Title of Invention

AN IMPROVED ACTUATING DEVICE FOR ACTUATING VALVES

Abstract This invention relates to an improved actuating device for actuating valves, particularly an actuating magnet, for actuating valves. In order to improve the sealing action of an actuating magnet, the invention provides that a contracting plug insert (48) has a seating surface (54) against which an annular sealing part (52) rests and which extends in the form of a groove inside the plug insert (48). The groove depth is selected so that, when in an unpressed state, approximately half of the sealing part (52) is accommodated inside the groove (56). When the groove (56) is fitted with the sealing part (52), it is completely filled whereby resulting in a projection that sealingly closes the gap (58) arising between a plug plate (40) and an outer peripheral surface (50) of the housing (18).
Full Text

The invention relates to an actuating device, in particular an actuating magnet, for actuating
valves, having a housing and a coil element located therein, a coil element in which a switching
• component is guided, and which is provided with the winding of a conductor which is connected by
a retaining device to contact components of a plug plate which is seated on the outer peripheral
surface of the housing while maintaining a distance by means of a plug insert, the plug insert for
seating an annular sealing component having a seating surface which extends in the form of a
groove within the plug insert, and in the installed state, by pressing the sealing component, at least
the gap, which is formed in the direction of the coil element between the plug plate and the outer
peripheral surface of the housing, being closed to effect sealing.
These actuating devices which are also termed actuating magnets are known and are freely
available commercially in a host of versions. The switching component is formed essentially from a
tubular pin which, when the coil is electrically excited via a connector plug which can be connected
to a plug plate, traverses a definable path and in this connection actuates an actuating or switching
process, and, for example, in a valve enables blocking and routing of fluid flows. If these known
actuating devices are used in regions with high humidity, as occurs among others things also

consequently failures in the hydraulic circuits to which the actuating device is functionally
connected.
On the basis of this prior art, the object of the invention is to devise an actuating device
which is as small as possible and which is suited especially for use in automotive engineering and is
still reliable in operation even at high humidity, even over a longer interval of use. This object is
achieved by an actuating device with the features of claim 1 in its entirety.
In that, as specified in the characterizing part of claim 1, the groove depth is chosen such
that in the impressed state approximately half of the sealing component is held in the groove and
that in the installation state the groove with the sealing component is completely filled except for a
projection such that the gap which is formed is closed to effect sealing, the humidity at the site of
the upper part of the plug plate can no longer travel into the housing interior and especially not to
the coil element with the winding. In that the annular sealing component is enclosed in the groove
of the plug insert, which moreover has a large volume of displacement space into which the sealing
component can be displaced when injected in place with the plastic potting mass, harmful
compression, shearing and transverse forces on the sealing component are also for the most part
precluded; this ensures that even beyond longer periods of use the sealing function is reliably
maintained. The enclosed sealing component especially to the outside preserves its partially annular
sealing surface and in this way can effect sealing of the indicated gap with a high degree of
elasticity. Since the groove in the plug insert can be provided on the groove bottom with rounded
transitions to the transversely running side walls, sharp edge geometries which can adversely affect
the sealing action within the plug insert are avoided. Without being pressed or displaced as shown in
the prior art into a sealing gap which runs parallel to the lengthwise axis of the plug insert, the
preferably O-ring-shaped cross section of the sealing component is preserved which for this purpose
can best perform its sealing function for the gap. '

28 is likewise omitted in FIG. 1. To center the annular plate 20 within the inner periphery of the
housing 18, it can be held by way of radial projections 30 protruding along its outer periphery at a
distance and centered in the middle for injecting or casting in place with the potting mass 28. The
radial projections 30 are dimensioned such that they center the retaining device 22 relatively
accurately for insertion into the casting or injection mold. After insertion into the mold however a
gap forms between the housing 18 and the retaining device 22. The retaining device 22 has a middle
piece 32 which is made as a plate which runs flat and which projects radially over the groove-
shaped recess 24.
The retaining device 22 on the end side on the plate-shaped center piece 32 has two pin-like
prolongations 34 around which the ends of the conductor 16 are wound, in order in this way to
ensure a fixed link of the conductor 16 to the retaining device 22. For further guidance of the
conductor 16, on the top of the middle piece 32 in each; respective outer region, there are two pairs
of crosspieces 36 which each have a receiver with a V-shaped cross section into which the
conductor 16 can be inserted. Located in the center on the middle piece 32 and between two
crosspieces 36 of the retaining device 22 which are located directly adjacently opposite, there is a
guide means (not detailed), by means of which the conductor 16 crossing in the indicated region and
without touching at this point is routed to run toward the winding stack 14.
The conductor 16 is routed by the retaining device 22 over a definable path between the
respective pairs of crosspieces 36 such that it is freely accessible to direct contact with two contact
components 38 of one plug plate 40 from at least one side, but preferably from all sides. The
respective contact component 38 of the plug plate 40 has a roof-like connecting piece 42 which can
be seated from the top on the conductor piece between the two crosspiece pairs 36. The two free leg
pieces of each connecting piece 42 which encompass the conductor 16 within the retaining device
22 can be can be pressed together and then welded to one another, a conductive connection arising
between the respective contact component 38 and the assigned piece of the conductor 16. The roof-

