Title of Invention	"DISAZO DYES HAVING ADAPTED AFFINITY"
Abstract	This invention relates to reactive dye mixtures, their preparation and use lor dyeing or printing fibre materials, including in particular by ink jet processes. The invention further relates to dye mixtures for the trichromatic dyeing process containing the novel reactive dye mixtures and processes for their use.

Full Text

Dyes having adapted affinity This invention relates to reactive dye mixtures, their preparation and use lor dyeing or printing fibre materials, including in particular by ink jet processes. The invention further relates to dye mixtures for the trichromatic dyeing process containing the novel reactive dye mixtures and processes for their use. Trichromatic dyeing is well known from fee literature for different classes of dyes, for example from EP 83 299, DE 2623178, EP 226 982 and EP 808 940. The dyeing and printing of cotton and cellulosic materials requires dyes or dye mixtures which have an adapted affinity and which also provide good wash-off with regard to unfixed portions. They shall further possess a high reactivity, so that only brief dwell times are needed, and they shall provide in particular dyeings having high degrees of fixation. The novel dyes should be notable in particular for high fixation yields and high fibre- dye bond stabilities and, moreover, portions not fixed to the fibre should be easy to wash off. They should further provide dyeings having good all-round fastnesses, for example light _ and wet fastnesses. The dyes to be used in the process shall exhibit a uniform colour build-up in a constant hue at various concentrations. Reactive dyes having two (or more) sulphatoethyl sulphone reactive groups that, in an exhaust process, have little affinity for fibre before alkali is added but will suddenly go onto the fibre after alkali has been added may lead to sketchy or unlevel dyeings in the exhaust process. Such dyes are difficult to combine in trichromatic dyeings with further trichromatic partners of medium and high affinity. The present invention therefore had for its object to find novel, improved reactive dyes or reactive dye mixtures which possess the above-characterized qualities to a high degree. It has been determined that the mixtures according to the invention, of defined novel bireactive dye mixtures, achieve the stated object The invention accordingly provides mixtures containing compounds of formula 1 or mixtures of compounds of formula 1 where Ri isRSCbH, R2 is H, SO3H Xi is CH=CH2, CH2CH20SO3H X2 _ is CH=CH2 . CHzCHzOSOjH^ characterized in that the fraction of the compound Id in the mixtures as per formula 1 is more than 40 %. Dye 1 according to the invention and mixtures of such dyes are suitable as a blue component for the trichromatic dyeing process. The dye Id according to the inventionis particularly suitable as blue components for the trichromatic dyeing process. Preferred mixtures containing mixtures of compounds as per formula 1 the mixture of the compounds as per formula 1 comprises more than 50% of the compound as per formula Id where R, isH,S03H, R2 is H, SO3H Xi is CH=CH2, CH2CH20S03H X2 is CH=CH2, CH2CH20S03H. Dye mixtures suitable for dyeing by the trichromatic process contain dyes as per fee formula 1 as blue elements together with at least one red or reddish brown dyeing component and at least one yellow or orange dyeing component The inventive compounds and mixtures of compounds are suitable for dyeing or printing hydroxyl- or nitrogen-containing organic substrates. As per another aspect of the invention there is accordingly provided a process for dyeing or printing hydroxyl- or nitrogen-containing organic substrates wherein dyeing or printing is carried out wife fee above-defined compounds or mixtures. It should be noted that any reference to compounds or mixtures in fee plural shall also be construed as a reference to a compound or a mixture in fee singular, and vice versa. Any reference to printing techniques always comprehends as well as fee classic processes the more recent printing processes such as for example fee ink jet printing —process. Preferred substrates are leather and fibre materials which comprise natural or synthetic polyamides and especially natural or regenerated cellulose, such as cotton, filament viscose or staple viscose. The most preferred substrate is textile material comprising cotton- As per another aspect of fee present invention there is provided for fee use of fee above- defined