Title of Invention

POLYOLEFIN COMPOSITION COMPRISING A CROSSLINKABLE POLYOLEFIN AND THE SILANOL CONDENSATION CATALYST AND MASTERBATCH FOR SUCH COMPOSITION

Abstract The present invention relates to a polyolefin composition comprising a crosslinkable polyolefin with hydrolysable silane groups and a silanol condensation catalyst, characterized in that said silanol condensation catalyst is an organic sulphonic acid comprising 10 C-atoms or more and that said polyolefin composition further comprises (A) a compound containing one or more POm(OnR)(OoR')(OpR") groups, wherein R, R', and R" are the same or different organic residues; m is 0 or 1; n, o, and p each are 0 or 1; and n + o + p = 1 to 3, and (B) a non-phosphorous containing antioxidant. The invention is also for a masterbatch for a crosslinkable polyolefin composition comprising a polymer and a silanol condensation catalyst, characterized in that said silanol condensation catalyst is an organic sulphonic acid comprising 10 C-atoms or more and that said masterbatch further comprises component (A). The invention is also for a stabilized polyolefin containing cross-linked silane groups wherein cross-linking has been performed by the use of a silanol condensation catalyst and wherein said silanol condensation catalyst is an organic sulphonic acid comprising 10 C-atoms or more and that stabilized polyolefin comprises component (A).
Full Text

The present invention relates to a polyolefm composition comprising a
crosslinkable polyolefm with hydrolysable silane groups and a silanol
condensation catalyst, a master batch for a crosslinkable polyolefm com-
position comprising a polymer and a silanol condensation catalyst, a
stabilized polyolefm containing cross-linked silane groups wherein cross-
linking has been performed by the use of a silanol condensation catalyst,
and to the use of a stabilizer mixture for stabilizing a polyolefm compo-
sition comprising a crosslinkable polyolefm with hydrolysable silane
groups and a silanol condensation catalyst. The polyolefm composition of
the invention can be used for pipe, wire & cable, film, fibre and moulding
applications.
It is known to cross-link polyolefins by means of additives as this improves
the properties of the polyolefm such as mechanical strength and chemical
heat resistance. Cross-linking may be performed by condensation of silanol
groups contained in the polyolefm which can be obtained by hydrolysation
of silane groups. A silane compound can be introduced as a cross-linkable
group e.g. by grafting the silane compound onto a polyolefm, or by copoly-
merisation of olefin monomers and silane group containing monomers.
Such techniques are known e.g. from US 4,413,066, US 4.297,310, US
4,351,876, US 4,397,981, US 4,446,283 and US 4,456,704.
For cross-linking of such polyolefins, a silanol condensation catalyst must
be used. Conventional catalysts are for example tin-organic compounds
such as dibutyl tin dilaurate (DBTDL). It is further known that the cross-

linking process advantageously is carried out in the presence of acidic
silanol condensation catalysts. In contrast to the conventional tin-organic
catalysts the acidic catalysts allow cross-linking to quickly take place
already at room temperature. Such acidic silanol condensation catalysts are
disclosed for example in WO 95/17463. The contents of this document is
enclosed herein by reference.
The silanol condensation catalyst usually is added to the silane-group con-
taining polymer by compounding the polymer with a so-called master
batch, in which the catalyst, and optionally further additives are contained
in a polymer, e.g. polyolefin, matrix in concentrated form.
However, it is a problem that such silanol condensation catalyst containing
master batches, in particular master batches which contain an acidic, e.g. a
sulphonic acid, catalyst, suffer from a typical yellow/brownish colour, i.e. a
discoloration, as compared to the colourless matrix polymer as such.
It is furthermore known that it is necessary to add stabilizers to a polyolefin
in order to ensure its long-term stability. In particular, stabilizers are added
to the polyolefin which protect it from degradation caused by thermal
oxidation, UV-radiation, processing, oxidative degradation and by
penetration of metal ions, such as copper ions.
The stabilizer usually is added to the polyolefin together with the silanol
condensation catalyst with the master batch. However, it has been found
that typical stabilizers used, such as the butylated reaction product of p-
cresol and dicyclopentadiene (Lowinox CPL ™) or l,3,5-tri-methyl-2,4,6-
tris-(3,5-di-tert.butyl-4-hydroxyphenyl)benzene (Irganox 1330 ™), drama-
tically increase the discoloration of the master batch, i.e. dramatically

