Title of Invention

INSULATING DOUBLE AND TRIPLE GLAZING UNIT FOR AN OPENING LEAF OF A REFRIGERATED ENCLOSURE AND THE OPENING LEAF AND THE REFRIGERATED ENCLOSURE

Abstract Insulating glazing unit, the airspace between the substrates of which is filled with at least one rare gas of the argon, krypton or xenon type, the spacer (5O) having a thermal conductivity between 0.1 and 1 W/m. K, preferably between 0.1 and 0.3 W/m. K, a low-E coating being deposited at least partly on one of the substrates, an anti-frost coating being deposited on at least part of the external face of one substrate, the glazing unit containing no heating element, having a thermal conductivity coefficient U of less than 1.2 W/m2. K with a gas filling of at least 85% and having a light transmission of at least 67% and a light reflection of less than 18%.
Full Text

INSULATING GLAZING UNIT, ESPECIALLY FOR AN OPENING LEAF
OF A REFRIGERATED ENCLOSURE
The invention relates to an insulating glazing unit
intended for the opening leaf of a refrigerated
enclosure in which cold or deep-frozen products are
displayed, such as food or drinks, or any other product
requiring to be kept cold, for example pharmaceutical
products or even flowers. The insulating glazing unit
consists of at least two glass substrates separated by
a gas layer and provided on at least one of them with a
low-E (low-emissivity) coating.
When products preserved in a refrigerated enclosure
have to remain visible, as is the case in many current
commercial premises, the refrigerated enclosure is
equipped with glazed parts that convert it into a
refrigerated "display case", the usual name for which
is "refrigerated sales cabinet". There are several
alternative forms of these "display cases". Some of
them are in the form of a cabinet, and then it is the
door itself that is transparent, while others are in
the form of chests, and it is the horizontal lid that
is glazed in order to allow the contents to be seen.
In these types of display cases, it is necessary for
the merchandise to remain perfectly visible to
customers so that they can preselect the merchandise
without opening the "display case".
However, one of the main problems encountered in these
display cases is the formation of fogging on the
external face of the opening leaf, on the side facing
the shop or store. This is because this external face
is cooled by the refrigerated environment lying on the
opposite side, the internal face side in contact with
the internal environment of the enclosure, while being
in contact with the surrounding atmosphere of the shop
or store, which has a higher humidity and is at a much

higher temperature: when the temperature of this
external surface is at a temperature below the dew
point, fogging occurs. This makes it difficult to see
the merchandise.
Another major problem is also the formation of fogging,
or even of frosting, on the internal face of the
opening leaf when the display case is opened in order
to take out the merchandise. This is because the
surface of the inner glass substrate, which has to be
at a very low temperature, indeed below 0°C, then comes
into contact with the ambient atmosphere, which is of
much higher humidity and at a much higher temperature.
The temperature of the inner substrate is then below
the temperature of the dew point, and this results in
the phenomenon of condensation on the substrate, or
even of frosting when the temperature of this substrate
is negative. The presence of fogging or frosting makes
it difficult to see the merchandise, and it is several
minutes, or even tens of minutes, before the fogging or
frosting completely disappears.
To alleviate these drawbacks, insulating glazing units
in the prior art have been designed to have greater
thermal insulation, namely double-glazing or
triple-glazing units provided with one or more low-E
coatings, and the substrate of which, in contact with
the inside of the enclosure, is heated.
Also known, from patent application WO 03/008877, is a
glazing unit of increased thermal insulation for a
refrigerated enclosure which, according to said
document, ensures that fogging disappears on the
external face of the opening leaf, on the side facing
the shop or store.
This type of insulating glazing unit consists of a
triple glazing unit comprising three glass substrates
3 mm in thickness, spaced apart by gas layers of equal

thickness, 8 or 13 mm, and consisting of air, argon or
krypton, two low-E coatings being placed on faces ?. and
5 of the glazing unit (counting from the outermost face
of the glazing in the closed position on the
enclosure).
According to that document, the glazing unit has a heat
transfer coefficient U not exceeding 0.02 BTU/hr.sq.ft.F
or 1.11 W/m2.K. It will be recalled that ] W/m2.K
corresponds to 0.18 BTU/hr.sq.ft.F.
The improvement in heat transfer coefficient U ensures,
with the opening leaf in the closed position, that the
outer surface is relatively warm compared with the
temperature that it has because of the cold environment
existing on its opposite side. This outer surface, on
the shop or store side, is thus at a temperature above
the dew point, preventing the formation of fogging on
this outer surface when the display case is closed, but
requiring no heating element on the outer substrate.
However, although the drawback of fogging on the shop
or store side has been solved, the drawback of
frosting, on the enclosure side, remains latent. This
is because such a glazing unit requires a certain
delay, even a few minutes, before the frosting on the
inner surface of the glazing unit has disappeared.
Furthermore, owing to the fact that the heat transfer
coefficient U is higher, the outer surface of the
internal substrate in contact with the refrigerated
environment will be even colder, thereby encouraging
even more frosting to form on the substrate when the
display case is opened and requiring a longer time
before it disappears.
To solve this second drawback - to prevent or to
rapidly eliminate the fogging or frosting that has
formed on the internal face of the glazing unit in
contact with the inside of the enclosure - it is also

known to provide, as already mentioned, heating
elements placed on this internal face of the glazing
unit.
However, the electricity consumed by such refrigerated
display cases, especially owing to the heating elements
deposited on the substrates, goes counter to energy
saving - the very present preoccupation in durable
development and environmental protection - and also
represents higher costs for the stores.
Moreover, the various functional layers used, including
the low-E coatings, are known to degrade the light-
transmission of the glazing units. To ensure that the
merchandise is correctly visible from outside the
enclosure, stores do not hesitate in fitting the inside
of the enclosures with lighting which, apart from the
additional energy expended, necessarily generates heat
that may degrade the quality of the frozen products on
display and the corresponding refrigerated unit will
consume more energy.
The object of the invention is therefore to provide an
optimum solution for an insulating glazing unit with an
enhanced thermal property intended to be used for a
refrigerated display case, which solution avoids the
formation of fogging or frosting, even under difficult
conditions as regards the external and internal
environments of the display case, the frequency with
which it is opened, for taking merchandise out of the
display case or for restocking it, and which is
efficient in terms of energy-saving and ensures that
the products displayed in said display case are of high
quality and can be easily seen.
In the rest of the description, it is to be understood
that "inner" and "outer" are terms referring to
elements that are turned toward the inside and the
outside, respectively, of the refrigerated enclosure

