Title of Invention	FABRIC CONDITIONER COMPOSITION
Abstract	A fabric conditioner composition comprising: (a) 0.1-20% by weight cationic fabric conditioner active; (b) 0.1-5% by weight anion quencher selected from mono-long chain quaternary formula R(R¹) 3N+Xˉ or alkyl benzyl quaternary ammonium compound of the general formula R²R³ (R4)2N+Xˉ; and (c) 0.1-10% by weight organic acid having from 1 to 8 carbon atoms; where R is selected from C8-C22 alkyl or alkenyl group, R¹ is selected from C1-C18 alkyl or alkenyl group, R² is selected from C6-C18 alkyl or alkenyl group, R³ is bem]nzyl group, R4 is selected from C1-C3 alkyl group, and X is an anion selected from chloride, bromide, iodide, nitrate, sulfate, methyl sulfate, ethyl sulfate, acetate and phosphate.

Title of Invention

FABRIC CONDITIONER COMPOSITION

Abstract

A fabric conditioner composition comprising: (a) 0.1-20% by weight cationic fabric conditioner active; (b) 0.1-5% by weight anion quencher selected from mono-long chain quaternary formula R(R¹) 3N+Xˉ or alkyl benzyl quaternary ammonium compound of the general formula R²R³ (R4)2N+Xˉ; and (c) 0.1-10% by weight organic acid having from 1 to 8 carbon atoms; where R is selected from C8-C22 alkyl or alkenyl group, R¹ is selected from C1-C18 alkyl or alkenyl group, R² is selected from C6-C18 alkyl or alkenyl group, R³ is bem]nzyl group, R4 is selected from C1-C3 alkyl group, and X is an anion selected from chloride, bromide, iodide, nitrate, sulfate, methyl sulfate, ethyl sulfate, acetate and phosphate.

