Title of Invention

Infant Formula comprising Beta Serum or / and fraction obtained from Beta serum

Abstract An infant formula comprising isolated beta-serum or low lactose beta-serum, or an isolated fraction obtained from beta-serum enriched in polar lipids or depleted in neutral lipids or both.
Full Text Beta-serum dairy products, neutral lipid-depleted and/or polar lipid-enriched dairy products, and
processes for their production
FIELD OF THE INVENTION
The present invention provides dairy products and processes for producing these products.
The dairy products of the present invention include products suitable for use in infant
formulas.
BACKGROUND
Commercially available infant formulas are typically produced using non-human milk.
However the nutritional composition of human rnilk differs in some respects to that of
non-human milk (such as cow, sheep, buffalo or goat).
Non-human whole milk such as cow, goat or sheep milk, contains a higher proportion of
saturated fatty acids than human milk and is deficient in linoleic acid and alpha-linolenic
acid, polyunsaturated fatty acids that are essential for normal infant growth and
development. Also, butyric acid which is found in milk fat may cause putrid vomit in
infants.
Therefore standard infant formulas are typically produced using low-fat dairy products
such as skim milk. Using a reduced-fat dairy product means undesirable components in
milk fat are not included in the infant formula, but it also means that phospholipid and
(glyco)sphingolipid levels are significantly lower than those in human milk.
Research over the last 5-10 years has shown that increasing phospholipid and
(glyco)sphingolipid levels in infant formulations to levels found in human milk
(particularly ganglioside GMa, ganglioside GD3, ceramides and sphingomyelin) may lead
to:
enhanced gut maturation, thereby reducing the risk of infection;
- prevention of infections by modifying gut intestinal flora and competitively
binding antigens;
- prevention of the development of allergies; and
- optimal neural development.
It is therefore desirable to produce an infant formula containing sufficient levels of
desirable lipids while minimising or eliminating undesirable ingredients.
One means currently used to achieve this is to add lipid-containing extracts and other
individual ingredients to a base formulation thereby producing an infant formula with the
desired nutritional profile. The lipid extracts may be produced using conventional
extraction solvents (for example WO 94/18289 describes a method for extracting
sphingomyelin from a phospholipid-containing fat concentrate using solvent extraction
techniques). Such lipid extracts are expensive to produce. Furthermore, extensive
toxicity and safety studies are required before regulatory approval in some jurisdictions
can be obtained for their use.
Another means used to achieve this goal is to include buttermilk in infant formulas.
Buttermilk is the aqueous by-product stream produced during one of three processes:
(1) Traditional butter manufacture using either the Fritz buttermaking or batch
buttermaking process;
(2) Traditional production of butter-oil (also known as anhydrous milk fat or AMF)
from cream as shown in Figure 1;
(3) Production of butter-oil from cream using a two-sera process as shown in Figure 2,
where the buttermilk is produced by blending the secondary skim and beta-serum
streams together.
Infant formulas containing buttermilk contain lesser amounts of undesirable components
of milk fat than non-human milk, but higher levels of phospholipids and
(glyco)sphingolipids than reduced-fat dairy products. However, the levels of these
desirable lipids are not high enough for buttermilk to be used in a whey-dominant infant
formula in order to achieve phospholipid and (glyco)sphingolipid levels similar to those
in human milk.
Supercritical extraction using carbon dioxide as the solvent is known to extract neutral
lipids from buttermilk powders. Astaire J. C., Ward R., German J. B., and Jimenez-
Flores R. (2003) Concentration of Polar MFGM Lipids from Buttermilk by
Microflltration and Supercritical Fluid Extraction J. Dairy Sci. 86, 2297-2307 describes
the supercritical extraction of buttermilk using carbon dioxide as the solvent to produce a
product rich in protein, and enhanced in levels of polar lipids. However, the buttermilk
powder so produced still has low levels of polar lipids, at a maximum of 2% of the dry
powder mass, and is thus unsuitable for infant formula.
One possible way to provide a suitable product would be to separate the protein
components from the lipid components in a dairy product.
Dimethyl ether (DME) has previously been used in the extraction of lipids from raw egg
yolk (Yano et al US 4,157,404) and dried egg powder (Yano et al US 4,234,619). The
process causes the fractionation of the lipid and protein components into separate streams.
In US 4,157,404, Yano states that while lipids can be extracted from raw egg yolks (75%
moisture content), the proteins are denatured. In US 4,234,619, Yano states that proteins
are not denatured if the egg yolk is dry, but the phospholipids can only be partially
extracted.
WO 2004/066744 describes the extraction of lipids from an aqueous dairy stream using
near critical extraction where dimethyl ether is the solvent. WO 2004/066744 also
discloses that neither supercritical COz or subcritical dimethyl ether can extract lipids in
useful yields from whey protein concentrate (WPC) dairy powders. However, this
document does not disclose the extraction of lipids from powders rich in milk fat globule
membrane material.
Attempts to extract lipids from dairy powder streams with high lactose contents (where
high is at least 30% by mass of the total powder) by extraction using liquefied dimethyl
ether have been unsuccessful.
It is therefore an object of the present invention to provide improved or alternative dairy
products that can be used in infant formulations, and/or to at least provide the public with
a useful choice.
DISCLOSURE OF THE INVENTION
The present invention relates to processes for producing dairy products that have lower
levels of neutral lipids, or higher levels of polar lipids, or both. These products may be
used as ingredients in infant formulas.
Thus the invention provides a process for producing a neutral lipid-depleted beta-serum
dairy product comprising the following steps:
(1) providing dried beta-serum; and
(2) subjecting the beta-serum to a near critical carbon dioxide extraction process.
The term "beta-serum" -as used herein means an aqueous dairy ingredient separated from
dairy streams containing greater than 60% fat which have been through phase inversion
from an oil-in-water to a water-in-oil emulsion. Cream is the preferred starting material
for the production of beta-serum. For example beta-serum is produced during the
