Title of Invention

A METHOD OF PRODUCING AN OXIDIZED COMPOUND

Abstract A method of producing an oxidized compound which comprises measuring an electric potential of an oxidation reaction solution comprising an imidazole compound represented by the general formula (I): wherein ring A is a benzene ring optionally having 1 or 2 substituent(s) selected from a halogen atom, a C1-4 alkyl group which may be halogenated, a C1-4 alkoxy group which may be halogenated, and 5- or 6-membered heterocyclic group; R° is a hydrogen atom, an aralkyl group optionally having 1 to 4 substituent(s) selected from a halogen atom, a hydroxy group, a C1-6 alkoxy group, a C1-6 alkoxy-carbonyl group and a carbamoyl group, an acyl group, or an acyloxy group; R1 is a C1-6 alkyl group, a C1-6 alkoxy group, a C1-6 alkoxy-C1-6 ; alkoxy group, or a di-C1-6 alkylamino group; R2 is a hydrogen atom, a C1-6 alkoxy-C1-6 alkoxy group, or a C1-6 alkoxy group which may be halogenated; R3 is a hydrogen atom or a C1-6 alkyl group; and Y is a nitrogen atom; or a salt thereof, for producing an oxidized imidazole compound represented by the general formula (II): wherein ring A, R0, R1, R2, R3 and Y are as defined above, or a salt thereof, by an oxidation reaction, and determining an end point of the oxidation reaction on the basis of a predefined decrease of the electric potential.
Full Text Description
METHOD AND APPARATUS FOR PRODUCING OXIDIZED COMPOUND
Technical Field
The present invention relates to a method for producing
an oxidized compound in a chemical/pharmaceutical field, with
which a target oxidized compound is produced by an oxidation
reaction, and more specifically relates to a method for producing
an oxidized compound suitable for an industrial, large-scale
production. In particular, the invention relates to a method
for producing an oxidized compound, where the method is suitably
used for producing a 2- (2-pyridyl- or
phenyl-methylsulfinyl) imidazole compound (e.g., see U.S. Patent
Publication No. 4,255,431, European Unexamined Patent
Publication No. 45,200, European Unexamined Patent Publication
No. 74,341, European Unexamined Patent Publication No. 80,602,
European Unexamined Patent Publication No. 5,129, European
Unexamined Patent Publication No. 174,726, European Unexamined
Patent Publication No. 175,464, United Kingdom Unexamined Patent
Publication No. 2,134,523A, Pamphlet of International
Publication WO 01/83, 473) which is useful as an antiulcer agent ,
and to a production apparatus for carrying out the method.
Background Art

In the past, in the industrial production process
comprising an oxidation step, in order to carry out a next step
after terminating the oxidation step, an end point of the
oxidation reaction is assessed while confirming the amount of
an unreacted residue of the starting material with the use of
a thin layer chromatography or the like, and the next treatment
is carried out. For example, as the method for producing a
2-(2-pyridylmethylsulfinyl)benzimidazole compound among
various products produced by oxidation, there has known a method
of oxidizing a corresponding
2-(2-pyridylmethylthio)benzimidazole compound with meta chloro
perbenzoic acid (e.g., see U.S Patent Publication No. 4,255,431
and European Unexamined Patent Publication No. 80,602).
As the method for obtaining sulfoxide from sulfide in
general, there has been known a method of oxidizing with the use
of peroxy acid, hydrogen peroxide, iodosobenzene,
N-halosuccinimide, tertiary butyl hypochloride, sodium
metaperiodate, selenium dioxide, bromine, chlorine, or ozone
(e.g., see The Chemistry of Ethers, Crown Ethers, Hydroxyl Groups
and Their Sulphur Analogues, Supplement E, Part 1, pp. 539-608,
Saul Patai, Ed., John Wiley and Sons, An Interscience Publication,
(1980) ; and Synthesis of Sulfoxides by Oxidation of Thioethers,
Michel Madesclaire Ed., Tetrahedron Report Number 210,
Tetrahedron, 42, 5459-5495 (1986)), and the like.
In addition, there has been described a method of producing

a 2-2(pyridylmethylsulfinyl)benzimidazole compound in the
presence of a vanadium compound with the use of hydrogen peroxide
as an oxidizing agent in Japanese Unexamined Patent Publication
No. 1-131176.
However, it is not easy to determine the end point of the
oxidation reaction in the reaction of oxidizing a
2-(2-pyridylmethylthio)benzimidazole compound to produce a
2-(2-pyridylmethylsulfinyl)benzimidazole compound with the use
of any oxidizing agent and as well as in the oxidation reactions
of obtaining other oxidized compounds, and thus in an industrial
production process, the end point of the oxidation reaction is
determined to move on to the next step by confirming the amount
of an unreacted residue of the starting material with the use
of a thin layer chromatography (hereinafter, also may be referred
to as TLC). Therefore, it is not a method advantageous for an
industrial production, and the production method which more
simply determines the end point of the oxidation reaction and
swiftly moves on to the next step has been demanded.
The present inventors have conducted extensive studies to
discover a production method advantageous in an industrial
practice, with which 2-(2-pyridyl- or phenyl-
methylsulfinyl)imidazoles can be produced from 2-(2-pyridyl- or
phenyl-methylthio)imidazoles in good yield, less amount of
byproducts such as corresponding sulfone products and
2-(2-pyridyl- or phenyl-methylsulfonyl)imidazole-N-oxides

produced by overreaction are produced, and a computational
management or the like is possible. Accordingly, they found that
the electric potential for the oxidation of the 2-(2-pyridyl-
or phenyl-methylthio)imidazoles to 2-(2-pyridyl- or
phenyl-methylsulfinyl)imidazoles increases as the reaction
proceeds and rapidly decreases as the reaction comes to the end,
and as a result of the further investigation, they have completed
the invention.
Disclosure of the Invention
That is, the invention provides:
(1) a method of producing an oxidized compound which
includes measuring an electric potential of an oxidation reaction
solution for producing an oxidized compound by an oxidation
reaction, and determining an end point of the oxidation reaction
on the basis of a predefined decrease of the electric potential;
(2) the production method described in above (1), which
determines, after the electric potential of the oxidation
reaction solution is reached to a highest electric potential,
a point where the amount of an electric potential dropped from
the highest electric potential reaches the predefined amount of
an electric potential as the end point of the oxidation reaction;
(3) the production method described in above (1) or (2),
which further includes introducing an oxidation reaction
terminating agent to the oxidation reaction solution immediately

after determining the end point of the oxidation reaction;
(4) the method described in any of above (1) to (3), wherein
the oxidation reaction is an oxidation reaction of sulfide to
sulfoxide;
(5) the production method described in any of above (1)
to (4) , wherein an imidazole compound represented by the general
formula (I'):

[wherein ring C' represents a benzene ring optionally
having substituent (s) or a monocyclic aromatic heterocyclic ring
optionally having substituent (s) ; R0 represents a hydrogen atom,
an aralkyl group optionally having substituent (s) , an acyl group,
or an acyloxy group; R1, R2, and R3, are same as or different from
each other and each represents a hydrogen atom, an alkyl group
optionally having substituent(s), an alkoxy group optionally
having substituent(s), or an amino group optionally having
substituent (s) ; and Y represents a nitrogen atom or CH] or a salt
thereof is oxidized to produce an oxidized compound of an
imidazole compound represented by the general formula (II'):


[wherein ring C' , R0, R1, R2, R3, and Y have the same meaning
as defined above] or a salt thereof;
(6) the method described in any of above (1) to (4), wherein
an imidazole compound represented by the general formula (I):

[wherein ring A is optionally substituted; R0 represents
a hydrogen atom or an N-protecting group; R1, R2, and R3, are same
as or different from each other and each represents a hydrogen
atom, an alkyl group which may be f luorinated, or an alkoxy group
which may be fluorinated; and Y represents a nitrogen atom] or
a salt thereof is oxidized to produce an oxidized compound of
an imidazole compound represented by the general formula (II):


[wherein, ring A, R0, R1, R2, R3, and Y have the same meaning
as defined above] or a salt thereof;
(7) the production method described in above (6), wherein
the imidazole compound represented by the general formula (II)
or a salt thereof is lansoprazole or a salt thereof or an optically
active substance thereof;
(8) an apparatus for producing an oxidized compound having
a reactor for carrying out an oxidation reaction, an oxidation
reduction potential detection means for detecting the value of
an oxidation reduction potential of an oxidation reaction
solution in the reactor, and a determination means for monitoring
at all time the detected values of the oxidation reduction
potential detected by the oxidation reduction potential
detection means and determining a point where the amount of an
electric potential dropped from a highest electric potential of
the oxidation reduction potential reaches the predefined amount
of an electric potential, as an end point of the oxidation
reactioin;
(9) the apparatus for producing an oxidized compound
described in above (8), which further has a determined result
informing means for informing a result determined by the
determination means to an operator;
(10) the apparatus for producing an oxidized compound
described in above (8), which further has an oxidation reaction
terminating agent tank for storing an oxidation reaction

terminating agent and a supplying means for supplying the
oxidation reaction terminating agent from the oxidation reaction
terminating agent tank to the reactor, and outputting a command
signal to the supplying means so as to supply the oxidation
reaction terminating agent from the oxidation reaction
terminating agent tank to the reactor when the determination
means determines the end point of the oxidation reaction;
(11) a method of producing a remarkably stable crystal of
an imidazole compound represented by the general formula (II') :

