Title of Invention

A VEHICLE POWER TRAIN FOR AN ELECTRIC HYBRID VEHICLE PROVIDING ENERGY EFFICIENCY AND OUTPUT TORQUE DURING ENGINE-OFF BATTERY ONLY OPERATION

Abstract A vehicle powertrain for a hybrid vehicle includes an electronically variable transmission (EVT) with an input member to receive mechanical rotary power from the engine, an output member to provide mechanical rotary power to a vehicle powertrain to propel the vehicle, and an EVT gear train configured to selectively and operatively couple the input member to the output member. The EVT further includes first and second motor/generators driveably coupled to the gear train. A selectively engageable input brake mechanism is provided to create a reaction torque for the motor/generators thereby enabling the motor/generators to be used with additive power for electric propulsion or regenerative braking. The input brake improves electrical power to mechanical power conversion efficiency by reducing power circulation when the EVT is operated in electric drive, engine off mode.
Full Text GP-308792-PTH-CD
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INPUT BRAKE PROVIDING ELECTRIC ONLY FIXED GEAR
TECHNICAL FIELD
[0001] The present invention pertains generally to electric hybrid motor vehicles
having an engine driving an input member of an electrically variable transmission (EVT)
and, more particularly, to an EVT having a selectively operable torque transmitting
device or input brake configured to restrain or mechanically ground the rotation of the
input member when the vehicle is operating in an engine off, battery only propulsion
mode thereby providing a reaction torque enabling the motor/generators to be used with
improved electrical power to mechanical power conversion efficiency for electric
propulsion or regenerative braking.
BACKGROUND OF THE INVENTION
[0002] Internal combustion engines power the majority of motor vehicles. Such
engines are typically powered by the combustion of refined oil products such as diesel
fuel or gasoline. The dependence on oil for energy and transportation, together with the
desire to produce a more fuel efficient vehicle have lead to the development of hybrid
vehicles. In the current art, hybrid vehicles are generally equipped with an electrically
variable transmission (EVT). EVTs generally have an input shaft driven by the vehicle
engine and an output shaft driving or being driven by the vehicle powertrain between
the EVT output shaft and the vehicle's driven wheels. Connecting the input and output
shafts within the EVT is a gear train having one or more differential gear sets which are
selectively controllable to provide a plurality of EVT transmission operating modes.
EVTs are equipped with two or more electric motor/generators, the motor/generators
are adapted to provide power to or receive power from the differential gear sets. The
motor/generators are connected to a storage battery or batteries in the vehicle and are
adapted to receive power from the batteries to power the vehicle (for example, electric
only propulsion with the vehicle engine off) or to provide power to the batteries from
the drive train (example, when slowing the vehicle through regenerative braking).

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Examples of suitable storage batteries include lead acid batteries, nickel-metal hydride
(NiMH) batteries and lithium ion (Li-Ion) batteries. The motor/generators can
transform electrical power from the battery into mechanical power at different torques
and speeds to drive the vehicle powertrain or driveably assist the engine during vehicle
acceleration for example. Each motor/generator is operatively connected to the
differential gear sets of the EVT gear train to provide a range of transmission operation
characterized by continuously controllably variable speeds between the input and output
shafts of the EVT. EVTs may also incorporate one or more fixed gears which arc
characterized by a fixed speed and torque relationship between input and output. Hybrid
equipped vehicles with electrically variable transmissions are operable in several modes
including modes for electric only vehicle drive (engine power off). The inclusion of the
electric drive capability in the EVT allows the vehicle engine to be shut off under
conditions where it is lightly loaded and inefficient, thereby providing better fuel
economy and reduced emissions.
[0003] Modern electrically variable transmissions are generally of the power
split transmission type, utilizing differential gearing to achieve continuously variable
torque and speed ratios between the EVT input and output. The power split EVT
transmission can utilize differential gearing to send a portion of its transmitted power
through a pair of motor/generators, the remainder of the stick diagraming through a
parallel directly geared path or gear train.
[0004] One form of differential gearing known to those skilled in the art is the
planetary gear set. Planetary gear sets consist of a sun gear meshed with and orbited by
one or more planetary gears, the planetary gears meshed with a ring gear. Such a
combination provides the benefits of compactness and different torque and speed ratios
among the members of the gear set. Differential gear sets can be built, without using
planetary gear sets, for example by using bevel gears and other gears in an arrangement
where the rotation speed of one gear is always a weighted average of the speeds of the
other two gear members.

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[0005] Hybrid electric vehicles include one or more electric energy storage
devices. The typical electric energy device is a chemical storage battery. The storage
battery permits the power output from the transmission to vary from the power output
of the engine to the transmission, with the battery and motor/generators making up the
difference or regeneratively storing the excess as in the case of regenerative vehicle
braking. A control unit regulates the stick diagram between the motor/generators and
the energy storage device as well as regulating power between the first and second
motor/generators.
[0006] One type of EVT is the 2 mode input-compound split type, which
contains a first mode input split and a second mode compound split. Operation in first
or second variable-speed-ratio modes of operation may be selectively achieved by using
torque transfer devices such as friction clutches for example. In the first mode, an input
power split ratio is formed by the application of a first clutch and the output speed of
the transmission is proportional to the speed of one motor/generator. In a second
mode, a compound power split ratio range is achieved by the application of a second
clutch and the output speed of the transmission is not proportional to the speed of either
motor/generator but is instead proportional to the linear algebraic combination of the
speeds of the two motor/generators. EVT operation at a fixed speed ratio may be
obtained by operation of both of the clutches.
[0007] An EVT may be operated purely in an electrical only drive mode
wherein the engine is in an off condition or mechanically disconnected from the EVT
input member.
SUMMARY OF THE INVENTION
[0008] A selectively operable torque transmitting device or input brake is
provided that can either be incorporated directly into or provided externally to an EVT.
The selectively operable torque transmitting device locks the rotation of the EVT input
member to a mechanical ground such as the EVT housing to selectively restrain or
prevent the rotation of the input member when the vehicle is operating in an engine off,

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battery only propulsion mode. By restraining the rotation of the EVT input member, the
torque transmitting device changes the mechanical configuration of the EVT's electric
power-split hybrid powertrain to improve the electromechanical drive operation and
efficiency of the vehicle in using electrical energy supplied from the stored electrical
energy source of the vehicle.
[0009] The disclosed invention is advantageously adapted for use with hybrid
vehicles having storage batteries configured to be charged from an electrical utility
power grid, for example, when the vehicle is parked overnight. By providing the
vehicle with batteries having the capacity and configuration to receive and store
electrical energy from the electric utility grid, the hybrid vehicle is then usable for an
extended range on electric only power (i.e. with the vehicle engine off) resulting in
increase fuel savings. Specifically, the electrical energy supplied by the utility to charge
the vehicle batteries can be utilized with higher efficiency when propelling the vehicle
using the EVT's electric motors only (engine off) and thereby achieve greater driving
range from the stored energy, if a torque transmitting device is applied to selectively
ground or prevent the rotation of the EVT input member. The torque transmitting
device is controllably operable to ground rotation of the EVT input member, thereby
changing the mechanical configuration of the power-split transmission to a fixed gear
ratio between one or both EVT motors and the output member of the transmission and
eliminating power circulation and drive inefficiencies as discussed below.
[0010] The torque transmitting device operable to ground rotation of the EVT
input member may also be applied to improve the efficiency of the usage of stored
electric power by the EVT motors when reversing the vehicle in an electric only mode.
The efficiency is realized by providing a reaction torque at the EVT input member so
that the motor/generators can develop torque against the locked input shaft, eliminating
the need for one of the electric motors to rotate or motor the vehicle engine while
developing reaction torque for the other motor/generator.
[0011] Exemplary devices for selectively locking the rotation of the EVT input
member to ground include an electromagnetic clutch configured to selectively lock the

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EVT input member and a hydraulically actuated disk brake configured to selectively
lock the EVT input member, as well as various known types of wet or dry friction
clutches.
[0012] The above features and advantages as well as other features and
advantages of the present invention will be readily apparent from the following detailed
description of the best modes for carrying out the invention when taken in connection
with the accompanying drawings.