production of butter-oil (also known as anhydrous milk fat or AMF) from cream as
shown in Figure 2.
Preferably the dried beta-serum is a powder.
Preferably the near critical carbon dioxide pressure is at least 73.2 bar and the
temperature is in the range 304.2 to 373 K (supercritical region); or the carbon dioxide
pressure is greater than or equal to the vapour pressure, and the temperature is in the
range 273 to 304.1 K (subcritical region). More preferably, the carbon dioxide pressure is
at least 250 bar, and the temperature in the range 313 to 353 K.
Preferably the lactose content of beta-serum is reduced before the extraction process.
Preferably the lactose content is reduced by ultrafiltration. In a particularly preferred
embodiment of the invention, the lactose content is further reduced by diafiltration during
ultrafiltration.
Preferably, the lactose content is reduced to less than or equal to 30% (on a dry weight
basis) before the near critical carbon dioxide step. More preferably, the lactose content is
reduced to less than or equal to 25% (on a dry weight basis) before the near critical
carbon dioxide step. More preferably, the lactose content is reduced to less than or equal
to 20% (on a dry weight basis) before the near critical carbon dioxide step. Most
preferably, the lactose content is reduced to less than or equal to 10% (on a dry weight
basis) before the near critical carbon dioxide step.
Preferably the neutral lipid-depleted beta-serum dairy product is enriched in
phospholipids, sphingolipids and glycolipids. Preferably the dairy product comprises
approximately 50-70% protein (TN x 6.38), preferably at least 60% protein (TN x 6.38);
5-25% phospholipids and glycolipid, preferably 15-25% phospholipids and glycolipid;
and 0-10% neutral lipid, preferably approximately 5% neutral lipid. Most preferably the
dairy product comprises less than about 5% neutral lipids.
The invention also provides a process for producing a neutral lipid-depleted dairy product
comprising the following steps:
(1) providing a dried high-fat low-lactose dairy starting material;
(2) subjecting the starting material to a near critical carbon dioxide extraction process,
and
subsequently fractionating the dairy product to produce a lipid enriched fraction and a
lipid depleted fraction comprising the step of:
(3) subjecting this lipid-depleted dairy product to a liquid dimethyl ether extraction
process.
Preferably the near critical carbon dioxide pressure is at least 73.2 bar and the
temperature is in the range 304.2 to 373 K (supercritical region); or the carbon dioxide
pressure is greater than or equal to the vapour pressure, and the temperature is hi the
range 273 to 304.1 K (subcritical region). More preferably, the carbon dioxide pressure is
at least 250 bar, and the temperature in the range 313 to 353 K.
Preferably, the dimethyl ether is liquefied and pressurised to a pressure at least equal to
the vapour pressure at the temperature of the extraction, and more preferably is at least 10
bar greater than the vapour pressure. Preferably the temperature is in the range 273 - 373
K, and more preferably in the range 293 - 353 K.
The term "high fat" means containing greater than 10% fat w/w of solids, preferably
greater than 15% fat w/w of solids and most preferably greater than 20% fat w/w of
solids.
The term "low-lactose" means that the lactose content is less than or equal to 30% (on a
dry weight basis). More preferably, the lactose content is less than or equal to 25% (on a
dry weight basis). More preferably, the lactose content is less than or equal to 20% (on a
dry weight basis). Most preferably, the lactose content is less than or equal to 10% (on a
dry weight basis).
Preferably the lactose content of beta-serum is reduced before the extraction process.
Preferably the lactose content is reduced by ultrafiltration. In a particularly preferred
embodiment of the invention, the lactose content is further reduced by diafiltration during
ultrafiltration.
Preferably the high-fat low-lactose dairy starting material is lactose-reduced beta-serum.
Alternatively the high-fat low-lactose dairy starting material is lactose-reduced buttermilk.
Preferably the high-fat low-lactose dairy starting material is spray dried before the near
critical carbon dioxide step. Alternatively high-fat low-lactose dairy starting material is
freeze-dried or vacuum dried before the near critical carbon dioxide step.
The lipid enriched fraction preferably contains at least 50% phospholipids and glycolipids
and is substantially reduced in neutral lipids. More preferably, the lipid enriched fraction
contains at least 80% phospholipids and glycolipids, and is substantially free of neutral
lipids.
In a preferred embodiment the lipid depleted fraction is enriched in milk fat globule
membrane proteins and contains, on a powder basis 65-79% (TN x 6.38) protein, 8-12%
lactose, 5-11% fat including phospholipids (4-9% of fraction), more preferably about
72% protein (TN x 638), 9% lactose, 8% fat including phospholipids (6% of fraction),
5% ash and 4% moisture.
The invention also provides a process for producing a lipid enriched fraction and a lipid
depleted fraction comprising the following steps:
(1) providing a high-fat low-lactose dairy starting material; and
(2) subjecting the starting material to a liquid dimethyl ether extraction process.
The lipid depleted fraction contains all of the milk fat globule membrane proteins and
therefore could be used in infant formulas to deliver health benefits that are more strongly
associated with milk fat globule membrane protein components.
Preferably, the dimethyl ether is liquefied and pressurised to a pressure at least equal to
the vapour pressure at the temperature of the extraction, and more preferably is at least 10
bar greater than the vapour pressure. Preferably the temperature is in the range 273 - 373
K, and more preferably in the range 293 - 353 K.
The term "high fat" means containing greater than 10% fat w/w of solids, preferably
greater than 15% fat w/w of solids and most preferably greater than 20% fat w/w of
solids.
The term "low-lactose" means that the lactose content is less than or equal to 30% (on a
dry weight basis). More preferably, the lactose content is less than or equal to 25% (on a
dry weight basis). More preferably, the lactose content is less than or equal to 20% (on a
dry weight basis). Most preferably, the lactose content is less than or equal to 10% (on a
dry weight basis).
Preferably the lactose content of beta-serum is reduced before the extraction process.
Preferably the lactose content is reduced in beta-serum or the starting material by
ultrafiltration. In a particularly preferred embodiment of the invention, the lactose
content is further reduced by diafiltration during ultrafiltration.
