension of a sensitive
layer (38, 39). With regard to the recording of the measured
values, it follows from this that the sensor optics device
(17) is moved to different positions 35, 36 and 37
underneath the bottom (10) of the microreactor with the aid
of the XY positioning unit (7) , in order to record different
process parameters. Position 35 is used to record the
natural fluorescence or the stray light of the reaction

liquid, while positions 36, 37 are used to record the
emission from the various sensitive layers 38, 39.
In the variant shown in figure 6B, the various process
parameters are recorded in a microreactor without changing
the position of the sensor optics device between two
recording processes. In this case, the light beam (18)
successively strikes the sensitive layers (38, 39), which


are immobilized on the bottom, on a circular path. A part of
the bottom surface is free in order to allow direct
injection into the reaction liquid, as is required for
example for recording of specific process parameters, such
as the stray light intensity or natural fluorescence of the
reaction liquid. The various sensor signals are associated
throughout the rotation of the microreactor by means of a
position sensor, which is not illustrated.
In the variant shown in figure 6C, the sensitive layers (38,
39) are fitted in the microreactors such that a plurality of
microreactors are recorded successively by the light beam
(18) during one revolution of the tray. The surface (40)
which is covered by the sensor optics device (17) records
four microreactors and different process parameters, which
must be associated with the individual microreactors after
the recording of the signals. In this case, this is once
again done by means of a position sensor. If the
microreactor array comprises more than the four illustrated
microreactors, the sensor optics device is moved by the
positioning unit (7) to further groups of microreactors,
which are each arranged adjacent to one another and each
have four microreactors, after recording the process
parameters for the first group of four microreactors.

When microreactors are used to cultivate microorganisms,
they preferably have an upper opening which can be covered
with a gas-permeable cover during operation, for example in
the form a self-adhesive membrane. This membrane allows
monoseptic operation of the microreactors. The reaction
which takes place in the reaction liquid is supplied with
the necessary gaseous reaction component, but is not impeded
by gaseous reaction products.
An one example of the recording of process parameters which
have been determined using the method according to the
invention, figure 7 shows measurement curves for a Hansenula
polymorphs wt in 2xYP-medium (Yeast-Peptone) culture with
10g/L glycerin at a temperature of 27°C. The process
parameters that were observed were the relative stray light
intensity (at 620 nm) and the relative NADH fluorescence
(excited at 340 nm, emission at 460 nm) of the culture
throughout the duration of the reaction. The individual
process parameters were recorded using a Y optical waveguide
with a positioning angle of 30° and at a distance of 1 mm
from the microtiterplate bottom. The shaking frequency in
this case corresponded to 995 rpm, and the shaking diameter
(27) was 3 mm. The reaction was carried out using a
conventional 48-well microtiterplate (Greiner Bio-one,
Frickenhausen, Part No.: 677 102) and a filling volume of

600 µl. A gas-permeable adhesive film was used as a cover
(Abgene, Hamburg, Part No.: AB-0718), in order to cover the
48-well microtiterplate.





We Claim:
1. A method for recording process parameters of reaction liquids in a plurality of microreactors
(10, 19) of a microtitre plate, which are continuously shaken at least until the end of the
reaction in all of the microreactors by means of a rotation shaker, wherein
(a) the process parameters in the microreactors are recorded during the reaction whilst
shaking continuously,
(b) the process parameters are recorded with the aid of a sensor optics device (17)
comprising a sensor (15) and a radiation source (12),
(c) the process parameters in the individual microreactors (10, 19) are recorded
successively by a sensor optics device (17) disposed on a positioning unit (7),
(d) the electromagnetic radiation from the radiation source (12) is successively
introduced into the reaction liquid of the microreactors of the microtitre plate and the
sensor (15) associated with the radiation source records the electromagnetic radiation
emanating from the reaction liquid of the microreactor,
(e) after recording the process parameters in one of the microreactors, the sensor optics
device (17) is moved by the positioning unit (7) to another microreactor,
characterised in
(f) that the sensor optics device (17) placed and aligned under one of the microreactors
is not moved at least during the recording of the process parameters so that shaken
microreactors (10,19) move relative to the sensor optics device (17),
(g) wherein the shaking diameter of the rotation shaker is selected to be smaller than the
diameter of the bottom (10) of the microreactors so that during the recording of the
process parameters in one of the microreactors the electromagnetic radiation of the
sensor optics device (17) is introduced exclusively into this microreactor and the
electromagnetic radiation emanating from the said microreactor following the
introduced electromagnetic radiation is exclusively recorded by the sensor (15) of
the sensor optics device (17) associated with the introducing radiation source (12).

