Title of Invention

POLYURETHANE COMPOSITION

Abstract The invention relates to compositions comprising at least one polyurethane prepolymer A with isocyanate terminal groups and at least one polyaldimine B. The polyurethane prepolymer A is produced from at least one polyol A1, optionally at least one polyol A2, in addition to polyisocyanates. The polyol A1 is a linear polyoxyalkylene polyol and has a degree of unsaturation of <0.04 mEq/g and the polyol A2 is present in a quantity of between 0 and 30 wt.%, preferably between 0 and 20 wt.% and in particular between 0 and 10 wt.%, in relation to the total quantity of A1+A2. In addition to the aforementioned components, a composition according to a preferred embodiment can also contain one or more of the following components: plasticizers, solvents, fillers, pigments, catalysts, rheology modifiers such as e.g. thickeners, coupling agents, dehydrators, antioxidants, light-protection agents and other conventional additives in the polyurethane industry.
Full Text

POLYURETHANE COMPOSITION
Technical Field
The invention relates to compositions comprising
specific high molecular weight polyurethane prepolymers
prepared starting from specific predominantly linear
long-chain polyoxyalkylene polyols with a low degree of
unsaturation and polyaldimines.
Prior Art
Polyurethanes are used as, among other things, one-
component, moisture-curing, elastic sealants, adhesives
and coatings. Usually they comprise a polyurethane
prepolymer, prepared from polyols and polyisocyanates
in a stoichiometric excess, which is subsequently
combined with further components and stored in the
absence of moisture until its use. These conventional
systems have a number of disadvantages. The reaction of
the isocyanate groups, as a result of the reaction with
water, from the air for example (atmospheric humidity),
produces a certain amount of CO2 gas, depending on the
isocyanate content of the mixture. Depending on
formulation and application conditions, the CO2 gas
formed can lead to bubbles in the cured product. This
unwanted formation of bubbles is promoted by a number
of factors, specifically a high level of isocyanate
groups in the composition, a relatively low viscosity,
a rapid curing rate, and a porous substrate. A further
disadvantage is the relatively narrow limitation of the
mechanical strengths which are achieved with such one-
component compositions after their curing. On the one
hand the mechanical strengths which are achievable with
a particular prepolymer per se are limited. For a
marked alteration of the mechanical values upward or
downward it is necessary in each case to use a separate
prepolymer formulated specifically for those desired

mechanical properties. On the other hand, in the
formulation of compositions having maximum strengths,
there is an additional limitation owing to the bubbles
problem and high viscosities. The prepolymers required
to achieve high strengths either have very high
viscosities, as a result of high functionality
(markedly higher than 2) or as a result of preliminary
chain linkage on the part of relatively short-chain
diols, by means of diisocyanates, to form longer-chain
(and the resultant high concentrations of urethane
groups), these very high viscosities severely hampering
their processing, or they contain high fractions of
free isocyanate groups, as a result of which they have
a very strong tendency to form bubbles on curing, or a
combination of both. Very high tensile strengths, in
the region of 10 MPa or more for example, are therefore
virtually impossible to achieve in a manner suitable
for practice with one-component moisture-curing
polyurethanes with the present state of the art.
A further disadvantage exists in connection with the
use of polyurethanes as flexible construction sealants,
which are used for sealing joints in the construction
industry. A sealant of this kind must on the one hand
have a very low elasticity modulus and at the same time
high elongation and good resilience. Such products
according to the state of the art normally have a very
tacky surface, which tends toward unattractive soiling.
As an alternative there are two-component systems, but
they have the known disadvantage of the mixing
operation, which represents not only additional effort
for the user but also a source of error which is not to
be underestimated in connection with the application of
the product.
Polyols usually used for preparing polyurethane
prepolymers for very flexible compositions are

polyoxyalkylene polyols, principally polypropylene
glycols. Usually these polyols are prepared by base
catalysis. The base-catalyzed polymerization process
results, however, in polyols having a relatively high
fraction of mono-hydroxy-functional molecules, referred
to as monools, which carry a double bond at one chain
end. As the molecular weight of the polyol increases,
there is a sharp rise in the monool content and hence
in the degree of unsaturation. When linear polyols are
used a low OH functionality (i.e., markedly below the
ideal value of 2) , in other words a high degree of
unsaturation, leads to poor mechanical properties in
the cured state. On the basis of polyols prepared by
base catalysis, therefore, the achievement of high
molecular weights in polyurethane prepolymers is
possible only as a result of the joining of relatively
short-chain diols by means of polyisocyanates, leading
to prepolymers having undesiredly high viscosities.
Special polyoxyalkylene polyols having a high molecular
weight and a very low degree of unsaturation, prepared
by means of what are called double metal cyanide
complex catalysts, DMC catalysts for short, were
developed in the 1960s and described in US 3,427,256,
US 3,427,334, US 3,427,335, US 3,829,505 and
US 3,941,849. These polyols have a very low degree of
unsaturation and also an OH functionality of only a
little less than 2.
Since that time the technology of DMC catalysis has
been continually improved and corresponding products
have been commercialized. Patents WO 99/29752,
US 5,849,944 and US 6,036,879, for example, describe
applications of such polyols as two-component casting
elastomers.
It is possible by using these specific polyols in one-
component, moisture-curing, elastic sealants and

adhesives to prepare high molecular weight polyurethane
prepolymers having a low viscosity. However, there are
other difficulties which it has not proved possible to
solve to satisfaction to date. Thus high molecular
weight prepolymers, synthesized on the basis of the
high molecular weight polyols mentioned, are indeed low
in viscosity in comparison to corresponding high
molecular weight prepolymers in which relatively short-
chain polyols have been joined to diisocyanates to form
longer chains; however, they are also substantially
more hydrophobic, owing to the lower concentration of
urethane groups. A result of this is that these more
hydrophobic prepolymers cure much more slowly with
moisture, since the water is available only in a small
amount, and, on the other hand, that the susceptibility
to bubble formation is higher, owing to the CO2 gas
which is given off in the course of curing with
moisture, since said gas is dissolved much less
effectively by the more hydrophobic polymer. An
adhesive suitable for industrial applications is
required, however, to cure rapidly, and to do so
generally with only a small free surface area available
for absorbing the required water from the air. In order
to achieve the high mechanical strengths which are
often required, moreover, there is a need for a high
isocyanate content. This produces a relatively large
amount of CO2 on curing, which, as already described,
leads to the problem of bubble formation in the course
of curing.
US 5,124,425 describes the use of such polyols,
prepared by means of DMC catalysis, among other things
as one-component moisture-curing or two-component
polyurethanes. In the examples tensile strengths up to
1.7 MPa are attained. Strengths much higher than this
cannot be achieved in the method described, since the
problem of bubble formation with relatively high
isocyanate group contents has not been solved.