Full Text	C2142 FORM - 2 THE PATENTS ACT, 1970 (39 of 1970) & The Patents Rules, 2003 PROVISIONAL SPECIFICATION (See Section 10 and Rule 13) FABRIC CONDITIONER COMPOSITION HINDUSTAN LEVER LIMITED, a company incorporated under the Indian Companies Act, 1913 and having its registered office at Hindustan Lever House, 165/166, Backbay Reclamation, Mumbai -400 020, Maharashtra, India The following specification describes the invention [1 0 FEB 2006 Technical Field This invention relates to a fabric conditioner composition. The invention particularly relates to a liquid fabric conditioner composition suitable for use during first rinse. Background and Prior Art Fabric conditioners are well known in the art. Conventionally, during regular washing process, fabrics are rinsed 3 to 4 times and fabric conditioner is added in the last rinsing cycle. Rinsing consumes a lot of fresh water which is globally becoming a scarce and premium resource in view of limited availability and increasing usage. Rinsing is a tedious process particularly in hand washing. Fabric conditioners that can be added during the first rinse cycle not only deliver benefits of regular fabric softening or conditioning but also help in eliminating the subsequent rinses and consequently reduce time of washing and consumption of water and energy. There is an unmet consumer need for fabric conditioners that eliminate repeat rinsing and avoid subsequent rinses by using the conditioner in the first rinse itself. This will offer speed, economy and convenience besides being environment friendly. US6110886 describes solid cast fabric softening composition comprising di-hydrogenated tallow di-methyl ammonium chloride, citric acid and silicone emulsion antifoam. It does not describe specific mixtures of cationic fabric conditioner active and anion quencher. EP1149891 (Goldschmidt Chemical Company, 2001) describes aqueous laundry detergent composition comprising a blend of quaternary ammonium fabric softener actives 1-50% by weight of at least one anionic scavenger and 50-99% by weight of at least on triglyceride based ester quat. Use of organic acid is not described. 2 Fabric softening composition comprising cationic fabric conditioning active and acids including citric acid are described in DE3312328 and EP0404471. US20030228992 describes a granular laundry detergent composition comprising a silicone antifoam in addition. However, they do not describe particular combinations of cationic active and anion quencher. There is no single prior art that describes fabric conditioner composition comprising fabric conditioner active, anion quencher and organic acid. None of the prior art cited above is directed towards eliminating the need for repeat rinses or avoiding subsequent rinses by using fabric conditioner during the first rinse itself. Therefore one of the objects of the present invention is to formulate a fabric conditioner composition that gives improved fabric softening performance when added in the first rinse cycle itself, eliminating the need for repeat rinsing and avoiding subsequent rinsing, thus offering speed, economy and convenience. Thus the composition economises the use of water, energy and effort and also reduces the quantity of discharge and the pH of the discharge is below 8 which makes it environment-friendly. Another object of the present invention is to formulate fabric conditioner composition that can be used in machine wash as well as hand wash. Yet another object of the present invention is to formulate a fabric conditioner composition that provides fabric softening even when the initial pH of the rinse liquor is above 8. Yet further object of the present invention is to formulate a fabric conditioner composition that gives better fragrance retention on the fabric. The present inventors have surprisingly found that by using a combination of cationic active along with an anion quencher and an organic acid, it has been possible to formulate a fabric conditioner composition that can be added during the 3 first rinse itself to provide improved fabric softening and enable retention of fragrance on the fabric. Summary of the Invention According to the present invention there is provided a fabric conditioner composition comprising (a) 0.1-20% by weight cationic fabric conditioner active; (b) 0.1-5 % by weight anion quencher selected from mono-long chain quaternary ammonium compound of the general formula R(R1)3N+X" or alkyl benzyl quaternary ammonium compound of a general formula R2R3(R4)2N+X'; (c) 0.1-10% by weight organic acid having from 1 to 8 carbon atoms; where R is selected from C8-C22 alkyl or alkenyl group, R1 is selected from C-i-C3 alkyl group, R2 is selected from C6-C18 alkyl or alkenyl group, R3 is benzyl group, R4 is selected from C1-C3 alkyl group, and X is an anion selected from chloride, bromide, iodide, nitrate, sulfate, methyl sulfate, ethyl sulfate, acetate and phosphate. One of the preferred cationic fabric conditioner active has a general formula R5R6(R7)2N+X-, where R5 and R6 are each different or identical compounds selected from C8-C24 alkyl or alkenyl group, R7 is selected from C1-C3 alkyl group and X is an anion selected from chloride, bromide, iodide, nitrate, sulfate, methyl sulfate, ethyl sulfate, acetate and phosphate. Another preferred active has a general formula (R8COO(CH2)m)2R9R10N+X", 4 where R is selected from C8-C24 alkyl or alkenyl group, m is an integer from 1 to 8, R9 and R10 are selected from from C1-C3 alkyl group or -(CH2)pOH, where p is an integer from 1 to 10 and X is anion selected from chloride, bromide, iodide, nitrate, sulfate, methyl sulfate, ethyl sulfate, acetate and phosphate. It is preferred that anion quencher is either said alkyl benzyl quaternary ammonium compound or said mono-long chain quaternary ammonium compound.. It is preferred that the fabric conditioner composition optionally comprises 0.01-3 % by weight an antifoam agent. Detailed Description of the Invention The present invention is directed to a fabric conditioner composition that comprises cationic fabric conditioner active, anion quencher and C1-C8 organic acid. The composition of the present invention is typically a liquid with a viscosity between 20-200 cP at a shear rate of 106 s"1. Fabric conditioner active The composition of the present invention comprises, by weight, preferably 0.1-20%, more preferably 2-18%, most preferably 3-15% a fabric conditioner active. Any conventional fabric conditioner active can be chosen to formulate the composition according to the present invention. One of the preferred cationic fabric conditioner active has a general formula R5R6(R7)2N+X-, 5 where R5 and R6 are each different or identical groups selected from C8-C24 alkyl or alkenyl group, R7 is selected from C1-C3 alkyl group and X is an anion selected from chloride, bromide, iodide, nitrate, sulfate, methyl sulfate, ethyl sulfate, acetate and phosphate. It is particularly preferred that the R5 and R6 groups are selected from alkyl