when the opening leaf is in the closed position.
"Internal" and "external" are understood to mean terms
for elements that are turned toward the inside and the
outside, respectively, of the insulating glazing unit.
According to the invention, the insulating glazing unit
intended in particular for an opening leaf of a
refrigerated enclosure comprises at least two glass
substrates, at least one spacer of low thermal
conductivity which keeps the two substrates spaced
apart, and a low-E (low-emissivity) coating that is
deposited at least partly on at least one of the
substrates, characterized in that:
- the spacer has a thermal conductivity of less
than 1 W/m.K, preferably less than 0.3 W/m.K;
- the airspace between at least two substrates is
filled with at least one rare gas;
- the glazing unit contains no heating element;
the glazing unit has a thermal conductivity
coefficient U of less than 1.2 W/m2.K, preferably less
than 1.15 W/m2.K with a gas filling of at least 85%;
- the glazing unit has a light transmission of at
least 67% and a light reflection of less than 18%; and
- the glazing unit further includes an anti-frost
coating deposited on at least part of the external face
of a substrate.
According to one feature, the gas is chosen from among
argon, krypton and xenon.
According to another feature, a low-E coating is placed
at least on face 2 and/or face 3 and/or face 4 of the
glazing unit.
The faces of a glazing unit are numbered from 1 to 4 in
the case of a double glazing unit or from 1 to 6 in the
case of a tripe glazing unit, the faces of the glazing
units, such as face 1, correspond to the outer surface

of the glazing unit in contact with the ambient
atmosphere, whereas face 4, or alternatively face 6,
corresponds to that surface in contact with the
refrigerated enclosure.
Preferably, an antireflection coating is deposited on
at least one of the substrates, preferably on face 1
and/or on face 3 and/or on face 5 of the glazing unit.
According to a first embodiment of the invention, the
insulating glazing unit is a triple glazing unit
comprising three glass substrates, namely a first
substrate, the external face of which is intended to be
in contact with the inside of the enclosure with the
opening leaf in its closed position, a second substrate
or intermediate substrate, and a third substrate, the
external face of which is intended to be in contact
with the external environment of the enclosure, these
substrates being separated from one another by the
spacer of low thermal conductivity:
- the thickness of the substrates being between 2
and 5 mm, preferably being equal to 3 or 4 mm;
at least one of the airspaces between the
substrates being filled with at least one rare gas;
- the thickness of the gas layers being at least
4 mm;
- a low-E coating being deposited on face 2 and/or
face 4 of the glazing unit;

- the anti-frost coating being deposited on at
least part of the external face of the third substrate;
- the glazing unit having a thermal conductivity
coefficient U of less than 1.1 W/m2.K, or even less
than 0.95 or 0.80 W/m2.K, with a gas filling of at
least 85%; and
- the glazing unit having a light transmission of
at least 67% and an external light reflection of less
than 18%.
According to one feature, the triple glazing unit

includes a low-E coating on faces 2 and 4, and has a
thermal transfer coefficient U of less than 1.0 W/m2.K.
Advantageously, the low-E coating is deposited on that
face of the glazing unit which is associated with the
thicker gas layer.
[Preferably, at least one antiref lection coating is
deposited on one of the faces of the glazing unit,
preferably on at least one of faces 1, 3 and 5.
According to a variant of this embodiment, one of the
gas layers has a thickness of 8 mm, whereas the other
gas layer has a thickness of at least 10 mm, the gas
layers being argon.
According to another variant of this embodiment, one of
the gas layers is krypton and has a thickness of 8 mm,
whereas the other gas layer is air and has a thickness
of at least 10 mm.
According to a second embodiment of the invention, the
insulating glazing unit is a double glazing unit
comprising two glass substrates, namely a first
substrate, the external face of which is intended to be
in contact with the inside of the enclosure when the
opening leaf is in its closed position, and a second
substrate, the external face of which is intended to be
in contact with the external environment of the
enclosure, these being separated by the spacer of low
thermal conductivity, the airspace between the
substrates being filled with a rare gas:
- the thickness of the substrates being equal to 3
or 4 mm;
- the airspace between the substrates being filled
with at least one rare gas;
- the thickness of the gas layer being at least
8 mm;
- a low-E coating being deposited at least on face

2 of the glazing unit;
the anti-frost coating being deposited on at
least part of the external face of the first substrate;
- the glazing unit having a thermal conductivity
coefficient U of less than 1.15 W/m2.K with a gas
filling of at least 85%; and
- the glazing unit having a light transmission of
at least 75% and an external light reflection of less
than 12%.
According to one feature, another low-E coating is
deposited on face 3 of the glazing unit according to
this second embodiment.
Preferably, it has a thermal conductivity coefficient U
of less than 1.05 W/m2.K with a gas filling of at least
92%.
According to a variant of this embodiment, the gas
layer is krypton.
According to another variant of this embodiment, the
gas layer is xenon with a thickness of 8 mm.
Advantageously, the double glazing unit includes, on
face 1 and/or face 3, an antireflection coating and has
a light transmission of more than 80% and an external
light reflection of less than 10%.
According to another feature of the insulating glazing
unit of the invention, the anti-frost coating is such
that, when the glazing unit provided with the
anti-frost coating is brought into contact, on the side
of the coating, with a temperature environment failing
to at most -30°C, in particular -15°C, -18°C or -24°C,
and then brought into contact with an atmosphere at a
temperature of at least 0°, preferably between 10° and
35°, especially between 15° and 30° and in particular
between 23° and 27°C and having a residual humidity of