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BRIEF DESCRIPTION OF THE DRAWINGS
[0013] FIGURE 1 is a schematic stick diagram representation of a two mode
input/compound split, electrically variable transmission for a hybrid motor vehicle
equipped with an input brake in accordance with the disclosed invention;
[0014] FIGURE 2 is a schematic stick diagram representation of another
embodiment of a two mode input/compound split, electrically variable transmission for
a hybrid motor vehicle equipped with an input brake in accordance with the disclosedinvention;
[0015] FIGURE 3 is a schematic stick diagram representation of an alternate
variation of the two mode input/compound split, electrically variable transmission
depicted in Figure 2, in accordance with the disclosed invention; and
[0016] FIGURE 4 is a schematic stick diagram representation of yet another
embodiment of the two mode input/compound split, electrically variable transmission
for a hybrid motor vehicle equipped with an input brake in accordance with the
disclosed invention.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0017] Referring to the drawings wherein like characters represent the same or
corresponding parts throughout the several views, there is shown in Figure 1 a
schematic stick diagram representation of a two mode input/compound split, electrically
variable transmission (EVT) 10 for a hybrid motor vehicle (not shown) equipped with
an input torque transfer device consisting of an input brake 12 and/or one way clutch 66
in accordance with the disclosed invention. It should be appreciated that the illustrated
electrically variable transmission is just one specific embodiment of a two mode
input/compound split EVT with which the input brake 12 and/or one-way clutch 66
may be advantageously applied. In all embodiments disclosed and illustrated herein, it
is to be understood that the input torque transfer device may comprise either the input
brake 12 or one-way clutch 66, or both the input brake 12 and one-way clutch 66 in
combination. The one way clutch 66 permits the input member 14 to rotate in a positive

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direction as normally driven by the engine 80 while preventing the input member 14
from rotating in a negative direction. The input brake 12 to ground 58 is selectively
operable by the control unit 86 to resist rotation of the input member 14 by frictionally
braking the input member 14 to ground 58. These features pertain to all descriptions
and illustrations of various embodiments presented herein.
[0018] The EVT 10 includes an input member 14 through which mechanical
rotary power is delivered to the EVT from a mechanical power source such as a
gasoline or diesel engine (not shown). The input member 14, in some embodiments,
may comprise a driven shaft mechanically connecting the input member 14 to the
engine.
[0019] The electrically variable transmission illustrated in Figure 1 utilizes three
differential gear sets 16, 18 and 20, each having a first gear member, a second gear
member and a third gear member. The differential gear sets 16, 18 and 20 are
preferably planetary gear sets 16, 18 and 20. The first planetary gear set 16 employs an
outer gear member 22, typically designated as the ring gear. The ring gear 22
circumscribes an inner gear member 24, typically designated as the sun gear. A carrier
26 rotatably supports a plurality of planet gears 28 such that each planet gear 28
meshingly engages both the outer, ring gear member 22 and the inner, sun gear
member 24 of the first planetary gear set 16. The input member 14 is secured to the
ring gear member 22 of the planetary gear set 16.
[0020] The planetary gear set 18 also has an outer gear member 30, often
designated as the ring gear, that circumscribes an inner gear member 31, often
designated as the sun gear. A plurality of planet gears 34 are also rotatably mounted in
a carrier 32 such that each planet gear member 34 simultaneously, and meshingly,
engages both the outer, ring gear member 30 and the inner, sun gear member 31 of the
planetary gear set 18.
[0021] The planetary gear set 20 also has an outer gear member 36, also
designated as the ring gear, that circumscribes an inner gear member 38, often
designated as the sun gear. A plurality of planet gears 42 are also rotatably mounted in

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a carrier 40 such that each planet gear member 42 simultaneously, and meshingly,
engages both the outer, ring gear member 36 and the inner, sun gear member 38 of the
planetary gear set 20.
[0022] A first interconnecting member 44 continuously connects the sun gear 24
of the planetary gear set 16 with the ring gear 30 of the planetary gear set 18. The first
gear set 16 and the second gear set 18 are compounded by a second interconnecting
member 46 continuously connecting the carrier 26 of the planetary gear set 16 with the
carrier 32 of the planetary gear set 18. A third interconnecting member 48 continuously
connects the sun gear 31 of the planetary gear set 18 with the sun gear 38 of the
planetary gear set 20.
[0023] The EVT 10 also includes electric motor/generator 'A' 50 and electric
motor/generator 'B' 52. The stator of the first motor/generator 50 is secured to the
transmission housing (not shown). The rotor of the first motor/generator 50 is secured
to the first interconnecting member 44.
[0024] The stator of the second motor/generator 52 is also secured to the
transmission housing (not shown). The rotor of the second motor/generator 52 is
secured to the third interconnecting member 48.
[0025] A first torque transfer device, such as a clutch 54, selectively connects
the ring gear 30 of the planetary gear set 18 to the sun gear 31 of the planetary gear set
18, thereby mechanically locking the rotation of the sun gear 31, planetary gears 34,
carrier 32 and ring gear 30 to rotate together with the same rotational speed.
[0026] A second torque transfer device, such as brake 56, selectively connects
the sun gear 31 of the planetary gear set 18 with the ground 58, such as the
transmission housing. Activating or engaging the clutch 56 locks or grounds the sun
gear 31 of planetary gear set 18 and the rotor 70 of motor/generator 52 to ground.
[0027] A third torque transfer device, such as brake 60, selectively connects the
ring gear 36 of the planetary gear set 20 with the ground 58, such as the transmission
housing. That is, the ring gear 36 is selectively secured against rotation by an operative
connection to the non-rotatable ground 58.

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[0028] The first, second and third torque transfer devices 54, 56 and 60 are
employed to assist in the selection of the operational modes of the hybrid EVT
transmission 10, as will be hereinafter more fully explained at least as pertains to the
electric only engine off EVT operation modes pertinent to the present invention.
[0029] The output drive member 62 of the EVT 10 is secured to the carrier 40
of the planetary gear set 20.
[0030] A fourth torque transfer device, such as clutch 64, selectively connects
the second interconnecting member 46 to the output member 62.
[0031] The first, second, third and fourth torque transfer devices 54, 56, 60 and
64 are employed to assist in the selection of the operational modes of the hybrid EVT
transmission 10.
[0032] A control unit 86 regulates the motor speed and torque of
motor/generators 50 and 52. Torque transfer devices 12, 54, 60 and 64 are selectively
controlled by control unit 86 to configure the EVT into various operation modes. The
control unit 86 is electrically interfaced to the electrical energy storage device such as a
battery 88.
[0033] An input torque transfer device, such as the input brake 12, selectively
locks the EVT input member 14 to the ground, such as the transmission housing. The
input torque transfer device 12 is locked only when the vehicle engine 80 is not
running. By locking the input member 14 against rotation, the EVT 10 is adapted for
efficient operation in one or more battery only fixed gear modes. These modes allow
both motors 50 and 52 to be used with additive power to maximize the utilization of the
designed motor capacity for electric propulsion or regenerative braking, as described
below.
[0034] The electrically variable transmission 10, as illustrated in Eigure 1, is a
two mode input/compound split EVT having an input split low range and a compound
split high range. Typically, the input split range is used for electric only propulsion
mode (vehicle engine off), however, this results in motor/generator 52 spinning at a
high negative speed. In an EVT transmission without the input brake 12 of the present

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invention, operation at compound split range with the engine 80 at zero speed requires
motor/generator 52 to operate as a generator when motor/generator 50 is operating as a
motor to propel the vehicle or requiring motor/generator 52 to operate as a motor
whenever motor/generator 50 is generating electric power. This interaction between
motor/generators 50 and 52 results in poor energy efficiency and limits the usefulness
of the compound split range for electric only operation. However, if the input member
of the EVT is locked or braked as by torque transfer or input brake device 12, then an
additional torque reaction point is added at the EVT input member node allowing the
torques on motor/generators 50 and 52 to be controlled independently. In this case,
motor/generator 52 can supply power additively to motor/generator 50, eliminating
circulating power and improving efficiency. With the presence of the input torque
transfer device or input brake 12, the compound split range now has high torque
capacity as the torques of motors 50 and 52 are additive through gear ratios to the
output member 62, through two new transmission modes EV1 and EV2 as discussed
more fully below.
[0035] The clutch states required to actuate the electric drive only EVT
transmission modes together with the use of input brake 12 in enabling these new
modes will now be discussed. As discussed earlier, the addition of the input brake 12 to
the two mode input/compound split EVT provides additional electric only propulsion,
engine off, fixed gear ratio modes of operation of the hybrid vehicle EVT. Two of the
possible electric only propulsion EVT fixed gear ratio modes are presented herein, the
first is the "EV low" (EV1) mode, and the second is the "EV high" (EV2) mode.
Referring again to Figure 1, both modes EV 1 and EV2 require the engine 80 to be in
an off state with the torque transfer device or input brake 12 to be engaged, thereby
grounding the input member 14 to prevent the rotation of input member 14. As
discussed earlier, this provides another torque reaction point to the EVT and, in
particular, lock or inhibits the rotation of ring gear 22 of the planetary gear set 16
(using the specific example of Figure 1). This enforces a fixed gearing ratio between
the rotor of motor/generator 50 through the sun gear 24 and the planetary gears 28.

