Title of Invention

"A RUMEN BYPASS COMPOSITION CONTAINING A BIOACTIVE SUBSTANCE"

Abstract A rumen bypass composition containing a bioactive substance into the post rumen portion of the digestive system of a ruminant without introducing into the rumen of the digestive system, said composition being in the form of beadlets and comprising of a core considering of a bioactive substance of the kind such as hereinbefore described; a hydrophobic coating material of the kind such as hereinbefore described, which completely encapsulates the core to avoid interaction within the rumen of a ruminant; a conventional adjuvant hydrophobic in nature having a melting range of 50-80 °C added to the coating material to improve thermal resistance wherein said beadlets have a size of 2 to 8 mm, the amount of said bioactive material being in the range of 30 to 60% of the weight of the beadlet, the amount of said coating material is in the range of from 40 to 80% by weight and the amount of said adjuvant being in the range of from 5 to 50% based on the weight of said coating material.
Full Text Field of invention
The present invention relates to rumen by-pass products useful as a supplement to or a component of a ruminant feed to increase the absorption of nutrient and to protect medicaments or diagnostic agents during their passage through the rumen. The invention also includes a method of administering the product to ruminants. This invention particularly relates to a method for providing a bioactive substance, for example, Choline derivative such as choline chloride, to a ruminant in a form, which prevents its release into the rumen. More particularly, the present invention relates to a granular composition for a ruminant in which choline or a physiologically acceptable derivative thereof usually fed with an animal feed, is protected from, inter_alia the
action of microorganisms and rumen juices present in a rumen of a ruminant and is digesteb and absorbed in an abomasum and downstream thereof. Background invention:
It has become a normal practice to use certain feed additives to increase the feeding efficiencies of animal. Diets are supplemented with materials like amino acids, vitamins, hormones, proteins drugs etc. in feeding monogastrics, but these can not be efficiently utilize in case of ruminants as the bioactive substances are destroyed in the rumen.
The expression "biologically active substances" is well understood in the art and includes substances normally susceptible to chemical reactions in the presence of the rumen content and/or rumen microflora or influencing said microflora. This class of substances includes ruminant nutrients that may be used individually or in any desired combination. The biologically active substances can be a carbohydrate, aminoacids or a fat.
The expression "biologically active substances' also includes medicaments or diagnostic agents such as antibiotics, sulphonamides, anti-helmintics and X-ray contrast media.
It is well known that ruminants are able to digest and utilise certain nutrients such as cellulosic substances, which would otherwise be completely or partly-undigested because the nutrients are first subjected to microbial treatment in the rumen which brings about a conversion to a digestible form. Unfortunately, such conversion in the rumen is not always restricted to the undigestible substances like cellulose but also occurs with substances, which it would have been desirable to let
pass unchanged through the rumen. Thus, when physiologically active or bioactive substances like amino acids vitamins, or proteins are orally fed, the microorganisms in the rumen act on such bioactive substance to decompose them as a result of which their physiological activities are lost rendering them incapable of being utilized by the animal.
There are several teachings in the prior art which to a large extent and varying degrees solve the above-mentioned problems by providing rumen bypass compositions which do not get solubilised in the rumen but are absorbed in the abomasum and further down.
Several patents describe bioactive substance, which are coated so that the}' are unaltered in the rumen but degrade in the abomasum. For instance, US. Patent No. "4,713,245 liescribes a method of coating the core material with a hydorphobic coating material consisting of higher fatty acids, waxes, animal fat, and vegetable fat with melting point of 40°C or higher by spray coating the core material with the coating material.
Another patent,(U.S. Patent No. 4,832,967) describes spray coating the boiactive substance with a pH sensitive coating material first and then with a
hydrophobic coating material. In particular, this patent discloses a two-layer rumen surviving coating for water-soluble bioactive substances. The resulting particulate is stable at pH at least as high as 5.5, and releases bioactive substance at pH of 3.5 or less. The coating medium comprises a first coating layer consisting of material sensitive to pH variations and a second coating layer consisting of a hydrophobic composition which must include inorganic filler if the bioactive core has not undergone a surface treatment (application of hydrophobic binder). This hydrophobic outer coating layer is provided with a texture, which permits diffusion or penetration of the external liquid medium. The outer coating preferably contains a mixture of hydrophobic substances.
U.S. Patent No. 4,876,097 describes coating of bioactive substance using water
insoluble binder, which forms a film over the coat and controls hydrophilicity.
Method of coating granules with hydrogenated vegetable and animal fat along with waxes has been described in U.S. Patent No. 3541204}
Granulation technique has been widely used for coating a bioactive substance. An agitation granulator has been used to coat the particles with waxy substances to give uniform film of desired thickness as described in U.S patent No. 4948589.) In particular, this patent discloses a granular composition for a ruminant containing, as a
main component, choline or a physiologically acceptable derivative thereof, wherein the composition is prepared by (i) granulating the choline or its derivative having an average particle size of 100 µm or less, preferably 50 µm or less and a maximum particle size of 150 µm or less, preferably 100 µm or less, an excipient having an average particle size of 10 µm or less and a maximum particle size of 20 µm or less, and a hydrophobic binder under a relative humidity of 10% or less by using an agitation granulator equipped with a stirring means and a chopping means, followed by cooling, separating and classifying the resultant granules to obtain spherical granules having a particle size of 0.5 to 2.5 mm, preferably 0.7 to 2.3 mm and (ii) forming a thin film on the surface of the granules at a temperature of at least 5.degree. C. less than a melting point of the binder, and 5 to 25.degree. C. less than a melting point of the hydrophobic overcoating agent under a relative humidity of 30% or less in an agitation granulator at least equipped with a stirring means, by adding 20 to 40 parts by weight, based on 100 parts by weight of the granules, of a heated molten mixture of a hydrophobic overcoating agent and a solubility modifier in the form of a fine powder in a weight ratio of 1:0.2-1.
Some methods such the one disclosed in U.S Patent No. 3,619,200 make use of polymers for the coating while others use aliphatic fatty acid to form small pellets as described in U.S. Patent No. 3,959,495s,
U.S. patent No. 4832967 describes the use of hydrophobic binder to treat the core material and then coating with a basic aminated polymer.
Patent No. USRE 035162 describes the use of methyl cellulose beadlets, which is placed in a rotating mill over which bioactive substance is coated to form the core. This core is further spray coated with the coating material.
Some inventions have used density modifiers in the coating medium and sprayed surfactants at the end of coating process in U.S. Patent No. 6,013,286 This patent for the first time recognises that even coatings that can survive the environment of the rumen face a problem in that the coated granules tend to float on the contents of the rumen which could result in the regurgitation thereof. Regurgitation increases the likelihood that the coating will be compromised or destroyed during rumination.
One of solutions tried was to adjust the density of the capsule or granule bv addition of a high density wetting agent, to ensure that the granule sinks. However, the increase in density could cause the capsule to sink to the floor of the rumen and remain there indefinitely. Prior art teaches adjustment of density in the range of 0.8 to 2.0. preferably about 1.0 to 1.4, g/cc.
However, the prior art still did not recognize that particles coated with hydrophobic material will float on water (and on rumen), even though the particles have been densified to a specific gravity greater than that of water (or rumen). Rather, the art teaches that densification alone provides the proper particle/fluid interaction and precludes undersirable flotation of particles.
In an attempt to solve the aforesaid problem. U.S. Patent No. 6,013,286 is directed to a composition of matter comprising particles suitable for introduction of a bioactive substance to the post-rumen portion of the digestive system of a ruminant substantially without introducing said substance to the rumen portion of the digestive system. The particles have a specific gravity between about 0.3 and 2.0, preferably between about 1.0 and 2.0. The particles comprise a core comprising bioactive substance; a hydrophobic coating essentially completely encapsulating said core in a quantity sufficient to essentially preclude introduction of bioactive substance into the rumen; and a surfactant applied to the surface of the hydrophobic coating in a quantity sufficient to ensure that said particles do not float on the rumen.
In spite of a large number of teachings, the prior art processes still suffer from several drawbacks. Firstly, choline chloride is highly hydrophilic and tends to absorb a large amount of moisture. As a result, even a microscopic crack in the encaspulation would cause Choline chloride to leak. Secondly, encapsulated particles tend to float while increasing the density of the particles could cause it to sink to the bottom of the rumen. Addition of surfactants could to some extent solve the problem of sinking but continued ingestion of surfactant may not be desirable in the long run.
Spray dried particles have again solved the prior art problems to a large extent but the tremendous costs associated with spray drying processes render such processes highly uneconomical. Furthermore, spray dried particles tend to have a particle diameter of nearly 1 cm which is of unacceptable size. .Also agglomeration of particles of such large size could result in a agglomerate of undesirable mass and size that it may impede the smooth passage thereof from the rumen to abomasum.
Accordingly, there is an urgent need for a commercially viable process for the
preparation of a composition for ruminants, which would avoid the drawbacks of the
prior art processes.
Objects of the invention
It is therefore, a principal object of the present invention to provide a commercially viable and inexpensive process for the preparation of a choline chloride composition for ruminants, which would avoid the drawbacks of the prior art processes.
It is another object of the present invention to provide process for the preparation of a rumen bypass choline chloride composition in the form of beadlets which will get solubilised and absorbed only in the abomasum or further down and not in the rumen.
It is yet another object of the present invention to provide process for the preparation of a rumen bypass choline chloride composition in the form of beadlets which will not sink to the bottom of the rumen or be retained in the rumen for longer period than necessary.
It is still another object of the present invention to provide process for the preparation of a rumen bypass choline chloride composition in the form of beadlets of acceptable particle size.
It is another object of the present invention to provide process for the preparation of a rumen bypass choline chloride composition in the form of beadlets, which is easy to perform, inexpensive and provides uniform sized individually coated granules. Summary of invention
The above and other objects of the present invention are achieved by providing a composition in the form of beadlets for ruminants so as to pass through the rumen portion of the digestive system unaltered and reach the abomasum. It is made possible by a carefully selected choice of conditions and parameters. Thus, the present invention describes a method for encapsulating completely choline chloride in the form of beadlets wherein the core consists of the bioactive substance and is coated with a hydrophobic material and adjuvant by means of dropping in cold air chamber to obtain beadlets of about 2 to 8 mm size which are stable in the ruminal fluid of ruminant. The coating material has a melting range between 40 to 90° C. The invention uses saturated aqueous choline chloride as the starting material which ensures that the choline chloride remains as the innermost core. It also ensures that unnecessary absorption of moisture, cracking of encapsulation and premature release of choline chloride are all avoided.
Accordingly, the present invention provides a rumen bypass composition containing a bioactive substance capable of releasing said bioactive substance into the post rumen portion of the digestive system of a ruminant without introducing into the rumen of the digestive system, said composition being in the form of beadlets and comprising of:
a. a core consisting of a bioactive substance
b. a hydrophobic coating material, which completely encapsulates the core to
avoid interaction within the rumen of a ruminant.
c. an adjuvant hydrophobic in nature having a melting range of 50-80°C
added to the coating material to improve thermal resistance wherein said
beadlets have a size of about 2 to 8 mm, the amount of said bioactive
material being in the range of 30 to 60% of the weight of the beadlet, the
amount of said coating material is in the range of from 40 to 80% by
weight and the amount of said adjuvant being in the range of from 5 to
50% based on the weight of said coating material.
Detailed description of the invention:
The present invention provides a method of preparation of bioactive substance like Choline chloride for rumiliant animals by encapsulation of the said substance completely to render it stable in the ruminal fluid and disintegrate on reaching the abomasum. The bioactive substance, preferably choline chloride here, may vary from 30 to 60% based on the weight of the encapsulate. It is preferably used in the range of 30 to 40% based on the weight of the encapsulate.
The coating materials usable in the present invention should be hydrophobic in nature and insoluble in acidic medium but soluble in alkaline medium with melting range of 40 to 90°C. The coating material in the composition may range from 40 to 80% of the weight of the encapsulate, preferably between 50 to 70%. The material usable may be a hydrogenated vegetable oil chosen from the group consisting of hydrogenated pal oil, hydrogenated castor oil, hydrogenated sunflower oil, hydrogenated peanut oil. hydrogenated cotton seed oil, hydrogenated soyabean oil and mixtures thereof.
The adjuvant usable in the present invention should be hydrophobic in nature and insoluble in acidic medium but soluble in alkaline medium with a melting range of 50 to 80° C. The adjuvant in the composition may range from 5 to 50% based on the weight of the coating material. The adjuvant serves to increase the melting point of the composition and improve firmness of the beadlets so as to resist thermal deformation. The adjuvant usable may be selected from the group consisting of baker's fat, bees wax: carnauba wax, emulsifying wax, hard paraffin., tristearates, kaolin, propylene glycol and mixtures thereof.
The method of encapsulation of the present invention is critical. The bioactive substance is mixed with the coating material and adjuvant by heating and constantly stirred at about 150-200 rmp. The temperature ranges between 55 to 80° C. Drops of
this molten mass are dropped from a suitable height, through precooled air over a cold surface kept at about 5 to 20°C.
Thus, the present invention also provides a method for the preparation of a rumen bypass composition containing a bioactive substance capable of releasing said bioactive substance into the post rumen portion of the digestive system of a ruminant without introducing into the rumen of the digestive system, said composition being in the form of beadlets, said method comprising of mixing an aqueous bioactive substance with a coating material, heating the mixture under constant stirring at a temperature in the range of 55 to 80°C preferably in the range of 65 to 75°C to produce a molten mass, allowing drops of said molten mass to fall from a height through precooled air over a cold surface to obtain said composition in the form of beadlets.
The present invention also provides a method of delivering bioactive substance like choline chloride to ruminants. The choline chloride used here is aqueous choline chloride solution having about 85% choline chloride content. Thus, the present invention involves method of incorporating aqueous choline chloride as the core material of the beadlets, which is of critical importance. The size of the beadlets ranges from about 2 to 8mm, preferably about 2 to 3 mm.
The present invention will now be described in greater details with reference to the following examples. It must be understood that the examples are intended only for illustrating the invention and the intention is not to restrict the scope of the present invention to the preferred embodiments described herein. It will be understood to a person skilled in the art that various modifications and variations of the invention will be possible without departing from the spirit and scope thereof.
Example 1
35 g of choline chloride 85 percent solution was mixed into a molten mixture of hydrophobic coating material containing hydrogenated palm oil about 60g and glyceryl tristearate about 5g with constant stirring at about 150 rmp. The temperature of the mixture was maintained between 65 to 75:C and droplets dropped through cold air on a cold surface carefully which hardened to form beadlets. The size of beadlets ranged between 2 to 3mm. The release in simulated ruminal fluid was observed to be about 18% in two hours.
Example 2
30gm of pure choline chloride crystals were suspended into 30gm molten mixture of hydrogenated vegetable oils, 30gm glyceryl tristearate and lOgm propylene glycol and stirred well. Droplets were dropped through cold air on a cold surface in a similar manner as in Example -1. Resultant beadlets ranged in size 2 to 3mm.
Example 3
30gm of pure choline chloride crystals were suspending into 20 gm molten mixture of hydrogenated vegetable oils. 20gm glyceryl tristearate, 20gm bees wax, and 10gm propylene glycol and stirred well. Droplets were dropped through cold air in a similar manner as in Example-1. Resultant beadlets ranged in size 3 to 5mm.
Example 4
29 gm choline chloride crystals were dissolvgd jn alcohol and then added to 26gm molten mixture of glyceryl tristearate and 45gm camauba wax and stirred well. Droplets were dropped through cold air in a similar manner as in Example -1. Resultant beadlets ranged in size 2 to 3mm. The release in simulated ruminal fluid was observed to be about 28% in two hours.
Example 5
32gm choline chloride crystals were dissolved in alcohol and then added to 22gm molten mixture of Hydrogenated vegetable oils, 22gm glyceryl tristearae and 22gm Camauba wax and stirred well. Droplets were dropped through cold air in a similar manner as in Example -1. Beadlets of 2 to 3mm size were produced. The release in simulated ruminal fluid was observed to be about 26.5% in two hours.
Example 6
34gm choline chloride crystals were dissolved in alcohol and then added to 22gm molten mixture of hydrogenated vegetable oils, 22gm Glyceryl tristearate and 22gm Camauba wax and stirred well. Droplets were dropped in cold air in a similar manner as in Example -1. Beadlets of 2 to 3mm size were produced.
Example 7
50gm of Choline Chloride Dry on cereal carrier was mixed with 46gm molten mixture of hydrogenated palm oil and 4gm glyceryl tristearate and stirred will. Droplets
were dropped through cold air in a similar manner as in Example -1. Beadlets of 3 to 6mm size were produced.
Example 8
32.7 gm of choline chloride crystals were dissolved in a alcohol and then added to 22.1 gm molten mixture of hydrogenated vegetable oils, 22.1gm glyceryl tristearate and 22.1 gm carnauba wax and stirred well. Droplets were dropped through cold air in a similar manner as in Example -1. Beadlets of 2 to 3mm size were produced.
The release in simulated ruminal fluid was observed to be about 27.8% in two hours.
Example 9
33.3gm of choline chloride crystals were dissolved in a alcohol and then added to 22.4gm molten mixture of hydrogenated vegetable oils, 33.3gm glyceryl tristearate and 11.8gm carnauba wax and stirred well. Droplets were dropped through cold air in a similar manner as in Example-1. Resultant beadlets ranged in size 2 to 4mm. The release in simulated ruminal fluid was observed to be about 13.14% in two hours.














We claim
1. A rumen bypass composition containing a bioactive substance into the post rumen
portion of the digestive system of a ruminant without introducing into the rumen of the digestive system, said composition being in the form of beadlets and comprising of:
a. a core consisting of a bioactive substance of the kind such as hereinbefore
described;
b. a hydrophobic coating material of the kind such as hereinbefore described,
which completely encapsulates the core to avoid interaction within the rumen of
a ruminant,
c. a conventional adjuvant hydrophobic in nature having a melting range of 50-
80°C added to the coating material to improve thermal resistance
wherein said beadlets have a size of 2 to 8 mm, the amount of said bioactive material being in the range of 30 to 60% of the weight of the beadlet, the amount of said coating material is in the range of from 40 to 80% by weight and the amount of said adjuvant being in the range of from 5 to 50% based on the weight of said coating material.
2. A composition as claimed in claim 1, wherein the said bioactive substance is a
choline derivative such as herein defined.
3. A composition as claimed in claim 2, wherein the said choline derivative is selected
from choline chloride, choline phosphate, choline fumarate, choline carbonate,
choline pyrophosphate, choline bitartrate, tricholine citrate and choline
dihydrogencitrate.
4. A composition as claimed in claim 2 or 3, wherein said choline derivative is selected from dry choline chloride on a cereal carrier aqueous choline chloride and choline chloride crystals.
5. A composition as claimed in any preceding claim, wherein the hydrophobic coating material is hydrogenated vegetable oil.
6. A composition as claimed in claim 5, wherein the hydrogenated vegetable oil is selected from the group consisting of one or more of hydrogenated palm oil, hydrogenated castor oil, hydrogenated sunflower oil, hydrogenated peanut oil, hydrogenated cotton seed oil, hydrogenated soyabean oil, and mixtures thereof.
7. A composition as claimed in any preceding claim wherein said adjuvant is
selected from the group consisting of one or more of beeswax, carnauba wax,
emulsifying wax, baker's fat, hard paraffin, tristearates, Kaolin, propylene glycol,
and mixtures thereof.
8. A composition as claimed in any preceding claim wherein said hydrophobic
coating material consists of hydrogenated palm oil, mixed with small amounts of
tristearates, which completely encapsulates the core material.
9. A composition as claimed in any preceding claim wherein the beadlets are about
3 mm in size.

