Title of Invention

PROCESS FOR PRODUCING AN AROMATIC CARBONATE

Abstract A process for producing an aromatic carbonate, which comprises the steps of: (I) transesterifying a starting material selected from the group consisting of a dialkyl carbonate, an alkyl aryl carbonate and a mixture thereof with a reactant selected from the group consisting of an aromatic monohydroxy compound, an alkyl aryl carbonate and a mixture thereof, in the presence of a catalyst, to thereby obtain a high boil- ing point reaction mixture comprising an aromatic carbonate (a) and an aromatic carbonate ether (b), while withdrawing a low boiling point reaction mixture containing a low boiling point by-product; and (II) separating the aromatic carbonate ether (b) from the high boiling point reaction mixture to thereby obtain a high purity aromatic carbonate.
Full Text

TITLE OF THE INVENTION
Process for producing an aromatic carbonate
Field of The Invention
[0001] The present invention relates to a process for
producing an aromatic carbonate. More particularly,
the present invention is concerned with a process for
producing an aromatic carbonate, which comprises:
transesterifying a starting material selected from the
group consisting of a dialkyl carbonate, an alkyl aryl
carbonate and a mixture thereof with a reactant se-
lected from the group consisting of an aromatic mono-
hydroxy compound, an alkyl aryl carbonate and a mixture
thereof, in the presence of a catalyst, to thereby ob-
tain a high boiling point reaction mixture comprising a
desired aromatic carbonate (a) and an aromatic carbon-
ate ether (b), while withdrawing a low boiling point
reaction mixture containing a low boiling point
by-product; and separating the aromatic carbonate ether
(b) from the high boiling point reaction mixture to
thereby obtain a high purity aromatic carbonate. By
the process of the present invention, it becomes possi-
ble to produce a high purity aromatic carbonate which
exhibits advantageously high reactivity when used as a
raw material for a transesterification aromatic poly-

carbonate.
Background of the Invention
[0002] An aromatic carbonate is useful as a raw mate-
rial for, e.g., the production of an aromatic polycar-
bonate (whose utility as engineering plastics has been
increasing in recent years) without using poisonous
phosgene. With respect to the method for the produc-
tion of an aromatic carbonate, a method for producing
an aromatic carbonate or an aromatic carbonate mixture
is known, in which a dialkyl carbonate, an alkyl aryl
carbonate or a mixture thereof is used as a starting
material and an aromatic monohydroxy compound, an alkyl
aryl carbonate or a mixture thereof is used as a reac-
tant, and in which a transesterification reaction is
performed between the starting material and the reac-
tant, thereby producing an aromatic carbonate or an
aromatic carbonate mixture which corresponds to the
starting material and the reactant.
[0003] However, since this type of transesterifica-
tion is a reversible reaction in which, moreover, not
only is the equilibrium biased toward the original sys-
tem but the reaction rate is also low, the production
of an aromatic carbonate by the above-mentioned method
on a commercial scale is accompanied with great diffi-

culties. To improve the above-mentioned method, sev-
eral proposals have been made, most of which relate to
the development of a catalyst for increasing the reac-
tion rate. As a catalyst for use in the method for
producing an alkyl aryl carbonate, a diaryl carbonate
or a mixture thereof by reacting a dialkyl carbonate
with an aromatic hydroxy compound, there have been pro-
posed various metal-containing catalysts, which include
for example, a Lewis acid, such as a transition metal
halide, or compounds capable of forming a Lewis acid
(see, for example, Patent Document 1), a tin compound,
such as an organotin alkoxide or an organotin oxide
(see, for example, Patent Document 2), salts and alkox-
ides of an alkali metal or an alkaline earth metal, and
lead compounds (see, for example, Patent Document 3),
complexes of a metal, such as copper, iron or zirconium
(see, for example, Patent Document 4), titanic acid es-
ters (see, for example, Patent Document 5), a mixture
of a Lewis acid and a protonic acid (see, for example,
Patent Document 6), a compound of Sc, Mo, Mn, Bi, Te or
the like (see, for example, Patent Document 7), and
ferric acetate (see, for example, Patent Document 8).
[0004] As a catalyst for use in the method for pro-
ducing a diaryl carbonate by a same-species inter-
molecular transesterification, wherein an alkyl aryl

carbonate is disproportionated to a dialkyl carbonate
and a diaryl carbonate, there have been proposed vari-
ous catalysts, which include for example, a Lewis acid
and a transition metal compound which is capable of
forming a Lewis acid (see, for example, Patent Document
9), a polymeric tin compound (see, for example, Patent
Document 10), a compound represented by the formula
R-X(=0)OH (wherein X is selected from Sn and Ti, and R
is selected from monovalent hydrocarbon groups) (see,
for example, Patent Document 11), a mixture of a Lewis
acid and a protonic acid (see, for example, Patent
Document 12), a lead catalyst (see, for example, Patent
Document 13), a titanium or zirconium compound (see,
for example, Patent Document 14), a tin compound (see,
for example, Patent Document 15), and a compound of Sc,
Mo, Mn, Bi, Te or the like (see, for example, Patent
Document 7).
[0005] Another attempt for improving the yield of
aromatic carbonates in these reactions consists in dis-
placing the equilibrium in the direction of the desired
product formation as much as possible, by modifying the
mode of the reaction process. For example, there have
been proposed a method in which by-produced methanol is
distilled off together with an azeotrope forming agent
by azeotropic distillation in the reaction of a di-

methyl carbonate with phenol (see, for example, Patent
Document 16), and a method in which by-produced metha-
nol is removed by adsorbing the same onto a molecular
sieve (see, for example, Patent Document 17).
[0006] Further, a method is known in which an appara-
tus comprising a reactor having provided on the top
thereof a distillation column is employed in order to
separate and distill off alcohols (by-produced in the
course of the reaction) from a reaction mixture ob-
tained in the reactor (see, for example, Patent Docu-
ment 18) .
[0007] As more preferred methods for producing an
aromatic carbonate, the present inventors previously
developed a method in which a dialkyl carbonate and an
aromatic hydroxy compound are continuously fed to a
continuous multi-stage distillation column to effect a
continuous transesterification reaction in the distil-
lation column, while continuously withdrawing a low
boiling point reaction mixture containing a by-produced
alcohol from an upper portion of the distillation col-
umn by distillation and continuously withdrawing a high
boiling point reaction mixture containing a produced
alkyl aryl carbonate from a lower portion of the dis-
tillation column (see, for example, Patent Document 19),
and a method in which an alkyl aryl carbonate is con-

tinuously fed to a continuous multi-stage distillation
column to effect a continuous transesterification reac-
tion in the distillation column, while continuously
withdrawing a low boiling point reaction mixture con-
taining a by-produced dialkyl carbonate by distillation
and continuously withdrawing a high boiling point reac-
tion mixture containing a produced diaryl carbonate
from a lower portion of the distillation column (see,
for example, Patent Document 20). These methods for
the first time realized efficient, continuous produc-
tion of an aromatic carbonate. Thereafter, various
methods for continuously producing an aromatic carbon-
ate have further been developed, based on the
above-mentioned methods developed by the present inven-
tors. Examples of these methods include a method in
which a catalytic transesterification reaction is per-
formed in a column reactor (see, for example, Patent
Document 21), a method which uses a plurality of reac-
tors which are connected in series (see, for example,
Patent Document 22), a method in which a bubble tower
reactor is used (see, for example, Patent Document 23),
and a method in which a vertically long reactor vessel
is used (see, for example, Patent Document 24).
[0008] Also, there have been proposed methods for de-
creasing the amounts of impurities and/or by-products

contained in an aromatic carbonate produced by any of
the above-mentioned methods. For example, it is known
that when an aromatic carbonate is produced by trans -
esterification, high boiling point substances (each
having a boiling point higher than that of the aromatic
carbonate) are likely to be by-produced. For example,
Patent Document 8/Patent Document 2 5 discloses that
when diphenyl carbonate is produced by a transesterifi-
cation of dimethyl carbonate with phenol, an impurity
having a boiling point equal to or higher than the
boiling point of the produced diphenyl carbonate is
by-produced, and that the impurity is caused to enter
the diphenyl carbonate and causes the discoloration of
an ultimate product, such as an aromatic polycarbonate.
This prior art document does not disclose an example of
the impurity having a boiling point equal to or higher
than the boiling point of the produced diphenyl carbon-
ate; however, as an example of the impurity, there can
be mentioned an aryloxycarbonyl-(hydroxy)-arene which
is produced as an isomer of a diaryl carbonate by Fries
rearrangement. More specifically, when diphenyl car-
bonate is produced as the diaryl carbonate, phenyl
salicylate can be mentioned as an example of the
aryloxycarbonyl-(hydroxy)-arene. Phenyl salicylate is
a high boiling point substance whose boiling point is

