Title of Invention

AN APPARATUS EQUIPPED WITH A TWO-STAGE PNEUMATIC CYLINDER TO AUTOMATICALLY OPERATE THE HAND BRAKE OF A RAILWAY VEHICLE

Abstract An apparatus engageable with a hand brake assembly which will automatically apply at least one brake secured to a railway vehicle with such hand brake assembly. The apparatus of the invention comprises an operating mechanism having at least a portion thereof engageable with at least one gear of a gear assembly disposed in a housing member of the hand brake assembly for operating such gear assembly. The operating mechanism is a two stage pneumatic cylinder (300) having a primary portion (308) for initial phase of the brake application and a secondary portion (310) for the final brake application to apply high forces to comply with AAR requirements. A source of fluid pressure is connected to the operating mechanism for periodically supplying a predetermined pressure to such operating means. A control device is connected to the source of the fluid pressure for initiating the supply of such predetermined pressure to the operating mechanism. A further control device is connected to the source of the fluid pressure for regulating the supply of such predetermined pressure to the operating mechanism thereby causing an automatic application of such brake by the hand brake assembly.
Full Text WO 2006/049838 PCT/US2005/036858
TWO-STAGE CYLINDER FOR AUTOMATIC APPLICATION AND RELEASE OF A HAND BRAKE OF A
RAILWAY VEHICLE
Field of the Invention
[0001] The present invention relates, in general, to hand brake assemblies for use on
railway type vehicles and, more particularly, this invention relates to an apparatus to
automatically activate and apply the brakes on a railway vehicle without requiring an
operator to manually wind the chain on such hand brake.
[0002] Prior to the conception and development of the present invention, railway car hand
brake mechanisms were well known in the art. They usually include a large, rotatable hand
wheel disposed in a vertical plane and mounted on a shaft which, through a gear train, can
rotate a chain drum to wind up a chain that is secured at its end remote from the chain drum
to the brake rigging of the railway car. As the hand wheel is rotated in one direction, the
brakes are applied and rotation of the hand wheel shaft in the opposite direction is prevented
by a pawl, which engages a detent wheel on the hand wheel shaft.
[0003] The brakes may be released by disengaging the pawl from the detent wheel but this
causes rapid rotation of the hand wheel and the gears of the gear train. To avoid rapid
rotation of the hand wheel, hand brake mechanisms have been devised which are known as
"quick release" mechanisms. Generally these quick release mechanisms include a releasable
connecting means between the hand wheel shaft and the gear train. When the connecting
means is released, the gears of the gear train rotate rapidly, without constraint by the pawl
and detent wheel, but the hand wheel remains stationary.
[0004] The Association of American Railroads (AAR) promulgates specifications for the
design and operation of railway car hand brake mechanisms. Vertical wheel, gear train, hand
brake mechanisms are classified in three categories, namely:
[0005] (1) Standard power - provides an average force on the chain of 3350 lbs. with a
125 lb. turning force applied to the rim of a wheel twenty-two inches in diameter.
[0006] (2) Intermediate power - provides an average force on the chain of 4475 lbs. with
a 125 lb. turning force applied to the rim of a wheel twenty-two inches in diameter.
[0007] (3) High power - provides an average force on the chain of 6800 lbs. with a 125
lb. turning force applied to the rim of a wheel twenty-two inches in diameter.
[0008] After setting of the brakes, when the hand brake mechanism is released the gears of
the gear train rotate rapidly. This results in the gears and other components being subjected
1