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[0036] To enable the "EV low" (EV1) electric only propulsion EVT fixed gear
ratio mode, the following clutches and brake are engaged or locked: brake 60 and
torque transmission device/input brake 12. The remaining torque transfer devices 64,
56 and 54 are disengaged. Brake 60 locks the ring gear 36 of planetary gear set 20 to
ground, thereby enforcing a fixed gear ratio between the rotor 70 of motor/generator 52
and the EVT output member 62. Similarly, the input brake 12 enforces a fixed gear
ratio between the rotor 68 of motor/generator 50 and the rotation of the second
interconnecting member 46 which connects to and drives the planetary gears 34 of the
planetary gear set 18. The rotor 68 of motor/generator 50 also drives the ring gear 30
of planetary gear set 18. As the ring gear 30 and planetary gears 34 are both driven by
motor/generator 50, a fixed gearing ratio is enforced between the rotational speed of
rotor 68 of motor/generator 50 and the rotor 70 of motor/generator 52. As discussed
above, rotor 70 of motor/generator 52 drives the EVT output member 62 at a fixed
gear ratio due to the locked state of brake 60. As can be understood from the above,
motor/generators 50 and 52 are driveably geared by separate fixed ratios to the
transmission output member 62.
[0037] To enable the "EV high" (EV2) electric only propulsion EVT fixed gear
ratio mode, the following clutches and brakes are engaged or locked: clutch 64 and
torque transmission device/input brake 12 (illustrative element numbers specific to the
EVT embodiment 10 depicted in Figure 1). The remaining torque transfer devices 60,
56 and 54 are disengaged. Clutch 64 locks the rotation of the planetary gears 42 of
planetary gear set 20 to the rotation of the planetary gears 28 of planetary gear set 16.
The input brake 12 enforces a fixed gear ratio between the rotor 68 of motor/generator
50 and the rotation of the second interconnecting member 46 which driveably connects
directly to the output member 62 through engaged clutch 64. Rotor 70 of
motor/generator 52 drives the sun gear 31 of planetary gear set 18. Rotor 68 of
motor/generator 50 drives the ring gear 30 of planetary gear set 18 and also drives the
planetary gears 34 at a fixed gear ratio determined by the planetary gears 28 and sun
gear 24 of the planetary gear set 16. The rotation speed ratio between the ring gear 30

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and the planetary gears 34 being fixed, as just described, enforces a fixed gear ratio
between the rotation speeds of rotors 68 and 70 of motor/generators 50 and 52.
Motor/generator 52 delivers power to output member 62 through the sun gear 31 and
planetary gears 34 of planetary gear set 18. As can be understood from the above,
motor/generators 50 and 52 are driveably geared by separate fixed ratios to the
transmission output member 62.
[0038] As can be understood from the above discussion, electric drive only EVT
transmission modes EV1 and EV2 permit both motor/generators 50 and 52 to be
operated in motoring mode to produce mechanical power which is additively combined
for electric propulsion, maximizing the designed motor capacity for electric propulsion.
Similarly, modes EV1 and EV2 enable motor/generators 50 and 52 to operate with
additive generating power to maximize utilization of the designed motor capacity for
regenerative braking. These fixed gear additive modes are enabled through the addition
of the input brake 12 which locks the input member 14 providing a torque reaction
point at the EVT input to facilitate these modes as described above. The addition of the
torque transmission device or input brake 12 of the present invention eliminates
circulating power and improves operating and energy efficiency of the EVT in electric
only modes (engine off) thereby yielding measurable benefits in increased efficiency in
electric to mechanical energy conversion and increased available electric drive torque.
[0039] If the input brake 12 is capable of lockably preventing the rotation of the
input member 14 in both the positive and negative directions, then the hybrid vehicle
EVT system is capable of both motoring and regenerative braking in the EV1 and EV2
modes. The torque transfer device or input brake 12 may be realized as a wet friction
clutch, dry friction clutch, dog clutch, or pawl mechanism as just a few examples. The
input brake 12 may also be implemented as a one way clutch 66 to ground 58, since the
engine 80 is not required to spin in the reverse direction. In this case (without the
input brake 12), the improved efficiency and torque capacity is provided for motoring
torque at the output, but power circulation is still required for braking torque at the
output. Additionally, the input brake 12 may be implemented as a mechanism known as

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a controllable one way clutch with two modes. In the first mode, the mechanism
operates as a conventional one way clutch 66, allowing the engine 80 to free spin as
long as it is in the positive direction. If the speed of the engine 80 reaches zero, the
one way clutch 66 engages, preventing the engine 80 from rotating backwards. In the
second mode, the one way clutch 66 mechanism locks, preventing input member 14
rotation in either direction. The mechanism may be transitioned between modes
whenever the engine 80 speed is zero. This implementation is capable of providing full
functionality for both motoring and regenerative braking.
[0040] The EVT has several other modes, specifically engine running modes,
which are not discussed herein as these additional modes are known to those skilled in
the art and while important to the functioning of the EVT, are not relevant to the
understanding of the present invention.
[0041] Turning now to Figure 2 wherein like numbers are used to refer to like
components. Figure 2 is a schematic stick diagram representation of another
embodiment of a two mode input/compound split, electrically variable transmission 72
for a hybrid motor vehicle equipped with an input brake 112 and/or one way clutch 166
in accordance with the disclosed invention. It is to be understood that wherever the
input brake 112 is discussed below, the input brake 112 can be replaced with the one-
way clutch 166 to achieve the EV1 and EV2 electric only drive modes discussed below.
The one-way clutch 166 is operable to lock the input member 14 from rotating in a
counter to normal engine operation direction, thereby locking the input member 14 to
ground when the vehicle is operated in electric only propulsion modes EV1 or EV2. It
should be appreciated that the illustrated electrically variable transmission 72 is just one
specific embodiment of a two mode input/compound split EVT with which the input
brake 112 and/or one-way clutch 166 may be advantageously applied. The one way
clutch 166 permits the input member 14 to rotate in a positive direction as normally
driven by the engine 80 while preventing the input member 14 from rotating in a
negative direction. The input brake 112 to ground 158 is selectively operable by the

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control unit 186 to resist rotation of the input member 14 by frictionally braking the
input member 14 to ground.
[0042] EVT 72 includes an input member 14 through which mechanical rotary
power is delivered to the EVT 72 from a mechanical power source such as a gasoline
or diesel engine 80. The input member 14, in some embodiments, may comprise a
driven shaft mechanically connecting the input member 14 to the engine 80.
[0043] The electrically variable transmission as illustrated in Figures 2 utilizes
two differential gear sets, preferably planetary gear sets 116 and 118. The first
planetary gear set 116 employs an outer gear member 122, typically designated as the
ring gear. The ring gear 122 circumscribes an inner gear member 124, typically
designated as the sun gear. In Figure 2 this is a compound planetary gear set. In Figure
2, the planetary gear set 116 has an outer ring gear member 122, that circumscribes an
inner gear member typically designated as a sun gear 124. A plurality of planet gears
127, 128 are also rotatably mounted in a carrier 126 such that each planet gear member
127 meshingly engages the sun gear 124 and each planet gear member 128
simultaneously and meshingly engages the ring gear member 122 of the planetary gear
set 116. The input member 14 is secured to the ring gear member 122 of the planetary
gear set 116.
[0044] The planetary gear set 118 also has an outer gear member 130, often also
designated as the ring gear, which circumscribes an inner gear member 131, also often
designated as the sun gear. A plurality of planet gears 134 are also rotatably mounted in
a carrier 132 such that each planet gear member 134 simultaneously and meshingly
engages both the outer, ring gear member 130 and the inner, sun gear member 131 of
the planetary gear set 118. In EVT 72 the input member 14 is driveably connected to
the ring gear 122 of planetary gear set 116.
[0045] A first torque transfer device 154, such as a clutch, selectively connects
the input member 14 to the carrier 126 of planetary gear set 116 thereby mechanically
locking the rotation of the input member 14 and carrier 126, resulting in a fixed gear
ratio between the input member 14 and the rotor 168 of motor/generator 150. The sun

