Title of Invention

LUBRICATING OIL COMPOSITION

Abstract Lubricating oil composition having a sulphur content of from 0.01 to 0.3 wt.%, a phosphorus content of from 0.01 to 0.1 wt.% and a sulphated ash content of from 0.1 to 1.2 wt.%. based on the total weight of the lubricating oil composition, which comprises a mineral and/or synthetic base oil and one or more compounds of formula (I), wherein R is an optionally substituted branched or straight chain alkyl group containing from 3 to 50 carbon atoms; R1 is hydrogen or an optionally substituted branched or straight chain alkyl group containing from 1 to 50 carbon atoms: n is an integer equal to or greater than 1. and m is also an integer equal to or greater than 1; and X is an integer from 2 to 10,000; and a method of improving engine cleanliness in diesel, gas-fuelled or gasoline engine applications using said composition.
Full Text

LUBRICATING OIL COMPOSITION
The present invention relates to a lubricating oil composition.
Due to environmental considerations, exhaust after-treatment devices are often fitted to vehicles in order to reduce particulate matter and NOX emissions therefrom.
However, the sulphated ash, sulphur and phosphorus concentrations of lubricating oil compositions conventionally used in internal combustion engines may have adverse effects on such after-treatment devices.
Sulphated ash is the total weight percent of ash in a lubricating oil composition. The sulphated ash content in a lubricating oil composition is related to the total metal content therein, Sulphated ash may be conveniently measured according to ASTM D874.
In view of the adverse affects that the sulphated ash, sulphur and phosphorus concentrations of lubricating oil compositions may have on exhaust after-treatment devices, it is therefore prudent to develop lubricating sil coiapositions with reduced sulphated ash, sulphur and/or phosphorus concentrations therein.
Phosphorus concentrations may be generally reduced by reducing the amount of zinc dithiophosphate which is present as an anti-wear additive in lubricating oil compositions.
Sulphur levels in lubricating oil compositions may bs reduced by employing low sulphur level base oils and reducing the amount of sulphur-containing additives employed therein.
The major sources of sulphated ash in a lubricating oil composition are generally any metal detergent

additives and zinc dithiophosphate anti-wear additives that are employed therein.
Metal detergent additives perform several roles including acting as a cleaning agent on metal engine surfaces, neutralising acids and providing anti-oxidant properties to the lubricating oil composition.
However, reduction of the amount of metal detergent additives in a lubricating oil composition has an adverse effect on the detergency thereof.
It is therefore highly desirable to be able to develop lubricating oil compositions having low sulphated ash, sulphur and phosphorus concentrations which also have good detergency and which give rise to beneficial engine cleanliness such as piston cleanliness.
US-A-4111821 discloses a lubricant composition for use in reciprocating gas compressors.
Said composition is said to contain from about 97 % to 99 % by weight of a phthalate ester of an aliphatic alcohol having 10 to 15 carbon atoms and 1% to 3% by weight of an additive system that contains (a) a viscosity index modifier to increase the viscosity or the viscosity index of the base fluid, (b) an antioxidant component, and (c) a corrosion inhibitor and/or a load carrying additive.
US-A-3506574 describes lubricating and fuel caHpositions which comprise N-vinyl pyrrolidone graft copolymers. Said copolymers are said to impart such beneficial properties as dispersancy, improvements in viscosity, viscosity-temperature relationships and pour point: depressing action.
DS 2002/0151445 Al discloses a synthetic-based lubricant, particularly for use in heavy duty diesel engines, which lubricant comprises (a) a synthetic base