Documents:

489-DEL-2001-Abstract-(06-07-2010).pdf

489-del-2001-abstract.pdf

489-DEL-2001-Claims-(06-07-2010).pdf

489-DEL-2001-Claims-(09-08-2010).pdf

489-del-2001-claims.pdf

489-del-2001-complete specification (granted).pdf

489-DEL-2001-Correspondence-Others-(06-07-2010).pdf

489-DEL-2001-Correspondence-Others-(17-03-2011).pdf

489-del-2001-correspondence-others.pdf

489-del-2001-correspondence-po.pdf

489-del-2001-description (complete).pdf

489-DEL-2001-Form-1-(06-07-2010).pdf

489-del-2001-form-1.pdf

489-del-2001-form-13.pdf

489-del-2001-form-19.pdf

489-DEL-2001-Form-2-(06-07-2010).pdf

489-del-2001-form-2.pdf

489-DEL-2001-Form-27-(17-03-2011).pdf

489-del-2001-form-3.pdf

489-del-2001-gpa.pdf

489-del-2001-pct-210.pdf

489-del-2001-pct-220.pdf

489-del-2001-petition-138.pdf


Patent Number 242113
Indian Patent Application Number 489/DEL/2001
PG Journal Number 33/2010
Publication Date 13-Aug-2010
Grant Date 11-Aug-2010
Date of Filing 16-Apr-2001
Name of Patentee JUBILANT ORGANOSYS LIMITED
Applicant Address PLOT NO. 1-A, SECTOR 16-A, INSTITUTIONAL NOIDA 201301, UTTAR PRADESH, INDIA.
Inventors:
# Inventor's Name Inventor's Address
1 DESHPANDE, PRAMODINI VAM ORGANIC CHEMICALS LIMITED, 16/A DUTT VIHAR SOCIETY, NR. REGENT TOWER, RACE COURSE CIRCLE, BARODA-390 007, INDIA.
2 NANDA, NAGESH VAM ORGANIC CHEMICALS LIMITED, 16/A DUTT VIHAR SOCIETY, NR. REGENT TOWER, RACE COURSE CIRCLE, BARODA-390 007, INDIA.
PCT International Classification Number A61K 009/00
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 NA