Preferably the high-fat low-lactose dairy starting material is lactose-reduced beta-serum.
Alternatively the high-fat low-lactose dairy starting material is lactose-reduced buttermilk.
Preferably the high-fat low-lactose dairy starting material is spray dried before the liquid
dimethyl ether extraction step. Alternatively high-fat low-lactose dairy starting material
is freeze-dried or vacuum dried before the liquid dimethyl ether extraction step.
In one embodiment, the lipid enriched fraction contains at least 40% phospholipids and
glycolipids. This process does not take out the neutral lipids first with COj, and because
DME extracts both polar and neutral lipids, the DME lipid extract will contain about the
same ratio of neutral lipid-to-phospholipid as in the feed. For example, for a feed
containing a neutral lipid to phospholipid ratio of about 1.2, the composition of the DME
lipid extract on a 3% moisture basis is 80-90% fat including phospholipids (35-45% of
fraction), 5-9% ash, 2-5% lactose and 2-3% moisture.
The lipid depleted fraction is enriched in milk fat globule membrane proteins and
contains, on a powder basis, about 60-80% protein (TN x 6.38), 6-12% lactose, 5-11% fat
including phospholipids (5-9% of fraction), preferably 73% protein (TN x 6.38), 9%
lactose, 8% fat including phospholipids (7% of fraction), 5% ash and 3% moisture.
The level of protein in the products described in this specification is calculated from the
total nitrogen (TN) in a sample multiplied by a factor of 6.38.
The invention also provides products produced by the processes of the present invention,
and compositions and infant formulas containing such products.
The term "infant formula" as used herein includes formulas designed for infants 0-12
months old, formulas designed for infants 6-12 months old (follow-on-formula) and
formulas designed for toddlers and young children (1-7 years, growing-up milks / milk
powders).
Preferably, the invention provides an infant formula comprising:
(a) 30-60% lactose
(b) 15 - 35% vegetable oils
(c) 0 - 40% skim milk powder
(d) 0 - 40% whey protein concentrate
(e) 1 - 50% a product produced by a process of the present invention.
10
More preferably, the invention provides an infant formula comprising:
(a) 40-60% lactose
(b) 20 - 30% vegetable oils
(c) 10-15% skim milk powder
(d) 6 - 8% 80% protein whey protein concentrate (WPC80)
(e) 1 - 5% a product produced by a process of the present invention.
The infant formula may also comprise 2 - 4% of at least one of the following:
(a) vitamin premix
(b) mineral premix
(c) lecithin
(d) antioxidant
(e) stabiliser
(f) nucleotides.
In a preferred embodiment, these infant formulas may be formulated to provide between
2700 and 3000 kJ/L.
-The invention also provides an infant formula comprising beta-serum as an ingredient.
Preferably, the infant formula comprises:
(a) 30-60% lactose
(b) 15 - 35% vegetable oils
(c) 0 - 40% skim milk powder
(d) 0 - 40% whey protein concentrate
(e) 1-50% beta-serum powder.
More preferably, the infant formula comprises:
(a) 40 - 60 % lactose
(b) 20 - 30% vegetable oils
(c) 10-15% skim milk powder
(d) 6 - 8% 80% protein whey protein concentrate (WPC80)
(e) 1 - 10% beta-serum powder.
Most preferably, the infant formula comprises:
(a) 40 - 60 % lactose
(b) 20 - 30% vegetable oils
(c) 10-15% skim milk powder
(d) 6 - 8% 80% protein whey protein concentrate (WPC80)
(e) 2 - 5% beta-serum powder.
The infant formula may also comprise 2 - 4% of at least one of the following:
(a) vitamin premix
(b) mineral premix
(c) lecithin
(d) antioxidant
(e) stabiliser
(f) nucleotides.
In a preferred embodiment, these infant formulas may be formulated to provide between
2700 and 3000 kJ/L.
The invention also provides an infant formula comprising as an ingredient a fraction
obtained from beta-serum enriched in polar lipids or depleted in neutral lipids or both.
Preferably the infant formula comprises:
(a) 30-60% lactose
(b) 15-35% vegetable oils
(c) 0 - 40% skim milk powder
(d) 0 - 40% whey protein concentrate
(e) 1 — 50% a fraction obtained from beta-serum enriched hi polar lipids or depleted
in neutral lipids or both.
More preferably, the infant formula comprises:
(a) 40 - 60 % lactose
(b) 20 - 30% vegetable oils
(c) 10-15% skim milk powder
(d) 6 - 8% 80% protein whey protein concentrate (WPC80)
(e) 1 - 5% a fraction obtained from beta-serum enriched in polar lipids or depleted in
neutral lipids or both.
The infant formula may also comprise 2 - 4% of at least one of the following:
(a) vitamin premix
• (b) mineral premix
(c) lecithin
(d) antioxidant
(e) stabiliser
(f) nucleotides.
In a preferred embodiment, these infant formulas may be formulated to provide between
The products, compositions and infant formulas of the present invention may be
administered to provide health benefits.
For example, the following health benefits are contemplated:
- enhancing gut maturation
reducing the risk of infection
- modifying gut intestinal flora and competitively binding antigens
preventing infections
- preventing the development of allergies
optimizing neural development
- treating a dermatological condition
- optimizing immune system development
- maintaining optimal immune function
- preventing or treating colon cancer.
The inventors have discovered that the levels of phospholipids and gangliosides in betaserum
make it suitable to be used in the fortification of infant formulas. The inventors
have also discovered that dairy products which are high in fat but low in lactose
(including low-lactose beta-serum) may be processed to reduce the levels of neutral lipids,
or increase the levels of polar lipids, or both, thus creating products which are even more
suitable in the fortification of infant formulas.
The processes described hi the invention utilise processing and extraction techniques
which do not leave toxic residues, therefore further processing of the final dairy product
is not required.
Additionally, the use of ultrafiltration and near critical extraction with carbon dioxide as
the solvent means it should be easier to obtain regulatory approval for the use of this
product as there is minimal or no solvent residue in the product compared with the use of
conventional solvents such as acetone and ethanol. Additionally conventional solvents
extensively denature proteins, making the use of these solvents unsuitable for producing
dairy products for infant formula applications.
The term "dairy" as used herein means of, containing, or concerning milk and its
products. It includes milk produced by humans, cows, buffalo and goats but is not
limited to these animals.
Every substance has its own "critical" point at which the liquid and vapour state of the
substance become identical. Above but close to the critical point of a substance, the
substance is in a fluid state that has properties of both liquids and gases. The fluid has a