In order to avoid the formation of bubbles in one-
component polyurethane sealants and adhesives there are
a variety of possibilities. On the one hand some or all
of the isocyanate end groups of the prepolymer can be
converted to alkoxysilane end groups by reacting them
with, for example, an aminoalkyl-alkoxysilane. This
produces an alkoxysilane-terminal prepolymer, which
likewise cures by contact with moisture via hydrolysis
of the alkoxysilane groups and subsequent condensation
of the silanol groups to form siloxane moieties. This
curing mechanism does not form CO2, and accordingly
there are fewer bubbles formed, or none. Crosslinking
via alkoxysilane groups does, however, lead to products
having a low breaking elongation and low strengths.
EP 1 093 482 describes polyurethanes based on polyols
of high molecular weight, with a narrow molar weight
distribution and an OH functionality in the vicinity of
2. In order to avoid bubbles it is possible for some or
all of the isocyanate end groups of the prepolymer to
be reacted with organosilanes such as aminoalkyl-
alkoxysilanes, for example. As already mentioned, it is
not possible in this way to formulate polyurethanes
having high elongations and strengths. Accordingly the
sole example of that patent, a system which cures
predominantly by way of alkoxysilanes, has a tensile
strength of only 0.49 MPa with a breaking elongation of
276%.
Polyaldimines are compounds which are known in
polyurethane chemistry, described for example in
US 3,420,800 and US 3,567,692. From polyurethane
prepolymers containing isocyanate groups and from
polyaldimines it is possible to formulate one-component
products. On contact with moisture the polyaldimines
hydrolyze to form the corresponding aldehydes and
polyamines, whereupon the latter react with the
isocyanate groups of the prepolymer and hence cure it
without release of CO2. Systems of this kind have been

described for example in US 3,932,357, US 4,009,307,
US 4,720,535, US 4,853,454, US 5,087,661 and
EP 985 693.
Description of the Invention
It was an object of the present invention to provide
compositions which, starting from only one or a few
high molecular weight polyurethane prepolymers, cover a
large spectrum of mechanical strengths, and which have
additional advantages over the prior art. Thus on the
one hand the desire is for products which combine a low
elasticity modulus, high elongation and good resilience
with a very dry surface and are therefore suitable as
construction sealants for the sealing of joints; on the
other hand there is a need for highly flexible products
which cure quickly and without bubbles, have high to
very high mechanical strengths and are therefore
suitable as adhesives for all kinds of industrial
applications. These compositions ought at the same time
to have a very low processing viscosity, thereby
allowing the formulation of products which can be
applied with relatively little force applied, which
exhibit short string rupture on application (so that
the surroundings are not soiled with the product when
the application tip is placed down and drawn away), and
contain a small amount or none at all of solvents and
plasticizers, which is advantageous not only for the
adhesion properties of the product but also from
environmental standpoints, since not only the solvents
(VOCs = volatile organic compounds) but also the
plasticizers, generally phthalate compounds, are not
unproblematic for the environment. Furthermore, any
plasticizers present tend to migrate from the
composition when applied to porous substrates such as
natural stone slabs and when overcoated with paints. As
a result it is possible, for example, for unattractive
discolorations of the substrate to appear alongside a

joint, or a coating becomes soft and tacky.
Surprisingly it has been found that these problems can
be solved through the combination of specific, linear
polyurethane prepolymers A of high molecular weight,
prepared starting from specific, predominantly long-
chain polyoxyalkylene polyols having a low degree of
unsaturation, with polyaldimines B.
With the combination described here of specific, high
molecular weight polyurethane prepolymer prepared
starting from specific linear, long-chain polyoxy-
alkylene polyols with a low degree of unsaturation and polyaldimines it is possible, by varying and combining
different polyaldimines with only a few prepolymers, to
formulate different highly flexible products having a
very broad spectrum of mechanical strength (tensile
strength, for example, in the range from approximately
1 to more than 20 MPa) and having breaking elongations
of up to more than 1000%, these products being stable
on storage in appropriate packaging in the absence of
moisture, having a low processing viscosity, curing
rapidly and without bubbles on contact with moisture,
and having a very dry surface in the cured state.
Using compositions of this kind it is possible to
achieve significant reductions in the number of
prepolymers required in a production operation for the
formulation of different polyurethane sealants,
adhesives and coatings which satisfy extremely
different requirements in respect of the profile of
mechanical properties. Since the handling and the
storage of different prepolymers, with their high
viscosity, their sensitivity to moisture and the space
they occupy, is associated with high cost and
inconvenience for an industrial production operation,
the reduction in the number of required prepolymers for
preparing different products is of great advantage and

constitutes progress in the technology. Moreover, using
such compositions it is possible, with a minimum set of
prepolymers, to formulate not only flexible
construction sealants featuring high elongation and
good resilience and a very dry surface but also to
prepare high-strength elastic adhesives having tensile
strengths of up to 20 MPa or more which cure rapidly
and without bubbles. The consistently low viscosity of
such compositions makes it possible, furthermore, to
prepare low-solvent and low-plasticizer or solvent-free
and plasticizer-free products which have good
processing properties, which is an advantage in respect
of their adhesion properties, their migration stability
and from environmental standpoints.
An additional advantage over the prior art is that the
cured compositions described are more hydrophobic than
those based on conventional polyols. Consequently they
exhibit less unwanted water absorption, hence in turn
less swelling and a lower sensitivity to hydrolysis.
Furthermore it is possible in accordance with one
preferred embodiment of compositions to dispense
entirely with the use of organometallic catalysts,
especially tin catalysts. This results in higher
thermal stabilities of the cured material as a result
of slower reformation of urethane; and additionally
this is an environmental advantage, in view of the
potential toxicity and environmental hazard posed by
the metals, particularly the organotin compounds.
The present invention relates to compositions which
comprise at least one polyurethane prepolymer A having
isocyanate end groups and at least one polyaldimine B,
the polyurethane prepolymer A being prepared from at
least one polyol A1 and if desired at least one
polyol A2 and also polyisocyanates. The polyol A1 is a
linear polyoxyalkylene polyol and has a degree of

unsaturation of present in an amount of 0-30% by weight, preferably
0-20% by weight, in particular 0-10% by weight, based
on the total amount of A1 + A2. In addition to the
components mentioned a composition can according to one
preferred embodiment further comprise one or more of
the following components: plasticizers, solvents,
fillers, pigments, catalysts, rheology modifiers such
as thickeners, for example, adhesion promoters, driers,
antioxidants, light stabilizers and other additives
customary in the polyurethane industry.
Described in addition is the use of this composition as
an adhesive, sealant, coating or covering. Further
provided are processes for preparing the composition
and also processes for bonding, sealing or coating.
Described finally are articles whose surface has been
contacted at least partly with such a composition.
Way of implementing the invention
The present invention relates to compositions which
comprise at least one polyurethane prepolymer A having
isocyanate end groups and at least one polyaldimine B,
the polyurethane prepolymer A being prepared from at
least one polyol A1 and if desired at least one
polyol A2 and also polyisocyanates. The polyol A1 is a
linear polyoxyalkylene polyol and has a degree of
unsaturation of present in an amount of 0-30% by weight, preferably
0-20% by weight, in particular 0-10% by weight, based
on the total amount of A1 + A2.
The polyurethane prepolymer A is prepared by reacting
the polyol with a polyisocyanate, the polyol being
composed of at least 70% by weight, preferably at least
80% by weight, of at least one linear polyol A1. This
reaction can take place by reacting the polyol and the

polyisocyanate by customary processes, at temperatures
of from 50 to 100°C for example, with or without the
use of suitable catalysts, the polyisocyanate being
used in a stoichiometric excess. The reaction product
formed is the polyurethane prepolymer A having
isocyanate end groups.
The polyol A1 is a linear polyoxyalkylene polyol having
a total degree of unsaturation of preferably polyol A1 has a molecular weight of from 2000 to
30 000 g/mol.
These linear polyoxyalkylene polyols are reaction
products of a difunctional starter molecule in the form
of a short diol with alkylene oxides such as
1,2-propylene oxide or ethylene oxide, it being
possible to use the alkylene oxides individually,
alternately in succession or as mixtures. The
polymerization catalyst used is normally what is called
a double metal cyanide complex, DMC catalyst for short. Polyols of this kind are available commercially for
example under the names Acclaim® and Arcol® from Bayer,
Preminol® from Asahi Glass, Alcupol® from Repsol and
Poly-L® from Arch Chemicals. As a result of the use of
a DMC catalyst during their preparation they have a
very low degree of unsaturation. This means that the
amount in these polyols of polyoxypropylenes which
carry as end groups a double bond at one chain end and
an OH group at the other chain end ("monools") is very
low. Monools come about as a result of isomerization of
propylene oxide to allyl alcohol during the
propoxylation, leading to the formation of allyl-
terminated polyoxypropylenes. The degree of
unsaturation is measured in accordance with
ASTM D-2849-69, "testing urethane foam polyol raw
materials", and reported as milliequivalents of