deepen the yellow/brownish colour of the master batch. Even a polymer
without an antioxidant gets brownish from the catalyst.
As a result of the discoloration of the master batch, also the final products,
i.e. the silane-group containing polyolefm after having been compounded
with the master batch, show a yellow/brownish colour. Such a discolor-
ation, however, is highly undesired because the final product appears
degraded or appears degraded in a relative short time, and furthermore the
product it is difficult to pigment, at least to yield light colours.
It is therefore a first object of the present invention to provide an additive
mixture for a silane-group containing polyolefin comprising a silanol
condensation catalyst, in particular an acidic silanol condensation catalyst,
which decreases the discoloration of the master batch, if used, and, even
more importantly, decreases discoloration of the final product.
Furthermore, it is known that for a stabilised polyolefin, the oxygen
induction time (OIT) is a crucial parameter. The longer the OIT, the better
is the stabilisation of the polymer, and hence a long OIT is desirable.
It is accordingly a second object of the present invention to provide an
additive mixture for a silane-group containing polyolefin comprising a
silanol condensation catalyst, in particular an acidic silanol condensation
catalyst, which shows an increased OIT.
Of course, the components of the additive mixture must furthermore not
cause exudation problems, must not give rise to bad smell and must not
inhibit the activity of the catalyst.

It has now surprisingly been found that the above objects can be achieved
by an additive mixture which in addition to a silanol condensation catalyst
comprises a P-containing compound and, optionally, an usual antioxidant.
The present invention therefore provides a polyolefin composition
comprising a crosslinkable polyolefin with hydrolysable silane groups and
a silanol condensation catalyst, characterized in that it further comprises:
(A) a compound containing one or more
POm(OnR)(OoR')(OpR") groups, wherein
R, R', and R" are the same or different organic
residues; m is 0 or 1; n, o, and p each are 0 or 1; and
n + o + p=I to3.
It has been found that the polyolefin composition according to the
invention shows an significantly improved discoloration behaviour, i.e. the
yellow/brownish discoloration does not appear or is at least significantly
reduced. Thus, compound (A) can also be designated as acting as a
"whitener" or a discoloration co-agent. At the same time, compound (A)
acts as a process stabilizer that is active in the compounding and cross-
linking step.
Preferably, the polyolefin composition of the invention comprises
(B) a non-phosphorous containing antioxidant.
It has been found that in particular the OIT is improved much more than it
could have been expected from the OIT values obtained with compounds
(A) or (B) alone.

In a preferred embodiment, compound (A) is a compound according to the
formula:

wherein
R, R' and R" are the same or different and at least R, R', or R" is a
residue comprising at least 2, more preferably at least 6 C-atoms, and
most preferably at least 10 C-atoms, and
n is 0 or 1.
In a further preferred embodiment, compound (A) is a compound according
to the formula:

wherein
R, R' and R" are the same or different and at least R, R', or R" is a
substituted phenyl residue comprising at least one tert.-butyl group or a
linear hydrocarbyl group comprising at least 10 C-atoms, and
n is 0 or 1.
Compound (A) may preferably e.g. be chosen from the following
compounds: Bis(2,4-dicumylphenyl)pentaerythritoldiphosphite (Doverphos
S-9228 T™, CAS-no. 154862-43-8); Tris(2,4-di-t-butylphenyl)phosphite
(Irgaphos 168 FF™, CAS-no. 31570-04-4); Di-stearyl-pentaerythrityl-di-
phosphite (Weston 618™, CAS-no. 3806-34-6); Tetrakis-(2,4-di-t-
butylphenyl)-4,4'-biphenylen-di-phosphonite (Irgafos P-EPQ FD™, CAS-
no. 38613-77-3 119345-01-6), Sumilizer GP™ (CAS-no 203255-81-6),
Ultranox 624™ (CAS-no 26741-53-7), Irgafos 38™ (CAS-no 145650-60-
8), Ultranox 641™ (CAS-no 161717-32-4), Reophos RDP™ (CAS-no

57583-54-7), Dequest 2016D™ (CAS-no 3794-83-0), and Dequest 4066™
(sodium salt of diethylene triamine penta (methylene phosphonic acid)).
In a particularly preferred embodiment, compound (A) is a compound
according to formula:

wherein R and R' each is the same or different and is a residue comprising
at least 6 C-atoms, more preferably at least 10 C-atoms, and most
preferably is a substituted phenyl residue comprising at least one tert.-butyl
group or a linear hydrocarbyl group comprising at least 10 C-atoms
In the polymer composition according to the invention, compound (A)
preferably is present in an amount of from 0.01 to 3 wt.%, more preferably
from 0.03 to 1 wt%, and most preferably from 0.04 to 0.4 wt%.
Preferably, the total amount of compound (A) and (B) in the final polymer
composition is from 0.02 to 3 wt.%, more preferably from 0.1 to 2 wt%,
and most preferably from 0.2 to 1 wt%.
Compound (B) preferably is an antioxidant which is neutral or acidic, must
comprise a sterically hindered phenol group or aliphatic sulphur groups.
Such compounds are disclosed in EP 1 254 923 to be particularly suitable
antioxidants for stabilisation of polyolefins containing hydrolysable silane
groups which are crosslinked with a silanol condensation catalyst, in
particular an acidic silanol condensation catalyst. Other preferred
antioxidants are disclosed in WO2005003199A1.