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gear 124 of planetary gear set 116 is continuously connected to the rotor 168 of
motor/generator 150.
[0046] A second torque transfer device 164, such as a clutch, selectively
connects the rotor 168 of motor/generator 150 to the ring gear 130 of the planetary gear
set 118.
[0047] A third torque transfer device, such as brake 160, selectively connects
the ring gear 130 of the planetary gear set 118 with the ground 158, such as the
transmission housing. That is, the ring gear 130 is selectively secured against rotation
by an operative connection to the non-rotatable ground 158. The carrier member 132 of
planetary gear set 118 is continuously connected to the output member 62. The sun gear
131 of planetary gear set 118 is continuously connected to the rotor 170 of
motor/generator 152.
[0048] A fourth torque transfer device 156, such as a brake, selectively connects
the rotor 170 and sun gear 131 to ground 58 preventing their rotation.
[0049] A control unit 186 regulates the motor speed and torque of
motor/generators 150 and 152. Torque transfer devices 112, 154, 160 and 164 are
selectively controlled by control unit 186 to configure the EVT into various operation
modes. The control unit 186 is electrically interfaced to the electrical energy storage
device such as a battery 188.
[0050] Similar to the earlier discussion of EVT 10 presented in Figure 1, in
Figures 2 the torque transfer devices 154, 156, 160 and 164 are employed to assist in
the selection of the operational modes of the hybrid EVT transmission 72, as will be
hereinafter more fully explained.
[0051] Similar to the earlier discussion concerning Figure 1, electrically
variable transmission 72 is a two mode input/compound split EVTs having an input
split low range and a compound split high range. Typically, the input split range is used
for electric only propulsion mode (vehicle engine off), however, this results in
motor/generator 152 spinning at a high negative speed. In an EVT transmission without
the input brake 112 of the present invention, operation at compound split range with the

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engine 80 at zero speed requires motor/generator 152 to operate as a generator when
motor/generator 150 is motoring to propel the vehicle or requiring motor/generator 152
to operate as a motor whenever motor/generator 150 is generating electric power. This
interaction between motor/generators 150 and 152 results in poor efficiency and limits
the usefulness of the compound split range for electric only operation, as discussed
earlier. However, if the input member 14 of EVT 72 is locked or braked as by torque
transfer or input brake device 112, then an additional torque reaction point is added at
the EVT input member 14 allowing the torques on motor/generators 150 and 152 to be
controlled independently. In this case, motor/generator 152 can supply power
additively to motor/generator 150, eliminating circulating power and improving
efficiency. With the presence of the input brake 112, the compound split range now
has high torque capacity as the torques of motors 150 and 152 are additive through gear
ratios to the output 62, through two new modes EV1 and EV2 as discussed below.
[0052] The clutch states required to actuate the electric drive only HVT
transmission modes enabled together with the use of input brake 112 will now be
discussed. As discussed earlier, the addition of the input brake 112 to the two mode
input/compound split EVT 72 provides additional electric only propulsion, engine off,
fixed gear ratio modes of operation of the hybrid vehicle EVT 72. Two of the possible
electric only propulsion EVT fixed gear ration modes are presented herein, the first is
the "EV low" (EV1) mode, and the second is the "EV high" (EV2) mode. Referring
again to Figure 2, both modes EV1 and EV2 require the engine 80 to be in an off state
with the torque transfer device or input brake 112 to be engaged, thereby grounding the
input member 14 to prevent the rotation of input member 14. As discussed earlier, this
provides another torque reaction point to the EVT 72 and, in particular, lock or inhibits
the rotation of either the ring gear 122 . This enforces a fixed gearing ratio between the
rotor 168 of motor/generator 150 and the input member 14 through the planetary gear
set 116.
[0053] To enable the "EV low" (EV1) electric only propulsion EVT fixed gear
ratio mode, the following torque transfer devices are engaged or locked: brake 160 and

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17
torque transmission device/input brake 112. The remaining torque transfer devices 164,
156 and 154 are disengaged. Brake 160 locks the ring gear 130 of planetary gear set
118 to ground 158, thereby enforcing a fixed gear ratio between the rotor 170 of
motor/generator 152 and the EVT output member 62.
[0054] Similarly, the input brake 112 enforces a fixed gear ratio between the
rotor 168 of motor/generator 150 and the rotation of the sun gear 131 by locking a
member of the planetary gear set 116 to ground 158. In Figure 2 EVT 72, input brake
112 locks ring gear 122 to ground 158. In this configuration, motor/generator 150
drives the sun gear 131 through planetary gear set 116 at a fixed gear ratio.
Motor/generator 152 also drives sun gear 131. Both 150 and 152 then drive the output
member 62 at a fixed gear ratio through planetary gear set 118. As can be understood
from the above, motor/generators 150 and 152 are driveably geared by separate fixed
ratios to the transmission output member 62.
[0055] To enable the "EV high" (EV2) electric only propulsion EVT fixed gear
ratio mode, the following torque transfer devices are engaged or locked: clutch 164 and
torque transmission device/input brake 112. The remaining torque transfer devices 160,
156 and 154 are disengaged. Clutch 164 locks the rotation of the rotor 168 of
motor/generator 150 to the ring gear 130 of planetary gear set 118. As discussed
above, input brake 112 enforces a fixed gear ratio between the rotor 168 of
motor/generator 150 and the rotation of the sun gear 131 by locking a member of the
planetary gear set 116 to ground 158. The rotation speed ratio between the rotor 168 of
motor/generator 150 and the rotor 170 of motor/generator 152 is a fixed value due to
the locking action of input brake 112 on planetary gear set 116 as described above.
Motor/generator 152 delivers power to output member 62 through the sun gear 131 and
planetary gears 134 of planetary gear set 118. Motor/generator 150 delivers power to
output member 62 through the ring gear 130 and planetary gears 134 of planetary gear
set 118, providing an output speed proportional to the speed of the two
motor/generators 150 and 152.

GP-308792-PTH-CD
18
[0056] As discussed earlier with Figure 1, electric drive only EVT transmission
modes EV1 and EV2 permit both motor/generators 150 and 152 to be operated in
motoring mode to produce mechanical power which is additively combined or electric
propulsion, maximizing the designed motor capacity for electric propulsion. Similarly,
modes EV1 and EV2 enable motor/generators 150 and 152 to operate with additive
generating power to maximize utilization of the designed motor capacity for
regenerative braking. These fixed gear additive modes are enabled through the addition
of the input brake device 112 which locks the input member 14 to facilitate these modes
as described above. The addition of the torque transmission device or input brake 112
of the present invention eliminates circulating power and improves operating and
energy efficiency of the EVT 72 in electric only modes (engine off) as described above.
[0057] EVT 72 has several 'engine on' modes which are not discussed herein as
these additional modes are known to those skilled in the art and are not essential or
relevant to the understanding of the present invention which is directed to engine off
electric only EVT operation.
[0058] Turning now to Figures 3 wherein like numbers are used to refer to like
components. Figure 3 is a schematic stick diagram representation of an alternate
version of the EVT 72 illustrated and discussed earlier with in Figure 2. In Figure 3,
electrically variable transmission 74 for a hybrid motor vehicle is equipped with an
input brake 212 and/or one way clutch 266 in accordance with the disclosed invention.
It is to be understood that wherever the input brake 212 is discussed below, the input
brake 212 can be replaced with the one-way clutch 266 to achieve the EV1 and EV2
electric only drive modes discussed below. The one-way clutch 266 is operable to lock
the input member 14 from rotating in a counter to normal engine operation direction,
thereby locking the input member 14 to ground when the vehicle is operated in electric
only propulsion modes EV1 or EV2. It should be appreciated that the illustrated
electrically variable transmission 74 is just one specific embodiment of a two mode
input/compound split EVT with which the input brake 212 and/or one-way clutch 266
may be advantageously applied. The one way clutch 266 permits the input member 14

GP-308792-PTH-CD
19
to rotate in a positive direction as normally driven by the engine 80 while preventing
the input member 14 from rotating in a negative direction. The input brake 212 to
ground 258 is selectively operable by the control unit 286 to resist rotation of the input
member 14 by frictionally braking the input member 14 to ground.
[0059] EVT 74 includes an input member 14 through which mechanical rotary
power is delivered to the EVT 74 from a mechanical power source such as a gasoline
or diesel engine 80. The input member 14, in some embodiments, may comprise a
driven shaft mechanically connecting the input member 14 to the engine 80.
[0060] The electrically variable transmission as illustrated in Figures 3 utilize
two differential gear sets, preferably planetary gear sets 216 and 218. The first
planetary gear set 216 employs an outer gear member 222, typically designated as the
ring gear. The ring gear 222 circumscribes an inner gear member 224, typically
designated as the sun gear. In Figure 3, this is a simple planetary gear set, while in
previously discussed Figure 2 this was a compound planetary gearset. In Figure 3, a
carrier 226 rotatably supports a plurality of planet gears 228 such that each planet gear
228 meshingly engages both the outer, ring gear member 222 and the inner, sun gear
member 224 of the first planetary gear set 216. The input member 14 is secured to the
carrier 226 of the planetary gear set 216.
[0061] The planetary gear set 218 also has an outer gear member 230, often also
designated as the ring gear, which circumscribes an inner gear member 231, also often
designated as the sun gear. A plurality of planet gears 234 are also rotatably mounted in
a carrier 232 such that each planet gear member 234 simultaneously and meshingly
engages both the outer, ring gear member 230 and the inner, sun gear member 231 of
the planetary gear set 218.
[0062] Previously discussed EVT 72 (Figure 2) and EVT 74 differs in where
mechanical power from input member 14 is delivered to the planetary gear set 216 (116
in Figure 2). In EVT 72 the input member 14 is driveably connected to the ring gear
122 of planetary gear set 116. In Figure 3, EVT 74, the input member 14 is driveably
connected to the carrier 226 of planetary gear set 216.