at least 25%, no frost formed for at least 12 s,
preferably at least 1 minute, in particular at least
2 minutes, or even as long as at least 3 minutes.
This anti-frost coating includes an antifreeze compound
that lowers the crystallization temperature, such as a
salt, especially KC1, NaCl or equivalent in solution,
and/or an alcohol, and/or a suitable hydrophilic
polymer, copolymer, prepolymer or oligomer, optionally
in water, and optionally one or more surfactants, this
compound optionally having a hydrophobic character on
part of its surface.
Advantageously, the antifreeze compound is combined
with at least one other compound so as to obtain a
physical or chemical interaction that mechanically
reinforces the coating.
This antifreeze is, for example, polyvinylpyrrolidone,
this being combined with a polyurethane so as to create
a physical interaction, or it may be a polyol, this
being combined with at least one isocyanato functional
group so as to create a chemical interaction.
According to another feature of the insulating glazing
unit, the spacer placed between the substrates
comprises, in one embodiment, a first sealing barrier
consisting of a body made of a thermoplastic, of the
styrene acrylonitrile (SAN) or polypropylene type, said
thermoplastic being blended with reinforcement fibers,
of the glass type, and of a metal foil, of the aluminum
or stainless steel type, which partly covers the
thermoplastic, and also a second sealing barrier, which
seals against liquids and vapor, of the polysulfide
type.
According to another embodiment of the spacer, this
consists, over at least part of the periphery of the
glazing unit, of a substantially flat strip that is

fastened to the edges of the substrates and is made of
stainless steel, aluminum or plastic reinforced with
reinforcement fibers, and comprising, on that face on
the opposite side from the gas layer, a metal coating
constituting a barrier that seals against vapor, gases
and liquids. In addition, the spacer has a linear
buckling strength of at least 400 N/m.
Preferably, at least the outer substrates of the
insulating glazing unit of the invention are made of
toughened glass.
Such an insulating glazing unit characterized above is
advantageously used as an opening leaf, in particular
for a refrigerated enclosure.
When the opening leaf includes, for supporting the
glazing unit, a frame formed from aluminum and having a
thermal bridge break, it advantageously has an overall
heat transfer coefficient Uw of less than 1.25 W/m2.K
for a gas filling of at least 92%.
When the opening leaf includes a frame formed from PVC,
it has an overall heat transfer coefficient Uw of less
than 1.20 W/m2.K for a gas filling of 92%.
The inventors have thus demonstrated the type of
combinations of the various features of the glazing
unit that have to be employed in order to provide the
optimum solution as regards the thermal insulation and
light transmission performance of the glazing unit, and
to prevent the formation of fogging and frosting on the
outer and inner faces of the glazing unit respectively,
when it is used as an opening leaf in a refrigerated
enclosure.
The invention thus relates to the combination of a set
of features of the glazing unit, these being, in
particular, the thickness of the gas layer, the type of

gas, the type of spacer, the types of functional
coating used and their position, the heat transfer
coefficient of the glazing unit and the presence of an
antifreeze layer.
Other advantages and features of the invention will
become apparent in the rest of the description with
regard to the appended drawings, which are not drawn to
scale, in which figures 1 and 2 illustrate,
respectively, two partial sectional views of two
embodiments of a glazing unit according to the
invention.
Figure 1 illustrates, as a first embodiment of the
invention, a gas-filled insulating triple glazing unit
10 containing no heating element and having at least
one low-E coating 30 and an anti-frost coating 40, and
exhibiting a heat transfer coefficient U of less than
1.2 W/m2.K, preferably less than 1.15 W/m2.K with a gas
fill factor of at least 85%, and an externa] Light
transmission factor of at least 67% combined with a
light reflection of less than 18%.
The triple glazing unit 10 comprises three glass
substrates, namely a first substrate or inner substrate
11 the external face 11a of which is intended to be in
contact with the inside of the enclosure when the
opening leaf is in the closed position, a second
substrate or intermediate substrate 12, and a third
substrate or outer substrate 13, the external face 13a
of which is intended to be in contact with the
environment external to the enclosure. The first and
third substrates 11 and 13 are preferably made of
toughened glass.
The faces of the substrates are denoted by 1 to 6 and
bear the references (1) to (6) in the figures - they
correspond to the external face 13a, intended to be in
contact with the environment external to the enclosure,

as far as the face 11a intended to be in contact with
the inside of the enclosure when the opening leaf is in
the closed position, respectively.
The thickness of each of the substrates is between 2
and 5 mm, and it is preferably 3 or 4 mm so as to
minimize the overall weight of the glazing unit and to
optimize the light transmission.
The substrates are separated from one another by a
spacer 50 of low thermal conductivity, which spacer may
consist of two separate elements or a single element
astride the intermediate substrate.
This spacer has a thermal conductivity coefficient of
at most 1 W/m.K (or 1.88 BTU/hr.ft.F) , preferably less
than 0.7 W/m.K and better still less than 0.4 W/m.K. It
will be recalled that 1 BTU/hr.ft.F corresponds to
0.534 W/m.K.
One example of a spacer has a base body made of a
thermoplastic, of the styrene acrylonitrile (SAN) or
polypropylene type, and reinforcement fibers, of the
glass type, which are blended with the thermoplastic,
and also a metal foil providing a gas and water vapor
seal, which is adhesively bonded to one part of the
base body, said part being intended to lie on the
opposite side from the internal airspace of the glazing
unit. The base body, which also includes a dehydrating
agent, is deposited around the periphery and in the
separating space between the substrates. An additional
barrier, sealing the spacer with respect to liquids and
vapor, which is made for example of polysulfide,
polyurethane or silicone, is placed on the same side of
the spacer as the metal foil.
Such a spacer, which is based on SAN and glass fibers,
is known for example by the brand name SWISSPACER®,
from Saint-Gobain Glass, when the metal. foil of the

base body is made of aluminum, and by the name
SWISSPACER V® when the metal foil of the base body is
made of stainless steel, and which associates with a
double polysulfide barrier, has a thermal conductivity
coefficient of 0.64 W/m.K (or 1.20 BTU/hr.ft.F) in the
case of SWISSPACER® and 0.25 W/m.K (or
0.47 BTU/hr.ft.F) in the case of SWISSPACER V®.
Mention may also be made, as type of spacer, of the
spacer disclosed in application WO 01/79644, which
consists of a substantially flat profile placed, not on
the inside of the glazing unit but on the outside, and
fastened to the edges of the substrates. This strip may
be based on stainless steel or aluminum or on a plastic
reinforced with reinforcement fibers, its linear
buckling strength being at least 400 N/m. This type of
spacer includes, at least on one of its faces, a
sealing barrier that seals against gases, dust and
liquids, formed by a metal coating or a coating of any
other suitable material.
The spacer is for example made entirely of a.lumlnum,
with a thickness of 0.5 mm, and has a thermal
conductivity coefficient of 0.25 W/m.K (or
0.47 BTU/hr.ft.F) .
The airspace between the inner substrate 11 and the
intermediate substrate 12 is formed by an inner gas
layer 14 and the airspace between the outer substrate
13 and the intermediate substrate 12 consists of an
outer gas layer 15, the thickness of the gas layers
being at least 4 mm and tailored according to the
desired performance in terms of the heat transfer
coefficient U, without however being greater than
16 mm.
At least one of the gas layers consists of a rare gas,
which is chosen from argon, krypton and xenon, with a
fill factor of at least 85%. For an even better