4 to 5 °C higher than the boiling point of the diphenyl
carbonate.
[0009] In this case, when the transesterification is
conducted for a long period of time, the above-mentioned
high boiling point substance accumulates in the reaction
system and the amount of the impurity mixed into the
product, namely an aromatic carbonate, tends to increase,
so that the purity of the ultimate aromatic carbonate is
lowered. Further, as the amount of the high boiling
point substance in the reaction mixture increases, the
boiling point of the reaction mixture rises, which in
turn necessitates the elevation of the temperature of
the reaction mixture so as to separate the high boiling
point substance. As a result, the by-production of the
high boiling point substance is accelerated, thus ren-
dering it difficult to produce a desired aromatic car-
bonate stably for a prolonged period of time. As a
measure for stably producing an aromatic carbonate for a
prolonged period of time, there has been proposed a
method in which a liquid reaction mixture containing a
high boiling point substance and a metal-containing
catalyst is withdrawn from the reaction system, followed
by reacting the withdrawn reaction mixture with a spe-
cific reactant for separating the reaction mixture into
a component derived from the high boiling point sub-

stance and a component derived from the metal-containing
catalyst, thereby removing the high boiling substance
from the reaction system (see, for example, Patent Docu-
ment 26) .
[0010] Further, impurities and/or by-products having
boiling points lower than that of an aromatic carbonate
are also known. Specifically, for example, Patent
Document 2 7 proposes a method for separation of alkyl
aromatic ethers (anisoles) from an aromatic carbonate.
[0 011] However, heretofore, there has not been known
any method which can be used for efficiently producing
a high purity aromatic carbonate which exhibits advan-
tageously high reactivity when used as a raw material
for a transesterification aromatic polycarbonate, and,
hence, it has been desired to develop such a method.
[0012] Patent Document 1: Unexamined Japanese Patent
Application Laid-Open Specification No. Sho 51-105032,
Unexamined Japanese Patent Application Laid-Open Speci-
fication No. Sho 56-123948 and Unexamined Japanese Pat-
ent Application Laid-Open Specification No. Sho
56-123949 (corresponding to West German Patent Applica-
tion Publication No. 2528412, British Patent No.
1499530 and U.S. Patent No. 4,182,726)
Patent Document 2: Unexamined Japanese Patent Ap-

plication Laid-Open Specification No. Sho 54-48733
(corresponding to West German Patent Application Publi-
cation No. 2736062), Unexamined Japanese Patent Appli-
cation Laid-Open Specification No. Sho 54-63023, Unex-
amined Japanese Patent Application Laid-Open
Specification No. Sho 60-169444 (corresponding to U.S.
Patent No. 4,554,110), Unexamined Japanese Patent Ap-
plication Laid-Open Specification No. Sho 60-169445
(corresponding to U.S. Patent No. 4,552,704), Unexam-
ined Japanese Patent Application Laid-open Specifica-
tion No. Sho 62-2 77345 and Unexamined Japanese Patent
Application Laid-Open Specification No. Hei 1-265063
Patent Document 3: Unexamined Japanese Patent Ap-
plication Laid-Open Specification No. Sho 57-176932
Patent Document 4: Unexamined Japanese Patent Ap-
plication Laid-Open Specification No. Sho 57-183745
Patent Document 5: Unexamined Japanese Patent Ap-
plication Laid-Open Specification No. Sho 58-185536
(corresponding to U.S. Patent No. 4,410,464)
Patent Document 6: Unexamined Japanese Patent Ap-
plication Laid-Open Specification No. Sho 60-173016
(corresponding to U.S. Patent No. 4,609,501)
Patent Document 7: Unexamined Japanese Patent Ap-
plication Laid-Open Specification No. Hei 1-265064
Patent Document 8: Unexamined Japanese Patent Ap-

plication Laid-Open Specification No. Sho 61-172852
Patent Document 9: Unexamined Japanese Patent Ap-
plication Laid-Open Specification No. Sho 51-75044
(corresponding to West German Patent Application Publi-
cation No. 2552907 and U.S. Patent No. 4,045,464)
Patent Document 10: Unexamined Japanese Patent Ap-
plication Laid-Open Specification No. Sho 60-169444
(corresponding to U.S. Patent No. 4,554,110)
Patent Document 11: Unexamined Japanese Patent Ap-
plication Laid-Open Specification No. Sho 60-169445
(corresponding to U.S. Patent No. 4,552,704)
Patent Document 12: Unexamined Japanese Patent Ap-
plication Laid-Open Specification No. Sho 60-173016
(corresponding to U.S. Patent No. 4,609,501)
Patent Document 13: Unexamined Japanese Patent Ap-
plication Laid-Open Specification No. Hei 1-93560
Patent Document 14: Unexamined Japanese Patent Ap-
plication Laid-Open Specification No. Hei 1-265062
Patent Document 15: Unexamined Japanese Patent Ap-
plication Laid-Open Specification No. Hei 1-265063
Patent Document 16: Unexamined Japanese Patent Ap-
plication Laid-Open Specification No. Sho 54-48732
(corresponding to West German Patent Application Publi-
cation No. 2736063 and U.S. Patent No. 4,252,737)
Patent Document 17: Unexamined Japanese Patent Ap-

plication Laid-Open Specification No. Sho 58-185536
(corresponding to U.S. Patent No. 4,410,464)
Patent Document 18: Working examples of Unexamined
Japanese Patent Application Laid-Open Specification No.
Sho 56-123948 (corresponding to U.S. Patent No.
4,182,726), Working examples of Unexamined Japanese
Patent Application Laid-Open Specification No. Sho
56-25138, Working examples of Unexamined Japanese Pat-
ent Application Laid-Open Specification No. Sho
60-169444 (corresponding to U.S. Patent No. 4,554,110),
Working examples of Unexamined Japanese Patent Applica-
tion Laid-Open Specification No. Sho 60-169445 (corre-
sponding to U.S. Patent No. 4,552,704), Working exam-
ples of Unexamined Japanese Patent Application
Laid-Open Specification No. Sho 60-173016 (correspond-
ing to U.S. Patent No. 4,609,501), Working examples of
Unexamined Japanese Patent Application Laid-Open Speci-
fication No. Sho 61-172852, Working examples of Unexam-
ined Japanese Patent Application Laid-Open Specifica-
tion No. Sho 61-291545, and Working examples of
Unexamined Japanese Patent Application Laid-Open Speci-
fication No. Sho 62-277345
Patent Document 19: Unexamined Japanese Patent Ap-
plication Laid-Open Specification No. Hei 3-291257
Patent Document 20: Unexamined Japanese Patent Ap-

plication Laid-Open Specification No. Hei 4-9358
Patent Document 21: Unexamined Japanese Patent Ap-
plication Laid-Open Specification No. Hei 6-41022, Un-
examined Japanese Patent Application Laid-Open Specifi-
cation No. Hei 6-157424 and Unexamined Japanese Patent
Application Laid-Open Specification No. Hei 6-184058
Patent Document 22: Unexamined Japanese Patent Ap-
plication Laid-Open Specification No. Hei 6-234707 and
Unexamined Japanese Patent Application Laid-Open Speci-
fication No. Hei 6-263694
Patent Document 23: Unexamined Japanese Patent Ap-
plication Laid-Open Specification No. Hei 6-298700
Patent Document 24: Unexamined Japanese Patent Ap-
plication Laid-Open Specification No. Hei 6-345697
Patent Document 25: Unexamined Japanese Patent Ap-
plication Laid-Open Specification No. Sho 61-172852
Patent Document 26: Unexamined Japanese Patent Ap-
plication Laid-Open Specification No. Hei 11-92429
(corresponding to European Patent No. 1016648 Bl)
Patent Document 27: Unexamined Japanese Patent Ap-
plication Laid-Open Specification No. Hei 9-176094
Disclosure of the Invention
Problems to Be Solved by the Invention
[0013] An object of the present invention is to pro-

vide a process for producing a high purity aromatic
carbonate which exhibits advantageously high reactivity
when used as a raw material for a transesterification
aromatic polycarbonate.
Means to Solve the Problems
[0014] For solving the above-mentioned problems, the
present inventors have made extensive and intensive
studies. As a result, they have unexpectedly found
that a specific aromatic carbonate ether is contained
in an aromatic carbonate produced by a process compris-
ing transesterifying a starting material selected from
the group consisting of a dialkyl carbonate, an alkyl
aryl carbonate and a mixture thereof with a reactant
selected from the group consisting of an aromatic mono-
hydroxy compound, an alkyl aryl carbonate and a mixture
thereof, in the presence of a catalyst, to thereby ob-
tain a high boiling point reaction mixture comprising a
desired aromatic carbonate, while withdrawing a low
boiling point reaction mixture containing a low boiling
point by-product. Further, they have also found that,
when an aromatic carbonate containing a large amount of
the above-mentioned specific aromatic carbonate ether
is used as a raw material for producing a transesteri-
fication aromatic polycarbonate, the polymerization re-

activity of the aromatic carbonate is lowered and the
resultant aromatic polycarbonate is discolored, and
that, by separating and removing the aromatic carbonate
ether from the reaction system for producing an aro-
matic carbonate to thereby reduce the aromatic carbon-
ate ether content of an aromatic carbonate, it becomes
possible to obtain an aromatic carbonate having a high
transparency, which exhibits high polymerization reac-
tivity when used as a raw material for an aromatic
polycarbonate. The present invention has been com-
pleted, based on these novel findings.
[0015] The foregoing and other objects, features and
advantages of the present invention will be apparent
from the following detailed description taken in con-
nection with the accompanying drawings, and the ap-
pended claims.
Effects of the Invention
[0016] In the aromatic carbonate produced by the
process of the present invention, the content of a spe-
cific aromatic carbonate ether (which is a convention-
ally unknown impurity and has a harmful influence on
the reactivity of an aromatic carbonate) is reduced.
The aromatic carbonate obtained by the process of the
present invention has a high purity and exhibits high

polymerization reactivity when used as a raw material
for an aromatic polycarbonate, so that the aromatic
carbonate is useful as a raw material for a trans -
esterification aromatic polycarbonate.
Brief Description of the Drawings
[0017] [Fig. 1] A diagram showing a system which is
used in the Examples and Comparative Examples; and
[Fig. 2] A diagram showing another system
which is used in the Examples and Comparative Examples.
Description of Reference Numerals
[0018] 1, 101, 201, 301: continuous multi-stage dis-
tillation column
2, 102, 2 02, 3 02: top of the continuous multi-stage
distillation column
3, 5, 7, 9, 10, 12, 13, 15, 15', 16, 18, 19, 21, 105,
113, 115, 115', 116, 118, 119, 121, 125, 127, 128, 129,
130, 132, 205, 225, 227, 228, 229, 230, 232, 233, 235,
305, 313, 325, 327, 328, 329, 330, 332, 333, 335, 229B,
229C: conduit
4: preheater
6, 106, 206, 306: bottom of the continuous multi-stage
distillation column
8: evaporator

