Title of Invention

INJECTION LANCE FOR REFINING, INJECTION LANCE EQUIPEMENT FOR REFINING, HOT-METAL DESILICONIZATION PROCESS, AND HOT-METAL PRETREATMENT PROCESS

Abstract An injection lance 1 for blowing an oxygen gas into molten metal is provided. The injection lance 1 has a double-tube structure composed of an inner tube 2 and an outer tube 3. An oxygen gas is blown from the inner tube, and a hydrocarbon-based gas is blown from a space between the inner tube and the outer tube. The outer surface of at least a tip part of the outer tube is coated with a refractory coating layer formed of an Al2O3-MgO-based refractory concrete containing 5% to 30% by mass of MgO. The injection lance has high durability and a longer life time of use than before, thus contributing to the reduction in manufacturing costs. A hot-metal desiliconization process using the injection lance is also provided.
Full Text


DESCRIPTION
INJECTION LANCE FOR REFINING, INJECTION LANCE EQUIPMENT FOR
REFINING, HOT-METAL DESILICONIZATION PROCESS, AND HOT-METAL
PRETREATMENT PROCESS
Technical Field
The present invention relates to an injection lance and
lance equipment for injecting an oxygen gas into molten
metal to refine the molten metal.
The present invention also relates to a process for
pretreating hot metal contained in a transfer container, in
particular, a hot-metal desiliconization process, using the
injection lance or the lance equipment.
The lance may be used to inject a refining agent
together with an oxygen gas. The pretreatment process does
not exclude temporarily injecting a carrier gas other than
the oxygen gas from the lance.
Background Art
Hot metal produced by reduction of iron ore in a blast
furnace contains impurities, such as silicon, sulfur, and
phosphorus. In recent years, as steel has been upgraded, to
reduce the phosphorus content or streamline the steelmaking
process, a hot-metal dephosphorization process has widely


been performed in a converter or a transfer container, such
as a ladle or a torpedo car. Furthermore, to perform the
dephosphorization process efficiently, a desiliconization
process for removing silicon in hot metal is also performed
before the dephosphorization process. The desiliconization
process and the dephosphorization process are generally
referred to as a hot-metal pretreatment process.
Phosphorus and silicon in hot metal are removed by
oxidation. Thus, in the dephosphorization process and the
desiliconization process, an oxygen source, such as an
oxygen gas or iron oxide, is supplied to hot metal to remove
phosphorus or silicon in the hot metal by oxidation. A flux,
such as lime (lime powder), is also added to hot metal to
improve the reaction efficiency or control the composition
of the resulting slag. A reaction in which silicon in hot
metal is removed by oxidation is referred to as
desiliconization. A reaction in which phosphorus in hot
metal is removed by oxidation is referred to as
dephosphorization.
Althdugh oxygen can be supplied to hot metal by
charging iron oxide (solid oxygen source) into the hot metal,
the solid oxygen source has a tendency to decrease the
temperature of the hot metal by the fusion and decomposition
of the solid oxygen source. The reduction in temperature of
hot metal may reduce the scrap ratio or result in an


insufficient heat capacity in decarburization refining in a
converter in the next process. Thus, in one known method,
an oxygen gas is supplied to hot metal to prevent the
reduction in temperature of hot metal.
In the hot-metal dephosphorization process and the hot-
metal desiliconization process, an oxygen gas is supplied to
hot metal generally by two methods. In one method, an
oxygen gas is blown on the surface of a hot metal, for
example, using a top-blowing lance that is not in contact
with the hot metal (hereinafter referred to as "oxygen top
blowing") (see, for example, Japanese Unexamined Patent
Application Publication No. 53-78913). In the other method,
an oxygen gas is directly injected into hot metal with an
injection lance immersed in the hot metal or a tuyere
disposed, for example, at the bottom of a reaction vessel
(hereinafter referred to as "injection of oxygen gas") (see,
for example, Japanese Unexamined Patent Application
Publication No. 61-42763). These two methods have their
advantages. The injection of oxygen gas can efficiently
supply the oxygen gas and improve the agitation force.
However, a heat load on the immersed portion of the
injection lance is large (for example, the immersed portion
wears quickly even compared with a tuyere that is under a
unidirectional heat load) , and the life time of use of the
injection lance is limited. By contrast, in the oxygen top

blowing, the top-blowing lance is under a reduced heat load
and can be used for an extended period of time. However,
the oxygen top blowing cannot supply the oxygen gas
efficiently and lacks agitation force.
Thus, the oxygen top blowing or the injection of oxygen
gas is selected in consideration of these advantages and
disadvantages. For example, in a torpedo car, the oxygen
top blowing has a low reaction efficiency because of the
shape of the processing container; therefore, the injection
of oxygen gas must be selected. More specifically, the
shape of a torpedo car is not suitable for agitation and
mixing. Furthermore, the opening area of a torpedo car is
small in relation to the volume of hot metal. The oxygen
top blowing cannot therefore achieve a desired reaction
efficiency.
As described above, since an immersed portion of an
injection lance for use in the injection of oxygen gas wears
quickly, various methods have been proposed to solve this
problem. For example, Japanese Unexamined Utility Model
Registration Application Publication No. 6-6447 discloses a
technique for preventing the erosion of a tip part of an
injection lance, wherein the injection lance is composed of
the tip part, which is to be immersed in molten metal, and a
holder for holding the tip part, and the tip part has an
entirely calorized single-tube structure and is coated with


a refractory. Furthermore, Japanese Unexamined Patent
Application Publication No. 58-221210 discloses a technique
for preventing the erosion of a tip part of an injection
lance, wherein the injection lance has a double-tube
structure coated with a refractory, a refining agent and an
oxygen gas are blown from the inner tube, and a hydrocarbon-
based gas is blown from the outer tube. In the technique
according to Japanese Unexamined Patent Application
Publication No. 58-221210, the hydrocarbon-based gas
decomposes when heated, and the endothermic decomposition
heat of the hydrocarbon-based gas is used to cool the tip
part of the injection lance.
Furthermore, paying attention to an external force
exerted on a lance, Japanese Unexamined Patent Application
Publication No. 54-23019 discloses a technique for
increasing the life time of an injection lance, wherein a
tip part of the injection lance is provided with a
horizontal portion to reduce the reaction force of blowing,
thus reducing vibrations of an immersed portion or the
stress acting on the immersed portion. Furthermore,
Japanese Unexamined Patent Application Publication No. 60-
234908 discloses a technique for reducing vibrations caused
by blowing, wherein an injection lance is provided with an
upper fixing apparatus comprising rollers arranged in the
direction surrounding the lance and a pinchable sandwich-


type lower fixing apparatus.
Disclosure of the Invention
Problems to be Solved by the Invention
However, the existing techniques described above have
the following problems. In a container, such as a torpedo
car, that is not suitable for agitation and mixing and has a
small opening area in relation to the volume of hot metal,
it is desirable to blow a large amount of oxygen into the
hot metal in the desiliconization process and other
processes. However, as in Japanese Unexamined Utility Model
Registration Application Publication No. 6-6447, in a
technique in which an immersed portion is a calorized pipe
coated with a refractory, an oxygen source is mainly iron
oxide, and the oxygen gas ratio, that is, the ratio of the
oxygen gas supply to the total oxygen gas supply (iron oxide
(in terms of oxygen gas) + oxygen gas) is in the range of
20% to 30% at most. At an oxygen gas ratio of more than
these values (that is, if the oxygen gas flow rate is
increased, or if only an oxygen gas is blown), the oxidation
reaction is too exothermic for the single-tube structure to
withstand. The oxygen gas ratio is preferably 100% to
effectively utilize heat generated by the oxidation reaction.
However, in this technique, the injection lance does not
have sufficient durability to withstand the blowing of an


oxygen gas alone.
In the technique disclosed in Japanese Unexamined
Patent Application Publication No. 58-221210, the tip part
of the injection lance is cooled by endothermic
decomposition of a based gas. However, the
endothermic effect of the hydrocarbon-based gas is mainly
achieved at the tip (or at the very end), that is, a nozzle,
and does not contribute to the cooling of the refractory
that coats the injection lance. Thus, the refractory itself
must secure durability in a different way. However,
Japanese Unexamined Patent Application Publication No. 58-
221210 does not disclose specific composition of the
refractory.
Furthermore, Japanese Unexamined Utility Model
Registration Application Publication No. 6-6447 and Japanese
Unexamined Patent Application Publication No. 58-221210 take
no measure against physical cracks or detachment (spalling)
of the refractory caused by vibrations of the injection
lance by a blowing process.
Concerning vibrations of the injection lance, Japanese
Unexamined Patent Application Publication No. 54-23019
discloses a technique of providing the tip of the injection
lance with a horizontal portion to reduce the reaction force
of blowing, thus reducing the stress acting on the immersed
portion. However, blowing of a large amount of oxygen gas