unsaturation per gram of polyol (meq/g) . The total
degree of unsaturation (meq/g) of these polyols
corresponds to the monool content. From the average
molecular weight (or alternatively with the total OH
content) and the total degree of unsaturation it is
possible to calculate the average OH functionality "of
the polyol. Preferred polyols are pure polyoxypropylene
diols and also "EO-endcapped" (ethylene oxide-encapped)
polyoxypropylene diols. The latter are special
polyoxypropylene-polyoxyethylene diols which are
obtained by alkoxylating pure polyoxypropylene diols
with ethylene oxide after the end of the
polypropoxylation, and which therefore contain primary
hydroxyl groups. Mixtures of said polyols can also be
used.
The remaining 0 to 30% by weight of the polyol is
accounted for by the polyols A2 below, which are very
well known in polyurethane chemistry and are not of the
same type as the polyol Al:
- polyoxyalkylene polyols having a total degree of
unsaturation of more than 0.04 meq/g and/or a low
molecular weight and/or an OH functionality of greater
than 2, particularly those having a total degree of
unsaturation from 400 to 2000 and/or those having an OH
functionality of more than 2 and up to about 3, which
are products of the polyalkoxylation of a starter
molecule with ethylene oxide, 1,2-propylene oxide, 1,2-
and 2,3-butylene oxide, tetrahydrofuran or mixtures
thereof;
- polyhydroxy-terminated polybutadiene polyols;
- polyester polyols, prepared for example from dihydric
to trihydric alcohols such as 1,2-ethanediol,
diethylene glycol, 1,2-propanediol, dipropylene glycol,

1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol,
neopentyl glycol, glycerol, 1,1,1-trimethylolpropane or
mixtures of the aforementioned alcohols with organic
dicarboxylic acids or their anhydrides or esters such
as succinic acid, glutaric acid, adipic acid, suberic
acid, sebacic acid, decanedicarboxylic acid, maleic
acid, fumaric acid, phthalic acid, isophthalic acid,
terephthalic acid and hexahydrophthalic acid or
mixtures of the aforementioned acids, for example, and
also polyester polyols formed from lactones,
ε-caprolactone for example;
- polycarbonate polyols, such as are obtainable by
reacting, for example, the abovementioned alcohols - those used to synthesize the polyester polyols - with
dialkyl carbonates, diaryl carbonates or phosgene;
- additionally, low molecular weight, hydroxyl-
containing compounds such as 1,2-ethanediol, 1,2- and
1,3-propanediol, neopentyl glycol, diethylene glycol,
triethylene glycol, the isomeric dipropylene glycols
and tripropylene glycols, the isomeric butanediols,
pentanediols, hexanediols, heptanediols, octanediols,
nonanediols, decanediols, undecanediols, 1,3- and
1,4-cyclohexanedimethanol, hydrogenated bisphenol A,
1,1,1-trimethylolethane, 1,1,1-trimethylolpropane and
glycerol, for example,
- and also mixtures of the aforementioned hydroxyl-
containing compounds.
To prepare the polyurethane prepolymer, polyisocyanates
are used. Preferred polyisocyanates are diisocyanates.
Examples that may be mentioned include the following
isocyanates, which are very well known in polyurethane
chemistry:
2,4- and 2,6-tolylene diisocyanate (TDI) and any

mixtures of these isomers, 4,4'-diphenylmethane
diisocyanate (MDI), the positionally isomeric
diphenylmethane diisocyanates and also oligomers and
polymers of these isocyanates, 1,3- and 1,4-phenylene
diisocyanate, 1,6-hexamethylene diisocyanate, 2,2,4-
and 2,4,4-trimethyl-1,6-hexamethylene diisocyanate,
1,12-dodecamethylene diisocyanate, cyclohexane 1,3- and
1,4-diisocyanate and any desired mixtures of these
isomers, l-isocyanato-3,3,5-trimethyl-5-isocyanato-
methylcyclohexane (= isophorone diisocyanate or IPDI),
perhydro-2,4'- and -4,4'-diphenylmethane diisocyanate,
1,3- and 1,4-tetramethylxylylene diisocyanate, and any
desired mixtures of the aforementioned isocyanates.
The polyaldimines B are prepared on the basis of
polyamines and aldehydes by means of a condensation
reaction with elimination of water. Such condensation
reactions are very well known and are described, for
example, in Houben-Weyl, "Methoden der organischen
Chemie", Vol. XI/2, page 73 ff. Equivalent amounts of
aldehyde groups R1_CH=0 are reacted with primary amino
groups R2-NH2 to form aldimine moieties R1_CH=N-R2. R1
and R2 are for example an aliphatic, cycloaliphatic or
aromatic radical which may contain, for example, ester
moieties, carboxylic acid moieties, ether moieties and
heteroatoms and also further imino groups. R1 and R2
are, for example, the radicals of the polyamines (R2)
or aldehydes (R1), respectively, recited later on
below.
As polyaldimine B it is also possible to use mixtures
of different polyaldimines, especially mixtures of
different polyaldimines prepared by means of different
polyamines, reacted with different or the same
aldehydes, including in particular polyaldimines
prepared by means of polyamines having different amino
functionalities.

Suitable polyamines include polyamines which are very
well known in polyurethane chemistry, such as are used,
among other things, for two-component polyurethanes.
Examples that may be mentioned include the following:
aliphatic polyamines such as ethylenediamine, 1,2- and
1,3-propanediamine, 2-methyl-1,2-propanediamine,
2,2-dimethyl-1,3-propanediamine, 1,3- and 1,4-butanedi-
amine, 1,3- and 1,5-pentanediamine, 1, 6-hexanediamine,
2,2,4- and 2,4,4-trimethylhexamethylenediamine and
mixtures thereof, 1,7-heptanediamine, 1,8-octanedi-
amine, 4-aminomethyl-1,8-octanediamine, 1,9-nonanedi-
amine, 1,10-decanediamine, 1,11-undecanediamine,
1,12-dodecanediamine, methylbis(3-aminopropyl)amine,
1,5-diamino-2-methylpentane, 1,3-diaminopentane (DAMP),
2,5-dimethyl-1,6-hexamethylenediamine, cycloaliphatic
polyamines such as 1,3- and 1,4-diaminocyclohexane,
bis(4-aminocyclohexyl)methane, bis(4-amino-3-methyl-
cyclohexyl)methane, bis(4-amino-3-ethylcyclohexyl)-
methane, bis(4-amino-3, 5-dimethylcyclohexyl)methane,
l-amino-3-aminomethyl-3,5,5-trimethylcyclghexane
(= isophoronediamine or IPDA), 2- and 4-methyl-1,3-di-
aminocyclohexane and mixtures thereof, 1,3- and
1,4-bis(aminomethyl)cyclohexane, 1-cyclohexylamino-
3-aminopropane, 2,5(2,6)-bis(aminomethyl)bicyclo-
[2.2.1]heptane (NBDA, prepared by Mitsui Chemicals),
3 (4) ,8 (9)-bis (aminomethyl) tricyclo [5 . 2 .1. 02'6] decane
(TCD-Diamin®, prepared by Celanese Chemicals), 3,9-bis-
(3-aminopropyl)-2,4,8,10-tetraoxaspiro[5.5]undecane,
1,3- and 1,4-xylylenediamine, aliphatic polyamines
containing ether groups, such as bis(2-aminoethyl)-
ether, 4,7-dioxadecanε-1,10-diamine, 4,9-dioxadodecanε-
1,12-diamine and higher oligomers thereof,
polyoxyalkylenε-polyamines having an amino func-
tionality of 2. or 3 theoretically, obtainable under the
name Jeffamine®, prepared by Huntsman Chemicals, and
also mixtures of the aforementioned polyamines.