11, 126, 226, 234, 326, 334: condenser
14, 114: evaporator
17, 117, 231, 331: reboiler
229A: nozzle
Best Mode for Carrying Out the Invention
[0019] According to the present invention, there is
provided a process for producing an aromatic carbonate,
which comprises the steps of:
(I) transesterifying a starting material selected
from the group consisting of a dialkyl carbonate repre-
sented by the formula (1)
R1OCOOR1 (1) ,
an alkyl aryl carbonate represented by the formula (2)
R2OCOOAr2 (2)
and a mixture thereof with a reactant selected from the
group consisting of an aromatic monohydroxy compound
represented by the formula (3)
Ar1OH (3),

an alkyl aryl carbonate represented by the formula (4)
R3OCOOAr3 (4)
and a mixture thereof,
wherein each of R1, R2 and R3 independently
represents an alkyl group having 1 to 10 car-
bon atoms, an alicyclic group having 3 to 10
carbon atoms or an aralkyl group having 6 to
10 carbon atoms, and each of Ar1, Ar2 and Ar3
independently represents an aromatic group
having 5 to 30 carbon atoms,
in the presence of a catalyst, to thereby obtain a high
boiling point reaction mixture comprising:
at least one aromatic carbonate (a) which cor-
responds to the starting material and the reactant and
is selected from the group consisting of an alkyl aryl
carbonate represented by the formula (5)
ROCOOAr (5)
and a diaryl carbonate represented by the formula (6)
ArOCOOAr (6)

wherein R and Ar are, respectively, se-
lected from the group consisting of R1, R2
and R3 and selected from the group consist-
ing of Ar1, Ar2 and Ar3 in correspondence
to the starting material and the reactant,
and
an aromatic carbonate ether (b) represented by the
formula (7)
ROR4OCOOAr (7)
wherein R and Ar are as defined above, and
R4 is a divalent group -(CH2)m- (wherein m
is an integer of from 2 to 4) which is un-
substituted or substituted with at least
one substituent selected from the group
consisting of an alkyl group having 1 to 10
carbon atoms and an aryl group having 6 to
10 carbon atoms,
while withdrawing a low boiling point reaction mixture
which contains a low boiling point by-product compris-
ing an aliphatic alcohol, a dialkyl carbonate or a mix-
ture thereof corresponding to the starting material and
the reactant and represented by at least one formula
selected from the group consisting of ROH and ROCOOR,

wherein R is as defined above, and
(II) separating the aromatic carbonate ether (b)
from the high boiling point reaction mixture to thereby
obtain a high purity aromatic carbonate.
[0020] For easier understanding of the present inven-
tion, the essential features and various preferred em-
bodiments of the present invention are enumerated below.
[0021] 1. A process for producing an aromatic car-
bonate, which comprises the steps of:
(I) transesterifying a starting material selected
from the group consisting of a dialkyl carbonate repre-
sented by the formula (1)
R10COOR1 (1),
an alkyl aryl carbonate represented by the formula (2)
R2OCOOAr2 (2)
and a mixture thereof with a reactant selected from the
group consisting of an aromatic monohydroxy compound
represented by the formula (3)

Ar1OH (3) ,
an alkyl aryl carbonate represented by the formula (4)
R3OCOOAr3 (4)
and a mixture thereof,
wherein each of R1, R2 and R3 independently
represents an alkyl group having 1 to 10 car-
bon atoms, an alicyclic group having 3 to 10
carbon atoms or an aralkyl group having 6 to
10 carbon atoms, and each of Ar1, Ar2 and Ar3
independently represents an aromatic group
having 5 to 3 0 carbon atoms,
in the presence of a catalyst, to thereby obtain a high
boiling point reaction mixture comprising:
at least one aromatic carbonate (a) which corre-
sponds to the starting material and the reactant and is
selected from the group consisting of an alkyl aryl
carbonate represented by the formula (5)
ROCOOAr (5)
and a diaryl carbonate represented by the formula (6)

ArOCOOAr (6)
wherein R and Ar are, respectively, se-
lected from the group consisting of R1, R2
and R3 and selected from the group consist-
ing of Ar1, Ar2 and Ar3 in correspondence
to the starting material and the reactant,
and
an aromatic carbonate ether (b) represented by the
formula (7)
ROR4OCOOAr (7)
wherein R and Ar are as defined above, and
R4 is a divalent group -(CH2)m- (wherein m
is an integer of from 2 to 4) which is un-
substituted or substituted with at least
one substituent selected from the group
consisting of an alkyl group having 1 to 10
carbon atoms and an aryl group having 6 to
10 carbon atoms,
while withdrawing a low boiling point reaction mixture
which contains a low boiling point by-product compris-
ing an aliphatic alcohol, a dialkyl carbonate or a mix-
ture thereof corresponding to the starting material and

the reactant and represented by at least one formula
selected from the group consisting of ROH and ROCOOR,
wherein R is as defined above, and
(II) separating the aromatic carbonate ether (b)
from the high boiling point reaction mixture to thereby
obtain a high purity aromatic carbonate.
[0022] 2. The process according to item 1 above,
wherein the separation of the aromatic carbonate ether
(b) in the step (II) is performed by distillation.
[0023] 3. The process according to item 1 or 2 above,
wherein the step (I) is performed in a continuous man-
ner or each of the steps (I) and (II) is performed in a
continuous manner.
[0024] 4. The process according to item 3 above,
wherein the starting material and the reactant are con-
tinuously fed to a continuous multi-stage distillation
column to perform a transesterification reaction be-
tween the starting material and the reactant in a liq-
uid phase or a gas-liquid phase in the presence of a
metal-containing catalyst as the catalyst, while con-
tinuously withdrawing the high boiling point reaction
mixture in a liquid form from a lower portion of the

distillation column and continuously withdrawing the
low boiling point reaction mixture in a gaseous form
from an upper portion of the distillation column,
thereby enabling the aromatic carbonate to be produced
continuously,
wherein the aromatic carbonate ether (b) is sepa-
rated from the high boiling point reaction mixture
withdrawn from the distillation column.
[0025] 5. The process according to any one of items
1 to 4 above, wherein the content of the aromatic car-
bonate ether (b) in the high purity aromatic carbonate
obtained in the step (II) is not more than 10 ppm by
weight.
[0026] 6. An aromatic carbonate produced by the
process of any one of items 1 to 5 above from a start-
ing material selected from the group consisting of a
dialkyl carbonate represented by the formula (1)
R1OCOOR1 (1),
an alkyl aryl carbonate represented by the formula (2)
R2OCOOAr2 (2)

and a mixture thereof, and a reactant selected from the
group consisting of an aromatic monohydroxy compound
represented by the formula (3)
Ar1OH (3) ,
an alkyl aryl carbonate represented by the formula (4)
R3OCOOAr3 (4)
and a mixture thereof,
wherein each of R1, R2 and R3 independently
represents an alkyl group having 1 to 10 car-
bon atoms, an alicyclic group having 3 to 10
carbon atoms or an aralkyl group having 6 to
10 carbon atoms, and each of Ar1, Ar2 and Ar3
independently represents an aromatic group
having 5 to 30 carbon atoms,
the aromatic carbonate containing an aromatic car-
bonate ether (b) represented by the formula (7)
R0R4OCOOAr (7)
wherein R and Ar are, respectively, selected

from the group consisting of R1, R2 and R3
and selected from the group consisting of Ar1,
Ar2 and Ar3 in correspondence to the starting
material and the reactant, and R4 is a diva-
lent group -(CH2)m- (wherein m is an integer
of from 2 to 4) which is unsubstituted or
substituted with at least one substituent se-
lected from the group consisting of an alkyl
group having 1 to 10 carbon atoms and an aryl
group having 6 to 10 carbon atoms,
wherein the content of the aromatic carbonate ether (b)
in the aromatic carbonate is not more than 10 ppm by
weight.
[0027] 7. An aromatic polycarbonate produced by sub-
jecting an aromatic dihydroxy compound and the aromatic
carbonate produced by the process of any one of items 1
to 5 above to a transesterification reaction.
[0028] The present invention is described below in
detail.
[0029] The dialkyl carbonate used as a starting mate-
rial in the present invention is represented by the
following formula (1):

R1OCOOR1 (1)
[0030] wherein R1 represents an alkyl group hav-
ing 1 to 10 carbon atoms, an alicyclic group
having 3 to 10 carbon atoms or an aralkyl
group having 6 to 10 carbon atoms.
[0031] Examples of R1 include alkyl groups, such as
methyl, ethyl, propyl (isomers), allyl, butyl (isomers),
butenyl (isomers), pentyl (isomers), hexyl (isomers),
heptyl (isomers), octyl (isomers), nonyl (isomers),
decyl (isomers) and cyclohexylmethyl; alicyclic groups,
such as cyclopropyl, cyclobutyl, cyclopentyl, cyclo-
hexyl and cycloheptyl; and aralkyl groups, such as
benzyl, phenethyl (isomers), phenylpropyl (isomers),
phenylbutyl (isomers) and methylbenzyl (isomers). Each
of the above-mentioned alkyl groups, alicyclic groups
and aralkyl groups may be substituted with a substitu-
ent, such as a lower alkyl group, a lower alkoxy group,
a cyano group or a halogen atom, and may also contain
an unsaturated bond.
[0032] As a dialkyl carbonate having such R1, there
may be mentioned dimethyl carbonate, diethyl carbonate,
dipropyl carbonate (isomers), diallyl carbonate, di-
butenyl carbonate (isomers), dibutyl carbonate (iso-
mers) , dipentyl carbonate (isomers), dihexyl carbonate

