Title of Invention

AN ELECTRO HYDRAULIC CONTROL SYSTEM FOR A TRANSMISSION

Abstract An electro-hydraulic control system is provided, preferably for a countershaft transmission, that uses logic valves to multiplex trim systems to more than one torque-transmitting mechanism, thereby minimizing the number of required components. Additionally, the electro-hydraulic control system preferably has more than one failure mode so that the transmission operates at a respective predetermined speed ratio in the event of an interruption in electrical power.
Full Text GP-308317-PTA-DLT
1
ELECTRO-HYDRAULIC CONTROL SYSTEM WITH MULTIPLEXED TRIM
VALVES FOR A TRANSMISSION
TECHNICAL FIELD
[0001] The invention relates to an electro-hydraulic control system for a
transmission; specifically, an electro-hydraulic control system having multiplexed trim
valves that is preferably for a countershaft transmission.
BACKGROUND OF THE INVENTION
[0002] Multi-speed power transmissions, particularly those using planetary gear
arrangements, require a hydraulic system to provide controlled engagement and
disengagement, on a desired schedule, of the clutches and brakes or torque-transmitting
mechanisms that operate to establish the ratios within the planetary gear arrangement.
[0003] These control systems have evolved from substantially pure hydraulic
control systems, wherein all of the control signals are produced by hydraulic devices, to
electro-hydraulic control systems, wherein a number of the control signals are produced
by an electronic controller. The electronic controller emits electrical control signals to
solenoid valves, which then issue controlled hydraulic signals to the various operating
valves within the transmission control.
[0004] With many of the early pure hydraulic and first generation electro-
hydraulic control systems, the power transmission utilized a number of freewheel or
one-way devices which smooth the shifting or ratio interchange of the transmission
during both upshifting and downshifting of the transmission. This relieves the
hydraulic control system from providing for the control of overlap between the torque-
transmitting mechanism that was coming on and the torque-transmitting mechanism that
was going off. If this overlap is excessive, the driver feels a shudder in the drivetrain,
and if the overlap is too little, the driver experiences engine flare or a sense of coasting.
The freewheel device prevents this feeling by quickly engaging when the torque
imposed thereon is reversed from a freewheeling state to a transmitting state.

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[0005] The advent of electro-hydraulic devices gave rise to what is known as
clutch-to-clutch shift arrangements to reduce the complexity of the transmission and the
control. These electro-hydraulic control mechanisms are generally perceived to reduce
cost and reduce the space required for the control mechanism.
[0006] In addition, with the advent of more sophisticated control mechanisms,
the power transmissions have advanced from two-speed or three-speed transmissions to
five-speed and six-speed transmissions. In at least one presently available six-speed
transmission, just five friction devices are employed to provide six forward speeds,
neutral condition, and a reverse speed.
[0007] Countershaft transmissions are often a desirable design option as they
typically have low spin losses and offer wide ratio coverage. The relatively large
number of clutches sometimes associated with countershaft transmissions may require
double transition shifts. To reduce the number of components to the extent possible,
clutches are sometimes reused in different speed ratio ranges.
[0008] It is desirable to provide drive-home capabilities within the transmission
in the event that the electronic system undergoes a malfunction or discontinuance of
operation. The drive-home feature of a power transmission is an important factor in
that it permits the vehicle operator to return home with the vehicle so that the proper
repairs can be undertaken at a repair station rather than in the field where the vehicle
underwent the malfunction.
SUMMARY OF THE INVENTION
[0009] An electro-hydraulic control system is provided that uses logic valves to
multiplex trim systems to more than one torque-transmitting mechanism, thereby
minimizing the number of required components. Additionally, the electro-hydraulic
control system preferably has more than one failure mode so that the transmission
operates at a respective predetermined speed ratio in the event of an interruption in
electrical power.

GP-308317-PTA-DLT
[0010] The electro-hydraulic control system controls the selective engagement of
a plurality of torque-transmitting mechanisms in a transmission that provides multiple
speed ratios. The electro-hydraulic control system has a trim valve and a logic valve that
is selectively movable between a first position and a second position. The trim valve
selectively communicates pressurized fluid to the logic valve. The logic valve
multiplexes the trim valve by directing the pressurized fluid to a first toque-transmitting
mechanism for engagement thereof when in the first position and to a second torque-
transmitting mechanism for engagement thereof when in the second position. As used
herein, a valve is "multiplexed" when it has more than one function, such as when it is
able to at least partially control engagement of more than one torque-transmitting
mechanism. Preferably, the electro-hydraulic control system has multiple logic valves
each multiplexing a different trim valve to control engagement of different pairs of the
torque-transmitting mechanisms.
[0011] The electro-hydraulic control system preferably includes a three position
dog clutch actuator valve that controls the position of a dog clutch in the transmission.
The position of two of the logic valves along with a solenoid valve may control the
position of the dog clutch actuator valve, which in turn determines the position of a third
of the logic valves.
[0012] Preferably, the trim valves are each part of a different trim system that also
includes a solenoid valve energizable by the controller to move the trim valve, thereby
permitting the flow of pressurized fluid therethrough. Some of the solenoids are
normally open-type valves while others are normally closed-type valves such that the
trim valves, the logic valves and the dog clutch actuator valve are positioned to establish
different preferred "failure modes" in the event of an electrical power failure. The
electro-hydraulic control system establishes one "failure mode" that is a speed ratio
included in a first set of the speed ratios attainable by the transmission if there is an
electrical power failure when the transmission is operating in any of the speed ratios in
the first set, and establishes another "failure mode" that is a different speed ratio included
in a second set of speed ratios attainable by the transmission if there is an electrical power
failure when the transmission is operating in any of the speed ratios of the second set.

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[0013] When system established the failure mode that is a speed ratio in the
second set, the dog clutch actuator valve is in a neutral position which latches two of the
logic valves to prevent movement thereof. Another logic valve is energizable to
selectively break the latch and allow movement of these two logic valves. The latching
of the logic valves X and Y provides the ability to achieve the high speed, power-off
failure mode.
[0014] Preferably, the transmission is a countershaft transmission with seven
torque-transmitting mechanisms, including the dog clutch, as well as a torque-converter
clutch to lockup a torque converter. The electro-hydraulic control system described
above controls engagement and disengagement of these torque-transmitting mechanisms
to attain nine forward and at least two reverse speed ratios. (A speed ratio is also referred
to herein as a speed ratio range.)
[0015] The above features and advantages and other features and advantages of
the present invention are readily apparent from the following detailed description of the
best modes for carrying out the invention when taken in connection with the
accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0016] FIGURE 1 is a schematic representation of a countershaft transmission
having torque-transmitting mechanisms engaged and disengaged via an electro-hydraulic
control system within the scope of the invention;
[0017] FIGURES 2A and 2B are a schematic representation of a hydraulic control
portion of the electro-hydraulic control system of Figure 1 having valves to control
engagement and disengagement of the torque-transmitting mechanisms of the
transmission of Figure 1; and
[0018] FIGURE 3 is a table indicating the state of many of the valves shown in
Figures 2A and 2B for each speed ratio achievable by the transmission of Figure 1.
DESCRIPTION OF THE PREFERRED EMBODIMENTS

