Title of Invention

A METHOD AND A SYSTEM FOR REGULATING OPERATION OF AN INTERNAL COMBUSTION ENGINE

Abstract A method of regulating operation of an internal combustion engine includes monitoring a manifold absolute pressure (MAP) of the engine, determining an engine torque based on the MAP, estimating an air per cylinder (APC) based on the torque, determining a volumetric efficiency of the engine based on the APC and regulating operation of the engine based on the volumetric efficiency.
Full Text GP-308406-PTE-CD
1
TORQUE BASED AIR PER CYLINDER AND
VOLUMETRIC EFFICIENCY DETERMINATION
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application claims the benefit of U.S. Provisional
Application No. 60/861,494, filed on November 28, 2006. The disclosure of the
above application is incorporated herein by reference.
FIELD
[0002] The present invention relates to engines, and more particularly
to torque-based control of an engine.
BACKGROUND
[0003] Internal combustion engines combust an air and fuel mixture
within cylinders to drive pistons, which produces drive torque. Air flow into the
engine is regulated via a throttle. More specifically, the throttle adjusts throttle
area, which increases or decreases air flow into the engine. As the throttle area
increases, the air flow into the engine increases. A fuel control system adjusts
the rate that fuel is injected to provide a desired air/fuel mixture to the cylinders.
As can be appreciated, increasing the air and fuel to the cylinders increases the
torque output of the engine.
[0004] Engine control systems have been developed to accurately
control engine speed output to achieve a desired engine speed. Traditional
engine control systems, however, do not control the engine speed as accurately
as desired. Further, traditional engine control systems do not provide as rapid of
a response to control signals as is desired or coordinate engine torque control
among various devices that affect engine torque output.

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SUMMARY
[0005] Accordingly, the present disclosure provides a method of
regulating operation of an internal combustion engine. The method includes
monitoring a manifold absolute pressure (MAP) of the engine, determining an
engine torque based on the MAP, estimating an air per cylinder (APC) based on
the torque, determining a volumetric efficiency of the engine based on the APC
and regulating operation of the engine based on the volumetric efficiency.
[0006] In another feature, operation of the engine is further regulated
based on the APC.
[0007] In other features, the method further includes determining a
correction factor based on an actual APC and correcting the APC based on the
correction factor. Furthermore, the method further includes determining whether
the engine is operating in steady-state. The step of correcting the APC is
executed when the engine is operating in steady-state.
[0008] In another feature, the method further includes monitoring an
intake air temperature. The volumetric efficiency is further based on the MAP
and the intake air temperature.
[0009] In still another feature, the step of determining an engine torque
includes processing the MAP through a MAP-based torque model.
[0010] In yet another feature, the step of estimating an APC includes
processing the engine torque through an inverted APC-based torque model.
[0011] Further advantages and areas of applicability of the present
disclosure will become apparent from the detailed description provided
hereinafter. It should be understood that the detailed description and specific
examples, while indicating an embodiment of the disclosure, are intended for
purposes of illustration only and are not intended to limit the scope of the
disclosure.

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BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The present disclosure will become more fully understood from
the detailed description and the accompanying drawings, wherein:
[0013] Figure 1 is a schematic illustration of an exemplary engine
system according to the present disclosure;
[0014] Figure 2 is a flowchart illustrating steps executed by the torque-
based volumetric efficiency (VE) and air per cylinder (APC) determination control
of the present disclosure; and
[0015] Figure 3 is a block diagram illustrating modules that execute the
torque-based VE and APC determination control of the present disclosure.
DETAILED DESCRIPTION
[0016] The following description is merely exemplary in nature and is in
no way intended to limit the disclosure, its application, or uses. For purposes of
clarity, the same reference numbers will be used in the drawings to identify
similar elements. As used herein, the term module refers to an application
specific integrated circuit (ASIC), an electronic circuit, a processor (shared,
dedicated, or group) and memory that execute one or more software or firmware
programs, a combinational logic circuit, or other suitable components that provide
the described functionality.
[0017] Referring now to Figure 1, an engine system 10 includes an
engine 12 that combusts an air and fuel mixture to produce drive torque. Air is
drawn into an intake manifold 14 through a throttle 16. The throttle 16 regulates
mass air flow into the intake manifold 14. Air within the intake manifold 14 is
distributed into cylinders 18. Although a single cylinder 18 is illustrated, it can be
appreciated that the coordinated torque control system of the present invention
can be implemented in engines having a plurality of cylinders including, but not
limited to, 2, 3, 4, 5, 6, 8, 10 and 12 cylinders.