[wherein ring C represents a benzene ring optionally
having substituent (s) or a monocyclic aromatic heterocyclic ring
optionally having substituent (s) ; R0 represents a hydrogen atom,
an aralkyl group optionally having substituent (s) , an acyl group,
or an acyloxy group; R1, R2, and R3, are same as or different from
each other and each represents a hydrogen atom, an alkyl group
optionally having substituent(s), an alkoxy group optionally
having substituent(s), or an amino group optionally having
substituent (s) ; and Y represents a nitrogen atom or CH] or a salt
thereof, which comprises suspending a solvate of the imidazole
compound represented by the general formula (II') or a salt

thereof into a solution having pH of about 7 to 11;
(12) a method of producing a remarkably stable crystal of
an imidazole compound represented by the general formula (II'):

[wherein ring C represents a benzene ring optionally
having substituent (s) or a monocyclic aromatic heterocyclic ring
optionally having substituent (s) ; R° represents a hydrogen atom,
an aralkyl group optionally having substituent (s) , an acyl group,
or an acyloxy group; R1, R2, and R3, are same as or different from
each other and each represents a hydrogen atom, an alkyl group
optionally having substituent(s), an alkoxy group optionally
having substituent (s), or an amino group optionally having
substituent (s) ; and Y represents a nitrogen atom or CH] or a salt
thereof, which comprises suspending a solvate of the imidazole
compound represented by the general formula (II') or a salt
thereof into a solution containing water, alcohol, and a basic
substance;
(13) the production method described in above (11) or (12),
wherein the imidazole compound represented by the general formula
(II') or a salt thereof is lansoprazole or a salt thereof;
(14) the production method described in above (12), wherein
the basic substance is ammonia; and

(15) the production method described in above (14), wherein
the pH of the solution containing water, alcohol, and ammonia
is about 8 to 9.
Brief Description of the Drawings
Fig. 1 is a chart showing the change in the oxidation
reduction potential of the oxidation reaction solution for an
oxidation reaction which oxidizes a starting compound, SUL, with
hydrogen peroxide using vanadyl acetylacetonate as a catalyst
to obtain lansoprazole.
Fig. 2 is a diagram schematically showing an exemplary
apparatus for producing an oxidized compound of the invention.
Herein, symbols in the diagram indicate as follows. 1: reactor,
2: oxidizing agent tank, 3: flow rate regulator, 4: oxidation
reaction terminating agent tank, 5: ORP meter, 6: computer, 7:
automatic valve, 8: monitor, 100: oxidized compound production
system.
Best Mode for Carrying Out the Invention
Hereinafter, the invention will be explained in more
detail.
The method of producing an oxidized compound of the
invention is characterized in that an electric potential of an
oxidation reaction solution for producing an oxidized compound
is measured and then an end point of the oxidation reaction is

determined on the basis of a predefined decrease of the electric
potential, and preferably that when the electric potential of
the oxidation reaction solution reaches to a highest electric
potential, a point where the amount of an electric potential
dropped from the highest electric potential reaches the
predefined amount of an electric potential is determined as the
end point of the oxidation reaction.
An example of the oxidation reaction which can be applied
for the invention include an oxidation reaction of obtaining a
methylsulfinyl-substituted imidazole compound (hereinafter,
referred to as compound (II')) having an aromatic heterocyclic
ring such as pyridine or a benzene ring which may be substituted,
from a methylthio-substituted imidazole compound represented by
the following general formula (I') (hereinafter, referred to as
compound (I')) having an aromatic heterocyclic ring such as
pyridine or a benzene ring which may be substituted, with the
use of an oxidizing agent.

[wherein ring C' represents a benzene ring optionally
having substituent (s) or a monocyclic aromatic heterocyclic ring
optionally having substituent (s) ; R° represents a hydrogen atom,
an aralkyl group optionally having substituent (s) , an acyl group,

or an acyloxy group; R1, R2, and R3, are same as or different from
each other and each of them represents a hydrogen atom, an alkyl
group optionally having substituent(s), an alkoxy group
optionally having substituent(s), or an amino group optionally
having substituent(s); and Y represents a nitrogen atom or CH] .

[wherein, ring C' , R°, R1, R2, R3, and Y have the same meaning
as defined above].
In the compound (I') and compound (II'), the ring C'
represents "benzene ring optionally having substituent(s)" or
"monocyclic aromatic heterocyclic ring optionally having
substituent (s)". Examples of the "monocyclic aromatic
heterocyclic ring" include 5- and 6-membered monocyclic aromatic
heterocyclic rings such as furan, thiophen, pyrrole, oxazole,
isoxazole, thiazole, isothiazole, imidazole, pyrazole,
1,2,3-oxadiazole, 1,2,4-oxadiazole, 1,3,4-oxadiazole, furazan,
1,2,3-thiadiazole, 1,2,4-thiadiazole, 1,3,4-thiadiazole,
1,2,3-triazole, 1,2,4-triazole, tetrazole, pyridine,
pyridazine, pyrimidine, pyrazine, triazine, and the like. Among
these for the ring C', the "benzene ring optionally having
substituent(s)" and the "pyridine ring optionally having
substituent(s)" are particularly preferable. The position for

the "monocyclic aromatic heterocyclic ring" to condense with an
imidazole moiety is not particularly limited.
Examples of the substituent for the ring C' include an alkyl
group optionally having substituent(s), a halogen atom, a cyano
group, a carboxy group, a carbamoyl group, a hydroxy group, an
alkoxy group optionally having substituent (s), an acyl group,
a carbamoyloxy group, a nitro group, an acyloxy group, an aryl
group, an aryloxy group, an alkylthio group, a 5 to 10-membered
heterocyclic group, and the like.
As the alkyl group for the "alkyl group optionally having
substituent (s) ", groups having 1 to 7 carbon atoms are preferable,
and examples include a methyl group, an ethyl group, a propyl
group, an isopropyl group, a butyl group, an isobutyl group, a
sec-butyl group, a tert-butyl group, a pentyl group, a hexyl group,
a heptyl group, and the like. Examples of the "substituent" for
the "alkyl group optionally having substituent(s)" include a
halogen atom, a hydroxy group, a C1-6 alkoxy group (e.g., a methoxy
group, an ethoxy group, a propoxy group, a butoxy group, etc.),
a C1-6 alkoxy-carbonyl group (e.g., a methoxy carbonyl group, an
ethoxy carbonyl group, a propoxy carbonyl group, etc.), a
carbamoyl group, and the like, and the number of the substituents
may be from about 1 to 3. When the number of substituent is 2
or more, each substituent may be same as or different from each
other.
Examples of the halogen atom include fluorine, chlorine,

bromine, and the like, and among them, fluorine is preferable.
As the alkoxycarbonylalkyl group, groups in which each of
the alkoxy and alkyl thereof has 1 to 4 carbon atoms are preferable,
and examples thereof include a methoxycarbonylmethyl group
(CH3OOCCH2-) , a methoxycarbonylethyl group (CH3OOCC2H4-) , an
ethoxycarbonylmethyl group (C2H5OOCCH2-) , an
ethoxycarbonylethyl group (C2H5OOCC2H4-) , and the like.
As the alkoxy group for the "alkoxy group optionally having
substituent (s) ", groups having 1 to 6 carbon atoms are preferable,
and examples include a methoxy group, an ethoxy group, a propoxy
group, an isopropoxy group, a butoxy group, an isobutoxy group,
a pentoxy group, and the like. As the "substituent" for the
"alkoxy group optionally having substituent(s)", same ones as
the "substituent" for the "alkyl group optionally having
substituent (s) " can be exemplified, and the number of substituent
is also the same.
As the hydroxyalkyl group, groups in which the alkyl thereof
has 1 to 7 carbon atoms are preferable, and examples thereof
include a hydroxymethyl group, an 1-hydroxy-propyl group, an
1-hydroxy-ethyl group, an l-hydroxy-2-methyl-propyl group, and
the like.
Examples of the acyl group include a formyl group, an
alkylcarbonyl group, an alkoxycarbonyl group, a carbamoyl group,
an alkylcarbamoyl group, an alkylsulfinyl group, an
alkylsulfonyl group, and the like, and groups having 1 to 4 carbon