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[0019] Referring to the drawings, wherein like reference numbers represent the
same or corresponding parts throughout the several views, there is shown in Figure 1 a
powertrain 10. The powertrain 10 includes a power source or engine 12, a torque
converter 14 and a countershaft transmission 16. The torque converter 14 is connected
with the engine 12 and with a transmission input member 18 via a turbine 20. Selective
engagement of a torque converter clutch TCC allows the engine 12 to be directly
connected with the input shaft 18, bypassing the torque converter 14. The input
member 18 is typically a shaft, and may be referred to as an input shaft herein. The
torque converter 14 includes the turbine 20, a pump 24 and a stator 26. The converter
stator 26 is grounded to a casing 30 through a typical one-way clutch that is not shown.
A damper 28 is operatively connected to the engaged torque converter clutch TCC for
absorbing vibration.
[0020] The transmission 16 includes a plurality of intermeshing gears, a first
countershaft 32, a second countershaft 34. an intermediate shaft 36 and an output member
38. which may be a shaft. The transmission 16 further includes a pluralit} of torque-
transmitting mechanisms, including the torque converter clutch TCC, six rotating
clutches: C1, C2. C3, C4, C5 and C7; and one stationary clutch C6. Torque is transferred
from the input member 18 to the output member 38 along various powerflow paths
through the transmission 16 depending on which of the plurality of selectively engagable
torque-transmitting mechanisms are engaged.
[0021] Clutch C4 is selectively engagable to connect the input member 18 for
rotation with the intermediate shaft 36. Gear 40 rotates with the input member 18 and
continuously intermeshes with gear 42. which rotates with the second countershaft 34.
Gear 44 rotates with input member 18 and continuously intermeshes with gear 46, which
rotates with the first countershaft 32. Gear 48 rotates with sleeve shaft 51 which is
concentric with first countershaft 32 and is selectively connectable with the first
countershaft 32 by engagement of clutch C3. Gear 48 continuously intermeshes with
gear 50, which rotates with intermediate shaft 36. Gear 50 also continuously intermeshes
with gear 52, which rotates with sleeve shaft 53, which is concentric with second
countershaft 34 and is selectively connectable for rotation with second countershaft 34 by

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engagement of clutch C5. Gear 54 rotates with sleeve shaft 55 which is concentric with
and selectively connectable for rotation with first countershaft 32 by engagement of
clutch C1. Gear 54 continuously intermeshes with gear 56 (in a different plane than the
two-dimensional schematic, as indicated by the dashed lines therebetween). Gear 56
rotates about and is selectively connectable for rotation with a sleeve shaft 57 by the
positioning of a dog clutch DOG in a reverse position indicated as R. The sleeve shaft 57
is selectively connectable for rotation with the second countershaft 34 by engagement of
clutch C2. Gear 58 rotates with the sleeve shaft 55 and continuously intermeshes with
gear 60, which rotates with the intermediate shaft 36. Gear 60 continuously intermeshes
with the gear 62, which is selectively connectable for rotation with the sleeve shaft 57 by
positioning of the dog clutch DOG in a forward position indicated by F in the Figure 1.
[0022] The transmission 16 further includes a planetary gear set 64 with a sun
gear member 66 connected for rotation with the intermediate shaft 36, a ring gear
member 68 selectively connectable for rotation with the intermediate shaft 36 by
engagement of clutch C7, a carrier member 70 connected for rotation with the output
member 38 and rotatably supporting planet gears 72 that intermesh with both the sun gear
member 66 and the ring gear member 68. A clutch C6 is selectively engagable to ground
the ring gear member 68 to the stationary member 30.
[0023] In a preferred embodiment, the following gear tooth counts are used: gear
40 has 39 teeth; gear 42 has 37 teeth: gear 46 has 40 teeth: gear 44 has 3 1 teeth; gear 48
has 34 teeth; gear 50 has 31 teeth; gear 52 has 34 teeth; gear 54 has 62 teeth; gear 56 has
46 teeth; gear 58 has 26 teeth; gear 60 has 44 teeth; gear 62 has 26 teeth; ring gear
member 68 has 85 teeth and sun gear member 66 has 35 teeth. By the selective
engagement of the torque-transmitting mechanisms TCC, C1, C2. C3. C4. C5, C6. C7
and DOG according to the table of Figure 3, and assuming the tooth counts listed above,
the following sample numerical speed ratios are attained between the input member 12
and the output member 14 for the following speed ratio ranges: second reverse speed
ratio range (R2): 2.18; first reverse speed ratio range (R1): 7.42; first forward speed ratio
(1st 7.49; second forward speed ratio (2nd): 5.51; third forward speed ratio (3rd): 4.03;
fourth forward speed ratio (4th): 2.97; fifth forward speed ratio (5th): 2.18; sixth forward

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speed ratio (6th): 1.61; seventh forward speed ratio (7th): 1.18: eighth forward speed ratio
(8th): 1.00; ninth forward speed ratio (9th): 0.87. Alternate solenoid-energizing schemes
are available for the first, third, fifth and seventh speed ratio ranges with one or more of
the logic valves in different positions for the same range. For example, three different
alternate seventh forward speed ratios (7th'), (7th") and (7th'") are available by
energizing solenoids associated with different ones of the logic valves X. Y. Z and W. as
discussed below and indicated in Figure 3.
[0024] The selective engagement and disengagement of the torque-transmitting
mechanisms is controlled by an electro-hydraulic control system 74, which is shown in
further detail in Figures 2A and 2B. The electro-hvdraulic control svstem 74 includes an
electronic controller 76, which may be one or more control units and is referred to as
ECU in Figure 1, as well as a hydraulic control portion 100 referred to as HYD in Figure
1. The electronic controller 76 is programmable to provide electrical control signals to
the hydraulic control portion 100 to establish the fluid pressures that control engagement
and disengagement of the torque-transmitting mechanisms TCC, C1, C2, C3, C4, C5, C6,
C7 and DOG. Electrical signals are also sent to the electronic controller 76 based on
fluid pressure in the hydraulic control portion 100 to provide feedback information such
as information indicative of valve positions. The locations of various pressure switches
which provide such feedback are indicated as pressure switches SW1, SW2, SW3, SW4,
SW5, SW6, SW7 and SW8 in Figures 2A and 2B.
[0025] Referring to Figures 2A and 2B, the hydraulic control portion 100 includes
a main regulator valve 104, a control regulator valve 106, an EBF (exhaust back flow)
regulator valve 108. a converter flow valve 1 10, and a lube regulator valve 112. The
main regulator valve 104 is in fluid communication with a hydraulic pump 114, such as a
variable volume pump, that draws fluid from a reservoir 116 for delivery to a main
passage 118. The control regulator valve 106 is in fluid communication with the main
regulator valve 104, and establishes a reduced control pressure within passage 117, which
is then communicated to other valves described below, depending upon their position.
The EBF regulator valve 108 is operable to vent pressurized fluid within passage 117 to
exhaust should an over pressurized condition occur. Pump 119 is an engine-driven pump

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that also draws fluid from reservoir 116 and that controls the lubrication pressure to a
lubrication system 121 and provides cooling fluid to a transmission cooling system 123.
[0026] The hydraulic control portion 100 includes many solenoid valves, such as
variable pressure type solenoid valves PCS1, PCS2. PCS3. PCS4, PCS5. PCS6. and
PCS7, and shift-type (i.e.. on/off type) solenoid valves SS1, SS2 and SS3. Each solenoid
valve is in electric signal communication with the control unit 76 and is actuated upon
receipt of a control signal therefrom. The solenoid valves PCS1, PCS7 and PCS5 are
normally high or normally open-type solenoid valves, while the remaining solenoid
valves PCS2. PCS3. PCS4. PCS6. SS1, SS2 and SS3 are normally low or normally
closed-type solenoid valves. As is well known, an open solenoid valve will distribute
output pressure in the absence of an electrical signal to the solenoid. As used herein, a
normally high-type solenoid is energized by a control signal to be placed in and to remain
in a closed position, while a normally low-type valve is energized to be placed in and to
remain in a closed position.
[0027] The hydraulic control portion 100 also includes a plurality of trim valves
120, 122. 124. 126, 128 and 130. Trim valve 120. solenoid valve PCS1 and a spring-
biased relief valve 132 are a first trim system that, as will be further explained below, is
multiplexed to control engagement and disengagement of both clutch C1 and clutch C4.
Trim valve 122, solenoid valve PCS2 and accumulator valve 134 are a second trim
system that is multiplexed to control engagement and disengagement of both clutch C2
and C5. Trim valve 124, solenoid valve PCS3 and accumulator valve 136 are a third trim
system that is multiplexed to control engagement and disengagement of both clutch C3
and C7 (for clutch C7, only for some speed ratios). Trim valve 126. solenoid valve
PCS4. converter flow valve 110 and accumulator valve 138 are a fouith trim system that
controls engagement of the torque-converter clutch TCC. Trim valve 128, solenoid valve
PCS6 and accumulator valve 140 are a fifth trim system that controls engagement and
disengagement of clutch C6. Trim valve 130, solenoid valve PCS7 and accumulator
valve 142 are a sixth trim system that controls engagement of clutch C7 in those speed
ratios for which the third trim system is not controlling. For each trim system, actuation
of the associated solenoid valve causes actuation of the respective trim valve and clutch