Preferred polyamines are 1, 6-hexamethylenediamine,
l,5-diamino-2-methylpentane, DAMP, IPDA, 4-aminomethyl-
1,8-octanediamine, 1,3-xylylenediamine, 1,3-bis-
(aminomethyl)cyclohexane, bis(4-aminocyclohexyl)-
methane, bis(4-amino-3-methylcyclohexyl)methane, TCD-
Diamin®, the Jeffamine® grades Jeffamine® EDR-14 8,
Jeffamine® D-230, Jeffamine® D-400 and Jeffamine®
T-403, and in particular mixtures of two or more of the
aforementioned polyamines.
Suitable aldehydes for the condensation reaction with
the polyamines include for example the following:
aliphatic or cycloaliphatic aldehydes such as propanal,
pivalaldehyde (= trimethylacetaldehyde), isobutyr-
aldehyde, hexanal, 2-ethylhexanal, 2-methylbutanal,
2-ethylbutanal, octylaldehyde, valeraldehyde, isovaler-
aldehyde, 2-methylvaleraldehyde, 2,3-dimethylvaler-
aldehyde, 2-methylundecanal, cyclohexylcarboxaldehyde,
methoxyacetaldehyde, 2-alkoxy-2-methylpropanals such as
2-methoxy-2-methylpropanal, for example, esters of
organic carboxylic acids and 2-hydroxy-
2-methylpropanal, such as 2-acetoxyisobutyraldehyde,
for example, 3-alkoxy-2,2-dimethylpropanals such as
3-n-butoxy-2,2-dimethylpropanal, for example, esters of
2,2-dimethyl-3-hydroxypropanal and short-chain organic
carboxylic acids, such as 2,2-dimethyl-3-acetyloxy-
propanal and 2,2-dimethyl-3-isobutyroxypropanal, for
example, cyclopropanecarboxaldehyde, 9-ethyl-
3-carbazolecarboxaldehyde, 10-methylanthracenε-
9-carboxaldehyde, pyrenecarboxaldehyde, benzaldehyde,
o-, m- and p-tolylaldehyde, 2- and 4-methylbenz-
aldehyde, 2- and 4-ethylbenzaldehyde, 2- and
4-propylbenzaldehyde, 2- and 4-butylbenzaldehyde,
2,4-dimethylbenzaldehyde, 2,4,5-trimethylbenzaldehyde,
p-anisaldehyde, 3-methyl-p-anisaldehyde, m- and p-
ethoxybenzaldehyde, m- and p-phenoxybenzaldehyde,
nicotinaldehyde, terephthaldehyde, isophthaldehyde and

diphenylacetaldehyde, and also mixtures of the
aforementioned aldehydes.
For use with the highly reactive aromatic isocyanates
such as TDI and MDI, for example, preference is given
to those aldehydes which are unable to form tautomeric
enols. With polyaldimines starting from such non-
tautomerizing aldehydes it is possible with prepolymers
starting from aromatic polyisocyanates to formulate
compositions which are particularly stable on storage.
Aldehydes which are unable to form tautomeric enols are
those which do not contain a C-H moiety positioned a to
the carbonyl group. This applies to aromatic aldehydes
and also to aliphatic aldehydes having a tertiary
carbon atom positioned a to the carbonyl group.
Particularly preferred aldehydes are benzaldehyde,
m-phenoxybenzaldehyde, isophthalaldehyde, terephthal-
aldehyde; additionally pivalaldehyde and also esters of
2,2-dimethyl-3-hydroxypropanal and short-chain organic
carboxylic acids, such as 2,2-dimethyl-3-acetyloxy-
propanal and 2,2-dimethyl-3-isobutyroxypropanal, for
example.
The polyurethane prepolymer A and the polyaldimine B
are mixed with one another, the polyaldimine B being
metered in an amount from 0.1 to 1.1 equivalents of
aldimine moieties per equivalent of isocyanate groups
of the prepolymer A. Additionally it is possible to add
a catalyst for the hydrolysis of the polyaldimine, an
example being an organic carboxylic acid such as
benzoic acid or salicylic acid, an organic carboxylic
anhydride such as phthalic anhydride or hexahydro-
phthalic anhydride, a silyl ester of organic carboxylic
acids, an organic sulfonic acid such as
p-toluenesulfonic acid, or another organic or inorganic
acid, or mixtures of the aforementioned acids.

By varying the polyaldimine B in combination with a
polyurethane prepolymer A it is possible to formulate
products having very different mechanical properties.
Polyaldimines which lead to products having particular
flexibility properties are for example those based on
Jeffamine® grades or 1,5-diamino-2-methylpentane.
Polyaldimines leading to products having particularly
high strengths are for example those based on
1,6-hexamethylenediamine or 1,3-xylylenediamine,
optionally in admixture with amines of higher
functionality, such as 4-aminomethyl-1,8-octanediamine
or Jeffamine® T-403, for example. Through the correct
selection of the polyaldimine B, optionally in the form
of a mixture of different polyaldimines, in combination
with the polyurethane prepolymers A described it is
possible to adjust the mechanical properties in the
cured state of the high molecular weight compositions
in accordance with what is desired: for example, to~
breaking elongations up to more than 1000% and tensile
strengths from approximately 1 MPa to 20 MPa.
As a result of the possibility of varying the
polyaldimine B and of the use of the specific high
molecular weight polyurethane prepolymers A it is
possible to reduce significantly the number of
prepolymers required in a production operation for
formulating different polyurethane sealants, adhesives
and coatings, and also coverings, especially floor
coverings, which meet very different requirements in
respect of the profile of mechanical properties. Since
the handling and the storage of different prepolymers
is associated with great cost and inconvenience for an
industrial production operation, in view of their
viscosity, their sensitivity to moisture and the space
they occupy, reducing the number of prepolymers
required for preparing different products is
advantageous. Moreover it is possible with such
compositions to formulate not only flexible construε-

tion sealants having a very dry surface but also high-
strength elastic adhesives having tensile strengths of
up to 20 MPa or more, which have a low processing
viscosity and cure rapidly and without bubbles.
Additional components that may be present in the
compositions described include, among others, the
following components well known in the polyurethane
industry:
plasticizers, examples being esters of organic
carboxylic acids or their anhydrides, phthalates, such
as dioctyl phthalate or diisodecyl phthalate, adipates,
such as dioctyl adipate, organic sulfonic esters,
polybutenes and other compounds which do not react with
isocyanates; solvents, organic and inorganic fillers,
such as calcium carbonates, alternatively precipitated
calcium carbonates uncoated or coated with stearates,
or carbon blacks, kaolins, aluminas, silicas, PVC
powders, fibers, of polyethylene for example, pigments,
catalysts for the hydrolysis of the polyaldimine,
organic carboxylic acids, such as benzoic acid and
salicyclic acid, organic carboxylic anhydrides, such as
phthalic anhydride and hexahydrophthalic anhydride,
silyl esters of organic carboxylic acids, organic
sulfonic acids such as p-toluenesulfonic acid, or other
organic or inorganic acids, further catalysts, examples
being organotin compounds such as dibutyltin dilaurate,
dibutyltin acetylacetonate or other catalysts customary
in polyurethane chemistry for the reaction of
isocyanate groups; rheology modifiers, such as
thickeners, examples being urea compounds, polyamide
waxes, bentonites or pyrogenic silicas, adhesion
promoters, examples being epoxysilanes, vinylsilanes,
isocyanatosilanes and aminosilanes reacted with
aldehydes to form aldiminosilanes, driers, such as
p-tosyl isocyanate and other reactive isocyanates,
orthoformic esters, calcium oxide or molecular sieves,
stabilizers against heat, light and UV radiation, flame