oil composition, said base oil having a kinematic
viscosity of at least 4.8 x 10~6 m2/S (4,8 cSt) at 100 °C and a viscosity index of at least 110; (b) a dispersant-viscosity modifier; and (c) a sulphur-free functionalised hydrocarbyl (or alkyl) phenol detergent.
US-A-5102566 describes low sulphated ash lubricating oil compositions which are said to show a marked reduction in engine carbon deposits.
Said lubricating oil compositions comprise an oil of lubricating viscosity as the major component and as the minor component {A) at least about 2 wt. % of at least one high molecular weight ashless dispersant, (B) an antioxidant effective amount of at least one oil soluble antioxidant, and (C) at least one oil soluble dihydrocarbyl dithiophosphate antiwear material, wherein the lubricating oil composition is characterised by a total sulphated ash (SASH) level as measured by ASTM D874 of less than about 0.6 wt. % SASH and by a SASH wt.:ashless dispersant wt. ratio of from about 0*01 to about 0.2:1.
It is indicated in US-A-5102566 that lubricating oil compositions can comprise several different types of additives that will supply the characteristics that are required in the compositions.
Hence, US-A-5102566 specifies that these additives viscosity index improvers, antioxidants,
corrosion inhibitors, detergents, pour point depressants, anti-wear agents, provided that the fully formulated lubricating oil composition has a total sulphated ash (SASH) level as measured by ASTM D874 of less than about D.6 wt. % SASH.

Viscosity index improvers are added to lubricating oil compositions in order to reduce the extent of viscosity changes with temperature.
In this regard, US-A-5102566 indicates that said lubricating oil compositions can be used with viscosity index improvers to form multi-grade diesel engine lubricating oils.
The viscosity index improvers that may be generally used in the compositions of US-A-5102566 are said to be high molecular weight hydrocarbon polymers including esters, which may also be derivatised to include other properties or functions, such as the addition of dispersancy properties.
Whilst the formulations tested in US-A-5102566 are detailed in amounts of vol. %, reasonable approximations of said amounts to amounts in wt. % can be made by assuming that the amounts in wt. % will not be less than that vol. % for the additives/components.
The formulation of Comparative Example A in US-A-5102566 has a SASH content of 0.85 vol. %. Said formulation comprises an ethylene-propylene copolyraer viscosity index improver in order to adjust the viscosity index of the formulation.
It will be appreciated by the skilled person that the phosphorus level in the formulation of Comparative Example A is still relatively high (approximately 0.12 to D.13 wt. %) and the sulphur content from the additives in sa±d formulation is approximately 0.4 wt. % (approximately 0.14 wt. % from the antioxidant, 0.24 wt. % from the zinc dialkyl dithiophosphate and 0.02 wt. % frcm the sulphonate detergent) . The sulphur content in the formulation will be further increased by the additional contributions of sulphur present in the base



phosphorus contributions to the formulation therefrom. However, given the overall sulphated ash level of said formulation and the amount of sulphonate detergent therein, the overall phosphorus and sulphur content in said formulation will be similar to that in the formulation of Example 1.
Whilst OS-A-5102566 tests the crownland cleanliness for the formulations of Comparative Example A and Example 1, the formulation of Example 2 is not tested therein.
EP-A-1167497 discloses a lubricating oil composition having a sulphur content of 0.01 to 0.3 wt. % and a phosphorus content of 0.01 to 0.1 wt. %, and giving a sulphated ash content in the range of 0.1 to 1 wt. %, which is said to have good high temperature detergency, and which comprises:
a) a major amount of a mineral base oil having a
sulphur content of at most 0.1 wt. %;
b] an ashless dispersant comprising an alkenyl- or
alkyl-succinimide or a derivative thereof in an
amount of 0.01 to 0.3 wt. % in terms of a nitrogen
atom content;
c} a metal-containing detergent containing an organic acid metal salt which is selected from the group consisting of a non-sulphurised alkali metal or alkaline earth metal salt of an alkylsalicylic acid having a TBN of 10 to 350 mg.KOH/g and a non-sulphurised alkali metal or alkaline earth metal salt of an alkylphenol derivative having a Mannich base structure, in an amount of 0.1 to 1 wt. % in rerms of a sulphated ash content;
d; a zinc dialkyldithiophosphate in an amount of 0.01 to 0.1 wt. % in terms of a phosphorus content; and