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(or one of the respective clutches in the case of multiplexed trim valves). Solenoid valve
PCS5 and the main regulator valve 104 control the main pressure level in main passage
118 from the pump 114.
[0028] The hydraulic control portion 100 further includes logic valves X, Y, Z
and W. and a dog clutch actuator valve 144. Solenoid SS1 receives an electrical control
signal from the control unit 76 to actuate or shift, thereby shifting logic valve X. The
position of logic valve X controls in part the position of dog clutch actuator valve 144, as
the downward shift on the logic valve X (moving from a spring-set position to a
pressure-set position) caused by energizing solenoid SS1 allows pressurized fluid
provided from passage 1 18 in passage 143 to pass through the logic valve X into passage
146 in communication with the dog clutch actuator valve 144. Solenoid valve SS2
receives an electrical control signal from the control unit 76 to actuate or shift, thereby
shifting logic valve Y. allowing pressurized fluid provided from passage 118 in passage
143 to pass through logic valves X and Y into outlet passage 148 in communication with
dog clutch actuator valve 144. Solenoid valve SS3 receives an electrical control signal
from the control unit 76 to actuate or shift, thereby allowing pressurized fluid from
passage 164 to outlet passage 151 in communication with both logic valve W and dog
clutch actuator valve 144. The pressurized fluid in passage 151 causes the logic valve W
to shift downward in Figure 2B, allowing fluid in passage 155 to be exhausted.
[0029] The position of logic valve Z is controlled by the position of the dog
clutch actuator valve 144. (It should be appreciated that the dog clutch actuator valve
144 has two separately movable valve components, a spool valve 157 and a plug valve
159.) Specifically, when the dog clutch actuator valve 144 is in a reverse position (as
depicted in Figure 2B) controlled pressure fluid provided to passage 161 from passage
117 is not provided to logic valve Z through passage 163. However, when the dog clutch
actuator valve is in either the neutral position or the forward position, the controlled
pressure fluid from passage 161 is provided to passage 163 through restricted passage
165A to move the logic valve Z from a spring-set position to a pressure-set position.
Restricted passage 165B is in fluid communication with switch SW8 and restricted
passage 165C is in fluid communication with passage 153. Two exhaust ports, EX1 and

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EX2, are in fluid communication with the dog clutch actuator valve 144 and two switches
SW7 and SW8 are in communication with the valve 144 to monitor its position based on
pressure readings. Pressure switch SW7 exhausts through exhaust port EX1, depending
on the position of the spool valve 157. Also depending on the position of the spool valve
157, Pressure switch SW8 exhausts through the cavity formed by the portion of the
central bore of dog clutch actuator valve 144 (which is attached to a sump), shown just
below pressure switch SW8.
[0030] Referring to Figure 3. a table shows the steady-state conditions of the
following valves during available speed ratios (also referred to as ranges): logic valves
W, X, Y and Z, dog clutch actuator valve 144. and pressure control solenoid valves
PCS1, PCS2, PCS3. PCS4. PCS5, PCS6 and PCS7. With respect to the logic valves W.
X. Y and Z, an "0" in the chart indicates that the valve is in a spring-set position
("unstroked") and a "1" indicates that the valve is in a pressure-set position ("stroked").
With respect to the dog clutch actuator valve 144, an "R" indicates that the dog clutch
actuator valve 144 is in a reverse position (with the spool valve 157 and plug valve 159
each in their relatively lowest positions as they appear in Figure 2B). Switch SW7 will
indicate a relatively low pressure condition (i.e., a low logic state) and switch SW8 will
indicate a relatively high pressure condition (i.e., a high logic state). Exhaust ports
EX1 and EX2 will exhaust. An "F" indicates that the dog clutch actuator valve 144 is in
a forward position, with the spool valve 157 in its relatively highest position with an
uppermost part of the spool valve 157 shown in Figure 2B experiencing exhaust pressure
fluid in passage 146 and a lowest portion of the plug valve 159 experiencing exhaust
pressure in passage 148, and flow of controlled pressure from passage 117 permitted
across the valve to passage 163. Switch SW7 will indicate a relatively high pressure
condition and switch SW8 will indicate a relatively low pressure condition. Exhaust
ports EX1 and EX2 will exhaust. An "N" indicates that the dog clutch actuator valve 144
is in a neutral position in which the upper and lower ends of the valve are subjected to
main pressure fluid from passages 146 and 148, respectively, and flow of controlled
pressure fluid from passage 117 permitted across the valve 144 to both passages 153 and

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163. Switches SW7 and SW8 will both indicate a relatively high pressure condition.
Exhaust ports EX1 and EX2 will exhaust.
[0031] With respect to the columns in Figure 3 for the respective pressure control
solenoid valves PCS1, PCS2, PCS3, PCS4, PCS6 and PCS7. the clutch listed for a
particular speed ratio in a column for a particular solenoid valve indicates that the
solenoid valve is in fluid communication with that clutch during that speed ratio. If the
box listing the clutch is not shaded, then the solenoid is not energized in the case of a
normally closed-type solenoid or is energized in the case of a normally open-type
solenoid, and the listed clutch is not engaged. If the box is shaded, then the solenoid is
energized in the case of a normally closed-type solenoid or is not energized in the case of
a normally-open type solenoid, and the listed clutch is thereby engaged. With respect to
PCS5, "MM" indicates that the pressure control solenoid PCS5 is being energized as
necessary to control an output pressure in passage 149 that controls a pressure bias on the
main regulator valve 104. The pressure control solenoid PCS5, by varying the pressure
within passage 149, is operable to vary the operating characteristics of the main regulator
valve 104, thereby modulating the pressure within the passage 118. The column of
Figure 2 labeled "Exhaust" indicates which of the clutches are being exhausted (emptied
of pressurized fluid) during each of the various speed ratios.
[0032] As is apparent from the chart of Figure 3. the pressure control solenoid
PCS1 and the first trim system of which it is a part is multiplexed to control the
engagement and disengagement of both clutches C1 and C4. The pressure control
solenoid PCS2 and the second trim system of which it is a part is multiplexed to control
the engagement and disengagement of both clutches C2 and C5. The pressure control
solenoid PCS3 and the third trim system of which it is a part is multiplexed to control the
engagement and disengagement of both clutches C3 and C7 (at least for ranges reverse
(R2). reverse (R1), startup and neutral conditions, and the first forward speed ratio range
(1st). For ranges above the first forward speed ratio range (1st), pressure control
solenoid PCS7 controls the engagement and disengagement of clutch C7. Pressure
control solenoid PCS4 controls the engagement of the torque-converter clutch TCC.
Pressure control solenoid PCS6 controls the engagement of clutch C6, except in speed

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ratio ranges (7th"), (7th'"). (8th) and (9th). In these speed ratios, clutch C6 is not
engaged, and is also not affected by the state of the pressure control solenoid PCS6. The
dashed lines in the chart of Figure 3 indicate that the respective pressure control solenoid
and trim system are decoupled from the respective clutch. The column labeled "Exhaust"
indicates, for each speed ratio range, clutches that are being exhausted through the logic
valves. The remaining clutches that are not engaged are exhausted through the associated
trim valves.
[0033] Figures 2A and 2B depict the hydraulic control portion 100 with the
positioning of the valves corresponding to the second reverse speed ratio range (R2) of
Figure 3. When operating in the reverse speed ratio range (R2), the trim valves 122 and
124 are pressure-set and trim valve 120 is spring-set by energizing the solenoids PCS2,
PCS3. and PCS1. respectively. The remaining trim valves 126, 128 and 130. and the
logic valves X. Y, Z and W remain in a spring-set position. With the above-stated valve
configuration, the main pressure in passage 118 is in fluid communication with clutches
C2 and C7, which will engage, while clutches C3, C4, and C5 will exhaust. To effect the
engagement of clutch C2. pressurized fluid from the passage 150 is communicated to the
outlet passage 152 of the trim valve 122. Because it is in the spring-set position, the logic
valve Y will communicate the fluid within the passage 152 to the clutch C2. To effect
the engagement of the clutch C7, pressurized fluid within the passage 154 is
communicated to the outlet passage 156 of the trim valve 124. Because it is in the
spring-set position, the logic valve Z will communicate the fluid within passage 156 to
the clutch C7.
[0034] When operating in the first reverse speed ratio range (R1), the trim valves
122 and 128 are pressure-set and trim valve 120 is spring-set by energizing solenoids
PCS2, PCS6 and PCS1, respectively. The remaining trim valves 124. 126 and 130, and
the logic valves X. Y, Z and W remain in a spring-set position. With the above-stated
valve configuration, the main pressure in passage 118 is in fluid communication with
clutches C2 and C6, which will engage, while clutches C3, C4, and C5 will exhaust. To
effect the engagement of clutch C2, pressurized fluid from the passage 150 is
communicated to the outlet passage 152 of the trim valve 122. Because it is in the