or alkenyl groups derived from tallow or vegetable oils. It is further preferred that the active has R5 and R6 groups derived from preferably partially hydrogenated, or more preferably fully hydrogenated tallow or vegetable oil source. In literature, the term hardened is sometimes used synonymously with hydrogenated, and such hardened or partially hardened active is preferred according to the present invention. R5 and R6 groups of the active are selected from preferably C8-C24 alkyl or alkenyl group, more preferably from C14-C22 alkyl or alkenyl group, and most preferably form C16-C18 alkyl or alkenyl group. Preferably, R5 and R6 groups of the active are selected from C8-C24 alkyl group. Preferred anion X of the active is chloride. One of the most preferred of the active of this category is di-hydrogenated tallow di-methyl ammonium chloride. Another preferred active is diester quaternary compound, commonly known as diester quat, and has a general formula (R8COO(CH2)m)2R9R10N+X", where R8 is selected from C8-C24 alkyl or alkenyl group, m is an integer from 1 to 8, R9 and R10 are selected from C1-C3 alkyl group or -(CH2)pOH, where p is an integer from 1 to 10 and X is anion selected from chloride, bromide, iodide, nitrate, sulfate, methyl sulfate, ethyl sulfate, acetate and phosphate. It is preferred that the active has R8 group is selected from preferably C8-C24 alkyl or alkenyl group, more preferably from C14-C22 alkyl or alkenyl group, and most 6 preferably form C16-C18 alkyl or alkenyl group. Preferably, R5 and R6 groups of the active are selected from C8-C24 alkyl group. It is further preferred that R8 group of the active is derived from preferably partially hydrogenated, or more preferably fully hydrogenated tallow or vegetable oil source. In literature, the term hardened is sometimes used synonymously with hydrogenated, and such hardened or partially hardened actives are preferred according to the present invention. Preferred diester quat active has a value of m preferably from 1 to 8, more preferably from 1 to 5 and most preferably from 1 to 3. R9 and R10 groups are selected from preferably C1-C3 alkyl group, more preferably from C1-C2 alkyl group and most preferably are methyl groups. The anion X of the preferred diester-quat active according to the present invention is selected from chloride, bromide, iodide, nitrate, sulfate, methyl sulfate, ethyl sulfate, acetate and phosphate. Anion X refers to half an anion for bivalent anions and to one third of anion for trivalent anions. Chloride anion is particularly preferred. Some non-limiting examples of suitable actives according to the present invention include Arquad 2HT (Akzo Nobel) and 1821 SE (FXG, China), partially hydrogenated tallow DEEDMAC (diethyl diethanolamine dimethyl ammonium chloride, 2,3-diacyloxypropane trimethyl ammonium chloride, hardened triethanolamine ester quaternary ammonium sulfate and partially hardened triethanolamine ester quaternary ammonium sulfate. Anion quencher The term anion quencher, as used in the present invention, refers to a cationic compound that forms complex with anionic surfactants and preferably has equivalent weight less than the equivalent weight of active. 7 Fabric conditioner composition of the present invention preferably comprises 0.1-5 % by weight anion quencher selected from mono-long chain quaternary ammonium compound of the general formula R(R1)3N+X" or alkyl benzyl quaternary ammonium compound of a general formula R2R3(R4)2N+X"; where R is selected from C8-C22 alkyl or alkenyl group, R1 is selected from C1-C3 alkyl group, R2 is selected from C6-C18 alkyl or alkenyl group, R3 is benzyl group, R4 is selected from C1-C3 alkyl group, and X is an anion selected from chloride, bromide, iodide, nitrate, sulfate, methyl sulfate, ethyl sulfate, acetate and phosphate. It is preferred that anion quencher of the present invention is either the alkyl benzyl quaternary ammonium compound or the mono-long chain quaternary ammonium compound. Preferred alkyl benzyl quaternary ammonium compound of the present invention has R2 group preferably selected from C6-C18 alkyl or alkenyl group, more preferably selected from C8-C16 alkyl or alkenyl group, and most preferably from C12-C14 alkyl or alkenyl group. It is preferred that R2 group is selected from C6-C18 alkyl group. Alkyl benzyl dimethyl ammonium compounds are particularly preferred as anion quencher. One of the examples of preferred alkyl benzyl quaternary ammonium compound according to the present invention is benzalkonium chloride (Galaxy Surfactants, India) which is a mixture of alkyl benzyl dimethyl ammonium chlorides with R2 group being a mixture of C12 and C14 alkyl groups. Preferred mono-long chain quaternary ammonium compound of the present invention is one where R group is selected preferably from C8-C22 alkyl or alkenyl 8 group and more preferably from C12-C18 alkyl or alkenyl group. It is preferred that R2 group is selected from C8-C22 alkyl group. Particularly preferred mono-long chain quaternary ammonium compound of the present invention is one where R1 group is methyl. Some non-limiting examples of mono-long chain quaternary ammonium compound according to the present invention include: Cetyl trimethyl ammonium chloride Stearyl trimethyl ammonium chloride Behenyl trimethyl ammonium chloride Organic acid having from 1 to 8 carbon atoms Composition according to the present invention comprises preferably 0.1-10% by weight, more preferably 0.2-8, most preferably 3-6%, by weight organic acid having from 1 to 8 carbon atoms It is highly desirable to use low equivalent weight carboxylic acids, e.g. those having an equivalent weight of from about 45 to about 200, preferably from about 50 to about 135, more preferably from about 60 to about 100. Suitably carboxylic acids, in particular organic acids with 1 to 6 carbon atoms are described in EP0404471 which is herein incorporated by reference. Preferably the organic acid is selected from the group comprising acetic acid, glycolic acid, propionic acid, adipic acid, benzoic acid, 4-hydroxy benzoic acid, phenylacetic acid, citric acid, salicylic acid, tartaric acid, fumaric acid, succinic acid, maleic acid, oxalic acid, oxalacetic acid, tricarballylic acid, 1,2,3,4,-butanetetracarboxylic acid, dihydrofumaric acid, nitrilotriacetic acid, and mixtures thereof. Citric acid is particularly preferred. 