atoms are preferable.
Examples of the "alkylcarbonyl group" include C1-6
alkyl-carbonyl groups (e.g., an acetyl group, a propionyl group,
a butyryl group, an isobutyryl group, etc.), and the like.
Examples of the "alkoxycarbonyl group" include a C1-6
alkoxy-carbonyl group (e.g., a methoxycarbonyl group (CH3OOC-),
an ethoxycarbonyl group (C2H5OOC-), a propoxycarbonyl group, a
butoxycarbonyl group, etc.), and the like, and groups in which
the alkoxy thereof has 1 to 4 carbon atoms are preferable.
Examples of the "alkylcarbamoyl group" include
N-C1-6alkyl-carbamoyl groups (e.g., a methylcarbamoyl group
(CH3NHCO-) , an ethylcarbamoyl group (C2H5NHCO-) , etc.), an
N,N-diC1-6alkyl-carbamoyl group (e.g., an N,N-dimethylcarbamoyl
group, an N,N-diethylcarbamoyl group, etc.), and the like, and
groups in which the alkyl thereof has 1 to 4 carbon atoms are
preferable.
Examples of the "alkylsulfinyl group" include
C1-7alkylsulfinyl groups (e.g., a methylsulfinyl group, an
ethylsulfinyl group, a propylsulfinyl group, an
isopropylsulfinyl group, etc.), and the like, and groups having
1 to 6 carbon atoms are preferable.
Examples of the "alkylsulfonyl group" include
C1-7alkylsulfonyl groups (e.g., a methylsulfonyl group, an
ethylsulfonyl group, a propylsulfonyl group, an
isopropylsulfonyl group, etc.), and the like.

Examples of the "acyloxy group" include a formyloxy group,
an alkylcarbonyloxy group, an alkoxycarbonyloxy group, a
carbamoyloxy group, an alkylcarbamoyloxy group, an
alkylsulfinyloxy group, an alkylsulfonyloxy group, and the like.
Examples of the "alkylcarbonyloxy group" include
C1-6alkyl-carbonyloxy groups (e.g., an acetyloxy group, a
propionyloxy group, a butyryloxy group, an isobutyryloxy group,
etc.) and the like, and groups in which the alkyl thereof has
1 to 4 carbon atoms are preferable.
Examples of the "alkoxycarbonyloxy group" include
C1-6alkoxy-carbonyloxy groups (e.g., a methoxycarbonyloxy group,
an ethoxycarbonyloxy group, a propoxycarbonyloxy group, a
butoxycarbonyloxy group, etc.), and the like.
Examples of the "alkylcarbamoyloxy group" include
C1-6alkyl-carbamoyloxy groups (e.g., a methylcarbamoyloxy group,
an ethylcarbamoyloxy group, etc.), and the like.
Examples of the "akylsulfinyloxy group" include
C1-7alkylsulfinyloxy groups (e.g., a methylsulfinyloxy group, an
ethylsulfinyloxy group, a propylsulfinyloxy group, an
isopropylsulfinyloxy group, etc.), and the like.
Examples of the "alkylsulfonyloxy group" include
C1-7alkylsulfonyloxy groups (e.g., a methylsulfonyloxy group, an
ethylsulfonyloxy group, a propylsulfonyloxy group, an
isopropylsulfonyloxy group, etc.), and the like.
Examples of the aryl group include C6-14 aryl groups (e.g.,

a phenyl group, a tolyl group, an 1-naphthyl group, a 2-naphthyl
group, a biphenyl group, a 2-anthryl group, etc.), and the like.
Examples of the aryloxy group include C6-14aryloxy groups
(e.g., a phenyloxy group, a tolyloxy group, an 1-naphthyloxy
group, a 2-naphthyloxy group, etc.), and the like.
As the alkylthio group, groups in which the alkyl thereof
has 1 to 6 carbon atoms are preferable, and examples thereof
include a methythio group, an ethylthio group, a propylthio group,
and the like.
Examples of the "5- to 10-membered heterocyclic group"
include 5- to 10-membered (preferably 5 or 6 membered)
heterocyclic groups having one or more (e.g., 1 to 3) hetero
atom(s) selected from a nitrogen atom, a sulfur atom, and an oxygen
atom, other than the carbon atom, and specific examples include
a 2- or 3-thienyl group, a 2-, 3-, or 4-pyridyl group, a 2- or
3-furyl group, an 1-, 2-, or 3-pyrrolyl group, a 2-, 3-, 4-, 5-,
or 8-quinolyl group, an 1-, 3-, 4-, or 5-isoquinolyl group, an
1-, 2-, or 3-indolyl group, and the like. Among these, 5- or
6-membered heterocyclic groups such as an 1-, 2-, or 3-pyrrolyl
group are preferable.
The substituent of the ring C' may be substituted by 1 to
about 3 to a benzene ring, or may be substituted by 1 to 4 to
a substitutable position of a monocyclic aromatic heterocyclic
ring. When the number of substituent is 2 or more, each
substituent may be same as or different from each other. Of the

substituents, a halogen atom, an alkyl group optionally having
substituent (s) , an alkoxy group optionally having substituent (s) ,
and the like are preferable. It is particularly preferable that
the ring C' is not substituted or substituted on the 4- or
5-position with an alkyl group, a halogen atom, a trifuloromethyl
group, an alkoxy group or the like among the above substituents.
In the above formula (I') or (II')/ the "aralkyl group"
for the "aralkyl group optionally having substituent(s)"
represented by R° can be exemplified by a C7-16aralkyl group (e.g.,
C6-10aryl C1-6alkyl groups such as a benzyl group and a phenethyl
group) , or the like. As the "substituent" for the "aralkyl group
optionally having substituent(s)", same substituents as the
"substituent" for the "alkyl group optionally having
substituent (s) " can be exemplified, and the number of substituent
is from about 1 to 4. When the number of substituent is 2 or
more, each substituent may be same as or different from each other.
The "acyl group" represented by R0 can be exemplified by
the "acyl group" mentioned above as the substituent of the ring
C' .
The "acyloxy group" represented by R0 can be exemplified
by the "acyloxy group" mentioned above as the substituent of the
ring C'.
The R0 is preferably a hydrogen atom.
Alternatively, the R0 may be an N-protecting group.
Examples of the N-protecting group include an alkyl group, an

acyl group, an alkoxycarbonyl group, a carbamoyl group, an
alkylcarbamoyl group, a dialkylcarbamoyl group, an
alkylcarbonylmethyl group, an alkoxycarbonylmethyl group, an
alkylsulfonyl group, and the like. The alkyl group preferably
has 1 to 5 carbon atoms, and examples include a methyl group,
an ethyl group, a propyl group, an isopropyl group, a butyl group,
an isobutyl group, a pentyl group, and the like. As the acyl
group, same acyl group as the substituent for the ring C' can
be exemplified. As the alkoxycarbonyl group, same ones as the
substituent for the "alkyl group optionally having
substituent(s)" which is exemplified as the substituent for the
ring C' can be mentioned. The alkylcarbamoyl group is
represented by the following formula:

, in which the alkyl preferably has 1 to 4 carbon atoms, and
examples include a methylcarbamoyl group, an ethylcarbamoyl
group, a propylcarbamoyl group, an isopropylcarbamoyl group, and
the like. The dialkylcarbamoyl group is represented by the
following formula:


in which the alkyls preferably have each 1 to 4 carbon atoms,
and examples include a dimethylcarbamoyl group, a
diethylcarbamoyl group, an N-methyl-N-ethylcarbamoyl group, and
the like. The alkylcarbonylmethyl group is represented by the
formula: alkyl-CO-CH2-, in which the alkyl preferably has 1 to
4 carbon atoms, and examples include an acetylmethyl group, a
propionylmethyl group, and the like. The alkoxycarbonylmethyl
group is represented by the formula: alkyl -OCO-CH2-, in which
the alkyl preferably has 1 to 4 carbon atoms, and examples include
a methoxycarbonylmethyl group, an ethoxycarbonylmethyl group,
a propoxycarbonylmethyl group, and the like. The alkylsulfonyl
group is represented by the formula: alkyl-SO2-, in which the
alkyl preferably has 1 to 4 carbon atoms, and examples include
a methylsulfonyl group, an ethylsulfonyl group, a propylsulfonyl
group, an isopropylsulfonyl group, and the like.
In the above-mentioned formula (I') or (II'), the "alkyl
group optionally having substituent (s) " represented by R1, R2 or
R3 can be exemplified by the same group as the "alkyl group
optionally having substituent(s)" mentioned above for the
substituent of the ring C' . As the alkyl group having halogen
atom(s) as a substituent, a fluorine-substituted alkyl group