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spring-set position, the logic valve Y will communicate the fluid within the passage 152
to the clutch C2. To effect the engagement of clutch C6, pressurized fluid within passage
158 is communicated to outlet passage 160 of trim valve 128. Because they are in the
spring-set position, logic valve X and logic valve Y communicate the fluid within
passage 118 to passage 158.
[0035] When starting the engine 12 of Figure 1 (indicated in Figure 3 as
"startup"), the logic valve X and the trim valve 128 are pressure-set and trim valve 120 is
spring-set by energizing the solenoids SS1, PCS6, and PCS1, respectively. The
remaining trim valves 120, 124, 126 and 130, and logic valves Y, Z and W remain in a
spring-set position. With the above-stated valve configuration, the main pressure in
passage 118 is in fluid communication with clutch C6, which will engage, while clutches
C1, C3, and C5 will exhaust. To effect the engagement of clutch C6, pressurized fluid
within passage 158 is communicated to outlet passage 160 of trim valve 128. The
pressure-set position of logic valve X and the spring-set position of logic valve Y allow
fluid in passage 118 to be communicated to passage 158.
[0036] When operating in the neutral state, indicated as "N" in Figure 3, the trim
valve 128 is pressure-set and trim valve 120 spring set by energizing solenoids PCS6 and
PCS1, respectively. The remaining trim valves 124, 126 and 130, and the logic valves X,
Y. Z and W remain in a spring-set position. With the above-stated valve configuration,
the main pressure in passage 118 is in fluid communication with clutch C6, which will
engage, while clutches C3, C4 and C5 will exhaust. To effect the engagement of clutch
C6, pressurized fluid within passage 158 is communicated to outlet passage 160 of trim
valve 128. Because they are in the spring-set position, logic valve X and logic valve Y
communicate the fluid within passage 118 to passage 158.
[0037] When operating in the first forward speed ratio range (1st), the trim valves
120 and 128 are pressure-set by not energizing solenoid PCS 1 and energizing PCS6.
respectively. (Note that, because PCS1 is normally open, in a steady state condition, no
energizing control signal is required in order to pressure-set the trim valve 120.) The
remaining trim valves 122, 124, 126 and 130. and the logic valves X. Y. Z and W remain
in a spring-set position. With the above-stated valve configuration, the main pressure in

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passage 118 is in fluid communication with clutches C1 and C6. which will engage,
while clutches C3, C4, and C5 exhaust. To effect engagement of clutch C1, pressurized
fluid within passage 150 is communicated to outlet passage 162 of trim valve 120. To
effect the engagement of clutch C6, pressurized fluid within passage 158 is
communicated to outlet passage 160 of trim valve 128. Because they are in the spring-set
position, logic valve X and logic valve Y communicate the fluid within passage 118 to
passage 158.
[0038] When operating in the alternate first forward speed ratio range (1st"), in
addition to pressure-setting trim valves 120 and 128 as in the first forward speed ratio
range (1st), trim valve 126 is also pressure-set by energizing solenoid valve PCS4.
Solenoid valve SS3 is also energized to shift the dog clutch actuator valve 144 to a
forward position, thus blocking exhaust of controlled pressure fluid from passage 117 in
passage 161 provided to passage 163 through restricted passage 165A, to move the logic
valve Z from a spring-set position to a pressure-set position. Solenoid valve SS3 is no
longer energized after the dog clutch actuator valve 144 moves to the forward position, as
confirmed by the pressure switches SW7 and SW8 shown in communication with the dog
clutch actuator valve 144. and control pressure in passage 151 is exhausted, to eliminate
unnecessary loading of the dog clutch DOG. With the above-stated valve configuration,
the main pressure in passage 118 is in fluid communication with clutches C1 and C6,
which will engage. The main pressure in passage 118 is communicated to the converter
flow valve 110 via passage 164 across trim valve 126 to passage 167. Clutches C4. and
C5 exhaust.
[0039] When operating in the second forward speed ratio range (2nd), the trim
valves 122, 126 and 128 are pressure-set and trim valves 120 and 130 are spring-set benergizing solenoids PCS2, PCS4, PCS6, PCS1 and PCS7. respectively. If the second
forward speed ratio range is attained in a shift from the first alternate speed ratio range
(1st'), then the dog clutch actuator valve 144 remains in the forward position and the
logic valve Z in a pressure-set position due to the previous actuation of the dog clutch
actuator valve 144 in the first alternate forward speed ratio range (1st'). The remaining
trim valves 120 and 124 remain in a spring-set position. With the above-stated valve

GP-308317-PTA-DLT
15
configuration, clutches C2, TCC and C6 will be in an engaged position while clutches C4
and C5 exhaust. To effect engagement of clutch C2. pressurized fluid within passage 150
is communicated to outlet passage 152 of trim valve 122. To effect the engagement of
clutch C6, pressurized fluid within passage 158 is communicated to outlet passage 160 of
trim valve 128. Because they are in the spring-set position, logic valve X and logic valve
Y communicate the fluid within passage 118 to passage 158. To effect engagement of
clutch TCC, trim valve 126 is pressure-set by energizing solenoid valve PCS4, so that the
main pressure in passage 118 is communicated to the converter valve 110 via passage
164 across trim valve 126 to passage 167.
[0040] When operating in the third forward speed ratio range (3rd), the trim
valves 124, 126 and 128 are pressure-set and trim valves 120 and 130 are spring-set by
energizing solenoids PCS3, PCS4, PCS6, PCS1 and PCS7, respectively. The dog clutch
actuator valve 144 remains in the forward position and the logic valve Z in a pressure-set
position due to the previous actuation of the dog clutch actuator valve 144 in the first
alternate forward speed ratio range (1st") or in the second forward speed ratio range
(2nd), as described above. The remaining trim valve 122 remains in a spring-set position.
With the above-stated valve configuration, clutches C3, TCC and C6 will be in an
engaged position while clutches C4 and C5 will exhaust. To effect engagement of clutch
C3, pressurized fluid from passage 118 within passage 154 is communicated to outlet
passage 156 of the trim valve 124 and through the pressure-set logic valve Z to clutch C3.
To effect engagement of clutch TCC. trim valve 126 is pressure-set by energizing
solenoid valve PCS4. To effect engagement of clutch C6, pressurized fluid within
passage 158 is communicated to outlet passage 160 of trim valve 128. Because they are
in the spring-set position, logic valve X and logic valve Y communicate the fluid within
passage 118 to passage 158.
[0041] When operating in the alternate third forward speed ratio range (3rd'), the
trim valves 124, 126 and 128 are pressure-set and trim valves 120 and 130 are spring set
by energizing solenoids PCS3. PCS4. PCS6. PCS1 and PCS7, respectively, to cause
engagement of clutches C3, TCC and C6, as described above with respect to the third
forward speed ratio range (3rd). The dog clutch actuator valve 144 remains in the