(isomers), diheptyl carbonate (isomers), dioctyl car-
bonate (isomers), dinonyl carbonate (isomers), didecyl
carbonate (isomers), dicyclopentyl carbonate, dicyclo-
hexyl carbonate, dicycloheptyl carbonate, dibenzyl
carbonate, diphenethyl carbonate (isomers), di(phenyl-
propyl) carbonate (isomers), di(phenylbutyl) carbonate
(isomers), di(chlorobenzyl) carbonate (isomers),
di(methoxybenzyl) carbonate (isomers), di(methoxy-
methyl) carbonate, di(methoxyethyl) carbonate (isomers),
di(chloroethyl) carbonate (isomers) and di(cyanoethyl)
carbonate (isomers).
[0033] Of these dialkyl carbonates, preferred is a
dialkyl carbonate containing, as R1, an alkyl group
having 4 or less carbon atoms. More preferred is di-
methyl carbonate.
[0034] The alkyl aryl carbonate used as the starting
material in the present invention is represented by the
following formula (2):
R2OCOOAr2 (2)
wherein R2 may be identical with or different
from R1, and represents an alkyl group having
1 to 10 carbon atoms, an alicyclic group hav-
ing 3 to 10 carbon atoms or an aralkyl group

having 6 to 10 carbon atoms; and Ar2 repre-
sents an aromatic group having 5 to 3 0 carbon
atoms.
[0035] As R2, there may be mentioned the same groups
as set forth above for R1. Specific examples of Ar2 in
formula (2) include: a phenyl group and various alkyl-
phenyl groups, such as phenyl, tolyl (isomers), xylyl
(isomers), trimethylphenyl (isomers), tetramethylphenyl
(isomers), ethylphenyl (isomers), propylphenyl (iso-
mers) , butylphenyl (isomers), diethylphenyl (isomers),
methylethylphenyl (isomers), pentylphenyl (isomers),
hexylphenyl (isomers) and cyclohexylphenyl (isomers);
various alkoxyphenyl groups, such as methoxyphenyl
(isomers), ethoxyphenyl (isomers) and butoxyphenyl
(isomers); various halogenated phenyl groups, such as
fluorophenyl (isomers), chlorophenyl (isomers), bromo-
phenyl (isomers), chloromethylphenyl (isomers) and di-
chlorophenyl (isomers); various substituted phenyl
groups represented by the following formula:
[0036]

[0037] wherein A represents a single bond, a
divalent group, such as -0-, -S-, -CO-

or -SO2-, an alkylene group or a substi-
tuted alkylene group represented by the
following formula:
[0038]

[0039] wherein each of R5, R6, R7 and R8
independently represents a hydro-
gen atom, a lower alkyl group hav-
ing 1 to 10 carbon atoms, a
cycloalkyl group having 3 to 10
carbon atoms, an aryl group having
6 to 10 carbon atoms, or an
aralkyl group having 6 to 10 car-
bon atoms, wherein each of the
lower alkyl group, the cycloalkyl
group, the aryl group and the
aralkyl group may be substituted
with a halogen atom or an alkoxy
group having 1 to 10 carbon atoms,
or a cycloalkylene group represented by the
following formula:

[0040]

[0041] wherein k is an integer of from 3
to 11, and each of the hydrogen
atoms may be replaced by a lower
alkyl group, an aryl group, a
halogen atom or the like, and
wherein the aromatic ring may be substituted
with a substituent, such as a lower alkyl
group, a lower alkoxy group, an ester group,
a hydroxyl group, a nitro group, a halogen
atom or a cyano group;
a naphthyl group and various substituted naphthyl
groups, such as naphthyl (isomers), methylnaphthyl
(isomers), dimethylnaphthyl (isomers), chloronaphthyl
(isomers), methoxynaphthyl (isomers) and cyanonaphthyl
(isomers); and various unsubstituted or substituted
heteroaromatic groups, such as pyridyl (isomers),
cumaryl (isomers), quinolyl (isomers), methylpyridyl
(isomers), chloropyridyl (isomers), methylcumaryl (iso-
mers) and methylquinolyl (isomers).
[0042] Representative examples of alkyl aryl carbon-
ates having these R2 and Ar2 include methyl phenyl car-

bonate, ethyl phenyl carbonate, propyl phenyl carbonate
(isomers), allyl phenyl carbonate, butyl phenyl carbon-
ate (isomers), pentyl phenyl carbonate (isomers), hexyl
phenyl carbonate (isomers), heptyl phenyl carbonate
(isomers), octyl tolyl carbonate (isomers), nonyl
ethylphenyl carbonate (isomers), decyl butylphenyl car-
bonate (isomers), methyl tolyl carbonate (isomers),
ethyl tolyl carbonate (isomers), propyl tolyl carbonate
(isomers), butyl tolyl carbonate (isomers), allyl tolyl
carbonate (isomers), methyl xylyl carbonate (isomers),
methyl trimethylphenyl carbonate (isomers), methyl
chlorophenyl carbonate (isomers), methyl nitrophenyl
carbonate (isomers), methyl methoxyphenyl carbonate
(isomers), methyl cumyl carbonate (isomers), methyl
naphthyl carbonate (isomers), methyl pyridyl carbonate
(isomers), ethyl cumyl carbonate (isomers), methyl
benzoylphenyl carbonate (isomers), ethyl xylyl carbon-
ate (isomers) and benzyl xylyl carbonate.
[0043] Of these alkyl aryl carbonates, preferred is
an alkyl aryl carbonate which contains, as R2, an alkyl
group having 1 to 4 carbon atoms and, as Ar2, an aro-
matic group having 6 to 10 carbon atoms. More pre-
ferred is methyl phenyl carbonate. The starting mate-
rial used in the present invention is selected from the
group consisting of a dialkyl carbonate represented by

formula (1) above, an alkyl aryl carbonate represented
by formula (2) above and a mixture thereof.
[0 044] The aromatic monohydroxy compound used as the
reactant in the present invention is represented by the
following formula (3):
Ar1OH (3)
[0045] wherein Ar1 represents an aromatic group
having 5 to 3 0 carbon atoms.
[0046] As Ar1, there may be mentioned the same groups
as set forth above for Ar2.
[0047] Examples of aromatic monohydroxy compounds
having such Ar1 include phenol and various alkylphenols,
such as phenol, cresol (isomers), xylenol (isomers),
trimethylphenol (isomers), tetramethylphenol (isomers),
ethylphenol (isomers), propylphenol (isomers), butyl-
phenol (isomers), diethylphenol (isomers), methylethyl-
phenol (isomers), methylpropylphenol (isomers), di-
propylphenol (isomers), methylbutylphenol (isomers),
pentylphenol (isomers), hexylphenol (isomers) and
cyclohexylphenol (isomers); various alkoxyphenols, such
as methoxyphenol (isomers) and ethoxyphenol (isomers);
various substituted phenols represented by the follow-
ing formula:

[0048]

[0049] wherein A is as defined above;
naphthol (isomers) and various substituted naphthols;
and heteroaromatic monohydroxy compounds, such as
hydroxypyridine (isomers), hydroxycumarine (isomers)
and hydroxyquinoline (isomers).
[0050] Of these aromatic monohydroxy compounds, pre-
ferred is an aromatic monohydroxy compound containing,
as Ar1, an aromatic group having 6 to 10 carbon atoms.
More preferred is phenol.
[0051] The alkyl aryl carbonate used as the reactant
in the present invention is represented by the follow-
ing formula (4):
R3OCOOAr3 (4)
wherein R3 may be identical with or different
from R1 and R2, and represents an alkyl group
having 1 to 10 carbon atoms, an alicyclic
group having 3 to 10 carbon atoms or an
aralkyl group having 6 to 10 carbon atoms;
and Ar3 may be identical with or different

from Ar1 and Ar2, and represents an aromatic
group having 5 to 3 0 carbon atoms.
[0052] As R3, there may be mentioned the same groups
as set forth above for R1. As Ar3, there may be men-
tioned the same groups as set forth above for Ar2.
[0053] As alkyl aryl carbonates having these R3 and
Ar3, there may be mentioned those which are set forth
above for the alkyl aryl carbonates represented by the
above-mentioned formula (2). Of these alkyl aryl car-
bonates, preferred is an alkyl aryl carbonate which
contains, as R3, an alkyl group having 1 to 4 carbon
atoms and, as Ar3, an aromatic group having 6 to 10
carbon atoms. More preferred is methyl phenyl carbon-
ate .
[0054] The reactant used in the present invention is
selected from the group consisting of an aromatic mono-
hydroxy compound represented by formula (3) above, an
alkyl aryl carbonate represented by formula (4) above
and a mixture thereof. The typical reactions, which
are involved in the process of the present invention
for producing an aromatic carbonate by transesterifying
a starting material with a reactant in the presence of
a catalyst, are represented by the following formulae
(E1), (E2), (E3) and (E4):

[0055]

[0056] wherein R1, R2, R3, Ar1, Ar2 and Ar3 are as
defined above, and wherein when R2 = R3 and
Ar2 = Ar3 in formula (E4), the reaction is a
same-species intermolecular transesterifica-
tion reaction generally known as a dispropor-
tionation reaction.
[0057] When each of the reactions of formulae (E1),
(E2), (E3) and (E4) is performed according to the proc-
ess of the present invention, dialkyl carbonates or

alkyl aryl carbonates as the starting materials for the
reaction can be used individually or in combination and
aromatic monohydroxy compounds or alkyl aryl carbonates
as the reactants for the reaction can be used individu-
ally or in combination.
[0058] When R2 = R3 and Ar2 = Ar3 in the transesterifi-
cation reaction of formula (E4), a diaryl carbonate and
a dialkyl carbonate can be obtained by a same-species
intermolecular transesterification reaction of a single
type of alkyl aryl carbonate. This is a preferred em-
bodiment of the present invention. Further, when
R1 = R2 = R3 and Ar1 = Ar2 = Ar3 in formulae (E1) and
(E4), by combining the reaction of formula (E1) with
the reaction of formula (E4), a diaryl carbonate can be
obtained from a dialkyl carbonate and an aromatic mono-
hydroxy compound through an alkyl aryl carbonate as
shown in formulae (E5) and (E6) shown below.
[0059]