like connecting pieces 42 are each arranged offset to the outside toward the respective prolongation
34 and are connected to one respective flat contact path 44 each, on which arranged perpendicular to
it and connected to it there is the lug 46 of the plug of the plug plate 40 which projects over the top
of the switching device. This contact path 40 is shown in FIG. 1 only for the ground connection
which is likewise made as the lug 46 of a plug, which in the same manner as the other lugs 46
projects to the top and is designed for connection to female plug parts of a connector plug (not
shown) for later power supply.
All contact paths 44 and lugs 46 of plugs can be punched or cut out of a flat plate and are
then potted with the plastic material of the plug plate 40. The plug plate 40 essentially in the middle
has a plug insert 48 which is designed as a cylindrical sleeve. By means of this plug insert 48 the
plug plate 40 can be seated on the outer peripheral surface 50 as the outside wall of the housing 18
while maintaining a distance.
The plug insert 48 for seating of the annular sealing component 52 (FIG. 1) has a seating
surface 54 which extends in the form of a groove within the plug insert 48. The depth of the groove
56 is chosen such that in the impressed state as shown in FIG. 1 only approximately half of the
sealing component 52 is accommodated. In the installed state which is not shown, by pressing the
sealing component 52, as will be detailed below, the gap 58 which is formed in the direction of the
coil element 10 between the plug plate 40 and the outer peripheral surface 50 of the housing 18 is
closed to effect sealing. The cross section of the groove 56 is rectangular, especially square, in the
impressed state the sealing component 52 at least along two diametrically opposite sealing lines 60
adjoining the inside of the groove 56. The two side walls 62 and 64 of the groove 56 are vertical on
the groove bottom 66, in the impressed state as shown in FIG. 1, between the sealing component 52
held in the groove 56 and the groove 56 itself, a displacement space 68 is formed. The displacement
space 68 itself is divided in turn into two component spaces 68a, b in turn via the annular sealing
component 52. In order to protect the sealing component 52 consisting of an elastic material,

especially rubber material, against damage in the groove base, the groove 56 in the area of the
transition between its respective side walls 62,64 and the groove bottom 66 has transitions which
are arc-shaped viewed in cross section. If the annular sealing component 52 in the impressed state as
shown in FIG. 1 adjoins the groove bottom 66 with its inner periphery, in this respect another
sealing line is implemented with the walls of the groove 56.
The plug insert 48 is divided by the groove 56 made on the outer peripheral side into two
regions 70,72, of which one region 70 is held in the housing 18 such that the groove 56 with its one
lower side wall 64 offset by a step 74 ends with the outer peripheral surface 50 of the housing 18. In
this respect, the step 74 also limits the gap 58 which is io be sealed later. The other region 72 of the
plug insert 48 tapers as an indentation in the direction of the plug plate 40, and on the side facing the
groove 56 in the indentation 76 formed in this way, there is a seating surface 78 for the contact
component 38 of the plug plate 40 which is used as the ground connection. In particular, the plug
insert 48 is formed from an electrically conductive, especially metallic material and the plug insert
48 extends through the indicated ground connection in the form of the contact component 38. The
height of the plug insert 48 is chosen such that it extends between the inside wall 80 of the housing
18 to the top 82 of the plug plate 40.
Between the outer peripheral surface 50 of the housing 18 and the plug plate 40 a supply
space 84 is delineated which is used to supply the potting mass 28 for sealing purposes, when the
parts shown in FIG. 1 are injected in place the sealing component 52 being pressed into the
displacement space 68 of the groove 56 until the elastic parts of the sealing component 52 are in
contact with the side walls 62,64 and with the bottom 66 of the groove 56. In order to facilitate the
delivery of the potting mass 28, there are delivery passages 86 in the housing 18. When the sealing
component 52 is pressed into the groove 56, a certain projection remains to the outside which
retains essentially its arc shape and in this way seals the indicated gap 58, especially at the site of the
indentation-like transition to the housing wall in the form of the step 74. In addition to the described