GP-308792-PTH-CD
20
[0063] A first torque transfer device 254 , such as a clutch, selectively connects
the input member 14 to the carrier 226 of planetary gear set 216 thereby mechanically
locking the rotation of the input member 14 and carrier 226, resulting in a fixed gear
ratio between the input member 14 and the rotor 268 of motor/generator 250. The sun
gear 224 of planetary gear set 216 is continuously connected to the rotor 268 of
motor/generator 250.
[0064] A second torque transfer device 264, such as a clutch, selectively
connects the rotor 268 of motor/generator 250 to the ring gear 230 of the planetary gear
set 218.
[0065] A third torque transfer device, such as brake 260, selectively connects
the ring gear 230 of the planetary gear set 218 with the ground 258, such as the
transmission housing. That is, the ring gear 230 is selectively secured against rotation
by an operative connection to the non-rotatable ground 258. The carrier 232 of
planetary gear set 218 is continuously connected to the output member 62. The sun gear
231 of planetary gear set 218 is continuously connected to the rotor 270 of
motor/generator 252.
[0066] A fourth torque transfer device 256, such as a brake, selectively connects
the rotor 270 and sun gear 231 to ground 258 preventing their rotation.
[0067] A control unit 286 regulates the motor speed and torque of
motor/generators 250 and 252. Torque transfer devices 212, 254, 260 and 264 are
selectively controlled by control unit 286 to configure the EVT into various operation
modes. The control unit 286 is electrically interfaced to the electrical energy storage
device such as a battery 288.
[0068] Similar to the earlier discussion of EVT 72 presented in Figure 2, in
Figure 3 torque transfer devices 254, 256, 260 and 264 are employed to assist in the
selection of the operational modes of the hybrid EVT transmission 74, as will be
hereinafter more fully explained.
[0069] Similar to the earlier discussion concerning Figure 2, electrically
variable transmission 74 is a two mode input/compound split EVTs having an input

GP-308792-PTH-CD
21
split low range and a compound split high range. Typically, the input split range is used
for electric only propulsion mode (vehicle engine off), however, this results in
motor/generator 252 spinning at a high negative speed. In an EVT transmission without
the input brake 212 of the present invention, operation at compound split range with the
engine 80 at zero speed requires motor/generator 252 to operate as a generator when
motor/generator 250 is motoring to propel the vehicle or requiring motor/generator 252
to operate as a motor whenever motor/generator 250 is generating electric power. This
interaction between motor/generators 250 and 252 results in poor efficiency and limits
the usefulness of the compound split range for electric only operation, as discussed
earlier. However, if the input member 14 of EVT 74 is locked or braked as by torque
transfer or input brake device 212, then an additional torque reaction point is added at
the EVT input member 14 allowing the torques on motor/generators 250 and 252 to be
controlled independently. In this case, motor/generator 252 can supply power
additively to motor/generator 250, eliminating circulating power and improving
efficiency. With the presence of the input brake 212, the compound split range now
has high torque capacity as the torques of motors 250 and 252 are additive through gear
ratios to the output 62, through two new modes EV1 and EV2 as discussed below.
[0070] The clutch states required to actuate the electric drive only EVT
transmission modes enabled together with the use of input brake 212 will now be
discussed. As discussed earlier, the addition of the input brake 212 to the two mode
input/compound split EVT 74 provides additional electric only propulsion, engine off,
fixed gear ratio modes of operation of the hybrid vehicle EVT 74. Two of the possible
electric only propulsion EVT fixed gear ration modes are presented herein, the first is
the "EV low" (EV1) mode, and the second is the "EV high" (EV2) mode. Referring
again to Figure 3, both modes EV1 and EV2 require the engine 80 to be in an off state
with the torque transfer device or input brake 212 to be engaged, thereby grounding the
input member 14 to prevent the rotation of input member 14. As discussed earlier, this
provides another torque reaction point to the EVT 74 and, in particular, lock or inhibits

GP-308792-PTH-CD
22
the rotation of the carrier 226. This enforces a fixed gearing ratio between the rotor 268
of motor/generator 250 and the input member 14 through the planetary gear set 216.
[0071] To enable the "EV low" (EV1) electric only propulsion EVT fixed gear
ratio mode, the following clutches and brake are engaged or locked: brake 260 and
torque transmission device/input brake 212. The remaining torque transfer devices 264,
256 and 254 are disengaged. Brake 260 locks the ring gear 230 of planetary gear set
218 to ground 258, thereby enforcing a fixed gear ratio between the rotor 270 of
motor/generator 252 and the EVT output member 62.
[0072] Similarly, the input brake 212 enforces a fixed gear ratio between the
rotor 268 of motor/generator 250 and the rotation of the sun gear 231 by locking a
member of the planetary gear set 216 to ground 258. In Figure 3, HVT 74, input brake
212 locks carrier 226 to ground 258. In this configuration, motor/generator 250 drives
the sun gear 231 through planetary gear set 216 at a fixed gear ratio. Motor/generator
252 also drives sun gear 231. Both motor/generators 250 and 252 then drive the output
member 62 at a fixed gear ratio through planetary gear set 218. As can be understood
from the above, motor/generators 250 and 252 are driveably geared by separate fixed
ratios to the transmission output member 62.
[0073] To enable the "EV high" (EV2) electric only propulsion EVT fixed gear
ratio mode, the following clutches and brakes are engaged or locked: clutch 264 and
torque transmission device/input brake 212. The remaining torque transfer devices 260,
256 and 254 are disengaged. Clutch 264 locks the rotation of the rotor 268 of
motor/generator 250 to the ring gear 230 of planetary gear set 218. As discussed
above, input brake 212 enforces a fixed gear ratio between the rotor 268 of
motor/generator 250 and the rotation of the sun gear 231 by locking a member of the
planetary gear set 216 to ground 258. The rotation speed ratio between the rotor 268 of
motor/generator 250 and the rotor 270 of motor/generator 252 is a fixed value due to
the locking action of input brake 212 on planetary gear set 216 as described above.
Motor/generator 252 delivers power to output member 62 through the sun gear 231 and
planetary gears 234 of planetary gear set 218. Motor/generator 250 delivers power to

GP-308792-PTH-CD
23
output member 62 through the ring gear 230 and planetary gears 234 of planetary gear
set 218, providing an output speed proportional to the speed of the two
motor/generators 250 and 252.
[0074] As discussed earlier with Figures 1 and 2, electric drive only EVT
transmission modes EV1 and EV2 permit both motor/generators 250 and 252 to be
operated in motoring mode to produce mechanical power which is additively combined
or electric propulsion, maximizing the designed motor capacity for electric propulsion.
Similarly, modes EV1 and EV2 enable motor/generators 250 and 252 to operate with
additive generating power to maximize utilization of the designed motor capacity for
regenerative braking. These fixed gear additive modes are enabled through the addition
of the input brake device 212 which locks the input member 14 to facilitate these modes
as described above. The addition of the torque transmission device or input brake 212
of the present invention eliminates circulating power and improves operating and
energy efficiency of the EVT 72 or 74 in electric only modes (engine off) as described
above.
[0075] EVT 74 has several 'engine on' modes which are not discussed herein as
these additional modes are known to those skilled in the art and are not essential or
relevant to the understanding of the present invention which is directed to engine off
electric only EVT operation.
[0076] Turning now to Figure 4 wherein like numbers are used to refer to like
components. Figure 4 is a schematic stick diagram representation of another
embodiment of a two mode input/compound split, electrically variable transmission 78
for a hybrid motor vehicle equipped with an input brake 312 and/or one way clutch 366
in accordance with the disclosed invention. It is to be understood that wherever the
input brake 312 is discussed below, the input brake 312 can be replaced with the one-
way clutch 366 to achieve the EV1 and EV2 electric only drive modes discussed below.
The one-way clutch 366 is operable to lock the input member 14 from rotating in a
counter to normal engine operation direction, thereby locking the input member 14 to
ground when the vehicle is operated in electric only propulsion modes EV1 or EV2. It

