Title of Invention

WATER BORNE COATING COMPOSITION CONTAINING THIOL FUNCTIONAL COMPOUNDS

Abstract The invention relates to a water borne coating composition comprising a) a polyol, b) a polyisocyanate crosslinker, and c) a thiol functional compound, wherein the molar ratio of isocyanate groups to thiol groups ranges between 1:0.0001 and 1:0.4. The invention further relates to the use of the coating composition, and to a kit of parts for preparation of the coating composition. The coating composition according to the invention displays a balance of high curing rate, long pot life, and good film appearance of the coating prepared from it.
Full Text WO 2006/064035 PCT/EP2005/056808
WATER BORNE COATING COMPOSITION CONTAINING THIOL
FUNCTIONAL COMPOUNDS
The invention relates to a water borne coating composition comprising a
polyol and a polyisocyanate crosslinker, to the use of the coating composition,
and to a kit of parts for preparation of the coating composition.
A coating composition of the above-mentioned type is known from
international patent publication WO 01/81441. This publication describes a
composition comprising as the polyol a branched polyester polyol which is
characterized by specific carboxylic acids and alcohols as raw materials. The
composition of WO 01/81441 can be used as clear coat or as pigmented
coating.
Although it has been found that an acceptable curing rate and pot life can be
obtained with the composition of WO 01/81441, there is a need to provide
such coating compositions having an improved balance of curing rate, pot life,
and film appearance of coatings.
The curing rate of such compositions can be increased to a desirable level by
the addition of curing catalysts, which accelerate the isocyanate hydroxyl
polyaddition reaction. Suitable curing catalysts are known from international
patent publication WO 00/39181 and include organo-metal catalysts and
tertiary amines. Well-known examples of curing catalysts are organo-tin
compounds, such as dimethyl tin dilaurate, dibutyl tin dilaurate, dioctyl tin
dilaurate, and tin octoate.
However, the increase in curing rate as a result of the application of curing
catalysts is attended with a corresponding, undesirable decrease of the pot
life of the multi-pack compositions. Furthermore, the curing catalysts catalyze
both the reaction of isocyanate groups with hydroxyl groups of the film-forming
binder and the reaction of isocyanate groups with water. The latter reaction
generates carbon dioxide gas, which leads to imperfections in the coating film
and which detracts from the film appearance.
International patent publication WO 00/49100 discloses a water borne film-
forming composition comprising a hydroxyl-functional acrylate copolymer and
a crosslinking material. The crosslinking material is selected from

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aminoplasts, triazines, and polyisocyanates. The preferred crosslinking
material is a mixture of partially alkylated melamine formaldehyde
condensates and a carbamoyl triazine. In the case of an isocyanate cross-
linking agent, a blocked isocyanate is preferred. Furthermore, the composition
of this publication may comprise an amphiphilic adjuvant. Said adjuvant has
one or more hydrophilic terminal groups at its polar end. The hydrophilic
groups are selected from hydroxyl groups, carbamate groups, amide groups,
urea groups, and mercaptan groups, hydroxyl groups being preferred.
The use of a blocked isocyanate as taught by this publication may lead to a
long pot life and may minimize the film imperfections caused by carbon
dioxide formation as described above. However, WO 00/49100 is silent about
the balance of curing rate, pot life, and good appearance of the coating layer.
International patent publication WO 01/92362 relates to a photoactivatable
coating composition comprising a photolatent base, at least one
polyisocyanate, and at least one compound containing isocyanate reactive
groups, wherein the isocyanate reactive groups comprise at least one thiol
group. The photoactivatable coating composition may be water borne.
It is the object of the current invention to provide a water borne coating
composition comprising a polyol and a polyisocyanate crosslinker which offers
a good balance of curing rate, also in the absence of ultraviolet radiation, at 5
- 80°C, pot life, and film appearance of the coating.
The object of the invention is achieved with an aqueous coating composition
according to the opening paragraph, wherein the coating composition
comprises a thiol-functional compound and wherein the molar ratio of
isocyanate groups to thiol groups ranges between 1:0.0001 and 1:0.4.
It should be noted that United States patent US 4788083 describes thiol
blocked tin or bismuth catalysts for isocyanate hydroxyl addition reactions in
solvent borne compositions. However, the possibility to use the disclosed
catalysts in water borne coatings is neither mentioned nor suggested in this
publication.

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The coating composition according to the invention displays a balance of high
curing rate, long pot life, and good film appearance of the coating prepared
from it which is superior to that of the prior art compositions known from WO
01/81441.
Brief explanation of the drawings:
Figure 1 is a graphic representation of the results of the curing speed
experiment with coating compositions A and 1-4.
Figure 2 is a graphic representation of the results of the pot life experiment
with coating compositions A and 1-4.
Figure 3 is a graphic representation of the carbon dioxide formation
experiment with coating compositions A and 1-4.
Suitable polyols to be used in the water borne coating composition include
polyester polyols, polyacrylate polyols, polyurethane polyols, and mixtures
and hybrids thereof.
Polyester polvols
The polyester polyols can be prepared according to generally known methods
by the polyesterification of polycarboxylic acids, their anhydrides or dialkyl
esters with polyalcohols. Optionally, mono-functional acids, monoalcohols
and/or hydroxy-functional acids and/or epoxy compounds may be used as co-
reactants. The reaction to form the polyester polyols can be conducted in one
or more stages.
The polyester polyols suitably have a number average molecular weight in the
range of 300 to 15,000, or 500 to 8,000, or 1,000 to 4,000. In order to achieve
hydroxyl functionality in the resulting polyester polyols, a stoichiometric
excess of the hydroxyl component can be used. The polyester polyols suitably
have a hydroxyl number in the range of 15 to 500 mg KOH/g, or 25 to 300 mg
KOH/g, or 50 to 250 mg KOH/g, or 100 to 220 mg KOH/g. The polyester
polyols generally have a hydroxyl functionality of > 2, for example a hydroxyl

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functionality of > 2.3, or a hydroxyl functionality of > 2.5. In order to achieve
hydroxyl functionalities > 2, the polyester polyols suitably have a branched
structure.
In order to obtain a branched polyester polyol, the condensation reaction is
carried out in the presence of a branching agent, which may be a tri- or
higher-functional acid and/or alcohol. The tri- or higher-functional acid may
suitably be selected from the group of trimellitic acid and pyromellitic acid or
the anhydride thereof. The tri- or higher-functional polyalcohol may suitably be
selected from the group of 1,1,1 -trimethylol propane, 1,1,1-trimethylol ethane,
1,2,3-trimethylol propane, pentaerythritol, and mixtures thereof. In a particular
embodiment a tri- or higher-functional polyalcohol is used, such as 1,1,1-
trimethylol propane.
Further examples of polycarboxylic acids or reactive derivatives thereof that
can be used for the preparation of suitable polyester polyols are phthalic
anhydride, isophthalic acid, terephthalic acid, hexahydrophthalic anhydride,
1,4-cyclohexane dicarboxylic acid dimethylester, dimethyl terephthalate,
tetrahydrophthalic anhydride, maleic anhydride, succinic anhydride, adipic
acid, dimeric acid, azelaic acid, sebacic acid, lithium, sodium, potassium or
amine salts of 5-sulphoisophthalic acid, and dimethyl sulphoisophthalic acid,
and mixtures thereof.
Examples of monocarboxylic acids that can be used for the preparation of
suitable polyester polyols are benzoic acid, tert. butyl benzoic acid,
sulphobenzoic acid, lithium, sodium, potassium or amine salts of
sulphobenzoic acid, and saturated acids, for example, linear acids with 5-18
carbon atoms; isononanoic acid, 2-ethylhexanoic acid, decanoic acid,
dodecanoic acid, pivalic acid, unsaturated acids such as soybean fatty acids,
dehydrated castor oil fatty acids, tali oil fatty acids, etc., and mixtures of these
monocarboxylic acids.
Carboxylic acids with more than 6 carbon atoms are generally suitable.
Examples of hydroxy-functional acids that can be used for the preparation of
suitable polyester polyols are dimethylol propionic acid, hydroxypivalic acid,

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castor oil fatty acids, 12-hydroxystearic acid, 5-hydroxy-pentanoic acid or its
lactone.
Further examples of polyalcohols that can be used for the preparation of
suitable polyester polyols are ethylene glycol, propylene glycol, neopentyl
glycol, 2-butyl-2-ethyl-1,3-propane diol, 1,6-hexane diol, cyclohexane
dimethanol, glycerol, di-trimethylol propane, di-pentaerythritol, and mixtures
thereof. Examples of monoalcohols that can be used for the preparation of
suitable polyester polyols are rt-hexanol, cyclohexanol, tert. butyl cyclo-
hexanol, benzyl alcohol, stearyl alcohol, dodecanol, and mixtures thereof.
Alcohols with at least 4 carbon atoms are generally suitable-.
Examples of epoxy-functional compounds are the glycidyl ester of a-branched
monocarboxylic acids, epoxydized vegetable oils, polyglycidyl ethers of
polyalcohols or polyphenols, and polyglycidyl esters of polycarboxylic acids.
Suitable polyester polyols may comprise ionic and/or non-ionic stabilizing
groups. Alternatively or additionally the polyester polyols can be stabilized in
an aqueous medium by external emulsifiers. Such emulsifiers may be
monomeric, oligomeric or polymeric compounds and are well known in the art.
Examples of ionic stabilizing groups are carboxylate groups and sulphonate
groups, non-ionic stabilizing groups can be polyalkylene oxide groups.
The polyester polyols suitably have a carboxylic acid number of KOH/g ( 0.357 meq COOH groups per g of polyol). In particular, the polyester polyols
have a carboxylic acid number of 5 to 15 mg KOH/g (0.089 to 0.268 meq
COOH groups per g of polyol). Optionally, the polyester polyols may have a
sulphonate number of polyol). The polyester polyols may for example have a sulphonate number of
0.5 to 4 mg KOH/g (0.009 to 0.070 meq sulphonate groups per g of polyol), or
1 to 3 mg KOH/g (0.0175 to 0.0525 meq sulphonate groups per g of polyol).
Alternatively, the polyester polyols can have a carboxylic acid number of less