WO 2006/049838 PCT/US2005/036858
to high forces and to shock, particularly, when the chain becomes fully let-out from the chain
drum.
[0009] In recent times, the AAR has added a life cycle test to its specifications, and hand
brake mechanisms which do not meet the life cycle test cannot be sold for use on railway cars
operated in interchange service on United States railroads. The AAR life cycle test for quick
release brakes requires that such latter brakes withstand 3000 quick release operations.
[0010] To meet such life cycle test requirements, even standard power hand brake
mechanisms had to be modified when the life cycle test was adopted. When intermediate
power hand brake mechanisms of the type sold prior to the adoption of the life cycle test were
subjected to the life cycle test, it was found mat the components thereof wore prematurely or
were damaged, and it was found to be necessary to add a shock retarder, or absorber, external
to the hand brake mechanism, to overcome such wear and damage. Of course, such an
external shock retarder is undesirable not only because it is external to the hand brake
mechanism but also because of the additional cost and because it requires field modification
of the equipment on a railway car if the intermediate power hand brake mechanism is used to
replace a standard power hand brake mechanism. High power hand brake mechanisms sold
prior to the adoption of the life cycle test were similarly unable to pass the life cycle test. It
should be borne in mind that such high power brake mechanisms normally have additional
gears to provide the desired force on the chain, and this results in a higher speed of rotation of
at least some of the gears during release of the hand brake mechanism.
[0011] Although the use of an external shock retarder might have solved the problems with
the higher power hand brake mechanism, a change in the AAR specifications would have
been required to permit the use of such an external shock retarded Attempts were made to
redesign the high power hand brake mechanism, such as by making it stronger, so that it
would meet the life cycle test without the use of an external shock retarder, but the attempts
were not successful.
[0012] One of the characteristics of railway car brakes with which the invention is
concerned is that the force applied to the chain, and hence, the parts of the hand brake, is non-
linear and depends on the extent to which the brakes are applied or released. Thus, as the
brakes are applied, relatively little force is required to take up the slack in the chain and the
brake rigging, but to meet AAR requirements, the final force on the chain must be as set forth
above, namely, 3350 lbs. for a standard power brake, 4475 lbs. for an intermediate power
brake and 6800 lbs. for a high power brake. After slack in the rigging is taken up, which may
require, for example, 5-15 inches of chain travel, the force on the chain increases
2


WO 2006/049838 PCT/US2005/036858
exponentially, e.g. from 200 lbs. to the final value, as the brake hand wheel is further turned
to set the brakes. In reaching the final value after the slack is taken up, the chain may travel
only two or three inches.
[0013] Similarly, when the hand brake is released, the chain force decreases exponentially
and reaches a relatively small value shortly after the hand brake is released. The
aforementioned co-pending application teaches a single stage, double acting cylinder which
displaces the same volume of fluid pressure with each stroke regardless of the resulting force
in the hand break mechanism. As a result, a partial amount of fluid pressure is being wasted
at the beginning of the brake application cycle, where relatively little force is required to take
up the slack in the chain. Since the source of said fluid pressure is typically an emergency
reservoir having a predetermined volume, less fluid pressure will be available at the end of
the brake application to meet chain force requirement.
[0014] As it can be seen from the above discussion, it would be advantageous to optimize
the consumption of fluid pressure so that less fluid is consumed during the first stage of brake
application leaving more fluid available during the critical end stages of brake application
when higher pressure is necessary to meet the minimum chain force requirements.
SUMMARY OF THE INVENTION
[0015] The present invention comprises a two-stage application cylinder, having a primary
drive rod and a secondary drive rod. A drive arm is attached to the primary drive rod at one
end and engages a lever at the distal end. An operating pawl is attached to the lever and a
spring means is provided for urging the operating pawl into contact with a ratchet. This
ratchet is engageable with at least one gear of a hand brake gear assembly disposed in a
housing member of the hand brake assembly. At the beginning of the braking cycle,
application of a force within the application cylinder causes the primary drive rod and drive
arm to move outwardly from the cylinder and apply a downward force to the lever, which
causes the operating pawl to engage a tooth within the ratchet. A primary return spring is
provided within the application cylinder to urge the drive arm back to its original position.
Rotation of the ratchet causes the gear of the hand brake gear assembly to rotate in a
direction, which will cause an application of the brake means. Repeated applications of
pressure within the application cylinder enables the gear of the hand brake gear assembly to
rotate a sufficient amount to result in an application of the brakes. A holding pawl is also
provided which cooperates with the ratchet. At the end of the braking cycle, continuing
application of the fluid pressure within the cylinder causes the secondary drive rod to move
outwardly from the cylinder and apply a required force to complete a braking application. At
3