More preferably, compound (B) is a stabilizer which is neutral or acidic,
does not contain ester groups, does not contain phosphorous, and is a
compound according to the formula:

wherein
R is an non-substituted or substituted aliphatic or aromatic hydrocarbyl
radical which may comprise heteroatoms;
R' is a hydrocarbyl radical,
R" is a hydrocarbyl radical,
and R' and/or R" being a bulky radical,
X1, X2 and X3 is the same or different H or OH, whereby at least Xl, X2 or
X3 is OH,
and n is 1 to 4;
or a compound according to the formula:

wherein
R"' is an aliphatic hydrocarbyl radical and
p is 1 to 6.

Again, such compounds have been disclosed in EP 1 254 923, and all non-
phosphorous containing compounds described as preferred therein are also
preferred as compounds (B) for the present invention.
Particularly preferred examples for compound (B) are 1,3,5-tri-mefhyl-
2,4,6-tris-(3,5-di-tert. butyl-4-hydroxyphenyl) benzene (Irganox 1330™,
CAS-no. 1709-70-2); 2,5,7,8-Tetramethyl-2(4',8',12'-trimethyltridecyl)-
chroman-6-ol (Irganox E 201™, CAS-no. 10191-41-0); Butylated reaction
product of p-cresol and dicyclopentadiene (Ralox LC, CAS-no. 31851-03-
3, 68610-51-5) and tetrakis-(methylene-(3,5-di-tert.butyl-4-hydrocinna-
mate)methane (Irganox 1010™).
Preferably, compound (B) is present in the composition in an amount of
from 0.01 to 3 wt%, more preferably 0.05 to 2 wt%, and most preferably
0.08 to 1.5 wt%.
Examples for the silanol condensation catalysts of the polymer composition
comprise Lewis acids, inorganic acids such as sulphuric acid and
hydrochloric acid, and organic acids such as citric acid, stearic acid, acetic
acid, sulphonic acid and alkanoic acids as dodecanoic acid, or a precursor
of any of the compounds mentioned.
Preferably, a Bronsted acid, or a precursor thereof, is used as acidic silanol
condensation catalysts, further preferred a sulphonic acid, and still further
preferred an organic sulphonic acid.
Still more preferably, the Bronsted acid is an organic sulphonic acid
comprising 10 C-atoms or more, more preferably 12 C-atoms or more, and
most preferably 14 C-atoms or more, the sulphonic; acid further comprising
at least one aromatic group which may e.g. be a benzene, naphthalene,
phenantrene or anthracene group. In the organic sulphonic acid, one, two or

more sulphonic acid groups may be present, and the sulphonic acid
group(s) may either be attached to a non-aromatic, or preferably to an
aromatic group, of the organic sulphonic acid.
Further preferred, the aromatic organic sulphonic acid comprises the
structural element:

with Ar being an aryl group which may be substituted or non-
substituted, and
x being at least 1.
The organic aromatic sulphonic acid silanol condensation catalyst may
comprise the structural unit according to the formula one or several times,
e.g. two or three times. For example, two structural units according to the
formula may be linked to each other via a bridging group such as an
alkylene group.
Preferably, Ar is an aryl group which is substituted with at least one C4- to
C30-hydrocarbyl group, more preferably C4- to C30-alkyl group.
Aryl group Ar preferably is a phenyl group, a naphthalene group or an
aromatic group comprising three fused rings such as phenantrene and
anthracene.
Preferably, in the formula x is 1, 2 or 3, and more preferably x is 1 or 2.
Furthermore, preferably the compound used as organic aromatic sulphonic
acid silanol condensation catalyst has from 10 to 200 C-atoms, more
preferably from 14 to 100 C-atoms.