2. The method for recording process parameters of reaction liquids in a plurality of
microreactors (10, 19) of a microtitre plate, which are continuously shaken at least until the
end of the reaction in all of the microreactors by means of a rotation shaker, wherein
(a) the process parameters in the microreactors are recorded during the reaction whilst
shaking continuously,
(b) the process parameters are recorded with the aid of a plurality of sensor optics
devices (17) each comprising a sensor (15) and a radiation source (12),
(c) the process parameters in the plurality of microreactors (10, 19) are recorded
simultaneously by a plurality of sensor optics devices (17) and
(d) the electromagnetic radiation from each radiation source (12) is successively
introduced into me reaction liquid of the microreactors of the microtitre plate and the
sensor (15) associated with the radiation source records the electromagnetic radiation
emanating from the reaction liquid of the microreactor,
characterised in
(e) that each sensor optics device (17) placed and aligned under one of the
microreactors (10, 19) is not moved at least during the recording of the process
parameters so that shaken microreactors (10, 19) move relative to each sensor optics
device,
(f) wherein the shaking diameter of the rotation shaker is selected to be smaller than the
diameter of the bottom (10) of the microreactors so that during the recording of the
process parameters in one of the microreactors the electromagnetic radiation of each
sensor optics device (17) is introduced exclusively into the microreactor below
which the sensor optics device is specifically located and the electromagnetic
radiation emanating from each microreactor following the introduced
electromagnetic radiation is exclusively recorded by the sensor (15) of the sensor
optics device (17) associated with the introducing radiation source (12).
3. The method as claimed in claim 2, wherein
a microreactor array (1) comprises a plurality of groups of microreactors (10, 19),
wherein the process parameters of the groups are recorded successively whilst the
process parameters in the microreactors of one group are recorded simultaneously by
a sensor optics device (17) for each microreactor in the group

and after the simultaneous recording of the process parameters in the microreactors
of one group, the sensor optics devices (17) disposed on a positioning unit (7) are
moved by the positioning unit to another group.
4. The method for recording process parameters of reaction liquids in a plurality of
microreactors (10, 19) of a microtitre plate, which are continuously shaken at least until the
end of the reaction in all of the microreactors by means of a rotation shaker, wherein
(a) the process parameters in the microreactors are recorded during the reaction whilst
shaking continuously with the aid of at least one sensor optics device (17) each
comprising a sensor (15) and a radiation source (12),
(b) the electromagnetic radiation from the radiation source (12) is successively
introduced into the reaction liquid of the microreactors and the sensor (15)
associated with the radiation source records the electromagnetic radiation emanating
from the reaction liquid of the microreactor,
characterised in that
(c) each sensor optics device (17) placed and aligned under one of the microreactors is
not moved at least during the recording of the process parameters so that the shaken
microreactors (10,19) move relative to each sensor optics device,
(d) the process parameters of at least one group of adjacently disposed microreactors are
successively recorded by this sensor optics system as a result of their relative
movement (23) to the sensor optics device (17) which is not moved,
(e) wherein the shaking diameter (27) of the rotation shaker is tuned so that the
microreactors (10, 19) of each group successively circle over the sensor optics
device (17) during a revolution of the rotation shaker and wherein the
electromagnetic radiation emanating from each microreactor following the
introduced electromagnetic radiation is exclusively recorded by the sensor (15) of
the sensor optics device (17) associated with the introducing radiation source (12),
(f) within the scope of an evaluation of the sensor signals, an assignment is made
between the sensor signals and the microreactors (10, 19) from which the
electromagnetic radiation emanates and
(g) after recording the process parameters of one group (I-IV) of microreactors, the
sensor optics device (17) is optionally moved by a positioning unit (7) to further
groups (I-IV) of adjacently disposed microreactors (10,19).