9 Antifoam agent Fabric conditioner composition according to the present invention comprises from about 0.01% to about 3%, preferably from about 0.01% to about 2%, more preferably from about 0.05% to about 1.5% by weight of the composition, of an antifoam agent. Silicone based antifoam agents are particularly preferred. The silicone antifoam can be alkylated polysiloxane material of several types, either singly or in combination with various solid materials such as silica aerogels and xerogels and hydrophobic silicas of various types. In industrial practice, the term "silicone" has become a generic term which encompasses a variety of relatively high molecular weight polymers containing siloxane units and hydrocarbyl groups of various types. In general terms, silicone suitable as a component of antifoam agent is also termed as siloxane. The polydimethylsiloxane having a molecular weight within the range of from about 200 to about 200,000, and higher, is useful component of antifoam agent. Some non-limiting examples of preferred commercially available antifoam agents according to the present invention include SE 47 (Wacker), Silicone 200 Fluids® (Dow Corning), DC-2210 (Dow Corning). Other preferred antifoam materials are described in U.S. Pat. No. 4,652,392, Baginski et al., issued on Mar. 24, 1987, which is herein incorporated by reference in its entirety. Optional ingredients Water According to an aspect of the present invention, the fabric conditioner composition comprises preferably about 50 to 99% water by weight, more preferably of about 75-98% water by weight. 10 Antiredeposition agents Fabric conditioner composition according to the present invention comprises of antiredeposition agent. Choice of antiredepositon agent is usually dictated by cost, availability and compatibility with the rest of the composition. Preferred antiredeposition agents according to the present invention include sodium carboxy methyl cellulose (SCMC), hydroxyl ethyl cellulose, hydroxyl propyl methyl cellulose and nonionic ethoxylated alcohol with between 20-30 ethylene oxide groups. It is particularly preferred that the composition does not comprise of SCMC as it is less compatible with the composition according to the present invention. Fragrance The composition of the invention typically comprises fragrance, preferably present in an amount from 0 to 10% by weight, more preferably 0.05 to 5% by weight, most preferably 0.5 to 4.0% by weight, based on the total weight of the composition. The composition of the invention allows better fragrance retention on fabrics post rinse and post drying. Co-softener Non-cationic Co-softeners may be used together with the cationic softening agent. When employed, they are typically present at from 0.1 to 20% and particularly at from 0.5 to 10%, based on the total weight of the composition. Preferred co-softeners include fatty esters, fatty N-oxides and ethoxylated alcohols with 1-16 ethylene oxide groups. Fatty esters that may be employed include fatty monoesters, such as glycerol monostearate, fatty sugar esters, such as those disclosed in WO 01/46361 (Unilever). 11 Other ingredients The composition of the invention may contain one or more other ingredients. Such ingredients include preservatives (e.g. bactericides), pH buffering agents, perfume carriers, fluorescers, colourants, hydrotropes, soil-release agents, polyelectrolytes, enzymes, optical brightening agents, anti-shrinking agents, anti-wrinkle agents, anti-spotting agents, anti-oxidants, sunscreens, anti-corrosion agents, drape imparting agents, anti-static agents, ironing aids, dyes, antibacterials, musty odour preventing compounds, perfume encapsulates, cotton seed oil, tea tree oil and Aloe Vera. Another optional ingredient is an opacifier or a pearlescer such as Aquasol OP30X® (Rohm and Haas) and Puricolor White® Process for preparation Composition of the present invention can be prepared using any conventional liquid mixing equipment. The process of manufacture involves addition of all the ingredients of the composition and mixing. The processing may be carried out at temperature between 10-90° C, more preferably in the range 30-80° C. It is preferable that a premix comprising all the ingredients except active and fragrance is prepared separately and the active heated to 70-90°C is added to the premix followed by cooling to 30-60°C, and subsequent optional addition of fragrance. Examples Fabric conditioner composition of the present invention will now be exemplified by a few non-limiting examples. Following ingredients were used in the examples Table 1: List of ingredients used in examples INGREDIENT TRADE NAME SOURCE Di-hydrogenated tallow dimethyl ammonium Arquad 2HT Akzo Nobel, Singapore 12 chloride Benzalkonium chloride BKC Galaxy Surfactants, India Cetyl trimethyl ammonium chloride CTAC KCL, Korea Citric Acid Sanxi Prosperous Chemical Industries, China Antifoam agent SE-47 Wacker Fragrance - IFF All the compositions in the examples described in following tables were prepared according to the following process. Demineralized (DM) water was heated to about 60°C and all ingredients except the fabric conditioning active and fragrance were added to the DM water at about 60°C and a premix was prepared. In a separate vessel, conditioner active was heated to about 80°C, and was slowly added to the premix under stirring and the stirring was continued for 20 minutes. In those examples where fragrance was present, it was added after cooling the final mix to about 45°C. Example 1 and Comparative Examples A, B and C Composition according to the invention and comparative examples are presented in Table 2. The compositions were tested for determining the effect on fabric softness and pH when added during the first rinse. The methodology used for evaluation is presented below. Methodology of performance evaluation: Fabrics were washed in washing machine using at a cloth to liquor ratio of 10 using commercially available powder detergent (Surf Excel, India) dosed at 5 g/L. Fabric conditioner composition described in Table 1 was evaluated by adding it during the 13 first rinse cycle at a dosage of 2.5 g/L Fabrics were kept for 10 minutes in the rinse solution, followed by squeezing and line drying. The effect of the composition on fabric softness was evaluated using a trained panel of 10 persons who scored based on a scale of 0-10 (scores of 0 and 10 indicating the harshest and the softest feel, respectively). A softness score above 2.3 is satisfactory whilst a score below 2.3 is not acceptable. pH of the final rinse liquor is measured by using a pH meter. Final liquor pH of less than 8 is satisfactory whilst pH above 8 is not satisfactory from consumer hand-feel and environmental point of view. Initial pH was greater than 8 for all examples. Table 2 Ingredient (% by weight) Ex 1 Ex A Ex B Ex C Arquad 2HT 7.5 7.5 7.5 - BKC 3 3 - 3 Citric Acid 5 - 5 5 Water and minor ingredients To 100 To 100 To 100 To 100 Fabric Softness 3.2 2.6 2.1 1.7 PH 6.9 8.9 6.9 6.9 It is clear from the above result that both fabric softness and pH of Ex 1 are within acceptable range. In case of comparative examples A, B and C, the fabric softness score is less than the Fabric softness score of Example Ex 1. pH of the final rinse for Comparative Example Ex A is higher than acceptable value of 8, whilst softness scores of comparative Examples Ex B and Ex C are too low. Example 2 and Comparative Examples A', B' and C Composition according to the invention and comparative examples are presented in Table 3. The compositions were tested for determining the effect on fabric 14