WO 2006/049838 PCT/US2005/036858
least one control valve means is engageable with the trigger attached to lever to control the
operation of the application cylinder. At least one control valve means is also provided to
redirect the path of the fluid pressure to the other side of the cylinder and aid a return spring
in completely returning the primary piston to its original position.
OBJECTS OF THE INVENTION
[0016] It is therefore an object of the present invention to provide an automatic application
hand brake, which reduces the consumption of fluid pressure during the first stages of brake
application when minimal force is realized within the winding apparatus hence conserving
fluid pressure for the critical end of the application during which time higher pressure is
required to achieve Ihe minimum chain force required for braking.
[0017] It is a further object of the present invention to provide an automatic application
hand brake, which can be converted for use with the presently used automatic activation hand
brake winding mechanisms.
[0018] In addition to the various objects and advantages of the present invention which
have been generally described above, there will be various other objects and advantages of
the invention that will become more readily apparent to those persons skilled in the relevant
art from the following more detailed description of the invention, particularly, when the
detailed description is taken in conjunction with the attached drawing figures and with the
appended claims.
BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a schematic illustration of the presently preferred control configuration
for use with an automatic activation hand brake winding mechanism including the presently
preferred application cylinder.
[0020] Figure 2 is a schematic illustration of the present invention with the primary rod in
the substantially retracted position.
[0021] Figure 3 is a schematic illustration of the present invention with the primary rod in
the substantially extended position.
[0022] Figure 4 is a schematic illustration of the present invention with the primary rod
and secondary rod in the substantially extended position.
[0023] Figure 5 is a front elevation view of a hand brake assembly incorporating the
present invention, with the application cylinder primary rod in a substantially retracted
position.
4


WO 2006/049838 PCT7US2005/036858
[0024] Figure 6 is a front elevation view of a hand brake assembly incorporating the
present invention, with the application cylinder primary rod in a substantially extended
position.
[0025] Figure 7 is a front elevation view of a hand brake assembly incorporating the
present invention, with the application cylinder primary rod and secondary rod in
substantially extended positions.
DETAILED DESCRIPTION OF THE INVENTION
[0026] The following background information is provided to assist the reader to understand
the environment in which the invention will typically be used. The terms used herein are not
intended to be limited to any particular narrow interpretation unless specifically stated
otherwise in this document.
[0027] Prior to proceeding to the more detailed description of the various embodiments of
the present invention, for the sake of clarity and understanding of such invention, it should be
noted that identical components having identical functions have been identified with identical
reference numerals throughout each of the figures illustrated herein.
[0028] hi reference to Figures 2 through 7, the automatic application hand brake of the
invention comprises an operating means, generally designated 300, engageable with such
hand brake. In the presently preferred embodiment operating means 300 includes a spring
return, two-stage cylinder. The presently preferred pressure fluid is pneumatic.
Alternatively, hydraulic fluid pressure can be utilized when required. Pneumatic cylinder 300
comprising an outer cylindrical casing member 324, a primary piston member 308 having a
first surface and an opposed second surface and being mounted for reciprocal movement
within a cylindrical casing formed by the inner surface of the secondary rod 304.
[0029] Upon the application of pneumatic pressure thereto, a convention seal member 326
adjacent a first end of the piston 308 and contacting the inner surface of the secondary piston
member 304 so as to provide an airtight chamber at one end of the cylindrical member such
that application of pneumatic pressure therein and against the first end of the piston 308
enables forward movement of piston 308. A primary return spring 312 is provided to return
the piston 308 to its initial position. The opposed second end of the piston 308 is attached to
a first portion of primary drive rod 302. A second portion of the primary drive rod 302 is
connected to a first portion of the drive arm 306, having a second portion engageable with a
lever 152.
[0030] Furthermore, pneumatic cylinder 300 includes a secondary piston member 310
having a first surface and an opposed second surface and being mounted for reciprocal
5