GP-308792-PTH-CD
24
should be appreciated that the illustrated electrically variable transmission 78 is just one
specific embodiment of a two mode input/compound split EVT with which the input
brake 312 and/or one-way clutch 366 may be advantageously applied. The one way
clutch 366 permits the input member 14 to rotate in a positive direction as normally
driven by the engine 80 while preventing the input member 14 from rotating in a
negative direction. The input brake 312 to ground 358 is selectively operable by the
control unit 386 to resist rotation of the input member 14 by frictionally braking the
input member 14 to ground.
[0077] The EVT 78 includes an input member 14 through which mechanical
rotary power is delivered to the EVT 78 from a mechanical power source such as a
gasoline or diesel engine 80. The input member 14, in some embodiments, may
comprise a driven shaft mechanically connecting the input member 14 to the engine 80.
[0078] The electrically variable transmission as illustrated in Figures 4 utilizes
two differential gear sets, preferably planetary gear sets 316 and 318. The first
planetary gear set 316 employs an outer gear member 322, typically designated as the
ring gear. The ring gear 322 circumscribes an inner gear member 324, typically
designated as the sun gear. A carrier 326 rotatably supports a plurality of planet gears
328 such that each planet gear 328 meshingly engages both the outer, ring gear member
322 and the inner, sun gear member 324 of the first planetary gear set 316. The input
member 14 is secured to the ring gear member 322 of the planetary gear set 316.
[0079] The planetary gear set 318 also has an outer gear member 330, often also
designated as the ring gear, which circumscribes an inner gear member 331, also often
designated as the sun gear. A plurality of planet gears 334 are also rotatably mounted in
a carrier 332 such that each planet gear member 334 simultaneously and meshingly
engages both the outer, ring gear member 330 and the inner, sun gear member 331 of
the planetary gear set 318.
[0080] The input member 14 is drivably connected to the ring gear 322 of the
planetary gear set 316 thereby mechanically locking the rotation of the input member 14
and ring gear 316. The sun gear 324 of planetary gear set 316 is continuously

GP-308792-PTH-CD
25
connected to the rotor 368 of motor/generator 350. The carrier 326 of planetary gear
set 316 is continuously connected to the carrier 332 of planetary gear set 328, both
carriers 326 and 332 are also continuously drivably connected to the output member 62
of the EVT. The sun gear 331 of planetary gear set 318 is continuously connected to
the rotor 370 of motor/generator 352.
[0081] A first torque transfer device 364, such as a clutch, selectively connects
the rotor 368 of motor/generator 350 to the ring gear 330 of the planetary gear set 318.
A second torque transfer device, such as brake 360, selectively connects the ring gear
330 of the planetary gear set 318 with the ground 358, such as the transmission
housing. That is, the ring gear 330 is selectively secured against rotation by an
operative connection to the non-rotatable ground 358. The carrier 332 of planetary gear
set 318 is continuously connected to the output member 62.
[0082] A control unit 386 regulates the motor speed and torque of
motor/generators 350 and 352. Torque transfer devices 312, 354, 360 and 364 are
selectively controlled by control unit 386 to configure the EVT into various operation
modes. The control unit 386 is electrically interfaced to the electrical energy storage
device such as a battery 388.
[0083] Similar to the earlier discussion of EVT 10 presented in Figure 1, in
Figure 4 torque transfer devices 360 and 354 together with input brake/torque transfer
device 312 are employed to assist in the selection of the engine-off battery-only
operational modes of the hybrid EVT transmission 78, as will be hereinafter more fully
explained.
[0084] Similar to the earlier discussion concerning Figure 1, electrically
variable transmission 78 is of the two mode input/compound split EVT having an input
split low range and a compound split high range. Typically, the input split range is used
for electric only propulsion mode (vehicle engine off), however, this results in
motor/generator 352 spinning at a high negative speed. In an EVT transmission without
the input brake 312 of the present invention, operation at compound split range with the
engine 80 at zero speed requires motor/generator 352 to operate as a generator when

GP-308792-PTH-CD
26
motor/generator 350 is motoring to propel the vehicle or requiring motor/generator 352
to operate as a motor whenever motor/generator 350 is generating electric power. This
interaction between motor/generators 350 and 352 results in poor efficiency and limits
the usefulness of the compound split range for electric only operation, as discussed
earlier. However, if the input member 14 of EVT 78 is locked or braked as by torque
transfer or input brake device 312, then an additional torque reaction point is added at
the EVT input member 14 allowing the torques on motor/generators 350 and 352 to be
controlled independently. In this case, motor/generator 352 can supply power
additively to motor/generator 350, eliminating circulating power and improving
efficiency. With the presence of the input brake 312, the compound split range now
has high torque capacity as the torques of motors 350 and 352 are additive through gear
ratios to the output 62, through two new modes EV1 and EV2 as discussed below.
[0085] The clutch states required to actuate the electric drive only EVT
transmission modes enabled together with the use of input brake 312 will now be
discussed. As discussed earlier, the addition of the input brake 312 to the two mode
input/compound split EVT 78 provides additional electric only propulsion, engine off,
fixed gear ratio modes of operation of the hybrid vehicle EVT 78. Two of the possible
electric only propulsion EVT fixed gear ration modes are presented herein, the first is
the "EV low" (EV1) mode, and the second is the "EV high" (EV2) mode. Referring
again to Figures 4, both modes EV1 and EV2 require the engine 80 to be in an off state
with the torque transfer device or input brake 312 to be engaged, thereby grounding the
input member 14 to prevent the rotation of input member 14. As discussed earlier, this
provides another torque reaction point to the EVT 78 and, in particular, locks or
inhibits the rotation of either the ring gear 322. This enforces a fixed gearing ratio
between the rotor 368 of motor/generator 350 and the output member 62 through the
planetary gear set 316.
[0086] To enable the "EV low" (EV1) electric only propulsion EVT fixed gear
ratio mode, the following torque transfer devices are engaged or locked: brake 360 and
torque transmission device/input brake 312. The remaining clutch 364 is disengaged.

GP-308792-PTH-CD
27
Brake 360 locks the ring gear 330 of planetary gear set 318 to ground 358, thereby
enforcing a fixed gear ratio between the rotor 370 of motor/generator 352 and the EVT
output member 62 through carrier 332 of planetary gear set 318. As discussed above,
with input brake 312 engaged a fixed gear ratio is also enforced between the rotor 368
of motor/generator 350 and the output member 62 through the planetary gear set 316.
Therefore, both motor/generators 350 and 352 are configured to drive in parallel the
output member 62 at fixed gear ratios when in the "EV low" (EV1) mode.
[0087] To enable the "EV high" (EV2) electric only propulsion EVT fixed gear
ratio mode, the following clutches and brakes are engaged or locked: clutch 364 and
torque transmission device/input brake 312. The remaining torque transfer device 360
is disengaged. Clutch 364 locks the rotation of the rotor 368 of motor/generator 350 to
the ring gear 330 of planetary gear set 318. As described before in discussions of EV1
mode, with the input brake 312 engaged a fixed gear ratio is also enforced between the
rotor 368 of motor/generator 350 and the output member 62 through the planetary gear
set 316. Motor/generator 352 is drivably connected to output member 62 through the
carrier 332 of planetary gear set 318. The gearing ratio at which the rotor 370 of
motor/generator 352 drives the output member 62 is a function of the rotary speed of
the rotor 368 of motor/generator 350 as well as the gear ratios between the ring gear
330, planetary gears 334 and sun gear 331 of planetary gear set 318.
[0088] As discussed earlier with Figure 1, electric drive only EVT transmission
modes EV1 and EV2 permit both motor/generators 350 and 352 to be operated in
motoring mode to produce mechanical power which is additively combined or electric
propulsion, maximizing the designed motor capacity for electric propulsion. Similarly,
modes EV1 and EV2 enable motor/generators 350 and 352 to operate with additive
generating power to maximize utilization of the designed motor capacity for
regenerative braking. These fixed gear additive modes are enabled through the addition
of the input brake device 312 which locks the input member 14 to facilitate these modes
as described above. The addition of the torque transmission device or input brake 312

GP-308792-PTH-CD
28
of the present invention eliminates circulating power and improves operating and
energy efficiency of the EVT 78 in electric only modes (engine off) as described above.
[0089] The electric drive only EVT transmission modes are particularly
beneficial for use in "plug-in hybrid" applications, that is, a hybrid vehicle that
operates in a battery charge depleting mode during a drive schedule, with the battery
charge at least partially received from an external off-vehicle power source. One
example is a hybrid vehicle configured to receive a substantial electrical charge
overnight by plugging or connecting a power cord of the vehicle into an electrical
receptacle receiving power from an electric utility. The EVT transmission modes,
enabled at least partially through the input brake/torque transfer device 312, extend
vehicle range on battery only engine off operation by improving the electrical energy
efficiency of the EVT as discussed earlier.
[0090] In all Figures 1 through 4, the input torque transfer device/input brake
(12, 112, 212, and 312) can include a one way clutch device (66, 166, 266, and 366).
The one way clutch (66, 166, 266, and 366) is operable to allow the input member 14
to rotate freely as long as the rotation is in a positive (normal engine operation)
direction, i.e. the direction at which a normally operating engine 80 drives the input
member 14. The one way clutch (66, 166, 266, and 366) is operable to prevent the
input member 14 from rotating in a negative direction (opposite to the direction of
normal engine operation) by engaging and locking the input member 14 to ground (58,
158, 258, and 358).
[0091] While the best modes for carrying out the invention have been described
in detail, those familiar with the art to which this invention relates will recognize
various alternative designs and embodiments for practicing the invention within the
scope of the appended claims.

