Title of Invention

AN ODSORBENT COMPRISING ACTIVATED ALUMINA

Abstract This invention relates to an adsorbent comprising activated alumina and a salt of a member selected from the group consisting of an alkali metals, an alkaline earch metals and an ammonium ion, said adsorbent provided by a process comprising the steps of : activating aluminum hydrate to provide activated alumina powder; mixing the activated alumina powder with the salt to produce a mixture for pelletizing; pelletizing the mixture to produce pellets; aging the pellets to produce aged pellets; and reactivating the aged pellets to produce the adsorbent, wherein the process is conducted without an aqueous impregnation of promoter solids. This invention also relates to a process or preparing the said adsorbent.
Full Text

TITLE OF THE INVENTION: CO-FORMED BASE-TREATED ALUMINAS FOR WATER AND CO2 REMOVAL
BACKGROUND OF THE INVENTION
[0001] The present invention pertains to alumina adsorbents for removing at least water and carbon dioxide from a fluid.
[0002] In the pre-purification of air, it is desirable to remove ambient water and CO2 prior to cryogenic distillation. Since water and CO2 form solids at liquid air temperatures, these trace air impurities must be removed to avoid plugging in the distillation system. [0003] Alumina is typically used as a desiccant in air pre-purification systems. Alumina has several advantages in this application including (1) low cost, (2) high volumetric water capacity, (3) simultaneous water and CO2 adsorption and (4) easy desorption of water.
[0004] It has been found that if alumina is treated with basic salts, its CO2 capacity can be increased. U.S. Pat. Nos. 5,656,064 (Golden et al.) and 6,125,655 (Millet et al.), for example, teach applying the basic salt to the alumina by an aqueous impregnation technique. Although this technique improves the CO2 capacity of the alumina, the present inventors are aware of the following drawbacks associated with the technique. Firstly, the impregnation technique deposits salts in the pore structure of the alumina. This lowers the alumina surface area, which in turn lowers its water capacity. Secondly, the impregnation technique requires additional processing steps (e.g., impregnation followed by activation), which add to the complexity of manufacturing the material and increases its cost.
[0005] The formation of alumina/salt composite adsorbents by adding basic salts during the pelletizing process has been previously described. For example, U.S. Pat. No. 5,935,894 (Kanazirev) describes a method for preparing an alumina-based catalyst

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or adsorbent by contacting activated alumina powder with an aqueous solution of at least
two different alkali metals, wherein at least one of the alkali metals is derived from a
carboxylic acid alkali metal salt. During the activation process, the organic anion is
decomposed, leaving a metal oxide. These materials are said to show improved CO2
capacity over materials produced with just one alkali metal.
[0006] In addition to their use in air pre-purification processes, composite aluminas are
known to be useful as adsorbents in other separation processes.
[0007] For example, U.S. Patent No. 5,427,995 to Ziebarth et al. discloses an alumina
adsorbent for adsorbing NOx and SOx from waste gases. The adsorbent is prepared by
adding an alumina stabilizing agent (e.g., silica, rare earths, titania, zirconia and alkaline
earths) to precipitated alumina, forming a slurry, milling and spray drying the slurry to
form stabilized spheroidal alumina particles, and impregnating the particles with an alkali
metal or alkaline earth metal to form the stabilized adsorbent.
[0008] U.S. Patent No. 5,316,998 to Lee et al. discloses an HCI adsorbent, methods of
making and using the adsorbent, wherein the adsorbent comprises an activated alumina
and about 5 wt% of an alkali metal oxide promoter. The alkali metal oxide is derived
from a water soluble, alkali metal salt of an organic compound which decomposes at
temperatures below about 500°C.
[0009] U.S. Patent No. 5,096,871 to Lever et al. discloses alumina-containing acid
adsorbents for removing acidic materials from fluids. The adsorbents comprise activated
alumina and an amorphous alkali aluminum silicate. The adsorbents are prepared by a
process comprising treating activated alumina with a (preferably aqueous) solution of an
alkali metal silicate followed by an alkali metal aluminate, forming agglomerates of the
treated alumina at a temperature below about 90°C, aging the agglomerates at a
temperature in the range of 20-90°C, and calcining the aged agglomerates at a
temperature in the range of 200-500°C.