GP-308317-PTA-DLT
16
forward position and the logic valve Z in a pressure-set position due to the previous
actuation of the dog clutch actuator valve 144 in the first alternate forward speed ratio
range (1st") or in the second forward speed ratio range (2nd), as described above.
Additionally, solenoid valve SS2 is energized to move the logic valve Y to a pressure-set
position, thus allowing main pressure from passage 118 in communication with passage
169 to flow across the logic valve Y to outlet passage 148, moving the plug valve 159 of
the dog clutch actuator valve 144 upward. Additionally, the shifting of logic valve Y
puts exhaust pressure rather then main pressure into communication with the switches
SW2 and SW1 at the trim valves 120 and 128, respectively.
[0042] When operating in the fourth forward speed ratio range (4th), trim valves
122. 126 and 128 are pressure-set and trim valves 120 and 130 are spring-set by
energizing solenoids PCS2, PCS4, PCS6, PCS1 and PCS7, respectively. The dog clutch
actuator valve 144 remains in the forward position and the logic valve Z in a pressure-set
position due to the previous actuation of the dog clutch actuator valve 144 in the first
alternate forward speed ratio range (1st') or in the second forward speed ratio range
(2nd), as described above. Solenoid valve SS2 is energized to place logic valve Y in a
pressure-set position. With the above-stated valve configuration, clutches C5, TCC and
C6 will be in an engaged position while clutches C2 and C4 will exhaust. Engagement of
the clutches TCC and C6 are as described above with respect to the third forward speed
ratio range (3rd). To effect engagement of clutch C5, solenoid PCS2 is energized to
move trim valve 122 to a pressure-set position. Pressurized fluid from passage 118 in
communication with passage 150 is communicated to outlet passage 152 across trim
valve 122 and then across the pressure-set logic valve Y into communication with clutch
C5.
[0043] When operating in the fifth forward speed ratio range (5th), trim valves
120, 126 and 130 are pressure-set. Solenoid PCS4 is energized to pressure-set trim valve
126. but solenoids PCS1 and PCS7 are not energized to pressure-set trim valves 120 and
130, as these are normally open-type solenoid valves. The dog clutch actuator valve 144
remains in the forward position and the logic valve Z in a pressure-set position due to the
previous actuation of the dog clutch actuator valve 144 in the first alternate forward speed

GP-308317-PTA-DLT
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ratio range (1st") or in the second forward speed ratio range (2nd), as described above.
Solenoid valve SS2 is energized to place logic valve Y in a pressure-set position. With
the above-stated valve configuration, clutches C1, TCC and C7 will be in an engaged
position while clutches C2 and C4 will exhaust. To effect engagement of clutch C1.
pressurized fluid within passage 150 is communicated to outlet passage 162 of trim valve
120. With the logic valve X in the spring-set position, fluid in passage 162
communicates with the clutch C1 across the logic valve X. To effect the engagement of
clutch TCC. trim valve 126 is pressure-set by energizing solenoid PCS4. To effect the
engagement of clutch C7, pressurized fluid within passage 154 is communicated to outlet
passage 173 and across the pressure-set logic valve Z to the clutch C7. With the logic
valve Y in a pressure-set position, pressurized fluid in passage 152 can exhaust.
[0044] When operating in the alternate fifth forward speed ratio range (5th"). trim
valves 120, 126 and 130 are pressure-set, by energizing solenoid PCS4. but not solenoids
PCS 1 or PCS7. as described above with respect to the fifth forward speed ratio range
(5th). The dog clutch actuator valve 144 remains in the forward position and the logic
valve Z in a pressure-set position due to the previous actuation of the dog clutch actuator
valve 144 in the first alternate forward speed ratio range (1st") or in the second forward
speed ratio range (2nd), as described above. With the above-stated valve configuration,
the clutches C1, TCC and C7 are engaged (as described above with respect to the fifth
forward speed ratio range (5th)) while the clutches C4 and C5 exhaust.
[0045] When operating in the sixth forward speed ratio range (6th). trim valves
122, 126 and 130 are pressure-set. Solenoids PCS2 and PCS4 are energized to pressure-
set trim valves C2 and TCC, respective!}, but solenoid valve PCS7 is not energized, as it
is normally open. The dog clutch actuator valve 144 remains in the forward position and
the logic valve Z in a pressure-set position due to the previous actuation of the dog clutch
actuator valve 144 in the first alternate forward speed ratio range (1st") or in the second
forward speed ratio range (2nd), as described above. With the above-stated valve
configuration, clutches C2, TCC and C7 will engage while clutches C4 and C5 will
exhaust. To effect engagement of clutch C2, pressurized fluid within passage 150 is

GP-308317-PTA-DLT
18
communicated to outlet passage 152 of trim valve 122. The clutches TCC and C7 arc
engaged as described above with respect to the fifth forward speed ratio range (5th).
[0046] When operating in the seventh forward speed ratio range (7th), trim valves
124, 126 and 130 are pressure-set. Solenoids PCS3 and PCS4 are energized to pressure-
set trim valves 124 and 126, respectively, but solenoid valve PCS7 is not energized, as it
is normally open. The dog clutch actuator valve 144 remains in the forward position and
the logic valve Z in a pressure-set position due to the previous actuation of the dog clutch
actuator valve 144 in the first alternate forward speed ratio range (1st") or in the second
forward speed ratio range (2nd), as described above. With the above-stated valve
configuration, clutches C3. TCC and C7 will engage while clutches C4 and C5 will
exhaust. To effect engagement of clutch C3, pressurized fluid from passage 118 within
passage 154 is communicated to outlet passage 156 of the trim valve 124 and through the
pressure-set logic valve Z to clutch C3.The clutches TCC and C7 are engaged as
described above with respect to the fifth forward speed ratio range (5th).
[0047] When operating in the seventh alternate forward speed ratio range (7th'),
trim valves and solenoids are energized as described with respect to the seventh forward
speed ratio range (7th). except that solenoid valve SS2 is also energized to place the Y
valve into a pressure-set position, thus providing pressurized fluid to channel 148. control
pressure to channel 175, and exhaust fluid to channel 171, causing the pressure at switch
SW2 in communication with trim valve 120 to be exhaust pressure and pressure at switch
SW1 in communication with trim valve 128 to be control pressure.
[0048] When operating in the seventh alternate forward speed ratio range (7th').
trim valves and solenoids are energized as described with respect to the seventh forward
speed ratio range (7th), except that solenoid valves SS1 and SS2 are also energized.
Energizing solenoid valve SS1 places logic valve X in a pressure-set position to allow
pressurized fluid from passage 143 to passage 146 and shifts the dog actuator clutch
valve 144 to a neutral position, while preventing the pressurized fluid in passage 143
from reaching passage 174. changing the monitored pressures at the switches SW3 and
SW4 associated with trim valves 122 and 124 from high pressure to low pressure and the
monitored pressure at the lower switch SW8 associated with the dog clutch actuator valve

GP-308317-PTA-DLT
19
144 from exhaust pressure to control pressure. With the dog clutch actuator valve 144 in
a neutral position, logic valve Z is in a pressure-set position. Solenoid valve SS2 is also
energized to place logic valve Y into a pressure-set position, thus providing pressurized
fluid to channel 148 and exhaust fluid to channel 171, causing the pressure at switch SW2
associated with trim valve 120 to be at exhaust pressure and pressure at switch SW1
associated with trim valve 128 to be at control pressure.
[0049] When operating in the seventh alternate forward speed ratio range (7th'"),
trim valves and solenoids are energized as described with respect to the seventh forward
speed ratio range (7th), except that solenoid valves SS1, SS2 and SS3 are also energized.
Energizing solenoid valves SS1 and SS2 has the effects described above with respect to
speed ratio range (7th' '). Energizing solenoid valve SS3 as well moves logic valve W to
a pressure-set position, thus exhausting fluid in channel 155.
[0050] When operating in the eighth forward speed ratio range (8th), trim valves
124, 126 and 130 are pressure-set. Solenoid valve PCS4 is energized to pressure-set trim
valve 126, but solenoid valves PCS1 and PCS7 are not. as these are normally open-type
solenoid valves. Solenoid valves SS1 and SS2 are also energized to move the logic-
valves X and Y. respectively, to pressure-set positions, causing the dog clutch actuator
valve 144 to be in a neutral position. With logic valve X in a pressure-set position,
pressurized fluid from passage 143 is communicated to passage 146, while preventing the
pressurized fluid in passage 143 from reaching passage 174, causing the monitored
pressures at the switch SW3 associated with trim valve 122 to be at exhaust pressure, that
at the switch SW4 associated with trim valve 124 to be at control pressure, and that at the
lower switch SW8 associated with the dog clutch actuator valve 144 to be at control
pressure. With the dog clutch actuator valve 144 in a neutral position, logic valve Z is in
a pressure-set position. With the above-stated valve configuration, clutches C4, TCC and
C7 will engage while clutches C1. C2 and C6 will exhaust. To effect engagement of
clutch C4, pressurized fluid from passage 150 crosses the pressure-set trim valve 120 to
outlet passage 162 and across pressure-set logic valve X into communication with clutch
C4. To effect the engagement of clutch TCC, trim valve 126 is pressure-set by
energizing solenoid valve PCS4. To effect engagement of clutch C7, pressurized fluid