e) an oxidation inhibitor selected from the group consisting of a phenol compound and an amine compound in an amount of 0.01 to 5 wt. %.
Said composition may comprise further additives such as hydrated alkali metal borate, molybdenum compounds and viscosity index improvers.
The viscosity index improvers which may be optionally added to the compositions of EP-A-1167497 are said to include polyalkylmethacrylates, ethylene-propylene copolymers, styrene butadiene copolymers, polyisoprenes and dispersant type or multi-functional type viscosity index improvers.
In this regard, the examples of EP-A-1167497 employ a ethylene-propylene copolymer as a non-dispersant type viscosity index improver in order to alter the viscosity grade of the formulations tested to SAE (Society of Automotive Engineers) Grade 10W30.
It has now been surprisingly found in the present invention that the addition of one or more specific viscosity index improvers to lubricating oil compositions having reduced levels of sulphated ash/ sulphur and/or-*? phosphorus, results in lubricating oil compositions having good detergency and which give rise to beneficial engine cleanliness such as piston cleanliness, while maintaining engine durability through excellent wear protection and antioxidancy performance.
Accordingly, the present invention provides a inbricating oil composition having a sulphur content of in the range of from 0.01 to 0.3 wt. %, a phosphorus content in the range of from 0,01 to 0.1 wt. % and a sulphated ash content in the range of from 0.1 to 1.2 wt. %, based on the total weight of the lubricating oil







Corporation under the trade designations "Lz 1370" and wLz 1373" and that available ex. Chevron Oronite under the trade designation "OLOA 260".
The lubricating oil composition according to the present invention may generally comprise in the range of from 0.1 to 1.0 wt. % of zinc dithiophosphate, (if primary or secondary alkyl type), preferably in the range of from 0.2 to 0.8 wt. % and most preferably in the range of from 0.4 to 0.7 wt. %, based on total weight of the lubricating oil composition.
The amount of phosphorus in the lubricating oil composition of the present invention is therefore generally in the range of from 0.01 to 0.10 wt. %, preferably in the range of from 0.02 to 0.08 wt. %, most preferably in the range of from 0.04 to 0.07 wt. %.
At phosphorus levels of 0.01 wt. % and below, there is insufficient anti-wear performance. At phosphorus levels of 0.1 wt. % and above, the phosphorus may have a detrimental effect on vehicle after-treatment devices.
The lubricating oil composition of the present invention generally has a,.sulphated ash content in the range of from 0.1 to 1.2 wt. %, preferably in the range of from 0.3 to 1.2 wt. %, more preferably in the range of from C.5 to 1.1 wt. % and most preferably in the range of frca C.5 to 1.0 wt. %, based on the total weight of the liburicat±ng oil composition.
The lubricating oil composition of the present invention generally has a "sulphur content in the range of froai C.01 to 0.3 wt. %, preferably in the range of from G.C5 -c 0.3 wt. %f more preferably in the range of from 0.1 to 0.25 wt. % and most preferably in the range of from C.12 to 0.20 wt. %, based on the total weight of the lubricating oil composition.

Preferred compositions according to the present invention have one or more of the following features: (i) greater than 0.01 wt. % of phosphorus; (ii) greater than 0.035 wt. % of phosphorus; (iii) at least 0.035 wt- % of phosphorus; (iv) less than 0.07 wt. % of phosphorus; (v) less than 0.10 wt. % of phosphorus; (vi) at most 0.08 wt. % of phosphorus; (vii) not greater than 1.0 wt. % of sulphated ash; (viii) not greater than 0.9 wt. % of sulphated ash; (ix) not greater than 0.7 wt. % of sulphated ash; (x) not greater than 0.3 wt. % of sulphur; (xi) not greater than 0.1 wt. % of sulphur; and (xii) not greater than 0.05 wt. % of sulphur, based on the total weight of the lubricating oil composition.
Particularly preferred compositions according to the present invention are:-
{A) : those having features (i) and (iv); those having features (i) and (v) ; those having features (i) and (vi); those having features (ii) and (iv); those having features (ii) and (v) ; those having features (ii) and {vi); those having features (iii) and (iv); those having features (iii) and (v); and those having features (111) and (vi);
'3): those having features (i), (iv) and (vii); having features (i), (iv) and (viii); those having
features (i), (iv) and (ix); those having features (i), {v; and (vii); those having features (i), (v) and (viii); thcse having features (i) / (v) and (ix); those having features (i), {vi) and (vii); those having features (i), {vi) and (viii); those having features (i), (vi) and (ix}; those having features (ii), (iv) and (vii); those having features (ii), (iv) and (viii); those having