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[0010] U.S. Patent No. 4,855,276 to Osborne et al. discloses adsorbent compositions for removing compounds from gases, wherein the adsorbent compositions comprise alumina, carbon and in certain embodiments, sodium bicarbonate and impregnates such as Group 1A metal hydroxides and Group 7A salts of Group 1A metals. The compositions are prepared by a process comprising the steps of forming a mixture of activated alumina, carbon and water into a cohesive unit, and curing the cohesive unit at an elevated temperature.
[0011] U.S. Patent No. 4,755,499 to Neal et al. discloses adsorbents comprising (a) an alumina substrate having a pore volume between 0.4 and 0.8 cc/g, and (b) an alkali or alkaline earth component, for example, sodium carbonate, wherein the amount of the alkali or alkaline earth component is between 50 and 400µ g/rn2 of the substrate. The adsorbents are said to be outstandingly effective for the removal of nitrogen oxides, sulfur oxides and hydrogen sulfide from waste gas streams. The patent teaches loading the alkali or alkaline earth component onto the alumina substrate by spraying the substrate with a solution of a salt of the alkali or alkaline earth component. [0012] Despite the foregoing developments, it is desired to provide an improved process for removing water and/or CO2 from a gas stream. It is further desired to provide an improved adsorbent and an improved apparatus for use in such a process. [0013] All references cited herein are incorporated herein by reference in their entireties.
BRIEF SUMMARY OF THE INVENTION
[0014] Accordingly, the invention provides an adsorbent comprising activated alumina and a salt of a member selected from the group consisting of alkali metals, alkaline earth metals and ammonium ion, said adsorbent provided by a process comprising the steps of: (a) activating aluminum hydrate to provide activated alumina powder; (b) pelletizing the activated alumina powder with the salt to provide activated alumina pellets; (c) aging

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the activated alumina pellets to provide aged pellets; and (d) reactivating the aged
pellets to provide the adsorbent, wherein the process is conducted without adding an
aqueous mixture of promoter solids to the activated alumina.
[0015] A process for preparing the adsorbent of the invention is also provided. The
process comprises the steps of: (a) activating aluminum hydrate to provide activated
alumina powder; (b) pelletizing the activated alumina powder with the salt to provide
activated alumina pellets; (c) aging the activated alumina pellets to provide aged pellets;
and (d) reactivating the aged pellets to provide the adsorbent, wherein the process is
conducted without adding an aqueous mixture of promoter solids to the activated
alumina.
[0016] Further provided is a method for removing at least CO2 and water from a gas
stream, said method comprising contacting the gas stream with the inventive adsorbent
for a duration effective to remove at least CO2 and water from the gas stream.
[0017] Still further provided is an apparatus for performing the method of removing at
least CO2 and water from a gas stream, said apparatus comprising: (a) a gas stream
source containing a gaseous mixture comprising CO2 and water; (b) a chamber
containing the adsorbent; (c) a feed conduit for conveying the gas stream from the gas
stream source to the chamber; and (d) a product conduit adapted to convey a purified
gas stream out of the chamber after CO2 and water have been adsorbed from the gas
stream by the composite adsorbent.
DETAILED DESCRIPTION OF THE INVENTION
[0018] The invention is based on our discovery that the method of formation of an alumina/metal salt composite adsorbent has a significant effect on its performance for the removal of CO2 and water from gas streams.
[0019] Conventional methods for forming activated alumina adsorbents have generally consisted of the four following steps.