retardants, surfacε-active substances, substances
having a fungistatic action, and further substances
commonly used in the polyurethane industry.
The composition described is prepared and stored in the
absence of moisture. Such compositions are stable on
storage: that is, they can be kept in suitable
packaging or in a suitable arrangement, such as in a
drum, a pouch or a cartridge, for example, for a period
ranging from several months up to a year or longer,
prior to their use. On application the polyurethane
composition comes into contact with moisture, whereupon
the polyaldimines are hydrolyzed to aldehydes and
polyamines and the polyamines react with the
polyurethane prepolymer containing isocyanate groups.
Either the water required for the reaction can come
from the air (atmospheric humidity) or the composition
can be contacted with a water-containing component, by
being coated, for example, with a smoothing agent for
example, by spraying or by means of immersion methods,
or the composition can be admixed with a water-
containing component, in the form for example of a
hydrous paste, which can be metered in via a static
mixer, for example.
If a deficit amount of the polyaldimine is used, in
other words if the chosen ratio of aldimine groups to
isocyanate groups is substoichiometric, then the excess
isocyanate groups react with the water present. As a
consequence of the reactions described above the
composition cures.
The compositions described are suitable as sealants of
all kinds, for the purpose for example of sealing
joints in construction, as adhesives for the bonding of
various substrates, such as for bonding components in
the production of automobiles, rail vehicles or other
industrial products, and as coatings or coverings for

various articles and/or variable substrates. The
composition is at least partly contacted with the
surface of any desired substrate. Preferably a uniform
contacting in the form of a sealant or adhesive, a
coating or a covering is desired, and particularly in
the areas which for the purpose of use require a bond
in the form of an adhesive bond or seal or else whose
substrate is to be covered over. It may well be
necessary for the substrate, or the article in the
foreground of contacting, to have to be subjected to a
physical and/or chemical pretreatment, by abrading,
sandblasting, brushing or the like, for example, or by
treatment with cleaners, solvents, adhesion promoters,
adhesion promoter solutions or primers, or the
application of a tie coat or a sealer.
Examples
"pbw" stands for parts by weight. All percentages are
by weight where not stated otherwise. By the "total
functionality prepolymer" is meant the average
isocyanate functionality of the prepolymer used. By the
"total functionality polyaldimines" is meant the
average aldimine functionality of the polyaldimines
used. Compositions which contain no polyaldimine
(comparative examples) were cured exclusively with
atmospheric moisture.
Polyols used:
Arcol® PPG 2000 N (Bayer): linear polypropylene oxide
polyol having a theoretical OH functionality of 2, an
average molecular weight of about 2000, an OH number of
about 56 mg KOH/g, and a degree of unsaturation of
about 0.01 meq/g.
Acclaim® 4200 N (Bayer): linear polypropylene oxide
polyol having a theoretical OH functionality of 2, an

average molecular weight of about 4000, an OH number of
about 28 mg KOH/g, and a degree of unsaturation of
about 0.005 meq/g.
Acclaim® 12200 (Bayer): linear polypropylene oxide
polyol having a theoretical OH functionality of 2, an
average molecular weight of about 12 000, an OH number
of about 11 mg KOH/g, and a degree of unsaturation of
about 0.005 meq/g.
Caradol® ED 56-11 (Shell): linear polypropylene oxide
polyol having a theoretical OH functionality of 2, an
average molecular weight of about 2000, an OH number of
about 56 mg KOH/g, and a degree of unsaturation of
about 0.05 meq/g.
Voranol® EP 1900 (Dow): linear polypropylene oxide
polyethylene oxide polyol, ethylene oxidε-terminated,
having a theoretical OH functionality of 2, an average
molecular weight of about 4000, an OH number of about
29 mg KOH/g, and a degree of unsaturation of about
0.08 meq/g.
Caradol® MD34-02 (Shell): nonlinear polypropylene oxide
polyethylene oxide polyol, ethylene oxidε-terminated,
having a theoretical OH functionality of 3, an average
molecular weight of about 4900, an OH number of about
35 mg KOH/g, and a degree of unsaturation of about
0.0 8 meq/g.
Description of the test methods:
The viscosity was measured at 23°C on a conε-and-plate
viscometer from Haake (PK100/VT-500).
The skinning time (time to freedom from tack, "tack-
free time") was determined at 23°C and 50% relative
humidity.

Tensile strength, breaking elongation and elasticity
modulus at 0.5-5% elongation were determined on films
cured for 7 days at 23°C and 50% relative humidity in
accordance with DIN EN 53504 (traction speed:
200 mm/min).
Formation of bubbles was assessed qualitatively on the
basis of the quantity of bubbles which appeared in the
course of curing (at 23oC and 50% relative humidity) of
the films used for the mechanical tests (film
thickness: 2 mm).
The expression force was determined on aluminum
cartridges having a diameter of 45 mm, the sealant
being pressed at the tip of the cartridge through an
opening of 3 mm. Expression was carried out by a
tensile testing machine at a speed of 60 mm/min.
String rupture was determined by causing a cylindrical
penetration element with a diameter of 2 cm to
penetrate to a depth of 0.5 cm into the sealant (film
thickness: 1 cm, temperature: 20°C) and extracting it
again after about 1 second at constant speed (25 cm in
4 seconds). The length of the string of sealant
remaining on the penetration element, defined as string
rupture, was measured with a ruler to an accuracy of
1 mm. The procedure was repeated three times and the
mean value of the measurements was determined as the
result.
The surface of the cured sealant was assessed for tack
by gentle contact with the finger.
The rate of cure through volume was determined at 23oC
and 50% relative humidity on a PTFE substrate.
The stress at 100% elongation was tested in accordance

with DIN EN 28340, method A.
Preparation of aldimines and prepolymers
Polyaldimine Al
A round-bottomed flask was charged with 100 pbw of
Jeffamine® D-230 (Huntsman Chemicals). With effective
cooling and vigorous stirring, 91 pbw of benzaldehyde
were added dropwise. Following the addition the mixture
was stirred at room temperature for a further
10 minutes and then all of the water was removed by
distillation under a water jet vacuum. The liquid
reaction product obtained in this way had an aldimine
content, determined as the amine content, of 4.65 mmol
NH2/g and was used further without purification.
Polyaldimine A2
A round-bottomed flask was charged with 25 pbw of
TCD-Diamin® (Celanese Chemicals). With effective
cooling and vigorous stirring, 41 pbw of 2,2-dimethyl-
3-acetyloxypropanal were added dropwise. Following the
addition the mixture was stirred at room temperature
for a further 10 minutes and then all of the water was
removed by distillation under a water jet vacuum. The
liquid reaction product obtained in this way had an
aldimine content, determined as the amine content, of
4.22 mmol NH2/g and was used further without
purification.
Polyaldimine A3
A round-bottomed flask was charged with 15 pbw of
1,5-diamino-2-methylpentane. With effective cooling and
vigorous stirring, 40 pbw of 2,2-dimethyl-
3-acetyloxypropanal were added dropwise. Following the
addition the mixture was stirred at room temperature
for a further 10 minutes and then all of the water was
removed by distillation under a water jet vacuum. The
liquid reaction product obtained in this way had an

aldimine content, determined as the amine content, of
4.94 mmol NH2/g and was used further without
purification.
Polyaldimine A4
A round-bottomed flask was charged with 44 pbw of
1,3-xylylenediamine. With effective cooling and
vigorous stirring, 98 pbw of 2,2-dimethyl-
3-acetyloxypropanal were added dropwise. Following the
addition the mixture was stirred at room temperature
for a further 10 minutes and then all of the water was
removed by distillation under a water jet vacuum. The
liquid reaction product obtained in this way had an
aldimine content, determined as the amine content, of
4.97 mmol NH2/g and was used further without
purification.
Polyaldimine A5
A round-bottomed flask was charged with 100 pbw of
4-aminomethyl-1,8-octanediamine. With effective cooling
and vigorous stirring, 287 pbw of 2,2-dimethyl-
3-acetyloxypropanal were added dropwise. Following the
addition the mixture was stirred at room temperature
for a further 10 minutes and then all of the water was
removed by distillation under a water jet vacuum. The
liquid reaction product obtained in this way had an
aldimine content, determined as the amine content, of
4.92 mmol NH2/g and was used further without
purification.
Polyaldimine A6
A round-bottomed flask was charged with 67 pbw of
Jeffamine® D-230 (Huntsman Chemicals). With effective
cooling and vigorous stirring, 100 pbw of 2,2-dimethyl-
3-acetyloxypropanal were added dropwise. Following the
addition the mixture was stirred at room temperature
for a further 10 minutes and then all of the water was
removed by distillation under a water jet vacuum. The