GP-308317-PTA-DLT
20
from passage 154 crosses pressure-set trim valve 130 to communicate with passage 173
and then crosses pressure-set logic valve Z into communication with clutch C7. The
pressure-set position of logic valve X allows pressurized fluid to pass from passage 143
across the pressure-set logic valve X to passage 146, shifting the dog clutch actuator
valve 144 to a neutral state or position, allowing control pressure fluid to contact the
lower switch SW8 associated with the dog clutch actuator valve 144. Furthermore, the
pressure-set position of logic valve Y allows some of the pressurized fluid crossing logic
valve X to be routed to passage 148.
[0051] When operating in the ninth forward speed ratio range (9th), trim valves
122, 126 and 130 are pressure-set. Solenoid valves PCS2 and PCS4 are energized to
pressure-set trim valves 122 and 126. but solenoid valve PCS7 is not energized, as it is
normally-open type solenoid valve. Solenoid valves SS1 and SS2 are also energized so
that logic valves X and Y, respectively, are in pressure-set positions and the dog clutch
actuator valve 144 is in a neutral position. With the above-stated valve configuration,
clutches TCC and C7 will engage (as described above with respect to the eighth forward
speed ratio range (8th)) as well as clutch C5, while clutches C1, C2 and C6 will exhaust.
To effect engagement of clutch C5, pressurized fluid from forward 150 communicates
with outlet passage 152 across the pressure-set trim valve 122 and then with clutch C5
through the pressure-set logic valve Y. Because the control system 100 is designed with
the dog clutch actuator valve 144 in the neutral position in the higher speed ratio ranges
(the alternate seventh forward speed ratio ranges (7th") and (7th'')), as well as in the
eighth (8th) and ninth (9th) forward speed ratio ranges, spin losses are reduced in the
transmission 10 of Figure 1.
Multiplexing of Trim Systems
[0052] As is evident from the Figures and from the above description, the first
trim system, which includes solenoid valve PCS1 and trim valve 120, is multiplexed to
control engagement of clutches C1 and clutch C4. Shifting of the logic valve X between
a spring-set position and a pressure-set position determines which of the clutches C1 and
C4 will be engaged via the pressurized fluid fed through the pressure-set trim valve 120
and the logic valve X.

GP-308317-PTA-DLT
21
[0053] Furthermore the second trim system, which includes solenoid valve PCS2
and trim valve 124 is multiplexed to control engagement of clutches C2 and C5. Shifting
of logic valve Y between a spring-set position and a pressure-set position determines
which of the clutches C2 and C5 will be engaged via pressurized fluid fed through the
pressure-set trim valve 124 to the logic valve Y.
[0054| Still further, the third trim system, which includes the solenoid valve
PCS3 and the trim valve 124 is multiplexed to control engagement of the C3 and C7
clutches, at least in speed ratio ranges (R2), (R1), startup, neutral, and first forward speed
ratio range (1st). In speed ratio ranges above the first forward speed ratio range (1st),
engagement of clutch C7 is controlled by the sixth trim system, which includes solenoid
valve PCS7 and trim valve 130. Shifting of logic valve Z between a spring-set position
and a pressure-set position determines which of the clutches C3 and C7 will be engaged
via pressurized fluid fed through the pressure-set trim valve 124 to the logic valve Z. The
shifting of logic valve Z is controlled by the position of the dog clutch actuator valve 144,
which in turn is controlled by the positions of the logic valves X and Y and by solenoid
valve SS3.
Double Transition Shifts and Skip Shifts
[0055] As is evident from Figure 3 and from the above description, a shift from
the fourth forward speed ratio range (4th) to the fifth forward speed ratio range (5th)
involves a four clutch, double transition shift. That is, clutches C5 and C6 are disengaged
while clutches C1 and C7 are engaged. Thus, even with the multiplexing of the trim
systems, this four clutch shift is achieved by the control system 100. A four clutch,
double transition shift is also realized. As is evident from Figure 3. numerous other shifts
also involve double transition shifts (i.e.. a shift that requires that more than one clutch be
engaged or disengaged). The system 100 is also able to accomplish many skip shifts,
including a shift from the first reverse speed ratio range (R1) to the first forward speed
ratio range (1st); a shift from the second reverse speed ratio range (R2) to the first
forward speed ratio range (1st); a shift from the first alternative forward speed ratio range
(1st') to the third forward speed ratio range (3rd); a shift from the third forward speed
ratio range (3rd) to the fifth forward speed ratio range (5th); a shift from the fifth forward

GP-308317-PTA-DLT
22
speed ratio range (5th) to the seventh forward speed ratio range (7th); and a shift from the
second alternative seventh forward speed ratio range (7th") to the ninth forward speed
ratio range (9th).
Logic Valves Used to Control Power Off/ Drive-Home Modes
[0056] The hydraulic control system 100 is configured to provide a functional
"drive-home" system in the event of an interruption or failure in electrical power, which
would prevent selective energizing of the solenoid valves. The hydraulic control system
100 is designed to default to two different speed ratio ranges (referred to as failure
modes), i.e., there are two different failure modes, depending on which speed ratio range
the system 100 is providing when failure occurs. Specifically, if power failure occurs
while the transmission 10 is operating in any of the first reverse speed ratio range (R1).
the second reverse speed ratio range (R2) or is in neutral (N), the hydraulic control
system 100 will automatically operate in a neutral state (i.e., an operating condition
which will not allow driving the vehicle in either forward or reverse). This "failure" to a
neutral state occurs for several reasons. First, in each of the first reverse speed ratio
range (R1), the second reverse speed ratio range (R2) or the neutral (N) speed ratio range,
the dog clutch actuator valve 144 is in a reverse position during normal operation (i.e.,
when electrical energy is available). Additionally, because solenoid valve PCS1 is a
normally open-type valve, trim valve 120 will be pressure-set in the absence of an
energizing control signal. This causes the pressurized fluid in passage 150 to
communicate with outlet passage 162 and be directed through the logic valve X (which
allows flow to clutch C1 when in the spring-set position) to clutch C1. Because the trim
valves 122, 124, 128 and 130 and the logic valves Z and Y are in spring-set positions
during a power failure with the dog clutch actuator valve 144 in a reverse position, trim
valve 128 does not allow pressurized fluid flow to clutch C6, logic valve Z does not
allow pressurized fluid flow to clutches C3 and C7, and logic valve Y does not allow
pressurized fluid flow to clutches C2 and C5. With only clutch C1 engaged, the
transmission 10 of Figure 1 operates in a neutral state.
[0057] If power failure occurs when the transmission 10 is in any of the speed
ratio ranges (1st), (1st'), (2nd), (3rd), (3rd'), 4th), (5th), (5th'), (6th), (7th), and (7th').