Full Text

C2142
FORM - 2
THE PATENTS ACT, 1970
(39 of 1970)
&
The Patents Rules, 2003
PROVISIONAL SPECIFICATION
(See Section 10 and Rule 13)
FABRIC CONDITIONER COMPOSITION
HINDUSTAN LEVER LIMITED, a company incorporated under the Indian Companies Act, 1913 and having its registered office at Hindustan Lever House, 165/166, Backbay Reclamation, Mumbai -400 020, Maharashtra, India
The following specification describes the invention
[1 0 FEB 2006

Technical Field
This invention relates to a fabric conditioner composition. The invention particularly relates to a liquid fabric conditioner composition suitable for use during first rinse.
Background and Prior Art
Fabric conditioners are well known in the art. Conventionally, during regular washing process, fabrics are rinsed 3 to 4 times and fabric conditioner is added in the last rinsing cycle. Rinsing consumes a lot of fresh water which is globally becoming a scarce and premium resource in view of limited availability and increasing usage.
Rinsing is a tedious process particularly in hand washing. Fabric conditioners that can be added during the first rinse cycle not only deliver benefits of regular fabric softening or conditioning but also help in eliminating the subsequent rinses and consequently reduce time of washing and consumption of water and energy. There is an unmet consumer need for fabric conditioners that eliminate repeat rinsing and avoid subsequent rinses by using the conditioner in the first rinse itself. This will offer speed, economy and convenience besides being environment friendly.
US6110886 describes solid cast fabric softening composition comprising di-hydrogenated tallow di-methyl ammonium chloride, citric acid and silicone emulsion antifoam. It does not describe specific mixtures of cationic fabric conditioner active and anion quencher.
EP1149891 (Goldschmidt Chemical Company, 2001) describes aqueous laundry detergent composition comprising a blend of quaternary ammonium fabric softener actives 1-50% by weight of at least one anionic scavenger and 50-99% by weight of at least on triglyceride based ester quat. Use of organic acid is not described.
2

Fabric softening composition comprising cationic fabric conditioning active and acids including citric acid are described in DE3312328 and EP0404471. US20030228992 describes a granular laundry detergent composition comprising a silicone antifoam in addition. However, they do not describe particular combinations of cationic active and anion quencher.
There is no single prior art that describes fabric conditioner composition comprising fabric conditioner active, anion quencher and organic acid. None of the prior art cited above is directed towards eliminating the need for repeat rinses or avoiding subsequent rinses by using fabric conditioner during the first rinse itself.
Therefore one of the objects of the present invention is to formulate a fabric conditioner composition that gives improved fabric softening performance when added in the first rinse cycle itself, eliminating the need for repeat rinsing and avoiding subsequent rinsing, thus offering speed, economy and convenience. Thus the composition economises the use of water, energy and effort and also reduces the quantity of discharge and the pH of the discharge is below 8 which makes it environment-friendly.
Another object of the present invention is to formulate fabric conditioner composition that can be used in machine wash as well as hand wash.
Yet another object of the present invention is to formulate a fabric conditioner composition that provides fabric softening even when the initial pH of the rinse liquor is above 8.
Yet further object of the present invention is to formulate a fabric conditioner composition that gives better fragrance retention on the fabric.
The present inventors have surprisingly found that by using a combination of cationic active along with an anion quencher and an organic acid, it has been possible to formulate a fabric conditioner composition that can be added during the
3

first rinse itself to provide improved fabric softening and enable retention of fragrance on the fabric.
Summary of the Invention
According to the present invention there is provided a fabric conditioner composition comprising
(a) 0.1-20% by weight cationic fabric conditioner active;
(b) 0.1-5 % by weight anion quencher selected from mono-long chain quaternary ammonium compound of the general formula R(R1)3N+X" or alkyl benzyl quaternary ammonium compound of a general formula R2R3(R4)2N+X';
(c) 0.1-10% by weight organic acid having from 1 to 8 carbon atoms;
where R is selected from C8-C22 alkyl or alkenyl group, R1 is selected from C-i-C3 alkyl group, R2 is selected from C6-C18 alkyl or alkenyl group, R3 is benzyl group, R4 is selected from C1-C3 alkyl group, and X is an anion selected from chloride, bromide, iodide, nitrate, sulfate, methyl sulfate, ethyl sulfate, acetate and phosphate.
One of the preferred cationic fabric conditioner active has a general formula R5R6(R7)2N+X-,
where R5 and R6 are each different or identical compounds selected from C8-C24 alkyl or alkenyl group, R7 is selected from C1-C3 alkyl group and X is an anion selected from chloride, bromide, iodide, nitrate, sulfate, methyl sulfate, ethyl sulfate, acetate and phosphate.
Another preferred active has a general formula (R8COO(CH2)m)2R9R10N+X",
4