compounds, their salts or mixtures for dyeing or printing fee above-described substrates. The compounds of the formula 1 can be used in dyeing liquors or in print pastes according to all dyeing or printing processes customary for reactive dyes. Preference is given to dyeing by the exhaust process in the temperature range of40-70°C. The compounds as per the invention can be used as individual dyes or, on account of their good compatibility, also as a combination element with other reactive dyes of the same class which possess comparable dyeing properties, such as for example their general fastnesses, their exhaustion and fixation yield, etc. The combination-shade dyeings obtained are as fast as the dyeings with the individual dye. Especially the dyes of the formula 1 are suitable as a blue trichromatic element The compounds of the formula X give good exhaustion and fixation yields. The unfixed dye portion is readily washed off. The dyeings and {Hints obtained exhibit good light fastness. They additionally exhibit good wet fastness properties for example with regard to washing, water, seawater and perspiration fastness and have good stability to oxidative influences such as to chlorinated water, hypochlorite bleach, peroxide bleach and also to perborate- and percarbonate-containing laundry detergents including especially those containing bleach activators, such as TAED etc. As per a further aspect of the present invention there is provided a hydroxyl- or nitrogen-containing organic substrate which has been dyed or printed as per the above- . described dyeing orprintingprpcess, includingJhe ink jetprintingprocess. The present invention likewise provides substrates, especially cellulose, polyamides and animal fibres, preferably cotton, that have been dyed with such compounds. The invention likewise provides for the use of a compound of the formula (I) or mixtures thereof as a component in an ink jet printing ink. The invention further provides ink jet printing inks comprising mixtures according to the formula (I) or mixtures thereof. Such printing inks can be produced using various organic solvents and their mixtures, such as for example alcohols, ethers, esters, nitriles, carboxamides, cyclic amides, urea, sulphones and sulphone oxides. Inkjet inks generally contain in total 0.5 to 35% by weight and preferably 1.5 to 15% by weight (reckoned dry) of one or more of the compounds according to the invention. The process for producing the dye mixtures as per the formula 1 according to the invention comprises the following steps: The diazonium salt (4) is coupled under acid conditions onto l-amino-8-hydroxynaphthalene-3,6- The compound (la) is the bis-sulphatoethylsulphonyl reactive dye described in Example 1 of the patent specification CH 657 865 A5. There are synthetic reasons why technical grades of the dye of fee dye la will generally contain a 5-10% fraction of C.I. Reactive Black 5 (cf. formula 2a). Since fee dye CX Reactive Black 5 has distinctly worse fastnesses than the dye la, the fraction of 2a (CX Reactive Black 5) should be minimized by suitable measures and it is for example advantageous in fee synthesis of the dye of fee formula la to keep the excess of fee diazo component 4, which is customarily about 5-15% with regard to 1-amino-8- hydroxynaphthalene-3,6-disulphonic acid (5), to a minimum. Treatment of fee dye of fee formula la wife different amounts of a strong base such as an alkali metal hydroxide for example gives mixtures containing fee dyes of fee formulae la, lb, lc and Id. The amount of base added is between 1.3 and 2.4 "equivalents; The mixtures produced by addition of 1.5-2 equivalents of a strong base such as sodium hydroxide contain the bis(vinyl sulphone) dye of the formula Id as a main component Such mixtures exhibit distinctly increased affinity over the original dye la in the salt phase of an exhaust dyeing process (prior to the addition of alkali in the dyeing process). In addition, these dye mixtures are veiy suitable for trichromatic dyeings with yellow/orange and red/brown elements. Despite the distinctly increased affinity, the dye mixtures according to the invention still exhibit good solubilities. It will be appreciated that the dye 2a which may be present in the technical grade batches of the dye la will react with alkali in a similar manner to the dye la. An alkali treatment of the dye 2a gives rise to the dyes of the structures 2b, 2c and consequently fr» (ha chuptran ?d When 2-amino-5-(2'-sulphatoethylsulphonylbenzenesulphonic