| Title of Invention | TOOL ARRANGEMENT FOR THE PRODUCTION OF DEBURRED AND BEVELLED HELICAL GEARING IN GEAR WHEELS |
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| Abstract | Tool arrangement for the production of helical teeth in gear wheels, wherein a roughing hob (20), at least one deburring cutter (16, 18) and a finishing hob (12) can be fastened on a common mandrel (14) in a predetermined rotational position relative to one another, and the teeth of the finishing hob, which are situated along a helical line, each have a different cross section such that the engagement angle of the right or left flanks decreases continuously starting from a maximum value of the first tooth up to the last tooth, and the maximum engagement angle of the right flanks of the first or last tooth coincides with the minimum engagement angle of the left flanks, and vice versa. |
| Full Text | FORM 2 THE PATENT ACT 1970 (39 of 1970) & The Patents Rules, 2003 COMPLETE SPECIFICATION (See Section 10, and rule 13) 1. TITLE OF INVENTION TOOL ARRANGEMENT FOR THE PRODUCTION OF HELICAL TEETH IN GEAR WHEELS 2. APPLICANT(S) a) Name b) Nationality c) Address FETTE GMBH GERMAN Company GRABAUER STRASSE 24, 214 93 SCHWARZENBEK GERMANY AND a) Name b) Nationality c) Address LIEBHERR-VERZAHNTECHNIK GMBH GERMAN Company KAUFBEURER STRASSE 141, 87437 KEMPTEN GERMANY 3. PREAMBLE TO THE DESCRIPTION The following specification particularly describes the invention and the manner in which it is to be performed : - ENGLISH TRANSLATION VARIFICATION CERTIFICATE u/r. 20(3Hb) I, Mr. HIRAL CHANDRAKANT JOSHI, an authorized agent for the applicant, FETTE GMBH AND LIEBHERR-VERZAHNTECHNIK GMBH do hereby verify that the content of English translated complete specification filed in pursuance of PCT International application No. PCT/EP2006/ 008658 thereof is correct and complete. The invention relates to a tool arrangement for the production of helical teeth in gear wheels according to claim 1. The production of helical teeth in gear wheels by means of a hob is known for a long time. It is mostly done by axial generating methods. It is also known to produce helical teeth by means of the diagonal generating method, i.e. the feed occurs both axially and tangentially. The tooth flanks are not formed accurately but approximated facet-like by a finite number of generating cuts. Every generating cut of the generating cut profile is tangent to the theoretical involute profile in one point while all other points deviate to a greater or lesser extent from the involute profile. The scalelike surface structure is smoothed out by a subsequent finishing process such as generative grinding. The theoretical exact involute profile is altered for optimizing bearing behaviour and minimizing noise development. It is common practice to generate a specific profile crowning (tip relief) to achieve a hitchless operation. Profile crowning or tip relief is accomplished by appropriately profiling the tool's flanks. A correction of the flank geometry over the width of the tooth space, i.e. a specific helix crowning or conicity of the tooth space and slope of the crowning is achieved either through movements of the workpiece or movements of the tool that vary the axial space between the tool and the toothed gear passing the tooth space in axial direction. With spur geared cylindrical gears this method leads to the desired result. In case the shaft angle between workpiece and tool differs from 90°, the contact ratios cause an unequal correction of the corresponding left or right flanks of a tooth space. It is known from „Pfauter-Walzfrasen" Teil I, Verfahren, Maschinen, Werkzeuge, Anwendungstechnik, Wechselrader, Springerverlag p. 436 to use hobs with different tooth thickness and tooth profile in axial direction for the production of helix crowned gearing and to work with the diagonal generating method. In this process the hob is set, so that its widest tooth space comes in operation at the center of the workpiece gearing thus forming the biggest tooth thickness there. Thicker cutting teeth work at both ends, i.e. the workpiece teeth get thinner there (double-duplex-character). DE 37 04 607 Al discloses a method, that allows