It is further preferred that Ar is a hydrocarbyl substituted aryl group and
the total compound containing 14 to 28 carbon atoms, and still further
preferred, the Ar group is a hydrocarbyl substituted benzene or naphthalene
ring, the hydrocarbyl radical or radicals containing 8 to 20 carbon atoms in
the benzene case and 4 to 18 atoms in the naphthalene case.
It is further preferred that the hydrocarbyl radical is an alkyl substituent
having 10 to 18 carbon atoms and still more preferred that the alkyl
substituent contains 12 carbon atoms and is selected from dodecyl and
tetrapropyl. Due to commercial availability it is most preferred that the aryl
group is a benzene substituted group with an alkyl substituent containing
12 carbon atoms.
The currently most preferred compounds are dodecyl benzene sulphonic
acid and tetrapropyl benzene sulphonic acid.
The silanol condensation catalyst may also be precursor of the sulphonic
acid compound, including all its preferred embodiments mentioned, i.e. a
compound that is converted by hydrolysis to such a compound. Such a
precursor is for example the acid anhydride of a sulphonic acid compound,
or a sulphonic acid that has been provided with a hydrolysable protective
group, as e.g. an acetyl group, which can be removed by hydrolysis.
Furthermore, preferred sulphonic acid catalysts are those as described in EP
1 309 631 and EP 1 309 632, namely
a) a compound selected from the group of
(i) an alkylated naphthalene monosulfonic acid substituted with 1 to 4
alkyl groups wherein each alkyl group is a linear or branched alkyl with 5
to 40, preferably 5 to 20 carbons with each alkyl group being the same or

different and wherein the total number of carbons in the alkyl groups is in
the range of 20 to 80 carbons;
(ii) an arylalkyl sulfonic acid wherein the aryl is phenyl or naphthyl and
is substituted with 1 to 4 alkyl groups wherein each alkyl group is a linear
or branched alkyl with 5 to 40, preferably 5 to 20 carbons with each alkyl
group being the same or different and wherein the total number of carbons
in the alkyl groups is in the range of 12 to 80;
(iii) a derivative of (i) or (ii) selected from the group consisting of an
anhydride, an ester, an acetylate, an epoxy blocked ester and an amine salt
thereof which is hydrolysable to the corresponding alkyl naphthalene
monosulfonic acid or the arylalkyl sulfonic acid;
(iv) a metal salt of (i) or (ii) wherein the metal ion is selected from the
group consisting of copper, aluminium, tin and zinc; and
b) a compound selected from the group of
(i) an alkylated aryl disulfonic acid selected from the group consisting
of the structure:

and the structure:


wherein each of R1 and R2 is the same or different and is a linear or
branched alkyl group with 6 to 16 carbons, y is 0 to 3, z is 0 to 3 with the
proviso that y + z is 1 to 4, n is 0 to 3, X is a divalent moiety selected from
the group consisting of -C(R3)(R4)-, wherein each of R3 and R4 is H or
independently a linear or branched alkyl group of 1 to 4 carbons and n is 1;
-C(=O)-, wherein n is 1; -S-, wherein n is 1 to 3 and -S(O)2-, wherein n is
1; and
(ii) a derivative of (i) selected from the group consisting of the
anhydrides, esters, epoxy blocked sulfonic acid esters, acetylates, and
amine salts thereof which is a hydrolysable to the alkylated aryl disulfonic
acid,
together with all preferred embodiments of those sulphonic acids as
described in the mentioned European Patents.
Preferably, in the polyolefin composition according to the invention the
silanol condensation catalyst is present in an amount of 0.0001 to 6 wt%,
more preferably of 0.001 to 2 wt%, and most preferably 0.02 to 0.5 wt%.
The present invention generally concerns cross-linkable polyolefins
containing hydrolysable silane groups. More preferably the cross-linkable
polyolefin is a polyethylene.
The hydrolysable silane groups may be introduced into the polyolefin by
copolymerization of e.g. ethylene monomers with silane group containing
comonomers or by grafting, i.e. by chemical modification of the polymer
by addition of silane groups mostly in a radical reaction. Both techniques
are well known in the art.

Preferably, the silane group containing polyolefin has been obtained by
copolymerization. In the case of polyolefms, preferably polyethylene, the
copolymerization is preferably carried out with an unsaturated silane
compound represented by the formula

wherein
R1 is an ethylenically unsaturated hydrocarbyl, hydrocarbyloxy or
(meth)acryloxy hydrocarbyl group,
R is an aliphatic saturated hydrocarbyl group,
Y which may be the same or different, is a hydrolysable organic group and
q is 0, 1 or 2.
Special examples of the unsaturated silane compound are those wherein R1
is vinyl, allyl, isopropenyl, butenyl, cyclohexanyl or gamma-
(meth)acryloxy propyl; Y is methoxy, ethoxy, formyloxy, acetoxy,
propionyloxy or an alkyl-or arylamino group; and R2, if present, is a
methyl, ethyl, propyl, decyl or phenyl group.
A preferred unsaturated silane compound is represented by the formula