displacement motion and the pressing of the sealing component 52 in the groove 66, due to the
potting mass 28 no other forces are applied, especially no transverse or shearing forces which could
damage the sealing component 52 or shift it into the groove-shaped sealing seat; this could
adversely affect the sealing action.
The plug insert 48 is made as a smooth sleeve part on the outer peripheral side; but it would
also be conceivable to provide ribbing or the like in order to facilitate the connection to the plastic
potting mass 28. It is surprising to one with average skill in the art in the field of actuating and
switching magnets that by using a conventional O-ring in a correspondingly shaped plug insert 48
relative to the known solutions a much improved sealing action is obtained for a long operating
interval without the sealing component 52 preferably in the form of an O-ring being exposed to
excessively damaging stresses. The component spaces 68a, b of the displacement space 68 which
form the free spaces also form a receiving possibility for the O-ring, since temperature fluctuations,
especially in the form of a temperature increase, can change the geometrical dimensions of the O-
ring, especially in the form of a volumetric expansion which is accommodated by the component
spaces 68a, b.

WE CLAIM
1. An improved actuating device for actuating valves, in particular an
actuating magnet, for actuating valves, having a housing (18) and a coil
element (10) located therein, a coil element in which a switching
component is guided, and which provided with the winding (14) of a
conductor (16) which is connected by a retaining device (22) to contact
components (38) of a plug plate (40) which is seated on the outer
peripheral surface (50) of the housing (18) while maintaining a distance
by means of a plug insert (48), the plug insert (48) for seating an
annular sealing component (52) having a seating surface (54) which
extends in the form of a groove within the plug insert (48), and, in the
installed state, by pressing the sealing component (52), at least the gap
(58), which is formed in the direction of the coil element (10) between
the plug plate (40) and the outer peripheral surface (50) of the housing
(18), being closed to effect sealing, characterized in that the groove
depth is chosen such that in the unpressed state approximately half of
the sealing component (52) is held in the groove (56) and in that in the
installed state the groove (56) with the sealing component (52) is
completely filled except for a projection which sealingly closep the gap
(58) which is formed.
2. The actuating device as claimed in claim 1, wherein the cross section of
the groove (56) is rectangular, especially square, and wherein for the
unpressed state the sealing component (52| at least along two
diametrically opposite sealing lines (60) adjoins the wall of the groove
(56).
3. The actuating device as claimed in claim 1 or 2, wherein the two side
walls (62, 64) of the igroove (56) stand vertically on the groove bottom
(66) and wherein in the unpressed state berween the sealing component
(52) held in the groove (56) and the groove (56) itself, a displacement
space (68) is formed.

4. The actuating device as claimed in claim 3, wherein the displacement space (68) is divided
into two component spaces (68a, b) and wherein the division is effected by way of the
sealing component (52).
5. The actuating device as claimed in one of claims 1 to 4, wherein the plug insert (48) is
divided by the groove (56) made on the outer peripheral side into two regions (70,72), of
which one region (70) is accommodated in the housing (18) such that the groove (56) with
its one side wall (64) ends flush or offset by a step (74) with the outer peripheral surface (50)
of the housing (18).
6. The actuating device as claimed in claim 5, wherein the other region (72) of the plug insert
(48) tapers as an indentation in the direction of the plug plate (40) and wherein on the side
facing the groove (56) the indentation (76) formed has a seating surface (78) for at least a
contact component (38) of the plug plate (40) which is used as a connection.
7. The actuating device as claimed in claim 6, wherein the plug insert (48) is formed from an
electrically conductive, especially metallic material and wherein the plug insert (48) extends
through the ground connection.
8. The actuating device as claimed in one of claims 1 to 7, wherein the height of the plug insert
(48) is chosen such that it extends between the inside wall (80) of the housing (18) to the top
(82) of the plug plate (40).
9. The actuating device as claimed in one of claims 4 to 8, wherein between the outer
peripheral surface (50) of the housing (18) arid the plug plate (40) a supply space (84) is
delineated which is used to supply the potting mass (28) for sealing purposes, partially
displaces the sealing component (52) into the displacement space (68) of the groove (56).

10. The actuating device as claimed in one of claims 1 to 9, wherein the annular sealing
component (52) is formed from a round gasket, especially from an O-ring.



ABSTRACT


"An improved actuating device for actuating valves"
This invention relates to an improved actuating device for actuating valves,
particularly an actuating magnet, for actuating valves. In order to improve the
sealing action of an actuating magnet, the invention provides that a
contracting plug insert (48) has a seating surface (54) against which an
annular sealing part (52) rests and which extends in the form of a groove
inside the plug insert (48). The groove depth is selected so that, when in an
unpressed state, approximately half of the sealing part (52) is accommodated inside the groove (56). When the groove (56) is fitted with the sealing part (52),
it is completely filled whereby resulting in a projection that sealingly closes
the gap (58) arising between a plug plate (40) and an outer peripheral surface
(50) of the housing (18).