longitudinal corrections of the gear teeth by varying distances and avoids their disadvantageous distortions at the same time. With the known method a worm grinding wheel is used in continuous diagonal generating method, whereas the pressure angle of the right and left flanks decreases continuously starting from a maximum value from one end of the worm to the other end. Coming at this from the knowledge that in every area a tooth space -in axial direction of the toothed gear - is related to a certain axial area of the worm. Since the geometry of the flanks of the worm's windings varies in axial direction, the tooth space to be created is generated over the width of the tooth space by a permanently changing tool. During the grinding movement between workpiece and tool the worm is not only scrolled axially to the workpiece but also tangentially, so that the approach area of a tooth space is processed by different worm windings than the recess area of that tooth space, viewed over the height and width of the workpiece respectively. In order to achieve the desired corrections on the involute teeth on the one hand and to avoid the described distortions on the other hand, the flanks of the worm gear of the worm tool have different pressure angles, i.e. pressure angle and tooth thickness vary from one end of the tool to the other end, so that their distortion effect is compensated in connection with an axial correction. The known method requires that first of all the workpiece is pre-profiled by means of a roughing hob, usually after the axial generating method. Afterwards, it has to be finished for instance with a gear grinding machine in order to achieve a correction by means of the described worm grinding wheel. Naturally, this is associated with increased production complexity. Before or after the finishing the teeth of a toothed gear have to be deburred or bevelled, respectively. For this purpose several methods became known. From DE 203 20 295 Ul it became known to mount a deburring cutter on the same tool shaft as the finishing hob. The deburring cutter resembles a disc milling cutter, its cutting teeth being helix curved and the deburring cutter being formed multithreaded with at least one tooth per gear. In this manner both the nobbing and the deburring occur in the continuous cycle. The tool shaft of hobbing machines is adjustable in space as is generally known. Finishing the hobbing process the hob is adjusted so that the deburring tool can be engaged with the leading edges of the tooth profile by rotating with the shaft in order to process the leading edges of the tooth profile consecutively according to the hobbing process. The object of the invention is to provide a tool arrangement that can be used to produce a deburred and bevelled helical gearing for spur gears with little complexity in such a manner, that the gearing is twist-free This problem is solved with the features according to claim 1. The tool arrangement according to the present invention provides for a twist-free gearing. This means that the flanks of the engaged gear teeth are engaged approximately in the centre between tip and root in approximately identical areas with respect to a plane of the toothed gears that runs through the centre. A twist-free gearing with corrected tooth flanks is obtained by means of a finishing hob, the teeth of the finishing hob, which are situated along a helical line, each have a different cross section such that the engagement angle decreases continuously starting from a maximum value of the first tooth up to the last tooth, and the maximum engagement angle of the opposing flank of the first or last tooth coincides with the minimum engagement angle of the other flank, and vice versa. With this invention, it was realised that the per se known means of a worm grinding wheel can be transferred to a hob. It the finishing hob is designed appropriately, it can be mounted with the roughing hob on a common mandrel. Thus, the toothed gear of one setting that is to be produced is finished entirely on the machine tool. The deburring can be carried out on the same machine as well by mounting at least one deburring cutter on the mandrel as disclosed in DE 203 20 