density similar to a liquid, and viscosity and diffusivity similar to a gas. The term
"supercritical" as used herein refers to the pressure-temperature region above the critical
point of a substance. The term "subcritical" as used herein refers to the pressuretemperature
region equal to or above the vapour pressure for the liquid, but below the
critical temperature. The term "near critical" as used herein encompasses both
"supercritical" and "subcritical" regions, and refers to pressures and temperatures near
the critical point.
BRIEF DESCRIPTION OF THE DRAWING
Figure 1 shows a schematic drawing of the-traditional process for producing butter-oil
from cream and the production of buttermilk during this process.
Figure 2 shows a schematic drawing of the process for producing butter-oil from cream
and the production of beta-serum during this process.
EXAMPLES
The following Examples further illustrate practice of the invention.
Example 1: Extraction of whey protein concentrate powder
This example shows that the extraction of lipids from powder with high concentrations of
whey proteins results in very low yields of lipid. Whey protein concentrate powders
containing 80.26 % by mass protein, 6.83 % by mass lipid, and 3.57% moisture were
extracted with the near critical solvents carbon dioxide, propane, and dimethyl ether
(DME). The solvent, pressure, temperature, mass of solids used, mass of solvent used,
and extract solids and lipid yields are given in table 1.
(Table Removed)
The lipid yields are very low and an increase in extraction temperature does not increase
the extraction yield to desired levels.
Example 2: Extraction of standard lactose beta serum powders with supercritical
C02
This example shows that extraction of neutral lipids is possible from beta serum powder
with standard lactose content, but that the yield is significantly less than with powders
where the lactose content has been reduced. The protein and total phospholipid content of
the final powder are low. Beta serum powders with the following compositions were
extracted with supercritical C02 at 300 bar and 313 K: batch 1 total protein 29.4 %,
lactose 42.5 %, total fat 19.7 %, moisture 3.1 % and ash 6 %; batch 2 total protein 31.7 %,
lactose 44.6 %, total fat 20.6 %, moisture 2.3 % and ash 6.1 %. The total fat is made up of
neutral lipids, phospholipids, gangliosides, ceramides and cerebrosides, such as
lactosylceramide. The fat extraction results, and mass of phospholipids in the extract are
shown in table 2. Only neutral lipids are extracted by supercritical COa as the other types
of fat, and especially phospholipids, are not soluble in this solvent.
(Table Removed)
The powder compositions after extraction were: batch 1 total protein 32.0 %, lactose
47.9 %, total fat 13.6 %, moisture 3.8 % and ash 3 %; batch 2 total protein 34.2 %,
lactose 44.2 %, total fat 11.3 %, moisture 3.5 %, and ash 6.3 %.
The powder from batch 2 was tested for whey protein denaturation. It was assumed that
the casein proteins were not denatured. A representative sample of powder was taken, and
mixed with water to give approximately 3 % whey proteins in solution. The caseins were
precipitated at pH 4.6 with hydrochloric acid, and removed from solution by centrifuging.
The composition of the remaining soluble whey proteins was determined by reverse
phase chromatography. The soluble whey proteins decreased from 13.43 g/100 g of
protein in the feed to 8.39 g/100 g of protein hi the extracted powder. There was a very
large decrease in native (undenarured) beta-lactoglobulin. Denaturation of the protein
makes the powder less suitable for infant formula than those products described hi
Example 3.
17
Example 3: Extraction of low lactose beta serum powders with supercritical CO2
This example shows that extraction of neutral lipids with greater than 90 % yield is
possible from low lactose beta serum powders. The reduction in lactose content of the
beta serum was carried out by ultrafiltration to a volume concentration factor of 8. The
protein and total phospholipid contents of the final powder are high. Low lactose beta
serum powders with the following compositions were extracted with supercritical CO2 at
300 bar and 313 K: batch 3 low lactose total protein 48.3 %, lactose 14.4 %, total fat
30.1 %, moisture 3.0 % and ash 4.8 %; batch 4 total protein 52.0 %, lactose 7.8 %, total
fat 31.9 %, moisture 2.7 % and ash 4.8 %. The fat extraction results, and mass of
phospholipids in the extract are shown in table 3. Only neutral lipids are extracted by
supercritical CO2 as the other types of fat, and especially phospholipids, are not soluble in
this solvent.
(Table Removed)
The powder compositions after extraction were: batch 3 total protein 57.3 %, lactose
15.1 %, total fat 18.7 %, total phospholipids 14.4 %, moisture 4.1 %, and ash 5.7 %;
batch 4 total protein 61.6 %, lactose 10.1 %, total fat 21.9 %, total phospholipids 16.8 %,
moisture 4.5 %, and ash 5.6 %. Batches 3 and 4 extracted with supercritical CO2 also had
enhanced levels of gangliosides at ~ 0.7 % by mass. The remaining difference between
the total fat in the residual powder, and the phospholipid and ganglioside content, is made
up of mostly ceramides and cerebrosides, especially lactosylceramide.
The powder from batches 3 (low lactose) and 4 (very low lactose) were tested for protein
denaturation to ensure that it was suitable for use in infant formula as per example 2. The
fVio-w T-iT-^fmT.0 iiin,,^f,a^^ *rf-n 1 "* o/i
More preferably, the infant formula comprises:
(a) 40-60% lactose
(b) 20 - 30% vegetable oils
(c) 10-15% skim milk powder
(d) 6 - 8% 80% protein whey protein concentrate (WPC80)
(e) 1 - 10% beta-serum powder.
Most preferably, the infant formula comprises:
(a) 40 - 60 % lactose
(b) 20 - 30% vegetable oils
(c) 10-15% skim milk powder
(d) 6 - 8% 80% protein whey protein concentrate (WPC80)
(e) 2 - 5% beta-serum powder.
The infant formula may also comprise 2 - 4% of at least one of the following:
(a) vitamin premix
(b) mineral premix
(c) lecithin
(d) antioxidant
(e) stabiliser
(f) nucleotides.
In a preferred embodiment, these infant formulas may be formulated to provide between
2700 and 3000 Id/L.
The invention also provides an infant formula comprising as an ingredient a fraction
obtained from beta-serum enriched in polar lipids or depleted in neutral lipids or both.
(Table Removed)
The total lipid extract also contained significant levels of ganglioside, at 2.5 % by mass
for batch 4 at 293 K; and 1 % by mass for batch 4 at 323 K. The protein contents of all
powders increased relative to the feed after dimethyl ether extraction. The powder
compositions after CC>2 and dimethyl ether extractions were: batch 2 total protein 34.6 %,
lactose 47.1 %, total fat 8.9 %, total phospholipids 6.3 %, moisture 2.7 %, and ash 6.7 %;
batch 3 total protein 64.4 %, lactose 17.9 %, total fat 8.4 %, total phospholipids 5.7 %,
moisture 3.6 %, and ash 5.4 %; batch 4 total protein 73.2 %, lactose 8.7 %, total fat 7.6 %,
moisture 4.3 %, and. ash 5.1 %. Both powders had significant levels of gangliosides, at
approximately 0.4 % by mass. The remaining difference between the total fat in the
residual powder, and the phospholipid and ganglioside content, is made up of mostly
ceramides and cerebrosides, especially lactosylceramide.
The powder from batches 2 (standard lactose content), 3 (low lactose) and 4 (very low
lactose) after supercritical CC>2 and dimethyl ether extraction were tested for protein
deuaturation as per example 2. The soluble whey proteins decreased from 13.43 g/100 g
of protein for batch 2 to 8.00 g/100 g of protein in the DME extracted powder. The
soluble whey proteins increased from 12.20 g/100 g of protein in the feed to 15.23 g/100
g of protein in the extracted powder for batch 3; and from 12.44 g/100 g of protein in the
feed to 16.98 g/100 g of protein in the extracted powder for batch 4. The lack of protein
denaturation, and the high protein and phospholipid contents of the extracted low lactose
powders make them very suitable for infant formula, Extraction with dimethyl ether has
had the unexpected effect of increasing the apparent whey protein solubility, which is
initially diminished by the removal of lactose from the feed.
Example 5: Extraction of standard and low lactose powders with dimethyl ether
This example shows that the extraction of both neutral lipids and phospholipids hi high
yield from beta serum powder is only possible when the lactose content of the powder has
been reduced when using dimethyl ether as the solvent without previously extracting the
powder with supercritical CO2j and that dimethyl ether extraction temperature influences
the extraction yield. The example also shows that it is possible to control the final
phospholipids content in the powder after extraction by controlling the extraction
temperature. Batch 2 (standard lactose content, feed mass 4245.6 g) with composition as
given in example 2; and batches 3 (low lactose, feed mass 3407.5 g) and 4 (very low
lactose, feed mass 3204.4 g) with compositions as given in example 3 were extracted
with dimethyl ether at 40 bar and 273293 K using 13.426, 12.666 and 13.938 kg
respectively; and then re-extracted with dimethyl ether at 40 bar and 323 K using 15.727,
11.673 and 11.123 kg respectively. The extraction yield results are shown in table 5
(Table Removed)
The protein contents of all powders increased relative to the feed after dimethyl ether
extraction, The powder compositions after dimethyl ether extractions were: batch 2 total
protein 34.8 %, lactose 44.2 %, total fat 16.3 %, phospholipids 8.3 %, moisture 2.3 %,
and ash 6.2 %; batch 3 total protein 65.1 %, lactose 15.3 %, total fat 8.3 %, phospholipids
6.7 %, moisture 2.2 %, and ash 5.3 %; batch 4 total protein 73.3 %, lactose 8.8 %, total
fat 8.3 %, total phospholipids 6.8 %, moisture 2.6 %, and ash 5.2 %. For batches 3 and 43
the difference between the total fat and phospholipids content is made up of gangliosides,
ceramides and cerebrosides.
The powder from batches 2 (standard lactose content), 3 (low lactose) and 4 (very low
lactose) after dimethyl ether extraction were tested for protein denaturation as per
example 2. The soluble whey proteins increased from 13.43 g/100 g of protein to 14.38
g/100 g for batch 1; from 12,20 g/100 g of protein in the feed to 15.47 g/100 g of protein
in the extracted powder for batch 3; and from 12.44 g/100 g of protein in the feed to
15.55 g/100 g of protein in the extracted powder for batch 4. The lack of protein
denaturation and the high protein content of the DME extracted low lactose powders
make them suitable for a wide range of food applications, especially sports nutrition.
Extraction with dimethyl ether has had the unexpected .effect of increasing the apparent
whey protein solubility, which is initially diminished by the removal of lactose from the
feed. The extraction yield of total lipids and phospholipids is very low for powder with
high lactose contents (batch 2) when using dimethyl ether alone as the extraction solvent.
The high content of neutral lipids makes this powder less suitable for infant formula.
Example 6: Levels of phospholipids and gangliosides in selected dairy products
The phospholipid content of human milk typically ranges from 200-400 rng/L (Jensen
RG (1989) Textbook' of Gastroenterology and Nutrition in Infancy, 2nd Edition, E.
Lebenthal (Ed), Raven Press Ltd, New York, 157-208).
According to Harzer G, Haug M, Dieterich I & Gentner PR (1983) Changing patterns of
human milk lipids in the course of the lactation and during the day. American Journal of
Clinical Nutrition, 37, 612-621, the phospholipid composition of human milk 36 days
postpartum is phosphatidylcholine (PC) 24.9%, phosphatidylethanolamine (PE) 27.7%,
phosphatidylserine (PS) 9.3%, phosphatidylinositol (PI) 5.4% and sphingomyelin (SM)
32.4%.
Table 6 shows the phospholipid contents of:
- beta-serum powder (product A),
- low lactose beta-serum powder (product B),
- neutral lipid-depleted beta serum powder (product C), and
- the lipid extract (product D) and residual powder (product E) of product C after
DME extraction.
These products are derived from bovine milk.
Product A (beta-serum powder) was produced using the method illustrated in Figure 2.
Product B (low lactose beta-serum powder) was produced by ultrafiltration of product A.
Product C was produced using the process as described in Example 3. Products D and E
were produced using the process as described for batch 4 in Example 4, except that a
single stage DME extraction was carried out at 55°C.
The total lipid content was measured by a modified Rose-Gottlieb method where the lipid
extracts were vacuum evaporated and freeze-dried cf. oven drying (low temperature
drying minimises the phospholipid hydrolysis that occurs during oven drying due to the
presence of ammonia in the lipid extracts). The total phospholipid content was calculated
by multiplying the phosphorus content of the modified Rose-Gottlieb fat extract by 25.5
(refer McDowell AKR (1958) Phospholipids in New Zealand dairy products. Journal of
Dairy Research, 25, 192-202.)
Individual phospholipids were measured by 31P NMR.
Pan XL & Izumi T (2000) Variation of the ganglioside compositions of human milk,
cow's milk and infant formulas. Early Human Development, 57, 25-31 show that
ganglioside GD3 and ganglioside GM3 account for about 60% of the total gangliosides in
human milk and that the total gangh'oside content of infant formula, as measured by the
lipid-bound sialic acid (LBSA) content, is significantly lower than that of human milk.
The content of ganglioside GD3 plus ganglioside GM3 in human milk ranges from 10-16