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[0020] Step 1. Activation: Aluminum hydrate is converted into aluminum oxide by
activation at temperatures up to 1000°C. This process produces fine particle, porous
aluminum oxide powder (typically 1 to 100 microns), which must be formed into larger
particle sizes to make useful, activated alumina particles for fixed bed applications.
[0021] Step 2. Pelletizing: The activated alumina powder formed in step 1 is added
with water in a pelletizing machine to produced formed activated alumina particles (or
pellets), typically spheres, of 0.5 to 5 mm in diameter.
[0022] Step 3. Aging: The formed pellets are aged at up to 100°C and 100% RH for
up to 12 hours to impart strength to the finished product.
[0023] Step 4. Reactivation: The formed pellets are then heated at temperatures from
100 to 500°C to produce a final product with a low residual water content and high
adsorption capacity.
[0024] In conventional processes for adding CO2/H2O promoters (or additives) to the
activated alumina, the promoters have been added by spray impregnation of the final
formed activated alumina product with aqueous solutions of the desired promoter. Such
aqueous impregnation techniques require the extra production steps of spray
impregnation and a final reactivation.
[0025] The preferred adsorbent preparation process of the present invention
(sometimes described herein as "co-formation") comprises the addition of solid salts of
alkali metals, alkaline earth metals and/or ammonium ion to the activated alumina
powder during the pelletization step. The solid salts and activated alumina powder are
physically mixed in the pelletizing step to form composite pellets. Production via physical
mixture (which as defined herein means combining and mixing at least two different
solids, optionally in the presence of a liquid) has several advantages over the aqueous
impregnation approach. Firstly, production of the adsorbent involves fewer synthesis
steps, which results in a lower cost adsorbent. Secondly, the adsorbent has a higher

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surface area and water capacity than a material produced by spray impregnation of
formed alumina beads.
[0026] In addition, we unexpectedly found the following surprising benefits associated
with the adsorbent of the invention: 1) the CO2 capacity of the adsorbent of the invention
was higher than that of the impregnated material at the same salt loading; and 2) the
adsorbent of the invention had higher hydrothermal stability compared to the
impregnated material.
[0027] Thus, a first aspect of the invention comprises a process for providing the
adsorbent of the invention. The adsorbent providing process preferably includes
modified versions of the four steps, discussed above, which are employed to produce
conventional activated alumina adsorbents.
[0028] The first step is the activation step. Conventional means for providing activated
alumina particles are suitable for use in the inventive process, but the invention is not
limited thereto. Thus, for example, aluminum hydrate can be converted into aluminum
oxide by activation at temperatures up to 1000°C. Preferably, the activated alumina
particles (or solids) range in diameter from 0.5 to 100 microns.
[0029] The second step is the pellitizing step. This step is modified from conventional
pellitizing in that it includes the addition of promoter solids to the activated alumina from
the first step. The promoter solids are preferably alkali metal salts, alkaline earth metal
salts or an ammonium ion salt, with alkali metal salts being most preferred. The salts are
preferably carbonates, bicarbonates or phosphates, more preferably carbonates,
bicarbonates or phosphates of lithium, sodium or potassium, and even more preferably
comprise at least one member selected from the group consisting of alkali metal
carbonates, alkali metal bicarbonates and alkali metal phosphates. Most preferably, the
salt is potassium carbonate. The promoter solids are preferably loaded onto the

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activated alumina in an amount from 0.5 to 10 wt% based on the weight of the composite
metal salt/alumina material.
[0030] Contrary to the teachings of U.S. Patent No. 6,125,655, it is not preferred to
post-treat the final activated product with compounds and conditions that promote the
formation of alkali metal oxides. Accordingly, preferred embodiments of the invention
exclude alkali metal oxides, alkaline earth metal oxides and/or oxides of ammonium ion
from the adsorbent. In certain of these embodiments, alumina is the only metal oxide in
the adsorbent.
[0031] One or more promoters can be added to the activated alumina to form the
adsorbent of the invention; however, in certain embodiments, it is considered
advantageous to mix only one salt (e.g., alkali metal salt, alkaline earth metal salt or
ammonium ion salt) with the activated alumina solid. In certain of these embodiments,
only one alkali metal salt solid is added to the activated alumina solid, such that the
adsorbent comprises only one alkali metal salt.
[0032] The combined solids are physically mixed during the pelletizing step. Pelletizing
is preferably conducted in a pelletizing machine to produce composite pellets, typically
spheres, of 0.5 to 5 mm in diameter.
[0033] It is within the scope of the invention to add water to the mixture of solids for the
purpose of binding small alumina particles together to form larger alumina particles, so
long as aqueous impregnation of the activated alumina solids is not achieved. However,
the water is substantially free of any promoter solids. The water is deemed to be
substantially free of promoter solids provided that the water as applied to the alumina
particles contains less than 0.1 wt.% promoter solids. Thus, in preferred embodiments of
the invention, the entire process is conducted without adding an aqueous mixture (i.e.,
solution, dispersion, etc.) of promoter solids to the activated alumina.