WO 2006/049838 PCT/US2005/036858
movement along the inner surface of cylindrical casing 324. Upon the application of
pneumatic pressure (hereto, a conventional seal member 328 adjacent a first end of the piston
310 and contacting the inner surface of the cylindrical casing member 324 so as to provide an
airtight chamber at one end of the cylindrical member such that application of pneumatic
pressure therein and against the first end of the piston 310 enables forward movement of such
piston 310.
[0031] A secondary return spring 314 is provided to return piston 308 to its initial position.
The opposed second end of piston 310 is connected to the second portion of the secondary
drive rod 304. A first pneumatic fluid pressure communications means 320 disposed within
cylindrical casing 324 enables the application into and the evacuation of the pneumatic fluid
pressure from the piston cavity. The first fluid pressure communication means 320 may be
any well known type capable of supplying pneumatic fluid pressure into the piston cavity. A
second pneumatic fluid pressure communication means 316 disposed within cylindrical
casing 324 enables application into and evacuation of the pneumatic fluid pressure from the
rod side of the secondary piston 310 cavity. Furthermore, such fluid pressure communication
means 316 enables application into and evacuation of fluid pressure from the rod side of the
primary piston 308 cavity when the secondary rod is in the steady state position shown in
Figures 2 and 3.
[0032] Additionally a third fluid pressure communication means 318 of predetermined
geometry disposed within cylinder 300 enables the application and evacuation of fluid
pressure between the rod side of the primary piston 308 cavity and the rod side of the
secondary piston 310 cavity as well as to allow for a predetermined rate of flow of pneumatic
fluid, acting in cooperation with fluid pressure communication means 316, to maintain a
predetermined range of fluid pressure acting against the rod side of the secondary piston 310
in cooperation with spring 314 to maintain the secondary piston in a steady state during
forward travel of primary piston 308 as shown in Figure 2.
[0033] Furthermore, fluid pressure communication means 318 enables application and
evacuation of fluid from the rod side of the primary piston 308 cavity when the secondary rod
304 is in an extended position as shown in Figure 4. At least one operating pawl (not shown)
is attached to the lever 152 and a spring.means 156 is provided for urging the operating pawl
(not shown) into contact with a ratchet (not shown). This ratchet (not shown) is engageable
with at least one gear 14 of a hand brake gear assembly 40 disposed in a housing member of
the hand brake assembly 20. Initial application of fluid pressure through first fluid
communication means 320 produces a force against the primary drive rod piston 308 of the
6


WO 2006/049838 PCT/US2005/036858
operating cylinder 300 which causes the drive arm 306 to move outwardly from the cylinder
and apply a downward force to the lever 152 which causes the operating pawl (not shown) to
engage a tooth within the ratchet (not shown). Upon retraction, primary rod return spring 312
is provided within the operating cylinder 300 to urge the drive arm 306 back to its original
position with the aid of fluid pressure entering through secondary rod orifice 318. Rotation
of the ratchet (not shown) causes the gear 14 of the hand brake gear assembly 40 to rotate in a
direction which will cause an application of the brake means. A holding pawl (not shown), is
also provided which cooperates with a ratchet (not shown). At least one control valve is
engageable with the trigger 172 attached to lever 152 to control the operation of the operating
cylinder 300. This control valve system includes a first reciprocating valve means 220 and a
second reciprocating valve means 230. At least one control valve means 240 is also provided
to redirect the path of the fluid pressure through end fluid communication means 316 and
through secondary rod orifice 318 of the cylinder 300 to aid a primary rod return spring 312
in completely returning the piston 308 to its fully returned position. Refer now, more
particularly to Figure 1, where under steady state conditions, the primary cylinder piston 308
is completely returned by it's spring 312. Consequently, there is no air pressure behind the
piston 308, and to start an application all that is required is to activate pushbutton 202
attached to application valve member 200 which begins the process of winding up the brake.
It allows a source of fluid pressure 50 from an emergency reservoir (not shown) to flow
through the valve 200 and into pilot 212 attached to activation valve 210. The build-up of
pressure in the pilot 212 to a predetermined value causes valve 210 to open and allow fluid
pressure 50 to flow through the valve 210 to a first reciprocating valve 220 and a second -
reciprocating valve 230.
[0034] In further reference to FIG. 5, first trigger 170 engages pushbutton 232 attached to
valve 230 and allows fluid pressure 50 to flow through valve 230 into pilot 224 attached to
first reciprocating valve 220. The predetermined pressure in the pilot 224 will cause the
valve 220 to shift and allow fluid pressure 50 to flow through valve 220 in four directions.
The primary directions of the fluid pressure will be to the backside of the piston 308, causing
the piston 308 to now drive the primary rod 302 down pushing the air back out of the cylinder
to atmosphere through quick exhaust valve 290 and, more importantly, rotating lever 152 in a
clock-wise direction, causing the hand brake 20 to wind up. Additionally, when the load is
fully applied, the fluid pressure will flow to the pilot 214 attached to the activation valve 210
causing the valve 210 to shift into the vented position and cut-off fluid pressure supply 50
from the emergency reservoir. Furthermore, the fluid pressure will flow through the quick
7