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[0018] A fuel injector (not shown) injects fuel that is combined with the
air as it is drawn into the cylinder 18 through an intake port. The fuel injector may
be an injector associated with an electronic or mechanical fuel injection system
20, a jet or port of a carburetor or another system for mixing fuel with intake air.
The fuel injector is controlled to provide a desired air-to-fuel (A/F) ratio within
each cylinder 18.
[0019] An intake valve 22 selectively opens and closes to enable the
air/fuel mixture to enter the cylinder 18. The intake valve position is regulated by
an intake cam shaft 24. A piston (not shown) compresses the air/fuel mixture
within the cylinder 18. A spark plug 26 initiates combustion of the air/fuel mixture,
which drives the piston in the cylinder 18. The piston, in turn, drives a crankshaft
(not shown) to produce drive torque. Combustion exhaust within the cylinder 18
is forced out an exhaust port when an exhaust valve 28 is in an open position.
The exhaust valve position is regulated by an exhaust cam shaft 30. The
exhaust is treated in an exhaust system and is released to atmosphere. Although
single intake and exhaust valves 22,28 are illustrated, it can be appreciated that
the engine 12 can include multiple intake and exhaust valves 22,28 per cylinder
18.
[0020] The engine system 10 can include an intake cam phaser 32 and
an exhaust cam phaser 34 that respectively regulate the rotational timing of the
intake and exhaust cam shafts 24,30. More specifically, the timing or phase
angle of the respective intake and exhaust cam shafts 24,30 can be retarded or
advanced with respect to each other or with respect to a location of the piston
within the cylinder 18 or crankshaft position. In this manner, the position of the
intake and exhaust valves 22,28 can be regulated with respect to each other or
with respect to a location of the piston within the cylinder 18. By regulating the
position of the intake valve 22 and the exhaust valve 28, the quantity of air/fuel
mixture ingested into the cylinder 18 and therefore the engine torque is regulated.

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[0021] The engine system 10 can also include an exhaust gas
recirculation (EGR) system 36. The EGR system 36 includes an EGR valve 38
that regulates exhaust flow back into the intake manifold 14. The EGR system is
generally implemented to regulate emissions. However, the mass of exhaust air
that is circulated back into the intake manifold 14 also affects engine torque
output.
[0022] A control module 40 operates the engine based on the torque-
based engine control of the present disclosure. More specifically, the control
module 40 generates a throttle control signal and a spark advance control signal
based on a desired engine speed (RPMDES). A throttle position signal generated
by a throttle position sensor (TPS) 42. An operator input 43, such as an
accelerator pedal, generates an operator input signal. The control module 40
commands the throttle 16 to a steady-state position to achieve a desired throttle
area (ATHRDES) and commands the spark timing to achieve a desired spark timing
(SDES). A throttle actuator (not shown) adjusts the throttle position based on the
throttle control signal.
[0023] An intake air temperature (IAT) sensor 44 is responsive to a
temperature of the intake air flow and generates an intake air temperature (IAT)
signal. A mass airflow (MAF) sensor 46 is responsive to the mass of the intake
air flow and generates a MAF signal. A manifold absolute pressure (MAP)
sensor 48 is responsive to the pressure within the intake manifold 14 and
generates a MAP signal. An engine coolant temperature sensor 50 is responsive
to a coolant temperature and generates an engine temperature signal. An engine
speed sensor 52 is responsive to a rotational speed (i.e., RPM) of the engine 12
and generates in an engine speed signal. Each of the signals generated by the
sensors is received by the control module 40.
[0024] The engine system 10 can also include a turbo or supercharger
54 that is driven by the engine 12 or engine exhaust. The turbo 54 compresses
air drawn in from the intake manifold 14. More particularly, air is drawn into an
intermediate chamber of the turbo 54. The air in the intermediate chamber is
drawn into a compressor (not shown) and is compressed therein. The

