Title of Invention

METHOD FOR SELECTIVE MANUFACTURE OF HYDROCARBONS SUITABLE FOR DIESEL FUEL POOL

Abstract METHOD FOR SELECTIVE MANUFACTURE OF HYDROCARBONS SUITABLE FOR DIESEL FUEL POOL The invention discloses a method for the selective manufacture of hydrocarbons suitable for diesel fuel pool, wherein the method comprises the steps wherein a decarboxylation/decarbonylation reaction is carried out by bringing a feedstock originating from renewable sources and comprising C8 - C24 fatty acids, derivatives of C8 - C24 fatty acids, or combinations thereof, and optionally a solvent or a mixture of solvents into contact with an optionally pre-treated heterogeneous catalyst containing one or more Group VIII metals selected from platinum, palladium, nickel, iridium, ruthenium and rhodium on a support selected from oxides, mesoporous materials, carbonaceous supports and structured catalyst supports, at a temperature of 200 - 400°C and under a pressure from 0.1 MPa to 15 MPa, to yield as a product a mixture of hydrocarbons.
Full Text Method for the manufacture of hydrocarbons
Field of the invention
The invention relates to a method for the manufacture of hydrocarbons from
renewable sources and particularly to a selective method for the manufacture of
hydrocarbons suitable for the diesel fuel pool. The invention also relates to a
method for the manufacture of hydrocarbons with decreased consumption of
hydrogen.
Background of the invention
Environmental interests and an increasing demand for diesel fuel encourage fuel
producers to employ more intensively available renewable sources. However,
known processes, utilizing such sources tend to result in an increase in carbon
dioxide emissions with generally known negative effects. In the manufacture of
diesel fuel the main interest is focused on vegetable oils and animal fats
comprising triglycerides of fatty acids. Long, straight and mostly saturated
hydrocarbon chains of fatty acids correspond chemically to the hydrocarbons
present in diesel fuels. However, the neat vegetable oils display inferior
properties, particularly extreme viscosity, and thus their use in fuels is limited.
Conventional approaches for converting vegetable oils into fuels comprise
transesterification, hydrogenation and cracking, among others. Triglycerides,
which form the main component in vegetable oils, are converted into the
corresponding esters by the transesterification reaction with an alcohol in the
presence of catalysts. However, poor low-temperature properties of the products
obtained limit their wider use in regions with colder climatic conditions. Schmidt,
K., Gerpen J.V.: SAE paper 961086 teaches that the presence of oxygen in esters

results in undesirable higher emissions of NOx, in comparison to conventional
diesel fuels.
Thermal and catalytic cracking of bio-materials like vegetable oils and animal fats
lead to a wide spectrum of products. US 5,233,109 describes an example of such
process using catalysts containing alumina and another component, such as silica
or alumino-silicate. The reactions are generally unselective and less valuable
products are formed as well. The unsaturated and aromatic hydrocarbons present
in the liquid fraction make these products unattractive for the diesel pool.
Patents US 4,992,605 and US 5,705,722 describe processes for the production of
diesel fuel additives by conversion of bio-oils into saturated hydrocarbons under
hydroprocessing conditions. The conversion of the carboxylic group into a methyl
group requires relatively high hydrogen partial pressure of above 4.5 MPa.
Hydrogen consumption is further increased due to eventual side reactions such as
methanation and reverse water-gas shift reaction. The high hydrogen consumption
limits the use of such processes, especially in refineries where the hydrogen
balance is already almost negative because of complying with legislative
requirements.
Undesired oxygen may be removed from fatty acids or esters by deoxygenation.
The deoxygenation of bio-oils and fats to hydrocarbons, suitable as diesel fuel
products, may be performed in the presence of catalysts under hydroprocessing
conditions. During hydrodeoxygenation conditions oxogroups are hydrogenated
and therefore this reaction requires rather high amounts of hydrogen.
Additionally, hydrogen is consumed in side reactions as well.
Decarboxylation of fatty acids results in hydrocarbons with one carbon atom less
than the original molecule. The feasibility of decarboxylation varies greatly with
the type of carboxylic acid used as the starting material. Activated carboxylic
acids containing electron-attracting substituents in the position alpha or beta with