features (ii), (iv) and (ix); those having features (ii), (v) and (vii); those having features (ii), (v) and (viii); those having features {ii), (v) and (ix); those
having features (ii), (vi) and (vii); those having
features (ii), (vi) and (viii); those having features (ii), (vi) and (ix); those having features (iii), (iv)
and (vii); those having features (iii), (iv) and (viii);
those having features (iii), (iv) and (ix); those having
features (iii), (v) and (vii); those having features (iii), (v) and (viii); those having features (iii), (v)
and (ix); those having features {iii), (vi) and (vii);
those having features (iii), (vi) and (viii); and those
having features (iii), (vi) and (ix);
(C): those having features (i), (iv) and (x); those
having features (i), (iv) and (xi); those having features (i), (iv) and (xii); those having features (i), (v) and (x); those having features (i), (v) and (xi); those
having features (i), (v) and (xii); those having features (i)r (vi) and (x); those having features (i), (vi) and (xi}; those having features (i), (vi) and (xii); those
having features (ii), ,{iv) and (x); those having features (ii), (iv) and (xi); those having features (ii), (iv) and {xii}; those having features (ii), (v) and (x); those
having features (ii), (v) and (xi); those having features (ii), (v) and (xii); those having features (ii), (vi) and (x}; those having features (ii), (vi) and (xi); those
having features (ii), {vi) and (xii); those having
features (iii), (iv) and (x); those having features [iii), (iv) and (xi); those having features (iii), (iv)
and (Xii); those having features (iii), (v) and (x) ;
those having features (iii), (v) and (xi); those having
features {iii), (v) and (xii); those having features (iii), (vi) and (x); those having features (iii), (vi)





(ix) and (xii); those having features (iii), (iv), (vii) and (xii); those having features (iii), (iv), (viii) and (xii); those having features (iii), (iv), (ix) and (xii); those having features (iii), (v), (vii) and (xii); those having features (iii), (v), (viii) and (xii); those having features (iii), (v), (ix) and (xii); those having features (iii); (vi), (vii) and (xii); those having features (iii), {vi), (viii) and (xii); and those having features (iii), (vi), (ix) and (xii).
The base oil used in the present invention may be a mineral or a synthetic base oil, or a mixture thereof.
The amount of base oil incorporated in the lubricating oil composition of the present invention is preferably present in an amount in the range of from 60 to 98 wt. %, more preferably in an amount in the range of from 75 to 90 wt- %, with respect to the total weight of the lubricating oil composition.
Mineral base oils include liquid petroleum oils and solvent-treated or acid-treated mineral lubricating oil of the paraffinic, naphthenic, or mixed paraffinic/naphthenic type which may be further refined by hyirofinishing processes and/or dewaxing.
Haphthenic base oils have low viscosity index (VI) (generally 40-80) and a low pour point. Such base oils are produced from feedstocks rich in naphthenes and low in wsx content and are used mainly for lubricants in which colour and colour stability are important, and VI and oxidation stability are of secondary importance.
Psrsffinic base oils have higher VI (generally >95) and a high pour point. Said base oils are produced from feedstocks rich in paraffins, and are used for lubricants in wriich VI and oxidation stability are important.