wherein A is a hydrocarbyl group having 1-8 carbon atoms, preferably 1-4
carbon atoms.
The most preferred compounds are vinyl trimethoxysilane, vinyl
bismethoxyethoxysilane, vinyl triethoxysilane, gamma-(meth)acryl-

oxypropyltrimethoxysilane, gamma(meth)acryloxypropyltriethoxysilane,
and vinyl triacetoxysilane.
The copolymerization of the olefin, e.g. ethylene, and the unsaturated
silane compound may be carried out under any suitable conditions resulting
in the copolymerization of the two monomers.
Moreover, the copolymerization may be implemented in the presence of
one or more other comonomers which can be copolymerized with the two
monomers. Such comonomers include (a) vinyl carboxylate esters, such as
vinyl acetate and vinyl pivalate, (b) alpha-olefins, such as propene, 1-
butene, 1-hexane, 1-octene and 4-methyl-l-pentene, (c) (meth)acrylates,
such as methyl(meth)acrylate, ethyl(meth)acrylate and butyl(meth)acrylate,
(d) olefinically unsaturated carboxylic acids, sucsh as (meth)acrylic acid,
maleic acid and fumaric acid, (e) (meth)acrylic acid derivativs, such as
(meth)acrylonitrile and (meth)acrylic amide, (f) vinyl ethers, such as vinyl
methyl ether and vinyl phenyl ether, and (g) aromatic vinyl compounds,
such as styrene and alpha-ethyl styrene.
Amongst these comonomers, vinyl esters of monocarboxylic acids having
1-4 carbon atoms, such as vinyl acetate, and (meth) acrylate of alcohols
having 1-4 carbon atoms, such as methyl(meth)-acrylate, are preferred.
Especially preferred comonomers are butyl acrylate, ethyl acrylate and
methyl acrylate.
Two or more such olefinically unsaturated compounds may be used in
combination. The term "(meth)acrylic acid" is intended to embrace both
acrylic acid and methacrylic acid. The comonomer content of the
copolymer may amount to 70% by weight of the copolymer, preferably
about 0.5 to 35% by weight, most preferably about 1 to 30% by weight.

If using a graft polymer, this may have been produced e.g. by any of the
two methods described in US 3,646,155 and US 4,117,195, respectively.
The silane-containing polyolefin according to the invention preferably
contains 0.001 to 15% by weight of the silane compound, more preferably
0.01 to 5% by weight, most preferably 0.1 to 2% by weight.
The polyolefin composition of the invention preferably has an oxygen
induction time OIT of more than 30 min.
The polymer composition according to the invention may further contain
varies additives, such as miscible thermoplastics, further stabilizers,
lubricants, fillers, colouring agents and foaming agents.
The silanol condensation catalyst and compound (A) and, optionally, (B)
are preferably added to the silane group containing polymer by
compounding a master batch, which contains the silanol condensation
catalyst and compound (A) and, optionally, (B) in a polymer matrix in
concentrated form, with the silane group containing polyolefin.
Accordingly, the present invention also pertains to a master batch for a
crosslinkable polyolefin composition comprising a polymer and a silanol
condensation catalyst, characterized in that it further comprises
(A) a compound containing one or more
POm(OnR)(OoR')(OpR") groups, wherein
R, R', and R" are the satne or different organic
residues; m is 0 or 1; n, o, and p each are 0 or 1; and
n + o + p=l to 3.

Of course, all preferred embodiments as concerns the silanol condensation
catalyst, compound (A) and compound (B) are also preferred for the master
batch of the invention.
Usually, the master batch further comprises a matrix polymer, preferably a
polyolefin, more preferably a polyethylene, which may be a homo- or
copolymer of ethylene, e.g. low density polyethylene, or polyethylene-
methyl-ethyl-butyl-acrylate copolymer containing 1 to 50 percent by
weight of the acrylate, and mixtures thereof. More preferably, a high
density or medium density polyethylene is used as a matrix polymer.
Furthermore, it is preferred that the matrix polymer is a bimodal polymer.
As stated, in the master batch the compounds to be added to the silane
group containing polymer are contained in concentrated form, i.e. in a
much higher amount than in the final product.
Accordingly, compound (A) preferably is present in the master batch in an
amount of from 0.3 to 5 wt%, more preferably from 0.5 to 3.5 wt%.
Compound (B) preferably is present in the master batch in an amount of
from 1 to 20 wt%, more preferably from 4 to 15 wt%.
Furthermore, the master batch preferably comprises the acidic silanol
condensation catalyst in an amount of from 0.3 to 6 wt%, more preferably
from 0.7 to 3.5 wt%.
The master batch preferably is compounded with the silane group
containing polymer in an amount of from 1 to 10 wt%, more preferably
from 2 to 8 wt%.
Compounding may be performed by any known compounding process,
including extruding the final product with a screw extruder or a kneader.