generates strong vibrations of the whole injection lance
equipment, as well as vibrations of the immersed portion.
Thus, the technique cannot solve the problem thoroughly.
In Japanese Unexamined Patent Application Publication
No. 60-234908, the upper fixing apparatus of a
circumferential roller disposed around the injection lance
and the sandwich-type lower fixing apparatus are provided to
restrain vibrations. These apparatuses are effective in a
vertical injection lance. However, it is difficult to adapt
the sandwich-type fixing apparatus to an inclined injection
lance. In this case, vibrations cannot be restrained.
Furthermore, iron ore or slag deposited on the injection
lance makes the maintenance of the roller and the sandwich
portion difficult.
Furthermore, the pretreatment process itself has the
following problems. An oxygen gas blown on the surface of a
hot metal and a carbon monoxide (CO) gas generated by
decarbonization of hot metal produce post combustion, which
can provide thermal compensation effectively. However, in
the technique according to Japanese Unexamined Patent
Application Publication No. 53-78913, in which an oxygen gas
is blown only to the surface of a hot metal, because the CO
gas is generated in small quantities, the post combustion
heat cannot be produced in large quantities. The thermal
compensation cannot therefore be achieved effectively.


Furthermore, in the technique according to Japanese
Unexamined Patent Application Publication No. 61-42763, in
which an oxygen gas is supplied below the surface of a hot
metal, the transition from the desiliconization stage to the
dephosphorization stage is accompanied by vigorous
decarbonization, thus disadvantageously suppressing
dephosphorization.
In view of the situations described above, it is an
object of the present invention to provide at least one of
the following:
(A) an oxygen injection lance for blowing an oxygen gas
into molten metal, such as hot metal, wherein the oxygen
injection lance has high durability and a longer life time
of use than before, and contributes to reduction in
manufacturing costs;
(B) a hot-metal desiliconization process using the
injection lance;
(C) injection lance equipment for blowing an oxygen gas
or an oxygen gas together with a refining agent into molten
metal, such as hot metal, wherein the injection lance
equipment has a longer life time of use than before even
when only the oxygen gas is blown in large quantities, and
contributes to reduction in manufacturing costs;
(D) a hot-metal desiliconization process using the
injection lance equipment; and


(E) a hot-metal pretreatment process in which thermal
compensation is effectively provided in a desiliconization
stage to solve the problems, such as reduction in scrap
ratio or an insufficient heat capacity, in decarburization
refining in a converter in the next process.
Means for Solving the Problems
(1) An injection lance for blowing at least an oxygen
gas into molten metal, wherein the injection lance has a
double-tube structure composed of an inner tube and an outer
tube, the oxygen gas is blown from the inner tube, a
hydrocarbon-based gas is blown from a space between the
inner tube and the outer tube, and the outer surface of the
outer tube is coated with an Al2O3-MgO-based refractory
concrete containing 5% to 30% by mass of MgO.
(2) The injection lance according to (1), wherein the
outer surface of the outer tube at a tip part of the lance
is coated with the Al2O3-MgO-based refractory concrete, and
the outer surface of the outer tube at an body part adjacent
to the tip part of the lance is coated with an Al2O3-SiO2-
based refractory concrete containing 10% to 40% by mass of
SiO2.
Preferably, an interface between the refractory
concrete at the tip part and the refractory concrete at the
body part is located below the hot metal surface.
(3) The injection lance according to (1) or (2),


wherein the injection lance is immersed in a molten metal at
an angle with respect to the molten metal surface, and the
injection lance is provided at the tip thereof with a
horizontal portion having a length 0.5 to 2.0 times the
outer diameter of the injection lance.
(4) A hot-metal desiliconization process, including the
steps of: immersing the injection lance according to any one
of (1) to (3) in hot metal; and blowing an oxygen gas from
the inner tube of the injection lance into the hot metal and
blowing a hydrocarbon-based gas from the space between the
inner tube and the outer tube into the hot metal to remove
silicon in the hot metal by oxidation.
(5) Injection lance equipment for blowing at least an
oxygen gas into molten metal, including: the injection lance
according to any one of (1) to (3); a holder for holding the
injection lance; and a lifting and lowering apparatus for
lifting and lowering the holder, wherein the injection lance
equipment further includes a slat and a slat support as a
mechanism for restraining vibrations of the injection lance.
The slat holds an upper end of the injection lance. The
slat support is disposed on the lifting and lowering
apparatus and clamps the slat.
Preferably, the angle between the plane of the slat and
the molten metal surface is the same as the inclination
angle of the injection lance with respect to the molten


metal surface.
(6) A hot-metal desiliconization process, including the
steps of: using the injection lance equipment according to
(5) to immerse an injection lance in hot metal; and blowing
an oxygen gas from the inner tube of the injection lance
into the hot metal and blowing a hydrocarbon-based gas from
the space between the inner tube and the outer tube into the
hot metal to remove silicon in the hot metal by oxidation.
(7) A hot-metal pretreatment process for pretreating
hot metal contained in a container by desiliconization and
dephosphorization, including the steps of: during a
desiliconization state, supplying a solid oxygen source into
the hot metal; blowing an oxygen gas on the surface of a hot
metal; and blowing an oxygen gas from the injection lance
according to (1) or (2) into the hot metal.
Preferably, during a dephosphorization stage, a solid
oxygen source is supplied to the hot metal, and an oxygen
gas is blown on the surface of a hot metal.
Preferably, the total oxygen supply rate of the solid
oxygen source and the oxygen gas supplied into the hot metal
is less than 0.23 Nm3/t/min during the desiliconization
stage.
Brief Description of Drawings
Fig. 1 is a schematic cross-sectional view of an oxygen


injection lance according to the present invention.
Fig. 2 is a schematic view illustrating
desiliconization of hot metal contained in a torpedo car
using an oxygen injection lance according to the present
invention.
Fig. 3 is a schematic cross-sectional view of another
oxygen injection lance according to the present invention.
Fig. 4 is a schematic view illustrating
desiliconization of hot metal contained in a torpedo car
using injection lance equipment for refining according to
the present invention.
Fig. 5 is a schematic cross-sectional view taken along
line X-X' in Fig. 4.
Fig. 6 is a schematic view taken along line Y-Y' in Fig.
5.
Fig. 7 is a schematic cross-sectional view of still
another oxygen injection lance for use in the present invention.
Fig. 8 is a schematic view of the structure of a hot-
metal pretreatment process according to the present
invention.
Fig. 9 is a schematic view illustrating procedures of a
hot-metal pretreatment process according to the present
invention.
Fig. 10 is a graph illustrating the relationship
between the oxygen supply rate (the total supply rate of


solid oxygen and an oxygen gas blown into hot metal) and the
incidence of slopping during a desiliconization stage
according to the present invention.
Fig. 11 is a graph illustrating changes in
concentration of components of hot metal in a hot-metal
pretreatment process according to the present invention.
Fig. 12 is a schematic cross-sectional view of still
another oxygen injection lance according to the present
invention.
Reference Numerals
1 oxygen injection lance
1A tip part of lance
1B horizontal portion at tip of lance
1C center of lance
2 inner tube
3 outer tube
4 refractory coating layer
4A refractory of tip part
4B refractory of body part
5 torpedo car
6 hot metal
6A hot metal surface
7 bend part
11 injection lance equipment for refining
12 lifting and lowering apparatus


13 holder
13A upper portion of holder
19 equipment for restraining the lance vibration
20 iron slat
20A slat reinforcing member
21 iron slat support
21A, 21B slat support member
22 guide roller
2 6 top-blowing lance
Best Modes for Carrying Out the Invention
The present invention will be further described below.