(preferably having 1 to 4 carbon atoms) , e.g., a trifluoromethyl
group, a 2,2,2-trifluoroethyl group, a
2,2,3,3,3-pentafluoropropyl group, a
1-(trifluoromethyl)-2,2,2-trifluoroethyl group, a
2,2,3,3-tetrafluoropropyl group, a
2,2,3,3,4,4,4-heptafluorobutyl group, etc, can be exemplified.
As the "alkoxy group optionally having substituent(s)"
represented by R1, R2, or R3, same group as the "alkoxy group
optionally having substituent(s)" mentioned above for the
substituent of the ring C' can be exemplified, but it is preferable
that the alkoxy group has 1 to 8 carbon atoms (e.g., a methoxy
group, an ethoxy group, a propoxy group, an isopropoxy group,
a butoxy group, an isobutoxy group, a pentoxy group, a hexyloxy
group, a heptyloxy group, an octyloxy group, etc.). As the alkoxy
group having halogen atom(s) as a substituent, a
fluorine-substituted alkoxy group e.g., a 2, 2, 2-trifluoroethoxy
group, a 2,2,3,3,3-pentafluoropropoxy group, a
1-(trifluoromethyl)-2,2,2-trifluoroethoxy group, a
2,2,3,3-tetrafluoropropoxy group, a
2, 2, 3, 3, 4, 4,4-heptafluorobutoxy group, a
2,2,3,3,4,4,5,5-octafluoropentoxy group, etc, can be
exemplified.
Examples of the "amino group optionally having
substituent (s) " represented by R1, R2, or R3 include an amino group,
a mono-C1-6alkylamino group (e.g., a methylamino group, an

ethylamino group, etc.), a mono-C6-14arylamino group (e.g., a
phenylamino group, an 1-naphthy1amino group, a 2-naphthylamino
group, etc.), a di-C1-6alkylamino group (e.g., a dimethylamino
group, a diethylamino group, etc.), a di-C6-14arylamino group
(e.g., a diphenylamino group), and the like.
The R1 is preferably a C1-6alkyl group, a C1-6alkoxy group,
a C1-6alkoxy-C1-6alkoxy group, or a di-C1-6alkylamino group. The
R1 is more preferably a C1-3alkyl group or a C1-3alkoxy group.
The R2 is preferably a hydrogen atom, a C1-6alkoxy -C1-6alkoxy
group, or a C1-6alkoxy group which may be halogenated. The R2 is
more preferably a C1-3alkoxy group which is halogenated or may
be substituted with a C1-3alkoxy group.
The R3 is preferably a hydrogen atom or a C1-6alkyl group.
The R3 is more preferably a hydrogen atom or a C1-3alkyl group,
but particularly preferably is a hydrogen atom.
In the above-mentioned formula (I' ) or (II'), Y represents
a nitrogen atom or CH, and preferably Y is a nitrogen atom.
Among the compounds represented by the above-mentioned
formula (I' ) or (II' ), a compound in which the ring C is a benzene
ring optionally having substituent (s) can be represented by the
following formulae (I) and (II) :


That is, in the formulae (I) and (II), ring A represents
a benzene ring optionally having substituent (s) , R0, R1, R2, R3,
and Y have the same meaning as in the above-mentioned formulae
(I') and (II') .
In the formulae (I) and (II), the preferred compound has
a ring A which is a benzene ring optionally having 1 or 2
substituent (s) selected from a halogen atom, a C1-4alkyl group
which may be halogenated, a C1-4alkoxy group which may be
halogenated, and 5- or 6-membered heterocyclic group; R0 which
is a hydrogen atom, an aralkyl group which may be substituted,
an acyl group, or an acyloxy group; R1 which is a C1-6alkyl group,
a C1-6alkoxy group, a C1-6alkoxy-C1-6alkoxy group, or a
di-C1-6alkylamino group; R2 which is a hydrogen atom, a
C1-6alkoxy-C1-6alkoxy group, or a C1-6alkoxy group which may be
halogenated; R3 which is a hydrogen atom or a C1-6alkyl group?

and Y which is a nitrogen atom.
When the compounds (I) and (II) are described in more detail,
it is particularly preferable that the ring A is either
non-substituted or substituted on the 4- or 5-position with a
methoxy group or a trifluoromethyl group, R0 is a hydrogen atom,
R1 and R3 are same as or different from each other and each a
hydrogen atom or a methyl group, and R2 is a fluorinated alkoxy
group having 2 to 5 carbon atoms.
In addition, the target oxidized compound (II) is
particularly preferably the compound represented by the formula
(IIa):

[wherein, R1 represents a C1-3alkyl group or a C1-3alkoxy group;
R2 represents a C1-3alkoxy group which is halogenated or may be
substituted with a C1-3alkoxy group; R3 represents a hydrogen atom
or a C1-3alkyl group; R4 represents a hydrogen atom, a C1-3alkoxy
group which may be halogenated, or a pyrrolyl group (e.g., 1-,
2- or 3-pyrrolyl group)].
In the formula (IIa), it is particularly preferable that
the compound has R1 which is a C1-3alkyl group, R2 which is a
C1-3alkoxy group which may be halogenated, R3 which is a hydrogen
atom, and R4 which is a hydrogen atom or a C1-3alkoxy group which

may be halogenated.
Specific examples of the compound (II) can be exemplified
by the following compounds:
2-[[[3-methyl-4-(2,2,2-trifluoroethoxy)-2-pyridyl]methyl]sul
finyl]-1H-benzimidazole (lansoprazole),
2-[[(3, 5-dimethyl-4-methoxy-2-pyridyl]]methyl]sulfinyl]-5-me
thoxy-1H-benzimidazole (omeprazole) ,
2-[[[4-(3-methoxypropoxy)-3-methyl-2-pyridyl]methyl]sulfinyl
] -1H-benzimidazole (rabeprazole)-sodium salt,
5-difluoromethoxy-2-[[(3,4-dimethoxy-2-pyridyl)methyl]sulfin
yl]-1H-benzimidazole (pantoprazole) ,
2-[([2- (methylisobutylamino)phenyl]methyl]sulfinyl]-1H-benzi
midazole (leminoprazole),
2-[(RS)-[(4-methoxy-3-methylpyridin-2-yl)methyl]sulfinyl]-5-
(lH-pyrrol-1-yl)-1H-benzimidazole (ilaprazole), and the like.
In the above-mentioned formula (II' ), an imidazopyridine
compound of which the ring C is a pyridine ring is also preferable.
Such compound can be exemplified by
5-methoxy-2-[[(4-methoxy-3,5-dimethyl-2-pyridyl)methyl]sulfi
nyl]-1H-imidazo[4,5-b]pyridine (tenatoprazole (TU-199)).
The above-mentioned compounds (II'), (II), and (IIa) may
be provided as a racemate, and may be an optically active substance
such as R-form and S-form. For example, optically active
substances of lansoprazole, that is, optically active substances
such as

(R)-2-[[[3-methyl-4-{2,2,2-trifluoroethoxy)-2-pyridyl]methyl
]sulfinyl]-1H-benzimidazole (R-form of lansoprazole) and
(S)-2-[[[3-methyl-4-(2,2,2-trifluoroethoxy)-2-pyridyl]methyl
]sulfinyl]-1H-benzimidazole (S-form of lansoprazole) are
particularly preferable for the invention. In addition, it is
usually preferable that lansoprazole, lansoprazole R-form, and
lansoprazole S-form are in crystal, but may also be amorphous
without being limited by a crystal.
As the salts of the compounds (I'), (II'), (I), (II), and
(IIa) , pharmaceutically acceptable salts are preferable, and
examples include salts with an inorganic base, salts with an
organic base, salts with a basic amino acid, and the like.
Preferred examples of the salts with an inorganic base
include alkali metal salts such as a sodium salt and a potassium
salt; alkaline earth metal salts such as a calcium salt and a
magnesium salt; ammonium salts, and the like.
Examples of the salts with an organic base preferably
include salts with alkylamine (trimethylamine, triethylamine,
etc.), heterocyclic amine (pyridine, picoline, etc.),
alkanolamine (ethanolamine, diethanolamine, triethanolamine,
etc.), dicyclohexylamine, N,N'-dibenzylethylenediamine, and
the like. Specific examples of the salts with an organic base
preferably include salts with trimethylamine, triethylamine,
pyridine, picoline, 2,6-lutidine, ethanolamine, diethanolamine,
triethanolamine, tromethamine[tris(hydroxymethyl)methylamine],