WO 2006/049838 PCT/US2005/036858
exhaust valve 280 to the pilot 242 attached to the change-over valve 242, causing valve 240
to shift and allow fluid pressure supply 50 to flow to the front side of the piston 308 further
aiding its return to the original position.
[0035] Yet additionally, the fluid pressure will be exhausted to atmosphere through choke
282. Once the piston 308 reaches the bottom of its stroke, the trigger 172 will activate
pushbutton 222 attached to the first reciprocating valve 220, closing valve 220. Furthermore,
the return spring 312 is going to drive the piston 308 to its original position pushing the air
back out of the cylinder to atmosphere 284 through quick exhaust valve 290. The trigger 172
engages pushbutton 232, opening valve 230, which is going to cause air to go back in the
cylinder again through first reciprocating valve 220. In the first stages of brake application
when tninimirm force is required, winding of the brake mechanism is accomplished solely
through the reciprocation of the primary rod 302 by repeated applications of pressure within
the operating cylinder 300 through the control valve means and return spring 312 described
above, which enables the gear of the hand brake gear assembly to rotate a sufficient amount
to eliminate the slack within the brake application mechanism.
[0036] As the slack within the brake mechanism is diminished, the force required to urge
rotation of the hand brake gear increases. Ultimately, the force transmitted through the
primary rod 302 is not of sufficient magnitude to overcome the resulting force in the
mechanism. Fluid pressure 50 entering through first fluid communication means 320
accumulates in the cylinder and produces an increasing force on the secondary rod piston
310. As this force increases, the secondary rod 304 becomes active and begins to move
outwardly. At a predetermined point in this extension, secondary rod orifice 318 is restricted
thus preventing fluid pressure from entering the primary cylinder. Exhaust means disposed
within such secondary rod are provided to exhaust fluid pressure outward upon movement of
the secondary drive rod. In the presently preferred embodiment the means include a
longitudinal cavity 322 disposed in the outer surface of the secondary rod 304, such cavity
322 is oriented parallel to the secondary rod axis, producing an exhaust path to vent fluid
residing in the drive rod cavity of the cylinder at a second predetermined point in its travel,
hence allowing further extension of the secondary drive rod 304.
[0037] Alternatively, the exhaust means can also be created using other well-known
means, including a plurality of valves, which do not rely on similar cross sectional variations
of the secondary rod. During its outward movement, the secondary rod 304 leading end
encounters the drive arm 306 attached to the primary rod, and, in cooperation with the
primary rod, urges additional rotation of the brake gear to achieve the desired braking force.
8


WO 2006/049838 PCT/US2005/036858
Upon achieving such load, the pressure in the line between valve 220 and valve 290 will
increase causing valve 210 to shift and vent to atmosphere, but more importantly, closing the
supply of the fluid pressure 50. At the same time, the predetermined pressure in the pilot 242
will cause valve 240 to shift allowing fluid pressure to flow to the bottom side of the cylinder
300 and cooperate with return springs 312 and 314 to disengage the holding pawl (not
shown) within brake apparatus 20.
[0038] While the presently preferred embodiment and various additional alternative
embodiments for carrying out the instant invention have been set forth in detail in accordance
with the Patent Act, those persons skilled in the hand brake art to which this invention
pertains will recognize various alternative ways of practicing the invention without departing
from the spirit of the invention and scope of the appended claims.
9