where R is selected from C8-C24 alkyl or alkenyl group, m is an integer from 1 to 8, R9 and R10 are selected from from C1-C3 alkyl group or -(CH2)pOH, where p is an integer from 1 to 10 and X is anion selected from chloride, bromide, iodide, nitrate, sulfate, methyl sulfate, ethyl sulfate, acetate and phosphate.
It is preferred that anion quencher is either said alkyl benzyl quaternary ammonium compound or said mono-long chain quaternary ammonium compound..
It is preferred that the fabric conditioner composition optionally comprises 0.01-3 % by weight an antifoam agent.
Detailed Description of the Invention
The present invention is directed to a fabric conditioner composition that comprises cationic fabric conditioner active, anion quencher and C1-C8 organic acid. The composition of the present invention is typically a liquid with a viscosity between 20-200 cP at a shear rate of 106 s"1.
Fabric conditioner active
The composition of the present invention comprises, by weight, preferably 0.1-20%, more preferably 2-18%, most preferably 3-15% a fabric conditioner active.
Any conventional fabric conditioner active can be chosen to formulate the composition according to the present invention.
One of the preferred cationic fabric conditioner active has a general formula R5R6(R7)2N+X-,
5

where R5 and R6 are each different or identical groups selected from C8-C24 alkyl or alkenyl group, R7 is selected from C1-C3 alkyl group and X is an anion selected from chloride, bromide, iodide, nitrate, sulfate, methyl sulfate, ethyl sulfate, acetate and phosphate.
It is particularly preferred that the R5 and R6 groups are selected from alkyl or alkenyl groups derived from tallow or vegetable oils. It is further preferred that the active has R5 and R6 groups derived from preferably partially hydrogenated, or more preferably fully hydrogenated tallow or vegetable oil source. In literature, the term hardened is sometimes used synonymously with hydrogenated, and such hardened or partially hardened active is preferred according to the present invention.
R5 and R6 groups of the active are selected from preferably C8-C24 alkyl or alkenyl group, more preferably from C14-C22 alkyl or alkenyl group, and most preferably form C16-C18 alkyl or alkenyl group. Preferably, R5 and R6 groups of the active are selected from C8-C24 alkyl group.
Preferred anion X of the active is chloride. One of the most preferred of the active of this category is di-hydrogenated tallow di-methyl ammonium chloride.
Another preferred active is diester quaternary compound, commonly known as diester quat, and has a general formula (R8COO(CH2)m)2R9R10N+X",
where R8 is selected from C8-C24 alkyl or alkenyl group, m is an integer from 1 to 8, R9 and R10 are selected from C1-C3 alkyl group or -(CH2)pOH, where p is an integer from 1 to 10 and X is anion selected from chloride, bromide, iodide, nitrate, sulfate, methyl sulfate, ethyl sulfate, acetate and phosphate.
It is preferred that the active has R8 group is selected from preferably C8-C24 alkyl or alkenyl group, more preferably from C14-C22 alkyl or alkenyl group, and most
6

preferably form C16-C18 alkyl or alkenyl group. Preferably, R5 and R6 groups of the active are selected from C8-C24 alkyl group.
It is further preferred that R8 group of the active is derived from preferably partially hydrogenated, or more preferably fully hydrogenated tallow or vegetable oil source. In literature, the term hardened is sometimes used synonymously with hydrogenated, and such hardened or partially hardened actives are preferred according to the present invention.
Preferred diester quat active has a value of m preferably from 1 to 8, more preferably from 1 to 5 and most preferably from 1 to 3. R9 and R10 groups are selected from preferably C1-C3 alkyl group, more preferably from C1-C2 alkyl group and most preferably are methyl groups.
The anion X of the preferred diester-quat active according to the present invention is selected from chloride, bromide, iodide, nitrate, sulfate, methyl sulfate, ethyl sulfate, acetate and phosphate. Anion X refers to half an anion for bivalent anions and to one third of anion for trivalent anions. Chloride anion is particularly preferred.
Some non-limiting examples of suitable actives according to the present invention include Arquad 2HT (Akzo Nobel) and 1821 SE (FXG, China), partially hydrogenated tallow DEEDMAC (diethyl diethanolamine dimethyl ammonium chloride, 2,3-diacyloxypropane trimethyl ammonium chloride, hardened triethanolamine ester quaternary ammonium sulfate and partially hardened triethanolamine ester quaternary ammonium sulfate.
Anion quencher
The term anion quencher, as used in the present invention, refers to a cationic compound that forms complex with anionic surfactants and preferably has equivalent weight less than the equivalent weight of active.
7