t-butylamine, cyclohexylamine, dicyclohexylamine,
N,N'-dibenzylethylenediamine, and the like.
Examples of the salts with a basic amino acid preferably
include salts with arginine, lysine, ornithine, and the like.
Among these salts, the alkali metal salts and the alkaline
earth metal salts are preferable. In particular, the sodium salt
is preferable.
In the invention, the compound (II') is preferably
lansoprazole, omeprazole, rabeprazole, pantoprazole,
leminoprazole, ilaprazole, tenatoprazole (TU-199), or the like,
or optically active substance thereof or pharmaceutically
acceptable salt thereof, and is more preferably lansoprazole or
the optically active substance thereof, particularly the R-form.
The oxidizing agent useful for the invention is not limited,
and commonly used oxidizing agent can be employed. For example,
the oxidation can be carried out according to the method disclosed
in Japanese Unexamined Patent Publication No. S61-50978,
Japanese Unexamined Patent Publication No. H01-131176, U.S
Patent Publication No. 4,628,098, Japanese Unexamined Patent
Publication No. H10-195068, Pamphlet of International
Publication WO 98/21201, Japanese Unexamined Patent Publication
No. S52-62275, or Japanese Unexamined Patent Publication No.
54-141783, or a method analogous thereto. For the oxidation
reaction to give the compound (II') from the compound (I'),
oxidation carried out using hydrogen peroxide as an oxidizing

agent is particularly preferable among others. In addition, it
is preferable to use a vanadium compound as a catalyst.
As the vanadium compound, vanadium pentoxide (V2O5) , sodium
metavanadate (NaV03) , ammonium metavanadate (NH4VO3) , vanadyl
acetylacetonate [ (CH3COCH2COCH3) 2VO], and the like can be
exemplified, and preferably vanadium pentoxide, sodium
metavanadate, and vanadyl acetylacetonate are used.
The used amount of the vanadium compound is in the range
of usually about 0. 01 to 10 mol%, preferably about 0.05 to 2 mol%,
and particularly preferably about 0 .1 to 0.5 mol%, to the compound
(I'). As hydrogen peroxide, an aqueous hydrogen peroxide
solution is usually used, but a solution state of an organic
solvent such as n-butyl alcohol may also be used. The
concentration of hydrogen peroxide to be used is in the range
of usually 10 to 70% and preferably 20 to 40%, but is not
particularly limited by these ranges.
Hydrogen peroxide may be usually used in a slightly
excessive amount, preferably from about 1 to 3 equivalent amount,
and more preferably from about 1 to 1.5 equivalent amount, to
1 equivalent amount of the compound (I') . As the solvent to be
used in the reaction, halogenated hydrocarbons such as chloroform
and dichloromethane, ethers such as tetrahydrofuran and dioxane,
amides such as dimethylformamide, alcohols such as methanol,
ethanol, and isopropanol, ketones such as acetone and
methylethylketone, nitriles such as acetonitrile, water, or the

like can be mentioned, and methanol, ethanol, acetone, and
acetonitrile are preferably used and ethanol is particularly
preferably used. These solvents may be used alone or in
combination. The amount of a solvent to be used in the reaction
is from about 0.5 to 10 L and preferably from about 1 to 5 L,
per 1 mol of the compound (I'), but is not particularly limited
by these ranges.
The reaction temperature is under ice-cooling to near the
boiling point of the solvent to be used, usually is from under
ice-cooling to about 40°C', and more preferably from about 15 to
30°C. The reaction time is usually from about 0.5 to 24 hours,
and more preferably from about 1 to 8 hours.
The target compound (II') produced by the above oxidation
reaction usually precipitates as a crystal from the reaction
solution, thus excessive hydrogen peroxide after the reaction
can be decomposed by adding an oxidation reaction terminating
agent (e.g., an aqueous sodium thiosulfate solution, etc.), and
the precipitated crystals can be filtered to be isolated, but
if necessary, the solvent extraction with chloroform or the like
may be carried out, followed by concentration to be isolated.
In addition, the isolated crystals can be purified by
conventional means such as recrystallization, chromatography,
and the like, if necessary. The optically active substance of
the compound (II') can be obtained by optically resolving a
racemate of the compound (II') produced by the above oxidation

reaction, with the use of the optical resolution method
(fractional recrystallization method, a chiral column method,
a diastereomer method, a method using a microorganism or enzyme,
etc.) , or can be directly obtained by carrying out an asymmetrical
oxidation for the above-mentioned oxidation reaction. In
addition, R-form of lansoprazole can be produced with the above
oxidation reaction, for example, in accordance with the
production method disclosed in Pamphlet of International
Publication WO 00/78745, Pamphlet of International Publication
WO 01/83743, and the like.
The starting compound (I') can be produced, for example,
in accordance with the method disclosed in U. S Patent Publication
No. 4,255,431, European Patent Publication No. 45,200, European
Patent Publication No. 74,341, European Patent Publication No.
80,602, European Patent Publication No. 5,129, European Patent
Publication No. 174,726, European Patent Publication No. 175,464,
United Kingdom Patent Publication No. 2,134,523A, and the like.
In the invention, an electric potential of an oxidation
reaction solution for producing an oxidized compound is measured,
and an end point of the oxidation reaction is determined on the
basis of a predefined decrease of the electric potential.
Therefore, it is preferable to use an oxidation reduction
potential (ORP) meter for an electric potential measurement of
the oxidation reaction solution. In addition, a reactor for
carrying out the oxidation reaction is not particularly limited,

and can be appropriately selected from various reactors according
to the target oxidized compound (oxidation reaction).
The oxidation reaction in the invention is not particularly
limited, and can be exemplified by oxidation reaction of sulfide
to sulfoxide, oxidation reaction of alcohol to ketone, oxidation
reaction of aldehyde to carboxylic acid, oxidation reaction of
amine to nitroso, oxidation reaction of phosphine to phosphine
oxide, or the like, and preferably exemplified by the oxidation
reaction of sulfide (e.g., the imidazole compound represented
by the above-mentioned formula (I) or (I') or salts thereof) to
sulfoxide (e.g., an oxidized compound of the imidazole compound
represented by the above-mentioned formula (II) or (II') or salts
thereof).
As the industrial practice method of the invention, there
mentioned a system as a preferred embodiment, in which a sensor
(submersion type, etc.) for the oxidation reduction potential
(ORP) meter is attached to the reactor for carrying out the
oxidation reaction, the oxidation reduction potential of the
oxidation reaction solution in the reactor is monitored at all
time, a highest point for the electric potential to reach is
determined by a program, and then a point where the electric
potential is rapidly decreased is determined as the end point
of the oxidation reaction. In addition, the program is
preferably incorporated in the operation of informing the
operator that the reaction is finished and stopping the reaction.

Th|e termination of the oxidation reaction can be carried
out, fori example, by removing a starting material such as an
oxidizing agent provided in excess, or the like. For example,
for the ioxidation reaction using hydrogen peroxide as an
oxidizing agent to produce lansoprazole of which R2 is OCH2CF3,
i
R1 is CH3, R3 is H, R0 is H, and ring C' is a non-substituted benzene
ring in the formula for the compound (II' ) , the oxidation reaction
is preferably terminated by introducing an aqueous sodium
thiosulfate solution (oxidation reaction terminating agent) to
the oxidation reaction solution to decompose the unreacted
hydrogen peroxide.
Examples of the oxidation reaction terminating agent
include sodium sulfite, sodium hydrogensulfite, and the like,
in addition to the aforementioned aqueous sodium thiosulfate
solution.
For producing lansoprazole by using
2- ( ( (3-methyl-4- (2, 2, 2-trif luoroethoxy) -2-pyridyl) methyl) thi
o) benzimidazole monohydrate (hereinafter, also may be referred
to as SUL) as a starting compound (I'), ethanol as a reaction
solvent, and vanadyl aceylacetonate as a catalyst, and oxidizing
with hydrogen peroxide, when the oxidizing agent (hydrogen
peroxide) is added dropwise over 10 to 30 minutes, then reacted
at 20 to 21 °C', and the oxidation reduction potential of the
reaction solution is monitored with an ORP meter, the electric
potential follows the time course shown in Fig. 1. That is, the

electric potential gradually increases, and when drops by about
70 mV after reaching to the highest electric potential, this
dropped point can be determined as the reaction end point.
Accordingly, it is confirmed that the end point corresponds to
a point where the spot size of the starting material SUL comes
within the range of about 1 to 3% of the SUL standard solution
when the reaction solution is observed with TLC', the starting
compound SUL is almost consumed, and that the oxidation is
completed.
In the invention, any ORP meter model can be employed, but
in an industrial production, a meter in which an ORP transmitter
can be equipped with an ORP sensor is preferable in order to enable
a computational control. In particular, when a
microprocessor-equipped ORP transmitter is used, a sensor defect,
etc. can be monitored during the ORP measurement, thus is suitable
for a large-scale apparatus in a factory. As the preferred ORP
meter, for example, OR8EFG-PT-05-TT2-NN * A manufactured by
Yokogawa Electric Corp. can be mentioned.
Fig. 2 shows a specific example of an oxidized compound
production system carrying out the method of the invention in
an industrial scale.
The system 100 is constructed in the manner to dropwisely
introduce an oxidizing agent stored in the oxidizing agent tank
2 by the flow rate regulator 3 into the reactor 1 which
accommodates a starting compound (solution), and to supply an