The present inventors have investigated the extension
of life time of an oxygen injection lance in a hot-metal
desiliconization process, in which the injection lance is
immersed in hot metal contained in a torpedo car, and an
oxygen gas is blown from the injection lance into the hot
metal.
The present inventors found that an oxygen injection
lance having a metallic outer surface cannot resist erosion
due to hot metal. It was also found that, calorizing
treatment of the outer surface, as in Japanese Unexamined
Utility Model Registration Application Publication No. 6-


6447, has a little effect when oxygen is blown in large
quantities, that is, the lance seriously wears. Thus, it
was found that at least the outer surface of an immersed
portion of an oxygen injection lance in hot metal must be
coated with a refractory layer to improve the durability of
the oxygen injection lance.
It was also found that, even coated with a refractory,
an immersed portion having a single-tube structure has low
durability. Thus, an oxygen injection lance preferably have
at least a double-tube structure and, a cooling hydrocarbon-
based gas flows through a space between an inner tube and an
outer tube of the double-tube structure. This is because an
endothermic decomposition of the hydrocarbon-based gas was
found to reduce the temperature of at least the tip part of
the oxygen injection lance, thus preventing erosion of the
tip part.
However, these measures could not achieve intended
durability. Thus, a used injection lance was examined to
identify impediments to the extension of life time. The
investigation showed that wear to an immersed portion of the
injection lance was divided into two types: erosion due to
hot metal and slag, and physical damage, that is, spalling.
Further investigation showed that the cooling effect of
a hydrocarbon-based gas on the erosion of the tip part of
the lance was negligible except for the tip, and that the


most damaged portion in the refractory coating the injection
lance is not the tip but a portion that is disposed
slightly apart from the tip and that does not benefit from
the cooling effect of a hydrocarbon-based gas. These
findings indicate that the erosion rate of a refractory
coating an oxygen injection lance must be reduced to improve
the durability of the oxygen injection lance. In other
words, the refractory must be erosion resistant to hot metal.
Accordingly, a test was performed to optimize the
material of the refractory. The test was performed with an
oxygen injection lance used in desiliconization of hot metal
contained in a torpedo car. Figs. 1 and 3 are schematic
cross-sectional views of the oxygen injection lances used in
the test. Fig. 2 illustrates desiliconization of hot metal
contained in a torpedo car.
In Figs. 1 and 3, reference numeral 1 denotes an oxygen
injection lance, reference numeral 2 denotes an inner tube,
reference numeral 3 denotes an outer tube, and reference
numeral 4 denotes a refractory coating layer formed of a
refractory concrete (cementitious refractory that is
formable into a target shape; for example, a castable
refractory). In Fig. 1, the refractory coating layer 4
includes a refractory of tip part 4A and a refractory of
body part 4B, each formed of different refractories. An
oxygen gas flows through the inner tube 2. A hydrocarbon-


based gas flows through a space between the inner tube 2 and
the outer tube 3. The oxygen gas and the hydrocarbon-based
gas are blown from the tip part 1A of the oxygen injection
lance 1 into hot metal. Reference numeral 1C denotes the
center of the lance. Reference numeral 7 denotes a bend
part (defined by an intersection point of the center lines
of the lance in front of and to the rear of the bend).
In Fig. 2, reference numeral 5 denotes a torpedo car.
Reference numeral 6 denotes hot metal. The tip 1A of the
oxygen injection lance 1 illustrated in Fig. 1 or 3 is
immersed in the hot metal 6 contained in the torpedo car 5.
To perform desiliconization of the hot metal 6, an oxygen
gas (if necessary, together with a refining agent) is blown
from the inner tube 2, and a hydrocarbon-based gas is blown
from the space between the inner tube 2 and the outer tube 3'.
In this hot-metal desiliconization process, the
composition of the refractory coating layer 4 (or the
refractory of tip part 4A and the refractory of body part
4B) was changed to examine the durability of the oxygen
injection lance 1. In the test, to perform the
desiliconization process, an oxygen gas was blown at a flow
rate of 30 Nm3/min from the inner tube 2 into about 300 tons
of hot metal 6 contained in the torpedo car 5, and a propane
gas was blown at a flow rate in the range of 2 to 5 Nm3/min
from the space between the inner tube 2 and the outer tube 3

into the hot metal 6. The unit Nm3 means the volume
expressed in m3 under standard condition. The inner tube 2
and the outer tube 3 were stainless steel pipes. Table 1
shows the test conditions in the desiliconization process.

The test was performed using an Al2O3-SiO2-based
castable refractory (Al2O3-20% by mass of SiO2) and an A12O3-
MgO-based castable refractory as the refractory coating
layer 4 of the lance illustrated in Fig. 3. In the Al2O3-
MgO-based castable refractory, the MgO content was set to be


3%, 5%, 10%, 20%, 30%, 40%, 50%, or 70% by mass to examine
the effect of the MgO content on the wear rate of the
refractory coating layer 4. In the lance illustrated in Fig.
1, an Al2O3-7% by mass of MgO castable refractory was used as
the refractory of tip part 4A, and an Al2O3-20% by mass of
SiO2 castable refractory was used as the refractory of body
part 4B. An interface between the tip part and the body
part was located at the hot metal surface, the position of
the bend part, or the midpoint (center) therebetween. The
hot metal surface is not the surface of slag, but the
surface of hot metal itself. Table 2 shows the test results.


As shown in Table 2, the Al2O3-20% by mass of SiO2
castable refractory had a wear rate of.200 mm per charge
(hereinafter referred to as "mm/ch"). However, the Al2O3-
MgO-based castable refractories containing 5% to 30% by mass
of MgO had a wear rate of 15 mm/ch or less. However, the
Al2O3-MgO-based castable refractory containing less than 5%
by mass of MgO had a large wear rate, and the effect of MgO


was small. On the other hand, the Al2O3-MgO-based castable
refractories containing more than 30% by mass of MgO had
noticeable cracks in the refractory coating layer 4 because
of high Young's moduli of the refractories. An improvement
in durability could not be expected owing to the cracks
caused by spalling.
These results show that the Al2O3-MgO-based refractory
concretes containing 5% to 30% by mass of MgO are optimum
refractories for the refractory coating layer 4. Use of
these refractory concretes can improve the durability of the
oxygen injection lance 1.
Furthermore, use of an Al2O3-MgO refractory concrete at
the tip part and an Al2O3-SiO2-based refractory concrete at
the body part yielded the best result, and had a wear rate
lower than those of the oxygen injection lances 1 coated
only with the Al2O3-MgO refractory concretes. The reason for
that is considered as described below. Al2O3-SiO2-based
refractory concretes basically have spalling resistance
higher than that of the Al2O3-MgO-based refractory concretes
having an appropriate composition described above. In
particular, the Al2O3-SiO2-based refractory concretes are
resistant to thermal shock generated just above the hot
metal surface. An Al2O3-SiO2-based refractory concrete at
the body part therefore further improves the durability of
the lance.


Furthermore, the present inventors also tested Al2O3-
Cr2O3-based, Al2O3-ZrO2-based, and SiO2-ZrO2-based
refractories, alone or in combination. However, these
refractories are not as effective as the refractories
according to present invention.
The present invention is based on these test results.
As illustrated in Figs. 1 and 3, an oxygen injection lance 1
for refining according to invention has a double-tube
structure composed of an inner tube 2 and an outer tube 3.
An oxygen gas (if necessary, together with a refining agent)
is blown from the inner tube 2, and a hydrocarbon-based gas
is blown from a space between the inner tube 2 and the outer
tube 3. As illustrated in Fig. 3, the outer surface of the
outer tube 3 is coated entirely with an Al2O3-MgO-based
refractory concrete containing 5% to 30% by mass of MgO.
Alternatively, as illustrated in Fig. 1, the tip part is
coated with an Al2O3-MgO-based refractory concrete, and the
remaining body part is coated with an Al2O3-SiO2-based
refractory concrete.
Also in the oxygen injection lance 1 illustrated in Fig.
1, the Al2O3-MgO-based refractory concrete at the tip part
contains 5% to 30% by mass of MgO. The Al2O3-SiO2-based
refractory concrete is effective when it contains 10% to 40%
by mass of SiO2. In terms of spalling resistance, the
refractory of body part 4B preferably coats an outer surface