acid is prepared by sulphonation of 4-aminophenyl 2'-sulphatoethyl sulphone, as described in the patent 10 specification DE 2538723, the dyes of the structures 3a and 3b will likewise be detectable in small amounts in the reaction mixture. The dye Id according to the invention or mixtures of the dyes la, lb, lc and Id axe suitable for use as blue components for the trichromatic dyeing process. "Various red, brown, yellow and orangedyesartT Stable To getbCT~with the" blue component of the formula 1. Preference is given to combinations containing compounds of the formula 1 or mixtures of compounds of the formula 1 and the fraction of the compound Id in the mixtures as per formula 1 is more than 40% and at least one of the following compounds of the formula ria, rib, ric, rid, rii7 riii, riv, rv, gi, gii, g&, gh> orgv. Preference for use as further components with the compounds of the formula 1 is given to red dyeing compounds of the formula ria where the SO2 group is in position 3,4 or 5; R3 is a proton, methyl or ethyl; R4 is a proton, a sulpho group or an alkoxy group; Rs is a proton , an alkyl group or an alkoxy group; and X is a halogen. Preference for use as further components together with the compounds of the formula 1 is similarly given to mixtures of red dyes of the formula nuz rib, ric and rid "3"' where the substituents are each as defined above. Preference for use as further components together with the compounds of the formula 1 is similarly given to red dyeing compounds of fee formula rii where the substituent R3 is as defined above and Z is CH2CHZY or CH-CH2 Y is an alkali-detachable group, such as -OSO3H, CI Preference for use as further components together with fee compounds of fee formula 1 is similarly given to red dyeing compounds of the formula riii where the SO3H group is in position 3 or 4 -NRfiR? is morpholine or -NHCH2CH2OH and X is a halogen. Preference for use as further components together with fee Compounds of the formula 1 is similarly given to red dyeing compounds of fee formula riv where Z has fee abovementioned meaning, fee SO2 group is in position 3, 4 or 5; R$ is a proton, a sulpho group or an alkoxy group and RG is a heterocyclic reactive group, such as a difluoropyrimidyl or monofluorotriazinyl group Preference for use as further components together wife fee compounds of the formula 1 25 is similarly given to brown dyeing compounds of fee formula rv where RG has the abovementioned meaning i Preference for use as further components together with the compounds of the formula 1 is similarly given to yellow dyeing compounds of the formula gi where Z has the abovementioned meaning the SO2 group is in position 3 or 4; Gi is NH2 or CH3> Gj is a proton, methyl or ethyl group; Preference for use as further components together with die compounds of the formula 1 is similarly given fcTyellow dyeing where Gi has the abovementioned meaning Preference for use as further components together with the compounds of the formula 1 is similarly given to orange dyeing compounds of the formula giii where the substituents R3 and Z have die abovementioned meanings, the SO2 group is in position 3 or 4; Rio is in position 2,3 or 4 and is an SOjH, COOH, or SO2Z group, Preference for use as further components together with the compounds of the formula 1 is similarly given to yellow or orange dyeing compounds of the formula giv where Gi and RG have the abovementioned meanings Preference for use as further components together with the compounds of die formula 1 is similarly given to yellow dyeing compounds of the formula gv where X, R3 and Z have the abovementioned meanings Ru is CH3, C2H5 or CH2CHzCOOH, R12 is a proton, CN, CONH2, COOH or CH2SO3H Examples Example 1 A dye mixture prepared according to the synthesis in Example 1 of the patent specification CH 657 865 A5, of the following composition: about 90 parts of the dye of the formula 1 a, about 5 parts of the dye of the formula lb, about 4 parts of the dye of the formula 1 c and about 1 part of the dye of the formula 1 d, has the following composition following die addition of 1.5 equivalents of sodium hydroxide: about 13 parts of the dye of the formula la, about 13.5 parts of the dye of the formula lb, about 24.5 parts of the dye of the formula 1 c and about 3 6 parts of die dye of the formula 1 d, where the formulae la, lb, lc, Id have the abovementioned meaning —Example2 — Reacting the dye mixture mentioned in Example 1 with 2 instead of 0.15 equivalents of sodium hydroxide affords a