liquid reaction product obtained in this way had an
aldimine content, determined as the amine content, of
3.56 mmol NH2/g and was used further without
purification.
Polyaldimine A7
A round-bottomed flask was charged with 100 pbw of
Jeffamine® T-403 (Huntsman Chemicals). With effective
cooling and vigorous stirring, 76 pbw of benzaldehyde
were added dropwise. Following the addition the mixture
was stirred at room temperature for a further
10 minutes and then all of the water was removed by
distillation under a water jet vacuum. The liquid
reaction product obtained in this way had an aldimine
content, determined as the amine content, of 3.90 mmol
NH2/g and was used further without purification.
Prepolymer P1
530 pbw of polyol Acclaim® 4200 N and 72 pbw of
4,4'-methylenediphenyl diisocyanate (MDI; Desmodur®
44 MC L, Bayer) were reacted by a known method at 80 °C
to form an NCO-terminated prepolymer. The reaction
product had a titrimetrically determined free
isocyanate group content of 2.00% and a viscosity at
23°C of 28 Pa-s.
Prepolymer P2
661 pbw of polyol Caradol® ED56-11 and 139 pbw of
4,4'-methylenediphenyl diisocyanate (MDI; Desmodur®
44 MC L, Bayer) were reacted by a known method at 80°C
to form an NCO-terminated prepolymer. The reaction
product had a titrimetrically determined free
isocyanate group content of 2.06% and a viscosity at
23°C of 102 Pa-s.

Prepolymer P3
1262 pbw of polyol Arcol® PPG 2000 N and 338 pbw of
4,4'-methylenediphenyl diisocyanate (MDI; Desmodur®
44 MC L, Bayer) were reacted by a known method at 80°C
to form an NCO-terminated prepolymer. The reaction
product had a titrimetrically determined free
isocyanate group content of 3.61% and a viscosity at
23°C of 37 Pa-s.
Prepolymer P4
627 pbw of polyol Caradol® ED56-11 and 172 pbw of
4,4'-methylenediphenyl diisocyanate (MDI; Desmodur®
44 MC L, Bayer) were reacted by a known method at 80°C
to form an NCO-terminated prepolymer. The reaction
product had a titrimetrically determined free
isocyanate group content of 3.59% and a viscosity at 23°C of 38 Pa-s.
Prepolymer P5
259 pbw of polyol Acclaim® 4200 N, 517 pbw of polyol
Caradol® MD34-02 and 124 pbw of 4,4'-methylenediphenyl
diisocyanate (MDI; Desmodur® 44 MC L, Bayer) were
reacted by a known method at 80 °C to form an NCO-
terminated prepolymer. The reaction product had a
titrimetrically determined free isocyanate group
content of 2.30% and a viscosity at 23°C of 92 Pa-s.
Prepolymer P6
540 pbw of polyol Acclaim® 4200 N, 245 pbw of polyol
Caradol® MD34-02 and 115 pbw of 4,4'-methylenediphenyl
diisocyanate (MDI; Desmodur® 44 MC L, Bayer) were
reacted by a known method at 80CC to form an NCO-
terminated prepolymer. The reaction product had a
titrimetrically determined free isocyanate group
content of 2.22% and a viscosity at 23°C of 47 Pa-s.

Prepolymer P7
1462 pbw of polyol Acclaim® 4200 N and 138 pbw of
tolylene diisocyanate (TDI; Desmodur® T-80 P L, Bayer;
80:20 mixture of the 2,4 and the 2,6 isomer) were
reacted by a known method at 100°C to form an NCO-
terminated prepolymer. The reaction product had a
titrimetrically determined free isocyanate group
content of 2.12% and a viscosity at 23°C of 11 Pa-s.
Prepolymer P8
1710 pbw of polyol Acclaim® 12200 and 91 pbw of
4,4'-methylenediphenyl diisocyanate (MDI; Desmodur®
44 MC L, Bayer) were reacted by a known method at 100°C
to form an NCO-terminated prepolymer. The reaction
product had a titrimetrically determined free,
isocyanate group content of 0.88% and a viscosity -at
23°C of 58 Pa-s.
Prepolymer P9
221 pbw of polyol Acclaim® 4200 N, 13 pbw of
tripropylene glycol and 67 pbw of 4,4'-methylenε-
diphenyl diisocyanate (MDI; Desmodur® 44 MC L, Bayer)
were reacted by a known method at 80°C to form an NCO-
terminated prepolymer. The reaction product had a
titrimetrically determined free isocyanate group
content of 3.70% and a viscosity at 23°C of 38 Pa-s.
Prepolymer P10
684 pbw of polyol Acclaim® 4200 N, 15 pbw of
1,2-propanediol and 200 pbw of 4,4'-methylenediphenyl
diisocyanate (MDI; Desmodur® 44 MC L, Bayer) were
reacted by a known method at 80 °C to form an NCO-
terminated prepolymer. The reaction product had a
titrimetrically determined free isocyanate group
content of 3.76% and a viscosity at 23°C of 46 Pa-s.
Prepolymer P11
606 pbw of polyol Acclaim® 4200 N, 56 pbw of

tripropylene glycol and 238 pbw of 4,4'-methylenε-
diphenyl diisocyanate (MDI; Desmodur® 44 MC L, Bayer)
were reacted by a known method at 80oC to form an NCO-
terminated prepolymer. The reaction product had a
titrimetrically determined free isocyanate group
content of 4.53% and a viscosity at 23°C of 58 Pa•s.
Prepolymer P12
565 pbw of polyol Acclaim® 4200 N, 35 pbw of neopentyl
glycol and 255 pbw of 4,4'-methylenediphenyl
diisocyanate (MDI; Desmodur® 44 MC L, Bayer) were
reacted by a known method at 80 °C to form an NCO-
terminated prepolymer. The reaction product had a
titrimetrically determined free isocyanate group
content of 5.01% and a viscosity at 23°C of 48 Pa•s.
Prepolymer P13
518 pbw of polyol Acclaim® 4200 N and 41 pbw of
tolylene diisocyanate (TDI; Desmodur® T-80 P L, Bayer;
80:20 mixture of the 2,4 and the 2,6 isomer) were
reacted by a known method at 100 °C to form an NCO-
terminated prepolymer. The reaction product had a
titrimetrically determined free isocyanate group
content of 1.50% and a viscosity at 23°C of 18 Pa-s.
Prepolymer P14
660 pbw of polyol Acclaim® 4200 N, 330 pbw of polyol
Caradol® MD34-02 and 84 pbw of tolylene diisocyanate
(TDI; Desmodur® T-80 P L, Bayer; 80:20 mixture of the
2,4 and the 2,6 isomer) were reacted by a known method
at 80°C to form an NCO-terminated prepolymer. The
reaction product had a titrimetrically determined free
isocyanate group content of 1.50% and a viscosity at
23°C of 27 Pa-s.
Prepolymer P15
673 pbw of polyol Voranol® EP 1900 and 55 pbw of
tolylene diisocyanate (TDI; Desmodur® T-80 P L, Bayer;