The present invention furthermore pertains to a stabilized polyolefin
containing cross-linked silane groups wherein cross-linking has been
performed by the use of a silanol condensation catalyst, characterized in
that it comprises
(A) a compound containing one or more
POm(OnR)(OoR')(OpR") groups, wherein
R, R', and R" are the same or different organic
residues; m is 0 or 1; n, o, and p each are 0 or 1;
and n + o + p = 1 to 3.
and to the use of
(A) a compound containing one or more
POm(OnR)(OoR')(OpR") groups, wherein
R, R', and R" are the same or different organic
residues; m is 0 or 1; n, o, and p each are 0 or 1;
and n + o + p=l to 3;
for stabilizing a polyolefin composition comprising a crosslinkable
polyolefin with hydrolysable silane groups and a silanol condensation
catalyst.
Still further, the invention pertains to an article, such as a pipe, a wire or a
cable, a film, a fibre or a moulded article, more preferably a pipe,
comprising the composition of the invention.
The following examples serve to further illustrate the present invention.
Examples
1. Definitions

a) Melt Flow Rate
The melt flow rate (MFR) is determined according to ISO 1133 and is
indicated in g/10 min. The MFR is an indication of the flowability, and
hence the processability, of the polymer. The higher the melt flow rate, the
lower the viscosity of the polymer. The MFR is determined at 190°C and
may be determined at different loadings such as 2.16 kg (MFR2).
b) Yellowness Index
The yellowness index was measured according to ASTM E313 (light
source: D65, 10 degrees). As an equipment, Spectraflash SF600 was used.
c) Whiteness Index
Whiteness Index was measured as CIE whiteness CIE 1964. As an
equipment, Spectraflash SF600 was used.
d) Oxygen Induction Time (OIT)
OIT was measured according to EN728 and ISO TR 10837 at a temperature
of 210 °C with 02 atmosphere.
2. Experiments
Master batches were produced comprising as a matrix resin a polyethylene
with a density of 954 kg/m3 and a MFR2 of 4.0 g/10min (BCM 5440), and
the further components as indicated in Table 1. In this table, also the
amounts of the components in the master batches are indicated.
Compounding of the master batches was performed using a Brabender
kneader (small chamber, 47 cm3), and 3 mm thick plates were compression
moulded at 180 °C.

As antioxidants the following compound was used: 1,3,5-tri-methyl-2,4,6-
tris-(3,5-di-tert.butyl-4-hydroxyphenyl)benzene (Irganox 1330™, CAS-no.
1709-70-2);
As phosphorous containing stabilizers, the following compounds were
used: Bis(2,4-dicumylphenyl)pentaerythritoldiphosphite (Doverphos S-
9228 T™, CAS-no. 154862-43-8); Tris(2,4-di-t-butylphenyl)phosphite
(Irgaphos 168 FF™, CAS-no. 31570-04-4); Di-stearyl-pentaerythrityl-di-
phosphite (Weston 618™, CAS-no. 3806-34-6); Tetrakis-(2,4-di-t-
butylphenyl)-4,4'-biphenylen-di-phosphonite (Irgafos P-EPQ FD™, CAS-
no. 38613-77-3 119345-01-6), Sumilizer GP™ (CAS-no 203255-81-6),
Ultranox 624™ (CAS-no 26741-53-7), Irgafos 38™ (CAS-no 145650-60-
8), Ultranox 641™ (CAS-no 161717-32-4), Reophos RDP™ (CAS-no
57583-54-7), Dequest 2016D™ (CAS-no 3794-83-0), and Dequest 4066™
(sodium salt of diethylene triamine penta (methylene phosphonic acid)).
As silanol condensation catalyst, linear alkylbenzene sulphonic acid
(DDBSA) has been used.
From the obtained master batches the yellowness index and the CIE
whiteness were recorded. Furthermore, the colour of the master batches
was optically inspected and ranked on a scale of from 1 to 8.
The master batches of Table 1 were compounded with a silane group
containing polyethylene having a density of 923 kg/m3, a MFR2 of 0.9
g/10min and a silane copolymer content of 1,3% by weight (Visico LE
4423™ from Borealis) in a Brabender kneader followed by tape extrusion.
3 mm thick plates were compression moulded at 180 °C. The results of the
yellowness, whiteness and OIT measurements are also given in Table 1.