oxidation reaction terminating agent stored in the oxidation
reaction terminating agent tank 4 in a predetermined amount to
the reactor 1. When the temperature condition of the reactor
1 and the like are set to predetermined conditions and an oxidizing
agent in the oxidizing agent tank 2 is dropwisely introduced into
the reactor 1, the oxidation reaction initiates and proceeds to
produce an oxidized compound. Then, when an oxidation reaction
terminating agent from the oxidation reaction terminating agent
tank 4 is introduced into the reactor 1, the oxidation reaction
terminates, and thereafter the reaction solution containing the
oxidized compound is drained out to the processing unit for a
next step by a draining apparatus not shown in the figure.
The reactor 1 is provided with the ORP meter 5, and this
ORP meter 5 detects the oxidation reduction potential of the
reaction solution in the reactor 1 from the start of the oxidation
reaction, and the detected values are inputted into the computer
6. The computer 6 functions as a determination means which at
all time monitors the inputted detected value of the oxidation
reduction potential and determines the end point of the oxidation
reaction on the basis of the inflection point (highest electric
potential) with the time course. The computer 6 performs the
calculation for detecting the highest electric potential of the
oxidation reduction potential and the calculation for detecting
the amount of an electric potential dropped from the highest
electric potential, and compares the dropped amount of the

electric potential with the threshold value preliminarily set,
so as to determine the end point of the oxidation reaction. Here,
the threshold value means the difference (amount of electric
potential dropped) between the highest electric potential
reached of the reaction solution and the electric potential at
the end point of the oxidation reaction in the oxidation reaction
carried out by the reactor, which is obtained by practically
measuring the history of the oxidation reduction potential of
the oxidation reaction solution in advance and then relating the
history to the end point of the oxidation reaction confirmed from
a quenching amount of the starting compound with TLC or the like.
For example, in the aforementioned case of producing lansoprazole
by oxidizing SUL with hydrogen peroxide, the dropped electric
potential amount after reaching the highest electric potential
which gives the end point of the oxidation reaction is 70 mV.
The computer 6 has a CPU 6a for carrying out the determination
process and a memory 6b for storing the program.
The monitor 8 is a displaying means for displaying the
history of the oxidation reduction potential monitored by the
computer 6, and the operator can observe the change of the
oxidation reduction potential of the oxidation reaction solution
over a time course and the reaction end point with the monitor
8. The chart in Fig. 1 is an exemplary output chart of the
oxidation reduction potential displayed on the monitor 8. The
operator can swiftly stop the oxidation reaction by giving the

order to the automatic valve 7 to supply an oxidation reaction
terminating agent stored in the oxidation reaction terminating
agent tank 4 to the reactor 1 after confirming the end point of
the oxidation reaction with the monitor 8. In addition, there
may be provided with an informing means (not shown) such as a
lamp or a buzzer which lights or alarms at the same time as the
end point of the oxidation reaction is determined, thereby
allowing the operator to more precisely recognize the end point
of the oxidation reaction.
Further, if the computer 6 is allowed to output a command
signal x to the automatic valve 7 so as to supply an oxidation
reaction terminating agent in the oxidation reaction terminating
agent tank 4 to the reactor 1 when the end point of the oxidation
reaction is determined, the oxidation reaction can be more
promptly stopped, moving on to the next step is more swiftly done,
and the production efficiency can be improved.
In the invention, as the next step after terminating the
oxidation reaction, for example, a process for isolating
insolubles by filtering the liquid in which precipitated crystals
of the oxidized compound are dissolved, or the like can be carried
out. In the case, the concentration process by a solvent
extraction of the oxidation reaction solution or the like, or
the like may also be carried out, if necessary.
As described above, the invention is particularly suitable
for the oxidation reactions for obtaining the compound (II' ) from

the compound (I') using an oxidizing agent, and among these
particularly suitable for the oxidation reaction producing
lansoprazole by oxidizing SUL with hydrogen peroxide.
The invention also relates to a method of producing a
remarkably stable crystal of an imidazole compound represented
by the above general formula (II') or a salt thereof.
For the method of producing the remarkably stable crystal,
the compound (II') is preferably a racemate, and it may be
difficult to be directly applied to the optically active
substance such as R-form and S-form of lansoprazole which has
a different physicochemical characteristic to the racemate.
The production method is characterized in that the
remarkably stable crystal is produced from a solvate of the
imidazole compound represented by the general formula (II') or
a salt thereof by suspending the solvate into a solution having
a pH of about 7 to 11 or into a solution containing water, an
organic solvent (e.g., alcohol), and a basic substance.
The solvate of the imidazole compound represented above
by the general formula (II' ) or a salt thereof is not particularly
limited in its production method and can be produced according
to a method known per se, but preferably produced with remarkably
high production efficiency by oxidizing an imidazole compound
represented above by the general formula (I') or a salt thereof
according to the above-mentioned method of producing the oxidized
compound of the present invention, and then crystallizing from

an organic solvent or an aqueous organic solvent. When an organic
solvent such as alcohols e.g., methanol, ethanol, propanol,
n-butanol, isobutanol, etc., ketones e.g., acetone,
methylethylketone, etc., esters e.g., ethyl acetate, etc.,
sulfoxides e.g., dimethylsulfoxide, etc., and amides e.g.,
dimethylformamide, etc., is used, a crystal of solvate containing
such solvent is obtained, and when a mixed solvent of alcohols
e.g., methanol, ethanol, n-butanol, isobutanol, etc., ketones
e.g., acetone, methylethylketone, etc., esters e.g., ethyl
acetate, etc., sulfoxides e.g., dimethylsulfoxide, etc., amides
e.g., dimethylformamide, etc., or the like and water is used,
a crystal of solvate of water and organic solvent containing each
1 molar equivalent of such organic solvent and water is obtained.
As the organic solvent included in the above solution,
alcohols (e.g., methanol, ethanol, propanol, etc.) are
preferable, and ethanol is particularly preferable. Examples
of the basic substance included in the above solution include
amine such as ammonia and triethylamine, alkali metal hydroxide
such as sodium hydroxide, calcium hydroxide, sodium carbonate,
and sodium hydrogen carbonate, alkaline earth metal hydroxide,
alkali metal carbonate, alkaline earth metal carbonate, alkali
metal hydrogencarbonate, and the like, and ammonia is preferably
used among them. It is preferable that the pH of the above
solution is in the range of about 7 to 11, and preferably in the
range of about 8 to 9, by adding the basic substance. In addition,

the content of the organic solvent (preferably, alcohol) and the
basic substance with respect to water in the above solution is
not particularly limited, as long as it is the amount such that
pH of the solution is ranging from about 7 to 11. For the
preferred operational condition, the ratio of a water-organic
solvent (preferably, alcohol) is from 10 to 500:1 (weight ratio) ,
preferably from 20 to 200:1 (weight ratio), and more preferably
from 20 to 100:1 (weight ratio). The ratio of a water-basic
substance-organic solvent (preferably, alcohol) is from 10 to
500:0.0001 to 0.5:1 (weight ratio), preferably from 20 to
200:0.001 to 0.5:1 (weight ratio), and more preferably from 20
to 100:1 (weight ratio). For example, when ammonia is used as
a basic substance, the ratio of a water-ammonia water
(25%)-organic solvent (preferably, alcohol) is from 10 to
500:0.005 to 0.5:1 (weight ratio), preferably from 20 to
200:0.005 to 0.1:1 (weight ratio), and more preferably from 20
to 100:0.005 to 0.1:1 (weight ratio). Although the content of
alcohol with respect to water is very small in quantity (e.g.,
alcohol included as a crystalline solvent in the solvate or
alcohol adhered on the surface of a crystal of the solvate (by
the process of washing the crystal, or the like) ) , there is still
an action and effect of improving the stability of the crystal
to be obtained (crystal substantially not containing a solvent) .
On the other hand, when the content of alcohol with respect to
water is increased beyond the aforementioned range, the

range.
The present inventors have found during various
investigations to complete the method of the invention that the
SUL (compound of which R2 is OCH2CF3, R1 is CH3/ R3 is H, R0 is
H, and C' is a non-substituted benzene ring in the general formula
(I' ) ) which is a starting compound of lansoprazole can be obtained
preferably by a series of reactions as shown in the following
formula, and particularly, that the yield is improved when the
condensation reaction at the second stage is carried out by
adjusting the pH to 11.0 - 11.5, thereby being industrially
advantageous.