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than 10 mg KOH/g (less than 0.178 meq COOH groups per g of polyol), for
example between 5 and 9 mg KOH/g (0.089 to 0.161 meq COOH groups per
g of polyol), and a sulphonate number of at least 0.5 mg KOH/g (at least 0.009
meq sulphonate groups), for example 1 to 3 mg KOH/g (0.0175 to 0.0525 meq
sulphonate groups per g of polyol).
The introduction of the carboxylic acid groups or carboxylate groups into the
polyester polyols can be achieved by incomplete esterification of the
carboxylic groups of the polycarboxylic and/or hydroxy-functional acid
monomers.
Sulphonic acid groups and/or sulphonate groups can be introduced into the
polyester polyols by co-condensation of carboxylic acids and/or alcohols
comprising sulphonic acid groups and/or sulphonate-functional groups, for
example, the lithium, sodium, potassium, and amine salts of 5-sulpho-
isophthalic acid, sulphobenzoic acid, and 2-hydroxyethane sulphonic acid.
Non-ionic stabilizing groups can comprise C1-C4 alkoxy polyalkylene oxide
groups. Suitable alkylene oxide groups are ethylene oxide groups, but
propylene oxide groups or mixtures of ethylene oxide and propylene oxide
groups are useful as well. For example, the alkylene oxide groups may be C1-
C4 alkoxy ethers of polyalkylene glycols with the structure:

wherein R1 is a hydrocarbon group with 1 to 4, or 1 or 2, carbon atoms; R2 is
a methyl group; x is between 0 and 40, or between 0 and 20, or between 0
and 10; y is between 0 and 50, and x+y is between 2 and 50, or between 2
and 25. Examples are C1-C4 alkoxy polyC2(C3)alkylene oxide glycol and/or C1
C4 alkoxy polyC2(C3)alkylene oxide 1,3-diol, wherein polyC2(C3)alkylene oxide
stands for polyethylene oxide, optionally comprising propylene oxide units.
The polyester polyol suitably comprises 2.5 to 15 wt.% C1-C4 alkoxy
polyalkylene oxide groups with a number average molecular weight of 500 to

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3,000, or between 500 and 1,500, or between 500 and 1,250. A suitable
polyester polyol may comprise 5 to 10 wt.% of C1-C4 alkoxy polyalkylene
oxide groups. Good results are obtained with polyester polyols wherein the
polyalkylene oxide groups are polyethylene oxide groups.
Suitable compounds comprising C1-C4 alkoxy polyalkylene oxide groups
contain at least one hydroxyl group. Examples are methoxy
polyC2(C3)alkylene oxide glycols and methoxy polyC2(C3)alkylene oxide-1,3-
diols, such as Tegomer® D-3123 (PO/EO = 15/85; Mn = 1,180), Tegomer® D-
3409 (PO/EO = 0/100; Mn = 2,240), and Tegomer® D-3403 (PO/EO = 0/100;
Mn = 1,180) available from Goldschmidt AG, Germany, and MPEG 750 and
MPEG 1000.
The introduction of the compounds comprising C1-C4 alkoxy polyalkylene
oxide groups into the polyester polyols can be conducted by co-condensation
in the polyesterification reaction.
If desired, the polyester polyols may contain a proportion of carbonylamino
linking groups -C(=O)-NH- (i.e. amide linking groups) by including an
appropriate amino-functional reactant as part of the "hydroxyl component".
Such amide linkages are in fact useful in that they are more hydrolysis-
resistant and more hydrophilic.
The polyester polyols can be modified, for example, with polyisocyanates to
form urethanes. It is to be understood that the modification is conducted so as
to avoid gelation and to retain hydroxyl functionality. The modification reaction
optionally is carried out in the presence of compounds comprising hydroxy
and/or isocyanate reactive amine groups, for example, neopentyl glycol, 1,6-
hexane diol, 2-butyl-2-ethyl-1,3-propane diol, 1,3-trimethylol propane,
ethylene glycol, 2-ethylhexanol, benzyl alcohol, ethanolamine, N-methyl
ethanolamine, linear or branched polyester polyols, polyether polyols such as
polyethylene glycols, polypropylene glycols, ethoxylated trimethylol propane,
propoxylated pentaerythritol, monoalkyl ethers of polyethylene or

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carboxyethyl acrylate, ethacrylic acid, itaconic acid, crotonic acid, citraconic
acid, and the like. Specific examples of such hydroxy-functional monomers
include 2-hydroxyethyl butyl maleate, bis-(2 hydroxyethyl)maleate, bis-(2-
hydroxyethyl)fumarate, ethoxylated |}-carboxyethyl acrylate, and propoxylated
b-carboxyethyl acrylate.
The polyacrylate polyols can comprise sulphonic acid groups and/or
carboxylic acid groups. The total content of acid groups is suitably not higher
than 0.9 mmol/gram polyacrylate polyol, for example between 0.09 and 0.6
mmol/gram polyacrylate polyol, or between 0.18 and 0.8 mmol/gram, or
between 0.18 and 0.36 mmol/gram. The acid groups can be completely or
partially neutralized.
The polyacrylate polyols may comprise sulphonic acid groups and carboxylic
acid groups. If both carboxylic and sulphonic acid groups are present, the
molar ratio of carboxylic acid groups/sulphonic acid groups suitably has a
value between 0.1 and 50, or between 0.5 and 10, or between 1 and 5, or
between 1.5 and 3.
Carboxylic or carboxylate groups are conveniently introduced by the
copolymerization of ethylenically unsaturated monomers having carboxylic
groups. Examples of such carboxylic acid- or carboxylate-functional
monomers are (meth)acrylic acid, ethacrylic acid, (3-carboxyethyl acrylate,
crotonic acid, maleic acid, fumaric acid, itaconic acid, citraconic acid,
monoalkyl esters of unsaturated dibasic acids, such as maleic acid, itaconic
acid, and citraconic acid.
An alternative method for introducing carboxylic groups into acrylic polymers
includes the copolymerization of the reaction products of unsaturated hydroxy-
functional monomers, for example, hydroxyalkyl (meth)acrylates as listed
above, with a polybasic acid, only a portion of the carboxylic groups being
reacted. Examples of such monomers include the monoesters formed by the
reaction of 1 mole of a hydroxy-functional monomer with 1 mole of a dibasic
acid or its anhydride containing more than 2 carbon atoms. Phthalic acid,
maleic acid, succinic acid, hexahydrophthalic acid, tetrahydrophthalic acid,

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thus obtained dispersions is in the range of 30 to 300 nm, or in the range of
50 to 200 nm. The thus obtained dispersions have a pH between 6 and 9, or
between 6.5 and 8.
Polvacrvlate polvols
The polyacrylate polyols can be prepared by polymerization of suitable
ethylenically unsaturated monomers in organic solution or by aqueous
emulsion polymerization. The polymerization can be carried out in one or
more stages. Examples of suitable processes for the preparation of
polyacrylate poiyols are described in WO 00/39181.
The polyacrylate poiyols suitably have a hydroxyl value between 25 and 500
mg KOH/gram polyol, or between 50 and 300 mg KOH/gram polyol, or
between 50 and 200 mg KOH/gram polyol. The hydroxyl value may be
between 75 and 200 mg KOH/gram polyol. The poiyols have two or more
hydroxy groups per molecule, for example three or more.
Examples of suitable ethylenically unsaturated hydroxyl-functional monomers
that can be used for the preparation of polyacrylate poiyols for a coating
composition according to the invention are acrylates and methacrylates, such
as 2-hydroxybutyl (meth)acrylate, 3-hydroxybutyl (meth)acrylate, or 2-
hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 3-hydroxypropyl
(meth)acrylate, and 4-hydroxybutyl (meth)acrylate. A further group of suitable
hydroxy-functional monomers is formed by the reaction products of
hydroxylated (meth)acrylates comprising lactone, for example, the reaction
product of 2-hydroxyethyl acrylate with e-caprolactone. The (meth)acrylates of
branched 1,3-diols represent a further class of suitable hydroxy-functional
ethylenically unsaturated monomers, for example, the (meth)acrylates of
2,2(4-trimethyl-1,3-pentane diol, 2,2-dimethyl propane-1,3-diol, 2-ethyl
hexane-1,3-diol, 2-methyl propane-1,3-diol. Further examples of suitable
hydroxy-functional unsaturated monomers are hydroxyalkyl esters of
additional ethylenically unsaturated acids such as maleic acid, fumaric acid, (3-

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polypropylene glycols, polyacrylic polyols, epoxy polyols, and polyurethane
polyols.
The polyester polyols can also be modified by the copolymerization of
olefinically unsaturated monomers such as styrene, alkyl acrylates, olefinically
unsaturated monomers containing carboxylic acid, carboxylate, sulphonic
acid, sulphonate-functional groups, and/or alkyl methacrylates, hydroxyalkyl
acrylates, hydroxyalkyl methacrylates, and glycidyl methacrylate to form
polyester - acrylic hybrids.
At the end of the polycondensation reaction in which the polyester polyol is
formed the acid groups of the polyester polyol are at least partially neutralized
with a neutralizing agent, after which water is added, for example to the hot
melt at a temperature starting at 100° to 110°C, after which the temperature is
gradually lowered to ambient temperature.
Examples of neutralizing agents include alkali metal hydroxides, such as
sodium hydroxide, potassium hydroxide, or lithium hydroxide, ammonia, and
amines. Suitable amines include primary, secondary, and tertiary amines.
Suitable primary amines are, for example, isopropyl amine, butyl amine,
ethanol amine, 3-amino-1-propanol, 1-amino-2-propanol, 2-amino-2-methyl-1-
propanol or 2-amino-2-methyl-1,3-propane diol. Secondary amines that can
be used are, for example, morpholine, diethyl amine, dibutyl amine, N-methyl
ethanol amine, diethanol amine, or diisopropanol amine. Examples of suitable
tertiary amines include trimethyl amine, triethyl amine, triisopropyl amine,
triisopropanol amine, N,N-dimethyl ethanol amine, dimethyl isopropyl amine,
N,N-diethyl ethanol amine, 1-dimethyl amino-2-propanol, 3-dimethyl amino-1-
propanol, 2-dimethyl amino-2-methyl-1-propanol, N-methyl diethanol amine,
N-ethyl diethanol amine, N-butyl diethanol amine, N-ethyl morpholine. Tertiary
amines are very suitable, for example N,N-dimethyl ethanol amine.
The aqueous polyester polyol dispersions obtained in this manner can have a
solids content of more than 30 wt.%, such as 35 to 65 wt.%, or 40 to 60 wt.%,
at a viscosity of up to 5 Pa.s, or 0.1 to 3 Pa.s. The average particle size of the

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methyl hexahydrophthalic acid, irimellitic acid, dodecenyl succinic acid, and
the anhydrides of these acids are examples of polybasic acid reagents. The
reaction between the unsaturated hydroxy-functional monomer and polybasic
acid can take place beforehand to form the described carboxyl-functional
monomer. Alternatively, the reaction can be carried out conveniently during or
even after the formation of the acrylic polymer. Also in the latter case,
polymers having covalently linked carboxylic groups are obtained.
Sulphonic acid or sulphonate groups can be covalently introduced into a
polyacrylate polyol by the copolymerization of ethylenically unsaturated
compounds comprising sulphonic acid and/or sulphonate groups. Examples of
suitable monomers are monomers represented by the formula:

wherein R1 is a hydrogen, a C1 to C20 monovalent hydrocarbon radical or a
halogen; R2 is a C1 to C20 divalent saturated hydrocarbon, optionally
branched or substituted, and M is a hydrogen, alkali metal, or ammonium.
Suitable sulphonic group-containing monomers are 2-acrylamido-2-methyl
propane sulphonic acid, its ammonium salts, for example the salts obtained by
neutralization with tertiary amines.
Other examples of suitable sulphonic acid- or sulphonate-functional
unsaturated monomers include styrene sulphonic acid, ethylene sulphonic
acid, 2-sulphoethyl methacrylate, and their salts. Alternatively, sulphonate
groups can be introduced into acrylic polyols by reacting alkali metal salts of
taurine or adducts thereof with mono-epoxy compounds, e.g., the glycidyl
ester of a-branched monocarboxylic acids, and epoxy-functional monomers,
e.g., glycidyl methacrylate, prior to, during or after the formation of the acrylic
polyol. Similarly, alkali metal salts of 3-cyclohexylamino-1 -propane sulphonic
acid can be introduced. Further examples of copolymerizable unsaturated