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[0034] The amount of water added in the pelletizing step is also a distinguishing feature of certain embodiments of the invention. While U.S. Patent No. 5,935,894 teaches at Example 1 the use of an aqueous solution of promoter solids at a ratio of 0.27 liters/kg of solids, preferred embodiments of the present invention include the use of more than 0.27 liters of water per kg of solids, and more preferably at least 0.4 liters/kg. [0035] The third step is the aging step. The aging step is not particularly limited and can be conducted, for example, under conventional conditions. Thus, the composite pellets from second step are preferably aged at up to 100°C and 100% RH for up to 12 hours to impart strength to the finished product.
[0036] The fourth step is the reactivation step. The reactivation step is not particularly limited and can be conducted, for example, under conventional conditions. Thus, the aged pellets from the third step are preferably heated at temperatures from 100 to 500°C to produce the adsorbent of the invention. The adsorbent preferably comprises beads ranging in diameter from 0.3 to 5 mm. However, it is also within the scope of the invention to provide the composite adsorbent in the form of an extrudate or sphere. [0037] In addition to the adsorbent preparation and gas stream treatment aspects of the present invention described above, the invention comprises adsorbents prepared by the process of the invention and used in the treatment of the invention. The adsorbent has a preferred surface area of at least 250 m2/g, more preferably at least 280 m2/g. [0038] In preferred embodiments, the water capacity of the adsorbent is substantially undiminished relative to a reference water capacity of the activated alumina solids. As shown in Example 2, below, the water capacity of the (co-formed) adsorbent was only 0.1 wt% less than that of the reference activated alumina. The expression "substantially undiminished" as used herein means that the water capacity is reduced by not more than 0.5 wt% relative to the reference alumina. In absolute terms, it is preferred that the adsorbent have a water capacity of at least 14 wt% at 25°C and 60% RH.

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[0039] It is further preferred that the adsorbent have a CO2 capacity higher than a
reference CO2 capacity of a corresponding impregnated adsorbent. See, e.g., Example
1, below.
[0040] It is still further preferred that the adsorbent have a hydrothermal stability higher
than a reference hydrothermal stability of a corresponding impregnated adsorbent. See,
e.g., Example 3, below.
[0041] In another aspect of the invention, the adsorbent is used in a process for
removing at least CO2 and water from a gas stream. Other components of the gas
stream, such as, e.g., nitrogen oxides, sulfur oxides, hydrogen sulfide, ammonia and
other acid gases, can also be removed in certain embodiments. Suitable gas streams
for use in the inventive process should contain CO2 and water, and include, e.g., air,
synthesis gas and natural gas.
[0042] Preferred process conditions included an adsorption temperature from 0 to
50°C, and an adsorption pressure from 1.5 to 50 bar absolute. The process is preferably
conducted under temperature swing adsorption conditions or pressure swing adsorption
conditions.
[0043] In another aspect of the invention, an apparatus for performing the inventive
process is provided. The apparatus preferably includes: (a) a gas stream source
containing a gaseous mixture comprising CO2 and water; (b) a chamber containing the
adsorbent; (c) a feed conduit for conveying the gas stream from the gas stream source
to the chamber; and (d) a product conduit adapted to convey a purified gas stream out of
the chamber after CO2 and water have been adsorbed from the gas stream by the
adsorbent.
[0044] The adsorbent can be used as the sole adsorbent in the adsorption chamber.
The key advantage of using a single adsorbent is that there are no adsorbent layers to
intermix in the event of a bed disturbance (fluidization). The use of the adsorbent as a