Since the compound with less byproducts produced by an
overreaction and higher purity can be obtained as the oxidized
compound obtainable in the invention, the invention can be
suitably applied for a large-scale production of the compound
useful as particularly a drug, and the like. For example, when
a proton pump inhibitor typified by lansoprazole, an optically

active substance thereof, or the like is obtained as a target
product, this product can be employed as an antiulcer agent, an
anti H. pylori agent, or the like, for example, in accordance
with the method disclosed in Japanese Unexamined Patent
Publication No. S61-50978 or Japanese Unexamined Patent
Publication No. H03-173817.
(EXAMPLES)
Hereinafter, Examples of the invention will be explained.
EXAMPLE 1
[Production Method of
2-(((3-methyl-4- (2,2,2-trifluoroethoxy)-2-pyridyl)methyl)thi
o)benzimidazole monohydrate]
2-hydroxymethyl-3-methyl-4-(2,2, 2-trifluoroethoxy)pyri
dine (87.4 kg) was dissolved in methylene chloride (655 L),
thionyl chloride (41.1 L) was added to the solution, and the
mixture was heated under reflux for about 60 minutes. Water (183
kg) was added to the mixture, and the mixture was concentrated.
To the residue were added methanol (656 L) and
2-benzimidazolethiol (59.8 kg), then the pH was adjusted to 11.0
- 11.5 with a 30% aqueous solution of sodium hydroxide, and the
mixture was reacted for 30 minutes. To the reaction solution
was added water (524 kg) and the mixture was recrystallized. pH
was adjusted to 8.5 - 10.0 with 35% hydrochloric acid, and then
the precipitated crystals were filtered. The crystals were
washed with an aqueous methanol solution (methanol:water =5:5

(weight ratio)) and water, and then dried to obtain 141.6 kg of
2-(((3-methyl-4-(2,2,2-trifluoroethoxy)-2-pyridyl)methyl)thi
o)benzimidazole monohydrate as white crystals (yield: 96.5%).
EXAMPLE 2
[Production of
(+/-)-2-(((3-methyl-4-(2,2,2-trifluoroethoxy)-2-pyridyl)meth
yl)sulfinyl)benzimidazole]
2-(((3-methyl-4-(2,2,2-trifluoroethoxy)-2-pyridyl)meth
yl)thio)benzimidazole monohydrate (141.6 kg) was dissolved in
ethanol (1164 L), and vanadyl acetylacetonate (0.44 kg) wetted
with ethanol (about 200 mL) was added to the solution. Thereafter,
a 35% hydrogen peroxide solution (42 L) was added dropwise to
the mixture at 16 to 22°C, and then the mixture was reacted at
18 to 24°C until the electric potential dropped by 70 mV from
the highest electric potential of the ORP (oxidation reduction
potential) meter. After the electric potential dropped by 70
mV and the reaction was completed, an aqueous sodium thiosulfate
solution (12.7 kg/127 L) was added to the reaction solution, and
the mixture was stirred. Triethylamine (7L) was added to the
mixture, the precipitated crystals were dissolved with heating
at about 50 to 55°C', the insolubles were removed by filtration
with heating, and the filtrate was cooled to crystallize. The
crystals were filtered, and washed with a cooled aqueous ethanol
solution (ethanol:water = 9:1 (weight ratio)).
Subsequently, to the obtained crystals were added a 25%

aqueous ammonia solution (0.9 L) and an aqueous ethanol solution
(ethanol:water =9:1 (weight ratio), 864 L), the mixture was
heated under stirring to dissolve the crystals, and cooled to
crystallize. The crystals were filtered, and washed with a
cooled aqueous ethanol solution (ethanol:water = 9:1 and 7:3
(weight ratio)) to obtain wet crystals of a solvate of
ethanol-water of
(+/-)-2-(((3-methyl-4-(2,2,2-trifluoroethoxy)-2-pyridyl)meth
yl)sulfinyl)benzimidazole (lansoprazole).
To the obtained wet crystals, a mixed solution (pH of about
9) of water (1043 kg) and a 25% aqueous ammonia solution (about
17 mL) was added, and the obtained suspension was stirred at 24
to 30°C for about 60 minutes. The crystals were filtered, washed
with water, and air dried to obtain 107.5 kg of
(+/-)-2-(((3-methyl-4-(2,2,2-trifluoroethoxy)-2-pyridyl)meth
yl)sulfinyl)benzimidazole (lansoprazole) as white crystals
(yield: 76.3%) . This crystal is referred to as lansoprazole I
type crystal. The obtained crystals are stable.
EXAMPLE 3
[Production of
(+/-)-2-(((3-methyl-4-(2,2,2-trifluoroethoxy)-2-pyridyl)meth
yl)sulfinyl)benzimidazole]
To about 190 kg of the wet crystals of the solvate of
ethanol-water of
(+/-)-2-(((3-methyl-4-(2,2,2-trifluoroethoxy)-2-pyridyl)meth

yl)sulfinyl)benzimidazole obtained according to the method in
EXAMPLE 2 was added a mixed solution (pH of about 9) of water
(about 1043 kg) , a 25% aqueous ammonia solution (about 500 mL) ,
and ethanol (the composition of the mixed solution was adjusted
to water: 25% aqueous ammonia solution: ethanol = about 19:0.008:1
(weight ratio)), and thus obtained suspension was stirred at 24
to 30°C for about 60 minutes. The crystals were filtered, washed
with water, and air dried to obtain about 110 kg of
(+/-)-2-(((3-methyl-4-(2,2,2-trifluoroethoxy)-2-pyridyl)meth
yl)sulfinyl)benzimidazole (lansoprazole) as white crystals
(yield: 94%).
TEST 1
The stability of the crystals of the solvate of lansoprazole
(hereinafter, referred to as lansoprazole (1)) obtained by vacuum
drying the wet crystals of the solvate of ethanol-water of
lansoprazole obtained according to the method in EXAMPLE 2, was
compared to the stability of the white crystals of lansoprazole
(hereinafter, referred to as lansoprazole (2)) obtained
according to the method in EXAMPLE 3. The results for each of
3 samples for the lansoprazoles (1) and (2) are shown in the Table
1 below.


Herein, the "content" in Table 1 refers to the content of
lansoprazole in lansoprazole crystals expressed in wt%, and was
measured by HPLC technique (analyzed under each of following
conditions: for (1), Column: NOVA PAK, C18, 3.9 x 150mm,
Temperature: constant temperature of around 25°C', Mobile phase:
solution prepared by adjusting the pH of
methanol:water:triethylamine (weight ratio = 60:40:1) with
phosphoric acid to 7 . 0, Flow rate: 0.5ml/min, Detector: UV 285nm,
and for (2), Column: CAPCELL PAC', C18, SG120, 4.6 x 250mm,
Temperature: constant temperature of around 25°C', Mobile phase:
solution prepared by adjusting the pH of
acetonitrile:water:triethylamine (weight ratio = 40:60:1) with
phosphoric acid to 7.0, Flow rate: 1 ml/min, Detector: UV 285

nm) . The "residual ratio after stored for 6 months at 40°C" was
calculated by [(Content after stored for 6 months at
40°C)/(Initial Content)] x 100 (%) .
From the Table 1, followings are understood. The initial
content of lansoprazole (2) is slightly higher than that of
lansoprazole (1), but it is almost the same. However, when the
content after being stored for 6 months at 40°C was compared,
the content of lansoprazole (2), which was subjected to
suspending in the solution of pH = about 9 which contains water,
ethanol, and ammonia, was almost unchanged from the initial
content (residual ratio was either 100% or almost 100%), where
the content of lansoprazole (1), which was not subjected to
suspending in the solution of pH = about 9 which contains water,
ethanol, and ammonia, was notably reduced from the initial
content (residual ratio was from about 84 to 91%) .
As above, it is appreciated that the lansoprazole (2) is
the crystal having more excellent stability as compared to the
lansoprazole (1) .
TEST 2
In the method according to EXAMPLE 3, the amount of ethanol
added to the mixed solution in which the wet crystals of the
solvate of ethanol-water of lansoprazole are suspended was
changed, and the stability of thus obtained crystals was
compared.
The crystals obtained from each of mixed solution systems

shown in Table 2 below were each dissolved in dimethylformamide
just after the preparation and after stored at 60°C for 15 days,
and the absorbance (390 nm) of thus obtained solutions of crystals
was measured. The degree of coloration was compared as an
indicator of the crystal stability. The results are shown as
a relation between the added amount of ethanol and the change
in absorbance (390 nm) of solutions of crystals, in the Table
2 below.
The absorbance of the solution prepared by dissolving 1
g of crystals into 10 mL of dimethyl formamide was measured with
the use of a spectral photometer (Jasco No. 0214332).
In addition, the pH of each mixed solution in which crystals
are suspended was adjusted to about 9 with an aqueous ammonia
solution.