coefficient U, filling to at least 92% with krypton or
xenon will be preferred.
When the glazing unit has more than one gas layer, one
of them may be air, and in this case the thickness of
the air layer is at least 10 mm.
The glazing unit includes a low-E coating 30 placed on
at least part of the face 13b of the outer substrate 13
facing the inside of the glazing unit (face 2) and/or
another low-E coating 31 of the same type deposited on
at least part of the face 12a of the intermediate
substrate 12 facing the inner substrate 11 (face 4).
The low-E coatings could also be provided on faces 2
and 3. When the glazing unit is simply provided with a
single coating it is preferably placed on that surface
associated with the thickness of the thicker gas layer.
The low-E coatings are based on layers of metal and
metal oxides that can be obtained by various processes,
namely by vacuum processes (thermal evaporation,
magnetron cathode sputtering) or by pyrolytic
deposition of organometallic compounds, in liquid,
solid or gaseous form, that are propelled by a carrier
gas onto the surface of the heated substrate.
Preferably, the metal layers are based on silver and
the metal oxide layers are based on zinc, tin,
titanium, aluminum, nickel, chromium or antimony (Sb)
compounds or nitride compounds or a mixture of at least
two of these compounds, and optionally blocking layers,
such as a blocker metal or a blocker metal alloy, of
the Ti type, as upper layer of silver.
As examples, mention may be made of the following
multilayer coatings, for which the notation (TiO2)
means that this is an optional element:
glass/SnO2/(TiO2)/ZnO/Ag/Ti or NiCr or NiCrOx/ZnO/SnO2

or Si3N4/SnZnOx:Sb or TiOx
glass/SnO2/TiO2/ZnO/Ag/NiCrOx/(TiO2) /SnO2/SnZnOx: Sb.
For further details, in particular as regards the
various embodiments of these multilayer coatings,
thicknesses and amounts of compounds, the reader may
refer to patent applications FR 2 783 918 or
EP 1 042 247.
According to the invention, the type of coating allows
a suitable compromise to be made between the optical
quality of the substrate, in particular as regards its
light transmission in the visible, and its reflection
quality in the infrared.
The low-E coating used in the glazing unit of the
invention has an emissivity not exceeding 0.3,
preferably not exceeding 0.05, and a light transmission
of greater than 75%, preferably greater than 85%.
Furthermore, the product PLANITHERM® FUTUR N from
Saint-Gobain Glass, which has, as glass 4 mm in
thickness, an emissivity of 0.04 and a light
transmission of 88.4%, may be used as substrate
provided with such a coating.
Another suitable product also according to the
invention is PLANITHERM® ULTRA from Saint-Gobain Glass
which has, as glass 4 mm in thickness, an emissivity of
0.02 and a light transmission of 86.7%. With such a
product used for one or all of the substrates, the
coefficient U may be even better in terms of insulation
than with the product PLANITHERM® FUTUR N but the
glazing unit will lose out slightly in terms of light
transmission.
In addition, at least one antirefiection coating 32 may
be provided on one or more substrates, preferably on
face 1 and/or face 3 and/or face 5. This has the

advantage, apart from its antireflection function, of
increasing the light transmission of the glazing unit
and of further improving the visibility of the products
in the display case.
Finally, the glazing unit includes an anti-frost
coating 40 on the external face 11a of the inner
substrate 11. This coating may be a layer deposited
directly on the substrate or deposited on a plastic
film fastened to the substrate.
In particular, this anti-frost coating prevents, when
the glazing unit provided with the anti-frost coating
is brought into contact, on that side of the coating,
with a temperature environment falling to at most
-30°C, in particular -15°C, -18°C or -24°C, and then
into contact with an atmosphere at a temperature of at
least 0°, preferably between 10° and 35°, especially
15° and 30° and in particular 23° and 27°C and with at
least 25% residual humidity, any frosting forming for
at least 12 s, preferably at least 1 minute, in
particular at least 2 minutes or even as long as at
least 3 minutes.
The value of 3 minutes, in accordance with the EN4 4.1
standard, is given for the usual conditions of use in a
store. It goes without saying that the coating also
fulfills its anti-frost function for any time that the
opening leaf is open, and irrespective of the frequency
with which it is opened, for any time of less than
3 minutes and as soon as the temperature on the coating
side is at or below 0°C, whereas the temperature on the
opposite side is above 0°C, and even accompanied by
high humidity.
The anti-frost coating is adsorbent and absorbent.
It is adsorbent in the sense that the water molecules
arriving on the surface of the substrate are attached

to the surface and bond to the surface, allowing the
coating to fully play its absorption function.
The coating is absorbent (hydrophilic) since the water
molecules penetrate into it, and are thus absorbed.
The coating includes an antifreeze compound that lowers
the crystallization temperature, such as a salt,
especially KC1, NaCl or equivalent in solution and/or
an alcohol and/or a suitable hydrophilic polymer,
copolymer, prepolymer or oligomer, optionally in water,
and optionally one or more surfactants, this compound
optionally having a hydrophobic character on part of
its surface.
Thus, the antifreeze compound makes it possible for
bonds to be created between said compound and the water
molecules, preventing the latter from linking together
and forming water crystals constituting the frost.
As alcohols in the antifreeze compound, ethanol or
isopropanol is especially employed.
The hydrophilic polymers, copolymers, prepolymers or
oligomers as constituents of the solution are in
particular based on polyvinylpyrrolidone of the
poly (n-vinyl-2-pyrrolidone) or poly(1-vinylpyrrolidone)
type, polyvinylpyrridine of tflG
poly(n-vinyi-2-pyrridine) type, of the
poly(n-vinyl-3-pyrridine) type or of the
poly(n-vinyl-4-pyrridine) type, a polyacrylate of the
poly(2-hydroxyethyl acrylate) type, a polyacrylamide of
the poly(N',N-hydroxyacrylamide) type, polyvinyl
acetate, polyacrylonitrile, or of the polyol type, such
as polyvinyl alcohol, polyethylene glycol,
polypropylene glycol, polyoxyethylene. In particular,
the copolymers are based on at least one of the
constituent monomers of these polymers.