GP-308792-PTH-CD
29
CLAIMS
1. A vehicle powertrain for an electric hybrid vehicle providing
improved energy efficiency and output torque during engine-off battery-only operation,
said powertrain comprising:
an electronically variable transmission (EVT) comprising:
an input member operatively connected to receive mechanical
rotary power from a vehicle engine;
an output member to provide mechanical rotary power to motively
propel said vehicle;
a gear train configured to selectively and operatively couple said
input member to said output member;
a first motor/generator adapted to convert bi-directionally between
electrical and mechanical power, said first motor/generator driveably coupled to said gear
train, said motor/generator for receiving power from or providing power to said gear
train;
a second motor/generator adapted to convert bi-directionally
between electrical and mechanical power, said second motor/generator driveably coupled
to said gear train, said second motor/generator for receiving power from or providing
power to said gear train; and
at least one EVT torque transfer device selectively operable
together with an input torque transfer device to configure said gear train into at least one
electric power only fixed gear ratio electric drive mode;
said input torque transfer device selectively engageable to
torsionally resist rotation of said input member, said input torque transfer device operable
together with said EVT torque transfer devices to configure said transmission to operate
in one or more battery fixed gear modes, enabling both motor/generators to be used with
additive power for electric propulsion or regenerative braking, said input torque transfer

GP-308792-PTH-CD
30
device improving electrical power to mechanical power conversion efficiency by
reducing power circulation when said EVT is operated in electric drive, engine off mode;
said input torque transfer device including one of or both of a one way clutch to ground
and an input brake to ground, said one way clutch connected to said input member
permitting said input member to rotate in a positive direction as normally driven by said
engine while preventing said input member from rotating in a negative direction, said
input brake to ground selectively operable to resist rotation of said input member by
frictionally braking said input member to ground;
an energy storage device electrically interfaced to said motor/generators
for providing electrical power to and receiving electrical power from said
motor/generators; and
a control unit adapted to selectively control motoring/generating modes
including power and torque of each motor/generator, said control unit selectively
operating said EVT torque transfer devices, said control unit adapted to selectively
engage said input brake device, wherein said engine is in an off condition before said
input brake is engaged and wherein said input brake is released before said engine is
started.
2. The vehicle powertrain of claim 1, wherein the vehicle powertrain
is used in a plug-in hybrid application, wherein the vehicle operates in an engine-off
battery charge depleting mode during a drive schedule, wherein the battery charge
originated from an external off-vehicle power source.
3. The vehicle powertrain of claim 2, wherein said energy storage
device comprises any of at least one lead acid battery, at least one nickel-metal hydride
(NiMH) battery or at least one lithium ion (Li-Ion) battery.
4. The vehicle powertrain of claim 1, wherein
said gear train comprises:
a first planetary gear set comprising:

GP-308792-PTH-CD
31
a sun gear;
a carrier having at least one planetary gear orbiting and
meshably engaging said sun gear; and
a ring gear surrounding said sun gear and said planetary
gears, said ring gear meshably engaging said planetary gears; and
a second planetary gear set comprising:
a sun gear;
a carrier having at least one planetary gear orbiting and
meshably engaging said sun gear; and
a ring gear surrounding said sun gear and said planetary
gears, said ring gear meshably engaging said planetary gears; and wherein
said first motor/generator connected to said sun gear of said first
planetary gear set; and
said output member driveably connected to said carrier of said
second planetary gear set.
5. The vehicle powertrain of claim 4, wherein
said input brake comprises any of a wet friction clutch, a dry friction
clutch, or a hydraulically operated disc brake.
6. The vehicle powertrain of claim 4, wherein said EVT has at least
one electric drive only EVT transmission mode at least partially enabled by engaging said
input torque transfer device.
7. The vehicle powertrain of claim 6, wherein said at least one
electric drive only EVT transmission mode adapts said EVT to driveably engage both
motor/generators in a motoring mode to maximize utilization of motor capacity for
electric propulsion.

GP-308792-PTH-CD
32
8. The vehicle powertrain of claim 6, wherein said at least one
electric drive only EVT transmission mode adapts said EVT to driveably engage both
motor/generators in a regenerative braking generator mode to maximize utilization of
motor/generator capacity for regenerative braking.
9. The vehicle powertrain of claim 6, wherein said at least one
electric drive only EVT transmission mode comprises at least two electric drive only
EVT transmission modes; and wherein
at least one electric drive only EVT transmission mode drivcably couples
each motor/generator to said output member at a fixed gear ratio.
10. The vehicle powertrain of claim 10, wherein
said one way clutch comprises any of a dog clutch or a pawl mechanism.
11. The vehicle powertrain of claim 4, wherein
said gear train further comprising:
a third planetary gear set comprising:
a sun gear;
a carrier having at least one planetary gear orbiting and
meshably engaging said sun gear; and
a ring gear surrounding said sun gear and said planetary
gears, said ring gear meshably engaging said planetary gears;
said input member driveably connected to said ring gear of said
first planetary gear set;
a first interconnecting member continuously connecting said sun
gear of said first planetary gear set to said ring gear of said second planetary gear set,
wherein said first motor/generator is drivably coupled to the gear train though a
continuous connection to said first interconnecting member;
a second interconnecting member continuously connecting the
carrier of said first planetary gear set to the carrier of said second planetary gear set; and

GP-308792-PTH-CD
33
a third interconnecting member continuously connecting said sun
gear of said second planetary gear set to said sun gear of said third planetary gear set,
wherein said second motor/generator is drivably coupled to the gear train through a
continuous connection to the third interconnecting member;
wherein said at least one EVT torque transfer device comprises:
a first torque transfer device selectively connecting said ring gear
of said second planetary gear set to said sun gear of said second planetary gear set;
a second torque transfer device selectively connecting said sun
gear of said second planetary gear set to a mechanical ground, wherein said second
torque transfer device is operable as a brake to resist or stop rotation of said sun gear of
said second planetary gear set;
a third torque transfer device selectively connecting said ring gear
of said third planetary gear set to a mechanical ground, wherein said third torque transfer
device is operable as a brake to resist or stop rotation of said ring gear of said third
planetary gear set; and
a fourth torque transfer device selectively connecting said second
interconnecting member to said output member, wherein said first, second third and
fourth torque transfer devices are selectively operable to configure operating modes of
said EVT;
wherein a first or EV1 fixed gear ratio electric only propulsion mode is
enabled by engaging said input torque transfer device and engaging said third torque
transfer device with remaining torque transfer devices disengaged, wherein said first and
said second motor generators are drivably geared by separate fixed ratios to said output
member; and
wherein a second or EV2 fixed gear ratio electric only propulsion mode is
enabled by engaging said input torque transfer device and engaging said fourth torque
transfer device with remaining torque transfer devices disengaged, wherein said first and
said second motor generators are drivably geared by separate fixed ratios to said output
member.