Synthetic processes enable molecules to be built from simpler substances or to have their structures modified to give the precise properties required.
Synthetic base oils include hydrocarbon oils such as olefin oligomers (PAOs), dibasic acids esters, poly esters/ and dewaxed waxy raffinate. Synthetic hydrocarbon base oils sold by the Royal Dutch/Shell Group of Companies under the designation "XHVI" (trade mark) may be conveniently used.
Preferred base oils include those obtained by producing heavy linear chain paraffins in the Fischer-Tropsch process where hydrogen and carbon monoxide obtained by the gasification process (partial oxidation) of natural gas (methane etc.) are used and then subjecting this material to a catalytic cracking and isomerisation process.
Such Fischer-Tropsch derived base oils may conveniently be any Fischer-Tropsch derived base oil as disclosed in for example EP-A-776959, EP-A-668342, WO-A-97/21788, WO-A-00/15736, WQ-A-00/14188, WO-A-00/14187, WQ-a-30/14183, WO-A-00/14179, WO-A-00/08115, WO-A-99/41332, EP-A-1029029, WO-A-01/18156 and WO-A-01/57166*
Preferably, the base oil is constituted from mineral oils and/or synthetic base oils which contain more than 80 % wt, of saturates, preferably more than 90 % wt-, as sured according to ASTM D2007.
Xt. is further preferred that the base oil has a sulphur content of at most 0.15 wt. %, more preferably at nest; G.I wt. %, further preferably at most 0.03 wt. % and inert preferably at most 0,005 wt. %, calculated as
tal sulphur and measured according to ASTM D2622,
LET* DA2SAr ASTM D4927 or ASTM D3120.

Preferably, the viscosity index of base oil is more than 80, more preferably more than 100 and most preferably more than 120, as measured according to ASTM D2270.
Preferably, the lubricating oil composition has a
kinematic viscosity at 100 °C in the range of from 2 to 20 mm2/s, more preferably in the range of from 3 to 16 , most preferably in the range of from 4 to 10
In addition, detergents, metal deactivators, ashless anti-wear agents, ashless dispersants, such as succinimides, and/or ashless anti-oxidants may also be present in the lubricating oil composition of the present invention.
Typical ashless dispersants that may be conveniently employed in the lubricating oil composition of the present invention, include alkenyl- or alkyl-succrr.Tirrides or derivatives thereof. Said ashless dispersants may be borated. Ashless dispersants that may be conveniently employed in the lubricating oil composition of the present invention include those described in EP-A-1167497.
Typical detergents that may be conveniently used include one or more salicylate and/or phenate and/or t:e detergents. Alkali metal and/or alkaline
eartn ssstal-based detergents are particularly preferred.
Tne detergent may also conveniently be a non-sulphurised alkali metal or alkaline earth metal salt of an aLxjlphencl derivative having a Mannich base structure, as described in EP-A-1167497.
Hrwever, as mentioned above, the metal organic and inorganic base salts which are used as detergents can contribute to the sulphated ash content of a lubricating

composition. Hence, the amounts of such additives employed in the lubricating oil composition of the present invention are to be minimised such that the total sulphated ash content of the lubricating oil composition is in the range of from 0.1 to 1 wt. %, based on the total weight of the lubricating oil composition.
In order to maintain the total sulphated ash content of the lubricating oil composition of the present invention in the range of from 0.1 to 1 wt. %, said detergents are preferably used in amounts in the range of 0.05 to 12.5 wt. %, more preferably from 1.0 to 9.0 wt. % and most preferably in the range of from 2.0 to 5.0 wt. %, based on the total weight of the lubricating oil composition.
Furthermore, it is preferred that said detergents, independently, have a TBN (total base number) value in the range of from 10 to 400 mg.KOH/g, more preferably in the range of from 30 to 350 mg.KOH/g and most preferably in the range of 50 to 300 mg.KOH/g, as measured by ASTM D28S6.
. With reference to measurements by ASTM D4739, it is preferred that said detergents, independently, have a TBN (total base number) value in the range of from 8 to 400 mg.KOH/c, more preferably in the range of from 25 to 350 ag.KDrr/g and most preferably in the range of 45 to 300 ag.EE/r.
.Ihs T3H value of the lubricating oil composition of the present, invention is preferably in. the range of from 5.0 ZJZ 12.0 mg.KOH/g, more preferably in the range of frcs €.C to 11.5 xag.KOH/g, even more preferably in the range of from 7.0 to 11.0 mg.KOH/g and most preferably in the range of 6.0 to 10.0 mg.KOH/g, as measured by ASTM D2896.