area of the lance 1 at least extending to the hot metal
surface. Preferably, the refractory of tip part 4A coats a
sufficient area to resist erosion. For example, in the
lance illustrated in Fig. 1, the refractory of tip part 4A
coats an outer surface area of the lance 1 at least
extending to a bend part 7. In other words, in the lance
illustrated in Fig. 1, an interface between the refractory
of tip part 4A and the refractory of body part 4B is
preferably located between the bend part and the hot metal
surface.
Preferably, the refractory of tip part 4A and the
refractory of body part 4B are continuously formed at the
interface. This is easily achieved by forming a mold around
the outer tube 3 and pouring a refractory concrete into the
mold to coat the lance while changing the type of refractory.
An Al2O3-MgO-based refractory concrete and an Al2O3-SiO2-
based refractory concrete for use in the present invention-
may contain about 7% or less of impurities without causing
any problem. In both of the lances illustrated in Figs. 1
and 3, in terms of spalling resistance, the MgO content in
the Al2O3-MgO-based refractory concrete is most preferably in
the range of 5% to 10% by mass. Preferably, the refractory
layer has a thickness of at least about 25 mm.
An oxygen injection lance 1 for refining according to
the present invention may be applied to any refining in


which an oxygen gas or an oxygen gas together with a
refining agent is supplied to molten metal. The oxygen
injection lance 1 is most suitably used as an oxygen gas-
supply means in a hot-metal desiliconization process. This
is because an Al2O3-MgO-based refractory concrete containing
5% to 30% by mass of MgO used in the refractory coating
layer 4 or the refractory of tip part 4A in the present
invention has high erosion resistance to SiO2-based slag,
which is produced in the hot-metal desiliconization process.
The refining agent, as used herein, refers to iron oxide or
flux, such as lime (lime powder) or limestone, serving as an
oxygen source.
Furthermore, a lance according to the present invention
is suitable for applications in which a large amount of
oxygen (for example, at least 10 Nm3/min, preferably at
least 15 Nm3/min) is blown to perform a process, such as a
desiliconization process in a torpedo car.
When an oxygen injection lance 1 for refining according
to the present invention is used to perform desiliconization
of the hot metal 6, the desiliconization is performed in the
same way as in the test described above, that is, an oxygen
gas is blown from the inner tube 2, and a hydrocarbon-based
gas is blown from the space between the inner tube 2 and the
outer tube 3. In this case, the oxygen injection lance 1
may be used in combination with another oxygen gas-supply


means, such as oxygen-gas supply with a nonimmersed-type
top-blowing lance. Furthermore, in the oxygen injection
lance 1 for refining illustrated in Fig. 1 or 3, while the
inner tube 2 and the outer tube 3 are unbranched to the tip
part 1A, the inner tube 2 and the outer tube 3 may be
branched in the vicinity of the tip such as T-shaped
or Y-shaped. Fig. 12 illustrates a T-shaped lance according
to another embodiment of the present invention. The
reference numerals are the same as in Fig. 1. The usage of
the T-shaped lance is also the same as the lance illustrated
in Fig. 1 except that the T-shaped lance is vertically
immersed in hot metal. In the lance illustrated in Fig. 12,
to reduce erosion sufficiently, the refractory of tip part
4A coats the lance from the tip to at least a position
located at a distance twice the distance d between the
center 1C of the opening of the lance and the tip of the
lance. That is, the interface between the refractory of tip
part 4A and the refractory of body part 4B is preferably
located between the hot metal surface and the position
located at a distance of 2d from the tip of the lance. This
also applies to a Y-shaped lance.
The inner tube 2 and the outer tube 3 are not
necessarily a stainless steel pipe, and may be a carbon
steel pipe. Furthermore, to reduce the flow rate of the
oxygen gas blown from the inner tube 2, the oxygen gas may


be combined with an inert gas, such as a nitrogen gas or an
Ar gas. Alternatively, an oxygen-containing gas, such as
oxygen-rich air, may be used if necessary. The oxygen
content may be determined appropriately by the required
amount of oxygen. In association with variations in flow
rate of the oxygen gas blown from the inner tube 2, the
hydrocarbon-based gas blown from the outer tube 3 may be
combined with an inert gas, such as a nitrogen gas or an Ar
gas, to reduce the flow rate of the hydrocarbon-based gas.
As a standard, the amount of hydrocarbon gas is preferably
in the range of about 5% to 20% by volume of oxygen supplied
from the inner tube 2. Examples of the hydrocarbon gas
include propane (C3H8) , methane (CH4) , ethane (C2H6) , and
butane (C4H10) . Since these gases decompose at relatively
low temperatures and have a large endothermic heat of
decomposition, they are conveniently used in steelmaking
processes.

The present inventors then investigated the improvement
in the shape of a lance immersed in molten metal, at an angle
with respect to the molten metal surface. More specifically,
in a container, such as a torpedo car, that has a small
opening area in relation to the volume of hot metal, it is
advantageous to immerse a lance in hot metal at an angle


with respect to the hot metal surface in terms of pervasive
agitation. However, adverse effects of vibrations are
greater than a vertically immersed lance.
Thus, to prevent spalling of an immersed portion of an
injection lance, a horizontal portion was formed at a tip of
the injection lance, and the length of the horizontal
portion was altered experimentally. In the experiment using
the lance illustrated in Fig. 1 or 3, as illustrated in Fig.
7, the length (L) of a horizontal portion 1B was altered
within the range of zero to three times the outer diameter
(D) of the oxygen injection lance 1. The length (L) of the
horizontal portion 1B is defined by the length of an axis of
the inner tube 2. In Fig. 7, reference numeral 20 denotes
an iron slat (described below).
In the test, to perform desiliconization, an oxygen gas
was blown at a flow rate of 30 Nm3/min from the inner tube 2
into about 300 tons of hot metal contained in a torpedo car,
and a propane gas was blown at a flow rate in the range of 2
to 5 Nm3/min from the space between the inner tube 2 and the
outer tube 3 into the hot metal. The inner tube 2 and the
outer tube 3 were stainless steel pipes. A refractory
coating layer 4 was the same as No. 10 in Table 2, that is,
a combination of an Al2O3-5% by mass of MgO castable
refractory and an Al2O3-20% by mass of SiO2 castable
refractory. The refractory coating layer 4 has a thickness

of 35 mm. The inclination angle (angle between the lance
(body part) and the hot metal surface) of the oxygen
injection lance 1 immersed in the hot metal surface was 65°.
The angle between the horizontal portion 1B and the hot
metal surface was about 0°.
The test conditions of the desiliconization process was
the same as in Table 1. Table 3 shows the damage of the
immersed portion at different lengths (L) of the horizontal
portion IB.

As shown in Table 3, the wear rate was 8 mm/ch or less
at a length (L) of the horizontal portion 1B 0.5 to 2.0


times the outer diameter (D) of the oxygen injection lance 1,
indicating further improvement over the results shown in
Table 2. The length of the horizontal portion 1B in the
experiment shown in Table 2 was 0.4 times the outer diameter
D.
By contrast, when no horizontal portion 1B was provided
or when the length (L) of the horizontal portion 1B was 0.3
times the outer diameter (D) of the oxygen injection lance 1,
the wear rate was in the range of 9 to 10 mm/ch at the
maximum. In these cases, the horizontal portion 1B had no
vibration restraining effect (the lance was easily affected
by a force from the hot metal), and the life time before
spalling occurs was not improved significantly. When the
length (L) of the horizontal portion 1B was at least 2.5
times the outer diameter (D) of the oxygen injection lance 1,
the wear rate was in the range of 10 to 12 mm/ch at the
maximum. In this case, a crack in a nonimmersed portion of
the oxygen injection lance 1 was a bottleneck.
These results show that the optimum length (L) of the
horizontal portion 1B is 0.5 to 2.0 times the outer diameter
(D) of the oxygen injection lance 1, and the durability of
the oxygen injection lance 1 is improved in this range.
Thus, the length (L) of the horizontal portion 1B can
be adjusted to an appropriate value to restrain vibrations
due to the blowing of an oxygen gas. This can prevents


spalling of the immersed portion of the oxygen injection
lance 1 and the generation of cracks in the nonimmersed
portion of the oxygen injection lance 1, thus allowing
stable blowing of an oxygen gas.
A present invention is based on these test results. An
injection lance 1 for refining according to the present
invention has a refractory concrete coating layer 4 (or 4A
and 4B) at the outer surface, and is immersed in a molten
metal at an angle with respect to the molten metal surface.
The injection lance 1 has a horizontal portion 1B in the tip
part thereof. The horizontal portion 1B has a length 0.5 to
2.0 times the outer diameter of the injection lance 1.
The inclination angle of the lance is preferably in the
range of 45° to 85° and more preferably in the range of 60°
to 85°. Furthermore, the horizontal portion forms an angle
in the range of -20° to +20°, preferably 0°, with the hot
metal surface (horizontal plane).
vibration)>
As described above, it is preferable to optimize the
refractory or the shape of an injection lance to increase
the life time of the injection lance. Furthermore, it is
also effective to restrain vibrations of the lance
efficiently and at low cost to increase the life time of the