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compounds suitable for the covalent introduction of sulphonic acid or
sulphonate groups into polyacrylate polyols are the reaction products of free
radical-polymerizable monomers comprising an isocyanate group and
sulphonic acids or sulphonates comprising at least one isocyanate reactive
group. Examples of such free radical-polymerizable monomers are a,a-
dimethyl m-isopropenyl benzyl isocyanate and isocyanatoethyl methacrylate.
Examples of suitable sulphonic acids or sulphonates comprising at least one
isocyanate reactive group are 2-hydroxyethyl sulphonic acid and its salts,
alkali metal taurinates, alkali metal N-alkyl taurinates, and the reaction
products of mono-epoxy compounds with alkali metal taurinates, 3-
cyclohexylamino-1-propane sulphonic acid, and its alkali metat salts:
In one embodiment of the coating composition according to the invention,
more than 50% of the sulphonic acid groups and carboxylic acid groups of the
polyacrylate polyol are neutralized with a base, which may be volatile.
Advantageously, the neutralizing agent is ammonia and/or an amine, such as
a tertiary amine. Examples of suitable tertiary amines include trimethyl amine,
triethyl amine, triisopropyl amine, triisopropanol amine, N,N-dimethyl ethanol
amine, dimethyl isopropyl amine, N,N-diethyl ethanol amine, 1-dimethyl
amino-2-propanol, 3-dimethyl amino-1-propanol, 2-dimethyl amino-2-methyl-
1-propanol, N-methyl diethanol amine, N-ethyl diethanol amine, N-butyl
diethanol amine, N-ethyl morpholine. Suitable primary amines are, for
example, isopropyl amine, butyl amine, ethanol amine, 3-amino-1-propanol, 1-
amino-2-propanol, 2-amino-2-methyl-1-propanol or 2-amino-2-methyl-1,3-
propane diol. Secondary amines that can be used are, for example,
morpholine, diethyl amine, dibutyl amine, N-methyl ethanol amine, diethanol
amine, and diisopropanol amine. Alternatively, alkali metal hydroxides such as
lithium hydroxide, sodium hydroxide, and potassium hydroxide can be used as
neutralizing agents. Neutralization can be carried out prior to, during or after
polymerization.
In addition to hydroxyl- and acid-functional monomers, at least one
ethylenically unsaturated monomer that does not comprise hydroxyl- or acid-

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functional groups may be used for the preparation of the polyacrylate polyol.
Suitable examples of such monomers are esters of acrylic or methacrylic acid
having 1 to 18 carbon atoms, or 1 to 12 carbon atoms, in the alcohol part,
such as methyl (meth)acrylate, ethyl (meth)acrylate, propyl (meth)acrylate,
isopropyl (meth)acrylate, n-butyl (meth)acrylate, isobutyl (meth)acrylate, t-
butyl (meth)acrylate, hexyl (meth)acrylate, cyclohexyl (meth)acrylate, n-octyl
(meth)acrylate, n-decyl (meth)acrylate, isodecyl (meth)acrylate, lauryl
(meth)acrylate, 2-ethylhexyl (meth)acrylate, 3,5,5-trimethyl cyclohexyl
(meth)acrylate, t-butyl cyclohexyl (meth)acrylate, isobornyl (meth)acrylate,
stearyl (meth)acrylate, (meth)acrylates with ether groups such as 2-methoxy
ethyl (meth)acrylate-, 2-ethoxy ethyl (meth)acrylate, and 3-methoxy-propyl
(meth)acrylate; others such as dimethyl aminoethyl methacrylate, glycidyl
(meth)acrylate, 2-acetoacetoxyethyl methacrylate, and 3-(trimethoxysilyl)-
propyl methacrylate. Further suitable monomers are esters of (3-carboxyethyl
acrylate and crotonic acid having 1 to 18 carbon atoms in the alcohol part, and
(cyclo)alkyl esters of unsaturated dicarboxylic acids with 1 to 12 carbon atoms
in the (cyclo)alkyl groups such as diethyl maleate and dibutyl fumarate,
di(cyclo)alkyl itaconates, and di(cyclo)alkyl citraconates.
Other ethylenically unsaturated monomers suitable for the preparation of
polyacrylate polyols include vinyl aromatic compounds such as styrene, a-
methyl styrene, o-, m- or p-methyl styrene, and tert-butyl styrene; acrylamide,
methacrylamide, acrylonitrile, N-alkoxy acrylamides, N-alkoxy methacryl-
amides; vinyl esters of C1C18 monocarboxylic acids such as vinyl acetate,
vinyl propionate, vinyl isobutyrate, vinyl esters of a-branched C5-C18
monocarboxylic acids, or vinyl esters of a-branched C9-C11 acids. Other
suitable vinyl monomers include vinyl chloride, vinylidene chloride, vinyl
pyrrolidone, and vinyl silanes such as vinyl trimethoxysilane and vinyl
triethoxysilane.
The polyacrylate polyols in the composition according to the invention may
advantageously comprise hydrophilic alkylene oxide groups. Ethylene oxide
groups are suitable, but alternatively propylene oxide groups or mixtures of

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ethylene oxide and propylene oxide groups are useful as well. For example,
acrylic polyols can comprise copolymerized units of esters of unsaturated
acids and C1-C4 alkoxy ethers of polyalkylene glycols, such as (meth)-
acrylates with the structure:

wherein R1 is a hydrogen or methyl group, R2 is an alkyl group with 1 to 4
carbon atoms; R3 is a hydrocarbon radical with 1 to 20, or 1 to 4, or 1 or 2,
carbon atoms; x is between 0 and 40, or between 0 and 20, or between 0 and
10; y is between 0 and 50, and x+y is between 2 and 50, or between 2 and
25. Examples of suitable esters of (meth)acrylic acid and polyalkylene glycol
monoethers are the (meth)acrylates of the methoxy ethers of polyethylene
glycols or polypropylene glycols where the alcohoi has a molecular weight
between 200 and 2,000, or between 200 and 1,500, or between 350 and
1,000.
The polyacrylate polyols of the invention can also contain minor amounts up
to about 10 % of polymerized units of polyunsaturated monomers such as allyl
methacrylate, ethylene glycol dimethacrylate, hexanediol diacrylate,
trimethylol propane triacrylate, and the like.
Suitable initiators for the preparation of the polyacrylate polyols are known in
the art, such as di-tert butyl peroxide, tert. butyl peroxy benzoate, tert. butyl
peroxy-2-ethyl hexanoate, tert. butyl peroxy-3,5,5-trimethyl hexanoate, and
the like, and azo initiators such as 2,2'-azo-bis(2-methylbutyronitrile) and 2,2'-
azo-bis (isobutyronitrile).
The molecular weight of the polymers can be controlled by chain regulators
such as n-octyl mercaptan, n-dodecyl mercaptan, tert. dodecyl mercaptan,
mercapto ethanol, mercapto propionic acid, and thioglycol. The polyacrylate
polyols suitably have a weight average molecular weight (Mw) in the range of

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2,500 to 150,000. If improved flow properties of the applied coating are
required, it may be advantageous to use a polyacrylate polyol having a Mw
below 15,000, or below 10,000, or even below 7,000.
Polyurethane polvols
Suitable polyurethane polyols can be prepared according to generally known
methods by reacting an aliphatic, alicyclic or aromatic di- or triisocyanate, one
or more polyalcohols containing 2 to 6 hydroxyl groups and having a number
average molecular weight up to 600, and/or a polyether or polyester diol
having a number average molecular weight between about 400 and about
3,000. In order to achieve hydroxyl functionality in the resulting polyurethane
polyols, a stoichiometric excess of the hydroxyl component can be used.
Carboxylic acid groups can be introduced into the polyurethanes by the co-
reaction of hydroxy carboxylic acids. Dimethylol propionic acid, hydroxypivalic
acid, and hydroxystearic acid are examples of suitable hydroxy carboxylic
acids.
Sulphonate groups or sulphonic acid groups can be introduced into a
polyurethane polyol, for example, by co-reaction with isocyanates and with
hydroxyl- or amine-functional compounds comprising at least one sulphonic
acid group or sulphonate group, for example, 2-hydroxyethane sulphonic acid,
the sodium salt of 2-aminoethane sulphonic acid, 3-cyclohexylamino-1-
propane sulphonic acid, the reaction product of sodium 5-sulphoisophthalate
with an equivalent excess of diols, triols or epoxy compounds, in which case
the reaction product may contain reacted units of polycarboxylic acids such as
adipic acid, phthalic acid, isophthalic acid, hexahydrophthalic anhydride,
trimellitic anhydride, etc.
In one embodiment of the coating composition according to the invention,
more than 50% of the sulphonic acid groups and carboxylic acid groups of the
polyurethane polyol are neutralized with a base. Examples of suitable bases

WO 2006/064035 PCT/EP2005/056808
16
have been mentioned above in the sections describing the polyester polyols
and the polyacrylate polyols.
The polyurethane polyols may also comprise non-ionic stabilizing groups in
analogy with what has been described for the polyester polyols above.
Alternatively or additionally the poiyurethane polyols can be stabilized in an
aqueous medium by external emulsifiers as mentioned above for polyester
polyols.
A polyol, for example an acrylic polyol, can be grafted to the poiyurethane
polyols. The grafting site in the poiyurethane component can be provided by a
co-reacted unsaturated monomer, for example, an acryloyl-functional hydroxyl
compound such as hydroxyethyl acrylate, hydroxybutyl acrylate, an allyl-
functional hydroxyl compound such as trimethylol propane diallyl ether.
The poiyurethane polyols can contain organic solvents for reduction of the
viscosity. Suitable solvents are aromatic hydrocarbons such as toluene and
xylene; alcohols such as ethanol, isopropanol, n-butanol, 2-butanol, hexanol,
benzyl alcohol, and ketones such as methylethyl ketone, methylisobutyl
ketone, methylamyl ketone, and ethylamyl ketone; esters such as butyl
acetate, butyl propionate, ethoxyethyl propionate, ethylglycol acetate,
butylglycol acetate, and methoxypropyl acetate; ethers such as 2-methoxy-
propanol, 2-methoxybutanol, ethylene glycol monobutyl ether, propylene
glycol monopropyl ether, propylene glycol monobutyl ether, dioxolane or
mixtures thereof. Other suitable solvents are N-methyl-2-pyrrolidone, dimethyl
carbonate, propylene carbonate, butyrolactone, caprolactone, etc.
Mixing the, optionally acrylically modified, poiyurethane polyol with an
aqueous medium can be done conveniently by adding water to the polyol
solution or, alternatively, by adding the poiyurethane polyol solution to water,
under agitation of the water and of the polyol solution. The organic solvent
content of the resulting emulsion or dispersion can be reduced by distillation,
optionally under reduced pressure.