mg/L depending on the stage of lactation (Nakano et ai, 2001 Sialic acid in human milk:
Composition and functions. Acta Paediatrica Taiwanica, 42, 11-17). Table 6 shows the
ganglioside GD3 and ganglioside GM3 contents of product A, product B, product C3
product D and product E. The ganglioside GD3 and ganglioside GM3 levels were
calculated as follows: samples were dissolved in choloroform/methanol/water
6:3:0.45 and filtered. The gangliosides were then separated into GM3 and GD3 fractions
by strong anion exchange solid phase extraction and sialic acid quantified by the
Resorcinol method of Svennerholm (Svennerholm, L. 1957. Quantitative estimation of
sialic acids. II. A colorimetric resorcinol-hydrochloric acid method. Biochim. Biophys.
Acta. 24:604-611). The sialic acid levels were .then used to calculate the concentrations of
(Table Removed)
Example 7: Infant formulas containing selected dairy product
Table 7 shows the percentage of each product (A, B, C, D and E) that needs to be added
to infant formula on a powder basis in order to increase the "total" ganglioside
(ganglioside GD3 plus ganglioside GM3) content of ready-to-feed (RTF) infant formula
(IF) by 16 mg/L.
The assumptions are that the baseline levels of these components in standard infant
formula are 0%, that the infant formula powder is reconstituted to 13% total solids, and
that the density of the RTF IF is 1.0 kg/L.
The beta serum product addition rates shown in Table 7 also increase the individual
phospholipid contents of the infant formula to levels greater than those found in human
milk, the only exception being product E, where the added PE and PS levels are slightly
lower than those found in human milk (base levels of these components in standard infant
formula would probably compensate for these shortfalls). Note that product D could be
1 Estimated from measured values for LLBSP.
2 Estimated from mean values for standard beta serum powder.
3 Estimated. These are the results of another BPC60 sample.
used instead of soy lecithin, which is commonly used to instantise infant formulas,
thereby making them easier to reconstitute.
(Table Removed)
Example 8: Infant formulas
Ready-to-feed total solids = 13.0%
Whey-to-casein ratio = 60:40 (whey protein at least 60.0% of total protein)
Protein target6 = 14 g/L
Fat target6'7 = 35.4-37.6 g/L
4 Mean of range reported by Jensen (1989). Individual phospholipids are calculated based on this
mean value and the percentages reported by Harzer et al. (1983).
6 Neutral lipid Is estimated as the difference between the total lipid and phospholipid. This is,
however, an over-estimate as It includes the glycollplds (e.g. ceramldes, gangliosides). To put the
added amount of neutral lipid Into perspective, the ANZFA range for fat In RTF IF is 21600-45000
mg/kg i.e. the impact of added neutral lipid on the balanced fatty acid profile of IF is small,
particularly with products C, D and E.
Based on Similac Advance with Iron and Enfamil LIPIL with Iron levels, noting that the Enfamil
LIPIL with Iron levels were reported as g per 100 cal (cf. g/100 g) so that a RTF energy content of
2800 kJ/L for this product has been assumed.
Estimated levels for Similac and Enfamil products respectively.
Carbohydrate target6 = 72.1-72.9 g/L
These target levels meet the ANZFA energy requirements of infant formula (2700-3000
kJ/L). The difference between the sum of the protein, carbohydrate and fat levels and the
13% total solids target was assumed to be the vitamin and mineral premixes, antioxidants,
lecithin (used to instantise the final infant formula), and possibly nucleotides/nucleosides.
These components typically amounted to about 3% of the powdered infant formula.
The oil mix used in preparing infant formulas typically comprises a blend of vegetable
oils in order to achieve a fatty acid profile close to that of human milk. Vegetable oils that
are commonly used in infant formula are high oleic palm olein, high oleic sunflower oil,
high oleic safflower oil, coconut oil and soy oil. Furthermore, many of the premium
brands also contain fish/microalgal and fungal oils as sources of docosahexaenoic acid
and arachidonic acid respectively.
Infant formula 1 (Using beta serum powder - product A):
A nutritional formula comprising:
a. About 46,54% lactose
b. About 26.92% oil mix (comprising 45% high oleic palm olein, 20% soy
oil, 20% coconut oil and 15% of either high oleic safflower oil or high
oleic sunflower oil)
c. About 13.85% skim milk powder (SMP)
d. About 6.54% ALACEN 392 (80% protein whey protein concentrate)
e. About 3.15% beta serum powder (product A)
f. About 3.00% vitamin and mineral premixes, lecithin,
antioxidants/stabilisers, optional components e.g. nucleotides
Infant formula 2 (Using low lactose beta serum powder- product B):
A nutritional formula comprising:
a. About 47.69% lactose
b. About 26.92% oil mix
c. About 13.85% SMP
d. About 6.54% ALACEN 392
e. About 1.92% low lactose beta serum powder (product B)
f. About 3.08% vitamin and mineral premixes, lecithin,
antioxidants/stabilisers, optional components e.g. nucleotides
Infant formula 3 (Using -product C);
A nutritional formula comprising:
a. About 47.69% lactose
b. About 26.92% oil mix
c. About 13.85% SMP
d. About 6.54% ALACEN 392
e. About 1.73% product C
f. About 3.27% vitamin and mineral premixes, lecithin,
antioxidants/stabilisers, optional components e.g. nucleotides
Infant formula 4 (Using product D):
A nutritional formula comprising:
a. About 46.54% lactose
b. About 26.92% oil mix
c. About 16.15% SMP
d. About 6.77% ALACEN 392
e. About 0.51% product D
f. About 3.11% vitamin and mineral premixes, lecithin,
antioxidants/stabilisers, optional components e.g. nucleotides
Infant formula 5 (Using product E):
A nutritional formula comprising:
a. About 50.77% lactose
b. About 26.92% oil mix
c. About 8.23% SMP
d. About 6.00% ALACEN 392
e. About 4.40% product E
f. About 3.68% vitamin and mineral premixes, lecithin,
antioxidants/stabilisers, optional components e.g. nucleotides
The above examples are illustrations of practice of the invention. It will be appreciated
by those skilled in the art that the invention may be carried out with numerous variations
and modifications. For example temperatures and pressures for the extractions may be
varied as can the protein and lactose contents of the starting materials.
Also, it will be appreciated that the dairy products of the present invention may also be
used in products for dermatological or general nutritional benefit in the consumer,
including sports nutrition and food for the elderly.
The term "comprising" as used in this specification means 'consisting at least in part of,
that is to say when interpreting statements in this specification which include that term,
the features, prefaced by that term in each statement, all need to be present but other
features can also be present.