injection lance.
More specifically, an increase in oxygen gas supply,
for example, use of only an oxygen gas as an oxygen source
in desiliconization, increases vibrations of an injection
lance and wear due to spalling. Vibrations of an injection
lance may cause cracks in or falling off of a refractory
coating layer at a nonimmersed portion, as well as at an
immersed portion, of the injection lance. Furthermore,
vibrations of an injection lance may cause cracks in an
apparatus for lifting and lowering the lance. The injection
lance may reach the end of its life time due to these
defects. These defects may also lead to destruction of the
equipment. On the basis of these findings, to improve the
durability of an injection lance, it is effective and
desired to restrain vibrations of not only the injection
lance, but also the whole injection lance equipment,
including a holder for holding the injection lance and a
lifting and lowering apparatus for lifting and lowering the
holder.
Thus, a measure for restraining the lance vibration was
investigated to restrain vibrations of the whole injection
lance equipment for refining. As a result of trial
manufacture and investigations, it was found that an
equipment for restraining the lance vibration can be
installed at an upper end of an injection lance to restrain


vibrations in the vertical direction.
Injection lance equipment having an equipment for
restraining the lance vibration according to an embodiment
of the present invention will be described below with
reference to the accompanying drawings. Fig. 4 is a
schematic view illustrating desiliconization of hot metal
contained in a torpedo car using injection lance equipment
for refining according to the present invention. Fig. 5 is
a schematic cross-sectional view taken along line X-X' in
Fig. 4. Fig. 6 is a schematic view taken along line Y-Y' in
Fig. 5.
As illustrated in Fig. 4, injection lance equipment 11
for refining according to the present invention includes an
oxygen injection lance 1 to be immersed in hot metal 6 at an
angle with respect to the hot metal surface, a holder 13 for
holding the oxygen injection lance 1, and a lifting and
lowering apparatus 12 for lifting and lowering the holder 13.
More specifically, the holder 13 is fixed to the lifting and
lowering apparatus 12 via an upper portion 13A of the holder
13. The lifting and lowering apparatus 12 operates to
immerse the oxygen injection lance 1 in the hot metal 6
contained in the torpedo car 5. The oxygen injection lance
1 has a horizontally oriented horizontal portion 1B in a tip
part thereof, and is coated with a refractory coating layer
4 formed of a refractory concrete. A refractory coating


layer may preferably have a combination structure as
illustrated in Fig. 1.
An equipment for restraining the lance vibration 19,
which is attached to the lifting and lowering apparatus 12,
is disposed directly below a joint between the holder 13 and
the oxygen injection lance 1 when the oxygen injection lance
1 is immersed at a predetermined position. The equipment
for restraining the lance vibration 19 supports a portion of
the oxygen injection lance 1 not coated with the refractory
coating layer 4.
Reference numeral 22 denotes a guide roller. The guide
roller 22 is optional. A single guide roller 22 or a
plurality of guide rollers 22 configured to guide the oxygen
injection lance 1 is effective to improve the workability of
replacing the oxygen injection lance 1.
The equipment for restraining the lance vibration 19
will be described below with reference to Figs. 5 and 6.
The oxygen injection lance 1 is provided with an iron slat
20 on the undersurface thereof. While the slat is
preferably formed of iron in view of following aspect, the
slat may be formed of a nonferrous material that has the
required strength and that is of reasonable material and
processing costs. Because of the location of the equipment
for restraining the lance vibration, the equipment for
restraining the lance vibration is susceptible to damage due


to the deposition of slag or iron ore. Therefore, it is
important that the equipment for restraining the lance
vibration should be replaceable at low cost.
The iron slat 20 can hold the oxygen injection lance 1
by any means. For example, the slat 20 is fixed to the
oxygen injection lance 1 by welding or as such.
Alternatively, the iron slat 20 may be provided with
reinforcing members 20A. More specifically, the oxygen
injection lance 1 is fixed in a recessed portion defined by
the two slat reinforcing members 20A and the iron slat 20 so
as not to vibrate. In this case, the lance may be joined to
the iron slat 20, or may be placed without joining to
simplify the installation.
When the oxygen injection lance 1 is not joined to the
iron slat 20, the equipment for restraining the lance
vibration illustrated in Fig. 5 cannot prevent vibrations of
the lance in the upward direction in the drawing. Because
vibration force in the upward direction in the drawing is
relatively small, the oxygen injection lance 1 does not need
to be joined to the iron slat 20. However, holding-down
means may be provided to restrain vibrations of the lance in
the upward direction in the drawing. For example, as the
holding-down means, a gate hinged on a reinforcing member
20A may be closed after the lance is installed.
Iron slat supports 21 are disposed to the left and the


right of the iron slat 20. Each of the iron slat supports
21 is composed of a member 21A disposed in the vertical
direction and a pair of members 21B attached to the member
21A.
The opposed pair of members 21B have a gap therebetween.
The iron slat 20 is inserted into the gap. Thus, the iron
slat supports 21 clamp and guide the iron slat 20 from both
sides. In this case, preferably, the plane of the iron slat
20 is parallel to the direction of immersion of the oxygen
injection lance 1. Furthermore, preferably, the angle
between the plane of the iron slat 20 and the molten metal
surface is the same as the inclination angle of the oxygen
injection lance 1 with respect to the molten metal surface.
If the slat is not fixed to the lance, a jig may be provided
to prevent the slat from falling before the installation of
the lance. For example, as the jig for preventing the slat
from falling, a stopper is installed at the lower end of the
slat supp'ort members 21B illustrated in Fig. 6. While the
slat support is not necessarily formed of iron, the slat
support is preferably formed of iron for the same reason as
the slat.
Thus, the iron slat 20 is guided by the iron slat
supports 21 to restrain vibrations of the oxygen injection
lance 1 in the vertical direction. The equipment for
restraining the lance vibration 19 is characterized by the


iron slat 20 and the iron slat supports 21, and other
details (for example, the structure, the design of
"looseness" between the slat and the slat supports, etc.)
may be determined appropriately.
The injection lance equipment 11 having such a
structure can restrain vibrations of the oxygen injection
lance 1 in the vertical direction caused by the reaction
force of blowing. This prevented the generation of cracks
in and falling off of the refractory coating layer 4 at a
nonimmersed portion of the injection lance 1 and the
generation of cracks in the lifting and lowering apparatus
12.
For example, in a test using the equipment illustrated
in Figs. 5 and 6 under the conditions of No. 25 in Table 3,
the wear rate was 7 mm/ch or less, indicating further
improvement over the results shown in Table 3.
Thus, the installation of the equipment for restraining
the lance vibration 19 can restrain vibrations due to the
blowing of an oxygen gas. This can further prevents
spalling of the immersed portion of the oxygen injection
lance 1 and the generation of cracks in the nonimmersed
portion of the oxygen injection lance 1 and the lifting and
lowering apparatus 12, thus allowing further stable blowing
of an oxygen gas.
A present invention is based on these test results. The


features are; the injection lance equipment 11 for blowing
an oxygen gas or an oxygen gas together with a refining
agent into molten metal according to an embodiment of the
present invention includes: the oxygen injection lance 1
that has a refractory concrete coating layer 4 at the outer
surface and is immersed in molten metal at an angle with
respect to the molten metal surface; the holder 13 for
holding the oxygen injection lance 1; and the lifting and
lowering apparatus 12 for lifting and lowering the holder 13.
Also the features are; the injection lance equipment 11
further includes the (iron) slat 20 and the (iron) slat
supports 21 as a mechanism for restraining vibrations of the
injection lance, the (iron) slat 20 holds an upper end of
the oxygen injection lance 1, and the (iron) slat supports
21 are disposed on the lifting and lowering apparatus 12 and
clamp the (iron) slat 20. Preferably, the plane of the slat
20 is parallel to the direction of immersion of the oxygen
injection lance 1. Furthermore, preferably, the angle
between the plane of the slat 20 and the molten metal
surface is the same as the inclination angle of the oxygen
injection lance 1 with respect to the molten metal surface.
Preferably, the slat 20 is guided by the slat supports 21 to
restrain vibrations of the oxygen injection lance 1
particularly in the vertical direction.
Injection lance equipment 11 for refining according to


the present invention may be applied to any refining in
which an oxygen gas or an oxygen gas together with a
refining agent is supplied to molten metal. The injection
lance equipment 11 is most suitably used as an oxygen gas-
supply means in a hot-metal desiliconization process. This
is because the present invention can be applied to a
desiliconization process to generate a heat capacity, which
can be utilized to melt scrap iron. The -refining agent, as
used herein, refers to iron oxide or flux, such as calcium
oxide, which serves as an oxygen source.
Points to note in desiliconization of the hot metal 6
using the injection lance equipment 11 for refining
according to the present invention are the same as those in
the case of using injection lance according to the present
invention.