WO 2006/064035 PCT/EP2005/056808
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The polyisocvanate crosslinker
Suitable polyisocyanate crosslinkers include 1,6-diisocyanatohexane,
isophorone diisocyanate, 2,4-toIuene diisocyanate, 2,6-toluene diisocyanate,
diphenyl methane-diisocyanate, 4,4-bis (isocyanato-cyclohexyl) methane,
1,4-diisocyanatobutane, 1,5-diisocyanato-2,2-dimethyl pentane, 1,10-
diisocyanatodecane, 1,4-diisocyanato-cyclohexane, 2,4-hexahydrotoluene
diisocyanate, 2,6-hexahydrotoluene diisocyanate, norbornane diisocyanate,
1,3-xylene diisocyanate, 1,4-xylene diisocyanate, 1-isocyanato-3-(isocyanato
methyl) 1-methylcyclohexane, m-a,a,a,a-tetramethyl xylene diisocyanate.
Also suitable as isocyanate curing agents are triisocyanates, for example, 1,8-
diisocyanato-4-(isocyanatomethyl) octane, lysine triisocyanate, and adducts
and oligomers of polyisocyanates, for instance, biurets, isocyanurates,
allophanates, imino-oxadiazinediones, uretdiones, urethanes, and mixtures
thereof. Examples of such oligomers and adducts are the adduct of 3 moles of
toluene diisocyanate to 1 mole of trimethylol propane, the isocyanurate trimer
of 1,6-diisocyanatohexane, the isocyanurate trimer of isophorone
diisocyanate, the uretdion dimer of 1,6-diisocyanatohexane, the biuret trimer
of 1,6-diisocyanatohexane, the allophanate-modified trimer or higher
oligomers of 1,6-diisocyanatohexane, the adduct of 3 moles of m-a.a.a.a-
tetramethyl xylene diisocyanate to 1 mole of trimethylol propane, and mixtures
thereof.
The polyisocyanate crosslinker may comprise hydrophilic groups, for example,
covalently bonded hydrophilic polyether moieties. Such polyisocyanates can
be stirred in more easily by hand than hydrophobic polyisocyanates.
Suitable polyether compounds for the modification of polyisocyanates are
mono- and dihydric polyalkylene oxide polyether alcohols containing a
statistical average of 3 to 35 ethylene oxide units. The hydrophilic
polyisocyanates generally have an isocyanate functionality of 1.5 to 5 and a
content of ethylene oxide units within the bound polyether chains of about 2 to
20% by weight. Examples of hydrophilic polyisocyanates are the reaction
products of the isocyanurate trimers of 1,6-diisocyanatohexane and/or the

WO 2006/064035 PCT/EP2005/056808
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isocyanurate trimers of isophorone diisocyanate and a methyl ether of
polyethylene glycol; the reaction product of the adduct of m-a,a,a,a-
tetramethyl xylene diisocyanate (3 moles) to trimethylol propane (1 mole) and
a methyl ether of polyethylene glycol.
Alternatively, the polyisocyanate can be rendered hydrophilic by reaction with
isocyanate reactive compounds containing ionic groups, for example, the
alkali metal salts of sulphonic acids containing at least one hydroxyl group or
one isocyanate reactive amine group.
Another class of suitable polyisocyanate crosslinkers are polyisocyanates
which contain external emulsifiers to facilitate their dissipation in water borne
systems. Such polyisocyanate crosslinkers are commercially available from
Rhodia.
The polyisocyanate and the aqueous polyol resin dispersion are suitably
mixed in such a ratio that the NCO:OH ratio is in the range of 0.5-3:1, or 0.75-
2.5:1, or 1-2:1.
The thiol-functional compound
Esters of mercapto-carboxylic acids are a group of suitable thiol-functional
compounds. They can be prepared by reacting hydroxyl group-containing
compounds with thiol group-containing acids, such as 3-mercapto propionic
acid, 2-mercapto propionic acid, thio-salicylic acid, mercapto succinic acid,
mercapto acetic acid, or cysteine. Examples of suitable hydroxyl group-
containing compounds are mono-alcohols, diols, triols, and tetraols, such as
2-ethylhexanol, iso-octyl alcohol, decyl alcohol, lauryl alcohol, iso-tridecyl
alcohol, or higher monoalcohols or mixtures thereof, 1,4-butane diol, 1,6-
hexane diol, 2,2-dimethyl-1,3-propane diol, 2-ethyl-2-propyl-1,3-propane diol,
1,2-, 1,3-, and 1,4-cyclohexane diols, and the corresponding cyclohexane
dimethanol, 1,1,1-trimethylol propane, 1,2,3-trimethylol propane, and
pentaerythritol. Examples of compounds prepared according to such a
method include pentaerythritol tetrakis (3-mercapto propionate),
pentaerythritol tetrakis (2-mercapto acetate), trimethylol propane tris (3-

WO 2006/064035 PCT/EP2005/056808
19
mercapto propionate), trimethylol propane tris (2-mercapto propionate), and
trimethylol propane tris (2-mercapto acetate). Good results have been
obtained with trimethylol propane tris (3-mercapto propionate) and
pentaerythritol tetrakis (3-mercapto propionate).
A further example of a compound prepared according to such a method
consists of a hyperbranched polyol core based on a starter polyol, e.g.,
trimethylol propane, and dimethylol propionic acid. This polyol is subsequently
esterified with 3-mercapto propionic acid and isononanoic acid. These
methods are described in European patent publication EP 0448224 A and
International patent publication WO 93/17060.
Other syntheses to prepare thiol-functional compounds involve:
the reaction of an aryl or alkyl halide with NaHS to introduce a pendant
thiol group into the alkyl and aryl compounds, respectively;
the reaction of a Grignard reagent with sulphur to introduce a pendant
thiol group into the structure;
the reaction of hydrogen sulphide with a polyolefin, a nucleophilic
reaction, an electrophilic reaction or a radical reaction;
the reaction of a (poly)isocyanate with a thiol-functional alcohol, and
the reduction of disulphides.
The thiol-functional compound can also comprise other functional groups, for
example hydroxyl groups. b-Hydroxy-thiols can generally be obtained by
reacting epoxide-functional compounds with hydrogen sulphide. An example
of such a thiol-functional compound may have the following formula:
T[(C3H6O)nCH2CHXHCH2YH]3, with T being derived from a triol such as
trimethylol propane or glycerol, n being an integer between 0 and 10, X and Y
being oxygen or sulphur, with the proviso that X and Y are not equal. An
example of such a compound is commercially available from Cognis under the
trademark Capcure® 3/800.

WO 2006/064035 PCT/EP2005/056808
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Alternatively, polymeric thiol-functional compounds can be used. In this case
the polymer is a resin having as a backbone a polyester resin, a polyurethane
resin, a polyacrylate resin, or a polyether resin. These polymeric thiol-
functional compounds can also comprise hydroxyl groups.
The thiol-functional compound can be a polyester prepared from (a) at least
one polycarboxylic acid or reactive derivatives thereof, (b) at least one polyol,
and (c) at least one thiol-functional carboxylic acid. The polyesters suitably
possess a branched structure. Branched polyesters are conventionally
obtained through condensation of polycarboxylic acids or reactive derivatives
thereof, such as the corresponding anhydrides or lower alkyl esters, with poly-
alcohols, when at least one of the reactantshas a functionality of at least 3.
Examples of suitable polycarboxylic acids or reactive derivatives thereof are
tetrahydrophthalic acid, tetrahydrophthalic anhydride, hexahydrophthalic acid,
hexahydrophthalic anhydride, methyl hexahydrophthalic acid, methyl hexa-
hydrophthalic anhydride, dimethyl cyclohexane dicarboxylate, 1,4-cyclo-
hexane dicarboxylic acid, 1,3-cyclohexane dicarboxylic acid, phthalic acid,
phthalic anhydride, isophthalic acid, terephthalic acid, 5-tert. butyl isophthalic
acid, trimellitic anhydride, maleic acid, maleic anhydride, fumaric acid,
succinic acid, succinic anhydride, dodecenyl succinic anhydride, dimethyl
succinate, glutaric acid, adipic acid, dimethyl adipate, azelaic acid, and
mixtures thereof.
Examples of suitable polyols include trimethylol propane, trimethylol ethane,
glycerol, 1,2,6-hexanetriol, ethylene glycol, 1,2-propylene glycol, 1,3-
propylene glycol, 2-methylpropane-1,3-diol, neopentyl glycol, 2-butyl-2-ethyl-
1,3-propane diol, cyclohexane-1,4-dimethylol, the monoester of neopentyl
glycol and hydroxypivalic acid, hydrogenated Bisphenol A, 1,5-pentane diol, 3-
methyl-pentane diol, 1,6-hexane diol, 2,2,4-trimethyl pentane-1,3-diol,
dimethylol propionic acid, pentaerythritol, di-trimethylol propane,
dipentaerythritol, and mixtures thereof.