WE CLAIM:
1. An infant formula comprising isolated beta-serum or low lactose beta-serum, or an isolated fraction obtained from beta-serum enriched in polar lipids or depleted in neutral lipids or both.
2. The infant formula as claimed in claim 1 comprising:

(a) 30 - 60 % lactose
(b) 15 - 35% vegetable oils
(c) 0 - 40% skim milk powder
(d) 0 - 40% whey protein concentrate
(e) 1 - 50% isolated beta-serum or low lactose beta-serum powder.
3. The infant formula as claimed in claim 2 comprising:
(a) 40 - 60 % lactose
(b) 20 - 30% vegetable oils
(c) 10-15% skim milk powder
(d) 6 - 8% of an 80% protein whey protein concentrate (WPC80)
(e) 1 - 10% isolated beta-serum or low lactose beta-serum powder.
4. The infant formula as claimed in claim 3 comprising:
(a) 40 - 60 % lactose
(b) 20 - 30% vegetable oils
(c) 10-15% skim milk powder
(d) 6 - 8% of an 80% protein whey protein concentrate (WPC80)
(e) 2 - 5% isolated beta-serum or low lactose beta-serum powder.

5. The infant formula as claimed in any one of claims 1 to 4 further comprising 2 - 4% of at
least one of the following:
(a) vitamin premix
(b) mineral premix
(c) lecithin
(d) antioxidant
(e) stabiliser
(f) nucleotides.