WO 2006/049838 PCT/US2005/036858
I Claim:
1. An apparatus engageable with a hand brake assembly for automatically
applying at least one brake means secured to a railway vehicle with such hand brake
assembly, said apparatus comprising:
a) an operating means having at least a portion thereof engageable
with at least one gear of a gear assembly disposed in a housing member of such hand brake
assembly for operating such gear assembly in a direction which will cause an application of
such at least one brake means;
b) a source of fluid pressure connected to said operating means for
periodically supplying a predetermined pressure to said operating means at least sufficient to
cause such application of such at least one brake means; and
c) a means connected to said source of fluid pressure for initiating
said supply of said predetermined pressure to said operating means thereby causing an
automatic application of such at least one brake means by such hand brake assembly.
2 An apparatus for automatically applying at least one brake means
secured to a railway vehicle with a hand brake assembly, according to claim 1, wherein said
apparatus further includes a control means connected intermediate said operating means and
said source of fluid pressure for controlling said predetermined pressure being periodically
supplied to said operating means.
3. An apparatus for automatically applying at least one brake means
secured to a railway vehicle with a hand brake assembly, according to claim 1, wherein said
operating means includes a two-stage cylinder comprising:
a) a cylindrical casing;
b) a fluid pressure operated primary piston axially movable in said
cylindrical casing;
c) a primary drive rod connected to said primary piston at one
end, said primary drive rod connected to a drive arm at the distal end, said primary drive rod
movable in an outwardly direction for initial brake application requiring low force to wind up
a chain of said hand brake assembly;
d) a primary spring means for returning said primary piston to its
original position;
e) a first fluid pressure communicating means disposed
intermediate said cylindrical casing, said first fluid pressure communicating means adjacent
10


WO 2006/049838 PCT/US2005/036858
said primary piston for applying fluid pressure into and evacuating fluid pressure from said
two-stage cylinder;
f) a fluid pressure operated secondary piston axially movable in
said cylindrical casing;
g) a secondary drive rod connected to said secondary piston at one
end, said secondary rod connected to a drive arm at a distal end, said secondary drive rod
movable in an outwardly direction for final brake application requiring high force to apply
brake means;
h) a secondary spring means for returning said secondary piston to
its original position;
i) a second fluid pressure communicating means disposed within
said cylindrical casing adjacent said primary and said secondary drive rods, said second fluid
pressure communicating means supplying fluid pressure into and evacuating fluid pressure
from said two-stage cylinder; and
j) a third fluid pressure communication means of predetermined
geometry disposed within said two-stage cylinder enabling application and evacuation of
fluid pressure between a rod side of said primary piston cavity and a rod side of said
secondary piston cavity, said third fluid pressure communication means allowing for a
predetermined rate of flow of said fluid acting in cooperation with said second fluid pressure
communication means to maintain a predetermined range of fluid pressure acting against said
rod side of said secondary piston in cooperation with a secondary return spring to maintain
said secondary piston in a steady state during outward travel of said primary piston.
4. An apparatus for automatically applying at least one brake means
secured to a railway vehicle with a hand brake assembly, according to claim 1, wherein said
apparatus further includes means for exhausting said fluid pressure from said two-stage
cylinder.
5. An apparatus for automatically applying at least one brake means
secured to a railway vehicle with a hand brake assembly, according to claim 1, wherein said
operating means includes at least one valve means for connecting said source of fluid
pressure to said operating means.
6. An apparatus for automatically applying at least one brake means
secured to a railway vehicle with a hand brake assembly, according to claim 5, wherein said
11


WO 2006/049838 PCT/US2005/036858
operating means includes a plurality of valve means for connecting said source of fluid
pressure to said operating means.
7. An apparatus for automatically applying at least one brake means
secured to a railway vehicle with a hand brake assembly, according to claim 5, wherein said
apparatus further includes means for venting said fluid pressure from said at least one valve
means.
8. An apparatus for automatically applying at least one brake means
secured to a railway vehicle with a hand brake assembly, according to claim 6, wherein said
apparatus further includes means for venting said fluid pressure from said plurality of valve
means.
9. An apparatus for automatically applying at least one brake means
secured to a railway vehicle with a hand brake assembly, according to claim 1, wherein said
source of fluid pressure is pneumatic.
10 An apparatus for automatically applying at least one brake means
secured to a railway vehicle with a hand brake assembly, according to claim 4, wherein said
exhaust means is a longitudinal cavity disposed in an outer surface of said secondary rod, said
cavity oriented parallel to an axis of said secondary rod, said cavity producing an exhaust
path to vent fluid residing in a drive rod cavity of said cylinder at a second predetermined
point in its travel, hence allowing further extension of said secondary drive rod.
11. An apparatus for automatically applying at least one brake means
secured to a railway vehicle wilh a hand brake assembly, according to claim 4, wherein said
exhaust means includes a plurality of valves, which do not rely on similar cross sectional
variations of said secondary rod.
12. An apparatus for automatically applying at least one brake means
secured to a railway vehicle with a hand brake assembly, according to claim 1, wherein said
apparatus further includes a control valve means to redirect pressure fluid supply to an
opposite side of said operating means.
13. An apparatus for automatically applying at least one brake means
secured to a railway vehicle with a hand brake assembly, according to claim 1, said apparatus
12


WO 2006/049838 PCT/US2005/036858
further includes means for venting said fluid pressure from said operating means upon
reversal of said operating means.
14. An apparatus for automatically applying at least one brake means
secured to a railway vehicle with a hand brake assembly, according to claim 13, wherein said
venting means is at least one quick exhaust valve.
15. An apparatus for automatically applying at least one brake means
secured to a railway vehicle with a hand brake assembly, according to claim 13, wherein said
venting means is a plurality of quick exhaust valves.
16. An apparatus for automatically applying at least one brake means
secured to a railway vehicle with a hand brake assembly, according to claim 13, wherein said
venting means is a fluid pressure line of a predetermined diameter.
17. An apparatus engageable with a hand brake assembly for automatically
applying at least one brake means secured to a railway vehicle with such hand brake
assembly, said apparatus comprising:
a. an operating means having at least a portion thereof engageable
with at least one gear of a gear assembly disposed in a housing member of such hand brake
assembly for operating such gear assembly in a direction which will cause an application of
such at least one brake means;
b. a source of fluid pressure connected to said operating means for
periodically supplying a predetermined pressure to said operating means at least sufficient to
cause such application of such at least one brake means;
c. a means connected to said source of fluid pressure for initiating
said supply of said predetermined pressure to said operating means thereby causing an
automatic application of such at least one brake means by such hand brake assembly;
d. a control means connected intermediate said operating means
and said source of fluid pressure for controlling said predetermined pressure being
periodically supplied to said operating means; and
e. a venting means connected to said operating means for venting
said fluid pressure from said operating means.
13


WO 2006/049838 PCT/US2005/036858
18) An apparatus for automatically applying at least one brake means
secured to a railway vehicle with a hand brake assembly, according to claim 17, wherein said
operating means includes a plurality of valve means for connecting said source of fluid
pressure to said operating means.
19) An apparatus for automatically applying at least one brake means
secured to a railway vehicle with a hand brake assembly, according to claim 17, wherein said
apparatus further includes means for venting said fluid pressure from said plurality of valve
means.
20) An apparatus for automatically applying at least one brake means
secured to a railway vehicle with a hand brake assembly, according to claim 17 wherein said
source of fluid pressure is pneumatic.
21) A method of automatically applying at least one brake means secured
to a railway vehicle with a hand brake assembly, said method comprising the steps of:

14
a) actuating a primary piston enabling movement of a primary
drive rod in an outwardly direction for initial brake application requiring low force to wind
up a chain of said hand brake assembly;
b) exhausting fluid pressure from said primary drive rod cavity
into a secondary drive rod cavity to maintain said secondary piston in its original position for
initial brake application requiring low force to wind up said chain of said hand brake
assembly;
c) actuating a secondary piston enabling movement of a secondary
drive rod in an outwardly direction for final brake application requiring high force to apply
brake means; and
d) exhausting fluid pressure from said secondary drive rod cavity
into atmosphere during outward movement of said secondary drive rod for final brake
application requiring high force to apply said brake means.
14