[0060] The above-mentioned combination is an espe-
cially preferred embodiment of the present invention.
[0061] Recycling of the dialkyl carbonate by-produced
in the reaction of formula (E6) as the starting mate-
rial for the reaction of formula (E5) results in the
formation of 1 mol of a diaryl carbonate and 2 mol of
an aliphatic alcohol from 1 mol of a dialkyl carbonate
and 2 mol of an aromatic monohydroxy compound. When
R = CH3 and Ar = CSH5 in the above formula (E5) , di-
phenyl carbonate, which is an important raw material
for a polycarbonate and a polyisocyanate, can be read-
ily obtained from dimethyl carbonate, which is the sim-
plest form of a dialkyl carbonate, and phenol. This is
especially important.
[0062] As a catalyst used in the present invention,
there can be mentioned any conventional catalyst which
is employed for the transesterification reaction occur-
ring in the process of the present invention. Examples
of catalysts used in the present invention include
metal-containing catalysts.
[0063] The metal-containing catalyst used in the pre-
sent invention is one capable of promoting the reactions
of formulae (E1) to (E4) . As such metal-containing
catalysts, there may be mentioned for example:
[0064] lead oxides, such as PbO, PbO2

and Pb3O4; lead sulfides, such as PbS and Pb2S; lead
hydroxides, such as Pb(OH)2 and Pb2O2(OH)2; plumbites,
such as Na2PbO2, K2PbO2, NaHPbO2 and KHPbO2; plurnbates,
such as Na2PbO3, Na2H2PbO4, K2PbO3, K2[Pb(OH)6], K4PbO4,
Ca2PbO4 and CaPbO3; lead carbonates and basic salts
thereof, such as PbCO3 and 2PbCO3 • Pb (OH) 2; lead salts of
organic acids, and carbonates and basic salts thereof,
such as Pb(OCOCH3)2, Pb(OCOCH3)4 and Pb (OCOCH3) 2 . PbO • 3H2O;
organolead compounds, such as Bu4Pb, Ph4Pb, Bu3PbCl,
Ph3PbBr, Ph3Pb (or PhePb2) , Bu3PbOH and Ph3PbO wherein Bu
represents a butyl group and Ph represents a phenyl
group; alkoxylead compounds and aryloxylead compounds,
such as Pb(OCH3)2, (CH3O) Pb (OPh) and Pb(OPh)2; lead al-
loys, such as Pb-Na, Pb-Ca, Pb-Ba, Pb-Sn and Pb-Sb; lead
minerals, such as galena and zinc blende; and hydrates
of these lead compounds;
salts or complexes of copper family metals, such as CuCl,
CuCl2, CuBr, CuBr2, Cul, Cul2, Cu(OAc)2, Cu(acac)2,
copper oleate, Bu2Cu, (CH3O)2Cu, AgNO3, AgBr, silver
picrate, AgC6H6ClO4, [AuC=C-C(CH3)3]n and [Cu (C7H8) Cl] 4
wherein acac represents an acetylacetone chelate ligand;
alkali metal complexes, such as
Li(acac) and LiN(C4H9)2; zinc complexes,
such as Zn(acac)2; cadmium complexes,
such as Cd(acac)2; iron

family metal complexes, such as Fe(C10Hg) (CO)5, Fe(CO)5,
Fe(C4Hs) (CO)3, Co(mesitylene)2(PEt2Ph)2, CoC5F5(CO)7,
Ni-7t-C5H5NO and ferrocene; zirco-
nium complexes, such as Zr(acac)4 and zirconocene;
Lewis acids and Lewis
acid-forming transition metal compounds, such as A1X3,
TiX3, TiX4, VOX3, VXS, ZnX2, FeX3 and SnX4 wherein X
represents a halogen atom, an acetoxy group, an alkoxy
group or an aryloxy group; and
organotin compounds, such as (CH3) 3SnOCOCH3,
(C2H5)3SnOCOC6H5, Bu3SnOCOCH3, Ph3SnOCOCH3, Bu2Sn (OCOCH3) 2,
Bu2Sn(OCOCnH23)2/ Ph3SnOCH3, (C2H5) 3SnOPh, Bu2Sn (OCH3) 2,
Bu2Sn(OC2H5)2/ Bu2Sn(OPh)2, Ph2Sn (OCH3) 2, (C2H5)3SnOH,
Ph3SnOH, Bu2SnO, (C8Hi7)2SnO, Bu2SnCl2 and BuSnO(OH).
[0065] These catalysts are effective even when they
are reacted with an organic compound present in the re-
action system, such as an aliphatic alcohol, an aromatic
monohydroxy compound, an alkyl aryl carbonate, a diaryl
carbonate or a dialkyl carbonate. Those which are ob-
tained by heat-treating these catalysts together with a
starting material, a reactant and/or a reaction product
thereof prior to the use in the process of the present
invention can also be used.
[0066] It is preferred that the metal-containing cata-
lyst has high solubility in the liquid phase of the re-

action system. Preferred examples of metal-containing
catalysts include Pb compounds, such as PbO, Pb(OH)2 and
Pb(OPh)2; Ti compounds, such as TiCl4 and Ti(OPh)4; Sn
compounds, such as SnCl4, Sn(OPh)4, Bu2SnO and
Bu2Sn (OPh) 2; Fe compounds, such as FeCl3, Fe (OH) 3 and
Fe(OPh)3; and those products which are obtained by
treating the above metal compounds with phenol or a
liquid phase of the reaction system.
[0067] The transesterification reaction performed in
the process of the present invention is an equilibrium
reaction. Therefore, in the process of the present in-
vention, in order to displace the equilibrium of the
transesterification reaction in the direction of the de-
sired product formation, the transesterification reac-
tion is performed, while withdrawing a low boiling point
reaction mixture which contains a low boiling point
by-product comprising an aliphatic alcohol, a dialkyl
carbonate or a mixture thereof corresponding to the
starting material and the reactant and represented by at
least one formula selected from the group consisting of
ROH and ROCOOR, wherein R is as defined above.
[0068] There is no particular limitation with respect
to the type of the reactor to be used in the process of
the present invention, and various types of conven-
tional reactors, such as a stirred tank reactor, a

multi-stage stirred tank reactor and a multi-stage dis-
tillation column, can be used. These types of reactors
can be used individually or in combination, and may be
used either in a batchwise process or a continuous
process. From the viewpoint of efficiently displacing
the equilibrium in the direction of the desired product
formation, a multi-stage distillation column is pre-
ferred, and a continuous process using a multi-stage
distillation column is especially preferred. There is
no particular limitation with respect to the
multi-stage distillation column to be used in the pre-
sent invention as long as it is a distillation column
having a theoretical number of stages of distillation
of two or more and which can be used for performing
continuous distillation. Examples of such multi-stage
distillation columns include plate type columns using a
tray, such as a bubble-cap tray, a sieve tray, a valve
tray and a counterflow tray, and packed type columns
packed with various packings, such as a Raschig ring, a
Lessing ring, a Pall ring, a Berl saddle, an Intalox
saddle, a Dixon packing, a McMahon packing, a Heli pack,
a Sulzer packing and a Mellapak. In the present inven-
tion, any of the columns which are generally used as a
multi-stage distillation column can be utilized. Fur-
ther, a mixed type of plate column and packed column

comprising both a plate portion and a portion packed
with packings, can also be preferably used.
[0069] In one preferred embodiment of the present in-
vention, the starting material and the reactant are
continuously fed to a continuous multi-stage distilla-
tion column to perform a transesterification reaction
between the starting material and the reactant in a
liquid phase or a gas-liquid phase in the presence of a
metal-containing catalyst as the catalyst, while con-
tinuously withdrawing the high boiling point reaction
mixture (containing the aromatic carbonate (a) and the
aromatic carbonate ether (b) produced by the trans-
esterif ication reaction) in a liquid form from a lower
portion of the distillation column and continuously
withdrawing by distillation the low boiling point reac-
tion mixture (containing the low boiling point
by-product) in a gaseous form from an upper portion of
the distillation column, thereby enabling the aromatic
carbonate to be produced continuously. In this case,
the aromatic carbonate ether (b) is separated from the
high boiling point reaction mixture withdrawn from the
distillation column.
[0070] The amount of the catalyst used in the present
invention varies depending on the type thereof, the
types and weight ratio of the starting material and the

reactant, the reaction conditions, such as the reaction
temperature and the reaction pressure, and the like.
Generally, the amount of the catalyst is in the range
of from 0.0001 to 30 % by weight, based on the total
weight of the starting material and the reactant.
[0071] The reaction time (or the residence time when
the reaction is continuously conducted) for the trans -
esterification reaction in the present invention is not
specifically limited, but it is generally in the range
of from 0.001 to 50 hours, preferably from 0.01 to 10
hours, more preferably from 0.05 to 5 hours.
[0072] The reaction temperature varies depending on
the types of the starting material and reactant, but is
generally in the range of from 50 to 350 °C, preferably
from 100 to 280 °C. The reaction pressure varies de-
pending on the types of the starting material and reac-
tant and the reaction temperature, and it may be any of
a reduced pressure, an atmospheric pressure and a su-
peratmospheric pressure. However, the reaction pres-
sure is generally in the range of from 0.1 to 2.0 x
107 Pa.
[0073] In the present invention, it is not necessary
to use a reaction solvent. However, for the purpose of
facilitating the reaction operation, an appropriate
inert solvent, such as an ether, an aliphatic hydrocar-

bon, an aromatic hydrocarbon or a halogenated aromatic
hydrocarbon, may be used as a reaction solvent.
[0074] The process of the present invention is char-
acterized in that it comprises a step for separating an
aromatic carbonate ether (b) represented by the follow-
ing formula (7):
R0R4OCOOAr (7)
wherein R and Ar are, respectively, se-
lected from the group consisting of R1, R2
and R3 and selected from the group consist-
ing of Ar1, Ar2 and Ar3 in correspondence
to the starting material and the reactant,
and R4 is a divalent group -(CH2)m- (wherein
m is an integer of from 2 to 4) which is
unsubstituted or substituted with at least
one substituent selected from the group
consisting of an alkyl group having 1 to 10
carbon atoms and an aryl group having 6 to
10 carbon atoms.
[0075] In conventional processes for producing an
aromatic carbonate, the presence of the above-mentioned
aromatic carbonate ether (b) has not been known.
Therefore, needless to say, there has been no conven-

tional knowledge about the influence of the aromatic
carbonate ether (b) on the purity of an aromatic car-
bonate and the transesterification reactivity of an
aromatic carbonate.
[0076] Illustrative examples of R4 in formula (7)
include: -CH2CH2-, -CH (CH3) CH2-, -CH (CH3) CH (CH3) - ,
-CHPhCH2-, -CH2CH2CH2-, -CH (CH3) CH2CH2-, -CH2CH (CH3) CH2-
and -CH2CH2CH2CH2- .
[0077] Specific examples of the above-mentioned aro-
matic carbonate ethers (b) include: CH3OCH2CH2OCOOPh,
CH3CH2OCH2CH2OCOOPh, CH3OCH(CH3) CH2OCOOPh,
CH3OCH2CH2CH2OCOOPh and CH3OCH2CH2CH2CH2OCOOPh.
[0078] Conceivable reasons for the presence of the
aromatic carbonate ethers (b) in the reaction system
are as follows.
(A) An aromatic carbonate ether as an impurity is
present in raw materials used for producing an aromatic
carbonate by transesterification.
(B) A precursor of an aromatic carbonate ether, as
an impurity, is present in raw materials used for pro-
ducing an aromatic carbonate by transesterification, and
the precursor is converted into an aromatic carbonate
ether in the reaction system. For example, when a dial-
kyl carbonate as a raw material contains, as an impurity,
a compound represented by the following formula (8):