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sole material in the adsorption chamber is for applications including water and carbon dioxide removal from synthesis gas (mixtures of carbon monoxide and hydrogen) and natural gas. The adsorbent can also be used in conjunction with other adsorbents. For example, in the case of air pre-purification, the adsorbent can be placed on the feed end of the adsorption chamber to remove water and carbon dioxide. Downstream of the adsorbents typically are zeolites, which further remove other air impurities like nitrous oxide, hydrocarbons and carbon dioxide that breaks through the adsorbent.
EXAMPLES
[0045] The invention will be illustrated in more detail with reference to the following Examples, but it should be understood that the present invention is not deemed to be limited thereto. [0046] Example 1
[0047] The CO2 capacity of various alumina-based adsorbents was tested by measuring CO2 breakthrough curves at 25°C with 100 psig feed air containing 400 ppm CO2. The samples were regenerated in 150°C N2 prior to adsorption measurements. The results in Table 1 represent the CO2 capacity after 3 adsorption/regeneration cycles. The base alumina was AA-300 from Alcan. Samples produced by aqueous impregnation were prepared by adding sufficient solution to just fill the pore volume of the formed alumina (8x14 mesh), the concentration of the solution being such as to produce various weight per cent (solute/total weight of solids) loading of the solute on the alumina after drying at 120°C. In the case of the co-formed products, the solid basic salt was added to powdered activated alumina (about 10 microns) in the right proportions to give the desired metal salt loading. The mixture of salt and alumina powder was prepared in a laboratory pelletizer and water was added as needed to form 8x14 mesh beads. The pellets were aged for 8 hours at 90°C and calcined at 400°C for 2 hours. The results of

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the CO2 capacity measurements are shown in Table 1. In all cases, the solute employed
was K2CO3.
[0048]

[0049] The results in Table 1 clearly show that addition of K2CO3 to alumina improves its CO2 capacity. The unobvious result is that the CO2 capacity is a strong function of the method of manufacture of the adsorbent. Addition of 8 wt% K2CO3 to a formed alumina by aqueous impregnation produced a material with 2.1 times the CO2 capacity of the base alumina. However, when the K2CO3 was added prior to the forming step, the CO2 capacity increase was about 2.7 times. The co-formation production method improved the CO2 capacity 25% over the conventional aqueous impregnation technique. [0050] Example 2
[0051] Some of the samples from Example 1 were tested for N2 BET surface area and water capacity at 25°C and 60% RH. The results of these measurements are shown in Table 2. [0052]

[0053] The results in Table 2 show that incorporation of K2CO3 at an 8-weight % level reduces the surface area of the base alumina. However, adding the K2CO3 by aqueous

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impregnation reduces the alumina surface area more than if the K2CO3 is introduced by the co-formation technique. Impregnation results in a 22% drop in surface area, while the co-formation process results in an 8% loss in surface area. Another key aspect of the co-formation technique is its effect on the water capacity of the alumina. Aqueous impregnation to 8 wt% K2CO3 results in a loss in water capacity of the alumina at 60% RH of 8%. Adding 8 wt% K2CO3 using the co-formation technique results in no change in the water capacity of the material. This is particularly important since a key utility of the alumina in this process is water removal. U.S. Patent No. 6,125,655 shows that adding alkali metal oxides to alumina improves its CO2 capacity. However, the results in the '655 patent also show that addition of the metal oxides reduces the water capacity of the material from 5 to 16% (Figures 3, 4 and 5). This example shows that the co-formation process does not substantially affect the water capacity of the formed alumina product. [0054] Example 3
[0055] It is well known in the prior art that alumina desiccants lose water adsorption performance over time due to hydrothermal aging (see, e.g., U.S. Patent No. 5,968,234 to Midgett et al.). During thermal regeneration of the wet alumina, steam is generated which slowly converts the aluminum oxide to aluminum hydroxide. This chemical conversion results in a loss of surface area of the alumina with a concomitant loss in water capacity.
[0056] We have found that formation of base modified alumina by the co-formation process improves the hydrothermal stability of the alumina relative to the as-formed alumina and the base-modified alumina produced by aqueous impregnation on the formed alumina piece. The results in Table 3 show the surface area (SA) of as-received alumina, 8 wt% K2CO3 alumina formed by aqueous impregnation and 8 wt% K2CO3 formed via co-formation after treating in steam at 250°C for various lengths of time. The

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values in parentheses represent the loss in surface area relative to fresh material prior to
steaming.
[0057]

[0058] The results in Table 3 clearly show that incorporation of K2CO3 onto the alumina helps retard the aging process. The results also show that the method of formation of the base-modified material also impacts its ability to withstand hydrothermal aging. The K2CO3 loaded material produced by aqueous impregnation on the formed alumina lost 18 and 34% of its surface area following 4 and 8 hours of steaming, respectively. The adsorbent produced by co-formation was the most resistant to hydrothermal aging, showing surface area losses of 8 and 27% following steaming times of 4 and 8 hours, respectively. The results in Table 3 show that: (1) base incorporation into alumina retards hydrothermal aging; and (2) production of base-modified alumina by a co-formation process improves the hydrothermal stability over the aqueous impregnation production technique. [0059] Example 4
[0060] Bound alumina bodies were formed by adding 55 liters of water to 100 kg of activated alumina powder (92 kg) and potassium carbonate (8 kg). The mixture was then formed into beads ranging in size from 4 to 12 mesh. The beads were aged for 8 hours at 90°C and calcined at 400°C for 2 hours. Following calcinations, some formed beads of 6 mesh size were tested for crush strenath in a chatillon compression test unit.

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The average crush strength measured for 50 beads was 22 lbs. This is significantly
higher than the crush strength of a composition in accordance with U.S. Patent No.
5,935,894, which employed a water/solid ratio of 0.27 liters of water/kg of solid in
Example 1 to obtain a composition having a crush strength of only 14 lbs. The current
example used a water to solid ratio of 0.55 liters/kg.
[0061] While the invention has been described in detail and with reference to specific
examples thereof, it will be apparent to one skilled in the art that various changes and
modifications can be made therein without departing from the spirit and scope thereof.








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CLAIMS
1. An adsorbent comprising activated alumina and a salt of a member
selected from the group consisting of alkali metals, alkaline earth metals and ammonium
ion, said adsorbent provided by a process comprising the steps of:
activating aluminum hydrate to provide activated alumina powder;
pelletizing the activated alumina powder with the salt to provide activated alumina pellets;
aging the activated alumina pellets to provide aged pellets; and
reactivating the aged pellets to provide the adsorbent,
wherein the process is conducted without adding an aqueous mixture of promoter solids to the activated alumina.
2. The adsorbent of claim 1, wherein the salt is a carbonate, a bicarbonate
or a phosphate.
3. The adsorbent of claim 1, wherein the salt is a carbonate, a bicarbonate
or a phosphate of lithium, sodium or potassium.
4. The adsorbent of claim 1, wherein the salt is potassium carbonate.
5. The adsorbent of claim 1, wherein the adsorbent comprises only one salt.
6. The adsorbent of claim 1, wherein the adsorbent is free of oxides of alkali
metals, alkaline earth metals and ammonium ion.
7. The adsorbent of claim 1, wherein the salt constitutes from 0.5 to 10 wt.%
of the adsorbent.
8. The adsorbent of claim 1, in a form of beads ranging in diameter from
0.3 mm to 5 mm.
9. The adsorbent of claim 1, in a form of an extrudate or a sphere.
10. The adsorbent of claim 1, having a surface area of at least 250 m2/g.

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11. The adsorbent of claim 1, having a water capacity substantially
undiminished relative to a reference water capacity of the activated alumina powder.
12. The adsorbent of claim 1, having a water capacity of at least 14 wt% at
25°C and 60% RH.
13. The adsorbent of claim 1, having a CO2 capacity higher than a reference
CO2 capacity of a corresponding impregnated adsorbent.
14. The adsorbent of claim 1, having a hydrothermal stability higher than a
reference hydrothermal stability of a corresponding impregnated adsorbent.
15. The adsorbent of claim 1, wherein the pelletizing step comprises
physically mixing the activated alumina powder and the salt with at least 0.4 liter of water
per kg of solids.
16. The adsorbent of claim 1, wherein the process is conducted without
aqueous impregnation of the activated alumina.
17. A process for preparing the adsorbent of claim 1, said process comprising
the steps of:
activating aluminum hydrate to provide activated alumina powder;
pelletizing the activated alumina powder with the salt to provide activated alumina pellets;
aging the activated alumina pellets to provide aged pellets; and
reactivating the aged pellets to provide the adsorbent,
wherein the process is conducted without adding an aqueous mixture of promoter solids to the activated alumina.
18. The process of claim 17, wherein the activating step comprises heating
aluminum hydrate to a temperature as high as 1000°C.
19. The process of claim 17, wherein particles of the activated alumina
powder range in diameter from 0.5 to 100 microns.