dye mixture of the following composition about 0.5 part of the dye of the formula la, about 2.5 parts of the dye of the formula lb, about 1.5 parts of die dye of the formula 1 c and about 77 parts of the dye of the formula 1 d where the formulae 1 a, lb, lc, Id have the abovementioned meaning Example 3 4-Anrinophenyl 2'~sulphatoethyl sulphone is sulphonated as described in DE 2538723. The sulphonation mixture is discharged onto ice, salted out and filtered off. 29.5 parts of 4-aminophenyl 2-sulphatoethyl sulphone are diazotized and coupled under acid conditions onto 31.9 parts of l-amino-8-hydroxynaphthalene-3,6-disulphonic acid. 99 parts of die abovementioned, about 40% strength salted-out filtered-of£ acidic (due to sulphuric acid residues) sulphonation product (containing 39.7 parts of diazotizable amine) are diazotized and coupled at pH 5-7 onto the above-prepared reaction mixture of die acidic azo coupling of diazotized 4-aminophenyl 2'-sulphatoethyl sulphone onto 1 -amino-8-hydroxynaphthaline-3,6-disulphonic acid. This gives a reaction solution which contains the following dyes: about 73 parts of the dye of die formula 1 a, 4 parts of the dye of the formula lb, about 3 parts of the dye of the formula 1 c about 10 parts of the dye of the formula 2a about 1 part of the dye of the formula Id about 1 part of the dye of the formula 2b or 2c about 5 parts of the dye of the formula 3a where the formulae 1 a, lb, lc, Id, 2a, 2b, 2c and 3a have the abovementioned meaning: The reaction mixture is desalted by dialysis. The desalted reaction mixture is treated with 23.5 parts of concentrated sodium hydroxide solution at 15-25°C for 2-3 h. The reaction solution thus treated is a mixture which contains the following components: about 0.5 part of the dye of the formula la, about 2 parts of the dye of the formula lb, about 5 parts of the dye of the formula 1 c about 2 parts of the dye of the formula 2a about 65 parts of the dye of the formula Id about 5 parts of fee dye of fee formula 2b or 2c about 4 parts of the dye of fee formula 3b, where fee formulae la, lb, lc, Id, 2a, 2b, 2c and 3b have fee abovementioned meaning The mixture obtained can be evaporated or directly used for dyeing. Red and brown dyes Example rl The condensation product of 63.8 parts of 1 -amino-8-hydroxynaphthaline-4,6- disulphonic acid and 37 parts of 2,4,6-trichlorotriazine is reacted wife 70 parts of 3- ethylamino-phenyl 2-sulphatoethyl sulphone of fee following formula rib: CI A A JJL ^oso3H OH~HN N~^N 3 JL JL L O O fill S°3H rlt 58 parts of 3-aminophenyl 2-sulphatoethyl sulphone are diazotized and coupled at pH 5-5.5 onto fee previously prepared coupling component rib The dye of the formula rl a is salted out, filtered off and dried at 50°C under reduced pressure The following Examples r2- rl 8 are prepared similarly to Example ria. Examples r2-rl8 Examples r2-rl 8 of red dyeing compounds of the formula ria Reacting dyes of the formula ri at room temperature with 1 equivalent of aqueous sodium hydroxide solution affords mixtures of red dyes of the formula (ria), (rib), (ric) and (rid). Example rl9. Reacting a solution of the dye of the formula ria with 1 equivalent of aqueous sodium hydroxide solution affords a dye mixture of fee formulae rl9a, rl9b, rl9c, rl9d which is salted out, filtered off and dried at 50°C under reduced pressure. Examples r20-r35 can be prepared similarly to Example rl9 by alkali treatment of Examples r2-r!8 (compare formulae ria, rib, ric and rid). Exampler36-r41 Examples r36-r41 can be prepared similarly to Example rl by replacing 3-aminophenyl 2-suIphatoethyl sulphone by 2-naphthylamine-l,5-disulphonic acid. Examples of red dyeing compounds of the formula riia 23 Examples r42-r44 Examples of red dyeing compounds of the formula riii "he dye r42 is described in EP525572. By changing the coupling component in the azo oupling reaction, die two examples r43 and r44 can be prepared similarly. Example r45 58 parts of 4-aminophenyl 2-sulphatoethyl sulphone are diazotized and coupled at pH 6-7 onto die condensation product of 47.8 parts of 2-amino-8-hydroxynaphthaline-6 sulphonic acid and 28 parts of 2,4,6-trifhwropyrimidine. The dye conforming to formula R45 is salted out, filtered off and dried. Examples of red dyeing compounds of die formula riva Examples r46-r47 Examples of brown dyeing compounds of the formula rv The brown dye r46 is prepared by condensation of 32 parts of 2,4,6-tiifluoropyriinidine with 147 parts of fee amino chromophoxe of fee formula rva. — Replacing fee 32 parts of 2,4,6-trifluoropyrimidine by 100 parts of a condensation product of 2,4,6 trichlorotria2ine with 3-ethylaminophenyl 2'-sulphatoethyl sulphone affords fee brown dye of the formula r47 26 Yellow or orange dyes Examples gl-g4 Examples of yellow dyeing compounds of the formula gia Examples g5-g6 ~ Examples of yellow dyeing compoundsof the formula gii— The dye of the formula g5 was described in Lehr, F. "Synthesis and application of reactive dyes with heterocyclic reactive systems" Dyes Pigm. (1990), 14(4), 239-63. The dye of the formula g6 can be prepared in a similar manner. 