ROR4OCOOR (8)
wherein R and R4 are as described above for
formulae (5) and (7),
it is considered that this compound is converted into
an aromatic carbonate ether (b) by a reaction with an
aromatic monohydroxy compound, an alkyl aryl carbonate
or a diaryl carbonate.
[0079] In the present invention, for the reason of
item (B) above, it is preferred that the content of the
aromatic carbonate ether precursor of formula (8) in
the dialkyl carbonate used as a starting material is
low. Specifically, the content of the precursor of
formula (8) is preferably in the range of from 0.1 to
1,000 ppm by weight, more preferably from 0.1 to 300
ppm by weight.
[0080] In the present invention, the content of the
aromatic carbonate ether (b) of formula (7) as an impu-
rity in the obtained high purity aromatic carbonate is
generally 30 ppm by weight or less, preferably 10 ppm
by weight or less, more preferably 3 ppm by weight or
less, still more preferably 1 ppm by weight or less.
[0081] In the present invention, the expression "the
reaction system" indicates the inner portions of a re-

actor, a separation-purification apparatus, a heater, a
cooler, a conduit and the like which are used in a sys-
tem for producing the aromatic carbonate.
[0082] With respect to the method for separating the
aromatic carbonate ether (b) from the high boiling point
reaction mixture, any methods can be employed as long as
the aromatic carbonate ether (b) can be separated and
removed from the reaction system. Examples of such
separation methods include a gas phase-condensed phase
separation method, such as a gas phase-liquid phase
separation method, a gas phase-solid phase separation
method or a gas phase-solid/liquid mixed phase separa-
tion method; a solid phase-liquid phase separation
method, such as sedimentation, centrifugation or
filtration; distillation; extraction; and adsorption.
Of these, distillation and adsorption are preferred, and
the distillation is more preferred.
[0083] As specific examples of the method for sepa-
rating the aromatic carbonate ether (b) in the case
where an aromatic carbonate is produced from dimethyl
carbonate (DMC) as the dialkyl carbonate and phenol
(PhOH) as the aromatic monohydroxy compound using two
multi-stage distillation columns (first and second
multi-stage distillation columns) which are connected
in series, wherein the synthesis of methyl phenyl

carbonate (MPC) is performed in the first multi-stage
distillation column and the synthesis of diphenyl
carbonate (DPC) is performed in the second multi-stage
distillation column, there can be mentioned:
method (i) in which, since the aromatic carbonate
ether (b) has a boiling point close to that of DMC, a
part of DMC (containing the aromatic carbonate ether
(b)), which is formed in the DPC synthesis (in which
DPC and DMC are produced by the disproportionation of
MPC) and is recycled to the DPC synthesis, is withdrawn
from the system,
method (ii) in which the DMC which is recycled as
mentioned above to the DPC synthesis is purified by
distillation to thereby remove the aromatic carbonate
ether (b) from the DMC prior to the recycling thereof
to the DPC synthesis, and
method (iii) in which fresh DMC as the starting
material used in the MPC synthesis is purified by dis-
tillation to thereby remove CH3OCH2CH2OCOOCH3 (an aro-
matic carbonate ether precursor of formula (8)) from
the fresh DMC.
[0084] The above-mentioned separation methods can be
employed individually, or at least two of such separa-
tion methods can be simultaneously or stepwise employed.
[0085] With respect to the temperature and pressure

for the separation of the aromatic carbonate ether (b),
the temperature and pressure can be appropriately de-
termined, taking into consideration the boiling points
of the aromatic carbonate ether (b) and other compo-
nents (such as dimethyl carbonate) present in the reac-
tion system.
[0086] In one preferred embodiment of the present in-
vention, a diaryl carbonate obtained by the process of
the present invention is used for producing an aromatic
polycarbonate by transesterification. When the diaryl
carbonate obtained by the process of the present inven-
tion is used for producing an aromatic polycarbonate by
transesterification, it becomes possible to perform the
polymerization reaction at a high polymerization rate.
Further, a high quality aromatic polycarbonate which is
colorless can be obtained by the transesterification of
an aromatic dihydroxy compound with the diaryl carbon-
ate obtained by the process of the present invention.
[0087] With respect to the material of an apparatus
used for producing the aromatic carbonate, there is no
particular limitation. However, stainless steel, glass
or the like is generally used as a material of at least
the inner walls of the apparatus.
[0088] Hereinbelow, the present invention will be de-

scribed in more detail with reference to the following
Examples and Comparative Examples, but they should not
be construed as limiting the scope of the present in-
vention.
[0089] The metal concentration of a metal-containing
catalyst was measured by means of an ICP (inductively
coupled plasma emission spectral analyzer). The con-
centration of an organic matter in a liquid was meas-
ured by gas chromatography.
[0090] The number average molecular weight of an aro-
matic polycarbonate was measured by gel permeation
chromatography (GPC) (solvent: tetrahydrofuran; column:
polystyrene gE1), utilizing the molecular weight con-
version calibration curve obtained with respect to the
standard mono-disperse polystyrene samples, wherein the
molecular weight conversion calibration curve is repre-
sented by the following formula:
MPC = 0.3591MPS1.0388
wherein MPC represents the molecular weight of
the aromatic polycarbonate and MPS represents
the molecular weight of the standard polysty-
rene .
[0091] All of the concentrations are indicated by

weight percentages.
Example 1
[0092] Preparation of Catalyst>
A mixture of 4 0 kg of phenol (PhOH) and 8 kg of
lead monoxide was heated at 180 °C for 10 hours,
thereby performing a reaction. After that period of
time, water formed in the resultant reaction mixture
was distilled off together with unreacted phenol to
thereby obtain catalyst A.
[0093]
Using catalyst A, production of diphenyl carbonate
was performed using a system as shown in Fig. 1. Con-
tinuous multi-stage distillation column 1 was comprised
of a plate column having a height of 12 m and a diame-
ter of 8 inches and equipped with 40 sieve trays. A
mixture of dimethyl carbonate (which contained 58 ppm
by weight of CH3OCH2CH2OCOOCH3, precursor of the aro-
matic carbonate ether (CH3OCH2CH2OCOOPh) ) , phenol and
methyl phenyl carbonate was continuously fed in a liq-
uid form from conduit 3 through preheater 4 and conduit
5 into continuous multi-stage distillation column 1 at
a position of 0.5 m below top 2 thereof at a rate of
31 kg/hr, and was allowed to flow down inside

multi-stage distillation column 1, thereby performing a
reaction. The formulation of the above-mentioned mix-
ture was adjusted so that a liquid in conduit 5 was
comprised of 49.9 % by weight of dimethyl carbonate
(DMC), 44.7 % by weight of phenol (PhOH) and 4.9 % by
weight of methyl phenyl carbonate (MPC), wherein the
liquid in conduit 5 was comprised of a liquid in con-
duit 19 (wherein the liquid in conduit 19 was recovered
from evaporator 14), a liquid in conduit 129 (wherein
the liquid in conduit 129 was recovered from continuous
multi-stage distillation column 101) and the
above-mentioned mixture fed from conduit 3. Dimethyl
carbonate (which contained 58 ppm by weight of
CH3OCH2CH2OCOOCH3, precursor of the aromatic carbonate
ether (CH3OCH2CH2OCOOPh)) was fed from conduit 7 to
evaporator 8, evaporated in evaporator 8, and fed in a
gaseous form through conduit 9 to bottom 6 of continu-
ous multi-stage distillation column 1 at a rate of
55 kg/hr. Catalyst A was fed to continuous multi-stage
distillation column 1 in such an amount that the Pb
concentration of a reaction mixture in conduit 13 be-
came 0.O42 % by weight, wherein the Pb concentration
can be measured using a sample of the reaction mixture
withdrawn through a sampling nozzle (not shown) pro-
vided on conduit 13.