*1: derives from ethanol provided as a crystal solvent and ethanol
adhered on a crystal surface
*2: change in absorbance = [Absorbance of solution of crystals after stored at 60°C for 15 days] - [Absorbance of solution of
crystals just after preparation]
From the Table 2, it is appreciated that the amount of
absorbance change decreased, that is, the degree of crystal
coloration was reduced, as the added amount of ethanol to the
mixed solution in which crystals are suspended was increased.
As above, it is appreciated that the stability of crystals
was further improved by increasing the amount of ethanol to be
added to the mixed solution in which crystals are suspended.
Industrial Applicability

WE CLAIM:
1 A method of producing an oxidized compound which
comprises measuring an electric potential of an oxidation
reaction solution comprising an imidazole compound
represented by the general formula (I):

wherein
ring A is a benzene ring optionally having 1 or 2
substituent (s) selected from a halogen atom, a C1-4 alkyl
group which may be halogenated, a C1-4 alkoxy group which
may be halogenated, and 5- or 6-membered heterocyclic
group;
R0 is a hydrogen atom, an aralkyl group optionally
having 1 to 4 substituent (s) selected from a halogen atom,
a hydroxy group, a C1-6 alkoxy group, a C1-6alkoxy-carbonyl
group and a carbamoyl group, an acyl group, or an acyloxy
group;
R1 is a C1-6 alkyl group, a C1-6 alkoxy group, a C1-6
alkoxy-C1-6 alkoxy group, or a di-C1-6 alkylamino group;
R2 is a hydrogen atom, a C1-6 alkoxy-C1-6 alkoxy group,
or a C1-6 alkoxy group which may be halogenated;
R3 is a hydrogen atom or a C1-6 alkyl group; and
Y is a nitrogen atom;

or a salt thereof, for producing an oxidized imidazole
compound represented by the general formula (II):

wherein ring A, R0, R1, R2, R3 and Y are as defined above, or
a salt thereof, by an oxidation reaction, and determining
an end point of the oxidation reaction on the basis of a
predefined decrease of the electric potential.
2. The method as claimed in claim 1, which determines,
after the electric potential of the oxidation reaction
solution is reached to a highest electric potential, a
point where the amount of an electric potential dropped
from the highest electric potential reaches the predefined
amount of an electric potential as the end point of the
oxidation reaction.
3. The method as claimed in claim 1 or 2, which
further comprises introducing an oxidation reaction
terminating agent to the oxidation reaction solution
immediately after determining the end point of the
oxidation reaction.

4. The method as claimed in any one of claims 1 to 3,
wherein the imidazole compound represented by the general
formula (II) or a salt thereof is lansoprazole or a salt
thereof or an optically active substance thereof.


ABSTRACT

Title: A method for producing oxidized compound.
A method of producing an oxidized compound which comprises
measuring an electric potential of an oxidation reaction solution
comprising an imidazole compound represented by the general
formula (I):

wherein
ring A is a benzene ring optionally having 1 or 2
substituent(s) selected from a halogen atom, a C1-4 alkyl group
which may be halogenated, a C1-4 alkoxy group which may be
halogenated, and 5- or 6-membered heterocyclic group;
R° is a hydrogen atom, an aralkyl group optionally having
1 to 4 substituent(s) selected from a halogen atom, a hydroxy
group, a C1-6 alkoxy group, a C1-6 alkoxy-carbonyl group and a
carbamoyl group, an acyl group, or an acyloxy group;
R1 is a C1-6 alkyl group, a C1-6 alkoxy group, a C1-6 alkoxy-C1-6 ;
alkoxy group, or a di-C1-6 alkylamino group;

R2 is a hydrogen atom, a C1-6 alkoxy-C1-6 alkoxy group, or
a C1-6 alkoxy group which may be halogenated;
R3 is a hydrogen atom or a C1-6 alkyl group; and
Y is a nitrogen atom;
or a salt thereof, for producing an oxidized imidazole compound
represented by the general formula (II):

wherein ring A, R0, R1, R2, R3 and Y are as defined above, or a
salt thereof, by an oxidation reaction, and determining an end
point of the oxidation reaction on the basis of a predefined
decrease of the electric potential.

Documents:

01071-kolnp-2007-abstract.pdf

01071-kolnp-2007-claims.pdf

01071-kolnp-2007-correspondence others 1.1.pdf

01071-kolnp-2007-correspondence others.pdf

01071-kolnp-2007-description complete.pdf

01071-kolnp-2007-drawings.pdf

01071-kolnp-2007-form 1.pdf

01071-kolnp-2007-form 2.pdf

01071-kolnp-2007-form 3.pdf

01071-kolnp-2007-form 5.pdf

01071-kolnp-2007-gpa.pdf

01071-kolnp-2007-international publication.pdf

01071-kolnp-2007-international search report.pdf

01071-kolnp-2007-pct request form.pdf

01071-kolnp-2007-priority document.pdf

1071-KOLNP-2007-(26-12-2011)-ABSTRACT.pdf

1071-KOLNP-2007-(26-12-2011)-AMANDED CLAIMS.pdf

1071-KOLNP-2007-(26-12-2011)-CORRESPONDENCE.pdf

1071-KOLNP-2007-(26-12-2011)-DESCRIPTION (COMPLETE).pdf

1071-KOLNP-2007-(26-12-2011)-DRAWINGS.pdf

1071-KOLNP-2007-(26-12-2011)-FORM-1.pdf

1071-KOLNP-2007-(26-12-2011)-FORM-2.pdf

1071-KOLNP-2007-(26-12-2011)-FORM-3.pdf

1071-KOLNP-2007-(26-12-2011)-FORM-5.pdf

1071-KOLNP-2007-(26-12-2011)-OTHER PATENT DOCUMENT.pdf

1071-KOLNP-2007-(26-12-2011)-OTHERS.pdf

1071-KOLNP-2007-CORRESPONDENCE 1.1.pdf

1071-KOLNP-2007-CORRESPONDENCE 1.2.pdf

1071-KOLNP-2007-EXAMINATION REPORT REPLY RECIEVED.pdf

1071-KOLNP-2007-EXAMINATION REPORT.pdf

1071-KOLNP-2007-FORM 18 1.1.pdf

1071-kolnp-2007-form 18.pdf

1071-KOLNP-2007-FORM 3 1.2.pdf

1071-KOLNP-2007-FORM 3-1.1.pdf

1071-KOLNP-2007-FORM 5.pdf

1071-KOLNP-2007-GPA.pdf

1071-KOLNP-2007-GRANTED-ABSTRACT.pdf

1071-KOLNP-2007-GRANTED-CLAIMS.pdf

1071-KOLNP-2007-GRANTED-DESCRIPTION (COMPLETE).pdf

1071-KOLNP-2007-GRANTED-DRAWINGS.pdf

1071-KOLNP-2007-GRANTED-FORM 1.pdf

1071-KOLNP-2007-GRANTED-FORM 2.pdf

1071-KOLNP-2007-GRANTED-SPECIFICATION.pdf

1071-KOLNP-2007-OTHERS 1.1.pdf

1071-KOLNP-2007-OTHERS 1.2.pdf

1071-KOLNP-2007-REPLY TO EXAMINATION REPORT.pdf


Patent Number 255560
Indian Patent Application Number 1071/KOLNP/2007
PG Journal Number 10/2013
Publication Date 08-Mar-2013
Grant Date 04-Mar-2013
Date of Filing 27-Mar-2007
Name of Patentee TAKEDA PHARMACEUTICAL COMPANY LIMITED
Applicant Address 1-1, DOSHOMACHI 4-CHOME, CHOU-KU, OSAKA-SHI, OSAKA 541-0045 JAPAN
Inventors:
# Inventor's Name Inventor's Address
1 MASAYOSHI KANEKO 19-22, IZUMIGAOKA, TAKARAZUKA-SHI, HYOGO 665-0851 JAPAN
2 KENJI IWAOKA C/O TAKEDA PHARMACEUTICAL COMPANY LIMITED, 17-85, JUSOHONMACHI 2-CHOME, YODOGAWA-KU, OSAKA-SHI, OSAKA 532-8686 JAPAN
3 HIDETOSHI NISHIMURA 22-3, CHOU 6-CHOME, HIKARI-SHI, YAMAGUCHI 743-0013 JAPAN
4 SHIGEO YABUNO C/O TAKEDA PHARMACEUTICAL COMPANY LIMITED, 17-85, JUSOHONMACHI 2-CHOME, YODOGAWA-KU, OSAKA-SHI, OSAKA 532-8686 JAPAN
PCT International Classification Number C07D 401/12
PCT International Application Number PCT/JP2005/017222
PCT International Filing date 2004-09-13
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 265717/2004 2004-09-13 Japan