WO 2006/064035 PCT/EP2005/056808
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Examples of suitable thiol-functional organic acids include 3-mercapto-
propionic acid, 2-mercaptopropionic acid, thio-salicylic acid, mercaptosuccinic
acid, mercaptoacetic acid, cysteine, and mixtures thereof.
Optionally, monocarboxylic acids and monoalcohols may be used in the
preparation of the polyesters. C4-C18 monocarboxylic acids and C8-C18
monoalcohols may be used. Examples of the C4-C18 monocarboxylic acids
include pivalic acid, hexanoic acid, heptanoic acid, octanoic acid, nonanoic
acid, 2-ethylhexanoic acid, isononanoic acid, decanoic acid, lauric acid,
myristic acid, palmitic acid, isostearic acid, stearic acid, hydroxystearic acid,
benzoic acid, 4-tert. butyl benzole acid, and mixtures thereof. Examples of the
C6-C18 monoalcohols include cyclohexanol, 2-ethylhexanol, stearyl alcohol,
and 4-tert. butyl cyclohexanol.
The thiol-functional compound may also comprise ionic and/or non-ionic
groups for stabilization of the thiol-functional compound in an aqueous
solution or dispersion. Suitable ionic and non-ionic stabilizing groups are
those which have been described above for polyol resins.
Good results can also be obtained with an aqueous thiol-functional
polyurethane dispersion which is obtainable by first preparing an isocyanate-
functional polyurethane from diols, diisocyanates, and building blocks
containing groups which facilitate the stabilization of the resin in an aqueous
dispersion, followed by reaction of the isocyanate-functional polyurethane with
a polyfunctional thiol in a base-catalyzed addition reaction, followed by
dispersion in water.
The thiol-functional compound may be a thiol-functional polyacrylate. Such a
polyacrylate is derived from hydroxyl-functional acrylic monomers, such as
hydroxy ethyl (meth)acrylate, hydroxy propyl (meth)acrylate, hydroxy butyl
(meth)acrylate, other acrylic monomers such as (meth)acrylic acid, methyl
(meth)acrylate, butyl (meth)acrylate, optionally in combination with a vinyl
derivative such as styrene, and the like, or mixtures thereof, the terms (meth)-

WO 2006/064035 PCT/EP2005/056808
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acrylate and (meth)acrylic acid referring to both methacrylate and acrylate, as
well as to methacrylic acid and acrylic acid, respectively. The thiol group is
introduced by esterification of (part of) the hydroxyl groups of the acrylate
copolymer with one or more of the thiol-functional carboxylic acids described
above.
Alternatively, glycidyl methacrylate is introduced into the polymer to prepare
an epoxy-functional polyacrylate. The epoxy groups are then reacted with
suitable thiol-functional carboxylic acids such as mentioned above.
Alternatively, the thiol group can be introduced by reacting an isocyanate-
functional polyacrylate and a thiol-functional alcohol, e.g., mercapto ethanol.
The polyacrylate is prepared by conventional methods, for instance; by the
slow addition of appropriate monomers to a solution of an appropriate
polymerization initiator, such as an azo or peroxy initiator.
Also included in the coating composition of the invention may be thiol-
functional hydrocarbons and thiol-functional alcohols, which can be mono-, di-
, tri-, or higher thiol-functional compounds such as ethane dithiol, bis-beta-
mercapto-ethyl sulphide, thiophenol, 2-mercaptoethanol, 1,4-butane dithiol,
2,3-dimercapto propanol, dodecane dithiol, 1,6-hexane dithiol, 1-octane thiol,
dodecane thiol, cyclohexyl mercaptan, and the like, and mixtures thereof.
The thiol-functional compound suitably comprises 1 to 6 thiol groups per
molecule. Thiol-functional compounds having 1 to 4 thiol groups are preferred.
If the coating composition additionally comprises a metal based curing
catalyst as described below, the preferred number of thiol groups per
molecule of thiol-functional compound is 1 or 2. The advantage of using a
mono- or difunctional thiol-functional compound is even more pronounced if a
high amount of curing catalyst is present to achieve a high cure speed of the
coating composition.

WO 2006/064035 PCT/EP2005/056808
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Examples of suitable thiol-functional compounds are pentaerythritol tetrakis(3-
mercapto propionate), trimethylol propane tris(3-mercapto propionate),
Capcure® 3/800,1-dodecanethiol, and dodecyl-3-mercapto propionate.
The thiol-functional compound is generally present in an amount of 0.05 to 25
weight-%, or in an amount of 0.5 to 20 weight-%, calculated on the weight of
solid polyol resin.
As mentioned above, the molar ratio of isocyanate groups to thiol groups in
the coating composition according to the invention ranges between 1:0.0001
and 1:0.4. Alternatively, the molar ratio of isocyanate groups to thiol groups
ranges between 1:0.0003 and 1:0.25. A preferred range is between 1:0.0006
and 1:0.20.
The coating composition of the invention is generally employed as a multi-
component composition. This means that the polyol and the polyisocyanate
crosslinker are generally stored in separate containers. The components are
mixed prior to application.
The polyol can be dispersed in water during or after preparation of the polyol
as outlined above. In a particular embodiment of the invention, it is also
possible to store and deliver the polyol in a substantially non-aqueous form
and to disperse the polyol immediately prior to formation of the coating
composition. In yet another embodiment, it is possible to disperse the polyol in
water after it has been mixed with at least one or all of the other components
of the coating composition. Details of these embodiments are generally known
and can for example be inferred from International patent application WO
00/59977.
It is to be understood that polyols with different types of polymeric or
oligomeric backbones as described above can be used as such or as mixtures
or hybrids.

WO 2006/064035 PCT/EP2005/056808
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Due to possible hydrolysis of isocyanate groups, the polyisocyanate
crosslinker is generally stored under non-aqueous conditions before formation
of the aqueous coating composition.
The thiol-functional compound can be added to the coating composition as a
separate component, but it can also be pre-mixed with the polyol or other
separate components, e.g. with a diluent or with an optionally present curing
catalyst. If a metal based catalyst is present in the coating composition, it is
possible to pre-mix the thiol-functional compound with the metal based curing
catalyst and to subsequently add the pre-mix to the polyol. The pre-mix of
catalyst and thiol-functional compound can be added to the polyol before or
after formation of an aqueous polyol dispersion. This gives rise to a
particularly favourable exploitation of the effect of the current invention, i.e. an
improved balance of curing rate, appearance, and pot life.
The pre-mix of catalyst and thiol-functional compound may be provided as a
mixture of the compounds as such, as a solution in a suitable organic solvent,
or in an aqueous carrier, i.e. as an aqueous solution or dispersion. If provided
in an aqueous carrier, the thiol-functional compound suitably comprises ionic
or non-ionic stabilizing groups as described above.
Although we do not wish to be bound by any theory, it is believed that an
interaction between the thiol-functional compound and the metal based
catalyst leads to temporary partial deactivation of the catalyst.
It is also possible that the polyol comprises thiol-functional groups. In this case
the thiol-functional compound does not form a separate component.
Optional components
In one embodiment the coating composition of the invention also comprises a
metal based curing catalyst. Suitable metals include zinc, cobalt, manganese,
zirconium, bismuth, and tin. It is preferred that the coating composition
comprises a tin based catalyst. Well-known examples of tin based catalysts
are dimethyl tin dilaurate, dimethyl tin diversatate, dimethyl tin dioleate, dibutyl
tin dilaurate, dioctyl tin dilaurate, and tin octoate.

WO 2006/064035 PCT/EP2005/056808
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When the coating composition according to the invention comprises a metal
based catalyst, it is preferred that the molar ratio of catalyst metal atoms to
thiol-functional groups ranges between 1:0.5 and 1:250, or between 1:0.8 and
1:150, or between 1:1 and 1:100.
The coating composition according to the invention can further comprise other
components and additives conventionally present in coating compositions,
such as pigments, extenders, colouring agents, pigment dispersants,
emulsifiers (surfactants), rheology-controlling agents, levelling agents, flatting
agents, coalescents, wetting agents, anti-cratering agents, anti-foaming
agents, biocides, plasticizers, UV absorbers,' light stabilizers, and odour
masking agents.
Also included in the coating composition of the invention may be reactive
diluents such as water-soluble mono- or (preferably) polyhydric alcohols.
Examples of monohydric alcohols include hexyl glycol, butoxyethanol, 1-
methoxy-2-propanol, 1-ethoxy-2-propanoI, 1-propoxy-2-propanol, 1-butoxy-2-
propanol, 2-methoxybutanol, 1-isobutoxy-2-propanol, dipropylene glycol
monomethyl ether, diacetone alcohol, methanol, ethanol, propanol,
isopropanol, butanol, 2-butanol, pentanol, hexanol, benzyl alcohol, and
mixtures thereof. Examples of polyhydric alcohols include ethylene glycol,
diethylene glycol, propylene glycol, isomeric butane diols, the polyethylene
oxide glycols or polypropylene oxide glycols, 1,1,1-trimethylol propane, 1,2,3-
trimethylol propane, pentaerythritol, glycerol, and mixtures thereof.
The invention also relates to a kit of parts for preparation of a water borne
coating composition comprising
a) a binder module comprising a polyol,
b) a crosslinker module comprising a polyisocyanate, and
c) an additive module comprising a thiol-functional compound.
The crosslinker module b) or the additive module c) or both may additionally
comprise a metal based curing catalyst.

WO 2006/064035 PCT/EP2005/056808
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In an alternative embodiment the kit of parts comprises
a) a binder module comprising a polyol and a thiol-functional
compound and
b) a crosslinker module comprising a polyisocyanate.
In a preferred version of this alternative the binder module additionally
comprises a metal based curing catalyst, or the kit of parts additionally
comprises an additive module c) comprising a metal based curing catalyst.
The kit of parts suitably comprises metering aids to facilitate mixing of the
components in the required ratios. In one embodiment, the modules of the kit
of parts comprise the components in the required ratios; i.e. the modules are
provided in a plurality of containers which contain the components in the
required amounts to form the coating composition of the invention.
Alternatively, the amount of the components may be provided in ratios
deviating from the required ratios for the coating composition and additionally
a metering aid is provided, such a mixing container having visible indications
for the required volumes of the modules to form the coating composition of the
invention. The required volumes may also be indicated on a so-called
metering stick which is common in the paint industry. Variations and
combinations of suitable metering aids will be readily appreciated by a skilled
person.
The coating composition of the invention can further comprise one or more
other well-known coating resins, for example, epoxy resins, phenolic resins,
cellulose nitrate, polyvinyl butyral resins, etc. If so desired, the other coating
resins can be functionalized with hydroxyl reactive groups selected from the
group of isocyanate, epoxy, acetal, carboxyl, anhydride, and alkoxy silane
groups. Also, mixtures of these groups in one compound are included. The
coating composition can also comprise an amino resin. Depending on the
presence of additional functional groups, the coating composition can further
comprise other known curing catalysts, for example, tertiary amines or

WO 2006/064035 PCT/EP2005/056808
27
sulphonic acids, such as p-toluene sulphonic acid and dodecyl benzene
sulphonic acid.
The major part of the volatile content of the coating composition of the present
invention consists of water. However, the coating composition can contain one
or more organic solvents, with the proviso that the volatile organic content
(VOC) of the ready-for-use coating composition does not exceed 540 g/l,
preferably it does not exceed 420 g/l. As suitable organic solvents may be
mentioned dimethyl dipropylene glycol, methyl ether of diacetone alcohol,
ethyl acetate, butyl acetate, ethyl glycol acetate, butyl glycol acetate, 1-
methoxy-2-propyl acetate, butyl propionate, ethoxy ethyl propionate, toluene,
xylene, methylethy! ketone, methyl isobutyl ketone, methyl isoamyl ketone,
ethyl amyl ketone, dioxolane, N-methyl-2-pyrrolidone, dimethyl carbonate,
propylene carbonate, butyrolactone, caprolactone, and mixtures thereof.
The coating composition is particularly suitable as clear and/or pigmented top
coat. The composition according to the invention is also suitable for use as
filler, primer, base coat, and adhesive.
The coating composition can be applied to many substrates, such as metal,
wood, paper, cardboard, gypsum, concrete, glass, plastic and other synthetic
materials, including some other coating layer. The other coating layer may be
comprised of the coating composition of the current invention or it may be
comprised of a different coating composition. The coating composition shows
particular utility as a clear coat in a multi-layer lacquer coating, such as a clear
top coat on a colour and/or effect imparting base coat.
The coating composition of the current invention can be used advantageously
in various application fields, such as the finishing and refinishing of
automobiles and large transportation vehicles such as trucks, buses, railway
equipment, airplanes and ships, and further on steel and concrete
constructions.
Any known methods for applying coating compositions to a substrate can be
used. Non-limiting examples of such application methods are spreading (e.g.,