[0094] Continuous multi-stage distillation column 1
was operated under conditions wherein the temperature
at the column bottom was 203 °C and the pressure at the
column top was 7.4 x 105 Pa. Continuous multi-stage
distillation column 1 was kept warm by means of a heat
insulating material and a part of the column was heated
by means of a heater (not shown). Gas distilled from
column top 2 was led through conduit 10 into condenser
11, in which the gas was condensed. The resultant con-
densate was continuously withdrawn at a rate of
55 kg/hr through conduit 12. On the other hand, a re-
action mixture was continuously withdrawn from column
bottom 6 at a rate of 31 kg/hr and led into evaporator
14 through conduit 13. In evaporator 14, a gas and a
concentrated liquid containing catalyst A and the like
were formed. A part of the concentrated liquid was led
into reboiler 17 through conduits 15 and 16 and recy-
cled to evaporator 14 through conduit 18. The remain-
der of the concentrate in evaporator 14 was recycled at
a rate of 1 kg/hr to continuous multi-stage distilla-
tion column 1 through conduits 15, 19 and 3. On the
other hand, the gas formed in evaporator 14 was fed
through conduits 21 and 105 into continuous multi-stage
distillation column 101 at a position of 2.0 m below
top 1O2 thereof, which column was comprised of a plate

recycling of the condensate to continuous multi-stage
distillation column 1 through conduit 129, fresh phe-
nol was fed from conduit 3 so that the mixture in con-
duit 5 maintained the above-mentioned formulation.
[0096] A part of the reaction mixture at bottom 106
of continuous multi-stage distillation column 101 was
led into reboiler 131 through conduit 130, and recycled
to column bottom 106 through conduit 132, and the re-
mainder of the reaction mixture was led to evaporator
114 through conduit 113 at a rate of 8.8 kg/hr. In
evaporator 114, a gas and an evaporation-concentrated
liquid containing the catalyst and high boiling point
substances were formed. A part of the concentrated
liquid was led into reboiler 117 through conduits 115
and 116 and recycled to evaporator 114 through conduit
118. The remainder of the concentrated liquid in
evaporator 114 was recycled to continuous multi-stage
distillation column 101 through conduits 115, 119 and
105 at a rate of 2 kg/hr.
[0097] The gas formed in evaporator 114 was fed
through conduit 121 into continuous multi-stage distil-
lation column 201 at a position of 2.0 m below top 2O2
thereof, which column was comprised of a plate column
having a height of 6 m and a diameter of 6 inches and
provided with 20 sieve trays. In column 201, diphenyl

column having a height of 6 m and a diameter of
10 inches and provided with 20 sieve trays, thereby
performing a reaction. The formulation of the mixture
in conduit 105 was as follows: DMC: 4 3.1 % by weight;
PhOH: 24.5 % by weight; MPC: 27.1 % by weight; and DPC
(diphenyl carbonate): 4.5 % by weight (the mixture in
conduit 105 was comprised of a gas introduced through
conduit 21 and a liquid introduced from conduit 119,
which was recycled from evaporator 114). Catalyst A
was fed to column 101 in such an amount that the Pb
concentration of the reaction mixture in conduit 113
became 0.16 % by weight, wherein the Pb concentration
can be measured using a sample withdrawn from a sam-
pling nozzle (not shown) provided on conduit 113.
[0095] Continuous multi-stage distillation column
101 was operated under conditions wherein the tempera-
ture at the column bottom was 198 °C and the pressure
at the column top was 3.7 x 1O4 Pa. Gas distilled from
column top 1O2 was led through conduit 125 to con-
denser 126, in which the gas was condensed. A part of
the resultant condensate was recycled to column top
1O2 through conduit 12 8, and the remainder of the con-
densate was recycled to continuous multi-stage distil-
lation column 1 through conduits 12 7 and 12 9, pre-
heater 4 and conduit 5. After the start of the

carbonate was separated from the gas. Continuous
multi-stage distillation column 201 was operated under
conditions wherein the temperature at the column bottom
was 184 °C and the pressure at the column top was
2 x 103 Pa. Gas distilled from top 2O2 of the column
was led through conduit 225 to condenser 226, in which
the gas was condensed. A part of the resultant conden-
sate was recycled to top 2 O2 of the column through con-
duit 22 8, another part of the condensate was recycled
to continuous multi-stage distillation column 101
through conduits 22 7 and 22 9, and the remainder of the
condensate was withdrawn through nozzle 229A provided
on conduit 22 9 at a rate of 0.0 5 kg/hr. A gas was
withdrawn from continuous multi-stage distillation col-
umn 201 through conduit 233 provided at a position of
4 m below column top 2O2 and was led to condenser 234,
in which the withdrawn gas was condensed. The resul-
tant condensate was withdrawn at a rate of 6.7 kg/hr
through conduit 23 5.
[0098] When the operation reached a stationary state,
various analyses were performed. As a result, it was
found that the condensate withdrawn from nozzle 229A
contained 9.2 % by weight of an aromatic carbonate
ether (CH3OCH2CH2OCOOPh), and that the condensate with-
drawn from conduit 235 contained 99.99 % by weight or

more of diphenyl carbonate, wherein the concentration
of the aromatic carbonate ether (CH3OCH2CH2OCOOPh) in
the condensate was 5 ppm by weight.
[0099] [Comparative Example 1]
Diphenyl carbonate was produced in substantially
the same manner as in Example 1, except that the with-
drawal of the condensate from nozzle 229A was not per-
formed. When the operation reached a stationary state,
various analyses were performed. As a result, it was
found that the condensate withdrawn from conduit 235
contained 99.90 % by weight to less than 99.99 % by
weight of diphenyl carbonate, wherein the concentration
of an aromatic carbonate ether (CH3OCH2CH2OCOOPh) in the
condensate was 68 ppm by weight. The results of Exam-
ple 1 and this Comparative Example 1 show that the pu-
rity of the diphenyl carbonate obtained is improved
when, as in Example 1, a part of a column top reaction
mixture containing an aromatic carbonate ether is with-
drawn from continuous multi-stage distillation column
201.
Example 2
[0100] Diphenyl carbonate was produced in substan-
tially the same manner as in Example 1, except that a

system as shown in Fig. 2 was used instead of a system
as shown in Fig. 1, and that the following step was
further performed: the condensate withdrawn through
conduit 22 9 (wherein the condensate was obtained by
condensing the gas withdrawn from the column top of
continuous multi-stage distillation column 201) was fed
to continuous multi-stage distillation column 301 at a
position of 0.8 m below the column top 3 O2 thereof,
which column was comprised of a packed column type dis-
tillation column having a height of 2 m and a diameter
of 2 inches and having packed therein Dixon packings
(3 mmc))) . An aromatic carbonate ether was withdrawn
from the continuous multi-stage distillation column 301.
Continuous multi-stage distillation column 301 was op-
erated under conditions wherein the temperature at the
column bottom was 2 O4 °C and the pressure at the column
top was 1.5 x 1O2 Pa. Gas distilled from column top
3 O2 of the column was led through conduit 32 5 to con-
denser 32 6, in which the gas was condensed. A part of
the resultant condensate was recycled to column top 3 O2
of the column through conduit 32 8, and the remainder of
the condensate was recycled to continuous multi-stage
distillation column 101 from conduit 229C through con-
duits 327 and 329 at a rate of 0.05 kg/hr. A gas was
withdrawn from continuous multi-stage distillation col-

umn 3 01 through conduit 333 provided at a position of
1.2 m below column top 3O2 and was led to condenser 334,
in which the withdrawn gas was condensed. The resul-
tant condensate was withdrawn at a rate of 0.O2 9 kg/hr
through conduit 335.
[0101] A part of the reaction mixture at column bot-
tom 306 of continuous multi-stage distillation column
301 was led to reboiler 331 through conduit 33 0, and
recycled to column bottom 306 through conduit 332, and
the remainder of the reaction mixture was fed to con-
tinuous multi-stage distillation column 201 through
conduits 313 and 205 at a rate of 0.O21 kg/hr.
[01O2] When the operation reached a stationary state,
various analyses were performed. As a result, it was
found that the liquid withdrawn from conduit 335 con-
tained 16 % by weight of an aromatic carbonate ether
(CH3OCH2CH2OCOOPh), and that the condensate withdrawn
from conduit 235 contained 99.99 % by weight or more of
diphenyl carbonate, wherein the aromatic carbonate
ether (CH3OCH2CH2OCOOPh) was not detected.
[0103] [Comparative Example 2]
Diphenyl carbonate was produced in substantially
the same manner as in Example 2, except that the with-
drawal of the liquid from conduit 335 was not performed.

When the operation reached a stationary state, various
analyses were performed. As a result, it was found
that the condensate withdrawn from conduit 23 5 con-
tained 99.90 % by weight to less than 99.99 % by weight
of diphenyl carbonate, wherein the concentration of an
aromatic carbonate ether (CH3OCH2CH2OCOOPh) in the con-
densate was 61 ppm by weight. The results of Example 2
and this Comparative Example 2 show that the purity of
the diphenyl carbonate obtained is improved when, as in
Example 2, the aromatic carbonate ether was withdrawn
using continuous multi-stage distillation column 301.
Example 3
[01O4] Diphenyl carbonate was produced in substan-
tially the same manner as in Example 2, except that the
rate at which the condensate was withdrawn from conduit
335 was changed to 0.O2 kg/hr. When the operation
reached a stationary state, various analyses were per-
formed. As a result, it was found that the condensate
withdrawn from conduit 23 5 contained 9 9.99 % or more of
diphenyl carbonate, wherein the concentration of the
aromatic carbonate ether (CH3OCH2CH2OCOOPh) in the con-
densate was 1 ppm by weight.

Example 4
[010 5] Diphenyl carbonate was produced in substan-
tially the same manner as in Example 2, except that the
rate at which the condensate was withdrawn from conduit
335 was changed to 0.015 kg/hr. When the operation
reached a stationary state, various analyses were per-
formed. As a result, it was found that the condensate
withdrawn from conduit 235 contained 99.99 % or more of
diphenyl carbonate, wherein the concentration of the
aromatic carbonate ether (CH3OCH2CH2OCOOPh) was 2.5 ppm
by weight.
Example 5
[0106] 235 g of diphenyl carbonate obtained in Exam-
ple 2 (wherein, in the diphenyl carbonate, the aromatic
carbonate ether (CH3OCH2CH2OCOOPh) was not detected) and
22 8 g of bisphenol A were placed in a vacuum reactor
equipped with an agitator. The temperature of the re-
sultant mixture was slowly elevated from 180 to 220 °C
while stirring and purging the atmosphere of the reac-
tor with nitrogen gas. Subsequently, the reactor was
hermetically sealed, and a polymerization was effected
under 8,000 Pa for 30 minutes while stirring at 100 rpm
and, then, under 4,000 Pa for 90 minutes while stirring
at 100 rpm. Thereafter, the temperature of the reactor

was elevated to 270 °C, and a polymerization was ef-
fected under 70 Pa for 1 hour, thereby obtaining an
aromatic polycarbonate. The obtained aromatic polycar-
bonate was colorless and transparent and, hence, had an
excellent color. The aromatic polycarbonate had a num-
ber average molecular weight of 11,500.
[010 7] [Comparative Example 3]
An aromatic polycarbonate was produced in substan-
tially the same manner as in Example 5, except that the
diphenyl carbonate (containing 67 ppm by weight of the
aromatic carbonate ether (CH3OCH2CH2OCOOPh)) obtained in
Comparative Example 2 was used. The obtained aromatic
polycarbonate was discolored to assume a yellow color,
and had a number average molecular weight of 7,500.
Example 6
[0108] An aromatic polycarbonate was produced in sub-
stantially the same manner as in Example 5, except that
the diphenyl carbonate (containing 1 ppm by weight of
the aromatic carbonate ether (CH3OCH2CH2OCOOPh)) ob-
tained in Example 3 was used. The obtained aromatic
polycarbonate was colorless and transparent and, hence,
had an excellent color. The aromatic polycarbonate had
a number average molecular weight of 11,000.