GP-308317-PTA-DLT
23
referred to herein as "low" speed ratio ranges, the hydraulic control system 100 will
automatically operate in the fifth forward speed ratio range (5th). This "failure" to the
fifth forward speed ratio range (5th) occurs for several reasons. First, in each of the first
forward speed ratio range (1st) through the seventh alternate forward speed ratio range
(7th'). the dog clutch actuator valve 144 is in a forward position during normal operation
(i.e., when electrical energy is available), causing logic valve Z to be pressure-set.
Additionally, because solenoid valve PCS1 is a normally open-type valve, trim valve 120
will be pressure-set in the absence of an energizing control signal. This causes the
pressurized fluid in passage 150 to communicate with outlet passage 162 and be directed
through the logic valve X (which allows flow to clutch C1 when in the spring-set
position) to clutch C1. Solenoid valve PCS7 is also a normally-open type solenoid valve,
so trim valve 130 will be pressure-set in the absence of an electrical control signal and
will provide pressurized fluid from passage 154 to outlet passage 173 and through the
pressure-set logic valve Z to clutch C7. Because the trim valves 120, 124, and 128 and
the logic valves X and Y are in spring-set positions during a power failure with the dog
clutch actuator valve 144 in a reverse position, trim valve 128 does not allow pressurized
fluid flow to clutch C6. and logic valve Y does not allow pressurized fluid flow to
clutches C2 and C5. With only clutches C1 and C75 engaged, the transmission 10 of
Figure 1 operates in the fifth forward speed ratio range, except without engagement of the
torque-converter clutch TCC.
[0058] If power failure occurs when the transmission 10 is in any of the speed
ratio ranges (7th"), (7th''), (8th), or (9th), referred to herein as "high" speed ratio
ranges, the hydraulic control system 100 will automatically operate in the eighth forward
speed ratio range (8th). This "failure" to the eighth forward speed ratio range (8th)
occurs for several reasons. First, in each of the alternate seventh forward speed ratio
range (7th") through the ninth forward speed ratio range (9th). the dog clutch actuator
valve 144 is in a neutral position during normal operation (i.e., when electrical energy is
available), causing logic valve Z to be pressure-set. When power is interrupted, the
neutral position of the dog clutch actuator valve 144 causes logic valves X and Y to
remain pressure-set (i.e., the dog clutch actuator valve 144 latches the logic valves X and

GP-308317-PTA-DLT
24
Y), as they are in each of the alternate seventh forward speed ratio range (7th") through
the ninth forward speed ratio range (9th), even though solenoid valves SS1 and SS2 are
not energized, because there are no exhaust routes open for the pressurized fluid in
passages 146 and 148 acting on logic valves X and Y, and for the controlled pressure
fluid acting on logic valves X and Y through the spring-set logic valve W which
communicates passage 153 with passage 155. During normal operation, the solenoid SS3
can be energized to place logic valve W in a pressure-set position (either in steady state,
or temporarily) to prevent fluid communication between passages 153 and 155, thus
preventing the dog clutch actuator 144 from having a latching effect on logic valves X
and Y.
[0059] The logic valves X and Y also function to "lock out" clutch C6 during
forward ratio ranges (7th"), (7th''). (8th) and (9th). This occurs because, in these
operating ranges, the logic valves X and Y are both in pressure-set positions. Thus, logic
valve X and logic valve Y prevent pressurized fluid from passage 118 from reaching
passage 158, while logic valve Y allows control pressure fluid from passage 117 to
passage 179, preventing trim valve 128 from being placed in a pressure-set position by
solenoid valve PCS6.
[0060] While the best modes for carrying out the invention have been described
in detail, those familiar with the art to which this invention relates will recognize various
alternative designs and embodiments for practicing the invention within the scope of the
appended claims.

GP-308317-PTA-DLT
25
CLAIMS
1. An electro-hydraulic control system for a transmission having a
plurality of torque-transmitting mechanisms selectively engagable in different
combinations to provide multiple speed ratios, comprising:
a trim valve;
a logic valve selectively movable between a first position and a second
position; wherein the trim valve is operable to selective!) communicate pressurized fluid
to the logic valve: and
wherein the logic valve multiplexes the trim valve by directing the
pressurized fluid to a first of the torque-transmitting mechanisms for engagement thereof
when in the first position and to a second of the torque-transmitting mechanisms for
engagement thereof when in the second position.
2. The electro-hydraulic control system of claim 1, wherein the trim
valve is a first trim valve and the logic valve is a first logic valve, and further comprising:
a second trim valve and a third trim valve;
a second and a third logic valve each selectively movable between a
respective first position and a second position; wherein the second trim valve is operable
to selectively communicate pressurized fluid to the second logic valve; wherein the third
trim valve is operable to selectively communicate pressurized fluid to the third logic
valve:
wherein the second logic valve multiplexes the second trim valve by
directing the pressurized fluid to a third of the torque-transmitting mechanisms when in
the first position and to a fourth of the torque-transmitting mechanisms when in the
second position; and
wherein the third logic valve multiplexes the third trim valve by directing
the pressurized fluid to a fifth of the torque-transmitting mechanisms when in the first

GP-308317-PTA-DLT
26
position and to a sixth of the torque-transmitting mechanisms when in the second
position.
3. The electro-hydraulic control system of claim 2, wherein the
torque-transmitting mechanisms include a dog clutch selectively movable between a
reverse, a neutral and a forward position and, and further comprising:
a solenoid valve selectively movable between a first position and a second
position;
a dog clutch actuator valve selectively movable between three different
positions corresponding with and controlling the reverse, neutral and forward positions of
the dog clutch;
wherein the respective positions of the first and second logic valves and of
the solenoid valve control selective communication of the pressurized fluid to the dog
clutch actuator valve to control the position of the dog clutch actuator valve; and wherein
the position of the dog clutch actuator valve controls the position of the third logic valve.
4. The electro-hydraulic control system of claim 3, further
comprising;
an electronic controller;
additional solenoid valves operatively connected with the electronic
controller and each energizable upon receipt of a respective control signal from the
electronic controller to move a respective one of the trim valves from one of the first
position and the second position to the other of the first position and the second position;
wherein some of the additional solenoid valves are normally-open type solenoid valves
and others are normally closed-type solenoid valves:
wherein the dog clutch actuator valve is in one of said three positions
during a first set of subsequent ones of said speed ratios and is not in said one of said
three positions during a second set of other subsequent ones of said speed ratios; and
wherein the trim valves, the logic valves and the dog clutch actuator valve are positioned

GP-308317-PTA-DLT
27
to establish one of the speed ratios of the first set of subsequent speed ratios when the
electronic controller becomes inoperable during any of the speed ratios of the first set of
subsequent speed ratios and are positioned to establish one of the speed ratios of the
second set of subsequent speed ratios when the electronic controller becomes inoperable
during any of the speed ratios of the second set of subsequent speed ratios.
5. The electro-hydraulic control system of claim 4. wherein the
neutral position of the dog clutch actuator valve latches the first and the second of the
logic valves to prevent movement thereof between the first and the second position when
the electronic controller becomes inoperable during any of the speed ratios in the second
set of subsequent speed ratios, and further comprising:
a fourth logic valve operatively connected with the electronic controller
and energizable upon receipt of a control signal from the electronic controller to unlatch
the first and second logic valves to allow movement thereof between the first and the
second position.
6. An electro-hydraulic control system in combination with a
transmission, comprising:
seven torque-transmitting mechanisms selectively engagable in different
combinations to provide different speed ratios;
a first, a second and a third trim valve;
a first, a second and a third logic valve, each selectively movable between
a first position and a second position; wherein the first, the second and the third trim
valves are operable to selectively communicate pressurized fluid to the first, the second
and third logic valve, respectively;
wherein the first logic valve multiplexes the first trim valve by directing
the pressurized fluid to a first of the torque-transmitting mechanisms for engagement

GP-308317-PTA-DLT
28
thereof when in the first position and to a second of the torque-transmitting mechanisms
for engagement thereof when in the second position;
wherein the second logic valve multiplexes the second trim valve by
directing the pressurized fluid to a third of the torque-transmitting mechanisms when in
the first position and to a fourth of the torque-transmitting mechanisms when in the
second position;
wherein the third logic valve multiplexes the third trim valve by directing
the pressurized fluid to a fifth of the torque-transmitting mechanisms when in the first
positing and to a sixth of the torque-transmitting mechanisms when in the second
position: and
wherein the transmission is a countershaft transmission.
7. The electro-hydraulic control system in combination with a
transmission of claim 6, further comprising:
an additional torque-transmitting mechanism; wherein the additional
torque-transmitting mechanism is a dog clutch selectively movable between a reverse, a
neutral and a forward position;
a solenoid valve selectively movable between a first position and a second
position;
a dog clutch actuator valve selectively movable between three different
positions corresponding with and controlling the reverse, neutral and forward positions of
the dog clutch; and
wherein the respective positions of the first and second logic valves and of
the solenoid valve control selective communication of the pressurized fluid to the dog
clutch actuator valve to control the position of the dog clutch actuator valve; and wherein
the position of the dog clutch actuator valve controls the position of the third logic valve.
8. The electro-hydraulic control system in combination with a
transmission of claim 7, further comprising:

GP-308317-PTA-DLT
29
an electronic controller:
additional solenoid valves operatively connected with the electronic
controller and each energizable upon receipt of a respective control signal from the
electronic controller to move a respective one of the trim valves from one of the first
position and the second position to the other of the first position and the second position;
wherein some of the additional solenoid valves are normally-open type solenoid valves
and others are normally closed-type solenoid valves:
wherein the dog clutch actuator valve is in one of said three positions
during a first set of subsequent ones of said speed ratios and is not in said one of said
three positions during a second set of other subsequent ones of said speed ratios; and
wherein the trim valves, the logic valves and the dog clutch actuator valve are positioned
to establish one of the speed ratios of the first set of subsequent speed ratios when the
electronic controller becomes inoperable during any of the speed ratios of the first set of
subsequent speed ratios and are positioned to establish one of the speed ratios of the
second set of subsequent speed ratios when the electronic controller becomes inoperable
during any of the speed ratios of the second set of subsequent speed ratios.
9. The electro-hydraulic control system in combination with a
transmission of claim 8. wherein the neutral position of the dog clutch actuator valve
latches the first and the second of the logic valves to prevent movement thereof between
the first and the second position when the electronic controller becomes inoperable
during any of the speed ratios of the second set of subsequent speed ratios, and further
comprising:
a fourth logic valve operatively connected with the electronic controller
and energizable upon receipt of a control signal from the controller to unlatch the first
and second logic valves to allow movement thereof between the first and the second
position.

GP-308317-PTA-DLT
30
10. The electro-hydraulic control system in combination with a
transmission of claim 7. further comprising:
a fourth trim valve selectively movable between a first position and a
second position and operable to selectively communicate pressurized fluid to a seventh of
the torque-transmitting mechanisms when in the second position;
a fifth trim valve selectively movable between a first position and a second
position and operable to selectively communicate pressurized fluid to the third logic
valve which is operable to direct the pressurized fluid to the sixth of the torque-
transmitting mechanisms in speed ratios in which the third trim valve and the third logic
valve do not selectively direct pressurized fluid to the sixth of the torque-transmitting
mechanisms to control engagement and disengagement of the sixth of the torque-
transmitting mechanisms; and
wherein the seven torque-transmitting mechanisms and the dog clutch are
selectively engagable in different combinations to provide nine forward speed ratios and
at least one reverse speed ratio.
11. The electro-hydraulic control system in combination with a
transmission of claim 10, wherein shifts between adjacent ones of the nine forward and
the at least one reverse speed ratio include double-transition shifts in which two of the
torque-transmitting mechanisms are disengaged and a different two of the torque-
transmitting mechanism are engaged.
12. An electro-hydraulic control system in combination with a
transmission, comprising:
an electronic controller;
seven torque-transmitting mechanisms;

GP-308317-PTA-DLT
31
four trim systems, each trim system having a solenoid valve energizable
in response to the electronic controller and a trim valve operable to selectively provide
pressurized fluid in response to the solenoid valve;
four logic valves; wherein a first, a second and a third of the four logic
valves arc each movable to multiplex pressurized fluid from a respective different one of
the trim valves alternately to two different torque-transmitting mechanisms of a
respective different pair of the torque-transmitting mechanisms for engagement thereof;
a dog clutch actuator valve movable between three positions; wherein one
of the first, second and third of the four logic valves is movable in response to the
position of the dog clutch actuator valve; and
wherein engagement of the torque-transmitting mechanisms in different
combinations provides nine forward speed ratios and at least one reverse speed ratio.
13. The electro-hydraulic control system in combination with a
transmission of claim 12, wherein the trim valves, the logic valves and the dog clutch
actuator valve arc positioned to establish one of the nine forward speed ratios when the
electronic controller becomes inoperable during any one of a first set of subsequent ones
of the nine forward speed ratios and are positioned to establish another one of the nine
forward speed ratios when the electronic controller becomes inoperable during any of a
second set of subsequent ones of the speed ratios of the nine forward speed ratios;
wherein the first and second sets are exclusive; and wherein the speed ratio established is
one of the speed ratios of the set including the speed ratio in which the transmission is
operating when the electronic controller becomes inoperable.
14. The electro-hydraulic control system in combination with a
transmission of claim 12, wherein the trim valves, the logic valves and the dog clutch
actuator valve are positioned to establish a neutral state when the electronic controller
becomes inoperable during any of the at least one reverse speed ratio or during a neutral
operating condition.

An electro-hydraulic control system is provided, preferably for a
countershaft transmission, that uses logic valves to multiplex trim systems to more than
one torque-transmitting mechanism, thereby minimizing the number of required
components. Additionally, the electro-hydraulic control system preferably has more than
one failure mode so that the transmission operates at a respective predetermined speed
ratio in the event of an interruption in electrical power.

Documents:

01499-kol-2007-abstract.pdf

01499-kol-2007-assignment.pdf

01499-kol-2007-claims.pdf

01499-kol-2007-correspondence others 1.1.pdf

01499-kol-2007-correspondence others.pdf

01499-kol-2007-description complete.pdf

01499-kol-2007-drawings.pdf

01499-kol-2007-form 1.pdf

01499-kol-2007-form 2.pdf

01499-kol-2007-form 3.pdf

01499-kol-2007-form 5.pdf

01499-kol-2007-translated copy of priority document.pdf

1499-KOL-2007-(07-02-2012)-ABSTRACT.pdf

1499-KOL-2007-(07-02-2012)-CLAIMS.pdf

1499-KOL-2007-(07-02-2012)-CORRESPONDENCE.pdf

1499-KOL-2007-(07-02-2012)-DESCRIPTION (COMPLETE).pdf

1499-KOL-2007-(07-02-2012)-DRAWINGS.pdf

1499-KOL-2007-(07-02-2012)-FORM-1.pdf

1499-KOL-2007-(07-02-2012)-FORM-2.pdf

1499-KOL-2007-(07-02-2012)-OTHERS.pdf

1499-KOL-2007-(07-02-2012)-PA.pdf

1499-KOL-2007-ABSTRACT.pdf

1499-KOL-2007-AMANDED CLAIMS.pdf

1499-KOL-2007-AMANDED PAGES OF SPECIFICATION.pdf

1499-KOL-2007-ASSIGNMENT 1.1.pdf

1499-KOL-2007-CORRESPONDENCE 1.1.pdf

1499-KOL-2007-CORRESPONDENCE OTHERS 1.2.pdf

1499-KOL-2007-CORRESPONDENCE OTHERS 1.3.pdf

1499-KOL-2007-DESCRIPTION (COMPLETE).pdf

1499-KOL-2007-DRAWINGS.pdf

1499-KOL-2007-EXAMINATION REPORT REPLY RECIEVED.pdf

1499-KOL-2007-FORM 1 1.1.pdf

1499-KOL-2007-FORM 1-1.2.pdf

1499-KOL-2007-FORM 18.pdf

1499-KOL-2007-FORM 2 1.1.pdf

1499-KOL-2007-FORM 2-1.2.pdf

1499-KOL-2007-FORM 3.pdf

1499-KOL-2007-FORM 5.pdf

1499-KOL-2007-FORM 6-1.1.pdf

1499-KOL-2007-FORM 6.pdf

1499-KOL-2007-OTHERS.pdf

1499-KOL-2007-PA.pdf

1499-KOL-2007-PETITION UNDER RULR 137.pdf

abstract-01499-kol-2007.jpg


Patent Number 255659
Indian Patent Application Number 1499/KOL/2007
PG Journal Number 11/2013
Publication Date 15-Mar-2013
Grant Date 13-Mar-2013
Date of Filing 01-Nov-2007
Name of Patentee GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Applicant Address 300 RENAISSANCE CENTER, DETROIT, MICHIGAN 48265-3000, USA
Inventors:
# Inventor's Name Inventor's Address
1 CHARLES F. LONG 237 FAWN COURT, PITTSBORO INDIANA 46167
2 BRYAN H. HAGELSKAMP 12965 CANTIGNY WAY, CARMEL, INDIANA 46033
PCT International Classification Number F15B13/02; F15B21/02; F16H57/00
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 11/627604 2007-01-26 U.S.A.