The choice of hydrophilic polymer and of the porosity
makes it possible in particular to regular the rate of
water absorption and the water absorbtivity. The
porosity of the layer is advantageously between 0.1 and
100 cm3/g and preferably less than 20 cm3/g. The
porosity defines the void volume of the pores per unit
of weight of the layer.
As surfactants, mention may be made of compounds
comprising a lipophilic part Y, which may be an
unsaturated, linear or branched, aliphatic chain or an
aromatic or alkylaromatic chain, and an ionic or
nonionic hydrophilic head.
Examples of these are:
anionic surfactants: Y-CO2"M+; Y-OSO3~M+; Y-SOV
M ; dodecylbenzene sulfonate; alkyl sulfonates;
sulfonated fatty acids and fatty acid esters; alkyiaryi
sulfonates;
cationic surfactants: Y- (R) nNH+(4^n) /X~; Y-
R4N , X ; alkyltrimethyl ammonium salts; alkylbenzyl-
dimethyl ammonium salts; imidazolinium salts; amine
salts;
zwitterionic surfactants: Y-N+ CO";
Y-N .....SO3~; betaines; sulf obetaines; imidazo'lium
salts; and
nonionic surfactants: Y-OR; Y-OH; Y-CO2R;
Y-CONHR; Y-(CH2-CH2-O)n-; polyols; alcohols; acids;
esters; polyethoxylated fatty alcohols.
Furthermore, it iS desirable for the antifreeze
function of the coating to be lasting, which may
require improving the mechanical strength of the layer
incorporating the antifreeze compound, in particular
when said layer is likely to suffer occasion mechanical
contact, or has to be cleaned. For this purpose, the
antifreeze compound may be crosslinked and/or combined
with at least one other compound so as to establish a
physical interaction or a chemical interaction with it,

and/or it may be dispersed in a solid matrix, for
example an organic or mineral matrix or a mixed matrix
of the ORMOCER (organically modified ceramic) type, or
a sol-gel compound.
The term "physical interaction" is understood here to
mean a hydrogen bond, a polar interaction of the van
der Waal's type or a hydrophobic interaction, these
interactions being capable of providing mechanical
reinforcement similar to crosslinking. Such physical
interaction is for example achieved by mixing
polyvinylpyrrolidone as antifreeze compound with
polyurethane as matrix compound for said antifreeze
compound.
Chemical interaction on the other hand results from
blending the antifreeze compound with at least one
other compound so as to create covalent bonds between
them, the blend undergoing in a known manner a heat
treatment for example, or a UV crosslinking step, a
room-temperature crosslinking step, etc. It is thus
possible to blend a polyol as antifreeze compound with
another compound having isocyanate functional groups,
and to heat this blend so as to obtain a polyurethane
having the hydrophilicity functionality through the
antifreeze compound and mechanical integrity through
the chemical interaction between the hydroxy!
functional groups of the polyol and tne isocyanate
functional groups.
For particular composition examples, the reader may
refer to patent applications WO 00/71481 and
FR 05/50271.
In this first embodiment of the invention, several
alternative forms may be envisaged depending on the
desired level of the heat transfer coefficient U,
together with a compromise between size and weight of
the glazing unit and its optical properties.

Table I below gives several embodiment examples A to E
of triple glazing units that meet the desired
performance requirements in terms of insulation and
absence of fogging or frosting, without having to heat
the glazing unit.
Indicated in this table are the overall thickness of
the glazing unit, the thicknesses of the glass
substrates, the face or faces of the glazing unit that
include the low-E coating, the thicknesses of the gas
layers, the type of gas, the light transmission and the
outer light reflection provided by such glazing units,
the heat transfer coefficient U of the glazing unit,
for example obtained relative to the chosen gas and to
the gas fill factor (85% or 92%), and the overall heat
transfer coefficient Uw of the opening leaf
incorporating such a glazing unit.
For each of these examples:
the spacer 50 of low thermal conductivity
consists of two separate elements for each of the two
airspaces of the glazing unit, corresponding to the
product SWISSPACER V® from Saint-Gobain Glass described
above;
low-E coatings 30 and 31 are deposited on
glass substrates corresponding to the products
PLANITHERM® FUTUR N from Saint-Gobain Class, with the
exception of Example Al which corresponds to Example A
for which one of the sub subrates is replaced with
PLANITHERM® ULTRA from Saint-Gobain Glass, the specific
details of which were described above;
the anti-frost coating 40 is deposited
directly on the glass substrate, this being an
EVERCLEAR® coating sold by Saint-Gobain Glass; and
the antireflection coatings 32 are deposited
on glass substrates, these coatings corresponding to
the VISION-LITE plus® products from Saint-Gobain Glass.

The heat transfer coefficient U of the glazing unit was
calculated at the center of the unit and according to
the prEN 673 and prEN 410 standards. This calculation
was also independent of the type of spacer.
The overall heat transfer coefficient Uw of the opening
leaf was calculated for the glazing units incorporated,
respectively, in an aluminum frame with a thermal
bridge break, a conventional frame for refrigerated
enclosures and in a PVC frame. This calculation,
according to the EN ISO 10077-2 standard, takes into
account the dimensions of the opening leaf, of the
glazing unit and of the frame, and also the type of
spacer and the type of frame.
The opening leaf was of 1800 mm x 800 mm format, the
frame had a square section of 4 0 mm x 40 mm with a heat
transfer coefficient U of 2.6 W/m2.K in the case of
aluminum and 1.8 W/m2.K in the case of PVC. The glazing
unit was fitted into a rebate over a width of 25 mm.