80:20 mixture of the 2,4 and the 2,6 isomer) were
reacted by a known method at 80°C to form an NCO-
terminated prepolymer. The reaction product had a
titrimetrically determined free isocyanate group
content of 1.51% and a viscosity at 23°C of 21 Pa•s.
Examples 1-4 (inventive) and examples 5-6 (comparative)
The prepolymers and aldimines indicated in table 1 were
mixed homogeneously in an NH2/NCO ratio (i.e.,
equivalents of aldimine moieties per equivalents of
isocyanate groups of the prepolymer) of 0.9/1.0. The
mixture was admixed with benzoic acid (350 mg/100 g of
prepolymer) , mixed homogeneously again and immediately
dispensed to airtight tubes, which were stored at 60°C
for 15 hours. A portion of the mixture was then poured
into a metal sheet coated with PTFE (film thickness:
about 2 mm) , cured for 7 days at 23°C and 50% relative
humidity, and subsequently the mechanical properties of
the through-cured film were measured. With the remain-
ing contents of the tube the storage stability was
determined, by measurement of the viscosity before and
after storage for 7 days at 60 °C. The results of the
tests are set out in table 1.
The results show that the inventive compositions of
examples 1-4 (prepolymer based on a linear polyol with
a low degree of unsaturation, cured with polyaldimine)
have elasticity moduli and mechanical strengths which
vary widely depending on the polyaldimine used, and
also possess a very low viscosity, good storage
stability and a high reactivity and cure with no
bubbles. The prior art formulation of comparative
example 5 (prepolymer based on a conventional linear
polyol preextended with diisocyanate, cured with
polyaldimine), in contrast, has a sharply increased
viscosity and, when the same polyaldimine is used
(ex. 5 as against ex. 4), exhibits a much lower tensile
strength. The prior art formulation of comparative

example 6 (prepolymer based on a linear polyol with a
low degree of unsaturation, cured with atmospheric
moisture) exhibits inadequate reactivity (slow skinning
time) and a distinct tendency to form bubbles.

Example 7 (inventive) and example 8 (comparative)
In the same way as described in example 1 compositions
were prepared from various prepolymers and aldimines
and tested. The prepolymers and aldimines used and also
the results of the tests are set out in table 2.

The results show that the inventive composition of
example 7 (linear polyol with low degree of unsatura-
tion) has much higher tensile strength than the prior
art formulation of comparative example 8 (conventional
linear polyol), and achieves this with properties which
are otherwise comparable.

Examples 9, 12-14 (inventive) and examples 10, 11, 15,
16 (comparative)
In the same way as described in example 1 compositions
were prepared from various prepolymers and aldimines
and tested. The prepolymers and aldimines used and also
the results of the tests are set out in table 3.
The results show that the inventive compositions of
examples 9 and 12-14 (prepolymer based on a linear
polyol with a low degree of unsaturation, cured with
polyaldimine mixture having a total functionality > 2)
have lower viscosities than the prior art formulations
of comparative examples 10 and 15 (prepolymer with
total functionality > 2 based on a mixture of linear
and nonlinear polyol, cured with polyaldimine having a

total functionality of 2) (ex. 10 in comparison to
ex. 9 and ex. 15 in comparison to ex. 14) . The prior
art formulations of comparative examples 11 and 16
(prepolymer with total functionality > 2 based on a
mixture of linear and nonlinear polyol, cured with
atmospheric moisture) have inadequate reactivity in
comparison to the other examples (slow skinning time)
and also have a tendency to form bubbles.



Example 17 (inventive) and example 18 (comparative)
In the same way as described in example 1 compositions
were prepared from various prepolymers and aldimines
and tested. The prepolymers and aldimines used and also
the results of the tests are set out in table 4.
The results show that the inventive composition of
example 17 (prepolymer based on a linear polyol having
a low degree of unsaturation, cured with polyaldimine)
has a very low viscosity, good mechanical properties
and a high reactivity (rapid skinning time) and cures
without bubbles. In contrast the prior art formulation
of comparative example 18 (prepolymer based on a linear
polyol having a low degree of unsaturation, cured with
atmospheric moisture) exhibits inadequate reactivity
and a tendency to form bubbles.

Examples 19-20 (inventive) and example 21 (comparative)
In the same way as described in example 1 compositions
were prepared from various prepolymers and aldimines
and tested. The prepolymers and aldimines used and also

the results of the tests are set out in table 5.
The results show that the inventive compositions of
examples 19 and 20 (prepolymer based on a long-chain
linear polyol with a low degree of unsaturation, cured
with polyaldimine mixture with a total functionality of
2 or > 2, respectively) have good mechanical proper-
ties, a high reactivity (short skinning time) and
exhibit bubblε-free curing. Example 20, with a
polyaldimine mixture of total functionality > 2,
exhibits a higher tensile strength as compared with
example 19. The prior art formulation of comparative example 21 (prepolymer based on a long-chain linear
polyol with a low degree of unsaturation, cured with
atmospheric moisture) exhibits inadequate reactivity
and a tendency to form bubbles as compared with the
inventive examples 19 and 20. The storage stability of
the three examples is good in each case (low increase
in viscosity during storage).




Examples 22-24, 26, 28, 30 (inventive) and examples 25,
27, 29, 31 (comparative)
In the same way as described in example 1 compositions
were prepared from various prepolymers and aldimines
and tested. The prepolymers used, differing in
isocyanate content, and the aldimines and also the
results of the tests are set out in table 6.
The results show that the inventive compositions of
examples 22-24 and 26, 28 and 30 (prepolymers based on
a linear polyol with a low degree of unsaturation and a
low molecular weight diol, cured with a polyaldimine or
with a polyaldimine mixture with a total functionality
of 2 or > 2, respectively) have very good mechanical
properties, which can be altered by varying the
polyaldimine. The corresponding prepolymers were cured
in the prior art formulations of comparative
examples 25, 27, 29 and 31 using atmospheric moisture.
The comparative examples exhibit a very much lower
reactivity (long skinning time) and a strong tendency
to form bubbles. The mechanical values for these
examples cannot be sensibly measured, in view of the
many bubbles.
Example 32 (sealant)(inventive)
In a vacuum mixer 30 pbw of prepolymer P13, 25 pbw of
chalk powder Omyacarb® 5 GU (Omya) , 20 pbw of plasti-
cizer Palatinol® Z (diisodecyl phthalate, BASF), 10 pbw
of PVC powder Solvic® 373 MC (Solvay), 10 pbw of
thickener Crayvallac® super (Cray Valley), 3 pbw of
xylene, 0.2 pbw of stabilizer Irganox® 1010 (Ciba) ,
0.2 pbw of silane Silquest® A-187 (OSi Crompton),
0.1 pbw of benzoic acid, 1.1 pbw of polyaldimine A1 and
1.6 pbw of polyaldimine A7 were processed to a lump-
free, homogeneous paste which was dispensed into
airtight cartridges.

The results of the tests performed thereon are set out
in table 7.
Example 33 (sealant)(comparative)
In a vacuum mixer 30 pbw of prepolymer P14, 25 pbw of
chalk powder Omyacarb® 5 GU (Omya) , 20 pbw of plasti-
cizer Palatinol® Z (diisodecyl phthalate, BASF), 10 pbw
PVC powder Solvic® 373 MC (Solvay), 10 pbw of thickener
Crayvallac® super (Cray Valley), 3 pbw of xylene,
0.2 pbw of stabilizer Irganox® 1010 (Ciba), 0.2 pbw of
silane Silquest® A-187 (OSi Crompton), 0.1 pbw of
benzoic acid and 2.2 pbw of polyaldimine A1 were
processed to a lump-free, homogeneous paste which was
dispensed into airtight cartridges.
The results of the tests performed thereon are set out
in table 7.
The inventive sealant of example 32 (prepolymer based
on a linear polyol with a low degree of unsaturation,
partially cured with polyaldimine mixture having a
total functionality > 2) , in comparison with the prior-
art-formulated sealant of comparative example 33
(prepolymer with total functionality > 2 based on a
mixture of linear and nonlinear polyol, partially cured
with polyaldimine having a total functionality of 2),
has a lower expression force and a shorter string
rupture, owing to the lower viscosity of the
prepolymer, in combination with a dry surface quality
and otherwise similar values for the mechanical
properties, the reactivity and the storage stability.
Example 34 (sealant)(comparative)
In a vacuum mixer 30 pbw of prepolymer P15, 25 pbw of
chalk powder Omyacarb® 5 GU (Omya) , 20 pbw of plasti-

cizer Palatinol® Z (diisodecyl phthalate, BASF), 10 pbw
of PVC powder Solvic® 373 MC (Solvay), 10 pbw of
thickener Crayvallac® super (Cray Valley), 3 pbw of
xylene, 0.2 pbw of stabilizer Irganox® 1010 (Ciba),
0.2 pbw of silane Silquest® A-187 (OSi Crompton),
0.1 pbw of benzoic acid, 1.1 pbw of polyaldimine A1 and
1.6 pbw of polyaldimine A7 were processed to a lump-
free, homogeneous paste which was dispensed into
airtight cartridges.
The results of the tests performed thereon are set out
in table 7.
The inventive sealant of example 32 (prepolymer based
on a linear polyol with a low degree of unsaturation,
partially cured with polyaldimine mixture having a
total functionality > 2), in comparison with the prior-
art-formulated sealant of comparative example 34
(prepolymer based on a conventional linear polyol,
partially cured with polyaldimine mixture having a
total functionality of > 2), has distinctly better
mechanical properties and a dry surface quality.