With reference to measurements by ASTM D4739, the TBN value of the lubricating oil composition of the present invention is preferably in the range of from 4 to 11 mg.KOH/g, more preferably in the range of from 5 to 10.5 mg.KOH/g and most preferably in the range of 5 to 9.5 mg.KOH/g.
In order to maintain a low total sulphur level in the lubricating oil composition of the present invention, as hereinbefore described, i.e. generally in the range of from 0.01 to 0.3 wt. %, salicylate detergents are preferred.
Thus, in a preferred embodiment, the lubricating oil composition of the present invention may comprise one or more salicylate detergents, for example, said salicylate detergents iaay conveniently be alkaline earth metal salicylates.
Sai_d salicylate detergents may be conveniently added in an amount in the range of from 1.0 to 10-0 wt. %, more preferably from 2.0 to 5.0 wt. %, based on the total weigh* cf lubricating oil composition.
In addition to acting as an anti-wear agent, zinc dithiopicsphate also acts as an anti-oxidant.
Consequently, in view of the low phosphorus content of the Itbrleating oil of the present invention which may, for exaisple, arise from the presence of zinc ditbicososphate therein, in a preferred embodiment, one or mere supplementary anti-oxidants may be conveniently added XJZ tiis lubricating oil compositions of the present
3eld supplementary anti-oxidants may be conveniently added in an amount in the range of from 0*001 to 5.0 wt. %r preferably from 0.005 to 4.0 wt. %, more preferably

from 0.01 to 3.0 wt- %, based on the total weight of lubricating oil composition.
In a preferred embodiment, the lubricating oil composition of the present invention comprises one or more phenolic and/or aminic anti-oxidants-
Suitable supplementary anti-oxidants include phenolic compounds such as that available ex. Ciba Specialty Chemicals Co. under the trade designation wIrganox L-135"; and aminic compounds such as diphenyl amines, for example, that available ex. Ciba Specialty Chemicals Co. under the trade designation ^Irganox L-57" and phenyl naphthyl amines.
The lubricating oil compositions of the present invention may be conveniently prepared by admixing the one or more compounds of formula I and, optionally, one or more further additives that are usually present in lubricating oils, for example, one or more anti-wear agents, one or more detergents and/or one or more anti-cxidanrs, with a mineral and/or synthetic base oil.
!The lubricating oil composition according to the present invention may contain further additives that are usually present in lubricating oil compositions, such as friction modifiers, pour point depressants, anti-foam agents, Supplementary viscosity index modifiers and
Pirzr point depressants generally are high molecular weig'nr pclyiaexs such as alkylaromatic polymers and poiyEsthacrylates, As anti-foam agents, silicone polymers and/ex pc-lymethacrylates are generally used.
^4 fiers which are generally applied are polyalkylene
glycd sthsrs.



hereinbefore described. This includes engines equipped with exhaust gas recirculation (EGR).
Hitherto, it has been considered in the art that lubricating oil compositions having higher TBN values (i.e. of at least 10.0 mg.KOH/g by ASTM D4739, equating to greater than 11.0 mg. KOH/g by ASTM D2896) are required to adequately lubricate EGR engines because of the acidic gases being fed back into the inlet system.
However, the lubricating oil composition of the present invention exhibits surprisingly good piston cleanliness, wear protection and anticorrosion performance in EGR engines, despite, in a preferred embodiment having a TBN value in the range of from 5.0 to 9.5 mg.KOH/g (ASTM D4739) .
In particular, lubricating oil compositions according to the present invention surprisingly pass the API CI-4 requirements (ASTM D4485-03a; Standard Specification for Performance of Engine Oils) despite having zhe afore-mentioned sulphur content, phosphorus content:, sulphated ash content and TBN values.
Ki^erto, it has also been considered in the art that l-zbr±zating oil compositions having higher sulphated ash (i.e. of at least 1.4 wt. % by ASTM D874) and TBN (i.e. of at least 12 by ASTM D2896) values are required to adeq^arsly provide the piston cleanliness and wear protectr"'.~ associated with extended oil drain intervals,
c-L^rly fcr heavy duty diesel engines.
Ec«ev*r, the lubricating oil composition of the present: irrr=ntion exhibits surprisingly good piston cleanLirLass, weax protection and anticorrosion performance in DaimlerChrysler and MAN engines, despite, in a preferred embodiment having sulphated ash values in