These glazing units thus have a heat transfer
coefficient U of less than 1.1 W/m2.K with a gas fill

factor of at least 85%, and even less than 0.80 W/m2.K
when argon is used with a thickness of 16 mm for one of
the gas layers (Examples D and E) and preferably less
than 0.65 W/m2.K with krypton for both gas layers and
with a fill factor of at least 92% (Example B).
The overall heat transfer coefficient Uw of the opening
leaf into which such glazing units is incorporated does
not exceed 1.25 W/m2.K with a gas fill factor of at
least 92%.
These glazing units thus make it possible to obtain a
light transmission of at least 67% and an external
light reflection of less than 18%. The figures given
take account of the presence of the antifreeze layer,
which lowers the light transmission factor by only
about 0.5%.
In the case of Example Al, as already explained above,
the use of the PLANITHERM® ULTRA iow-E glass substrate
makes it possible, compared with Example A, to further
increase the thermal insulation performance, although
the glazing unit does however lose out slightly in
terms of optical quality, the latter nevertheless
remaining very acceptable.
The use of an antiref lection layer, for example, on
faces 1, 3 and 5 (Example E) results in an overall
transmission of 79.8% with reduced light reflection,
namely 7.2%, giving the glazing unit very comfortable
optical properties.
Example C, using Only a Single krypton layer, may be
preferred to Example B when the cost of the glazing
unit is of concern, since krypton is an expensive gas.
Moreover, this Example C also demonstrates the
situation that would occur if the gas from one of the
two gas layers of Example B were to leak out;

completely.
Finally, it is estimated that over the course of time
the loss of gas in a glazing unit is 1% per year (prEN
1279-3) standard. Thus, after several years, a glazing
unit would see its gas fill factor drop and
consequently its thermal insulation performance would
also drop. The row in the table indicating the
coefficient U with a fill factor of 85% thus simulates
the thermal performance of a glazing unit after 7 years
when having been initially filled with 92% gas.
Figure 2 illustrates a second embodiment of the
invention for which the opening leaf 1 comprises an
insulating double glazing unit 20 filled with xenon
and/or with krypton and/or with argon, with no heating
element, but including at least one low-E coating 30
and an anti-frost coating 40. This double glazing unit
has a heat transfer coefficient U of less than
1.2 W/m2.K, preferably less than 1.15 W/m2.K, and a
light transmission of at least 75%.
The double glazing unit 20 comprises two glass
substrates 21 and 22 designed to be in contact with the
environment of the refrigerated enclosure and with the
external environment, respectively. They are spaced
apart by a spacer 50 of low thermal conductivity, such
as the one described in the first embodiment.
The gas layer 23 between the two substrates has a
thickness of between 4 and 16 mm, preferably at least
8 mm.
A low-E coating 30 is placed on at least one inner face
of the glazing unit, i.e. on face 2 and/or on face 3.
The coating is of the type of those described in the
first embodiment, being based on silver and on metal
oxides.

The antifreeze coating 40 is deposited on the external
face 21a of the inner substrate and corresponds to that
described in the first; embodiment.
An antiref lection coating 32 may be provided on at
least one of the substrates, preferably on face 1
and/or face 3 of the glazing unit.
Table II below illustrates three examples F, G and H of
the double glazing unit according to the invention. The
heat transfer coefficient U was calculated at the
center of the glazing unit according to the prEN 673
and prEN 410 standards. This calculation was also
independent of the spacer type.
The low-E coating corresponded to PLANITHERM® FUTUR N
from Saint-Gobain Glass. The anti-frost coating
corresponded to EVERCLEAR® from Saint-Gobain Glass and
the antireflection coating corresponded to VISION-LITE
Plus® from Saint-Gobain Glass.
Similarly to the first embodiment, the overall heat
transfer coefficient Uw of the opening leaf in which
these types of double glazing unit are incorporated was
calculated as explained above with the same dimensions,
the same type of spacer and the same type of frame.



These glazing units designed for opening leaves
requiring smaller dimensions, having a smaller total
thickness, thus have a heat transfer coefficient U of
less than 1.15 W/m2.K for a gas fill factor of 85% and
less than 1.05 W/m2.K for a gas fill factor of at least
92%. The opening leaves thus have an overall heat
transfer coefficient Uw of less than 1.25 W/m2.K for a
gas fill factor of at least 92% with an aluminum frame,
and even less than 1.20 W/m2.K for a gas fill factor of
at least 92% with a PVC frame.
The .light transmission for Examples F and G is aL least
78% and Very advantageously exceeds 81.5% when an
anti-reflection coating is added, with a light
reflection of 9.6% and 6.2t respectively.
The glazing units according to the first and second
embodiments of the invention meet Environment Classes
2, 3, 4 and 5 given in the standard EN441 and repeated
in Table III below, and in particular they meet Class 6
when the heat transfer coefficient U is below 0.8, such
as in the case of Examples B, D and E.



WE CLAIM
1. An insulating glazing unit intended in particular for an opening leaf of a
refrigerated enclosure, comprising at least two glass substrates, at least
one spacer (5O) of low thermal conductivity which keeps the two
substrates spaced apart, and a low-E (low-emissivity) coating that is
deposited at least partly on at least one of the substrates, characterized in
that:
- the spacer has thermal conductivity between 0.1 and 1 W/m.K,
preferably between 0.1 and 0.3 W/m.K;
- the air space between at least two substrates is filled with at least
one rare gas;
- the glazing unit contains no heating element;
- the glazing unit has a thermal conductivity coefficient U of less than
1.2 W/m2.K, preferably less than 1.15 W/m2.K with a gas filling of at
least 85%;
- the glazing unit has a light transmission of at least 67% and a light
reflection of less than 18%; and
- the glazing unit further includes an anti-frost coating deposited on at
least part of the external face of a substrate.
2. The glazing unit as claimed in claim 1, wherein the gas is chosen from
among argon, krypton and xenon.
3. The glazing unit as claimed in claim 2 or 3, wherein a low-E coating is
placed on face 1 and/or on face 2 and/or on face 3 and/or on face 4
and/or on face 5 and/or on face 6, preferably on face 2 and/or on face 3
and/or on face 4.
4. The glazing unit as claimed in one of claims 1 to 3, wherein an
antireflection coating is deposited on at least one of the substrates,
preferably on face 1 and/or on face 3 and/or on face 5 of the glazing unit.
5. An insulating triple glazing unit (10) as claimed

in claim 1, wherein it comprises three glass substrates, namely a first
substrate (11), the external face (11a) of which is intended to be in
contact with the inside of the enclosure with the opening leaf in its closed
position, a second substrate or intermediate substrate (12), and a third
substrate (13), the external face (13a) of which is intended to be in
contact with the external environment of the enclosure, these substrates
being separated from one another by the spacer (5O) of low thermal
conductivity:
- the thickness of the substrates being between 2 and 5 mm,
preferably being equal to 3 or 4 mm;
- at least one of the airspaces between the substrates (11, 12, 13)
being filled with at least one rare gas;
- the thickness of the gas layers being at least 4 mm;
- a low-E coating (30, 31) being deposited on face 2 and/or face 4
of the glazing unit;
- the anti-frost coating (4O) being deposited on at least part of the
external face (11a) of the third substrate;
- the glazing unit having a thermal conductivity coefficient U of less
than 1.1 W/m2.K, or even less than 0.95 or 0.80 W/m2.K, with a
gas filling of at least 85%; and
- the glazing unit having a light transmission of at least 67% and an
external light reflection of less than 18%.