We Claim:
1. Composition comprising
at least one polyurethane prepolymer A having isocyanate end groups, prepared
from at least one polyisocyanate with at least one polyol A1, and if desired at
least one polyol A2, as specified below:
A1: linear polyoxyalkylene polyol having a degree of unsaturation A2: polyol in an amount of 0-30% by weight, preferably 0-20% by weight, in
particular 0-10% by weight, based on the total amount A1+A2;
and
at least one polyaldimine B.
2. Composition as claimed in Claim 1, wherein the polyol A1 has a molecular
weight of 2000-30 000 g/mol, in particular 2000-20 000 g/mol.
3. Composition as claimed in one of the preceding claims, wherein the degree of
unsaturation of the polyol A1 is in particular 4. Composition as claimed in one of the preceding claims, wherein the polyol A1 is
a polyol prepared by means of DMC catalysis.
5. Composition as claimed in one of the preceding claims, wherein the polyol A1 is
a polyoxypropylene diol or an EO-endcapped polyoxy-propylene diol.
6. Composition as claimed in one of the preceding

claims, characterized in that the polyol A2 is a
polyoxyalkylene polyol having a degree of
unsaturation > 0.04 meq/mol.
7. Composition according to one of the preceding
claims, characterized in that the polyol A2 is a
polyoxyalkylene polyol having a molecular weight
of 400-2000 g/mol.
8. Composition according to one of the preceding
claims, characterized in that the polyol A2 is a
polyoxyalkylene polyol having an OH functionality
of greater than 2 and up to about 3.
9. Composition according to one of the preceding
claims, characterized in that the polyol A2 is
selected from the group consisting of the follow-
ing: 1,2-ethanediol, 1,2- and 1,3-propanediol,
neopentyl glycol, diethylene glycol, triethylene
glycol, the isomeric dipropylene glycols and
tripropylene glycols, the isomeric butanediols,
pentanediols, hexanediols, heptanediols, octanε-
diols, nonanediols, decanediols, undecanediols,
1,3- and 1,4-cyclohexanedimethanol, hydrogenated
bisphenol A, 1,1,1-trimethylolethane, 1,1,1-tri-
methylolpropane and glycerol.
10. Composition according to one of the preceding
claims, characterized in that the polyisocyanate
is a diisocyanate.
11. Composition according to one of the preceding
claims, characterized in that the aldehyde on
which the polyaldimine B is based does not have a
C-H moiety positioned a to the carbonyl group.
12. Composition according to one of the preceding
claims, characterized in that the polyurethane

prepolymer A and the polyaldimine B is present in a ratio of 0.1-
1.1 equivalent of aldimine moieties per equivalent of isocyanate
groups.
13. Process for preparing the composition according to one of claims
1-12, comprising a step of preparing a polyaldimine by reacting an
aldehyde with an amine in a manner known per se.
14. Arrangement characterized in that it comprises a composition
according to one of claims 1-12.
15. Article whose surface has been at least partly contacted with a
composition according to one of claims 1-12.
16. Process for bonding, characterized in that it comprises a step of
contacting with a composition according to one of claims 1-12.
17. Process for sealing, characterized in that it comprises a step of
contacting with a composition according to one of claims 1-12.
18. Process for coating, characterized in that it comprises a step of
contacting with a composition according to one of claims 1-12.

19. Process according to one of claims 16-18, characterized in that it
comprises an additional step of curing in the air.
20. Process according to one of claims 16-19, characterized in that it
further comprises a step of contacting with a hydrous component
or an admixture thereof.



ABSTRACT


Title: Polyurethane composition.
The invention relates to compositions comprising at least one polyurethane
prepolymer A with isocyanate terminal groups and at least one polyaldimine
B. The polyurethane prepolymer A is produced from at least one polyol A1,
optionally at least one polyol A2, in addition to polyisocyanates. The polyol
A1 is a linear polyoxyalkylene polyol and has a degree of unsaturation of
wt.%, preferably between 0 and 20 wt.% and in particular between 0 and 10
wt.%, in relation to the total quantity of A1+A2. In addition to the
aforementioned components, a composition according to a preferred
embodiment can also contain one or more of the following components:
plasticizers, solvents, fillers, pigments, catalysts, rheology modifiers such as
e.g. thickeners, coupling agents, dehydrators, antioxidants, light-protection
agents and other conventional additives in the polyurethane industry.

Documents:

983-KOLNP-2004-ASSIGNMENT.pdf

983-KOLNP-2004-CANCELLED PAGES.pdf

983-KOLNP-2004-CORRESPONDENCE.pdf

983-KOLNP-2004-EXAMINATION REPORT.pdf

983-KOLNP-2004-FORM 18.pdf

983-KOLNP-2004-FORM 26.pdf

983-KOLNP-2004-FORM 6.pdf

983-KOLNP-2004-FORM-1.pdf

983-KOLNP-2004-FORM-2.pdf

983-KOLNP-2004-FORM-5.pdf

983-KOLNP-2004-FORM-6.pdf

983-KOLNP-2004-GRANTED-ABSTRACT.pdf

983-KOLNP-2004-GRANTED-CLAIMS.pdf

983-KOLNP-2004-GRANTED-DESCRIPTION (COMPLETE).pdf

983-KOLNP-2004-GRANTED-FORM 1.pdf

983-KOLNP-2004-GRANTED-FORM 2.pdf

983-KOLNP-2004-GRANTED-FORM 3.pdf

983-KOLNP-2004-GRANTED-FORM 5.pdf

983-KOLNP-2004-GRANTED-SPECIFICATION-COMPLETE.pdf

983-KOLNP-2004-INTERNATIONAL PUBLICATION.pdf

983-KOLNP-2004-INTERNATIONAL SEARCH REPORT & OTHERS.pdf

983-KOLNP-2004-OTHERS.pdf

983-KOLNP-2004-PA-CERTIFIED COPIES.pdf

983-KOLNP-2004-PETITION UNDER RULE 137.pdf

983-KOLNP-2004-REPLY TO EXAMINATION REPORT.pdf


Patent Number 256716
Indian Patent Application Number 983/KOLNP/2004
PG Journal Number 30/2013
Publication Date 26-Jul-2013
Grant Date 19-Jul-2013
Date of Filing 13-Jul-2004
Name of Patentee SIKA TECHNOLOGY AG
Applicant Address ZUGERSTRASSE 50, CH-6340 BAAR, SWITZERLAND
Inventors:
# Inventor's Name Inventor's Address
1 BURCKHARDT URS ALLENMOOSSTRASSE 66, CH 8057 ZURICH, SWITZERLAND
2 STADELMANN URSULA SCHURLIWEG 8, CH 8046 ZURICH, SWITZERLAND
PCT International Classification Number C08G18/10
PCT International Application Number PCT/EP2002/14295
PCT International Filing date 2002-12-16
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 02001289.4 2002-01-18 EUROPEAN UNION