WO 2006/064035 PCT/EP2005/056808
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brushing, rolling, by paint pad or doctor blade), spraying (e.g., airfed spraying,
airless spraying, hot spraying, spraying with a two-component spray gun, and
electrostatic spraying), flow coating (e.g., dipping, curtain coating, roller
coating and reverse roller coating), and electrodeposition.
Coating layers prepared from the composition of the current invention can be
dried and cured between 0 and 160°C, or between 5 and 80°C, or between 10
and 60ºC. Curing at elevated temperature can be carried out in an oven.
Alternatively, curing may be supported by infrared and/or near radiation.
Before curing at elevated temperature the applied coating composition may
optionally be subjected to a flash-off phase.
The invention is further described and illustrated by the following examples.
Materials used:
BYK346 : a wetting agent available from BYK-Chemie GmbH,
Wesel, Germany
DBTDL in 2- a solution of 2 weight-% of dibutyltin dilaurate in 2-
butanol: butanol
DBTDL in a solution of 4 weight-% of dibutyl tin dilaurate in
Proglyde DMM: dipropyleneglycol dimethylether
PTMP: pentaerythritol tetrakis(3-mercapto propionate)
Desmodur N 3600: a polyisocyanate crosslinker based on the
isocyanurate of 1,6-diisocyanatohexane, available
from Bayer
Desmodur N 3400: a polyisocyanate crosslinker based on the uretdion of
1,6-diisocyanatohexane, available from Bayer
Bayhydur N3100: a hydrophilic modified polyisocyanate crosslinker
based on the isocyanurate of 1,6-diisocyanato-
hexane, available from Bayer
Bayhydur LS 2150: a hydrophilic modified polyisocyanate crosslinker

WO 2006/064035 PCT/EP2005/056808
29
based on the isocyanurate of isophorone
diisocyanate, available from Bayer
EB acetate: butylglycol acetate
EEP 2-ethoxyethyl propionate
Dowanol PMA: methoxypropyl acetate from Dow
Autowave® a water borne base coat composition from Akzo
Nobel Car Refinishes
General methods
The average particle size given was determined with the aid of dynamic light
scattering, with the dispersion diluted to a solids content of about 0:1 wt %.
The viscosity was determined with a Brookfield viscometer (LV - 4; 60
revolutions per minute). The solids content was calculated from the weight
loss of a sample heated to 140°C over a period of 30 minutes. The Mn was
measured with GPC with polystyrene as standard.
Infrared spectra were measured on a Biorad FTS-60 spectrophotometer or on
a Bruker Vector 22 instrument. Infrared spectra were measured making use of
a Golden Gate single reflection ATR device. All infrared spectra were
recorded between 4,000 cm'1 and 600 cm'1 at a resolution of 2 cm-1.
The drying stage of applied coating layers was determined manually, with 10
drying stages being discerned:
1 The still-wet coating is easily rubbed off with the thumb.
2 By touching the coating with the thumb, threads of paint may be drawn.
3 The coating is cohesive, but is easily damaged down to the substrate
by gentle rubbing with the thumb.
4 Gentle rubbing with the thumb leaves a clear mark.
5 Gentle rubbing with the thumb hardly leaves a mark. A tuft of wadding,
dropped on the paint, can be blown off. The coating is dust-dry.
6 Gentle rubbing with the thumb leaves no mark. On gentle rubbing or
pushing with the palm of the hand a sticky effect is felt.
7 On gentle rubbing or pushing with the palm of the hand, no stickiness is
observed. The coating is tack-free.

WO 2006/064035 PCT/EP2005/056808
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8 Firm pushing with the thumb leaves a permanent mark.
9 The mark from firm pushing with the thumb disappears after 1-2
minutes. The coating is touch-dry.
10 The coating can hardly, or not at all, be damaged by scratching with
the (human) nail. The coating is hardened-through.
The distinctness of image (DOI) of clear coat films was determined with an
ATI DOI-meter one day after application of the clear coat. Higher DOI values
indicate a better film appearance.
Preparation of a polyester polyol 1
A 6-litre 4-neck flask was fitted with a variable speed stirrer, thermocouples in
combination with a controller, a distillation column, a condenser, a nitrogen in-
and outlet, and a heating mantle. The flask was charged with a mixture
composed of:
385.1 g of isophthalic acid
42.9 g of 5-(sodium sulpho) isophthalic acid
852.5 g of 1,4-cyclohexanedimethanol
1,265.0 g of trimethylol propane
50.0 g of demineralized water
0.5 g of Fascat4100
After deaeration, the flask was brought under a nitrogen atmosphere. The
contents of the flask were heated to 150°C, whereupon the temperature was
gradually increased to 200°C over a period of 2 hours. Water was distilled off.
The temperature of 200°C was maintained in the flask until a clear reaction
melt was obtained. The mixture was cooled to 140°C, after which the following
components were added:
385.1 g isophthalic acid and
1,195.8 g sebacicacid

WO 2006/064035 PCT/EP2005/056808
31
After the temperature of the reaction mixture had been gradually increased to
195°C, the mixture was kept at this temperature and water was distilled off
until a clear reaction melt was obtained. After the reaction mixture had been
cooled to 140°C, the following components were added:
345.3 g of isophthalic acid and
111.0 g of methoxy polyethylene oxide glycol (Mn = 750).
The reaction mixture was gradually heated to 215°C and kept at this
temperature until an acid value below 7 mg KOH/g was obtained.
The end product had an acid number of 6.4 mg KOH/g, a practical OH-value
of 199 mg KOH/g, an OH-functionality of 4.9, and an Mn = 1771.
Preparation of a polyester dispersion 1 from polyester polyol 1 described
above
A 2 I flask fitted with a stirrer, a thermometer, a reflux condenser, and a
dropping funnel was filled with 500 g of polyester polyol 1.
The contents of the flask were heated to 110°C, at which temperature there
were added:
1.5 g of N,N-dimethylethanolamine (corresponding to a neutralization degree
of the carboxylic acid groups of 30%) and subsequently, over a period of 3
hours: 425.9 g of demineralized water, after which the temperature was
gradually decreased from 100°C to 30°C.
The properties of the thus obtained water borne polyester dispersion were pH
7.0, particle size 126 nm, viscosity 0.78 Pa sec, non-volatile content 54
weight-%.
Preparation of polyester polyol 2
A 3-litre 4-neck flask was fitted with a variable speed stirrer, thermocouples in
combination with a controller, a distillation column, a condenser, a nitrogen in-
and outlet, and a heating mantle. The flask was charged with a mixture
composed of:

WO 2006/064035 PCT/EP2005/056808
32
275.42 g of hexahydrophthalic acid anhydride
28.20 g of 5-(sodium sulpho) isophthalic acid
473.98 g of 1,4-cyclohexanedimethanol
661.17 g of trimethylol propane
58.75 g of demineralized water
1.25 g of Fascat 4100
After deaeration, the flask was brought under a nitrogen atmosphere. The
contents of the flask were heated to 150°C, whereupon the temperature was
gradually increased to 200°C over a period of 1.5 hours. Water was distilled
off. The temperature of 200°C was maintained in the flask until a clear
reaction melt was obtained. The mixture was cooled to 140°C, after which the
following components were added:
550.85 g of hexahydrophthalic acid anhydride
319.08 g of sebacinic acid
187.19 g of methoxy polyethylene oxide glycol (Mn = 750)
The temperature of the reaction mixture was gradually increased to 220°C,
and it was kept at this temperature until an acid value of about 10 mg KOH/g
was obtained.
The end product had an acid number of 9.1 mg KOH/g, a practical OH-value
of 190 mg KOH/g, an OH-functionality of 4.3, and an Mn = 2295.
Preparation of a polyester dispersion 2 from polyester polyol 2 described
above
A flask fitted with a stirrer, a thermometer, a reflux condenser, and a dropping
funnel was filled with 431.3 g of polyester polyol 2.
The contents of the flask were heated to 90°C, at which temperature there
were added:
5.0 g of N,N-dimethylethanolamine (corresponding to a neutralization degree
of the carboxylic acid groups of 80%) and subsequently, over a period of 3

WO 2006/064035 PCT/EP2005/056808
33
hours: 590.6 g of demineralized water, after which the temperature was
gradually decreased from 90°C to 30°C.
The properties of the thus obtained water borne polyester dispersion were pH
8.4, particle size 78 nm, viscosity 0.12 Pa sec, non-volatile content 42 weight-
%.
Preparation of polyacrylate polyol 1
A reaction vessel equipped with an agitator, a condenser, a thermocouple,
and a nitrogen inlet device was charged with 218 g butylglycol and heated to
140°C under a nitrogen flow of 5 I per hour. Then a mixture of 162 g n-butyl
acrylate, 142 g styrene, 152 g methyl methacrylate, 208 g hydroxyethyl
acrylate, 21 g lauryl methacrylate, and 22 g Trigonox® 42S was added
continuously to the reactor. During the addition the temperature of the reactor
content was maintained at 140°C. After a dosing time of 165 minutes, when
about 75 weight-% of the monomer and the initiator had been added, the
addition was stopped. In this first phase, a hydrophobic acrylic polymer
without acid-functional groups was formed.
A preformed mixture of 11 g 2-acrylamido 2-methyl propane sulphonic acid, 5
g 2-(dimethyl amino) ethanol, and 18 g butylglycol was mixed with 13 g of
acrylic acid. This mixture was then added to the remaining portion of the
monomer and initiator mixture. The resulting mixture was homogenized.
Subsequently, the mixture was fed to the reactor over a period of 75 minutes,
the temperature in the reactor being held at 140°C. In this second phase acid-
functional polymers are formed.
After completion of the monomer addition, the dosing equipment was rinsed
with 21 g butylglycol, which was subsequently added to the reactor content.
The reactor charge was held at 140°C for 15 minutes. A solution of 1 g
Trigonox® 42 S in 6 g butylglycol was then added in two equal portions with a
time interval of 15 minutes. After the mixture was held at 140°C for another 30
minutes, the reactor content was cooled to room temperature.