27 Examples g7-gll Examples of orange dyeing compounds of the foxmula giiia. Examples g7-gll can be prepared similarly to Example rl. Examples gl2-gl4 Examples of yellow or orange dyeing compounds of the formula giva The preparation of Examples gl2-gl4 is evident from the German patent application DE 4425222 A1 or WO 9602593 A1 Examples gl5-gl7 Examples of yellow dyeing compounds of the formula gya Example gl5 The condensation product of 58 parts of 3-aminophenyl 2-sulphatoethyl sulphone and 37 parts of 2,4,6-trichlon>triazine is reacted with 38 parts of 2,4-diaminobenzenesulphonic acid. The intermediate formed is diazotized and coupled onto 38 parts of l-ethyl-5-carbamoyl-6-hydroxy-4-methyl-2-pyridone. The resulting dye conforms to the formula gl5 Use examples of trichromatic dyeings A 20 g sample of a bleached cotton tricot is introduced at 60°C into a solution of 16 g of sodium sulphate and 0.5% (on weightoffibre) of the navy dye mixture as-per Example 1 0.8% of a yellow dye as per Example g2 0.5% of a red dye as per Example i22 in 200 ml of water At 60°C, portions of 0.3,0.7 and I g of sodium carbonate are added after 30,45 and 60 minutes respectively. The temperature is kept constant for a further 30 minutes. Thereafter, the dyed fabric is rinsed for 2 minutes with hot deionized water and for one minute in hot tap water. After boiling out in 1 000 ml of deionized water for 20 minutes, the tricot is dried. The result is a brown cotton dyeing having excellent fastnesses. Use Examples 2-8 These examples are carried out similarly to Use Example 1, except for the use of the hereinbelow recited dye mixtures. Use Example 2 (olive dyeing) 0.6% of the navy dye mixture as per Example 3 0.4% of a yellow dye as of Example gl 0.2% of a red dye as of Example r38 Use Example 3 (brown dyeing) 0.6% of the navy dye mixture as per Example 2 0.9% of an orange dye as of Example g9 0.3% of a red dye as of Example r45 Use Example 4 (olive dyeing) 0.6% of the navy dye mixture as per Example 3 0.1 % of a yellow dye as of Example g5 0.1% of a red dye as of Example r42 Use Example 5 (brown dyeing) 0.3% of fee navy dye mixture as per Example 3 0.9% of a yellow dye as of Example g2 0.5% of a red dye as of Example r38 Use Example 6 (olive dyeing) 0.3 % of die navy dye mixture as per Example 3 0.4% of an orange dye as of Example g7 0.2% of a red dye as of Example r38 Use Example 7 (olive dyeing) 0.6% of the navy dye mixture as per Example 2 0.4% of a yellow dye as of Example g!2 0.2% of a red dye as of Example r22 Use Example 8 (brown dyeing) 0.3 % of the navy dye mixture as per Example 3 0.9% of a yellow dye as of Example gl6 0.5% of a red dye as of Example r38 Claims 1. Mixtures containing compounds of formula 1 1 or mixtures of compounds of formula 1 where R, is H, SO3H, R1is H, SO3H X1 is CH=CH2, CH2CH2OSQ3H Xz is CH=CH2, CH2CH2OS03H, characterized in that the fraction of the compound Id in fee mixtures as per formula 1 is more than 40%. I. Mixtures as per Claim 1 characterized in that the mixture of the compounds as per formula 1 comprises more than 50% of the compound as per formula Id °*f jl r ^ h2c=/ yi r ?H« Wnyyyn 1d and less than 20% of die compound as per formula 2 H Xj ^ Y^f NHZ OH j/y y-N^YS^V" H HO3S ^ ^ so3H ^ 2 and less than 10% of the compound as per fonnula 3 VH* r tfT S ^A^^^A^A^-N so3H_ __ H JL ^sL X ho3s ^^ so3H — -Xj 3. Use of mixtures according to Claims 1 or 2 as a blue component in the trichromatic dyeing process. 4. Ink jet printing inks comprising mixtures according to Claims 1 or 2. 5. Process for printing or dyeing hydroxy!- or nitrogen-containing organic substrates characterized in that mixtures according to Claims 1 or 2 are used. 6. Hydroxyl- or nitrogen-containing organic substrates characterized in feat they have been printed or dyed with mixtures according to Claims 1 or 2. 9. An ink jet printing inks substantially as herein described and exemplified.