5. The method as claimed in claim 4, wherein the process parameters of a plurality of groups of
adjacently disposed microreactors are recorded in parallel by means of respectively one
sensor optics device for each group.
6. The method as claimed in any one of claims 1 to 5, wherein a flashlamp is used as the
radiation source (12) of the sensor optics device (17), its pulse frequency being matched to
the shaking movement (27) in such a manner that the light flashes are incident on the
microreactor (10, 19) at at least four different points (32).
7. The method as claimed in any one of claims 1 to 5, wherein a flashlamp is used as the
radiation source (12) of the sensor optics device (17), its pulse frequency being matched to
the shaking movement (27) in such a manner that the light flashes are always incident on the
microreactor (10, 19) at the same point.
8. The method as claimed in any one of claims 1 to 7, wherein the electromagnetic radiation of
each radiation source (12) and/or the radiation emanating from the reaction liquid is guided
via optical waveguides (2, 25).
9. The method as claimed in any one of claims 1 to 8, wherein each sensor optics device (17) is
aligned with respect to each microreactor (10, 19) in such a manner that none of the
electromagnetic radiation which is reflected from the walls of the microreactor is incident on
the sensor (15).
10. The method as claimed in any one of claims 1 to 9, wherein the reaction liquids in the
microreactors have at least one chemical sensor material.
11. The method as claimed in claim 10, wherein the chemical sensor material (38, 39) is applied
to at least one inner surface (10) of the microreactor.
12. An apparatus for carrying out the method as claimed in any one of claims 1 to 3,
comprising:
a microreactor platform (4) connected to a shaking device (5, 6), having at least two
microreactors (10, 19) which are at least partially transparent to electromagnetic
radiation,
at least one sensor optics device (17) decoupled from the shaking movement (27) of
the microreactor platform (4), each comprising a sensor (15) and a radiation source
(12), wherein the radiation source (12) introduces electromagnetic radiation into the
reaction liquid of the microreactors and the sensor (15) which is associated with said

radiation source detects electromagnetic radiation emanating from said reaction
liquid of said microreactors, as well as
a data processing unit (8, 9) for recording and evaluating the sensor signals,
characterised in that
each sensor optics device (17) is fastened to a positioning unit (7) which is mounted
in a fixed position with respect to the microreactor platform (4),
said planar microreactor platform (4) is at least partially transparent to
electromagnetic radiation in the area of bottom surfaces (10) of said microreactors
(10, 19),
each sensor optics device (17) can be moved by means of the positioning unit (7)
under the bottom surfaces (10) of the microreactors,
the shaking device (5, 6) is a rotation shaker,
whose shaking diameter is smaller than the diameter (28) of the bottom of the
microreactors (10,19) and
the planar microreactor platform (4) is a tray having a receptacle into which a
microtitre plate (1) is inserted.
13. The apparatus for carrying out the method as claimed in any one of claims 4 or 5,
comprising:
a microreactor platform (4) connected to a shaking device (5, 6), having at least two
microreactors (10, 19) which are at least partially transparent to electromagnetic
radiation,
at least one sensor optics device (17) decoupled from the shaking movement (27) of
the microreactor platform (4), each comprising a sensor (15) and a radiation source
(12), wherein the radiation source (12) introduces electromagnetic radiation into the
reaction liquid of the microreactors and the sensor (15) which is associated with said
radiation source detects electromagnetic radiation emanating from said reaction
liquid of said microreactors, as well as
a data processing unit (8, 9) for recording and evaluating the sensor signals,

characterised in that
each sensor optics device (17) is fastened to a positioning unit (7) which is mounted
in a fixed position with respect to the microreactor platform (4),
said planar microreactor platform (4) is at least partially transparent to
electromagnetic radiation in the area of bottom surfaces (10) of said microreactors
(10, 19),
each sensor optics device (17) can be moved by means of the positioning unit (7)
under the bottom surfaces (10) of the microreactors,
the shaking device (5, 6) is a rotation shaker,
whose shaking diameter is tuned such that a plurality of microreactors (10, 19)
successively circle over the sensor optics device (17) during a revolution of the
rotation shaker,
- the planar microreactor platform (4) is a tray having a receptacle into which a
microtitre plate (1) is inserted.