An apparatus engageable with a hand brake assembly which will automatically apply at
least one brake secured to a railway vehicle with such hand brake assembly. The
apparatus of the invention comprises an operating mechanism having at least a portion
thereof engageable with at least one gear of a gear assembly disposed in a housing
member of the hand brake assembly for operating such gear assembly. The operating
mechanism is a two stage pneumatic cylinder (300) having a primary portion (308) for
initial phase of the brake application and a secondary portion (310) for the final brake
application to apply high forces to comply with AAR requirements. A source of fluid
pressure is connected to the operating mechanism for periodically supplying a
predetermined pressure to such operating means. A control device is connected to the
source of the fluid pressure for initiating the supply of such predetermined pressure to
the operating mechanism. A further control device is connected to the source of the fluid
pressure for regulating the supply of such predetermined pressure to the operating
mechanism thereby causing an automatic application of such brake by the hand brake
assembly.

Documents:

01381-kolnp-2007-abstract.pdf

01381-kolnp-2007-claims1.0.pdf

01381-kolnp-2007-claims1.1.pdf

01381-kolnp-2007-correspondence others 1.1.pdf

01381-kolnp-2007-correspondence others 1.2.pdf

01381-kolnp-2007-correspondence others.pdf

01381-kolnp-2007-description complete.pdf

01381-kolnp-2007-drawings.pdf

01381-kolnp-2007-form 1.pdf

01381-kolnp-2007-form 18.pdf

01381-kolnp-2007-form 2.pdf

01381-kolnp-2007-form 3.pdf

01381-kolnp-2007-form 5.pdf

01381-kolnp-2007-international publication.pdf

01381-kolnp-2007-international search report.pdf

01381-kolnp-2007-pct request.pdf

01381-kolnp-2007-priority document.pdf

1381-KOLNP-2007-ABSTRACT 1.1.pdf

1381-kolnp-2007-abstract-1.2.pdf

1381-kolnp-2007-amanded claims-1.1.pdf

1381-KOLNP-2007-AMANDED CLAIMS.pdf

1381-kolnp-2007-amanded pages of specification-1.1.pdf

1381-KOLNP-2007-AMANDED PAGES OF SPECIFICATION.pdf

1381-KOLNP-2007-CANCELLED PAGES.pdf

1381-kolnp-2007-correspondence-1.3.pdf

1381-KOLNP-2007-CORRESPONDENCE-1.4.pdf

1381-KOLNP-2007-DESCRIPTION (COMPLETE) 1.1.pdf

1381-KOLNP-2007-DRAWINGS 1.1.pdf

1381-kolnp-2007-drawings-1.2.pdf

1381-kolnp-2007-form 1-1.2.pdf

1381-KOLNP-2007-FORM 1.1.pdf

1381-kolnp-2007-form 2-1.2.pdf

1381-KOLNP-2007-FORM 2.1.pdf

1381-kolnp-2007-form 3-1.2.pdf

1381-KOLNP-2007-FORM 3.1.pdf

1381-kolnp-2007-others-1.1.pdf

1381-KOLNP-2007-OTHERS.pdf

1381-KOLNP-2007-PA.pdf

1381-kolnp-2007-petition under rule 137.pdf

1381-KOLNP-2007-REPLY TO EXAMINATION REPORT.pdf

abstract-01381-kolnp-2007.jpg


Patent Number 252390
Indian Patent Application Number 1381/KOLNP/2007
PG Journal Number 20/2012
Publication Date 18-May-2012
Grant Date 14-May-2012
Date of Filing 19-Apr-2007
Name of Patentee WABTEC HOLDING CORPORATION
Applicant Address 1001 AIR BRAKE AVENUE, WILMERDING PA
Inventors:
# Inventor's Name Inventor's Address
1 SOMMERFELD, HOWARD, R. 5947 ESSEX ROAD, OAK FOREST, IL 60452
PCT International Classification Number B61H 13/04
PCT International Application Number PCT/US2005/036858
PCT International Filing date 2005-10-14
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 10/975,331 2004-10-28 U.S.A.