Example 7
[010 9] An aromatic polycarbonate was produced in sub-
stantially the same manner as in Example 5, except that
the diphenyl carbonate (containing 2.5 ppm by weight of
the aromatic carbonate ether (CH3OCH2CH2OCOOPh)) ob-
tained in Example 4 was used. The obtained aromatic
polycarbonate was colorless and transparent and, hence,
had an excellent color. The aromatic polycarbonate had
a number average molecular weight of 10,500.
Example 8
[0110] An aromatic polycarbonate was produced in sub-
stantially the same manner as in Example 5, except that
the diphenyl carbonate (containing 5 ppm by weight of
the aromatic carbonate ether (CH3OCH2CH2OCOOPh)) ob-
tained in Example 1 was used. The obtained aromatic
polycarbonate was colorless and transparent and, hence,
had an excellent color. The aromatic polycarbonate had
a number average molecular weight of 9,500.

Industrial Applicability
[0111] In the aromatic carbonate produced by the
process of the present invention, the content of an
aromatic carbonate ether (which is a conventionally un-
known impurity and has a harmful influence on the reac-
tivity of an aromatic carbonate) is reduced. The aro-
matic carbonate obtained by the process of the present
invention has a high purity and exhibits high polymeri-
zation reactivity when used as a raw material for a
polycarbonate, so that the aromatic carbonate is useful
as a raw material for a transesterification aromatic
polycarbonate.

Claims
1. A process for producing an aromatic carbonate,
which comprises the steps of:
(I) transesterifying a starting material selected
from the group consisting of a dialkyl carbonate repre-
sented by the formula (1)
R1OCOOR1 (1),
an alkyl aryl carbonate represented by the formula (2)
R2OCOOAr2 (2)
and a mixture thereof with a reactant selected from the
group consisting of an aromatic monohydroxy compound
represented by the formula (3)
Ar1OH (3),
an alkyl aryl carbonate represented by the formula (4)
R3OCOOAr3 (4)
and a mixture thereof,

wherein each of R1, R2 and R3 independently
represents an alkyl group having 4 or less
carbon atoms, and each of Ar1, Ar2 and Ar3
independently represents an aromatic group
having 6 to 10 carbon atoms,
in the presence of a catalyst, to thereby obtain a high
boiling point reaction mixture comprising:
at least one aromatic carbonate (a) which corre-
sponds to the starting material and the reactant and is
selected from the group consisting of an alkyl aryl
carbonate represented by the formula (5)
ROCOOAr (5)
and a diaryl carbonate represented by the formula (6)
ArOCOOAr (6)
wherein R and Ar are, respectively, se-
lected from the group consisting of R1, R2
and R3 and selected from the group consist-
ing of Ar1, Ar2 and Ar3 in correspondence
to the starting material and the reactant,
and
an aromatic carbonate ether (b) represented by the

ROR4OCOOAr (7)
wherein R and Ar are as defined above, and
R4 is a divalent group selected from the
group consisting of -CH2CH2-, -CH(CH3) CH2-,
-CH(CH3)CH(CH3)-, -CHPhCH2-, -CH2CH2CH2-,
-CH(CH3)CH2CH2-, -CH2CH(CH3)CH2- and
-CH2CH2CH2CH2- ,
while withdrawing a low boiling point reaction mixture
which contains a low boiling point by-product compris-
ing an aliphatic alcohol, a dialkyl carbonate or a mix-
ture thereof corresponding to the starting material and
the reactant and represented by at least one formula
selected from the group consisting of ROH and ROCOOR,
wherein R is as defined above, and
(II) separating said aromatic carbonate ether (b)
from said high boiling point reaction mixture to thereby
obtain a high purity aromatic carbonate.

2. The process according to claim 1, wherein the
separation of said aromatic carbonate ether (b) in said
step (II) is performed by distillation.
3. The process according to claim 1 or 2, wherein
said step (I) is performed in a continuous manner or
each of said steps (I) and (II) is performed in a con-
tinuous manner.
4. The process according to claim 3, wherein said
starting material and said reactant are continuously fed
to a continuous multi-stage distillation column (1) to
perform a transesterification reaction between said
starting material and said reactant in a liquid phase or
a gas-liquid phase in the presence of a metal-containing
catalyst as said catalyst, while continuously withdraw-
ing said high boiling point reaction mixture in a liquid
form from a lower portion of the distillation column (1)
and continuously withdrawing said low boiling point re-
action mixture in a gaseous form from an upper portion
of the distillation column (1), thereby enabling the
aromatic carbonate to be produced continuously,
wherein said aromatic carbonate ether (b) is sepa-
rated from said high boiling point reaction mixture
withdrawn from said distillation column (1).

5. The process according to any one of claims 1 to 4, wherein the content of said
aromatic carbonate ether (b) in said high purity aromatic carbonate obtained in
said step (II) is not more than 10 ppm by weight.



ABSTRACT


A process for producing an aromatic carbonate,
which comprises the steps of: (I) transesterifying a
starting material selected from the group consisting of
a dialkyl carbonate, an alkyl aryl carbonate and a mixture thereof with a reactant selected from the group
consisting of an aromatic monohydroxy compound, an
alkyl aryl carbonate and a mixture thereof, in the
presence of a catalyst, to thereby obtain a high boil-
ing point reaction mixture comprising an aromatic
carbonate (a) and an aromatic carbonate ether (b),
while withdrawing a low boiling point reaction mixture
containing a low boiling point by-product; and (II)
separating the aromatic carbonate ether (b) from the
high boiling point reaction mixture to thereby obtain a
high purity aromatic carbonate.

Documents:

02709-kolnp-2006 abstract.pdf

02709-kolnp-2006 claims.pdf

02709-kolnp-2006 correspondence others.pdf

02709-kolnp-2006 description(complete).pdf

02709-kolnp-2006 drawings.pdf

02709-kolnp-2006 form-1.pdf

02709-kolnp-2006 form-2.pdf

02709-kolnp-2006 form-3.pdf

02709-kolnp-2006 form-5.pdf

02709-kolnp-2006 international publication.pdf

02709-kolnp-2006 international search authority report.pdf

02709-kolnp-2006 pct request form.pdf

02709-kolnp-2006-correspondence-1.1.pdf

02709-kolnp-2006-correspondence-1.2.pdf

02709-kolnp-2006-form-18.pdf

02709-kolpn-2006 priority document.pdf

2709-KOLNP-2006-ABSTRACT 1.1.pdf

2709-KOLNP-2006-CANCELLED PAGES.pdf

2709-KOLNP-2006-CLAIMS 1.1.pdf

2709-KOLNP-2006-CORRESPONDENCE.pdf

2709-KOLNP-2006-DESCRIPTION (COMPLETE) 1.1.pdf

2709-KOLNP-2006-ENGLISH TRANSLATION.pdf

2709-KOLNP-2006-Examination Report Reply Recieved.pdf

2709-KOLNP-2006-EXAMINATION REPORT.pdf

2709-KOLNP-2006-FORM 1.1.1.pdf

2709-KOLNP-2006-FORM 2.1.1.pdf

2709-KOLNP-2006-FORM 3.1.1.pdf

2709-KOLNP-2006-GPA.pdf

2709-KOLNP-2006-GRANTED-ABSTRACT.pdf

2709-KOLNP-2006-GRANTED-CLAIMS.pdf

2709-KOLNP-2006-GRANTED-DESCRIPTION (COMPLETE).pdf

2709-KOLNP-2006-GRANTED-DRAWINGS.pdf

2709-KOLNP-2006-GRANTED-FORM 1.pdf

2709-KOLNP-2006-GRANTED-FORM 2.pdf

2709-KOLNP-2006-GRANTED-FORM 3.pdf

2709-KOLNP-2006-GRANTED-FORM 5.pdf

2709-KOLNP-2006-GRANTED-SPECIFICATION-COMPLETE.pdf

2709-KOLNP-2006-INTERNATIONAL PUBLICATION.pdf

2709-KOLNP-2006-INTERNATIONAL SEARCH REPORT & OTHERS.pdf

2709-KOLNP-2006-MISCLLENIOUS 1.1.pdf

2709-KOLNP-2006-PETITION UNDER RULE 137 1.2.pdf

2709-KOLNP-2006-PETITION UNDER RULE 137.pdf

2709-KOLNP-2006-REPLY TO EXAMINATION REPORT.pdf

2709-KOLNP-2006-TRANSLATED COPY OF PRIORITY DOCUMENT.pdf


Patent Number 256711
Indian Patent Application Number 2709/KOLNP/2006
PG Journal Number 30/2013
Publication Date 26-Jul-2013
Grant Date 19-Jul-2013
Date of Filing 18-Sep-2006
Name of Patentee Asahi Kasei Chemicals Corporation
Applicant Address 1-2, Yuraku-cho 1-chome, chiyoda-ku, Tokyo 100-8440
Inventors:
# Inventor's Name Inventor's Address
1 Mashiro TOJO 1005-1, Higashi-tomii, Kurashiki-shi Okayama-ken 710-0847
2 Hironori MIYAJI 1005-1, Higashi-tomili,Kurashiki-shi Okayama-ken 710-0847
PCT International Classification Number C07C 69/96
PCT International Application Number PCT/JP2005/011138
PCT International Filing date 2005-06-17
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 2004-179800 2004-06-17 Japan