A hot-metal pretreatment process according to the
present invention will be described below with reference to
drawings.
Fig. 8 illustrates a pretreatment facility according to
an embodiment of the present invention. Reference numeral 5
denotes a torpedo car that contains hot metal 6 tapped from
a blast furnace (not shown). A top-blowing lance 26 and
injection lance equipment 11 are installed in the torpedo


car 5 and can move horizontally and vertically.
The top-blowing lance 26 blows an oxygen gas on the
surface 6A of the hot metal 6 in the torpedo car 5. The
oxygen gas supplied by the top-blowing lance 26 is
hereinafter referred to as a top-blown oxygen gas.
The injection lance equipment 11 blows an oxygen gas
into the hot metal 6 and supplies solid oxygen, such as iron
oxide, into the hot metal 6. The oxygen gas supplied by the
injection lance equipment 11 is hereinafter referred to as
an injection oxygen gas.
After pretreatment of the hot metal 6, the torpedo car
5 moves to a converter (not shown) and charges the hot metal
6 into the converter.
A hot-metal pretreatment process according to the
present embodiment will be described below with reference to
Figs. 9 and 10.
As illustrated in Fig. 9, in a desiliconization stage
of an early stage of the pretreatment process, the injection
lance equipment 11 supplies solid oxygen and an injection
oxygen gas, and the top-blowing lance 26 supplies a top-
blown oxygen gas. Furthermore, in a dephosphorization stage
after the desiliconization stage, the injection oxygen gas
is stopped, and the solid oxygen and the top-blown oxygen
gas are supplied continuously.
An increase in the oxygen supply rate of solid oxygen

and injection oxygen gas (hereinafter referred to as the
total oxygen supply rate) supplied to the torpedo car 5 in
the desiliconization stage may result in an abrupt reaction
of carbon in the hot metal 6, causing splashes and the
gushing of splashes from a tap hole of the torpedo car 5,
that is, slopping. Thus, the present inventors investigated
the total oxygen supply rate of the solid oxygen and the
injection oxygen gas. The present inventors examined the
relationship between the incidence of slopping in the
desiliconization stage and the total oxygen supply rate
using the hot metal 6 having a composition shown in Table 4.

Fig. 10 shows the relationship. No slopping occurred at
a total oxygen supply rate of less than 0.23 Nm3/t/min.
However, the incidence of slopping increased at a total

oxygen supply rate of 0.23 Nm3/t/min or more. The total

oxygen supply rate in the desiliconization stage was
therefore set to be less than 0.23 Nm3/t/min.


The function and effect of a hot-metal pretreatment
process according to the present embodiment will be
described below with reference to Figs. 8 to 11. Fig. 11
shows changes in concentration of carbon (C), silicon (Si),
and phosphorus (P) in the hot metal 6 in the
desiliconization stage and the dephosphorization stage.
As shown in Fig. 11, in the desiliconization stage, the
concentration of silicon in the hot metal 6 decreases
greatly.
The solid oxygen and the injection oxygen gas supplied
from the injection lance equipment 11 into the hot metal 6
produce a sufficient amount of CO gas by decarbonization of
the hot metal 6. The sufficient amount of CO gas generated
from the hot metal 6 reacts with the top-blown oxygen gas
supplied from the top-blowing lance 26 on the surface 6A of
the hot metal 6, generating a large amount of post
combustion heat. Thus, in the desiliconization stage, the
large amount of post combustion heat can provide thermal
compensation effectively.
Furthermore, as described above, since the total oxygen
supply rate in the desiliconization stage is set to be less
than 0.23 Nm3/t/min, the gushing of splashes from a tap hole
of the torpedo car 5, that is, slopping can be prevented.
On the other hand, in the present embodiment, in the
dephosphorization stage after the desiliconization stage,


the injection oxygen gas is stopped, and the solid oxygen
and the top-blown oxygen gas are supplied continuously. In
the present embodiment, the solid oxygen blown into the hot
metal 6 reacts preferentially with [P] in the hot metal
rather than [C] , thus reducing decarbonization. Accordingly,
as shown by line C in Fig. 11, the carbon concentration
decreases relatively slowly. By contrast, in a conventional
method in which an injection oxygen gas is supplied into hot
metal 6 from the early period of the dephosphorization stage,
the oxygen gas reacts preferentially with [C] in the hot
metal rather than [P] . Accordingly, as shown by line C in
Fig. 11, the carbon concentration decreases relatively
rapidly. This results in an insufficient heat capacity in
the subsequent decarbonization process.
Thus, in the dephosphorization stage according to the
present embodiment, dephosphorization occurs relatively
faster than decarbonization, thereby ensure reduction of the
phosphorus concentration, as shown by line P in Fig. 11. By
contrast, in a conventional method in which an injection
oxygen gas is supplied into hot metal 6 from the early
period of the dephosphorization stage, decarbonization
occurs relatively faster than dephosphorization.
Accordingly, as shown by line P' in Fig. 11, the phosphorus
concentration in the hot metal 6 does not decrease rapidly.
Thus, in the desiliconization stage according to the


present embodiment, the solid oxygen and the injection
oxygen gas are supplied into the hot metal 6, and the top-
blown oxygen gas is blown on the surface 6A of the hot metal
6. Furthermore, in the dephosphorization stage, the
injection oxygen gas is stopped, and the solid oxygen and
the top-blown oxygen gas are supplied. Thus, thermal
compensation can be provided effectively, and impurities can
be removed efficiently.
The desiliconization stage and the dephosphorization
stage -can be distinguished by measurement of the exhaust gas
temperature with a dust collection system of the torpedo car
5 or by sampling. For example, a sudden rise in exhaust gas
temperature indicates the completion of the desiliconization
stage.
EXAMPLES
EXAMPLE 1
The injection lance equipment for refining illustrated
in Fig. 4 and the injection lance illustrated in Figs. 1 and
7 were used in the hot-metal desiliconization process in a
torpedo car (see Table 5). The equipment for restraining
the lance vibration illustrated in Figs. 5 and 6 was used in
some examples (inventive examples 3, 5, and 6), but was not
used in the other examples (inventive examples 1, 2, and 4).
The inclination angle of the lance was 70° In inventive


example 7, a T-shaped lance illustrated in Fig. 12 was
immersed vertically in hot metal.
A refractory coating layer of the oxygen injection
lance was formed of an Al2O3-10% by mass of MgO castable
refractory (inventive example 1) , or an Al2O3-7% by mass of
MgO castable refractory from the tip to the hot metal level
and an Al2O3-20% by mass of SiO2 castable refractory above
the hot metal level (inventive examples 2 to 7).
In the desiliconization process, a propane gas was
blown from a space between an inner tube and an outer tube,
while an oxygen gas was blown from the inner tube.
Desiliconization of 36 to 51 charges was performed. A
horizontal portion at the tip of the injection lance had a
length (L) 0.3 to 1.0 time the outer diameter (D).
For purposes of comparison, desiliconization was
performed using different refractory coating layers or blown
gases (see Table 6) . In some comparative examples, instead
of oxygen gas, iron oxide (iron ore) in a nitrogen carrier
gas was blown as an oxygen source from the inner tube
(comparative examples 5 and 6). The oxygen content in iron
oxide was 0.15 Nm3 of oxygen gas per kilogram of iron oxide
as determined by chemical analysis. The oxygen flow rate
was maintained constant.
Conditions for inventive examples and comparative
examples were identical, except for the conditions described


in Tables 5 and 6.
In the inventive examples and the comparative examples,
the life time of an oxygen injection lance and the
temperature of hot metal were evaluated. Tables 5 and 6
show the test conditions and the test results.