WO 2006/064035 PCT/EP2005/056808
34
The polyacrylate polyol had a hydroxyl number of 140 mg KOH/g on solids, a
weight average molecular weight of 16,800 and a number average molecular
weight of 5,200. The combined carboxylic acid/carboxylate content was 0.225
mmol/g on solids, the combined sulphonic acid/sulphonate content was 0.075
mmol/g on solids. The solids content of the solution was 72.1 % by weight.
Preparation of polyacrylate polyol dispersion 1
Into a glass reactor equipped with a stirrer, a nitrogen inlet, and a condenser
440 g of polyacrylate polyol solution 1 described above were charged and
heated to 130°C under a nitrogen flow of 10 I per hour. Then, under reduced
pressure, about 25 weight-% of b'utylglycol was distilled off in order to obtain a
concentrated resin solution. The content of the reactor was added gradually,
over a period of 20 minutes, to a second reactor containing 548 g
demineralized water and 12 g dimethanol amine pre-heated to 50 - 55°C.
During the addition of the concentrated resin solution the temperature in the
second reactor increased to about 60°C. A white aqueous emulsion was
obtained, which was stirred at 55 - 60°C for a period of 60 minutes. Finally the
emulsion was cooled to room temperature and filtered. The polyacrylate
dispersion had a solids content of 39.4 weight-%, an average particle size of
98 nm, and a viscosity of 100 mPa-s at 23°C.
Coating compositions A and 1-4 were prepared from the ingredients as
shown in Table 1; the amount of ingredients is given in parts by weight:

WO 2006/064035 PCT/EP2005/056808
35

Table 1
A 1 2 3 4
Component A
Polyester polyol dispersion 1 10.00 10.00 10.00 10.00 10.00
BYK346 0.16 0.16 0.16 0.16 0.16
DBTDL in 2-butanol 0.21 0.21 0.21 0.21 0.21
PTMP 0.00 0.10 0.25 0.50 1.00
Component B
Desmodur N 3600 4.28 4.28 4.28 4.28 4.28
Dowanol PMA 2.96 2.96 2.96 2.96 2.96
Component C
Water 1.79 1.79 1.79 1.79 1.79
Molar ratio NCO:SH 1:0 1:0.035 1:0.085 1:0.171 1:0.34
The coating compositions according to Table 1 were prepared as follows:
Component A was stirred with an electrical stirrer at 600 rotations per minute,
component B was added, stirring was continued for 2 minutes and component
C was added. The final composition was stirred for another 2 minutes.
Composition A is a comparative composition which represents the state of the
art water borne coating composition comprising a polyol and a polyisocyanate
crosslinker according to WO 01/81441. Compositions 1-4 represent coating
compositions according to the invention.
Curing speed of coating compositions A and 1-4:
The curing of compositions A and 1-4 was followed by observation of the
isocyanate signal at 2,275 cm-1 in their infrared spectra. For measurement of
the infrared spectra a 60 u.m film of the coating composition was applied to the
golden gate crystal 15 minutes after preparation of the composition. The films
were touch-dry within 10 minutes. Spectra were measured at room
temperature every 7 minutes. In figure 1 the height of the isocyanate signal is
plotted versus time. It should be noted that the increase in isocyanate signal

WO 2006/064035 PCT/EP2005/056808
36
height in the first phase of curing can be explained by an increase in
isocyanate concentration due to evaporation of solvent and water.
Figure 1 shows that the decrease in isocyanate content during curing of
coating compositions 3 and 4 is faster than in the case of composition A, the
isocyanate decrease of composition 2 is practically equal to that of
composition A, while the isocyanate decrease of composition 1 is slightly
slower than that of composition A.
Since the decrease in isocyanate content indicates the curing rate of water
borne coating compositions comprising a polyol and a polyisocyanate
crosslinker, it can be concluded that the curing rate of coating compositions 2
- 4 according to the invention is the same or higher than the curing rate of •
comparative coating composition A comprising no thiol-functional compound.
Pot life of coating compositions A and 1-4:
The decrease of the isocyanate content of the compositions A and 1-4 after
mixing, i.e. during their pot life, was determined by observation of the
isocyanate signal at 2,275 cm"1 in their infrared spectra. For measurement of
the infrared spectra a few drops of the composition were placed on the
diamond crystal of the IR spectrometer directly after mixing and immediately
capped with a rubber-ring sealed metal cap. Spectra were measured every 5
minutes until a maximum time of 150 minutes. In figure 2 the height of the
isocyanate signal is plotted versus time. The height of the isocyanate signal of
the first measurement of every composition was set to a relative value of 100
in figure 2.
Figure 2 clearly shows that the decrease of the isocyanate content after
mixing of the coating compositions 1 - 4 is slower than in comparative coating
composition A. Since the decrease in isocyanate content determines the pot
life of water borne coating compositions comprising a polyol and a
polyisocyanate crosslinker, the pot life of coating compositions 1 - 4
according to the invention is longer than the pot life of composition A
comprising no thiol-functional compound.

WO 2006/064035 PCT/EP2005/056808
37
Carbon dioxide formation of coating compositions A and 1 - 4:
The increase in carbon dioxide content of compositions A and 1-4 after
mixing, i.e. during their pot life, was determined by observation of the carbon
dioxide signal at 2,334 cm"1 in their infrared spectra. The measurement of the
infrared spectra was carried out as described above for determination of the
isocyanate decrease during pot life. In figure 3 the height of the carbon
dioxide signal is plotted versus time.
Figure 3 clearly shows that the amount of carbon dioxide formed in
composition A is higher than in compositions 1-4. Formation of carbon
dioxide is one of the major causes of film defects and poor appearance of
water borne coating compositions" comprising a polyol and a polyisocyanate
crosslinker. Therefore, it can be concluded that coating compositions 1-4
according to the invention have a higher potential for good appearance than
composition A comprising no thiol-functional compound.
Coating compositions B and 5 to 8
Comparative coating composition B and compositions 5 to 8 according to the
invention were prepared from the ingredients as shown in Table 2; the amount
of ingredients is given in parts by weight.
The coating compositions according to Table 2 were prepared as follows:
Component A was stirred with an electrical stirrer at 600 rotations per minute,
component B was added, stirring was continued for 2 minutes and component
C was added. The final composition was stirred for another 2 minutes.

WO 2006/064035 PCT/EP2005/056808
38

Table 2
B 5 6 7 8
Component A
Polyester polyol dispersion 2 75 75 75 75 75
water 10 10 10 10 10
Byk 346 1 1 1 1 1
PTMP 0 0.75 1.5 3 0
1-mercapto dodecane 0 0 0 0 2.5
Component B
Desmodur N 3400 8.45 8.45 8.45 8.45 8.45
BayhydurN 3100 10.85 10.85 10.85 10.85 10.85
Bayhydur LS 2150 19.88 19.88 19.88 19.88 19.88
Dowanol PMA 3.5 3.5 3.5 3.5 3.5
EB acetate 10.5 10.5 10.5 10.5 10.5
Component C
Water 32 32 32 32 32
Molar ratio NCO:SH 1:0 1:0.046 1:0.092 1:0.184 1:0.093
Precoated aluminium panels were coated with a layer of Autowave®, a water
borne base coat which was applied and dried as prescribed in the technical
documentation of the supplier.
In a first series the clear coat compositions of Table 2 were spray applied
directly after preparation on top of the base coat panels. The dry layer
thickness of the clear coats was in the range of 40 to 50 mm. After application
of the clear coats the panels were subjected to a flash-off period of ten
minutes at room temperature. Subsequently the panels were cured for 45
minutes in an oven at 60°C. After cooling to room temperature the drying
stage of the clear coats was determined manually. The DOI was determined
after one day.
In a second series the clear coat compositions of Table 2 were applied in a
similar manner as in the first series; however, the clear coat compositions

WO 2006/064035 PCT/EP2005/056808
39
were allowed to stand for 60 minutes before application and oven cured for 30
minutes at 60°C. The results are summarized in Table 3.

Table 3
applied drying stage DOI applied 60 drying stage DOI
directly after after 45 minutes after 30
mixing min./60°C mixing min./60°C
B 6-7 85 B 4 85
5 9 86 4 6 85
6 8-9 84 5 6 85
7 9-10 81 6 8-9 83
8 6-7 87 7 6-7 85
From Table 3 it can be inferred that the clear coat compositions according to
the invention exhibit an improved curing rate over comparative clear coat
composition B. The appearance of the clear coats of the invention is on a
similar level and can in some cases be superior to the appearance of the
comparative clear coat. The improved curing rate is also apparent when the
clear coats are applied one hour after mixing, which indicates that the
advantages are not obtained at the expense of pot life. The compositions of
Table 2 do not comprise a curing catalyst for the isocyanate-hydroxyl addition
reaction, such as dibutyltin dilaurate. The beneficial effect of the current
invention is also observed in the absence of such a curing catalyst.
Coating compositions C, D, and 9
Comparative coating compositions C and D and coating composition 9
according to the invention were prepared from the ingredients as shown in
Table 4; the amount of ingredients is given in parts by weight. The coating
compositions were prepared as described above for compositions 5 to 8.
DBTDL in Proglyde DMM and the thiol functional compound were pre-mixed
before addition to component A.

WO 2006/064035 PCT/EP2005/056808
40

Table 4
C D 9
Component A
Polyester polyol dispersion 2 110 110 110
Byk 346 1.46 1.46 1.46
DBTDL in Proglyde DMM 0.89 3.56 3.56
PTMP 0 0 0
1-mercapto dodecane 0 0 1.82
Component B
Desmodur N 3400 12.20 12.20 12.20
Bayhydur N3100 15.60 15.60 15.60
Bayhydur LS 2150 28.60 28.60 28.60
Dowanol PMA 15 15 15
EB acetate 5 5 5
Component C
Water 57.7 55 52.4
Molar ratio NCO:SH 1:0 1:0 1:0.047
Clear coat compositions C, D, and 9 were spray applied on a base coat
immediately after preparation as described above for compositions 5 to 8. The
clear coats were allowed to cure at room temperature. Table 5 summarizes
the results obtained:

WO 2006/064035 PCT/EP2005/056808
41

Table E
drying stage drying stage drying stage DOI DOI(1h)
after 4 h after 5 h after 6 h
C 4 6-7 7 86 84
D 9 10 10 84 65
9 8 9 9-10 87 81
From Table 5 it can be inferred that the drying speed can increased by
increasing the amount of curing catalyst in the composition (comparative
examples C and D), even without severe deterioration of the appearance.
However, in a furthertest comparative composition D and composition 9 were
applied again one hour after mixing the components and cured at 60°C for 20
minutes. After one hour of pot life comparative composition D leads to a clear
coat having a lower DOI value, i.e. inferior appearance than the clear coat
prepared from composition 9 according to the invention. Thus, the
improvement of cure speed of comparative composition D is achieved at the
expense of pot life, whereas composition 9 offers a good balance of pot life,
cure speed, and appearance. It is particularly noteworthy that coating
composition 9 according to the invention still has a good pot life, although it
comprises amine (present in polyester polyol dispersion 2), a tin catalyst, a
polyisocyanate, and a polyester polyol, and a thiol functional compound. From
the teaching of US 4,788,083, discussed above, one would expect that such a
composition has a short potlife due to deblocking of the tin catalyst by amine.
Coating compositions E to G and 10 to 14
Comparative coating compositions E to G and coating compositions 10 to 14
according to the invention were prepared from the ingredients as shown in
Table 6; the amount of ingredients is given in parts by weight. The coating
compositions were prepared as described above for composition 9. It should
be noted that in this case a 2 weight-% solution of DBTDL in Proglyde DMM
was used.