Documents:

03374-kolnp-2006 abstract.pdf

03374-kolnp-2006 claims.pdf

03374-kolnp-2006 correspondence others.pdf

03374-kolnp-2006 description (complete).pdf

03374-kolnp-2006 drawigns.pdf

03374-kolnp-2006 form-1.pdf

03374-kolnp-2006 form-2.pdf

03374-kolnp-2006 form-3.pdf

03374-kolnp-2006 form-5.pdf

03374-kolnp-2006 international publication.pdf

03374-kolnp-2006 international search report.pdf

03374-kolnp-2006 pct others.pdf

03374-kolnp-2006 priority document.pdf

03374-kolnp-2006-abstract-1.1.pdf

03374-kolnp-2006-claims-1.1.pdf

03374-kolnp-2006-correspondence others-1.1.pdf

03374-kolnp-2006-correspondence-1.2.pdf

03374-kolnp-2006-correspondence-1.3.pdf

03374-kolnp-2006-form-26.pdf

03374-kolnp-2006-international search authority report-1.1.pdf

03374-kolnp-2006-pct others-1.1.pdf

03374-kolnp-2006-priority document-1.1.pdf

3374-KOLNP-2006-(06-08-2012)-CORRESPONDENCE.pdf

3374-KOLNP-2006-(06-08-2012)-FORM-1.pdf

3374-KOLNP-2006-(06-08-2012)-FORM-2.pdf

3374-KOLNP-2006-(06-08-2012)-FORM-3.pdf

3374-KOLNP-2006-(06-08-2012)-PA.pdf

3374-KOLNP-2006-(25-06-2012)-PETITION UNDER RULE 137.pdf

3374-KOLNP-2006-(28-11-2011)-ABSTRACT.pdf

3374-KOLNP-2006-(28-11-2011)-AMANDED CLAIMS.pdf

3374-KOLNP-2006-(28-11-2011)-DESCRIPTION (COMPLETE).pdf

3374-KOLNP-2006-(28-11-2011)-DRAWINGS.pdf

3374-KOLNP-2006-(28-11-2011)-EXAMINATION REPORT REPLY RECIEVED.PDF

3374-KOLNP-2006-(28-11-2011)-FORM-1.pdf

3374-KOLNP-2006-(28-11-2011)-FORM-2.pdf

3374-KOLNP-2006-(28-11-2011)-FORM-3.pdf

3374-KOLNP-2006-(28-11-2011)-OTHERS.pdf

3374-KOLNP-2006-CORRESPONDENCE 1.3.pdf

3374-KOLNP-2006-CORRESPONDENCE.pdf

3374-KOLNP-2006-EXAMINATION REPORT.pdf

3374-kolnp-2006-form 18.pdf

3374-KOLNP-2006-FORM 26.pdf

3374-KOLNP-2006-GRANTED-ABSTRACT.pdf

3374-KOLNP-2006-GRANTED-CLAIMS.pdf

3374-KOLNP-2006-GRANTED-DESCRIPTION (COMPLETE).pdf

3374-KOLNP-2006-GRANTED-DRAWINGS.pdf

3374-KOLNP-2006-GRANTED-FORM 1.pdf

3374-KOLNP-2006-GRANTED-FORM 2.pdf

3374-KOLNP-2006-GRANTED-FORM 3.pdf

3374-KOLNP-2006-GRANTED-FORM 5.pdf

3374-KOLNP-2006-GRANTED-SPECIFICATION-COMPLETE.pdf

3374-KOLNP-2006-INTERNATIONAL PUBLICATION.pdf

3374-KOLNP-2006-OTHERS.pdf

3374-KOLNP-2006-PETITION UNDER RULE 137.pdf

3374-KOLNP-2006-REPLY TO EXAMINATION REPORT.pdf

3374-KOLNP-2006-TRANSLATED COPY OF PRIORITY DOCUMENT.pdf

abstract-03374-kolnp-2006.jpg


Patent Number 256718
Indian Patent Application Number 3374/KOLNP/2006
PG Journal Number 30/2013
Publication Date 26-Jul-2013
Grant Date 19-Jul-2013
Date of Filing 15-Nov-2006
Name of Patentee HYDAC ELECTRONIC GMBH
Applicant Address HAUPTSTRASSE 27, 66128 SAARBRUCKEN GERMANY
Inventors:
# Inventor's Name Inventor's Address
1 JACOBUS, HEINZ FRIEDHOFSTRASSE 17, 66125 DUDWEILER GERMANY
PCT International Classification Number H01R 13/52
PCT International Application Number PCT/EP2005/003419
PCT International Filing date 2005-04-01
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 10 2004 029 185.3 2004-06-16 Germany