- 49 -
In the inventive examples, when oxygen was blown at 30
Nm3/min with an inclined lance, the life time of a
lance was in the range of 6.5 to 8.5 charges per lance
(hereinafter referred to as "ch/lance") on an average,
(inventive examples 1 to 5), and good results were also
obtained under other conditions. Furthermore, when an
oxygen gas was used as an oxygen source in desiliconization,
removal of 0.01% by mass of silicon in hot metal by
oxidation increased the temperature of hot metal by about
3°C.
Furthermore, use of a composite coating layers
increases the life time of a lance (inventive example 1 vs.
inventive example 2). The life time of a lance is also
improved at a length of front horizontal portion 0.5 to 2.0
times the outer diameter (inventive example 2 vs. inventive
example 4). Use of an equipment for restraining the lance
vibration further improves the life time of a lance
(inventive example 4 vs. inventive example 5).
On the other hand, when an oxygen injection lance was
coated with a refractory coating layer of an Al2O3-20% by
mass of SiO2 castable refractory, and the other
desiliconization conditions were the same as in the
inventive example 5 (comparative example 1), the erosion was
large, and the life time of a lance was 1.0 ch. Also in a
vertical immersion lance, use of an Al2O3-20% by mass of SiO2


castable refractory for the refractory layer greatly reduces
the life time of a lance (inventive example 7 vs.
comparative example 7).
Furthermore, following was confirmed. When an Al2O3-20%
by mass of SiO2 castable refractory was used as a refractory
layer, when, instead of an oxygen gas, iron oxide (iron ore)
in a nitrogen carrier gas was blown as an oxygen source from
the inner tube, and when a nitrogen gas was blown from the
space between the inner tube and the outer tube, although
the life time of a lance was acceptable, heat was absorbed
as sensible heat of the iron oxide, and the temperature of
hot metal was reduced (this increases energy to compensate
the insufficient heat capacity in a downstream process)
(comparative examples 5 and 6).
When an Al2O3-MgO-based castable refractory containing
more than 30% by mass of MgO was used, alone or in
combination, as a refractory layer, the life time of a lance
was much shorter than that in the present invention because
of spalling (comparative examples 2 and 3). Even if an
Al2O3-MgO-based castable refractory according to the present
invention is used, when a hydrocarbon gas is not supplied
from the space between the inner tube and the outer tube,
the life time of a lance is reduced greatly (comparative
example 4) .


EXAMPLE 2
In Table 7, a desiliconization stage of a hot-metal
pretreatment process according to the present invention is
compared with comparative processes different from the
process according to the present invention (hereinafter
referred to as comparative examples). The pretreatment
facility used was that illustrated in Fig. 8. The lance
equipment used was the same one as in the inventive example
5 in Example 1 (Table 5). In the desiliconization stage
according to the present invention, solid oxygen and an
injection oxygen gas are supplied into hot metal 6, and a
top-blown oxygen gas is blown on the surface 6A of the hot
metal 6. In comparative example A, solid oxygen and an
injection oxygen gas are supplied in the desiliconization
stage. In comparative example B, solid oxygen and a top-
blown oxygen gas are supplied in the desiliconization stage.
A heat capacity shown in Table 7 is calculated from the
carbon concentration and the temperature of hot metal before
and after the desiliconization stage. A higher heat
capacity is indicative of more effective thermal
compensation.
In comparative example A, the solid oxygen and the
injection oxygen gas yield a sufficient amount of CO gas by
decarbonization of hot metal. However, in the absence of a
top-blown oxygen gas, the post combustion occurs in lesser


quantities. Thus, comparative example A has a heat capacity
smaller than those of comparative example B and the present
invention.
In comparative example B, the amount of CO gas
generated from the hot metal is small in the presence of the
solid oxygen alone. Thus, the post combustion between the
CO gas and the top-blown oxygen gas cannot generate
sufficient heat. The heat capacity of comparative example B
is therefore smaller than that of the present invention.
By contrast, in the present invention, the solid oxygen
and the injection oxygen gas yield a sufficient amount of CO
gas by decarbonization of hot metal. The post combustion
between the CO gas and the top-blown oxygen gas generates
sufficient heat at the hot metal surface. The heat is
deposited in the hot metal, thus increasing the heat
capacity.




Table 8 shows comparisons between a process according
to the present invention and processes different from the
process conducted according to the present invention
(hereinafter referred to as comparative examples) in a
dephosphorization process after the desiliconization stage
in the hot-metal pretreatment process. In the
dephosphorization stage according to the present invention,
solid oxygen is supplied into hot metal 6, and a top-blown
oxygen gas is blown on the surface 6A of the hot metal 6.
In comparative example C, solid oxygen and an injection
oxygen gas are supplied to hot metal in the
dephosphorization stage. In comparative example D, in the
dephosphorization stage, solid oxygen and an injection
oxygen gas are supplied to hot metal, and a top-blown oxygen
gas is blown on the surface 6A of the hot metal 6. A heat
capacity shown in Table 8 is calculated from the carbon
concentration and the temperature of hot metal before and
after the dephosphorization stage. As in Table 7, a higher
heat capacity is indicative of more effective thermal
compensation. In a process according to the present
invention, since the injection oxygen gas is stopped, and
the solid oxygen and the top-blown oxygen gas are supplied
to hot metal, dephosphorization exceeds decarbonization, and
the heat capacity increases.




Industrial Applicability
A gas-injection lance for refining according to the
present invention can greatly reduce the rate of wear in an
oxygen injection lance compared to conventional art. Thus,
a single injection lance can be used to supply an oxygen gas
in a refining reaction efficiently and with increased
agitation force for a long period of time, without using a
tuyere of a bottom-blown converter or the like. Furthermore,
an oxygen gas can be blown to create a heat capacity. The
heat capacity can be used to melt scrap iron, thus
contributing to the reduction in CO2 emission in the
production of steel materials. The extension of life time
of an oxygen injection lance can reduce the frequency of
replacing the lance, and increase the immersion depth of the
lance.
In particular, an oxygen injection lance according to
the present invention can be used in a hot-metal
desiliconization process to effectively utilize heat
generated by desiliconization.
Gas-injection lance equipment for refining according to
the present invention can restrain vibrations of an
injection lance while an oxygen gas is blown. This can
reduce stress acting on the injection lance due to the
vibrations, and prevent spalling at an immersed portion and
the generation of cracks in a nonimmersed portion of the


injection lance. Thus, the injection lance can have much
higher durability than before. This can further improve the
effects described above.
In a hot-metal pretreatment process according to the
present invention, solid oxygen supplied into hot metal and
an oxygen gas blown into the hot metal in a desiliconization
stage can yield a sufficient amount of CO gas by
decarbonization of the hot metal. The sufficient amount of
CO gas and an oxygen gas blown on the surface of the hot
metal actively produce post combustion at the surface, thus
generating a large amount of post combustion heat, which is
deposited in the hot metal. This can effectively provide
thermal compensation of the hot metal, and solve the
problems, such as reduction in scrap ratio or an
insufficient heat capacity, in decarburization refining in a
converter in the next process.

WE CLAIM:
1. An injection lance for blowing at least an oxygen gas
into molten metal, wherein
the injection lance (1) has a double-tube structure composed of an
inner tube (2) and an outer tube (3),
the oxygen gas is blown from the inner tube (2),
a hydrocarbon-based gas is blown from a space between the inner
tube (2) and the outer tube (3), characterized in:
the outer surface of the outer rube (3) at a tip part of the lance is
coated with an Al2O3-MgO-based refractory (4A) concrete containing 5%
to 30% by mass of MgO, and
the outer surface of the outer tube (3) at a body part
adjacent to the tip part of the lance is coated with an
Al2O3-SiO2-based refractory (4B) concrete containing 10% to 40% by
mass of SiO2.
2. The injection lance as claimed in Claim 1, wherein the injection lance
(1) is immersed in a molten metal (6) at an angle with respect to the
molten metal surface, and
the injection lance(1) is provided at the tip thereof with
a horizontal portion (13) having a length 0.5 to 2.0 times the
outer diameter of the injection lance (1).
3. Injection lance equipment (11) for blowing at least an
oxygen gas into molten metal (6), comprising: the injection
lance(l) as claimed in any one of Claims 1 to 3; a holder (13) for
holding the injection lance(l); and a lifting and lowering
apparatus(12) for lifting and lowering the holder(13), wherein


