Title of Invention

"HYDROCRACKING PROCESS FOR PRODUCTION OF LPG AND DISTILLATE HYDROCARBONS"

Abstract A catalytic hydrocracking process which provides for the simultaneous production of LPG and distillate hydrocarbons. The feedstock is introduced into a denitrification and desulfurization zone and then passed directly to a hot, high pressure stripper utilizing a hot, hydrogen-rich stripping gas to produce a first liquid stream boiling in the range of the feedstock and a first vapor stream comprising hydrocarbonaceous compounds boiling at a temperature below the boiling range of the feedstock. The first liquid stream is hydrocracked in a first hydrocracking zone and then passed to the denitrification and desulfurization zone. At least a portion of the first vapor stream is condensed to produce a second liquid stream comprising hydrocarbonaceous compounds boiling at a temperature below the boiling range of the feedstock. At least a portion of the second liquid stream is hydrocracked in a second hydrocracking zone containing a second hydrocracking catalyst to produce LPG boiling range hydrocarbonaceous compounds.
Full Text The field of art to which this invention pertains is the hydrocracking of a hydrocarbonaceous feedstock. Petroleum refiners often produce desirable products such as turbine fuel, diesel fuel and other products known as middle distillates as well as lower boiling hydrocarbonaceous liquids such as naphtha and gasoline by hydrocracking a hydrocarbon feedstock derived from crude oil, for example. Feedstocks most often subjected to hydrocracking are gas oils and heavy gas oils recovered from crude oil by distillation. A typical heavy gas oil comprises a substantial portion of hydrocarbon components boiling above 317°C, usually at least 50% by weight boiling above 317°C. A typical vacuum gas oil normally has a boiling point range between 715°C and 565°C.
Hydrocracking is generally accomplished by contacting in a hydrocracking reaction vessel or zone the gas oil or other feedstock to be treated with a suitable hydrocracking catalyst under conditions of elevated temperature and pressure in the presence of hydrogen so as to yield a product containing a distribution of hydrocarbon products desired by the refiner. The operating conditions and the hydrocracking catalysts within a hydrocracking reactor influence the yield of the hydrocracked products.
Although a wide variety of process flow schemes, operating conditions and catalysts have been used in commercial activities, there is always a demand for new hydrocracking methods which provide lower costs, higher liquid product yields and desired product streams. In one case of hydrocracking the preferred product is a middle distillate while achieving maximum quantities of diesei boiling

range hydrocarbons. However, in some cases and in some parts of the world it is highly desirable to produce maximum quantities of middle distillate including diesel and selective amounts of propane and butane for use as liquefied petroleum gas (LPG). Traditionally, this scenario would suggest the use of two independent processes to provide these two desirable product streams. However, the present invention enables the integration of hydrocracking processes in order to produce both middle distillate and LPG which process greatly improves the efficiency and economic benefits of producing both desirable product streams. It was previously believed that the production of two product streams having such widely diverse boiling ranges could not advantageously be produced in a single processing unit.
BRIEF SUMMARY OF THE INVENTION
The present invention is a catalytic hydrocracking process which provides for the simultaneous production of LPG and distillate hydrocarbons. The process provides higher liquid product yields of middle distillate hydrocarbons while being able to produce a LPG product stream. At least a portion of the hydrocracked naphtha produced in the primary hydrocracking reactor is recycled to a LPG selective second hydrocracking stage. The process of the present invention provides the yield advantages associated with a low conversion per pass maximum middle distillate operation without compromising unit economics. Other benefits of a low conversion per pass operation include the elimination of the need for interbed hydrogen quench and the minimization of the fresh feed preheat since the higher flow rate of recycle liquid will provide additional process heat to initiate the catalytic reaction and an additional heat sink to absorb the

heat of reaction. An overall reduction in fuel gas and hydrogen consumption may also be obtained. While enjoying all of these benefits, the process of the present invention is capable of economically producing LPG as defined hereinabove.
In one embodiment, the present invention relates to a hydrocracking process for the simultaneous production of LPG and distillate hydrocarbons which process comprises the following steps: (a) passing a hydrocarbonaceous feedstock and hydrogen to a denitrification and desulfurization reaction zone at reaction zone conditions including a temperature from 204°C to 482°C, a pressure from 3.6 MPa to 17.3 MPa with a catalyst; and recovering a denitrification and desulfurization reaction zone effluent therefrom; (b) passing the denitrification and desulfurization reaction zone effluent directly to a hot, high pressure stripper utilizing a hot, hydrogen-rich stripping gas to produce a first vapor stream comprising hydrogen, hydrocarbonaceous compounds boiling at a temperature below the boiling range of the hydrocarbonaceous feedstock, hydrogen sulfide and ammonia, and a first liquid stream comprising hydrocarbonaceous compounds boiling in the range of the hydrocarbonaceous feedstock; (c) passing at least a portion of the first liquid stream comprising hydrocarbonaceous compounds boiling in the range of the hydrocarbonaceous feedstock to a first hydrocracking zone containing a first hydrocracking catalyst and operating at a temperature of 204°C to 482°C and a pressure from 3.6 MPa to 17.3 MPa, and recovering a hydrocracking zone effluent therefrom; (d) passing the hydrocracking zone effluent in step (c) to the denitrification and desulfurization reaction zone; (e) condensing at least a portion of the first vapor
stream recovered in step (b) to produce a second liquid stream comprising
hydrocarbonaceous compounds boiling at a temperature below the boiling range of the hydrocarbonaceous feedstock and a second vapor stream comprising hydrogen and hydrogen sulfide in a high pressure separator; (f) recycling at least a portion of the second vapor stream to the first hydrocracking zone; (g) reacting at least a portion of the second liquid stream in a second hydrocracking zone containing a second hydrocracking catalyst to produce LPG boiling range hydrocarbonaceous compounds; (h) passing the resulting effluent from the second hydrocracking zone to the high pressure separator of step (e); and (i) separating at least another portion of the second liquid stream to produce a stream comprising LPG boiling range hydrocarbonaceous compounds and a stream comprising distillate hydrocarbons.
BRIEF DESCRIPTION OF THE DRAWING
The drawing is a simplified process flow diagram of a preferred embodiment of the present invention. The drawing is intended to be schematically illustrative of the present invention and not a limitation thereof.
DETAILED DESCRIPTION OF THE INVENTION
It has been discovered that higher liquid product yields and a lower cost of production can be achieved and enjoyed in the above-described hydrocracking process while simultaneously producing middle distillate product as well as a LPG product stream.
The process of the present invention is particularly useful for hydrocracking a hydrocarbon oil containing hydrocarbons and/or other organic materials to produce a product containing hydrocarbons and/or other organic

materials of lower average boiling point and lower average molecular weight. The hydrocarbon feedstocks that may be subjected to hydrocracking by the method of the invention include all mineral oils and synthetic oils and fractions thereof. Illustrative hydrocarbon feedstocks include those containing components boiling above 288°C such as atmospheric gas oils, vacuum gas oils, deasphalted, vacuum and atmospheric residua, hydrotreated or mildly hydrocracked residual oils, coker distillates, straight run distillates, solvent-deasphalted oils, pyrolysis-derived oils, high boiling synthetic oils, cycle oils and cat cracker distillates. A preferred hydrocracking feedstock is a gas oil or other hydrocarbon fraction having at least 50% by weight, and most usually at least 75% by weight, of its components boiling at temperatures above the end point of the desired product, which end point, in the case of heavy gasoline, is generally in the range from 193°C to 215°C. One of the most preferred gas oil feedstocks will contain hydrocarbon components which boil above 288°C with the best results being achieved with feeds containing at least 25 percent by volume of the components boiling between 315°C and 538°C.
Also included are petroleum distillates wherein at least 90 percent of the components boil in the range from 149°C to 426°C. The petroleum distillates may be treated to produce both light gasoline fractions (boiling range, for example, from 10°C to 86°C), heavy gasoline fractions (boiling range, for example, from 86°C to 204°C) and a LPG product stream. The present invention is particularly suited for the production of increased amounts of middle distillate products while simultaneously producing a LPG product stream.
The selected feedstock is first introduced into a denitrification and
desulfurization reaction zone together with a hot first hydrocracking zone effluent
5

at hydrotreating reaction conditions. Preferred denitrification and desulfurization reaction conditions or hydrotreating reaction conditions include a temperature from 204°C to 482°C, a pressure from 3.6 MPa to 17.3 MPa, a liquid hourly space velocity of the fresh hydrocarbonaceous feedstock from 0.1 hr"1 to 10 hr"1 with a hydrotreating catalyst or a combination of hydrotreating catalysts.
The term "hydrotreating" as used herein refers to processes wherein a hydrogen-containing treat gas is used in the presence of suitable catalysts which are primarily active for the removal of heteroatoms, such as sulfur and nitrogen and for some hydrogenation of aromatics. Suitable hydrotreating catalysts for use in the present invention are any known conventional hydrotreating catalysts and include those which are comprised of at least one Group VIII metal, preferably iron, cobalt and nickel, more preferably cobalt and/or nickel and at least one Group VI metal, preferably molybdenum and tungsten, on a high surface area support material, preferably alumina. Other suitable hydrotreating catalysts include zeolitic catalysts, as well as noble metal catalysts where the noble metal is selected from palladium and platinum. It is within the scope of the present invention that more than one type of hydrotreating catalyst be used in the same reaction vessel. The Group VIII metal is typically present in an amount ranging from 2 to 20 weight percent, preferably from 4 to 12 weight percent. The Group VI metal will typically be present in an amount ranging from 1 to 25 weight percent, preferably from 2 to 25 weight percent. Typical hydrotreating temperatures range from 204°C to 482°C with pressures from 3.6 MPa to 17.3 MPa, preferably from 3.6 MPa to 13.9 MPa.
The resulting effluent from the denitrification and desulfurization reaction
zone is transferred without intentional heat-exchange (uncooled) and is
6

introduced into a hot, high pressure stripping zone maintained at essentially the same pressure as the denitrification and desulfurization reaction zone, and contacted and countercurrently stripped with a hydrogen-rich gaseous stream to produce a first gaseous hydrocarbonaceous stream containing hydrocarbonaceous compounds boiling at a temperature less than 371 °C, hydrogen sulfide and ammonia, and a first liquid hydrocarbonaceous stream containing hydrocarbonaceous compounds boiling at a temperature greater than 371 °C. The stripping zone is preferably maintained at a temperature in the range from 232°C to 468°C. The effluent from the denitrification and desulfurization reaction zone is not substantially cooled prior to stripping and would only be lower in temperature due to unavoidable heat loss during transport from the reaction zone to the stripping zone. It is preferred that any cooling of the denitrification and desulfurization reaction zone effluent prior to stripping is less than 56°C. By maintaining the pressure of the stripping zone at essentially the same pressure as the denitrification and desulfurization reaction zone is meant that any difference in pressure is due to the pressure drop required to flow the effluent stream from the reaction zone to the stripping zone. It is preferred that the pressure drop is less than 800 kPa. The hydrogen-rich gaseous stream is preferably supplied to the stripping zone in an amount greater than 1 weight percent of the hydrocarbonaceous feedstock.
At least a portion of the first liquid hydrocarbonaceous stream containing hydrocarbonaceous compounds boiling at a temperature greater than 371 °C recovered from the stripping zone is introduced into a first hydrocracking zone along with added hydrogen. The first hydrocracking zone may contain one or
more beds of the same or different catalyst. In one embodiment, when the
preferred products are middle distillates, the preferred hydrocracking catalysts utilize amorphous bases or low-level zeolite bases combined with one or more Group VIII or Group VIB metal hydrogenating components. In another embodiment, when the preferred products are in the gasoline boiling range, the hydrocracking zone contains a catalyst which comprises, in general, any crystalline zeolite cracking base upon which is deposited a minor proportion of a Group VIII metal hydrogenating component. Additional hydrogenating components may be selected from Group VIB for incorporation with the zeolite base. The zeolite cracking bases are sometimes referred to in the art as molecular sieves and are usually composed of silica, alumina and one or more exchangeable cations such as sodium, magnesium, calcium, rare earth metals, etc. They are further characterized by crystal pores of relatively uniform diameter between 4 and 14 Angstroms (10"1° meters). It is preferred to employ zeolites having a relatively high silica/alumina mole ratio between 3 and 12. Suitable zeolites found in nature include, for example, mordenite, stilbite, heulandite, ferrierite, dachiardite, chabazite, erionite and faujasite. Suitable synthetic zeolites include, for example, the B, X, Y and L crystal types, e.g., synthetic faujasite and mordenite. The preferred zeolites are those having crystal pore diameters between 8-12 Angstroms (10"1° meters), wherein the silica/alumina mole ratio is 4 to 6. A prime example of a zeolite falling in the preferred group is synthetic Y molecular sieve.
The natural occurring zeolites are normally found in a sodium form, an alkaline earth metal form, or mixed forms. The synthetic zeolites are nearly always prepared first in the sodium form. In any case, for use as a cracking
base it is preferred that most or all of the original zeolitic monovalent metals be
ion-exchanged with a polyvalent metal and/or with an ammonium salt followed by heating to decompose the ammonium ions associated with the zeolite, leaving in their place hydrogen ions and/or exchange sites which have actually been decationized by further removal of water. Hydrogen or "decationized" Y zeolites of this nature are more particularly described in US-A-3,130,006.
Mixed polyvalent metal-hydrogen zeolites may be prepared by ion-exchanging first with an ammonium salt, then partially back exchanging with a polyvalent metal salt and then calcining. In some cases, as in the case of synthetic mordenite, the hydrogen forms can be prepared by direct acid treatment of the alkali metal zeolites. The preferred cracking bases are those which are at least 10 percent, and preferably at least 20 percent, metal-cation-deficient, based on the initial ion-exchange capacity. A specifically desirable and stable class of zeolites are those wherein at least 20 percent of the ion exchange capacity is satisfied by hydrogen ions.
The active metals employed in the preferred hydrocracking catalysts of the present invention as hydrogenation components are those of Group VIII, i.e., iron, cobalt, nickel, ruthenium, rhodium, palladium, osmium, iridiurn and platinum. In addition to these metals, other promoters may also be employed in conjunction therewith, including the metals of Group VIB, e.g., molybdenum and tungsten. The amount of hydrogenating metal in the catalyst can vary within wide ranges. Broadly speaking, any amount between 0.05 percent and 30 percent by weight may be used. In the case of the noble metals, it is normally preferred to use 0.05 to 2 weight percent. The preferred method for incorporating the hydrogenating metal is to contact the zeolite base material with
an aqueous solution of a suitable compound of the desired metal wherein the
rnetal is present in a cationic form. Following addition of the selected hydrogenating metal or metals, the resulting catalyst powder is then filtered, dried, pelleted with added lubricants, binders or the like if desired, and calcined in air at temperatures of, e.g., 371-648°C in order to activate the catalyst and decompose ammonium ions. Alternatively, the zeolite component may first be pelleted, followed by the addition of the hydrogenating component and activation by calcining. The foregoing catalysts may be employed in undiluted form, or the powdered zeolite catalyst may be mixed and copelleted with other relatively less active catalysts, diluents or binders such as alumina, silica gel, silica-alumina cogels, activated clays and the like in proportions ranging between 5 and 90 weight percent. These diluents may be employed as such or they may contain a minor proportion of an added hydrogenating metal such as a Group VIB and/or Group VIII metal.
Additional metal promoted hydrocracking catalysts may also be utilized in the process of the present invention which comprises, for example, aluminophosphate molecular sieves, crystalline chromosilicates and other crystalline silicates. Crystalline chromosilicates are more fully described in US-A-4,363,718,
The hydrocracking of the hydrocarbonaceous feedstock in contact with a hydrocracking catalyst in the first hydrocracking zone is conducted in the presence of hydrogen and preferably at hydrocracking reactor conditions which include a temperature from 232°C to 468°C, a pressure from 3448 kPa gauge to 20685 kPa gauge, a liquid hourly space velocity (LHSV) from 0.1 to 30 hr"1, and a hydrogen circulation rate from 337 normal m3/m3 to 4200 normal m3/m3. In
accordance with the present invention, the term "substantial conversion to lower boiling products' is meant to connote the conversion of at least 5 volume percent of the fresh feedstock. In a preferred embodiment, the per pass conversion in the first hydrocracking zone is in the range from 15% to 45%. More preferably the per pass conversion is in the range from 20% to 40%.
The resulting first gaseous hydrocarbonaceous stream containing hydrocarbonaceous compounds boiling at a temperature less than 371 °C, hydrogen sulfide and ammonia from the stripping zone is preferably cooled to a temperature in the range from 4°C to 60°C and at least partially condensed to produce a second liquid hydrocarbonaceous stream which is recovered and fractionated to produce desired hydrocarbon streams including a heavy naphtha stream preferably boiling between 86°C and 204°C and to produce a second hydrogen-rich gaseous stream. At least a portion of the second hydrogen-rich gaseous stream is preferably introduced into the first hydrocracking zone, the stripping zone and a hereinafter-described second hydrocracking zone. Fresh make-up hydrogen may be introduced into the process at any suitable and convenient location. Before the second hydrogen-rich gaseous stream is compressed and utilized as described hereinabove, it is preferred that at least a significant portion, at least 90 weight percent, for example, of the hydrogen sulfide is removed and recovered by means of known, conventional methods. In a preferred embodiment, the concentration of hydrogen sulfide is reduced to less than 50 wppm hydrogen sulfide.
In order to produce the desired LPG boiling range hydrocarbons, at least a portion of the heavy naphtha stream preferably boiling between 86°C and
204°C is introduced along with hydrogen into a second hydrocracking zone
containing hydrocracking catalyst and operated at a pressure from 3.6 MPa to 17.3 MPa and a temperature from 204°C to 482°C. The resulting effluent from the second hydrocracking zone is preferably admixed with the first gaseous hydrocarbonaceous stream and subsequently cooled.
DETAILED DESCRIPTION OF THE DRAWING
In the drawing, the process of the present invention is illustrated by means of a simplified schematic flow diagram in which such details as pumps, instrumentation, heat-exchange and heat-recovery circuits, compressors and similar hardware have been deleted as being non-essential to an understanding of the techniques involved. The use of such miscellaneous equipment is well within the purview of one skilled in the art.
With reference now to the drawing, a feed stream comprising vacuum gas oil and heavy coker gas oil is introduced into the process via line 1 and admixed with a hereinafter-described effluent from hydrocracking zone 29 transported via line 30. The resulting admixture is transported via line 2 into denitrification and desulfurization zone 3. The resulting effluent from denitrification and desulfurization zone 3 is transported via line 4 and introduced into stripping zone 5. A vaporous stream containing hydrocarbons and hydrogen passes upward in stripping zone 5 and is removed from stripping zone 5 via line 6 and is admixed with a hereinafter-described hydrocracking zone effluent transported via line 31 and the resulting admixture is carried via line 32 and is joined by an intermittent wash water stream provided via line 33. This resulting mixture is transported via line 34 and introduced into heat-exchanger 35. The resulting cooled effluent
from heat-exchanger 35 is carried via line 36 and introduced into high-pressure
separator 38. A spent aqueous stream is removed from high-pressure separator 38 via line 39 and recovered. A hydrogen-rich gaseous stream containing acid gas compounds is removed from high-pressure separator 38 via line 41 and introduced into acid gas recovery zone 42. A lean solvent is introduced via line 43 into acid gas recovery zone 42 and contacts the hydrogen-rich gaseous stream in order to dissolve an acid gas. A rich solvent containing acid gas is removed from acid gas recovery zone 42 via line 44 and recovered. A hydrogen-rich gaseous stream containing a reduced concentration of acid gas is removed from acid gas recovery zone 42 via line 45 and is admixed with fresh make-up hydrogen which is introduced via line 60. The resulting admixture is transported via line 61 and is introduced into compressor 62. A resulting compressed hydrogen-rich gaseous stream is transported via line 63 and at least a portion is recycled via lines 65, 68 and 28 to hydrocracking zone 29. Another portion of the hydrogen-rich gaseous stream is transported via line 64 and is introduced into heat-exchanger 35. The resulting heated hydrogen-rich gaseous stream is removed from heat-exchanger 35 via line 37 and is introduced into stripping zone 5. A liquid stream containing hydrocarbonaceous compounds is removed from high-pressure separator 38 via line 40 and introduced into cold flash zone 13. A gaseous stream is removed from cold flash zone 13 via line 46 and is admixed with a hereinafter-described gaseous stream transported via line 59 and the resulting admixture is carried via line 47 and introduced into absorber 48. The gaseous stream in absorber 48 is countercurrently contacted with a hereinafter-described liquid stream provided via line 18. A gaseous stream containing methane and ethane is removed from
absorber 48 via line 49 and recovered. A liquid stream is removed from
absorber 48 via line 50 and is admixed with a hereinafter described liquid stream provided via line 14 and the resulting admixture is carried via line 15 and introduced into debutanizer 16. A gaseous stream is removed from debutanizer 16 via line 59 and is introduced via lines 59 and 47 into absorber 48 as described hereinabove. A hydrocarbon stream containing propane and butane is removed from debutanizer 16 via line 51 and introduced into scrubber 52. The hydrocarbons in scrubber 52 are contacted with a lean amine solution introduced via line 54 and a resulting scrubbed hydrocarbon stream is removed from scrubber 52 via line 55 and introduced into deethanizer 56. A rich amine solution is removed from scrubber 52 via line 53 and recovered. A light gaseous stream is removed from deethanizer 56 via line 57 and recovered. A LPG product stream is removed from deethanizer 56 via line 58 and recovered. A liquid stream is removed from the bottom of debutanizer 16 via line 17 and a portion is carried via line 18 and introduced into absorber 48 and another portion is carried via line 19 and introduced into fractionator 20. A low molecular weight hydrocarbon stream is removed from fractionator 20 via line 21 and recovered. A liquid stream containing hydrocarbons boiling in the naphtha range is removed from fractionator 20 via line 22 and a portion is recovered as a product stream via line 23 and another portion is carried via line 24 and introduced via lines 24 and 67 together with a hydrogen-rich gaseous stream provided via line 66 into hydrocracking zone 69. A resulting effluent from hydrocracking zone 69 is carried via line 31 and is admixed with a flowing gas stream carried via line 6 as described hereinabove. A liquid hydrocarbon stream containing kerosene and diesel boiling range hydrocarbons is removed from fractionation zone 20 via line
25 and recovered. A liquid stream is removed from stripping zone 5 via line 7
and at least a portion is carried via lines 8, 27 and 28 and introduced into hydrocrackmg zone 29. Another portion of the stream carried via line 7 is transported via line 9 and introduced into hot flash zone 10. A gaseous stream from hot flash zone 10 is carried via line 11 and introduced into cold flash zone 13. A liquid stream is removed from hot flash zone 10 via line 12 and introduced into fractionator 20. A liquid bottoms stream is removed from fractionator 20 via line 26 and is introduced via lines 27 and 28 into hydrocracking zone 29. A hydrogen-rich gaseous stream is transported via lines 63, 65, 66 and 67 and introduced into hydrocracking zone 69.
ILLUSTRATIVE EMBODIMENT
A hydrocracker feedstock having the characteristics presented in Table 1 is hydrocracked in a hydrocracker of the present invention at operating conditions presented in Table 2 to yield the products described in Table 3.
simultaneously and selectively produce LPG and distillate hydrocarbons from a heavy hydrocarbonaceous feedstock.
The foregoing description, drawing and illustrative embodiment clearly illustrate the advantages encompassed by the process of the present invention and the benefits to be afforded with the use thereof.






We Claim:
1. A hydrocracking process for the simultaneous production of LPG and distillate hydrocarbons which process comprises the following steps:
(a) passing a hydrocarbonaceous feedstock and hydrogen to a denitrification and desulfurization reaction zone at reaction zone conditions including a temperature from 204 ° C to 482° C, a pressure from 3.6 MPa to 17.3 MPa with a catalyst; and recovering a denitrification and desulfurization reaction zone effluent therefrom;
(b) passing the denitrification and desulfurization reaction zone effluent directly to a hot, high pressure stripper utilizing a hot, hydrogen-rich stripping gas to produce a first vapor stream comprising hydrogen, hydrocarbonaceous compounds boiling at a temperature below the boiling range of the hydrocarbonaceous feedstock, hydrogen sulfide and ammonia, and a first liquid stream comprising hydrocarbonaceous compounds boiling in the range of the hydrocarbonaceous feedstock;
(c) passing at least a portion of the first liquid stream comprising hydrocarbonaceous compounds boiling in the range of the hydrocarbonaceous feedstock to a first hydrocracking zone containing a first hydrocracking catalyst and operating at a temperature of 204 ° C to 482° C, a pressure from 3.6 MPa to 17.3 MPaA and recovering a hydrocracking zone effluent therefrom;
(d) passing the hydrocracking zone effluent in step (c) to the denitrification and desulfurization reaction zone;
(e) condensing at least a portion of the first vapor stream recovered in step (b) to produce a second liquid stream comprising hydrocarbonaceous compounds boiling at a temperature below the boiling range of the hydrocarbonaceous feedstock and a second vapor stream comprising hydrogen and hydrogen sulfide in a high pressure separator;
(f) recycling at least a portion of the second vapor stream to the first hydrocracking zone;

(g) reacting at least a portion of the second liquid stream in a second hydrocracking zone containing a second hydrocracking catalyst to produce LPG boiling range hydrocarbonaceous compounds;
(h) passing the resulting effluent from the second hydrocracking zone to the high pressure separator of step (e); and
(i) separating at least another portion of the second liquid stream to produce a stream comprising LPG boiling range hydrocarbonaceous compounds and a stream comprising distillate hydrocarbons.
2. The process as claimed in claim 1 wherein the hydrocarbonaceous feedstock boils in the range from 232 °C to565°C.
3. The process as claimed in claim 1 wherein the hot, high pressure stripper is operated at a temperature and pressure which is essentially equal to that of the denitrification and desulfurization reaction zone effluent.
4. The process as claimed in claim 1 wherein the first hydrocracking catalyst comprises at least one noble metal.
5. The process as claimed in claim 1 wherein the second hydrocracking catalyst comprises at least one noble metal.
6. The process as claimed in claim 1 wherein the hot, high pressure stripper is operated at a temperature no less than 56 ° C below the outlet temperature of the denitrification and desulfurization reaction zone and at a pressure no less than 800 KPa below the outlet pressure of the denitrification and desulfurization reaction zone.
7. The process as claimed in claim 1 wherein the first hydrocracking zone is operated at a conversion per pass in the range from 15% to 45%.
8. The process as claimed in claim 1 wherein the denitrification and desulfurization reaction zone