294. According to one embodiment of the invention finishing hob and mandrel are formed in one piece. Therefore, the remaining tools have to be mounted on the mandrel correspondingly, whereas according to one embodiment of the invention the roughing hob and the deburring cutter a fixated on the mandrel by a clamping nut and a spacer ring. The axial position of the deburring cutters on the mandrel is not specified. Preferably, they are located between roughing- and finishing hob. The invention will be explained with respect to figures in more detail below. Fig. 1 is a perspective schematic view of a tool arrangement according to the invention. Fig. 2 is a sectional view of a part of the tool arrangement according to figure 1. Fig. 3 is a schematic view of the flank geometry of the individual teeth of the finishing hob according to the tool arrangement according to Fig. 1 and 2 in developed view. Fig. 4 is an axial view of two tooth profiles of a toothed gear constructed according to the invention. Figures 1 and 2 illustrate a tool arrangement 10 for the production of a helical gearing on a spur gear. A finishing hob 12 is formed in one piece with a mandrel 14. Segments of the mandrel or the shaft protrude over both sides of the finishing hob 12. Two deburring cutters 16 and 18 and a roughing hob 20 are arranged on the mandrel 14. They abut a left collar 22 of the finishing hob 12 and are tightened to one another by a clamping nut 24 over a spacer ring 26 at the other end. The shown cutters each have axial collars having a radial recess on the sides facing one another in which a fitting piece 28 is inserted. As can be seen in Fig. 2, the fitting pieces are each arranged by a screw 30. That way the rotational position of the individual cutters 12 to 20 towards each other is determined. The roughing hob 20 and the deburring cutters 14, 18 are arranged in the known manner. Regarding the deburring cutters it is referred to DE 203 20 295. They can be formed according to that prior art. The finishing hob 12 has a special design regarding his teeth in such a way that the cross-sectional profile of each tooth (not shown here) differs from the preceding and the succeeding one. In that way the engagement angles vary from one tooth to another to get a twist-free gearing as is achieved in connection with a generating method according to DE 37 04 607 Al. The profile of the first and last teeth of the finishing hob in direction of the helical line is illustrated in Fig. 3, whereas the teeth without correction are shown in solid line 40 and the corrected tooth profile is shown in a dashed line 42. Passing through a tooth space, the right area of the teeth shown in the left part of Fig. 3 comes into engagement from the bottom up in the bottom area of the tooth space and the left tooth area in Fig. 3 comes into engagement with the upper area of the tooth space. So the tooth at the right end of Fig. 3 can be profiled in such a way that it takes away more material in the root area of the right tooth flank than in the root area of the left flank. This can be seen in Fig. 4, where again dashed line indicates the corrected tooth flank of the toothed gear and the solid line 46 indicates the uncorrected tooth flank. In the left area of Fig. 3 the teeth are profiled such that in the root area of the left flank (see Fig. 4) more material is taken away than in the root area of the right flank. WE CLAIM: 1) Tool arrangement fort he production of helical gearing in gear wheels, characterized in that a roughing hob (20), at least one deburring cutter (16,18) and a finishing hob (12) can be fastened on a common mandrel (14) in a predetermined rotational position relative to one another, and the teeth of the finishing hob (12), which are situated along a helical line, each have a different cross section such that the engagement angle of the right or left flanks decreases continuously starting from a maximum value of the first tooth up to the last tooth, and the maximum engagement angle of the right flanks of the first or last tooth coincides with the minimum engagement angle of the left flanks, and vice versa. 2) Tool arrangement according to claim 1, characterized in that the finishing hob (12) and mandrel (14) are formed in one piece. 3) Tool arrangement according to claim 2, characterized in that the roughing hob (20) and the deburring cutter (16, 18) a fixated on the mandrel (14) by a clamping nut (24) and a spacer ring (26). 4) Tool arrangement according to claim 2 or 3, characterized in that axial collars of each cutter have radial recesses in which exactly matching fitting pieces (28) are inserted, the fitting pieces each being fastened by an axially parallel screw (30). 5) Tool arrangement according to one of the claims 2 to 4, characterized in that the deburring cutters (16,18) are arranged between the roughing hob (20) and the finishing hob (12). 6) Finishing hob for the production of a helical gearing in spur gears, characterized in that its teeth, which are situated along a helical line, each have a different cross section such that the engagement angle of the right or left flanks decreases continuously starting from a maximum value of the first tooth up to the last tooth, and the maximum engagement angle of the right flanks of the first or last tooth coincides with the minimum engagement angle of the left flanks, and vice versa. ABSTRACT Tool arrangement for the production of helical teeth in gear wheels, wherein a roughing hob (20), at least one deburring cutter (16,18) and a finishing hob (12) can be fastened on a common mandrel (14) in a predetermined rotational position relative to one another, and the teeth of the finishing hob, which are situated along a helical line, each have a different cross section such that the engagement angle of the right or left flanks decreases continuously starting from a maximum value of the first tooth up to the last tooth, and the maximum engagement angle of the right flanks of the first or last tooth coincides with the minimum engagement angle of the left flanks, and vice versa. To The Controller of Patents The Patent office Mumbai |
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647-MUMNP-2008-ABSTRACT(23-5-2012).pdf
647-MUMNP-2008-ABSTRACT(4-7-2013).pdf
647-MUMNP-2008-CANCELLED PAGE(23-5-2012).pdf
647-MUMNP-2008-CLAIMS(AMENDED)-(23-5-2012).pdf
647-MUMNP-2008-CLAIMS(AMENDED)-(4-7-2013).pdf
647-MUMNP-2008-CLAIMS(MARKED COPY)-(23-5-2012).pdf
647-MUMNP-2008-CORRESPONDENCE(13-8-2008).pdf
647-MUMNP-2008-CORRESPONDENCE(13-9-2011).pdf
647-MUMNP-2008-CORRESPONDENCE(14-7-2008).pdf
647-mumnp-2008-correspondence-others.pdf
647-mumnp-2008-correspondence-received.pdf
647-mumnp-2008-description (complete).pdf
647-MUMNP-2008-DRAWING(23-5-2012).pdf
647-MUMNP-2008-ENGLISH TRANSLATION(13-9-2011).pdf
647-MUMNP-2008-EP DOCUMENT(23-5-2012).pdf
647-mumnp-2008-form 1(14-7-2008).pdf
647-MUMNP-2008-FORM 1(4-7-2013).pdf
647-mumnp-2008-form 2(title page)-(4-4-2008).pdf
647-MUMNP-2008-FORM 2(TITLE PAGE)-(4-7-2013).pdf
647-MUMNP-2008-FORM 26(4-7-2013).pdf
647-MUMNP-2008-FORM 3(23-5-2012).pdf
647-MUMNP-2008-FORM 3(4-7-2013).pdf
647-MUMNP-2008-FORM 5(23-5-2012).pdf
647-MUMNP-2008-FORM PCT-IB-304(13-9-2011).pdf
647-mumnp-2008-form-pct-ib-304.pdf
647-MUMNP-2008-MARKED COPY(4-7-2013).pdf
647-MUMNP-2008-OTHER DOCUMENT(4-7-2013).pdf
647-mumnp-2008-pct-search report.pdf
647-MUMNP-2008-PETITION UNDER RULE-137(23-5-2012).pdf
647-MUMNP-2008-POWER OF ATTORNEY(13-8-2008).pdf
647-MUMNP-2008-REPLY TO EXAMINATION REPORT(23-5-2012).pdf
647-MUMNP-2008-REPLY TO HEARING(4-7-2013).pdf
647-mumnp-2008-wo international publication report(4-4-2008).pdf
| Patent Number | 256622 | |||||||||
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| Indian Patent Application Number | 647/MUMNP/2008 | |||||||||
| PG Journal Number | 28/2013 | |||||||||
| Publication Date | 12-Jul-2013 | |||||||||
| Grant Date | 09-Jul-2013 | |||||||||
| Date of Filing | 04-Apr-2008 | |||||||||
| Name of Patentee | LIEBHERR-VERZAHNTECHNIK GMBH | |||||||||
| Applicant Address | KAUFBEURER STRASSE 141, 87437 KEMPTEN. | |||||||||
Inventors:
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| PCT International Classification Number | B23F21/12 | |||||||||
| PCT International Application Number | PCT/EP2006/008658 | |||||||||
| PCT International Filing date | 2006-09-06 | |||||||||
PCT Conventions:
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