the injection lance equipment(11) further comprises a slat (20) and a
slat support (21) as a mechanism for restraining vibrations of the
injection lance(1), the slat (20) holding an upper end of the injection
lance (1), the slat support(21) being disposed on the lifting and lowering
apparatus(12) and clamping the slat (20).
4. A hot-metal desiliconization process, comprising the steps of:
immersing the injection lance as claimed in any one of
Claims 1 to 3 in hot metal; and
blowing an oxygen gas from the inner tube of the injection lance into
the hot metal and blowing a hydrocarbon-based gas from the space
between the inner tube and the outer tube into the hot metal to remove
silicon in the hot metal by oxidation.
5. A hot-metal desiliconization process, comprising the steps of:
using the injection lance equipment as claimed in Claim 3 to immerse
an injection lance in hot metal; and
blowing an oxygen gas from the inner tube of the injection lance into
the hot metal and blowing a hydrocarbon-based gas from the space
between the inner tube and the outer tube into the hot metal to remove
silicon in the hot metal by oxidation.
6. A hot-metal pretreatment process for pretreating hot metal contained
in a transfer container by desiliconization and dephosphorization,
comprising the steps of:
during the desiliconization,
supplying a solid oxygen source into the hot metal;
blowing an oxygen gas on the surface of a hot metal;
and

blowing an oxygen gas from the injection lance as claimed in Claim 1
or 2 into the hot metal.
7. The hot-metal pretreatment process as claimed in Claim 6,
further comprising the steps of:
during the dephosphorization,
supplying a solid oxygen source into the hot metal; and
blowing an oxygen gas on the surface of a hot metal (6).
8. The hot-metal pretreatment process as claimed in Claim 6 or 7,
wherein
the total oxygen supply rate of the solid oxygen source
and the oxygen gas supplied into the hot metal is less than
0.23 Nm3/t/min during the desiliconization.



Title: INJECTION LANCE FOR REFINING, INJECTION
LANCE EQUIPEMENT FOR REFINING, HOT-METAL
DESILICONIZATION PROCESS, AND HOT-METAL
PRETREATMENT PROCESS

ABSTRACT
An injection lance 1 for blowing an oxygen gas into
molten metal is provided. The injection lance 1 has a
double-tube structure composed of an inner tube 2 and an
outer tube 3. An oxygen gas is blown from the inner tube,
and a hydrocarbon-based gas is blown from a space between
the inner tube and the outer tube. The outer surface of at
least a tip part of the outer tube is coated with a
refractory coating layer formed of an Al2O3-MgO-based
refractory concrete containing 5% to 30% by mass of MgO.
The injection lance has high durability and a longer life
time of use than before, thus contributing to the reduction
in manufacturing costs. A hot-metal desiliconization
process using the injection lance is also provided.

Documents:

3501-KOLNP-2008-(06-01-2012)-CORRESPONDENCE.pdf

3501-KOLNP-2008-(06-01-2012)-DRAWINGS.pdf

3501-KOLNP-2008-(06-01-2012)-ENGLISH TRANSLATION.pdf

3501-KOLNP-2008-(28-06-2012)-PETITION UNDER RULE 137.pdf

3501-KOLNP-2008-(30-11-2011)-ABSTRACT.pdf

3501-KOLNP-2008-(30-11-2011)-CLAIMS.pdf

3501-KOLNP-2008-(30-11-2011)-CORRESPONDENCE.pdf

3501-KOLNP-2008-(30-11-2011)-DESCRIPTION (COMPLETE).pdf

3501-KOLNP-2008-(30-11-2011)-FORM-1.pdf

3501-KOLNP-2008-(30-11-2011)-FORM-2.pdf

3501-KOLNP-2008-(30-11-2011)-FORM-3.pdf

3501-KOLNP-2008-(30-11-2011)-OTHERS.pdf

3501-kolnp-2008-abstract.pdf

3501-kolnp-2008-claims.pdf

3501-KOLNP-2008-CORRESPONDENCE 1.1.pdf

3501-KOLNP-2008-CORRESPONDENCE 1.2.pdf

3501-kolnp-2008-correspondence.pdf

3501-kolnp-2008-description (complete).pdf

3501-kolnp-2008-drawings.pdf

3501-KOLNP-2008-EXAMINATION REPORT.pdf

3501-kolnp-2008-form 1.pdf

3501-KOLNP-2008-FORM 18.pdf

3501-kolnp-2008-form 2.pdf

3501-KOLNP-2008-FORM 26.pdf

3501-kolnp-2008-form 3.pdf

3501-kolnp-2008-form 5.pdf

3501-KOLNP-2008-GRANTED-ABSTRACT.pdf

3501-KOLNP-2008-GRANTED-CLAIMS.pdf

3501-KOLNP-2008-GRANTED-DESCRIPTION (COMPLETE).pdf

3501-KOLNP-2008-GRANTED-DRAWINGS.pdf

3501-KOLNP-2008-GRANTED-FORM 1.pdf

3501-KOLNP-2008-GRANTED-FORM 2.pdf

3501-KOLNP-2008-GRANTED-FORM 3.pdf

3501-KOLNP-2008-GRANTED-FORM 5.pdf

3501-KOLNP-2008-GRANTED-SPECIFICATION-COMPLETE.pdf

3501-kolnp-2008-international publication.pdf

3501-kolnp-2008-others pct form.pdf

3501-KOLNP-2008-OTHERS.pdf

3501-kolnp-2008-pct priority document notification.pdf

3501-kolnp-2008-pct request form.pdf

3501-KOLNP-2008-PETITION UNDER RULE 137.pdf

3501-KOLNP-2008-POWER OF ATTORNEY.PDF

3501-KOLNP-2008-REPLY TO EXAMINATION REPORT.pdf

3501-kolnp-2008-specification.pdf

3501-KOLNP-2008-TRANSLATED COPY OF PRIORITY DOCUMENT.pdf

abstract-3501-kolnp-2008.jpg


Patent Number 255806
Indian Patent Application Number 3501/KOLNP/2008
PG Journal Number 13/2013
Publication Date 29-Mar-2013
Grant Date 25-Mar-2013
Date of Filing 27-Aug-2008
Name of Patentee JFE STEEL CORPORATION
Applicant Address 2-3, UCHISAIWAI-CHO 2-CHOME, CHIYODA-KU, TOKYO
Inventors:
# Inventor's Name Inventor's Address
1 NAOKI KIKUCHI C/O INTELLECTUAL PROPERTY DEPT., JFE STEEL CORPORATION 2-3, UCHISAIWAI-CHO 2-CHOME, CHIYODA-KU, TOKYO 100-0011
2 SEIJI NABESHIMA C/O INTELLECTUAL PROPERTY DEPT., JFE STEEL CORPORATION 2-3, UCHISAIWAI-CHO 2-CHOME, CHIYODA-KU, TOKYO 100-0011
3 KENICHIRO TAMIYA C/O INTELLECTUAL PROPERTY DEPT., JFE STEEL CORPORATION 2-3, UCHISAIWAI-CHO 2-CHOME, CHIYODA-KU, TOKYO 100-0011
4 TAKASHI YAMAUCHI C/O INTELLECTUAL PROPERTY DEPT., JFE STEEL CORPORATION 2-3, UCHISAIWAI-CHO 2-CHOME, CHIYODA-KU, TOKYO 100-0011
5 KOJI OKADA C/O INTELLECTUAL PROPERTY DEPT., JFE STEEL CORPORATION 2-3, UCHISAIWAI-CHO 2-CHOME, CHIYODA-KU, TOKYO 100-0011
6 YOSHIYUKI TANAKA C/O INTELLECTUAL PROPERTY DEPT., JFE STEEL CORPORATION 2-3, UCHISAIWAI-CHO 2-CHOME, CHIYODA-KU, TOKYO 100-0011
7 HIROSHI SHIMIZU C/O INTELLECTUAL PROPERTY DEPT., JFE STEEL CORPORATION 2-3, UCHISAIWAI-CHO 2-CHOME, CHIYODA-KU, TOKYO 100-0011
8 YUTA HINO C/O INTELLECTUAL PROPERTY DEPT., JFE STEEL CORPORATION 2-3, UCHISAIWAI-CHO 2-CHOME, CHIYODA-KU, TOKYO 100-0011
PCT International Classification Number C21C 7/072,C21C 1/04
PCT International Application Number PCT/JP2007/054109
PCT International Filing date 2007-02-26
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 1006-104245 2006-04-05 Japan
2 2006-049686 2006-02-27 Japan
3 2006-053017 2006-02-28 Japan