the range of 0.6 to 1.0 (ASTM D874) and TBN values in the range of from 5-0 to 9.5 mg.KOH/g (ASTM D4739).
In particular, lubricating oil compositions according to the present invention surprisingly pass the requirements of ACEA E4, DC 228.5 and MAN M3277 performance specifications despite having the aforementioned sulphur content, phosphorus content, sulphated ash content and TBN values.
Accordingly, in preferred embodiments of the present invention, there is provided the use of a lubricating oil composition according to the present invention as a crankcase lubricant in order to improve engine cleanliness and durability in engine applications optionally including EGR (exhaust gas recirculation). Said piston cleanliness in non-EGR engines may be conveniently demonstrated by the Daimler-Chrysler OM441LA test. Said durability in EGR engines may be conveniently demonstrated in the Mack T10 test.
In a further embodiment, there is provided a method of lubricating an internal combustion engine, in paxticular a diesel engine, a gasoline engine and a gas-fuelled engine, wherein said engine has EGR (exhaust gas recirculation), with a lubricating oil composition as hereinbefore described.
Tbe present invention will now be illustrated by the following Examples, which should not be regarded as limiting ^^ scope of the present invention in any way.
xn th& Exaaples, the various additives are designated as follows:-(a) Viscosity Index Improver Compound according to
Fcnnnla I

■"Viscoplex 6-054" which is marketed ex. Rohmax as a viscosity index improver was employed- Said additive does not contain sulphated ash and phosphorus and is an alkyl methacrylate/N-vinylpyrrolidinone copolymer.
(b) Zinc dithiophosphate anti-wear agent
A secondary C3-6 zinc dithiophosphate (ZnDTP) available ex, Lubrizol Corporation under the trade designation "Lz 1371" was used,
(c) Anti-oxidant
Phenolic anti-oxidant available ex, Ciba Specialty Chemicals Co. under the trade designation "Irganox L-135" and/or diphenyl amine available ex. Ciba Specialty Chemicals Co. under the trade designation "Irganox L-57" were used.
(d) Detergent
As outlined in Table 1, the detergent additives used in Exainples 1, 2 and Comparative Examples B and C were a Bdxture cf calcium alkylbenzene salicylate (neutral base) and calcium alkylbenzene salicylate (overbased).
The detergent additive used in Comparative Example A was a jEixrure of calcium phenate and calcium sulphonate. (e)
The lubricating oil compositions of Examples 1 and 2 and Comparative Examples A, B and C further comprised convenTf r-.^l quantities of dispersantf supplementary viscos±rj 4^QT modifier and anti-foaming agents typical of a ccnTsat±onal diesel engine crankcase lubricant.
1. arcr= III base oil was used which is available from ShsU ander the trade designation ^XHVI",
Where a Group I base oil was also used, this base oil was a base oil or base oil mixture available under

the trade designation WHVI" from Shell to give the appropriate viscosity grade.
The lubricating oil compositions that were prepared are indicated in Table 1.















specificationr MB 228.3 (wherein a minimum piston cleanliness rating of 25.0 is specified).
Hence, even though the detergent level (ash level) is higher than in Examples 1 and 2, the switch to phenate / sulphonate detergents, a mixed Group I / III base stock mix and a higher ZnDTP content results in an inferior performance.
Comparative Example B
An SAE 10W-40 lubricating oil composition as described in Table 1 was prepared in order to determine the effect of a high ash, high phosphorus, medium sulphur, salicylate containing formulation not containing a compound according to formula I on engine piston cleanliness.
The lubricating oil composition of Comparative Example B had a sulphated ash content of 1.85 wt- %, a phosphorus content of 0.12 wt. % and a sulphur content of 0-32 vt. %.
The SA£ 10W-40 lubricating oil composition of Comparative Example 3 was tested as described above and the results are shown in Table 5.

