Title of Invention

FINE-PARTICLED ALKALINE-EARTH TITANATES AND METHOD FOR THE PRODUCTION THEREOF USING TITANIUM OXIDE PARTICLES

Abstract The invention discloses a method for the production of alkaline-earth titanates such as herein described by reacting alkaline-earth metal compounds such as herein described with titanium dioxide particles in a solid state reaction or under hydrothermal conditions, wherein the titanium dioxide particles have a BET surface area greater than 50 m2/g, a sulphate content < 1.5 weight % (in relation to TiO2), a chloride content of < 1000 ppm and a carbon content of < 1000 ppm. The invention is also for alkaline-earth titanates made by the said method.
Full Text The invention relates to fine-particle alkaline-earth titanates and a method for the
production thereof by reacting alkaline-earth metal compounds with titanium dioxide
particles. The invention further relates to a micro-electronic component which contains an
alkaline-earth titanate.
Prior Art:
Due to their outstanding dielectric properties, alkaline-earth titanates, particularly BaTiO3,
are suitable for the manufacture of micro-electronic components, such as multi-layer
ceramic capacitors (MLCC).
Alkaline-earth titanates may be produced by synthesis methods which take place by way
of solid state reactions and by wet chemical methods.
Hennings (J. Am. Ceram. Soc. 84 (2001) 2777 - 2782) describes a solid state reaction for
producing BaTi03 from TiO2 with a particle size of 200 nm by calcination with BaCO3 at
900 to 1200° C. The BaTiO3 produced in this manner is, however, highly agglomerated
with crystallite sizes of 200 nm to 1 µm and must be disintegrated by milling.
From studies on the formation mechanism by way of solid state reactions (A. Beauger, J.
C. Mutin, J. C. Niepce, J. Mater Sci. 18 (1983), 3543 - 3550; J. C. Niepce, G. Thomas,
Solid State Ionics 43 (1990) 69 - 76; D. F. Hennings, B. S. Schreinemacher, H.



Schreinemacher, J. Am. Ceram. Soc. 84 (2001) 2777 - 2782) it is known that the
formation reaction takes place mainly by diffusion of Ba2+ and O2- ions into the TiO2
particles, i.e. the morphology of the BaTiO3 particles is determined primarily by the
morphology of the TiO2 particles. On the other hand, the barium and oxide ions must be
present at such temperatures that enable diffusion on one hand but which on the other
hand only permit crystal growth processes of the TiO2 and BaTiO3 particles to a very
small extent.
DE 3635532 (D. Hennings, H. Schreinemacher) discloses a wet chemical process for
producing BaTiO3 by co-precipitation of barium and titanium compounds and subsequent
calcination. This method is very time-consuming and expensive as is the hydrothermal
production of BaTiO3 from Ba(OH)2 or soluble Ba compounds and TiO2 using
mineralisers, e.g. KOH, NaOH, (J. H. Lee, H. H. Nersiyan, C. W. Won, J. Mater Sci. 39
(2004) 1397 - 1401, J. Moon, J. A. Kerchner, H. Karup, J. H. Adair. J. Mater Res. 14
(1999)425-435).
The reaction of barium hydroxide with fine-particle titanium dioxide is described in
US2004/0028601 A1. In this case, the barium hydroxide octahydrate is first melted,
whereby a highly concentrated aqueous solution of barium ions is formed, which is then
reacted with titanium dioxide. In this case it is not, therefore, a solid state reaction. The
cubic BaTiO3 formed in the process must thus be converted by calcination into the
tetragonal modification in a subsequent step.
Summary of the Invention:
Against the background of this prior art, it is the object of the present invention to provide
fine-particle, high-purity and economically producible alkaline-earth titanates in addition
to a method for the production thereof using simple substrates containing titanium.
This object is achieved on one hand by a method for the production of alkaline-earth
titanates by reacting alkaline-earth metal compounds with titanium dioxide particles with
a BET surface area greater than 50 m2/g in a solid state reaction, whereby the reaction
takes place at temperatures below 700° C.
On the other hand, the object is achieved by a method for the production of alkaline-earth
titanates by reacting alkaline-earth metal compounds with titanium dioxide particles with
a BET surface area greater than 50 m2/g, whereby the titanium oxide particles have a

sulphate content of The object is further achieved by the provision of an alkaline-earth titanate which is
producible by means of the method according to the invention. The alkaline-earth titanate
may have a BET surface area of 5 to 100 m2/g and no hydroxyl groups built into the
crystal lattice.
The invention additionally covers the provision of a micro-electronic component
comprising an alkaline-earth titanate according to the invention.
Figures: [Brief description of Accompanying Drawings]
Fig. 1: X-ray diffractogram of titanium oxide hydrate (BET: 271 m2/g)
Fig. 2: X-ray diffractogram of barium titanate from titanium oxide hydrate (BET: 271
m2/g) and Ba(OH)2 (calcined at 400° C)
Fig. 3: Thermal analysis (DSC - differential scanning calorimetry, TG -
thermogravimetry, DTG - differential thermogravimetry) of the starting material
Ba(NO3)2 (top) and of the mixture with titanium oxide hydrate (bottom).
Fig. 4: X-ray diffractogram of the product from coarser titanium oxide (BET: 6 m2/g) and
Ba(OH)2 (calcined at 400° C).
Fig. 5: Specific resistance of BaTiO3 ceramics, sintered at 1400° C, with varying degree
of compensation of the Nb with Al.
Detailed Description of the Invention:
1.1 The Titanium Dioxide Particles
The titanium dioxide particles used according to the invention have a BET surface area
greater than 50 m2/g, preferably less than 450 m2/g, in particular preferably 200 to 380
m2/g, in particular preferably 250 to 350 m2/g. In this regard, determination of the BET
surface area is in accordance with DIN ISO 9277 by means of N2 at 77 K on a sample of