We Claim :
1. Polyolefin composition comprising a crosslinkable polyolefin with
hydrolysable silane groups and a silanol condensation catalyst,
characterized in that said silanol condensation catalyst is an organic
sulphonic acid comprising 10 C-atoms or more and that said
polyolefin composition further comprises
(A) a compound containing one or more
POm(OnR)(OoR')(OpR") groups, wherein
R, R', and R" are the same or different organic
residues; m is 0 or 1; n, o, and p each are 0 or 1;
and n + o + p=l to 3, and
(B) a non-phosphorous containing antioxidant.
2. Polyolefin composition as claimed in claim 1 wherein
compound (A) is a compound according to the formula:
P (OnR)(OR')(OR")
and wherein
R, R' and R" are the same or different and at least R, R', or R" is a
residue comprising at least 2, preferably 6, C-atoms, and n is 0 or
1.
3. Polyolefin composition as claimed in 2 wherein compound
(A) is a compound according to the formula:
P (OR)(OR')(OnR")
and wherein

R, R' and R" are the same or different and at least R, R', or R" is a
residue comprising at least 10 C-atoms, and n is 0 or 1.
4. Polyolefin composition as claimed in claim 3 wherein
compound (A) is a compound according to the formula:
P (OR)(OR')(OnR")
and wherein
R, R' and R" are the same or different and at least R, R', or R" is a
substituted phenyl residue comprising at least one tert.-butyl
group or a linear hydrocarbyl group comprising at least 10 C-
atoms, and
n is 0 or 1.
5. Polyolefin composition as claimed in any of the preceding
claims wherein compound (A) is present in an amount of from
0.01 to 3 wt.%.
6. Polyolefin composition as claimed in any of the preceding
claims wherein the amount of compound (A) and (B) is from 0.02 to
3 wt.%
7. Polyolefin composition as claimed in any of the preceding
claims wherein compound (B) is present in an amount of from 0.01
to 3 wt%.
8. Polyolefin composition as claimed in any of the preceding
claims wherein the organic sulphonic acid contains the structural
element:
Ar(SO3H)x

with Ar being an aryl group which may be substituted or non-
substituted, and
x being at least 1.
9. Polyolefin composition as claimed in any of the preceding
claims wherein the silanol condensation catalyst is present in an
amount of 0.0001 to 6 wt%.
10. Polyolefin composition as claimed in any of the preceding
claims wherein the crosslinkable polyolefin with hydrolysable silane
groups is a polyethylene with hydrolysable silane groups.
11. Polyolefin composition as claimed in any of the preceding
claims wherein in the crosslinkable polyolefin with
hydrolysable silane groups the silane groups are present in an
amount of 0.001 to 15 wt%.
12. Polyolefin composition as claimed in any of the preceding
claims wherein the composition has an oxygen induction time of
more than 30 min.
13. Masterbatch for a crosslinkable polyolefin composition
comprising a polymer and a silanol condensation catalyst,
characterized in that said silanol condensation catalyst is an
organic sulphonic acid comprising 10 C-atoms or more and
that said masterbatch further comprises
(A) a compound containing one or more
POm(OnR)(OoR')(OpR") groups, wherein

R, R', and R" are the same or different organic
residues; m is 0 or 1; n, o, and p each are 0 or 1; and
n + o + p=1 to 3.
14. Stabilized polyolefin containing cross-linked silane groups
wherein cross-linking has been performed by the use of a
silanol condensation catalyst and wherein said silanol
condensation catalyst is an organic sulphonic acid comprising
10 C-atoms or more and that stabilized polyolefin comprises
(A) a compound containing one or more
POm(OnR)(OoR')(OpR") groups, wherein
R, R', and R" are the same or different organic
residues; m is 0 or 1; n, o, and p each are 0 or 1;
and n + o + p = l to 3.
15. Article comprising the polyolefin composition as claimed in
any of claims 1 to 12.
16. Pipe comprising the polyolefin composition as claimed in any
of claims 1 to 12.


ABSTRACT

POLYOLEFIN COMPOSITION COMPRISING A CROSSLINKABLE
POLYOLEFIN AND THE SILANOL CONDENSATION CATALYST AND
MASTERBATCH FOR SUCH COMPOSITION
The present invention relates to a polyolefin composition comprising a
crosslinkable polyolefin with hydrolysable silane groups and a silanol
condensation catalyst, characterized in that said silanol condensation catalyst is
an organic sulphonic acid comprising 10 C-atoms or more and that said
polyolefin composition further comprises (A) a compound containing one or
more POm(OnR)(OoR')(OpR") groups, wherein R, R', and R" are the same or
different organic residues; m is 0 or 1; n, o, and p each are 0 or 1; and n + o + p
= 1 to 3, and (B) a non-phosphorous containing antioxidant.
The invention is also for a masterbatch for a crosslinkable polyolefin
composition comprising a polymer and a silanol condensation catalyst,
characterized in that said silanol condensation catalyst is an organic sulphonic
acid comprising 10 C-atoms or more and that said masterbatch further comprises
component (A). The invention is also for a stabilized polyolefin containing
cross-linked silane groups wherein cross-linking has been performed by the use
of a silanol condensation catalyst and wherein said silanol condensation catalyst
is an organic sulphonic acid comprising 10 C-atoms or more and that stabilized
polyolefin comprises component (A).