6. The triple glazing unit as claimed in claim 5, wherein it includes a low-E
coating (30, 31) on faces 2 and 4, and has a thermal transfer coefficient U
of less than 1.0 W/m2.K.
7. The triple glazing unit as claimed in either of claims 5 and 6, wherein
the low-E coating is deposited on that face of the glazing unit which is
associated with the thicker gas-layer.

8. The triple glazing unit as claimed in any one of claims 5 to 7, wherein
at least one antireflection coating is deposited on one of the faces of the
glazing unit, preferably on at least one of faces 1, 3 and 5.
9. The triple glazing unit as claimed in any one of claims 5 to 8, wherein
one of the gas layers has a thickness of 8 mm, whereas the other gas
layer has a thickness of at least 10 mm, the gas layers being argon.

10. The triple glazing unit as claimed in any one of claims 5 to 8, wherein
one of the gas layers is krypton and has a thickness of 8 mm, whereas the
other gas layer is air and has a thickness of at least 10 mm.
11. An insulating double glazing unit (20) as claimed in claim 1, wherein it
comprises two glass substrates, namely a first substrate (21), the external
face (21a) of which is intended to be in contact with the inside of the
enclosure when the opening leaf is in its closed position, and a second
substrate (22), the external face of which is intended to be in contact with
the external environment of the enclosure, these being separated by the
spacer (5O) of low thermal conductivity, the airspace between the
substrates being filled with a rare gas:

- the thickness of the substrates being equal to 3 or 4 mm;
- the airspace between the substrates (21, 22) being filled with at
least one rare gas;
- the thickness of the gas layer (23) being at least 8 mm;
- a low-E coating being deposited at least on face 2 of the glazing
unit;
- the anti-frost coating (40) being deposited on

at least part of the external face (21a) of the first substrate (21);
- the glazing unit having a thermal conductivity coefficient U of less
than 1.15 W/m2.K with a gas filling of at least 85%; and
- the glazing unit having a light transmission of at least 75% and an
external light reflection of less than 12%.

12. The double glazing unit as claimed in claim 11, wherein another low-E
coating (31) is deposited on face 3 of the glazing unit.
13. The double glazing unit as claimed in claim 11 or 12, wherein it has a
thermal conductivity coefficient U of less than 1.05 W/m2 .K with a gas
filling of at least 92%.
14. The double glazing unit as claimed in one of claims 11 to 13, wherein
the gas layer is krypton.
15. The double glazing unit as claimed in one of claims 11 to 14, wherein
the gas layer is xenon with a thickness of 8 mm.
16. The double glazing unit as claimed in one of claims 11 to 15, wherein it
includes, on face 1 and/or face 3, an antireflection coating (32) and has a
light transmission of more than 80% and an external light reflection of less
than 10%.
17. The glazing unit as claimed in any one of the preceding claims, wherein
the anti-frost coating (40) is such that, when the glazing unit provided with
the anti-frost coating is brought into contact, on the side of the coating,
with a temperature environment falling to at most -30°C, in particular -
15°C, -18°C or -24°C, and then brought into contact

with an atmosphere at a temperature of at least 0°, preferably between 10°
and 35°, especially between 15° and 30° and in particular between 23° and
27° C and having a residual humidity of at least 25%, no frost formed for at
least 12 s, preferably at least 1 minute, in particular at least 2 minutes, or
even as long as at least 3 minutes.
18. The glazing unit as claimed in any one of the preceding claims, wherein
the anti-frost coating (4O) includes an antifreeze compound that lowers the
crystallization temperature, such as a salt, especially KCI, NaCI or equivalent
in solution, and/or an alcohol, and/or a suitable hydrophilic polymer,
copolymer, prepolymer or oligomer, optionally in water, and optionally one
or more surfactants, this compound optionally having a hydrophobic
character on part of its surface.
19. The glazing unit as claimed in claim 18, wherein the antifreeze
compound is combined with at least one other compound so as to obtain a
physical or chemical interaction that mechanically reinforces the coating.
20. The glazing unit as claimed in claim 19, wherein the antifreeze
compound is polyvinylpyrrolidone, this being combined with a polyurethane
so as to create a physical interaction.
21. The glazing unit as claimed in claim 18, wherein the antifreeze
compound is a polyol, this being combined with at least one isocyanate
functional group so as to create a chemical interaction.
22. The glazing unit as claimed in any one of the preceding claims,
wherein the spacer, placed between the substrates, comprises a first

sealing barrier consisting of a body made of a thermoplastic, of the styrene
acrylonitrile (SAN) or polypropylene type, said thermoplastic being blended
with reinforcement fibers, of the glass type, and of a metal foil, of the
aluminum or stainless steel type, which partly covers the thermoplastic, and
also a second sealing barrier, which seals against liquids and vapor, of the
polysulfide type.
23. The glazing unit as claimed in any one of claims 1 to 21, wherein the
spacer consists, over at least part of the periphery of the glazing unit, of a
substantially flat strip that is fastened to the edges of the substrates and is
made of stainless steel, aluminum or plastic reinforced with reinforcement
fibers, and comprising, on that face on the opposite side from the gas layer,
a metal coating constituting a barrier that seals against vapor, gases and
liquids.
24. The glazing unit as claimed in claim 23, wherein the spacer has a linear
buckling strength of at least 400 N/m.
25. The glazing unit as claimed in any one of the preceding claims, wherein
at least the outer substrates (11, 13, 21, 22) are made of toughened glass.
26. An opening leaf incorporating a glazing unit as claimed in any one of the
preceding claims.
27. The opening leaf as claimed in claim 26, which includes a frame for
supporting the glazing unit, said frame being formed from aluminum and
having a thermal bridge break, wherein it has an overall heat transfer
coefficient Uw of less than 1.25 W/m2 .K for a gas filling of at least 92%.
28. The opening leaf as claimed in claim 26, which

includes a frame for supporting the glazing unit, said frame being formed
from PVC, wherein it has an overall heat transfer coefficient Uw of less than
1.20 W/m2.K for a gas filling of 92%.
29. A refrigerated enclosure, which includes an opening leaf as claimed in
one of claims 26 to 28.