GP-308792-PTH-CD
34
12. The vehicle powertrain of claim 11, wherein the vehicle powertrain
is used in a plug-in hybrid application, wherein the vehicle operates in an engine-off
battery charge depleting mode during a drive schedule, wherein the battery charge
originated from an external off-vehicle power source.
13. The vehicle powertrain of claim 4, wherein
said input member driveably connected to said ring gear of said first
planetary gear set;
said carrier of said first planetary gear set is connected to said sun gear of
said second differential gear set;
wherein said at least one EVT torque transfer device comprises:
a first torque transfer device selectively connecting said input
member to said ring gear of said first planetary gear set;
a second torque transfer device selectively connecting said first
motor/generator to said ring gear of said second planetary gear set;
a third torque transfer device selectively connecting said ring gear
of said second planetary gear set to a mechanical ground, wherein said third torque
transfer device is operable as a brake to resist or stop rotation of said ring gear of said
second planetary gear set; and
a fourth torque transfer device selectively connecting said second
motor/generator to said mechanical ground, wherein said fourth torque transfer device is
operable as a brake to resist or stop rotation of said second motor/generator, wherein said
first, second third and fourth torque transfer devices are selectively operable to configure
operating modes of said EVT;
wherein a first or EV1 fixed gear ratio electric only propulsion mode is
enabled by engaging said input torque transfer device and engaging said third torque
transfer device with remaining torque transfer devices disengaged, wherein said first and
said second motor generators are drivably geared by separate fixed ratios to said output
member; and

GP-308792-PTH-CD
35
wherein a second or EV2 fixed gear ratio electric only propulsion mode is
enabled by engaging said input torque transfer device and engaging said second torque
transfer device with remaining torque transfer devices disengaged, wherein said first and
said second motor generators are drivably geared by separate fixed ratios to said output
member.
14. The vehicle powertrain of claim 13, wherein the vehicle powertrain
is used in a plug-in hybrid application, wherein the vehicle operates in an engine-off
battery charge depleting mode during a drive schedule, wherein the battery charge
originated from an external off-vehicle power source.
15. The vehicle powertrain of claim 4, wherein
said input member driveably connected to said carrier of said first
planetary gear set;
said ring gear of said first planetary gear set is connected to said sun gear
of said second differential gear set;
wherein said at least one EVT torque transfer device comprises:
a first torque transfer device selectively connecting said input
member to said carrier of said first planetary gear set;
a second torque transfer device selectively connecting said first
motor/generator to said ring gear of said second planetary gear set;
a third torque transfer device selectively connecting said ring gear
of said second planetary gear set to a mechanical ground, wherein said third torque
transfer device is operable as a brake to resist or stop rotation of said ring gear of said
second planetary gear set; and
a fourth torque transfer device selectively connecting said second
motor/generator to said mechanical ground, wherein said fourth torque transfer device is
operable as a brake to resist or stop rotation of said second motor/generator, wherein said
first, second third and fourth torque transfer devices are selectively operable to configure
operating modes of said EVT;

GP-308792-PTH-CD
36
wherein a first or EV1 fixed gear ratio electric only propulsion mode is
enabled by engaging said input torque transfer device and engaging said third torque
transfer device with remaining torque transfer devices disengaged, wherein said first and
said second motor generators are drivably geared by separate fixed ratios to said output
member; and
wherein a second or EV2 fixed gear ratio electric only propulsion mode is
enabled by engaging said input torque transfer device and engaging said second torque
transfer device with remaining torque transfer devices disengaged, wherein said first and
said second motor generators are drivably geared by separate fixed ratios to said output
member.
16. The vehicle powertrain of claim 15, wherein the vehicle powertrain
is used in a plug-in hybrid application, wherein the vehicle operates in an engine-off
battery charge depleting mode during a drive schedule, wherein the battery charge
originated from an external off-vehicle power source.
17. The vehicle powertrain of claim 4. wherein
said input member is driveably connected to said ring gear of said first
planetary gear set;
said carrier of said first planetary gear set is continuously connected to
said carrier of said second differential gear set;
said first motor/generator is drivably coupled to the gear train though a
continuous connection to said sun gear of said first planetary gear set; and
said second motor/generator is drivably coupled to the gear train though a
continuous connection to said sun gear of said second planetary gear set;
wherein said at least one EVT torque transfer device comprises:
a first torque transfer device selectively connecting said first
motor/generator to said ring gear of said second planetary gear set; and
a second torque transfer device selectively connecting said ring
gear of said second planetary gear set to a mechanical ground, wherein said second

GP-308792-PTH-CD
37
torque transfer device is operable as a brake to resist or stop rotation of said ring gear of
said second planetary gear set, wherein said first and second torque transfer devices are
selectively operable to configure operating modes of said EVT;
wherein a first or EV1 fixed gear ratio electric only propulsion mode is
enabled by engaging said input torque transfer device and engaging said second torque
transfer device with remaining torque transfer devices disengaged, wherein said first and
said second motor generators are drivably geared by separate fixed ratios to said output
member; and
wherein a second or EV2 fixed gear ratio electric only propulsion mode is
enabled by engaging said input torque transfer device and engaging said first torque
transfer device with remaining torque transfer devices disengaged, wherein said first and
said second motor generators are drivably geared by separate fixed ratios to said output
member.
18. The vehicle powertrain of claim 17, wherein the vehicle powertrain
is used in a plug-in hybrid application, wherein the vehicle operates in an engine-off
battery charge depleting mode during a drive schedule, wherein the battery charge
originated from an external off-vehicle power source.
19. An electrically variable transmission comprising:
an input shaft operatively connected to receive mechanical rotary power
from a vehicle engine;
an output shaft to provide mechanical rotary power;
a gear train operable to drivably couple said input shaft to said output
shaft;
at least two electric motor/generators drivably coupled to said gear train;
and
an input torque transfer device selectively engageable to torsionally resist
rotation of said input shaft, said input torque transfer device including at least one of an
input brake to ground and a one-way clutch to ground.

GP-308792-PTH-CD
38
wherein said input torque transfer device is operable to configure said
transmission to operate in one or more battery only fixed gear modes, enabling
motor/generators to be used with additive power in order to maximize utilization of
motor/generator capacity for electric propulsion or regenerative braking.

A vehicle powertrain for a hybrid vehicle includes an electronically
variable transmission (EVT) with an input member to receive mechanical rotary power
from the engine, an output member to provide mechanical rotary power to a vehicle
powertrain to propel the vehicle, and an EVT gear train configured to selectively and
operatively couple the input member to the output member. The EVT further includes
first and second motor/generators driveably coupled to the gear train. A selectively
engageable input brake mechanism is provided to create a reaction torque for the
motor/generators thereby enabling the motor/generators to be used with additive power
for electric propulsion or regenerative braking. The input brake improves electrical power
to mechanical power conversion efficiency by reducing power circulation when the EVT
is operated in electric drive, engine off mode.

Documents:

01509-kol-2007-abstract.pdf

01509-kol-2007-assignment.pdf

01509-kol-2007-claims.pdf

01509-kol-2007-correspondence others 1.1.pdf

01509-kol-2007-correspondence others 1.2.pdf

01509-kol-2007-correspondence others.pdf

01509-kol-2007-description complete.pdf

01509-kol-2007-drawings.pdf

01509-kol-2007-form 1.pdf

01509-kol-2007-form 18.pdf

01509-kol-2007-form 2.pdf

01509-kol-2007-form 3.pdf

01509-kol-2007-form 5.pdf

01509-kol-2007-translated copy of priority document.pdf

1509-KOL-2007-(22-08-2012)-CORRESPONDENCE.pdf

1509-KOL-2007-ABSTRACT 1.1.pdf

1509-KOL-2007-AMANDED CLAIMS.pdf

1509-KOL-2007-CORRESPONDENCE 1.1.pdf

1509-KOL-2007-CORRESPONDENCE OTHERS 1.1.pdf

1509-KOL-2007-DESCRIPTION (COMPLETE) 1.1.pdf

1509-KOL-2007-DRAWINGS 1.1.pdf

1509-KOL-2007-EXAMINATION REPORT REPLY RECIEVED.pdf

1509-KOL-2007-FORM 1-1.1.pdf

1509-KOL-2007-FORM 2-1.1.pdf

1509-KOL-2007-FORM 26.pdf

1509-KOL-2007-FORM 3-1.1.pdf

1509-KOL-2007-OTHERS.pdf

1509-KOL-2007-PETITION UNDER RULE 137.pdf

abstract-01509-kol-2007.jpg


Patent Number 255574
Indian Patent Application Number 1509/KOL/2007
PG Journal Number 10/2013
Publication Date 08-Mar-2013
Grant Date 05-Mar-2013
Date of Filing 02-Nov-2007
Name of Patentee GM GLOBAL TECHNOLOGY OPERATIONS, INC
Applicant Address 300 GM RENAISSANCE CENTER DETROIT, MICHIGAN
Inventors:
# Inventor's Name Inventor's Address
1 JOEL M. MAGUIRE 42423 RAVINA LANE NORTHVILLE, MICHIGAN 48167
2 BRENDAN M. CONLON 3052 KILBURN ROAD WEST ROCHESTER HILLS, MICHIGAN 48306
3 MICHAEL R. SCHMIDT 4620 BUCKINGHAM COURT CARMEL, INDIANA 46033
4 ALAN G. HOLMES 6520 HADLEY HILLS COURT CLARKSTON, MICHIGAN 48348
PCT International Classification Number F16H 37/00; F16H 47/00F16H3/44; F16H57/0
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 11/564.200 2006-11-28 U.S.A.