Documents:

2783-CHENP-2004 AMENDED CLAIMS 22-02-2013.pdf

2783-CHENP-2004 AMENDED PAGES OF SPECIFICATION 22-02-2013.pdf

2783-CHENP-2004 CORRESPONDENCE OTHERS 30-01-2012.pdf

2783-CHENP-2004 EXAMINATION REPORT REPLY RECEIVED 22-02-2013.pdf

2783-CHENP-2004 FORM-3 22-02-2013.pdf

2783-CHENP-2004 OTHER PATENT DOCUMENT 22-02-2013.pdf

2783-CHENP-2004 POWER OF ATTORNEY 22-02-2013.pdf

2783-CHENP-2004 AMENDED CLAIMS 28-05-2013.pdf

2783-CHENP-2004 AMENDED PAGE OF SPECIFICATION 28-05-2013.pdf

2783-CHENP-2004 CORRESPONDENCE OTHERS 17-07-2012.pdf

2783-CHENP-2004 EXAMINATION REPORT REPLY RECEIVED 28-05-2013.pdf

2783-CHENP-2004 FORM-3 28-05-2013.pdf

2783-CHENP-2004 OTHERS 28-05-2013.pdf

2783-CHENP-2004 CLAIMS.pdf

2783-CHENP-2004 CORRESPONDENCE OTHERS.pdf

2783-CHENP-2004 CORRESPONDENCE PO.pdf

2783-CHENP-2004 DESCRIPTION (COMPLETE).pdf

2783-CHENP-2004 FORM 1.pdf

2783-CHENP-2004 FORM 18.pdf

2783-CHENP-2004 FORM 3.pdf

2783-CHENP-2004 FORM 5.pdf

2783-CHENP-2004 PCT.pdf