ABSTRACT


METHOD AND DEVICE FOR RECORDING PROCESS PARAMETERS OF REACTION
FLUIDS IN SEVERAL AGITATED MICROREACTORS
The invention relates to a method for recording process parameters of reaction liquids in a
plurality of microreactors (10, 19) of a microtitre plate, which are continuously shaken at least until
the end of the reaction in all of the microreactors by means of a rotation shaker, wherein (a) the
process parameters in the microreactors are recorded during the reaction whilst shaking
continuously, (b) the process parameters are recorded with the aid of a sensor optics device (17)
comprising a sensor (15) and a radiation source (12), (c) the process parameters in the individual
microreactors (10, 19) are recorded successively by a sensor optics device (17) disposed on a
positioning unit (7), (d) the electromagnetic radiation from the radiation source (12) is successively
introduced into the reaction liquid of the microreactors of the microtitre plate and the sensor (15)
associated with the radiation source records the electromagnetic radiation emanating from the
reaction liquid of the microreactor, (e) after recording the process parameters in one of the
microreactors, the sensor optics device (17) is moved by the positioning unit (7) to another
microreactor, characterised in (f) that the sensor optics device (17) aligned under one of the
microreactors is not moved at least during the recording of the process parameters so that shaken
microreactors (10, 19) move relative to the sensor optics device (17), (g) wherein the shaking
diameter of the rotation shaker is selected to be smaller than the diameter of the bottom (10) of the
microreactors so that during the recording of the process parameters in one of the microreactors the
electromagnetic radiation of the sensor optics device (17) is introduced exclusively into this
microreactor and the electromagnetic radiation emanating from each microreactor following the
introduced electromagnetic radiation is exclusively recorded by the sensor (15) of the sensor optics
device (17) associated with the introducing radiation source (12). The invention also relates to an
apparatus for carrying out the method as claimed.

Documents:

02796-kolnp-2006-abstract.pdf

02796-kolnp-2006-assignment.pdf

02796-kolnp-2006-claims.pdf

02796-kolnp-2006-correspondence others.pdf

02796-kolnp-2006-correspondence-1.1.pdf

02796-kolnp-2006-description (complete).pdf

02796-kolnp-2006-drawings.pdf

02796-kolnp-2006-form-1.pdf

02796-kolnp-2006-form-3-1.1.pdf

02796-kolnp-2006-form-3.pdf

02796-kolnp-2006-form-5.pdf

02796-kolnp-2006-g.p.a.pdf

02796-kolnp-2006-international publication.pdf

02796-kolnp-2006-international search authority report.pdf

02796-kolnp-2006-other document.pdf

02796-kolnp-2006-pct other.pdf

2796-KOLNP-2006-(10-04-2012)-CORRESPONDENCE.pdf

2796-KOLNP-2006-(10-04-2012)-OTHERS.pdf

2796-KOLNP-2006-(16-08-2012)-ABSTRACT.pdf

2796-KOLNP-2006-(16-08-2012)-AMANDED CLAIMS.pdf

2796-KOLNP-2006-(16-08-2012)-AMANDED PAGES OF SPECIFICATION.pdf

2796-KOLNP-2006-(16-08-2012)-ANNEXURE TO FORM 3.pdf

2796-KOLNP-2006-(16-08-2012)-DESCRIPTION (COMPLETE).pdf

2796-KOLNP-2006-(16-08-2012)-DRAWINGS.pdf

2796-KOLNP-2006-(16-08-2012)-EXAMINATION REPORT REPLY RECEIVED.pdf

2796-KOLNP-2006-(16-08-2012)-FORM-1.pdf

2796-KOLNP-2006-(16-08-2012)-FORM-13-1.pdf

2796-KOLNP-2006-(16-08-2012)-FORM-13-2.pdf

2796-KOLNP-2006-(16-08-2012)-FORM-13.pdf

2796-KOLNP-2006-(16-08-2012)-FORM-2.pdf

2796-KOLNP-2006-(16-08-2012)-FORM-3.pdf

2796-KOLNP-2006-(16-08-2012)-FORM-5.pdf

2796-KOLNP-2006-(16-08-2012)-OTHERS.pdf

2796-KOLNP-2006-(16-08-2012)-PA-CERTIFIED COPIES.pdf

2796-KOLNP-2006-(16-08-2012)-PETITION UNDER RULE 137.pdf

2796-KOLNP-2006-(22-08-2013)-AMANDED PAGES OF SPECIFICATION.pdf

2796-KOLNP-2006-(22-08-2013)-CLAIMS.pdf

2796-KOLNP-2006-(22-08-2013)-CORRESPONDENCE.pdf

2796-KOLNP-2006-(22-08-2013)-OTHERS.pdf

2796-KOLNP-2006-(22-08-2013)-PA.pdf

2796-KOLNP-2006-(25-02-2013)-CORRESPONDENCE.pdf

2796-KOLNP-2006-(25-02-2013)-FORM 3.pdf

2796-KOLNP-2006-(29-08-2012)-CORRESPONDENCE.pdf

2796-KOLNP-2006-(29-08-2012)-FORM-3.pdf

2796-KOLNP-2006-(29-08-2012)-OTHERS.pdf

2796-KOLNP-2006-ASSIGNMENT.pdf

2796-KOLNP-2006-CANCELLED PAGES.pdf

2796-KOLNP-2006-CORRESPONDENCE.1.2.pdf

2796-KOLNP-2006-EXAMINATION REPORT.pdf

2796-KOLNP-2006-FORM 13.1.2.pdf

2796-kolnp-2006-form 18.pdf

2796-KOLNP-2006-GPA.pdf

2796-KOLNP-2006-GRANTED-ABSTRACT.pdf

2796-KOLNP-2006-GRANTED-CLAIMS.pdf

2796-KOLNP-2006-GRANTED-DESCRIPTION (COMPLETE).pdf

2796-KOLNP-2006-GRANTED-DRAWINGS.pdf

2796-KOLNP-2006-GRANTED-FORM 1.pdf

2796-KOLNP-2006-GRANTED-FORM 2.pdf

2796-KOLNP-2006-GRANTED-FORM 3.pdf

2796-KOLNP-2006-GRANTED-FORM 5.pdf

2796-KOLNP-2006-GRANTED-SPECIFICATION-COMPLETE.pdf

2796-KOLNP-2006-INTERNATIONAL PUBLICATION.pdf

2796-KOLNP-2006-INTERNATIONAL SEARCH REPORT & OTHERS.pdf

2796-KOLNP-2006-OTHERS.pdf

2796-KOLNP-2006-TRANSLATED COPY OF PRIORITY DOCUMENT.pdf

abstract-02796-kolnp-2006.jpg


Patent Number 257404
Indian Patent Application Number 2796/KOLNP/2006
PG Journal Number 40/2013
Publication Date 04-Oct-2013
Grant Date 30-Sep-2013
Date of Filing 25-Sep-2006
Name of Patentee RWTH AACHEN
Applicant Address TEMPLERGRABEN 55, 52062 AACHEN
Inventors:
# Inventor's Name Inventor's Address
1 BÜCHS JOCHEN FRANZSTRASSE 95, D 52064 AACHEN
2 SAMORSKI,MARKUS BILKER ALLEE 97, D 40217 DUSSELDORF,
3 KENSY,FRANK MAUERSTR.20 52064 AACHEN
PCT International Classification Number G01N21/25; G01N35/00
PCT International Application Number PCT/EP2005/002928
PCT International Filing date 2005-03-18
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 102004017039.8 2004-04-02 Germany