WO 2006/064035 PCT/EP2005/056808
42

Table 6
E F 10 G 11 12 13 14
Component A
Polyacrylate polyol 75 75 75 75 75 75 75 75
dispersion 1
Byk 346 1 1 1 1 1 1 1 1
2 weight-% solution 1.25 2.5 2.5 5 5 5 5 5
of DBTDL in
Proglyde DMM
PTMP 0 0 0.4 0 0.77 0 0 0
1 -dodecane-thiol 0 0 0 0 0 0.64 1.28 0.13
Component B
Desmodur N 3400 4.37 4.37 4.37 4.37 4.37 4.37 4.37 4.37
Bayhydur N3100 5.17 5.17 5.17 5.17 5.17 5.17 5.17 5.17
Bayhydur LS2150 20.6 20.6 20.6 20.6 20.6 20.6 20.6 20.6
EEP 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6
EB acetate 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1
Component C
water 24.6 24.6 24.6 24.6 24.6 24.6 24.6 24.6
Moles SH per 1 mol 0 0 0.036 0 0.070 0.035 0.070 0.007
of NCO
Comparative clear coat compositions E to G and coating compositions 10 to
14 according to the invention were spray applied on a base coat immediately
after preparation as described above for compositions 5 to 8. After flash-off
the panels were placed in a curing chamber having a temperature of 60°C.
After 15 minutes in the curing chamber the tackiness of the warm clear coats
was determined manually. This was repeated at intervals of approximately 5
minutes. When the panels did not feel tacky any more, which corresponds to
drying stage 8 defined above, the panels were removed from the curing
chamber. The time required to reach this drying stage is recorded in Table 7

WO 2006/064035 PCT/EP2005/056808
43
below. Table 7 also summarizes the film appearances of the clear coats
tested.

Table 7 E F 10 G 11 12 13 14
Curing timewarm tack (minutes) 38 30 31 19 25 20 35 20
Film appearanceDOI 83 69 77 36 63 85 76 59
Examples E and F demonstrate that the curing rate of a coating composition
can be increased by using a higher amount of catalyst. However, the increase
in curing rate is obtained at the expense of an inferior film appearance.
Example 10 only differs from Example F by the presence of a thio-functional
compound. The clear coat of Example 10 according to the invention exhibits
an improved balance of curing rate and film appearance. Comparative
Example G shows that the curing rate can be further increased by using an
even higher amount of catalyst, leading to an even more severe deterioration
of the film appearance. Examples 11 to 14 demonstrate that even with the
highest catalyst load an improvement of the balance of curing rate and
appearance can be obtained. Whereas this improvement is also clearly visible
for the tetrafunctional PTMP, even better results can be achieved with the
monofunctional 1-dodecane thiol. Examples 12 to 14 demonstrate the effect of
varying amounts of the thiol-functional compound. Although the improvement
of the balance of curing rate and appearance is present at all levels of thiol-
functional compound, in this case optimum results were obtained with the
intermediate level of Example 12.

WO 2006/064035 PCT/EP2005/056808
44
Claims
1. A water borne coating composition comprising
a) a polyol,
b) a polyisocyanate crosslinker, and
c) a thiol functional compound,
wherein the molar ratio of isocyanate groups to thiol groups ranges
between 1:0.0001 and 1:0.4.
2. A coating composition according to claim 1 wherein the thiol-functional
compound is present in a range of 0.05 to 25 weight-%, calculated on the
weight of solid polyol resin.
3. A coating composition according to claim 1 or 2 wherein the thiol-functional
compound is selected from pentaerythritol tetrakis(3-mercapto propionate),
trimethylol propane tris(3-mercapto propionate), Capcure® 3/800,
dodecane thiol, and dodecyl 3-mercapto propionate.
4. A coating composition according to any one of the preceding claims
wherein the polyol is selected from polyester polyol, polyacrylate polyol,
polyurethane polyol, and mixtures and hybrids thereof.
5. A coating composition according to any one of the preceding claims
wherein the coating composition comprises a metal based curing catalyst.
6. A coating composition according to claim 5 wherein the metal based curing
catalyst is a tin based catalyst.
7. A coating composition according to claim 5 or 6 wherein the molar ratio of
metal atoms to thiol-functional groups ranges between 1:0.5 and 1:250.

WO 2006/064035 PCT/EP2005/056808
45
8. Use of the coating composition according to any one of the preceding
claims as a clear or pigmented top coat.
9. Use of a coating composition according to claim 8, characterized in that
the coating composition is applied as a clear coat in a multi-layer lacquer
coating.
10. Use of the coating composition according to any one of preceding claims 1
- 7 as a primer, filler, base coat, or adhesive.
11. Use of a coating composition according to any one of preceding claims 1 - -
7 in finishing and refinishing of automobiles and large transportation
vehicles.
12. A kit of parts for preparation of a water borne coating composition
comprising
a) a binder module comprising a polyol,
b) a crosslinker module comprising a polyisocyanate, and
c) an additive module comprising a thiol-functional compound.
13. A kit of parts according to claim 12 wherein the crosslinker module b)
additionally comprises a metal based curing catalyst.
14. A kit of parts according to claim 12 wherein the additive module c)
additionally comprises a metal based curing catalyst.
15. A kit of parts for preparation of a water borne coating composition
according to any one of claims 1 to 7 comprising
a) a binder module comprising a polyol and a thiol-functional
compound and
b) a crosslinker module comprising a polyisocyanate.

WO 2006/064035 PCT/EP2005/056808
46
16. A kit of parts according to claim 15 wherein the binder module additionally
comprises a metal based curing catalyst.
17. A kit of parts according to claim 15 comprising additionally an additive
module c) comprising a metal based curing catalyst.

The invention relates to a water borne coating composition comprising a) a polyol, b) a polyisocyanate crosslinker,
and c) a thiol functional compound, wherein the molar ratio of isocyanate groups to thiol groups ranges between 1:0.0001 and 1:0.4.
The invention further relates to the use of the coating composition, and to a kit of parts for preparation of the coating composition.
The coating composition according to the invention displays a balance of high curing rate, long pot life, and good film appearance
of the coating prepared from it.

Documents:

02597-kolnp-2007-abstract.pdf

02597-kolnp-2007-claims.pdf

02597-kolnp-2007-correspondence others.pdf

02597-kolnp-2007-description complete.pdf

02597-kolnp-2007-drawings.pdf

02597-kolnp-2007-form 1.pdf

02597-kolnp-2007-form 3.pdf

02597-kolnp-2007-form 5.pdf

02597-kolnp-2007-gpa.pdf

02597-kolnp-2007-international exm report.pdf

02597-kolnp-2007-international publication.pdf

02597-kolnp-2007-international search report.pdf

2597-KOLNP-2007-(30-12-2011)-CLAIMS.pdf

2597-KOLNP-2007-(30-12-2011)-CORRESPONDENCE.pdf

2597-KOLNP-2007-ABSTRACT-1.1.pdf

2597-KOLNP-2007-AMANDED CLAIMS.pdf

2597-KOLNP-2007-ASSIGNMENT 1.1.pdf

2597-KOLNP-2007-ASSIGNMENT.pdf

2597-KOLNP-2007-CORRESPONDENCE 1.1.pdf

2597-KOLNP-2007-CORRESPONDENCE 1.4.pdf

2597-KOLNP-2007-CORRESPONDENCE-1.2.pdf

2597-KOLNP-2007-CORRESPONDENCE-1.3.pdf

2597-KOLNP-2007-DESCRIPTION (COMPLETE)-1.1.pdf

2597-KOLNP-2007-DRAWINGS-1.1.pdf

2597-KOLNP-2007-EXAMINATION REPORT.pdf

2597-KOLNP-2007-FORM 1-1.1.pdf

2597-KOLNP-2007-FORM 13 1.1.pdf

2597-KOLNP-2007-FORM 13.pdf

2597-KOLNP-2007-FORM 18 1.1.pdf

2597-KOLNP-2007-FORM 2.pdf

2597-KOLNP-2007-FORM 26.pdf

2597-KOLNP-2007-FORM 3 1.3.pdf

2597-KOLNP-2007-FORM 3-1.1.pdf

2597-KOLNP-2007-FORM 3-1.2.pdf

2597-KOLNP-2007-FORM 5.pdf

2597-kolnp-2007-form-18.pdf

2597-KOLNP-2007-GPA.pdf

2597-KOLNP-2007-GRANTED-ABSTRACT.pdf

2597-KOLNP-2007-GRANTED-CLAIMS.pdf

2597-KOLNP-2007-GRANTED-DESCRIPTION (COMPLETE).pdf

2597-KOLNP-2007-GRANTED-DRAWINGS.pdf

2597-KOLNP-2007-GRANTED-FORM 1.pdf

2597-KOLNP-2007-GRANTED-FORM 2.pdf

2597-KOLNP-2007-GRANTED-SPECIFICATION.pdf

2597-KOLNP-2007-INTERNATIONAL PRELIMINARY EXAMINATION REPORT.pdf

2597-KOLNP-2007-INTERNATIONAL PUBLICATION.pdf

2597-KOLNP-2007-INTERNATIONAL SEARCH REPORT.pdf

2597-KOLNP-2007-OTHERS 1.2.pdf

2597-KOLNP-2007-OTHERS-1.1.pdf

2597-KOLNP-2007-PCT PRIORITY.pdf

2597-KOLNP-2007-PETITION UNDER RULE 137-1.1.pdf

2597-KOLNP-2007-PETITION UNDER RULE 137.pdf

2597-KOLNP-2007-REPLY TO EXAMINATION REPORT.pdf


Patent Number 255416
Indian Patent Application Number 2597/KOLNP/2007
PG Journal Number 08/2013
Publication Date 22-Feb-2013
Grant Date 19-Feb-2013
Date of Filing 11-Jul-2007
Name of Patentee AKZO NOBEL COATINGS INTERNATIONAL B.V.
Applicant Address VELPERWEG 76, NL-6824 BM ARNHEM
Inventors:
# Inventor's Name Inventor's Address
1 SCHERER TACO JELGERSMASTRAAT 35, NL-2023 EN HAARLEM
2 GEURINK PETRUS JOHANNES ARNOLDUS VELDZURINGSTRAAT 16, NL-2215 WK VOORHOUT
3 DE WIJS-ROT NICOLETTE AAWAL 57, NL-5211 PS 'S-HERTOGENBOSCH
4 VAN WIJK MICHELE LOUIS STIEL TJESSTRAAT 27, NL-2313 SH LEIDEN
PCT International Classification Number C08G 18/38
PCT International Application Number PCT/EP05/056808
PCT International Filing date 2005-12-15
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 04078404.3 2004-12-15 EUROPEAN UNION
2 60/644038 2005-01-18 EUROPEAN UNION