Fabric conditioner composition of the present invention preferably comprises 0.1-5 % by weight anion quencher selected from mono-long chain quaternary ammonium compound of the general formula R(R1)3N+X" or alkyl benzyl quaternary ammonium compound of a general formula R2R3(R4)2N+X";
where R is selected from C8-C22 alkyl or alkenyl group, R1 is selected from C1-C3 alkyl group, R2 is selected from C6-C18 alkyl or alkenyl group, R3 is benzyl group, R4 is selected from C1-C3 alkyl group, and X is an anion selected from chloride, bromide, iodide, nitrate, sulfate, methyl sulfate, ethyl sulfate, acetate and phosphate.
It is preferred that anion quencher of the present invention is either the alkyl benzyl quaternary ammonium compound or the mono-long chain quaternary ammonium compound.
Preferred alkyl benzyl quaternary ammonium compound of the present invention has R2 group preferably selected from C6-C18 alkyl or alkenyl group, more preferably selected from C8-C16 alkyl or alkenyl group, and most preferably from C12-C14 alkyl or alkenyl group. It is preferred that R2 group is selected from C6-C18 alkyl group.
Alkyl benzyl dimethyl ammonium compounds are particularly preferred as anion quencher.
One of the examples of preferred alkyl benzyl quaternary ammonium compound according to the present invention is benzalkonium chloride (Galaxy Surfactants, India) which is a mixture of alkyl benzyl dimethyl ammonium chlorides with R2 group being a mixture of C12 and C14 alkyl groups.
Preferred mono-long chain quaternary ammonium compound of the present invention is one where R group is selected preferably from C8-C22 alkyl or alkenyl
8

group and more preferably from C12-C18 alkyl or alkenyl group. It is preferred that R2 group is selected from C8-C22 alkyl group.
Particularly preferred mono-long chain quaternary ammonium compound of the present invention is one where R1 group is methyl.
Some non-limiting examples of mono-long chain quaternary ammonium compound according to the present invention include: Cetyl trimethyl ammonium chloride Stearyl trimethyl ammonium chloride Behenyl trimethyl ammonium chloride
Organic acid having from 1 to 8 carbon atoms
Composition according to the present invention comprises preferably 0.1-10% by weight, more preferably 0.2-8, most preferably 3-6%, by weight organic acid having from 1 to 8 carbon atoms
It is highly desirable to use low equivalent weight carboxylic acids, e.g. those having an equivalent weight of from about 45 to about 200, preferably from about 50 to about 135, more preferably from about 60 to about 100. Suitably carboxylic acids, in particular organic acids with 1 to 6 carbon atoms are described in EP0404471 which is herein incorporated by reference.
Preferably the organic acid is selected from the group comprising acetic acid, glycolic acid, propionic acid, adipic acid, benzoic acid, 4-hydroxy benzoic acid, phenylacetic acid, citric acid, salicylic acid, tartaric acid, fumaric acid, succinic acid, maleic acid, oxalic acid, oxalacetic acid, tricarballylic acid, 1,2,3,4,-butanetetracarboxylic acid, dihydrofumaric acid, nitrilotriacetic acid, and mixtures thereof. Citric acid is particularly preferred.
9

Antifoam agent
Fabric conditioner composition according to the present invention comprises from about 0.01% to about 3%, preferably from about 0.01% to about 2%, more preferably from about 0.05% to about 1.5% by weight of the composition, of an antifoam agent.
Silicone based antifoam agents are particularly preferred. The silicone antifoam can be alkylated polysiloxane material of several types, either singly or in combination with various solid materials such as silica aerogels and xerogels and hydrophobic silicas of various types. In industrial practice, the term "silicone" has become a generic term which encompasses a variety of relatively high molecular weight polymers containing siloxane units and hydrocarbyl groups of various types. In general terms, silicone suitable as a component of antifoam agent is also termed as siloxane. The polydimethylsiloxane having a molecular weight within the range of from about 200 to about 200,000, and higher, is useful component of antifoam agent.
Some non-limiting examples of preferred commercially available antifoam agents according to the present invention include SE 47 (Wacker), Silicone 200 Fluids® (Dow Corning), DC-2210 (Dow Corning). Other preferred antifoam materials are described in U.S. Pat. No. 4,652,392, Baginski et al., issued on Mar. 24, 1987, which is herein incorporated by reference in its entirety.
Optional ingredients
Water
According to an aspect of the present invention, the fabric conditioner composition comprises preferably about 50 to 99% water by weight, more preferably of about 75-98% water by weight.
10