The piston cleanliness rating of 40.4 (compared to a maximum possible clean rating of 65 for the test method

used) meets the requirement of the highest DaimlerChrysler performance specification for heavy duty diesel engine oils, MB 228.5.
The high level of detergent and related high level of ash is typical of formulations meeting this high level of piston cleanliness performance. Indeed the high reference oil for this test (R1196) that is designed to meet the MB 228.5 level of performance is also a high ash, Group III based product.
It is therefore surprising that the low ash formulations such as Examples 1 and 2 of the present invention can satisfy this very demanding requirement.
Comparative Example C
An SAE 10W-40 lubricating oil composition as described in Table 1 was prepared in order to determine the effect of a formulation not containing a compound according to formula I on engine piston cleanliness.
The SAE 10W-40 lubricating oil composition of Comparative Example C was tested as described above and the results are shown in Table 6.

It is of note that the piston cleanliness rating of the formulation of Comparative Example C does not meet the requirement of the highest DaimlerChrysler

performance specification for heavy duty diesel engine oils, MB 228.5.
In contrast, the formulation of Example 2 which comprises 1.5 wt. % of a viscosity index modifier according to formula I, attains a piston cleanliness rating which meets the requirement of the DaimlerChrysler specification MB 228.5.


Documents:

4656-CHENP-2006 CORRESPONDENCE OTHERS 17-09-2012.pdf

4656-CHENP-2006 CORRESPONDENCE OTHERS 25-04-2013.pdf

4656-CHENP-2006 EXAMINATION REPORT REPLY RECEIVED 08-03-2013.pdf

4656-CHENP-2006 FORM-3 08-03-2013.pdf

4656-CHENP-2006 FORM-3 25-04-2013.pdf

4656-CHENP-2006 POWER OF ATTORNEY 08-03-2013.pdf

4656-CHENP-2006 AMENDED PAGES OF SPECIFICATION 08-03-2013.pdf

4656-CHENP-2006 AMENDED CLAIMS 08-03-2013.pdf

4656-CHENP-2006 ASSIGNMENT.pdf

4656-CHENP-2006 FORM-18.pdf

4656-CHENP-2006 OTHER PATENT DOCUMENT 08-03-2013.pdf

4656-chenp-2006-abstract.pdf

4656-chenp-2006-claims.pdf

4656-chenp-2006-correspondnece-others.pdf

4656-chenp-2006-description(complete).pdf

4656-chenp-2006-form 1.pdf

4656-chenp-2006-form 26.pdf

4656-chenp-2006-form 3.pdf

4656-chenp-2006-form 5.pdf

4656-chenp-2006-pct.pdf


Patent Number 256780
Indian Patent Application Number 4656/CHENP/2006
PG Journal Number 31/2013
Publication Date 02-Aug-2013
Grant Date 29-Jul-2013
Date of Filing 18-Dec-2006
Name of Patentee SHELL INTERNATIONALE RESEARCH MAATSCHAPPIJ B.V.
Applicant Address CAREL VAN BYLANDTLAAN 30, NL-2596 HR THE HAGUE, THE NETHERLANDS
Inventors:
# Inventor's Name Inventor's Address
1 COLBOURNE, DAVID POOL LANE, INCE, CHESTER, CHESHIRE CH2 4NU, UK
PCT International Classification Number C10M 149/10
PCT International Application Number PCT/EP05/52789
PCT International Filing date 2005-06-16
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 04253657.3 2004-06-18 EUROPEAN UNION