6. The infant formula as claimed in any one of claims 1 to 5 wherein the infant formula provides between 2700 and 3000 kJ/L.
7. The infant formula as claimed in claim 1 comprising:
(a) 30 - 60 % lactose (b) 15-35% vegetable oils
(c) 0 - 40% skim milk powder
(d) 0 - 40%) whey protein concentrate
(e) 1 - 50%) an isolated fraction obtained from beta-serum enriched in polar lipids or depleted in neutral lipids or both.
8. The infant formula as claimed in claim 7 comprising:
(a) 40 - 60 % lactose
(b) 20 - 30% vegetable oils
(c) 10-15% skim milk powder
(d) 6 - 8% 80% whey protein concentrate (WPC80)
(e) 1 - 5% an isolated fraction obtained from beta-serum enriched in polar lipids or
depleted in neutral lipids or both.

9. The infant formula as claimed in any one of claims 6 to 8 further comprising 2 - 4% of at
least one of the following:
(a) vitamin premix
(b) mineral premix
(c) lecithin
(d) antioxidant
(e) stabiliser
(f) nucleotides.
10. The infant formula as claimed in any one of claims 6 to 8 wherein the infant formula provides between 2700 and 3000 kJ/L.

Documents:

2685-DELNP-2007-Abstract-(27-03-2012).pdf

2685-delnp-2007-Abstract-(30-07-2013).pdf

2685-delnp-2007-abstract.pdf

2685-DELNP-2007-Claims-(27-03-2012).pdf

2685-delnp-2007-Claims-(30-07-2013).pdf

2685-delnp-2007-claims.pdf

2685-DELNP-2007-Correspondence Others-(27-03-2012).pdf

2685-delnp-2007-Correspondence Others-(30-07-2013).pdf

2685-delnp-2007-correspondence-others.pdf

2685-delnp-2007-description (complete).pdf

2685-DELNP-2007-Drawings-(27-03-2012).pdf

2685-delnp-2007-drawings.pdf

2685-delnp-2007-Form-1-(11-04-2007).pdf

2685-DELNP-2007-Form-1-(27-03-2012).pdf

2685-delnp-2007-form-1.pdf

2685-delnp-2007-Form-18-(11-04-2007).pdf

2685-DELNP-2007-Form-2-(27-03-2012).pdf

2685-delnp-2007-form-2.pdf

2685-DELNP-2007-Form-3-(27-03-2012).pdf

2685-delnp-2007-Form-3-(30-07-2013).pdf

2685-delnp-2007-form-3.pdf

2685-delnp-2007-form-5.pdf

2685-delnp-2007-GPA-(11-04-2007).pdf

2685-DELNP-2007-GPA-(27-03-2012).pdf

2685-delnp-2007-GPA-(30-07-2013).pdf

2685-delnp-2007-pct-210.pdf

2685-delnp-2007-pct-237.pdf

2685-delnp-2007-pct-304.pdf

2685-delnp-2007-pct-401.pdf

2685-delnp-2007-pct-408.pdf

2685-delnp-2007-pct-409.pdf

2685-DELNP-2007-Petition-137-(27-03-2012).pdf


Patent Number 257203
Indian Patent Application Number 2685/DELNP/2007
PG Journal Number 37/2013
Publication Date 13-Sep-2013
Grant Date 11-Sep-2013
Date of Filing 11-Apr-2007
Name of Patentee FONTERRA CO-OPERATIVE GROUP LIMITED
Applicant Address 9 PRINCES STREET, AUCKLAND, NEW ZEALAND
Inventors:
# Inventor's Name Inventor's Address
1 OWEN CATCHPOLE 7/248 WILLIS STREET, WELLINGTON, NEW ZEALAND
2 JOHN BERTRAM GREY 146 BARNARD STREET, WADESTOWN, WELLINGTON, NEW ZEALAND
3 MARK PRITCHARD 200 PARK ROAD, PALMERSTON NORTH, NEW ZEALAND
4 KATRINA-FLETCHER 69 KERERU DRIVE, RD4, PALMERSTON NORTH, NEW ZEALAND
PCT International Classification Number A23C 7/04
PCT International Application Number PCT/NZ2005/000262
PCT International Filing date 2005-10-12
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 540445 2005-05-31 New Zealand
2 535894 2004-10-12 New Zealand
3 535920 2004-10-13 New Zealand