ABSTRACT


INSULATING DOUBLE AND TRIPLE GLAZING UNIT FOR AN OPENING
LEAF OF A REFRIGERATED ENCLOSURE AND THE OPENING LEAF AND
THE REFRIGERATED ENCLOSURE
Insulating glazing unit, the airspace between the substrates of which is filled with
at least one rare gas of the argon, krypton or xenon type, the spacer (5O) having
a thermal conductivity between 0.1 and 1 W/m. K, preferably between 0.1 and
0.3 W/m. K, a low-E coating being deposited at least partly on one of the
substrates, an anti-frost coating being deposited on at least part of the external
face of one substrate, the glazing unit containing no heating element, having a
thermal conductivity coefficient U of less than 1.2 W/m2. K with a gas filling of at
least 85% and having a light transmission of at least 67% and a light reflection
of less than 18%.

Documents:

04539-kolnp-2007-abstract.pdf

04539-kolnp-2007-claims.pdf

04539-kolnp-2007-correspondence others.pdf

04539-kolnp-2007-description complete.pdf

04539-kolnp-2007-drawings.pdf

04539-kolnp-2007-form 1.pdf

04539-kolnp-2007-form 2.pdf

04539-kolnp-2007-form 3.pdf

04539-kolnp-2007-form 5.pdf

04539-kolnp-2007-gpa.pdf

04539-kolnp-2007-international publication.pdf

04539-kolnp-2007-international search report.pdf

04539-kolnp-2007-others pct form.pdf

04539-kolnp-2007-pct request form.pdf

4539-KOLNP-2007-(03-04-2012)-ABSTRACT.pdf

4539-KOLNP-2007-(03-04-2012)-AMANDED CLAIMS.pdf

4539-KOLNP-2007-(03-04-2012)-DESCRIPTION (COMPLETE).pdf

4539-KOLNP-2007-(03-04-2012)-DRAWINGS.pdf

4539-KOLNP-2007-(03-04-2012)-EXAMINATION REPORT REPLY RECEIVED.pdf

4539-KOLNP-2007-(03-04-2012)-FORM-1.pdf

4539-KOLNP-2007-(03-04-2012)-FORM-2.pdf

4539-KOLNP-2007-(03-04-2012)-FORM-3.pdf

4539-KOLNP-2007-(03-04-2012)-OTHERS.pdf

4539-KOLNP-2007-(03-04-2012)-PETITION UNDER RULE 137.pdf

4539-KOLNP-2007-ASSIGNMENT-1.1.pdf

4539-KOLNP-2007-ASSIGNMENT.pdf

4539-KOLNP-2007-CANCELLED PAGES.pdf

4539-KOLNP-2007-CORRESPONDENCE OTHERS 1.1.pdf

4539-KOLNP-2007-CORRESPONDENCE OTHERS 1.2.pdf

4539-KOLNP-2007-CORRESPONDENCE.pdf

4539-KOLNP-2007-EXAMINATION REPORT.pdf

4539-KOLNP-2007-FORM 18-1.1.pdf

4539-kolnp-2007-form 18.pdf

4539-KOLNP-2007-GPA.pdf

4539-KOLNP-2007-GRANTED-ABSTRACT.pdf

4539-KOLNP-2007-GRANTED-CLAIMS.pdf

4539-KOLNP-2007-GRANTED-DESCRIPTION (COMPLETE).pdf

4539-KOLNP-2007-GRANTED-DRAWINGS.pdf

4539-KOLNP-2007-GRANTED-FORM 1.pdf

4539-KOLNP-2007-GRANTED-FORM 2.pdf

4539-KOLNP-2007-GRANTED-FORM 3.pdf

4539-KOLNP-2007-GRANTED-FORM 5.pdf

4539-KOLNP-2007-GRANTED-LETTER PATENT.pdf

4539-KOLNP-2007-GRANTED-SPECIFICATION-COMPLETE.pdf

4539-KOLNP-2007-INTERNATIONAL PRELIMINARY REPORT.pdf

4539-KOLNP-2007-INTERNATIONAL PUBLICATION.pdf

4539-KOLNP-2007-INTERNATIONAL SEARCH AUTHORITY REPORT 1.1.pdf

4539-KOLNP-2007-INTERNATIONAL SEARCH REPORT & OTHERS.pdf

4539-KOLNP-2007-OTHERS.pdf

4539-KOLNP-2007-PETITION UNDER RULE 137.pdf

4539-KOLNP-2007-REPLY TO EXAMINATION REPORT.pdf

abstract-04539-kolnp-2007.jpg


Patent Number 256534
Indian Patent Application Number 4539/KOLNP/2007
PG Journal Number 27/2013
Publication Date 05-Jul-2013
Grant Date 28-Jun-2013
Date of Filing 26-Nov-2007
Name of Patentee SAINT-GOBAIN GLASS FRANCE
Applicant Address 18, AVENUE D'ALSACE, F-92400 COURBEVOIE
Inventors:
# Inventor's Name Inventor's Address
1 GRUSSAUTE NGHIEM, HELENE 8 CHEMIN DU TOUR DE VILLE, F-60190 ARSY
2 RIBLIER, LUC-MICHEL 7 ALLEE PIER JAKEZ HELIAS, F-77600 BUSSY SAINT-GEORGES
3 WATCHI, MARIE ISABELLE 4 RUE SIMONET, F-75013 PARIS
PCT International Classification Number A47F 3/04
PCT International Application Number PCT/FR2005/050744
PCT International Filing date 2005-09-15
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 11/137,373 2005-05-26 U.S.A.