Documents:

00725-kolnp-2008-abstract.pdf

00725-kolnp-2008-claims 1.0.pdf

00725-kolnp-2008-claims 1.1.pdf

00725-kolnp-2008-correspondence others.pdf

00725-kolnp-2008-description complete.pdf

00725-kolnp-2008-form 1.pdf

00725-kolnp-2008-form 3.pdf

00725-kolnp-2008-form 5.pdf

00725-kolnp-2008-gpa.pdf

00725-kolnp-2008-international exm report.pdf

00725-kolnp-2008-international search report.pdf

00725-kolnp-2008-pct priority document notification.pdf

00725-kolnp-2008-pct request form.pdf

725-KOLNP-2008-(01-05-2012)-ABSTRACT.pdf

725-KOLNP-2008-(01-05-2012)-AMANDED CLAIMS.pdf

725-KOLNP-2008-(01-05-2012)-DESCRIPTION (COMPLETE).pdf

725-KOLNP-2008-(01-05-2012)-EXAMINATION REPORT REPLY RECEIVED.pdf

725-KOLNP-2008-(01-05-2012)-FORM-1.pdf

725-KOLNP-2008-(01-05-2012)-FORM-2.pdf

725-KOLNP-2008-(01-05-2012)-FORM-3.pdf

725-KOLNP-2008-(01-05-2012)-OTHERS.pdf

725-KOLNP-2008-(29-01-2013)-AMANDED PAGES OF SPECIFICATION.pdf

725-KOLNP-2008-(29-01-2013)-CORRESPONDENCE.pdf

725-KOLNP-2008-ASSIGNMENT.pdf

725-KOLNP-2008-CORRESPONDENCE OTHERS 1.1.pdf

725-KOLNP-2008-CORRESPONDENCE.pdf

725-KOLNP-2008-EXAMINATION REPORT.pdf

725-KOLNP-2008-FORM 18 1.1.pdf

725-kolnp-2008-form 18.pdf

725-KOLNP-2008-FORM 3 1.2.pdf

725-KOLNP-2008-FORM 3-1.1.pdf

725-KOLNP-2008-FORM 5.pdf

725-KOLNP-2008-GPA.pdf

725-KOLNP-2008-GRANTED-ABSTRACT.pdf

725-KOLNP-2008-GRANTED-CLAIMS.pdf

725-KOLNP-2008-GRANTED-DESCRIPTION (COMPLETE).pdf

725-KOLNP-2008-GRANTED-FORM 1.pdf

725-KOLNP-2008-GRANTED-FORM 2.pdf

725-KOLNP-2008-GRANTED-SPECIFICATION.pdf

725-KOLNP-2008-INTERNATIONAL PRELIMINARY EXAMINATION REPORT.pdf

725-KOLNP-2008-INTERNATIONAL SEARCH REPORT.pdf

725-KOLNP-2008-OTHERS PCT FORM.pdf

725-KOLNP-2008-OTHERS.pdf

725-KOLNP-2008-PCT REQUEST FORM.pdf

725-KOLNP-2008-REPLY TO EXAMINATION REPORT.pdf


Patent Number 256133
Indian Patent Application Number 725/KOLNP/2008
PG Journal Number 19/2013
Publication Date 10-May-2013
Grant Date 07-May-2013
Date of Filing 19-Feb-2008
Name of Patentee BOREALIS TECHNOLOGY OY
Applicant Address P. O. BOX 330, FIN-06101, PORVOO
Inventors:
# Inventor's Name Inventor's Address
1 NYLANDER PERRY KOPPARSLAGAREGATAN 42, SE-412 61, GOTEBORG
2 HAGSTRAND PER-OLA TROLLSLANDEVAGEN 7, SE-444 46, STENUNGSUND
3 ODERKERK JEROEN KYRKVAKTARVAGEN 18, SE-444 53, STENUNGSUND
4 PALMLOF MAGNUS MARDGATAN 23, SE-426 71, VASTRA FROLUNDA
PCT International Classification Number C08F 29/12, C08G 47/10
PCT International Application Number PCT/EP2006/008491
PCT International Filing date 2006-08-30
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 05018918.2 2005-08-31 EUROPEAN UNION