respect to the carboxylic group lose carbon dioxide spontaneously at slightly
elevated temperatures. In this case, the RC-COOH bond is weakened by the
electron shift along the carbon chain.
The majority of fatty acids are, however, not activated. The positive induction
effect of the carbon chain evokes a high electron density in the position alpha with
respect to the carboxylic group making thus the release of CO2 difficult. Although
the decarboxylation of activated and non-activated carboxylic acids is
thermodynamically comparable, the activation energy is significantly higher in the
case of the latter one. Therefore drastic conditions or the presence of a catalyst are
required to overcome the energetic barrier.
The fusion of alkaline salts of fatty acids with the corresponding hydroxides to
hydrocarbons is known already from the 19th century. The reaction is highly
unselective and ketones and cracking products, as well as undesired highly
alkaline waste are formed with low conversion.
Further, there exist a number of decarboxylation reactions used mainly in organic
synthesis. Most of them proceed via free radical mechanism.
US 4,262,157 discloses a decarboxylation process utilizing diazacycloalkenes and
Cu salts, wherein lauric acid reacts to form n-undecane with 51 % yield at 320 °C.
Also decarboxylation of unsaturated acids to form hydrocarbons with one carbon
less is described.
Indirect decarboxylation routes are also known, involving transformation of
carboxylic acids into the corresponding halides, followed by their dehalogenation.
Hunsdiecker's and Kochi's reactions are examples of such reactions and both
reactions proceed via free radical mechanism.

Available alternative routes involve electrochemical and photo-catalytic
decompositions. An example of electrochemical decomposition is the Kolbe
electrolysis, wherein the reaction is started by anodic mono-electron oxidation
leading to the formation of carboxylate radicals. Their subsequent decarboxylation
results in probable formation of hydrocarbon radicals. Their dimerization or less
often disproportionation leads to the termination of the free radical reaction. The
electrolytic systems for the hydrocarbon synthesis usually comprise aqueous
solvents, organic co-solvents, added salts and platinum electrodes. Under such
conditions the reaction yields 50-90% of coupling hydrocarbon products. The
main side products comprise 1-unsaturated hydrocarbons formed via
disproportionation. A similar radical mechanism applies also for photo-
catalytically initiated reactions.
Two step deoxygenation of oxygen-containing bio-oil compounds is described by
Parmon et al: Catalysis Today 35 (1997) 153-162. The model compound, phenol,
is in the first step treated with carbon monoxide over bimetallic alloy RhCu. The
product, benzoic acid, consequently decarboxylates in the presence of PtPd or
RuPd alloys in the second step.
The complexity of the decarboxylation reactions listed above and/or the low yield
and very often, also the hazardous materials applied in the reactions, are the main
drawbacks of these approaches.
Decarboxylation of carboxylic acids to hydrocarbons by contacting carboxylic
acids with heterogeneous catalysts was suggested by Maier, W. F. et al:
Chemische Berichte (1982), 115(2), 808-12. They tested Ni/Al2O3 and Pd/SiO2
catalysts for decarboxylation of several carboxylic acids. During the reaction the
vapors of the reactant passed through a catalytic bed together with hydrogen.
Hexane represented the main product of the decarboxylation of the tested
compound heptanoic acid. When nitrogen was used instead of hydrogen no
decarboxylation was observed.

US 4,554,397 discloses a process for the manufacture of linear olefins from
saturated fatty acids or esters. The catalytic system consists of nickel and at least
one metal selected from the group consisting of lead, tin and germanium.
According to the examples, when other catalysts, such as Pd/C were used, low
catalytic activity, cracking to saturated hydrocarbons or formation of ketones
when Raney-Ni was used, were observed.
Decarboxylation, accompanied with hydrogenation of oxo-compound, is
described in Laurent, E., Delmon, B.: Applied Catalysis, A: General (1994),
109(1), 77-96 and 97-115, wherein hydrodeoxygenation of biomass derived
pyrolysis oils over sulphided C0Moly-Al2O3 and NiMo/y-Al2O3 catalysts was
studied. Di-ethyldecanedioate (DES) was used among others as a model
compound and it was observed that the rates of formation of the decarboxylation
product (nonane) and the hydrogenation product (decane) were comparable under
hydrotreating conditions (260-300 °C, 7 MPa, in hydrogen). NiMo/y-Al2O3
showed slightly higher selectivity towards decarboxylation products in
comparison to CoMo/y-Al2O3 catalyst. The presence of hydrogen sulphide, in
contrary to ammonia, also promoted the decarboxylation, particularly when NiMo
catalysts were used.
A process for converting an ester-containing vegetable oil into hydrocarbons is
disclosed in GB 1,524,781. The conversion to hydrocarbons is performed over a
catalyst containing an admixture of silica-alumina with an oxide of a transition
state metal of groups IIA, IIIA, IVA, VA, VIA, VIIA, or VIIIA of the periodic
table at the reaction temperatures of 300 - 700 °C. The products formed are
reported to be free from oxygenated compounds (other than carbon dioxide and
water). In accordance with the examples, extensive cracking is, however,
observed.

Based on the above it can be seen that there exists an evident need for an
industrially applicable catalytic method for the selective manufacture of
hydrocarbons from renewable sources, utilising the decarboxylation reaction.
Object of the invention
An object of the invention is a method for the selective manufacture of
hydrocarbons suitable for the diesel fuel pool.
A further object of the invention is to provide a method for the selective
manufacture of hydrocarbons with decreased consumption of hydrogen.
A still further object of the invention is to provide an industrially applicable
catalytic method for the selective manufacture of hydrocarbons suitable for the
diesel fuel pool from renewable sources, utilizing the
decarboxylation/decarbonylation reaction.
Characteristic features of the method according to the invention are provided in
the claims.
Here decarboxylation/decarbonylation is understood to mean the removal of
carboxyl oxygen, such as triglyceride oxygen, through CO2 (decarboxylation) or
through CO (decarbonylation).
Hydrodeoxygenation (HDO) of triglycerides means removal of water using
hydrogen.
Here deoxygenation is understood to mean removal of carboxyl oxygen, such as
triglyceride oxygen by any means previously described.

Here diesel fuel pool is understood to mean hydrocarbons boiling in the range of
180-350°C.
Summary of the invention
The present invention relates to a catalytic method for the selective manufacture
of hydrocarbons, which are suitable for diesel fuel pool, from renewable sources,
such as plant and vegetable oils and fats and animal and fish oils and fats. The
invention concerns the transformation of the starting materials comprising fatty
acids, derivatives of fatty acids, such as esters of fatty acids as well as
triglycerides of fatty acids, or metal salts of fatty acids, or combinations of
thereof, into hydrocarbons with minimal consumption of hydrogen, by contacting
the starting material with a heterogeneous catalyst comprising at least one metal
selected from the metals belonging to the group VIII of the Periodic Table. The
hydrocarbon product formed via the decarboxylation/decarbonylation reaction has
one carbon atom less than the original fatty acid or fatty acid portion of its
derivate. Optionally the hydrocarbon product is isomerized.
Detailed description of the invention
It has now been surprisingly found that the deoxygenation of starting materials
originating from renewable sources can be achieved by using an alternative
reaction route - decarboxylation/decarbonylation, where oxygen is removed in the
form of CO and CO2 from the original compounds in the starting
material/feedstock. In this way hydrocarbons can be selectively manufactured
from plant and vegetable oils and fats as well as animal and fish oils and fats
without high consumption of hydrogen.
The present invention is particularly directed to a method for the selective
manufacture of hydrocarbons in the diesel fuel distillation range from renewable
sources. The reaction conditions and the catalyst employed in the

decarboxylation/decarbonylation process of bio-oils are essential for the
invention. Under suitable conditions, hydrogen is required only for the reduction
of the catalyst. Consequently, the consumption of hydrogen can be decreased
significantly. The method may also comprise an optional catalyst pre-treatment
step. Additionally the method may comprise an optional isomerization step.
The method according to the invention comprises the steps wherein a feedstock
originating from renewable sources and optionally a solvent or a mixture of
solvents are brought into contact with an optionally pro-treated heterogeneous
catalyst selected from supported catalysts containing one or more Group VIII
metals, and a decarboxylation/decarbonylation. reaction is carried out at a
temperature of 200 - 400°C, preferably 250 - 350°C under a pressure from
atmospheric pressure (0.1 Mpa) to 15 MPa, preferably of 0.1-5 MPa to yield as a
product a mixture of linear hydrocarbons, preferably linear paraffins boiling in the
range of 180 - 350°C, the diesel fuel range, and having one carbon atom less than
the original fatty acid chain.
The heterogeneous catalyst is optionally pre-treated with hydrogen at a
temperature of 100 - 500°C, preferably 150 - 250°C. The pre-treatment of the
heterogeneous catalyst is preferable as it ensures the activity of the catalyst.
The decarboxylation/decarbonylation reaction is carried out in liquid phase, thus
the reaction pressure is higher than the saturation vapor pressure of the feedstock
at a given reaction temperature. The reaction pressure ranges from atmospheric
pressure to 15 MPa, taking into consideration the properties of the feedstock.
Optionally a gas flow comprising an inert gas such as nitrogen, helium or argon,
hydrogen or combinations thereof may be used for removing gaseous products
formed during the reaction.

The obtained product, hydrocarbon mixture, is optionally isomerized in order to
convert further the obtained hydrocarbons to isomerized hydrocarbons with
improved cold properties, such as cloud point and pour point.
In the isomerization step, the pressure varies in the range of 2-15 MPa, preferably
in the range of 3-10 MPa and the temperature varies between 200 and 500 °C,
preferably between 280 and 400 °C. In the isomerization step, isomerization
catalysts known in the art may be used. Suitable isomerization catalysts contain a
molecular sieve and/or a metal selected from Group VIII of the Periodic Table
and/or a carrier. Preferably, the isomerization catalyst contains SAPO-11 or
SAPO-41 or ZSM-22 or ZSM-23 or ferrierite and Pt, Pd or Ni and Al2O3 or SiO2.
Typical isomerization catalysts are, for example, Pt/SAPO-1I/Al2O3, Pt/ZSM-
22/Al2O3, Pt/ZSM-23/Al2O3 andPt/SAPO-11/SiO2. An isomerized product, which
is a mixture of branched hydrocarbons and preferably branched paraffins boiling
in the range of 180 - 350°C, the diesel fuel range, and having one carbon atom
less than the original fatty acid chain, is obtained. Additionally some gasoline and
gas may be obtained.
Starting material
The starting material or feedstock originates from renewable sources, such as fats
and oils from plants and/or animals and/or fish and compounds derived from
them, also known as bio-oils. Examples of suitable bio-oils are plant and
vegetable oils and fats, animal fats and oils, fish fats and oils, and mixtures
thereof containing fatty acids and/or fatty acid esters. Particularly suitable
materials are wood-based and other plant-based and vegetable-based fats and oils
such as rapeseed oil, colza oil, canola oil, tall oil, sunflower oil, soybean oil,
hempseed oil, olive oil, linseed oil, mustard oil, palm oil, peanut oil, castor oil,
coconut oil, as well as fats contained in plants bred by means of gene
manipulation, animal-based fats such as lard, tallow, train oil, and fats contained
in milk, as well as recycled fats of the food industry and mixtures of the above.

Preferably the feedstock comprises C8 - C24 fatty acids, derivatives of said fatly
acids, such as esters of said fatty acids as well as triglycerides of said fatty acids,
metal salts of said fatty acids, or combinations of thereof. The fatty acids or fatty
acid derivatives, such as esters may be produced via hydrolysis of bio-oils or by
their fractionalization, or by esterification reactions of triglycerides. Suitably
triglyceride fractions of rapeseed oil, linseed oil, sunflower oil, tallow and lard
and fractions of tall oil are used as the feedstock.
The hydrocarbon products obtained utilizing the method according to the
invention have one carbon atom less than the original fatty acid or the fatty acid
fraction of its derivate in the starting material.
Reaction conditions
The decarboxylation/decarbonylation reaction conditions may vary with the
feedstock used. The reaction is carried out in liquid phase. The reaction is carried
out at a temperature of 200 - 400°C, preferably 250 - 380°C. The reaction may be
conducted under atmospheric pressure. However, in order to maintain the
reactants in the liquid phase it is preferable to use higher pressure than the
saturation vapour pressure of the feedstock at a given reaction temperature and
thus the reaction pressure ranges from atmospheric pressure (0.1 MPa) to 15 MPa
and preferably from 0.1 to 5 MPa, depending on the properties of starting
material.
Solvent
The optional solvent is selected from the group consisting of hydrocarbons, such
as paraffins, isoparaffins, naphthenes and aromatic hydrocarbons in the boiling
range of 150 - 350°C, and recycled process streams containing hydrocarbons, and
mixtures thereof, preferably the recycled product streams obtained from the
method are used.

Gas flow
Optionally a gas flow, which may also be called as carrier gas, comprising an inert
gas such as nitrogen, helium or argon, or hydrogen or combinations thereof may
be used for removing gaseous products formed during the reaction. The gas flow
may be combined with the feedstock or it may be led to the reaction mixture or it
may be led to different parts in the reactor. The feedstock may contain 0.1 - 40 vol.
%, preferably 2-15 vol.% of hydrogen in order to maintain appropriate long-
term catalyst activity and to prevent the formation of unsaturated products,
especially in the case when esters and triglycerides are used as the starting
material. Hydrogen is preferably added to the feedstock or to the reaction mixture.
Catalyst
The catalyst in the decarboxylation/decarbonylation reaction is a supported
heterogeneous catalyst comprising at least one active elemental metal selected
from the metals belonging to the Group VIII of the Periodic Table. Suitable
metals are Pt, Pd, Ni, Ir, Ru and Rh and preferable ones are Pd and Pt, supported
on oxides, mesoporous materials or carbonaceous supports, such as Al2O3, SiO2,
Cr2O3, MgO, TiO2 or C. Preferably the support is activated carbon or other
carbonaceous support or structured catalyst support. Structured catalyst supports,
such as carbon fibres, carbon nanotubes attached to monoliths and carbon cloths
are suitable support materials as well. Loading of the active metal varies in the
range of 0.5 - 20 wt%, preferably 2-8 wt%. In the case nickel is used, the
loading varies in the range of 2 - 55 wt%, preferably 10-30 wt%.
The reaction may be carried out in batch, semi-batch or continuous mode of
reaction, in reactors such as trickle-bed, continuous tubular or continuous stirred
tank reactors in order to separate the gaseous CO2 and the light hydrocarbons
extricated from esters and triglycerides of fatty acids. Thus the desired diesel
fraction products, suitable for combustion in conventional engines, may be
produced.

The obtained product is a mixture of linear hydrocarbons, preferably linear
paraffins boiling in the range of 180 - 350°C, the diesel fuel range, and having
one carbon atom less than the original fatty acid chain.
After the optional isomerization step a mixture of branched hydrocarbons is
obtained, preferably branched paraffins boiling in the range of 180 - 3500C,
having improved cold properties, such as low cloud point and pour point.
The method according to the invention has several advantages. It provides a novel
way for the selective manufacture of hydrocarbons, suitable for the use as diesel
fuel or for the manufacture of diesel fuel, via decarboxylation/decarbonylation of
a feedstock, particularly oxygenated feedstock, originating from renewable
sources. The consumption of hydrogen in the method is low, the reaction
temperature is sufficiently low when compared to thermal non-catalytic processes
and thus no undesired decomposition of the feedstock was observed. Hydrogen,
which is currently almost exclusively produced from fossil fuels, is only needed
for the optional pre-treatment of the catalyst; however, it may be present also in
the reactant stream in low concentrations. It is not consumed in side reactions or
in direct reduction of carboxylic groups. Undesired side reactions, such as
cracking, are negligible, as can be seen in the examples.
Further, in the method according to the invention, the oxygenated feedstock, such
as C8 - C24 fatty acids, as well as derivatives of said fatty acids, such as esters of
said fatty acids, triglycerides of said fatty acids, or metal salts of said fatty acid
are converted to the desired hydrocarbons with high selectivity. The hydrocarbon
product has one carbon atom less than original fatty acid or fatty acid portion of
its derivative. The structure of the obtained hydrocarbon product corresponds to
the main chain of the starting material.

No hazardous solvents are used in the method and neither hazardous waste is
formed. Carbon dioxide released during the process originates from renewable
sources and thus its production does not contribute on greenhouse effect.
Conducting of the reaction in a liquid phase is preferential and brings several
advantages over a gas phase reaction. A gas phase reaction requires high reaction
temperature in order to vaporize feedstock, which causes decomposition of high-
boiling compounds and supports endothermic side reactions as well as
deactivation due to sintering and fouling. Maintaining of the reactants in liquid
phase yields also more feasible process control.
A hydrocarbon product suitable for the diesel fuel pool, with superioir properties
can be obtained.
The invention is illustrated in the following with examples presenting some
preferable embodiments of the invention. However, it is evident to a man skilled
in the art that the scope of the invention is not meant to be limited to these
examples.
Examples
Example 1
Decarboxylation of stearic acid
Series of experiments were carried out in a Parr autoclave equipped with a heating
mantle, stirrer, baffles and bubble-unit. 1 g of a catalyst, presented in table 1
below, was placed into the autoclave and pre-treated under hydrogen flow at a
temperature of 200 °C. After the pre-treatment, 85 g of dodecane (solvent) and
4.5 g of stearic acid were fed into the reactor. The reaction temperature was kept
at 300 °C, while passing helium gas through the reactor. The reactor pressure of
0.8 MPa maintained the reactants and products in liquid phase with the exception

of CO2, which was removed with helium gas acting as carrier gas, from the
reactor. The conversions of stearic acid and the selectivities towards C17-products
and the desired product, heptadecane (in brackets), after 90 minutes of the
reaction with respect to catalyst used in the reaction are also listed in table 1.
From the table 1 in can be seen that particularly preferable catalysts were Pd/C
andPt/C.

Example 2
Decarboxylation of stearic acid in the presence of a bimetallic catalyst
In a procedure similar to the one presented in Example 1, a bimetallic catalyst,
Pd(8 wt%)Pt(2 wt%)/C, was used. After 90 minutes of reaction 40 mol. % of
stearic acid was converted with the selectivity of S3 mol. % towards
n-heptadecane formation.

Example 3
Decarboxylation of stearic acid in the presence of different gases
In the reaction apparatus described in Example 1, a set of three experiments was
performed. In all cases, 1 g of the catalyst (Pd(5 wt%)/C) was charged into the
reactor, followed by its reduction under hydrogen flow at 200 °C. 45 g of stearic
acid and 40 g of dodecane were subsequently fed into the reactor. During the
reactions carried out at 300 °C, reactor pressure of 1.9 MPa was maintained by
helium gas, a gas mixture of hydrogen (5 vol. %) and argon (95 vol. %), and
hydrogen gas, respectively, in the individual experiments. The conversions of
stearic acid and selectivities towards n-heptadecane are listed in the following
table 2. From table 2 it can be seen that a mixture of hydrogen (5 vol. %) with an
inert gas yields a high selectivity of n-heptadecane (93 mol%).

Example 4
Decarboxylation of ethyl stcarate
In the reaction apparatus described in Example 1, another set of three experiments
was run. In all cases, 1 g of the catalyst (Pd (5 wt%)/C) was charged into the
reactor followed by its reduction under hydrogen flow at 200 °C. 50 g of ethyl
stearate and 40 g of dodecane were subsequently fed into the reactor. During the
reactions performed at 300 °C, 330 °C, and 360 °C reactor pressures of 1.9 MPa,

2.3 MPa, and 2.9 MPa, respectively, were maintained by gas mixture comprising
hydrogen (5 vol. %), and argon (95 vol. %). Please amend the pressure units in
the table Conversions of ethyl stearate and selectivities towards C17-products and
n-heptadecane (in brackets) are listed in the following table 3.

Example 5
Decarboxylation of behemic acid and nonanoic acid
In a procedure similar to the one in Example 3.54 g of behemic acid (purity 89 %)
and 45 g of dodecane were placed into the reactor. The conversion of 45 % and
selectivity of 90 mol.% towards n-heneicosane formation were achieved after six
hours of reaction at 300 °C and under a reactor pressure of 1.9 MPa of hydrogen
(5 vol. %) - argon (95 vol. %) gas mixture. Similarly, nonanoic acid was used as
the reactant. The reaction proceeded with comparable yield of the decarboxylation
product, octadecane.
Example 6
Decarboxylation of gryccrol tristcaratc
In a procedure similar to the one in Example 3.47 g of glycerol tristearate and 45
g of dodecane were charged into the reactor. During the reaction conducted at 360
°C, reactor pressure of 4.2 MPa was maintained by a flow of a gas mixture
comprising hydrogen (5 vol. %) - argon (95 vol.%). Only traces of glycerol

tristearate (0.08 wt%) were identified in the liquid phase after six hours reaction
time. According to GPC analysis the selectivity towards formation of C17 -
hydrocarbons was at least 85 WT% based on conversion of glycerides. n-
Heptadecane was the main product in the mixture of C17-hydrocarbon isomers.
The selectivity towards cracking products was minor.
Example 7
Isomcrization of n-paraffins formed during decarboxylation/dccarbonylation
Paraffinic feed, containing 94 wt-% of C15-C18 n-paraffins, was isomerized with
an isomerization catalyst at 340 °C and 60 bar in a fixed bed reactor. Hydrogen
was fed to the reactor 600 1/(1 oil feed). The isomerization catalyst was a
platinum-based commercial catalyst. The product of isomerization contained 67
wt-% of C15-C18 isoparaffins. The cloud point of the product was -12 °C,
compared to 26 °C for the n-paraffin feed.
Example 8.
Decarboxylation of lauric acid in continuous mode
The continuous decarboxylation of lauric acid was carried out in a fixed bed
tubular reactor at 270 °C. 0.4 g of Pd(5%)/C catalyst was placed in the reactor and
pretreated in a procedure described in example 1. The reaction pressure of 0,8
MPa maintained reactant, products and solvent (dodecane) in liquid phase with
the exception of CO2. The reaction mixture containing 5 mol% of lauric acid in
solvent was continuously fed through the catalyst bed with the volumetric flow of
0.1 ml/min. Lauric acid was completely converted with initial selectivity of 98
mol % towards C11 products ( undecane selectivity of 92 mol%).

We claim:
1. A method for the selective manufacture of hydrocarbons suitable for diesel fuel
pool, wherein the method comprises the steps wherein a decarboxylation/decarbonylation reaction
is carried out by bringing a feedstock originating from renewable sources and comprising C8 - C24
fatty acids, derivatives of C8 - C24 fatty acids, or combinations thereof, and optionally a solvent or
a mixture of solvents into contact with an optionally pre-treated heterogeneous catalyst containing
one or more Group VIII metals selected from platinum, palladium, nickel, iridium, ruthenium and
rhodium on a support selected from oxides, mesoporous materials, carbonaceous supports and
structured catalyst supports, at a temperature of 200 - 400°C and under a pressure from 0.1 MPa to
15 MPa, to yield as a product a mixture of hydrocarbons.
2. The method as claimed in claim 1, wherein the temperature is 250 - 350°C and the
pressure is 0.1-5 Mpa.
3. The method as claimed in claim 1 or 2, wherein the heterogeneous catalyst is pre-
treated with hydrogen at a temperature of 100 - 500°C before contacting it with the feedstock.
4. The method as claimed in any one of claims 1-3, wherein the heterogeneous
catalyst is pre-treated with hydrogen at a temperature of 150 - 250°C before contacting it with the
feedstock.
5. The method as claimed in any one of claims 1-4, wherein the product is
isomerized under a pressure in the range of 2-15 MPa, and at a temperature between 200 and 500
°C in the presence of an isomerization catalyst.
6. The method as claimed in claim 5, wherein the product is isomerized under a
pressure in the range of 3-10 MPa and at a temperature between 280 and 400 °C.
7. The method as claimed in any one of claims 1 - 6, wherein the
decarboxylation/decarbonylation reaction is carried out in liquid phase.
8. The method as claimed in any one of claims 1-7, wherein the renewable sources
are fats and oils from plants and/or animals and/or fish and compounds derived there from.

9. The method as claimed in any one of claims 1 - 8, wherein the feedstock is
selected from wood-based, plant-based and vegetable-based fats and oils, fats contained in plants
bred by means of gene manipulation, animal-based fats and oils, fish based fats and oils and
recycled fats of the food industry and mixtures thereof.
10. The method as claimed in any one of claims 1 -9, wherein the feedstock is selected
from rapeseed oil, colza oil, canola oil, tall oil, sunflower oil, soybean oil, hempseed oil, olive oil,
linseed oil, mustard oil, palm oil, peanut oil, castor oil, coconut oil, lard, tallow, train oil, and fats
contained in milk.
11. The method as claimed in any one of claims 1-10, wherein the feedstock
comprises triglyceride fractions of rapeseed oil, linseed oil, sunflower oil, tallow and lard, or
fractions of tall oil.
12. The method as claimed in any one of claims 1-11, wherein the derivatives of
fatty acids comprise esters of fatty acids, triglycerides of fatty acids and metal salts of fatty acids.
13. The method as claimed in any one of claims 1- 12, wherein the Group VIII metal
is platinum or palladium.
14. The method as claimed in any one of claims 1 - 13, wherein the support is selected
from A12O3, SiO2, Cr2O3, MgO, TiO2, activated carbon, carbon fibres, carbon nanotubes attached to
monoliths and carbon cloths.
15. The method as claimed in any one of claims 1-14, wherein the support is
selected from activated carbon, carbon fibres, carbon nanotubes attached to monoliths and carbon
clot.
16. The method as claimed in any one of claims 1- 15, wherein the solvent is selected
from the group consisting of hydrocarbons, preferably paraffins, isoparaffins, naphthenes and
aromatic hydrocarbons in the boiling range of 150 - 350°C and recycled process streams containing
hydrocarbons and combinations thereof.
17. The method as claimed in any one of claims 1-16, wherein 0.1 -40 vol.% of
hydrogen is added to the feedstock.

18. The method as claimed in any one of claims 1-17, wherein 2-15 vol. % of
hydrogen is added to the feedstock.


ABSTRACT
METHOD FOR SELECTIVE MANUFACTURE OF
HYDROCARBONS SUITABLE FOR DIESEL FUEL POOL
The invention discloses a method for the selective manufacture of hydrocarbons suitable for diesel
fuel pool, wherein the method comprises the steps wherein a decarboxylation/decarbonylation
reaction is carried out by bringing a feedstock originating from renewable sources and comprising
C8 - C24 fatty acids, derivatives of C8 - C24 fatty acids, or combinations thereof, and optionally a
solvent or a mixture of solvents into contact with an optionally pre-treated heterogeneous catalyst
containing one or more Group VIII metals selected from platinum, palladium, nickel, iridium,
ruthenium and rhodium on a support selected from oxides, mesoporous materials, carbonaceous
supports and structured catalyst supports, at a temperature of 200 - 400°C and under a pressure
from 0.1 MPa to 15 MPa, to yield as a product a mixture of hydrocarbons.

Documents:

02815-kolnp-2007-abstract.pdf

02815-kolnp-2007-claims.pdf

02815-kolnp-2007-correspondence others.pdf

02815-kolnp-2007-description complete.pdf

02815-kolnp-2007-form 1.pdf

02815-kolnp-2007-form 3.pdf

02815-kolnp-2007-form 5.pdf

02815-kolnp-2007-gpa.pdf

02815-kolnp-2007-international publication.pdf

02815-kolnp-2007-international search report.pdf

02815-kolnp-2007-pct request form.pdf

02815-kolnp-2007-priority document.pdf

2815-KOLNP-2007-(14-12-2011)-ABSTRACT.pdf

2815-KOLNP-2007-(14-12-2011)-AMANDED CLAIMS.pdf

2815-KOLNP-2007-(14-12-2011)-CORRESPONDENCE.pdf

2815-KOLNP-2007-(14-12-2011)-DESCRIPTION (COMPLETE).pdf

2815-KOLNP-2007-(14-12-2011)-FORM-1.pdf

2815-KOLNP-2007-(14-12-2011)-FORM-2.pdf

2815-KOLNP-2007-(14-12-2011)-FORM-3.pdf

2815-KOLNP-2007-(14-12-2011)-OTHER PATENT DOCUMENT.pdf

2815-KOLNP-2007-(14-12-2011)-OTHERS.pdf

2815-KOLNP-2007-ASSIGNMENT 1.1.pdf

2815-KOLNP-2007-ASSIGNMENT.pdf

2815-KOLNP-2007-CORRESPONDENCE OTHERS 1.1.pdf

2815-KOLNP-2007-CORRESPONDENCE.pdf

2815-KOLNP-2007-EXAMINATION REPORT.pdf

2815-KOLNP-2007-FORM 18 1.1.pdf

2815-kolnp-2007-form 18.pdf

2815-KOLNP-2007-FORM 3 1.2.pdf

2815-KOLNP-2007-FORM 3-1.1.pdf

2815-KOLNP-2007-FORM 5.pdf

2815-KOLNP-2007-GPA.pdf

2815-KOLNP-2007-GRANTED-ABSTRACT.pdf

2815-KOLNP-2007-GRANTED-CLAIMS.pdf

2815-KOLNP-2007-GRANTED-DESCRIPTION (COMPLETE).pdf

2815-KOLNP-2007-GRANTED-FORM 1.pdf

2815-KOLNP-2007-GRANTED-FORM 2.pdf

2815-KOLNP-2007-GRANTED-SPECIFICATION.pdf

2815-KOLNP-2007-OTHERS.pdf

2815-KOLNP-2007-REPLY TO EXAMINATION REPORT.pdf


Patent Number 253305
Indian Patent Application Number 2815/KOLNP/2007
PG Journal Number 28/2012
Publication Date 13-Jul-2012
Grant Date 11-Jul-2012
Date of Filing 01-Aug-2007
Name of Patentee NESTE OIL OYJ
Applicant Address KEILARANTA 8, FI-02150 ESPOO
Inventors:
# Inventor's Name Inventor's Address
1 MURZIN, DMITRY YU. VALKIAPAAKATU 2 D 27, FI-20610, TURKU
2 SNARE, MATHIAS KELLONSOITTAJANKATU 3-7 F 127, FI-20500 TURKU
3 MAKI-ARVELA, PAIVI HURTINKATU 7 C 11, FI-20610, TURKU
4 MYLLYOJA, JUKKA LAMMASTIE 14 C 12, FI-01710 VANTAA
5 KUBICKOVA, IVA PODKRUSNOHORSKA 1033, 43601 LITVINOV
PCT International Classification Number C10G 3/00
PCT International Application Number PCT/FI2006/050031
PCT International Filing date 2006-01-16
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 60/643581 2005-01-14 U.S.A.
2 05075068.6 2005-01-14 U.S.A.