contains a catalyst comprising nickel and molybdenum.
9. The process as claimed in claim 1 wherein the second hydrocracking zone is operated at a temperature from from 204 ° C to 482° C, a pressure from 3.6 MPa to 17.3 MPa.
10. A hydrocracking process for the simultaneous production of LPG and distillate hydrocarbons, substantially as herein described with reference to the accompanying drawings.


Documents:

270-DEL-2002-Abstract-(01-05-2009).pdf

270-del-2002-abstract.pdf

270-DEL-2002-Assignment-(01-05-2009).pdf

270-DEL-2002-Claims-(01-05-2009).pdf

270-del-2002-claims.pdf

270-DEL-2002-Correspondence-Others-(01-05-2009).pdf

270-del-2002-correspondence-others.pdf

270-del-2002-correspondence-po.pdf

270-DEL-2002-Description (Complete)-(01-05-2009).pdf

270-del-2002-description (complete).pdf

270-DEL-2002-Drawings-(01-05-2009).pdf

270-del-2002-drawings.pdf

270-del-2002-form-1.pdf

270-del-2002-form-18.pdf

270-del-2002-form-2.pdf

270-del-2002-form-26.pdf

270-DEL-2002-Form-3-(01-05-2009).pdf


Patent Number 235774
Indian Patent Application Number 270/DEL/2002
PG Journal Number 36/2009
Publication Date 04-Sep-2009
Grant Date 26-Aug-2009
Date of Filing 20-Mar-2002
Name of Patentee UOP LLC
Applicant Address 25 EAST ALGONQUIN ROAD, DES PLAINES, ILLINOIS 60017-5017, U.S.A.
Inventors:
# Inventor's Name Inventor's Address
1 VASANT P. THAKKAR 25 EAST ALGONQUIN ROAD, DES PLAINES, ILLINOIS 60017-5017, U.S.A.
2 TOM N. KALNES 25 EAST ALGONQUIN ROAD, DES PLAINES, ILLINOIS 60017-5017, U.S.A.
3 RICHARD K. HOEHN 25 EAST ALGONQUIN ROAD, DES PLAINES, ILLINOIS 60017-5017, U.S.A.
PCT International Classification Number C10G 65/00
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 NA