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compressed air flows back to the intake manifold 14 through a conduit 56 for
combustion in the cylinders 18. A bypass valve 58 is disposed within the conduit
56 and regulates the flow of compressed air back into the intake manifold 14.
[0025] The torque-based VE and APC determination control of the
present disclosure determines an estimated air-per-cylinder (APCEST) and a
volumetric efficiency (VE) of the engine based on the measured or actual MAP
(MAPACT). More specifically, a MAP-based torque model is implemented to
determine a MAP-based torque (TMAP) and is described in the following
relationship:

where: S is the spark timing;
I is the intake cam phase angle;
E is the exhaust cam phase angle;
B is the barometric pressure; and
η is a thermal efficiency factor that is determined based on IAT.
The coefficients ap are predetermined values. An APC-based torque model can
be used to determine an APC-based torque (TAPC) and is described in the
following relationship:

The coefficients aA are predetermined values. Because TMAP is equal to TAPC, the
APC-based torque model can be inverted to calculate APCEST based on MAPACT,
in accordance with the following relationship:

[0026] If the engine is operating at steady-state, APCEST is corrected
based on a measured or actual APC (APCACT) to provide a corrected APCEST.
APCEST is corrected in accordance with the following relationship:


GP-308406-PTE-CD
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kI is a pre-determined corrector coefficient. MAPACT is monitored to determine
whether the engine is operating at steady-state. For example, if the difference
between a current MAPACT and a previously recorded MAPACT is less than a
threshold difference, the engine is operating at steady-state. VE is subsequently
determined based on APCEST in accordance with the following relationship:

k is a coefficient that is determined based on IAT using, for example, a pre-stored
look-up table. The engine is then operated based on VE and APCEST.
[0027] Referring now to Figure 2, exemplary steps executed by the
torque-based VE and APC determination control will be described in detail. In
step 200, control determines whether the engine is running. If the engine is not
running, control ends. If the engine is running, control monitors MAP in step 202.
In step 204, control determines TMAP using the MAP-based torque model, as
described in detail above. Control determines APCEST based on TMAP using the
inverse APC torque model, as described in detail above.
[0028] Control determines whether the engine is operating in steady-
state in step 208. If the engine is operating in steady-state, control continues in
step 210. If the engine is not operating in steady-state, control continues in step
212. In step 210, control corrects APCEST based on APCACT, as described in
detail above. Control determines VE based on APCEST, MAP and IAT in step
212, as described in detail above. In step 214, control regulates engine operation
based on VE and APCEST and control ends.
[0029] Referring now to Figure 3, exemplary modules that execute the
torque-based VE and APC determination control will be described in detail. The
exemplary modules include a MAP-based torque model module 300, an inverse
APC-based torque model module 304, a corrector module 304, a steady-state
determining module 306, a summer module 308, a VE module 310 and an engine
control module (ECM) 314. The MAP-based torque model module 300
determines TMAP using the MAP-based torque model described above. The

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inverse APC-based torque model module 302 determines APCEST using the
inverse APC-based torque model.
[0030] The corrector module 304 determines APCCORR based on
APCEST, APCACT and a signal from the steady-state determining module 306.
More specifically, the steady-state determining module 306 determines whether
the engine is operating in steady-state based on MAPACT. If the engine is
operating in steady-state, a correction factor is output by the corrector module
304. If the engine is not operating in steady-state, the correction factor is set
equal to zero. The summer module 308 sums APCEST and the correction factor
to provide a corrected APCEST. The VE module 310 determines VE based on
APCEST, MAPACT and IAT, as described in detail above. The ECM 314 generates
engine control signals based on APCEST and VE to regulate engine operation.
[0031] The torque-based VE and APC determination control enables
both VE and APC values to be determined from a known data set. The data set
is generated during the course of engine development using a tool such as
DYNA-AIR. Because these values can be determined from known values, the
amount of dynamometer time is reduced, because the VE and APC values do not
need to be determined while the engine is running on a dynamometer during
engine development. This contributes to reducing the overall time and cost of
engine development. Furthermore, the torque-based VE and APC determination
control provides an automated process for estimating the VE and APC values.
[0032] Those skilled in the art can now appreciate from the foregoing
description that the broad teachings of the present disclosure can be
implemented in a variety of forms. Therefore, while this disclosure has been
described in connection with particular examples thereof, the true scope of the
disclosure should not be so limited since other modifications will become
apparent to the skilled practitioner upon a study of the drawings, the specification
and the following claims.

GP-308406-PTE-CD
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CLAIMS
What is claimed is:
1. A method of regulating operation of an internal combustion engine,
comprising:
monitoring a manifold absolute pressure (MAP) of said engine;
determining an engine torque based on said MAP;
estimating an air per cylinder (APC) based on said torque;
determining a volumetric efficiency of said engine based on said APC; and
regulating operation of said engine based on said volumetric efficiency.
2. The method of claim 1 wherein operation of said engine is further
regulated based on said APC.
3. The method of claim 1 further comprising:
determining a correction factor based on an actual APC; and
correcting said APC based on said correction factor.
4. The method of claim 3 further comprising determining whether said engine
is operating in steady-state, wherein said step of correcting said APC is executed
when said engine is operating in steady-state.
5. The method of claim 1 further comprising monitoring an intake air
temperature, wherein said volumetric efficiency is further based on said MAP and
said intake air temperature.
6. The method of claim 1 wherein said step of determining an engine torque
includes processing said MAP through a MAP-based torque model.
7. The method of claim 1 wherein said step of estimating an APC includes
processing said engine torque through an inverted APC-based torque model.

GP-308406-PTE-CD
10
8. A system for regulating operation of an internal combustion engine,
comprising:
a first module that determines an engine torque based on a manifold
absolute pressure (MAP) of said engine;
a second module that estimates an air per cylinder (APC) based on said
torque;
a third module that determines a volumetric efficiency of said engine
based on said APC; and
a fourth module that regulates operation of said engine based on said
volumetric efficiency.
9. The system of claim 8 further comprising a MAP sensor that monitors a
said MAP of said engine.
10. The system of claim 8 wherein operation of said engine is further regulated
based on said APC.
11. The system of claim 8 further comprising:
a fifth module that determines a correction factor based on an actual APC;
and
a sixth module that corrects said APC based on said correction factor.
12. The system of claim 11 further comprising a seventh module that
determines whether said engine is operating in steady-state, wherein said sixth
module corrects said APC when said engine is operating in steady-state.
13. The system of claim 8 further comprising a sensor that monitors an intake
air temperature, wherein said volumetric efficiency is further based on said MAP
and said intake air temperature.

GP-308406-PTE-CD
11
14. The system of claim 8 wherein said first module determines said engine
torque by processing said MAP through a MAP-based torque model.
15. The system of claim 8 wherein said second module estimates said APC by
processing said engine torque through an inverted APC-based torque model.
16. A method of regulating operation of an internal combustion engine,
comprising:
monitoring a manifold absolute pressure (MAP), an actual air per cylinder
(APC) and an intake air temperature of said engine;
calculating an engine torque based on said MAP by processing said MAP
through a MAP-based torque model;
calculating an estimated APC based on said torque by processing said
engine torque through an inverted APC-based torque model;
determining a volumetric efficiency of said engine based on said estimated
APC; and
regulating operation of said engine based on said volumetric efficiency.
17. The method of claim 16 wherein operation of said engine is further
regulated based on said estimated APC.
18. The method of claim 16 further comprising:
determining a correction factor based on said actual APC; and
correcting said estimated APC based on said correction factor.
19. The method of claim 18 further comprising determining whether said
engine is operating in steady-state, wherein said step of correcting said estimated
APC is executed when said engine is operating in steady-state.
20. The method of claim 16 wherein said volumetric efficiency is further based
on said MAP and said intake air temperature.

A method of regulating operation of an internal combustion engine
includes monitoring a manifold absolute pressure (MAP) of the engine,
determining an engine torque based on the MAP, estimating an air per cylinder
(APC) based on the torque, determining a volumetric efficiency of the engine
based on the APC and regulating operation of the engine based on the
volumetric efficiency.

Documents:

01510-kol-2007-abstract.pdf

01510-kol-2007-assignment.pdf

01510-kol-2007-claims.pdf

01510-kol-2007-correspondence others 1.1.pdf

01510-kol-2007-correspondence others.pdf

01510-kol-2007-description complete.pdf

01510-kol-2007-drawings.pdf

01510-kol-2007-form 1.pdf

01510-kol-2007-form 2.pdf

01510-kol-2007-form 3.pdf

01510-kol-2007-form 5.pdf

01510-kol-2007-translated copy of priority document.pdf

1510-KOL-2007-(27-01-2012)-ABSTRACT.pdf

1510-KOL-2007-(27-01-2012)-AMANDED CLAIMS.pdf

1510-KOL-2007-(27-01-2012)-CORRESPONDENCE.pdf

1510-KOL-2007-(27-01-2012)-DESCRIPTION (COMPLETE).pdf

1510-KOL-2007-(27-01-2012)-DRAWINGS.pdf

1510-KOL-2007-(27-01-2012)-FORM 1.pdf

1510-KOL-2007-(27-01-2012)-FORM 2.pdf

1510-KOL-2007-ABSTRACT 1.1.pdf

1510-KOL-2007-AMANDED CLAIMS.pdf

1510-KOL-2007-AMANDED PAGES OF SPECIFICATION.pdf

1510-KOL-2007-ASSIGNMENT.pdf

1510-KOL-2007-CORRESPONDENCE OTHERS 1.1.pdf

1510-KOL-2007-CORRESPONDENCE OTHERS 1.2.pdf

1510-KOL-2007-CORRESPONDENCE-1.3.pdf

1510-KOL-2007-CORRESPONDENCE.pdf

1510-KOL-2007-DESCRIPTION (COMPLETE) 1.1.pdf

1510-KOL-2007-DRAWINGS 1.1.pdf

1510-KOL-2007-EXAMINATION REPORT REPLY RECIEVED.pdf

1510-KOL-2007-EXAMINATION REPORT.pdf

1510-KOL-2007-FORM 1-1.1.pdf

1510-KOL-2007-FORM 18.pdf

1510-KOL-2007-FORM 2-1.1.pdf

1510-KOL-2007-FORM 26.pdf

1510-KOL-2007-FORM 3 1.2.pdf

1510-KOL-2007-FORM 3-1.1.pdf

1510-KOL-2007-FORM 5.pdf

1510-KOL-2007-GRANTED-ABSTRACT.pdf

1510-KOL-2007-GRANTED-CLAIMS.pdf

1510-KOL-2007-GRANTED-DESCRIPTION (COMPLETE).pdf

1510-KOL-2007-GRANTED-DRAWINGS.pdf

1510-KOL-2007-GRANTED-FORM 1.pdf

1510-KOL-2007-GRANTED-FORM 2.pdf

1510-KOL-2007-GRANTED-LETTER PATENT.pdf

1510-KOL-2007-GRANTED-SPECIFICATION.pdf

1510-KOL-2007-OTHERS 1.1.pdf

1510-KOL-2007-OTHERS.pdf

1510-KOL-2007-PA.pdf

1510-KOL-2007-PETITION UNDER RULE 137.pdf

1510-KOL-2007-REPLY TO EXAMINATION REPORT.pdf

1510-KOL-2007-TRANSLATED COPY OF PRIORITY DOCUMENT.pdf

abstract-01510-kol-2007.jpg


Patent Number 253091
Indian Patent Application Number 1510/KOL/2007
PG Journal Number 26/2012
Publication Date 29-Jun-2012
Grant Date 25-Jun-2012
Date of Filing 02-Nov-2007
Name of Patentee GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Applicant Address 300 GM RENAISSANCE CENTER DETROIT, MICHIGAN
Inventors:
# Inventor's Name Inventor's Address
1 MICHAEL LIVSHIZ 2904 LESLIE PARK ANN ARBOR, MICHIGAN 48105
2 LAYNE K. WIGGINS 49557 DONOVAN BOULEVARD PLYMOUTH, MICHIGAN 48170
3 JOHN A. JACOBS 5420 MABLEY HISS ROAD FENTON, MICHIGAN 48430
4 RICHARD B. JESS 10400 CORCORAN HASLETT, MICHIGAN 48840-9227
5 JAMES L. WORTHING 338 PORTAGE LAKE ROAD MUNITH, MICHIGAN 49259
6 JEFFREY M. KAISER 1672 PETTIBONE LAKE ROAD HIGHLAND, MICHIGAN 48356
PCT International Classification Number F02D41/18; F02M35/10
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 60/861,494 2006-11-28 U.S.A.