the titanium dioxide particles outgassed and dried for 1 hour at 140° C. The evaluation is
carried out by way of multi-point determination (10-point determination).
The titanium dioxide particles used according to the invention are regularly titanium
oxide hydrate particles, i.e. the particles contain chemisorbed water and if necessary
H2SO4 and/or other inorganic and/or organic components.
Preferably the titanium dioxide particles contain 0.4 to 25 weight % water, in particular
preferably 2 to 10 weight % water.
The H2SO4 content of the titanium dioxide particles is preferably less than 1.5 weight %,
more preferably less than 1.0 weight %, even more preferably less than 0.4 weight %, in
particular preferably between 0.01 to 0.3 weight %, in particular preferably between 0.01
to 0.08 weight %, in relation to TiO2 in each case.
The weight percentage details of the titanium dioxide's material contents shown here and
listed in the following relate to a sample dried according to ISO 787 Part 2.
Determination of the H2O content of the titanium dioxide particles may be carried out
according to the following equation:
H2O content (%) = annealing loss (%) - H2SO4 content (%)
In this case the annealing loss is the weight loss of a sample dried according to ISO 787
Part 2 after annealing for one hour at a temperature of 1000° C. The H2SO4 content is
determined on the basis of the analytical determination of the sulphur content of the
sample dried according to ISO 787 Part 2. Determination of the sulphur content takes
place by combustion and gas chromatographic detection of the combustion gases by
means of thermal conductivity detection (TCD).
By approximation, it is also possible to equate the H2O content of the titanium dioxide
particles with the annealing loss after annealing for one hour at 500° C of the sample
dried according to ISO 787 Part 2.
Precise determination of the H2O content of the titanium dioxide particles may be carried
out, for example, by gas chromatographic analysis of the volatile constituents which are


formed after annealing for one hour at a temperature of 1000° C of a sample dried
according to ISO 787 Part 2.
Preferably the carbon content of the titanium dioxide particles is less than 1000 ppm, in
particular preferably less than 500 ppm, in particular preferably less than 50 ppm, in
relation to T1O2. Determination of the carbon content is carried out by combustion and gas
chromatographic detection of the combustion gases by means of thermal conductivity
detection (TCD).
The halide content of the titanium dioxide particles used according to the invention is
preferably less than 1000 ppm, in particular preferably less than 500 ppm, in particular
preferably less than 50 ppm, in relation to TiO2. In particular the chloride content of the
particles is preferably less than 1000 ppm, in particular less than 200 ppm, even more
preferably less than 100 ppm, in particular preferably less than 20 ppm, in relation to
TiO2.
The niobium content in the titanium dioxide particles may be less than 2000 ppm,
preferably 10 to 1000 ppm, preferably 30 to 1000 ppm, in particular 50 to 100 ppm, in
relation to TiO2.
The sodium and/or potassium content in the titanium dioxide particles used according to
the invention is preferably less than 200 ppm, in relation to TiO2.
The iron content of the titanium dioxide particles used according to the invention is
preferably less than 100 ppm, even more preferably less than 30 ppm, in particular
preferably less than 10 ppm, in relation to TiO2.
The titanium oxide particles used according to the invention may be obtained by
hydrolysis of inorganic or organic titanium compounds. Depending on the titanium
compound and the reaction conditions, the titanium dioxides obtained in the process have
different properties.
It is possible to produce the titanium oxide particles used according to the invention in
good quality and cost-effectively by hydrolysing titanyl sulphate solution. It is also
possible, however, to produce the titanium oxide hydrate particles from titanium
tetrachloride or titanium alkoxide.


In the case of titanium oxide hydrate, which is obtained by hydrolysing titanyl sulphate
solution, there is a particularly advantageous combination of properties, that is to say a
high specific surface area and a microcrystalline anatase structure. This anatase structure
may be identified as microcrystalline material due to the broad reflexes of the X-ray
diffractogram (see Fig. 1).
Preferably, the particles used according to the invention thus contain less than 10 weight
%, in particular preferably less than 1 weight %, rutile in relation to TiO2. Particularly
preferable are titanium dioxide particles which clearly exhibit an anatase structure in the
X-ray diffractogram.
The titanium oxide hydrate particles may, for example, be obtained by hydrolysis of a
titanyl sulphate solution containing sulphuric acid. Depending on the origin and
composition of the titanyl sulphate solution containing sulphuric acid, on hydrolysis a
sulphuric acid suspension of titanium oxide hydrate is obtained, which may still contain
undesirable contaminants, in particular heavy metals. Generally speaking, one or a
plurality of purification steps are, therefore, carried out to free the titanium oxide hydrate
of undesirable contaminants.
Preferably titanium oxide hydrate particles, which are formed by hydrolysing titanyl
sulphate that is generated in the production process for titanium dioxide according to the
sulphate method, are used. This process is described, for example, in Industrial Inorganic
Pigments 3rd edition, published by Gunter Buxbaum, Gerhard Pfaff, Wiley-VCH,
Weinheim 2005.
Particularly preferred, the titanium oxide hydrate obtained after hydrolysis is freed from
adherent contaminants by filtering and washing it and, if necessary, by subjecting it
additionally to the process step, known as bleaching, of a chemical treatment with
reduction agents to eliminate trivalent iron.
Aluminium (powder), titanium hydride or sodium hydroxymethane sulphinate dihydrate
(trade name: Brüggolith®) are suitable, for example, as reduction agents for the bleach.
Commercial production of titanium oxide hydrate based on the sulphate method for the
production of titanium dioxide also has the advantage of consistent product quality and
continuous availability.


In order to obtain a particularly high level of purity, it is advantageous to use not the
commercial titanyl sulphate solution containing metal ions and sulphuric acid but a titanyl
sulphate solution containing synthetic sulphuric acid which only contains small amounts
of contaminants. Such a titanyl sulphate solution may, for example, be produced by
hydrolysing high-purity TiCl4 or titanium esters and by dissolving the precipitate obtained
with sulphuric acid. The production of a high-purity titanium oxide hydrate from this may
take place either analogously with conventional commercial processes or with specific
deviations.
The adherent sulphuric acid is preferably removed by reaction with a base (e.g. NaOH,
KOH, NH3) and subsequent washing out of the sulphate formed. If necessary, it is
possible to arrange for subsequent elimination of the cations introduced due to reaction
with the base by reacting them with acids (e.g. carbonic acids or nitric acid) that are
thermally easily decomposable and by subsequent washing out.
The reactions described above may be repeated several times depending on the purity
desired.
Of particular advantage with the titanium oxide hydrate obtained from titanyl sulphate is
its high purity in respect of iron, aluminium and other metals as well as its extremely low
contents of chloride and carbon.
It may be advantageous to treat the titanium dioxide particles by means of a calcination or
tempering step in order to modify the particle size and reactivity in a specific manner. The
conversion of macrocrystalline titanium oxide hydrate into somewhat larger anatase
crystallites may be particularly advantageous. In this regard, the calcination or tempering
step should, however, be carried out such that the particular properties of the titanium
oxide hydrate are not lost, i.e. the proportion of chemisorbed water (e.g. in the form of
hydroxyl groups) should not become less than 0.4 weight %, preferably 2.0 weight %, in
order to obtain a titanium oxide hydrate which is as reactive as possible.
With titanium oxide hydrate calcined at high temperatures, the reactivity drops
significantly whilst the titanium oxide hydrate transforms into macrocrystalline TiO2 with
a crystal size greater than 100 nm in the anatase or rutile modification with a content of
chemisorbed water less than 0.4 weight %. Furthermore, as already mentioned, coarser
titaniferous particles induce the formation of a coarser alkaline-earth titanate.

According to the invention, preferably titanium oxide hydrate particles are used, which
after annealing for one hour of a sample pre-dried according to ISO 787 Part 2 at a
temperature of 1000°C, have an annealing loss greater than 2 weight %, preferably greater
than 6 weight % and/or after annealing for one hour at 500°C have an annealing loss
greater than 0.8 weight %, preferably greater than 1.2 weight %.
Primary particles of the titanium oxide hydrate with an average particle size of 3 to 15
nm, preferably 4 to 8 nm, are obtained by means of the process steps described according
to the invention as a result of which, by comparison with conventional gas phase
processes, a technically and economically improved production process is provided for
the formation of nanoparticulate materials containing titanium oxide hydrate.
The primary particles are small, approximately spherical, microcrystalline particles with a
lattice-defective anatase structure. The particle size may be determined by calculation
from the BET surface area assuming a monomodal grain size distribution of spherical
particles. Assuming a monomodal grain size distribution and spherical particles, the
relationship between the average particle size d and the specific surface area SBET
(determined according to BET) is given by the equation

where SBET is in m2/g, ρ = density of the particle in g/cm3, d is in urn. The densities used
are: 6.02 g/cm3 (for BaTiO2) 3.90 g/cm3 (for TiO2 as titanium oxide hydrate or anatase),
4.26 g/cm3 (for TiO2 as rutile).
By contrast, significantly coarser particle sizes are determined in an analysis of the
particle size by means of scattered light measurements. The values thus determined
(approx. 0.5 - 1.5 nm) are higher than those of TiO2 used according to prior art at approx.
0.25 urn (see comparative example 2).
Surprisingly, it was discovered that the titanium dioxide particles used according to the
invention have significant advantages in respect of their suitability for the production of
alkaline-earth titanates over conventional titanium dioxide, such as commercially
available technical titanium dioxides. Thus, particularly fine-particle alkaline-earth
titanates are obtained presumably because of the high specific surface area, the small

particle size of titanium oxide hydrate and the high reactivity during reaction with
alkaline-earth compounds.
Moreover, the low chloride and carbon content of the titanium oxide hydrate particles
according to the invention have a positive effect on the properties of the alkaline-earth
titanates. The small content of chloride and metallic trace elements has a favourable effect
on the electrical properties of the alkaline-earth titanates produced from the titanium
oxide hydrate whilst the low content of carbon ensures that there is no intermediate
reduction of TiO2 and no intermediate formation of alkaline-earth carbonates and,
therefore, particularly fine-particle alkaline-earth titanates may be obtained. The presence
of halides or carbon is disruptive particularly at low reaction temperatures to the alkaline-
earth titanate.
1.2 The Alkaline-Earth Metal Compound
The titanium dioxide particles are reacted according to the invention with one or a
plurality of alkaline-earth metal compounds. Generally speaking, the compounds
concerned are salts of one of the alkaline-earth metals magnesium, calcium, strontium
and/or barium, if necessary with lead or yttrium added, and/or mixtures thereof. Barium
compounds for the production of barium titanate (BaTiO3) are particularly preferred. The
salts include carbonates, oxalates, hydroxides, oxides, nitrates, halides such as chlorides,
as well as organic compounds such as alkoxides and salts of carbonic acids, such as
acetates.
Particularly preferred are oxidic alkaline-earth metal compounds or alkaline-earth
compounds which decompose at a temperature below 600°C (e.g. with formation of
alkaline-earth metal oxide). Thus, amongst the barium salts, barium hydroxide, barium
nitrate and other easily decomposable barium compounds and mixtures thereof are
particularly preferred. Barium carbonate, however, only forms barium oxide at higher
temperatures (approx. 1000°C). Barium oxalate and barium acetate are also less preferred
as they initially decompose to barium carbonate.
The decomposition temperatures may, for example, be determined in combined
thermogravimetry (TG) and differential thermoanalysis (DTA) apparatus.

1.3 On Controlling the Reaction Process
The titanium dioxide particles characterised previously are used according to the
invention in a method for the production of alkaline-earth titanates with the alkaline-earth
metal compounds referred to previously. The invention provides in particular two
versions of the method:
In the first version according to the invention, the alkaline-earth titanates are obtained by
reacting alkaline-earth metal compounds with the titanium dioxide particles defined as in
Section 1.1 in a solid state reaction, whereby the reaction takes place at temperatures
below 700°C. The reaction temperature is preferably 650°C or less, even more preferably
600°C or less. According to the invention, a solid state reaction is understood to be a
chemical reaction between two or more solids in the absence of a solvent such as water,
for example. This contrasts with wet chemical and also hydrothermal methods in which,
for example, solutions containing barium ions are initially produced.
For the first reaction version according to the invention, such alkaline-earth metal
compounds as decompose at a temperature below 600° C are used in particular (e.g. with
formation of alkaline-earth metal oxide). Thus, amongst the barium salts, barium
hydroxide, barium nitrate and other easily decomposable barium compounds and mixtures
thereof are particularly preferred.
The minimum reaction temperature which is necessary for complete reaction to the
titanate may be determined by means of DTA. Powder X-ray diffractometry (XRD) is
well suited to detecting the completeness of decomposition reactions. Using this method,
the crystalline phases are detected and may be determined by comparison with the
compounds in databases e.g. JCPDS; the detection limit is around 5%.
A reaction is defined as complete reaction to the alkaline-earth titanate if both the reaction
is complete in the DTA and also no other reflexes (peaks) than those of the target
compound occur in the XRD. In this regard, if no external reflex exhibits more than 5%
of the intensity of the target compound's main reflex, then this is considered as the
absence of other reflexes.
Hence the temperature of complete reaction is the lowest temperature at which the
reaction has taken place completely as defined by the preceding definition.

It is particularly preferred according to the invention to Carry out the reaction at no more
than 100° C (particularly preferred no more than 50° C) above this minimum reaction
temperature.
If barium hydroxide is used (e.g. the octahydrate, the monohydrate or anhydrous barium
hydroxide), then the reaction temperature is preferably less than 450° C, in particular
preferably between 350° and 450° C. If barium nitrate is used, then the reaction
temperature is preferably less than 650° C, in particular preferably between 550° and
650° C.
For the production of alkaline-earth titanates (e.g. BaTiO3), it is possible to dry grind the
titanium dioxide particles and the alkaline-earth metal compound (e.g. barium nitrate or
barium hydroxide) together and to calcine them subsequently at a temperature below
700° C (preferably below 600° C). Alternatively, the titanium dioxide particles and the
alkaline-earth metal compound (e.g. barium nitrate or barium hydroxide) may be wet
ground together, then dried and subsequently calcined at a temperature below 700° C
(preferably below 600° C).
Wet grinding lends itself particularly to this if the titanium dioxide particles are already
present in the aqueous phase (as suspension). Wet grinding is carried out preferably with
mechanically agitated ball mills due to the high specific energy deposit. It may be
advantageous to use ZrO2 grinding media to prevent undesirable contamination
(particularly Si, Fe and Al) of the material being ground due to abrasion of the grinding
medium.
In wet grinding it is not predominantly the primary particle size of the titanium dioxide
particles which is improved but their agglomeration state. In particular with very fine-
particle titanium dioxide and titanium oxide hydrate primary particles, these are highly
agglomerated with the result that the effective size of the agglomerates may be a hundred
times the primary particle size. The agglomerate size is normally ascertained by means of
scattered light measurements (e.g. with a Malvern Mastersizer such as is generally
standard in the field of pigment technology) whilst the primary particle size is determined
by electron microscope or by way of BET surface area determinations.
The use of organic additives as dispersing agents may be particularly advantageous. Their
presence - particularly during the grinding stage - brings about a significant improvement
in the titanium dioxide's agglomerate structure.

When using organic dispersing agents it is also possible to obtain a suspension which is
stable against sedimentation and can be used for further processing. The use of ultrasound
can also further improve the dispersive state.
It is in particular preferable to add a water soluble barium compound or an aqueous
barium salt solution to an aqueous suspension of titanium oxide hydrate and to dry this
suspension. Dispersion may take place under the influence of ultrasound. A titanium
oxide hydrate is obtained in the process, on the surface of which the alkaline-earth
compound is evenly distributed. The titanium oxide hydrate thus obtained and coated with
the alkaline-earth metal compound may subsequently be subjected to the solid state
reaction, e.g. calcined.
Drying is carried out preferably by means of spray drying. In this manner a homogeneous
distribution of the components and particularly easily redispersible drying agglomerates
are obtained. Alternatively, drying may take place on the rotary evaporator or by freeze
drying.
Thus the invention also provides a powdery preparation containing titanium oxide
particles with a BET surface area greater than 50 m2/g and a water-soluble alkaline-earth
compound whereby the mole ratio of titanium and alkaline-earth metal lies between 0.95
and 1.05. Preferably such a preparation is present in dried form. In the production of this
preparation as an intermediate product for the titanate it is possible, if necessary, to add
doping compounds. Semi-conducting doped alkaline-earth titanates obtained therefrom by
calcination are the essential components of temperature-dependent resistors.
It is also possible to carry out drying and calcination in a single process step.
Calcination of the titanium dioxide particles with the alkaline-earth metal compound takes
place preferably not isothermally but at an approximately constant conversion rate to the
alkaline-earth titanate (SCRT method, described in Gotor et al, J. Europ. Cer. Soc. 23
(2003), 505-513).
Surprisingly, it has also been shown that calcination is possible at a temperature which
lies below the temperature at which the pure alkaline-earth metal compound decomposes
to the oxide. With regard to the fineness of the titanate obtained, it is possible according
to the invention to carry out the calcination at a temperature which is in the range between

50° C and 200° C below the temperature at which the alkaline-earth metal compound
used decomposes to the oxide.
Following calcination, the alkaline-earth titanate may be further crushed or de-
agglomerated by grinding, e.g. bead grinding.
Particularly advantageous at the low calcination temperatures facilitated by the method
according to the invention is the low fusion of the alkaline-earth titanate particles
obtained. Hence the alkaline-earth titanate particles calcined at low temperatures are
particularly easily pulverised or it may even be possible to dispense completely with
pulverisation prior to further processing.
In the second reaction version according to the invention, the production of alkaline-earth
titanates takes place by reacting alkaline-earth metal compounds with titanium dioxide
particles with a BET surface area greater than 50 m2/g, whereby the titanium dioxide
particles have a sulphate content carbon content of use alkaline-earth metal compounds which only enter into a solid state reaction with the
titanium dioxide particles above 600° C or even 700° C, such as barium carbonate or
barium oxalate for example. Furthermore, conversion is not necessarily carried out in the
sold state reaction described with regard to the first reaction version but rather it may also
be carried out wet chemically or hydrothermally.
Thus, according to this version, the titanium dioxide particles may be reacted with a
water-soluble alkaline-earth metal compound (e.g. barium nitrate or barium hydroxide) to
alkaline-earth titanate (e.g. BaTiO3), whereby the particles are suspended in the solution
containing Ba2+ already produced or are suspended together with the Ba salt in water,
subsequently the solvent is evaporated and the mixture is calcined at below 600° C.
The alkaline-earth titanate may also be obtained under hydrothermal conditions by
reacting the titanium dioxide particles directly with an alkaline-earth compound. Thus, a
Ba(OH)2 solution may be reacted with the titanium dioxide particles in an autoclave at pH
> 13, at a temperature greater than or equal to 100° C over a period of preferably at least 1
hour whereby barium titanate is obtained directly. For the hydrothermal reaction version,
a smaller sulphate content is of particular importance since in this reaction version the
formation of the alkaline-earth titanate takes place by way of soluble intermediate stages
and thus the presence of sulphate leads to the formation of alkaline-earth sulphates.

In both reaction versions, the volume ratios of alkaline-earth compound to titanium
dioxide particles are adjusted by precision weighing. In this regard, the molar ratio Ba:Ti
may deviate from 1 according to the barium titanate's precise application requirement.
In particular, it is advantageous for the properties of the alkaline-earth titanate produced
according to the present method according to the invention if the mole ratio of niobium to
aluminium in the alkaline-earth titanate is 0.5 to 1.5, preferably 0.8 to 1.2, which may be
brought about if necessary by adding a corresponding amount of an aluminium
compound. Such a material is characterised by particularly good electric properties (e.g.
low conductivity).
For example, La, Y, Nb or Sb salts in orders of magnitude from 0.05 to 1.0 mole % in
relation to BaTiO3 may be added as doping compounds.
When using alkaline-earth compounds with high decomposition temperature, the
advantage of the fine-particle nature of the titanium component is not used optimally:
sintering and coarsening of the titanium component has already taken place at the
temperatures necessary for decomposition of the alkaline-earth compound. Nevertheless,
even when using alkaline-earth compounds which only decompose at high temperatures
(e.g. alkaline-earth carbonates), it is possible to achieve a certain improvement in the fine-
particle nature of the alkaline-earth titanates by means of fine-particle titanium
components (see also Hennings (J. Am. Ceram. Soc. 84 (2001) 2777 - 2782)).
This applies in particular if the alkaline-earth carbonates are wet ground together with the
titanium component as a result of which very homogeneous and reactive mixtures are
formed.
1.4 The Alkaline-Earth Titanate
The invention provides an alkaline-earth titanate which is obtainable according to the
method according to the invention.
The alkaline-earth titanates obtained according to the invention preferably have a BET
surface area of 5 to 100 m2/g, in particular preferably 20 to 60 m2/g.

In the unground state, the alkaline-earth titanates obtained according to the invention
preferably have a BET surface area greater than 5 to 50 m2/g, in particular preferably 15
to 40 m2/g. The person of average skill in the art can usually differentiate between ground
and unground powders by means of electron microscope images. A further criterion for
differentiation of ground and unground powders is the ratio of the average particle sizes,
which is obtained from the BET surface area and a scattered light determination of the
particle size: in ground and de-agglomerated powders, the quotient of the two particle
sizes is approximately equal to 1, whilst in unground powders the scattered light method
generally results in a substantially larger average particle size than the BET method.
In particular, the alkaline-earth titanates obtained according to the first method according
to the invention have no OH groups built into the crystal lattice. The presence of OH
groups built into the crystal lattice may be determined by means of IR spectroscopy. Due
to the low concentration of the lattice-OH groups, the corresponding IR signals are very
weak but characteristic (cf. G. Busca, V, Buscaglia, M. Leoni, P. Nanni, Chem. Mater. 6
(1994) 955 - 61; D. Hennings, S, Schreinemacher, J. Eur. Ceram. Soc, 9 (1992) 41 - 46;
in addition to H.-P. Abicht, D. Voltzke, A. Roder, R. Schneider, J. Woltersdorf, J. Mater.
Chem. 7(1997)487-92).
A characteristic band appears around 3500 cm"1. By comparison with the very diffuse
bands, such as arise from H2O and OH groups adsorbed on the surface, the former are
comparatively sharp. This is caused by the specific bonding energy in the lattice in
relation to the different bonding possibilities and thus different bonding energies on the
surface. This is consistent with a sharply occurring loss of mass in the temperature range
just above 400° C. F. Valdivieso, M. Pijolat, C. Magnier, M. Soustelle, Solid State Ionics,
83 (1996) 283 - 96 specify a temperature for this of 415° C.
The chloride content of the titanate is preferably less than 100 ppm, in particular
preferably less than 20 ppm.
The niobium content of the titanate is preferably 10 to 300 ppm, in particular preferably
15 to 100 ppm, even more preferably 15 to 50 ppm.
The mole ratio of aluminium to niobium is preferably between 0.5 and 1.5. The
determination of Nb and Al is carried out by means of ICP.

In addition, the alkaline-earth titanate according to the invention preferably contains less
than 500 ppm, preferably less than 200 ppm, sulphate.
The alkaline-earth titanate according to the invention preferably contains less than 200
ppm sodium or potassium.
The alkaline-earth titanate according to the invention preferably contains less than 20
ppm iron, preferably less than 5 ppm.
BaTiO3, which has been produced according to the method according to the invention,
preferably has a particle size of less than 250 nm.
The alkaline-earth titanate according to the invention preferably has a predominantly
tetragonal crystal structure, i.e. of more than 50 weight %, more preferably of more than
70 weight %, even more preferably of more than 90 weight % and in particular preferably
of more than 99 weight %, whereby the remainder is cubic alkaline-earth titanate and
possibly contaminants. The phase purity of the product according to the invention may be
determined by means of powder X-ray diffractometry (XRD), whereby quantitative
estimation of the relevant fractions is possible by way of curve fitting.
1.5 Microelectronic Components
The alkaline-earth titanates according to the invention, in particular BaTiO3, may be used
for the manufacture of a microelectronic component, e.g. of a capacitive or PTC
component. Due to the fine-particle nature of the alkaline-earth titanates obtained, it is
possible to realise particularly thin layers and thus particularly small component
dimensions. Application in multi-layer ceramic capacitors is a particular consideration
where, due to the fine-particle nature of the alkaline-earth titanate according to the
invention, it is possible to obtain particularly thin layers (less than 2.5 urn, particularly
preferred 0.1 to 1 urn). Such components may be manufactured by producing a slip out of
the alkaline-earth titanate, if necessary together with organic additives, and pulling it out
into thin films using various methods (spin coating, dip coating, doctor blade method).
After adding the alkaline-earth titanates, the PTC components may be pressed into a green
compact using a pressing agent, said compact being subsequently sintered.

Examples
The invention will be explained in greater detail in the following on the basis of a few
selected examples whereby the invention is in no way limited to these examples.
Example 1:
Barium titanate from titanium oxide hydrate and barium hydroxide
78.87 g Ba(OH)2•8 H2O (Fluka, p.a.) and 21.95 g titanium oxide hydrate (9 weight %
volatile constituents, anatase, BET: 271 m2/g, corresponding to a crystallite size of 6 nm;
analytic information in relation to TiO2: 700 ppm S, Fe, litres of outgassed, distilled water. The mixture is dissolved or suspended whilst stirring
for 1 hour at 50° C. Subsequently, the solvent water is removed on the rotary evaporator
at 50° C under vacuum. The powder obtained is dried in the desiccator. The production
steps are carried out in a shielding gas atmosphere to prevent the formation of BaCO3 due
to the reaction of Ba(OH)2 with CO2 in the air.
Calcination of the powder with formation of BaTiO3 takes places at temperatures T
greater than or equal to 360° C. Following heat treatment for 2 hours at 400° C, a product
with a specific surface area (determined according to BET) of 27.6 m3/g is obtained (Fig.
2); following heat treatment for 2 hours at 600° C, a product with a specific surface area
(determined according to BET) of 12.8 m2/g is obtained. In each case, only BaTiO3 is
detected as the crystalline phase by means of X-ray diffractometry (XRD). The BaTiO3
crystallite sizes calculated from the specific surface areas are 36 and 78 nm respectively.
After tempering at 1000° C (2 hours), the BET surface area is 3.2 rrrVg, corresponding to
a crystallite size of 310 nm.
After bead grinding of a 25% suspension of the product calcined at 600° C (20 minutes
discontinuous bead grinding with zirconium silicate grinding beads of 0.4 - 0.6 mm
diameter), the ground and dried barium titanate obtained has a BET surface area of 32.5
m2/g.

Example 2:
Barium titanate form titanium oxide hydrate and barium oxalate
56.34 g BaC2O4 (manufactured by Alfa Aesar, Karlsruhe) and 21.95 g titanium oxide
hydrate (composition as in Example 1) are mixed/ground with 0.313 litres of distilled
water and 78 g PVC-coated steel balls for 24 hours in a PVC drum. After suction
extraction and drying, the powder mixture is calcined. Temperatures of 950° C are
necessary for a complete reaction of the BaCO3, which forms intermediately from the
barium oxalate, with TiO2 with the formation of BaTi03. After tempering at 1000° C (2
hours), the BET surface area is 2.8 m2/g; this corresponds to a BaTiO3 crystallite size of
350 nm.
Example 3:
Barium titanate from titanium oxide hydrate and barium carbonate
49.34 g BaCO3 (Solvay, Sabed VL 600, Lot No. 325510) and 21.95 g titanium oxide
hydrate (composition as in Example 1) are mixed/ground with 0.280 litres of distilled
water and 70 g PVC-coated steel balls for 24 hours in a PVC drum. After suction
extraction and drying, the powder mixture is calcined. Temperatures of 950° C are
necessary for a complete reaction of the BaCO3 with TiO2 with the formation of BaTiO3.
After tempering at 1000° C (2 hours), the BET surface area is 2.2 m2/g; this corresponds
to a BaTiO3 crystallite size of 450 nm.
Example 4:
Barium titanate from titanium oxide hydrate and barium nitrate
65.34 g Ba(NO3)2 (p.a.) and 21.71 g titanium oxide hydrate (8 weight % volatile
constituents, anatase, BET: 331 m2/g, corresponding to a crystallite size of 5 nm; 6400
ppm S, with 1.0 litre of distilled water. The mixture is dissolved or suspended whilst stirring for
10 minutes at 50° C. Subsequently, the solvent water is removed on the rotary evaporator
at 50° C under vacuum. The powder obtained is oven dried at 120° C.
Calcination of the powder with formation of BaTiO3 takes places at temperatures of
600° C. Following heat treatment for 2 hours at 600° C, a product with a specific surface
area (determined according to BET) of 3.6 m2/g is obtained. BaTiO3 is obtained as the
crystalline phase. Following heat treatment for 2 hours at 800° C, a product with a

specific surface area (determined according to BET) of 2.7 m2/g is obtained. BaTiO3 is
detected as the only crystalline phase by means of X-ray diffractometry (XRD). The
BaTiO3 crystallite sizes calculated from the specific surface areas are 277 and 369 nm
respectively.
After tempering at 1000° C (2 hours), the BET surface area is 1.5 nf/g, corresponding to
a crystallite size of 664 nm. After bead grinding, the BET surface areas of all samples are
above 5 m2/g.
Surprisingly, the decomposition processes of Ba(NO3)2 when mixed with TiO2 take place
with significantly greater accentuation and clarity than in the pure substance (see Fig. 3).
At approx. 600° C, the decomposition is almost completely finished after one step. In
contrast, the pure substance does not react completely via the intermediate stage Ba(NO2)2
until approx. 750° C.
Following calcination of the sample for 2 hours at 600° C, in addition to the crystalline
BaTiO3 small quantities of unreacted Ba(NO3)2 are still found which can be converted
completely into the BaTiO3 by lengthening the calcination time.
Following calcination at 400° C, only the mixture of the starting materials is present.
Example 5:
Compensation of Nb with different quantities of Al
BaCO3 (Solvay Sabed VL 600) and a titanium oxide hydrate sample (9 weight % volatile
constituents, anatase, BET: 316 m2/g, corresponding to a crystallite size of 5 nm;
analytical data in relation to TiO2: 2300 ppm S, 0.1% C, and with a niobium content of 810 ppm (mass fraction) (corresponding to
approx. 0.07 mole %) served as starting materials. Aluminium in the form of the water-
soluble salt Al(NO3)3•9H2O was added to compensate the niobium. 148.126 g BaCO3
were ground/mixed for 24 hours with 65.723 g TiO2 and 0.2142 g A1(NO3)3•9H2O in 856
ml distilled water using 213.8 g of plastic-coated steel balls in a ball mill. The grinding
medium water was removed from this suspension in the rotary evaporator (approx. 50° C,
60 mbar) with precipitation of the Al component and was subsequently oven dried at
120° C. This was followed by calcination of the mixture for two hours at 1,100° C. The
powders obtained therefrom were finely ground for 24 hours using steel balls and four
times the amount of water in order to destroy the agglomerates formed during calcination.

After suction extraction of the suspension, the powder was dried for 24 hours at 120° C,
cooled to room temperature and mixed for 24 hours with a pressing agent (mixture of
polyvinyl alcohol, water and glycerine) in the ball mill ("tempering"). This tempered
powder was subsequently pressed into tablets (what are known as "green compacts") in a
multi-stage procedure. The tablets were then sintered at four different temperatures
ranging between 1,250° C and 1,400° C. The sintered tablets were ground smooth and
subsequently provided with an In-Ga alloy on the front face of the tablets. The specific
resistance was determined at room temperature. Fig. 5 shows the specific resistance of the
ceramics as a function of the degree of compensation.
Example 6:
Hydrofhermal reaction of titanium oxide hydrate with barium hydroxide
12.62 g (0.04 mole) Ba(OH)2•8H2O (p.a. Fluka Chemie GmbH) were placed with 3.51 g
titanium oxide hydrate (composition as in Example 1) and 150 ml distilled and outgassed
water in a Teflon beaker. The molar Ti/Ba starting ratio was 1.0. Reaction was carried out
at 100° C whilst stirring the reaction mixture in a laboratory autoclave (Berghoff HR 200)
with a hold time of one hour. Outgassed, CO2-free water was used in order to prevent
possible formation of barium carbonate. A pH value of 13.7 arose with the BA(OH)
2/solvent water ratios selected. After the reaction, the solid was suction filtered via a G4
filter frit, washed several times with distilled water until a pH value of pH = 9 resulted
and subsequently oven dried for 24 hours at 120° C. The reaction product obtained has a
specific surface area (according to BET) of 20.7 m2/g and is unambiguously characterised
as BaTiO3 by means of X-ray diffractometry. By using coarse-particle titanium dioxide
(highly crystalline rutile, BET: 6 m2/g, as in Comparative Example 1) instead of the
titanium oxide hydrate, there is practically no reaction to barium titanate. In the
diffractogram only slight references to BaCO3 (at 20 = 24°) and BaTiO3 (at 20 = 31.6°)
can be identified in addition to the rutile reflexes.
Comparative Example 1:
1.6 Reaction of coarse titanium dioxide with barium hydroxide
78.87 g Ba(OH)2•8H2O (Fluka p.a.) and 19.98 g titanium dioxide (highly crystalline
rutile, BET: 6 m2/g, corresponding to a crystallite size of 250 nm) are placed with 1.5
litres of outgassed, distilled water in a 2 litre flask. The mixture is dissolved or suspended
whilst stirring for 1 hour at 50° C. Subsequently, the solvent water is removed on the

rotary evaporator at 50° C under vacuum. The powder obtained is dried in the desiccator.
The production steps are carried out in a shielding gas atmosphere to prevent the
formation of BaCO3 due to the reaction of Ba(OH)2 with CO2 in the air.
Calcination of the powder takes places at temperatures of approx. 360° C. Following heat
treatment for 2 hours at 400° C, a product with a specific surface area (determined
according to BET) of 2.5 m2/g is obtained (see Fig. 4); following heat treatment for 2
hours at 600° C, a product with a specific surface area (determined according to BET) of
2.2 m2/g is obtained; and following heat treatment for 2 hours at 1000° C, a product with
a specific surface area (determined according to BET) of 1.9 m2/g is obtained.
Unlike Example 1, the main phase after tempering at 400° C is rutile, along with Ba2TiO4
and BaTiO3 in addition to reacted or reverse-reacted Ba(OH)2 H2O. There is likewise no
complete reaction to BaTiO3 to be ascertained after tempering at 600° C and 1000° C.
Rutile and Ba2TiO4 occur as subsidiary phases.
Comparative Example 2:
1.7 Barium titanate from coarse titanium dioxide and barium carbonate
98.67 g BaCO3 (manufactured by Solvay, Sabed VL 600, Lot No. 325510) and 39.95 g
titanium dioxide (highly crystalline rutile, BET: 6 rrrVg, corresponding to a crystallite size
of 250 nm) are mixed/ground for 24 hours with 0.550 litres of distilled water and 139 g
PVC-coated steel balls in a PVC drum. After suction extraction and drying, the powder
mixtures are calcined. Temperatures of approx. 950° C are necessary for complete
reaction of the BaCO3 with TiO2 with the formation of BaTiO3. After tempering at
1000° C (2 hours) the BET surface area is 2.0 m2/g; this corresponds to a BaTiO3
crystallite size of 500 nm.

We claim:
1. Method for the production of alkaline-earth titanates such as herein described by
reacting alkaline-earth metal compounds such as herein described with titanium dioxide
particles in a solid state reaction or under hydrothermal conditions, wherein the titanium
dioxide particles have a BET surface area greater than 50 m2/g, a sulphate content weight % (in relation to TiO2), a chloride content of 1000 ppm.
2. Method as claimed in claim 1, wherein the titanium dioxide particles have a H2SO4
content up to 0.3 weight % (in relation to TiO2).
3. Method as claimed in claim 1, wherein the titanium dioxide particles contain between
30 ppm and 1000 ppm niobium, preferably between 50 and 100 ppm niobium in relation to
TiO2.
4. Method as claimed in one of claims 1 or 2, wherein the titanium dioxide particles are
reacted with an alkaline-earth compound directly to an alkaline-earth titanate under
hydrothermal conditions.
5. Method as claimed in claim 4, wherein the titanium dioxide particles are reacted
directly to BaTiO3 in a Ba(OH)2 solution under hydrothermal conditions.
6. Method as claimed in one of claims 1 or 2, wherein the titanium dioxide particles are
reacted with an alkaline-earth carbonate, alkaline-earth hydroxide or alkaline-earth nitrate in a
solid state reaction.
7. Method as claimed in one or a plurality of the preceding claims, wherein during the
production of the alkaline-earth titanates so much of an aluminium compound is added that
the mole ratio of aluminium to niobium is between 0.5 and 1.5.
8. Method as claimed in one or a plurality of the preceding claims, wherein the titanium
dioxide particles are present in the anatase crystal structure.
9. Method as claimed in one or a plurality of the preceding claims, wherein the titanium
dioxide particles contain less than 100 ppm chloride, preferably less than 20 ppm chloride, in
relation to TiO2 in each case.
10. Method as claimed in one or a plurality of the preceding claims, wherein the BET
surface area of the titanium dioxide particles is 200 to 380 m2/g.

11. Method as claimed in one or a plurality of the preceding claims, wherein the titanium
dioxide particles contain less than 200 ppm sodium and less than 200 ppm potassium in
relation to TiO2.
12. Method as claimed in one or a plurality of the preceding claims, wherein the titanium
dioxide particles are titanium oxide hydrate particles with an H2O content of 0.4 to 25 weight
%.
13. Method as claimed in claim 12, wherein the titanium oxide hydrate particles have an
H2O content of 2 to 10 weight % in relation to TiO2.
14. Method as claimed in one or a plurality of the preceding claims, wherein the titanium
dioxide particles contain less than 30 ppm iron, preferably less than 10 ppm iron in relation to
TiO2.
15. Method as claimed in one or a plurality of the preceding claims, wherein the titanium
dioxide particles are obtainable by hydrolysis of titanyl sulphate.
16. Method as claimed in one or a plurality of the preceding claims, wherein the titanium
dioxide particles and barium hydroxide or barium nitrate are wet ground together and dried or
are ground dry and subsequently calcined at a temperature below 700 °C.
17. Method as claimed in one of claims 1 to 15, wherein a preparation is produced from an
aqueous suspension of titanium dioxide particles and a water-soluble alkaline-earth
compound, which is subsequently dried and calcined at below 700 °C.
18. Method as claimed in one of claims 16 or 17, wherein calcination of the titanium
dioxide particles with the alkaline-earth metal compound takes place not isothermally but at
an approximately constant conversion rate to the alkaline-earth titanate.
19. Alkaline-earth titanate, which is producible by means of a method as claimed in one or
a plurality of claims 1 to 18.
20. Alkaline-earth titanate as claimed in claim 19, wherein it has a chloride content of less
than 100 ppm, preferably less than 10 ppm, and a niobium content of 10 to 300 ppm,
preferably from 15 to 50 ppm.
21. Alkaline-earth titanate as claimed in claim 19 or 20, wherein it has a BET surface area
of 20 to 60 m2/g.

22. Alkaline-earth titanate as claimed in one or a plurality of claims 19 to 21, wherein it
has an iron content of less than 20 ppm.
23. Alkaline-earth titanate as claimed in one or a plurality of claims 19 to 21, wherein it
furthermore contains aluminium such that the mole ratio of aluminium to niobium is between
0.5 and 1.5.
24. Alkaline-earth titanate as claimed in one or a plurality of claims 19 to 23, wherein the
BET surface area of the unground sample after calcination is 15 to 40 m2/g.
25. Alkaline-earth titanate as claimed in claim 22, wherein it contains less than 5 ppm
iron.
26. Alkaline-earth titanate as claimed in one or a plurality of claims 19 to 24, wherein the
alkaline-earth titanate is piezoelectric.
27. Alkaline-earth titanate as claimed in one or a plurality of claims 19 to 26, wherein the
alkaline-earth titanate is BaTiO3.
28. Alkaline-earth titanate as claimed in one or a plurality of claims 19 to 26, wherein the
alkaline-earth titanate has less than 500 ppm sulphate, preferably less than 200 ppm sulphate.


ABSTRACT

FINE-PARTICLED ALKALINE-EARTH TITANATES AND METHOD
FOR THE PRODUCTION THEREOF USING TITANIUM OXIDE PARTICLES
The invention discloses a method for the production of alkaline-earth titanates such as herein
described by reacting alkaline-earth metal compounds such as herein described with titanium
dioxide particles in a solid state reaction or under hydrothermal conditions, wherein the
titanium dioxide particles have a BET surface area greater than 50 m2/g, a sulphate content 1.5 weight % (in relation to TiO2), a chloride content of 1000 ppm.
The invention is also for alkaline-earth titanates made by the said method.

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abstract-01007-kolnp-2007.jpg


Patent Number 253647
Indian Patent Application Number 1007/KOLNP/2007
PG Journal Number 32/2012
Publication Date 10-Aug-2012
Grant Date 08-Aug-2012
Date of Filing 21-Mar-2007
Name of Patentee TRONOX PIGMENTS GMBH
Applicant Address RHEINUFERSTRASSE 7-9, GEB. N 215, 47829 KREFELD
Inventors:
# Inventor's Name Inventor's Address
1 AUER, GERHARD BETHELSTR. 20, 47800 KREFELD
2 ROTTGER, ANNA HAGERWEG 7, 47798 KREFELD
3 VOLTZKE, DIETER WASSERWEG 8, 06114, HALLE
4 SCHWARZ, HARALD MATTHIAS-ERZBERGER-STR. 6, 04319 LEIPZIG
5 ABICHT, HANS-PETER OSTERODER WEG 6, 06120 HALLE
6 SCHUY, WERNER GOSSENHOF 25, 47918 TONISVORST
PCT International Classification Number C01G 23/00
PCT International Application Number PCT/EP2005/009868
PCT International Filing date 2005-09-14
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 04021822.4 2004-09-14 EUROPEAN UNION