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20. The process of claim 17, wherein the pelletizing step comprises physically
mixing the activated alumina powder and the salt with at least 0.4 liter of water per kg of
solids.
21. The process of claim 20, wherein all water used in the process is
substantially free of promoter solids prior to mixing with the activated alumina powder
and the salt in the pelletizing step.
22. The process of claim 17, wherein the aging step comprises heating the
activated alumina pellets at a temperature of up to 100°C and a relative humidity of up to
100% for up to 12 hours
23. The process of claim 17, wherein the reactivating step comprises heating
the aged pellets to a temperature from 100 to 500°C.
24. The process of claim 17, wherein the process is conducted without
aqueous impregnation of the activated alumina.
25. A method for removing at least CO2 and water from a gas stream, said
method comprising contacting the gas stream with the adsorbent of claim 1 for a duration
effective to remove at least CO2 and water from the gas stream.
26. The method of claim 25, wherein the gas stream comprises at least one
member selected from the group consisting of air, synthesis gas and natural gas.
27. The method of claim 25, wherein the method is a temperature swing
adsorption method.
28. The method of claim 25, wherein the method is a pressure swing
adsorption method.
29. The method of claim 25, wherein the gas stream is contacted with the
adsorbent at an adsorption temperature from 0 to 50°C.
30. The method of claim 25, wherein the gas stream is contacted with the
adsorbent at an adsorbent pressure from 1.5 to 50 bar absolute.

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31. An apparatus for performing the method of claim 25, said apparatus comprising:
a gas stream source containing a gaseous mixture comprising CO2 and water;
a chamber containing the adsorbent;
a feed conduit for conveying the gas stream from the gas stream source to the chamber; and
a product conduit adapted to convey a purified gas stream out of the chamber after CO2 and water have been adsorbed from the gas stream by the composite adsorbent.


Documents:

1321-che-2006 correspondance others.pdf

1321-CHE-2006 CORRESPONDENCE OTHERS.pdf

1321-CHE-2006 CORRESPONDENCE PO.pdf

1321-che-2006 form-13.pdf

1321-che-2006-abstract.pdf

1321-che-2006-claims.pdf

1321-che-2006-correspondnece-others.pdf

1321-che-2006-description(complete).pdf

1321-che-2006-form 1.pdf

1321-che-2006-form 18.pdf

1321-che-2006-form 3.pdf

1321-che-2006-form 5.pdf


Patent Number 234650
Indian Patent Application Number 1321/CHE/2006
PG Journal Number 29/2009
Publication Date 17-Jul-2009
Grant Date 10-Jun-2009
Date of Filing 27-Jul-2006
Name of Patentee ALCAN SPECIALTY ALUMINAS
Applicant Address 6060 PARKLAND BOULEVARD, CLEVELAND, OH 44124.
Inventors:
# Inventor's Name Inventor's Address
1 MEIKLE, ROY, ADOLPH 41 OLD OAK ROAD, KINGSTON, ONTARIO K7M 7C3.
2 TAYLOR, FRED, WILLIAM 2713 CLEARVIEW ROAD, COPLAY, PA 18037.
3 PRICHETT, DEREK, ALAN 2872 SHARON COURT, TWINSBURG, OH 44087. USA
4 GOLDEN, TIMOTHY, CHRISTOPHER 4104 HAMPSHIRE COURT, ALLENTOWN, PA 18104.
5 KALBASSI, MOHAMMAD, ALI 3 BRUMANA CLOSE, WEYBRIDGE, SURREY KT13 8SP.
6 RAISWELL, CHRISTOPHER, JAMES 6 MARLBOROUGH CLOSE, WISTASTON, CREWE, CHESHIRE CW2 8JQ.
7 MOGAN, JON, LOUIS 5 BLACK WALNUT ROAD, RR #3, KEMPTVILLE, ONTARIO K0G 1J0.
PCT International Classification Number C01F07/02
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 11/190,547 2005-07-27 U.S.A.