Antiredeposition agents
Fabric conditioner composition according to the present invention comprises of antiredeposition agent. Choice of antiredepositon agent is usually dictated by cost, availability and compatibility with the rest of the composition. Preferred antiredeposition agents according to the present invention include sodium carboxy methyl cellulose (SCMC), hydroxyl ethyl cellulose, hydroxyl propyl methyl cellulose and nonionic ethoxylated alcohol with between 20-30 ethylene oxide groups. It is particularly preferred that the composition does not comprise of SCMC as it is less compatible with the composition according to the present invention.
Fragrance
The composition of the invention typically comprises fragrance, preferably present in an amount from 0 to 10% by weight, more preferably 0.05 to 5% by weight, most preferably 0.5 to 4.0% by weight, based on the total weight of the composition.
The composition of the invention allows better fragrance retention on fabrics post rinse and post drying.
Co-softener
Non-cationic Co-softeners may be used together with the cationic softening agent. When employed, they are typically present at from 0.1 to 20% and particularly at from 0.5 to 10%, based on the total weight of the composition. Preferred co-softeners include fatty esters, fatty N-oxides and ethoxylated alcohols with 1-16 ethylene oxide groups.
Fatty esters that may be employed include fatty monoesters, such as glycerol monostearate, fatty sugar esters, such as those disclosed in WO 01/46361 (Unilever).
11

Other ingredients
The composition of the invention may contain one or more other ingredients. Such ingredients include preservatives (e.g. bactericides), pH buffering agents, perfume carriers, fluorescers, colourants, hydrotropes, soil-release agents, polyelectrolytes, enzymes, optical brightening agents, anti-shrinking agents, anti-wrinkle agents, anti-spotting agents, anti-oxidants, sunscreens, anti-corrosion agents, drape imparting agents, anti-static agents, ironing aids, dyes, antibacterials, musty odour preventing compounds, perfume encapsulates, cotton seed oil, tea tree oil and Aloe Vera. Another optional ingredient is an opacifier or a pearlescer such as Aquasol OP30X® (Rohm and Haas) and Puricolor White®
Process for preparation
Composition of the present invention can be prepared using any conventional liquid mixing equipment. The process of manufacture involves addition of all the ingredients of the composition and mixing. The processing may be carried out at temperature between 10-90° C, more preferably in the range 30-80° C. It is preferable that a premix comprising all the ingredients except active and fragrance is prepared separately and the active heated to 70-90°C is added to the premix followed by cooling to 30-60°C, and subsequent optional addition of fragrance.
Examples
Fabric conditioner composition of the present invention will now be exemplified by a few non-limiting examples. Following ingredients were used in the examples
Table 1: List of ingredients used in examples

INGREDIENT TRADE NAME SOURCE
Di-hydrogenated tallow dimethyl ammonium Arquad 2HT Akzo Nobel, Singapore
12

chloride
Benzalkonium chloride BKC Galaxy Surfactants, India
Cetyl trimethyl ammonium chloride CTAC KCL, Korea
Citric Acid Sanxi Prosperous Chemical Industries, China
Antifoam agent SE-47 Wacker
Fragrance - IFF
All the compositions in the examples described in following tables were prepared according to the following process. Demineralized (DM) water was heated to about 60°C and all ingredients except the fabric conditioning active and fragrance were added to the DM water at about 60°C and a premix was prepared. In a separate vessel, conditioner active was heated to about 80°C, and was slowly added to the premix under stirring and the stirring was continued for 20 minutes. In those examples where fragrance was present, it was added after cooling the final mix to about 45°C.
Example 1 and Comparative Examples A, B and C
Composition according to the invention and comparative examples are presented in Table 2. The compositions were tested for determining the effect on fabric softness and pH when added during the first rinse. The methodology used for evaluation is presented below.
Methodology of performance evaluation:
Fabrics were washed in washing machine using at a cloth to liquor ratio of 10 using commercially available powder detergent (Surf Excel, India) dosed at 5 g/L. Fabric conditioner composition described in Table 1 was evaluated by adding it during the
13

first rinse cycle at a dosage of 2.5 g/L Fabrics were kept for 10 minutes in the rinse solution, followed by squeezing and line drying.
The effect of the composition on fabric softness was evaluated using a trained panel of 10 persons who scored based on a scale of 0-10 (scores of 0 and 10 indicating the harshest and the softest feel, respectively). A softness score above 2.3 is satisfactory whilst a score below 2.3 is not acceptable.
pH of the final rinse liquor is measured by using a pH meter. Final liquor pH of less than 8 is satisfactory whilst pH above 8 is not satisfactory from consumer hand-feel and environmental point of view. Initial pH was greater than 8 for all examples.
Table 2

Ingredient (% by weight) Ex 1 Ex A Ex B Ex C
Arquad 2HT 7.5 7.5 7.5 -
BKC 3 3 - 3
Citric Acid 5 - 5 5
Water and minor ingredients To 100 To 100 To 100 To 100
Fabric Softness 3.2 2.6 2.1 1.7
PH 6.9 8.9 6.9 6.9
It is clear from the above result that both fabric softness and pH of Ex 1 are within acceptable range. In case of comparative examples A, B and C, the fabric softness score is less than the Fabric softness score of Example Ex 1. pH of the final rinse for Comparative Example Ex A is higher than acceptable value of 8, whilst softness scores of comparative Examples Ex B and Ex C are too low.
Example 2 and Comparative Examples A', B' and C
Composition according to the invention and comparative examples are presented in Table 3. The compositions were tested for determining the effect on fabric
14

FABRIC CONDITIONER COMPOSITION

Documents:

Inventors:

PCT Conventions: