Title of Invention

''BONE PLATE"

Abstract Bone plate (1) with an underside (2) on the side of the bone, an upper side (8) and a plurality of holes (3) connecting the underside (2) with the upper side (8), which in each case have a central hole axis (5), an internal jacket surface (4) and a pitch, whereby the internal jacket surfaces (4) have in each case N ≥ 3 recesses (6) which extend radially away from the hole axis (5) and interrupt the pitch, wherein N is the number of recesses, characterized in that the peripheral extension of the recesses is the same or greater than the peripheral extension of the neighboring sections of the pichtes.
Full Text The present invention relates to bone plate.
The invention concerns a bone plate according to the preamble of patent claim 1.
Such bone plates are indicated for the entire skeleton. Particularly significant are, however, the usual large and small fragment indications for treating bone breakages by surgery.
From DE-A 198 32 513 a bone plate of the generic type is known. In the case of this known device the angular alignment of the bone screws relative to the bone plate and their angularly stable fixing is achieved by a ring arranged between the head of the screw and the hole in the plate. A disadvantage of this construction is on the one hand the more expensive manufacture with an additional component (ring), the danger that the tiny ring falls out or is pushed out from the hole in the plate, thus making the device unusable, and the more expensive OP technique on the other hand, because the axis of the ring has to be correspondingly aligned before inserting the screw.
This is where the invention wants to provide remedy. The object of the invention is to produce a bone plate, that is in the position without additional components to accommodate conventional locking capscrews in a stable manner as far as angle and axis are concerned.
The invention achieves this objective with a bone plate having the features of claim 1.
The advantage achieved by the invention is essentially that as a result of the bone plate according to the invention a bone screw can be introduced at an angle that is different from the specified axis of the hole (usually at right angles to the plane of the bone plate) and secured in this position, without significantly sacrificing the stability, as is the case in known devices.



The invention concerns a bone plate Recording to the preamtfle of patent claim 1 .
Such bone plates are indicated for the entire skeleton. Particularly significant are, however, the usual large and small fragment indications for treating bone breakages by surgery.

From DE-A 198 32 513 a bone plate of the generic type is known. In the case of this known device the angular alignment of the bone screws relative to the bone plate and their angularly stable fixing is achieved by a ring arranged between the head of the screw and the hole in the plate. A disadvantage of this construction is on the one hand the more expensive manufacture with an additional component (ring), the danger that the tiny ring falls out or is pushed out from the hole in the plate, thus making the device unusable, and the more expensive OP technique on the other hand, because the axis of the ring has to be correspondingly aligned before inserting the screw.
This is where the invention wants to provide remedy. The object of the invention is to produce a bone plate, that is in the position without additional components to accommodate conventional locking capscrews in a stable manner as far as angle and axis are concerned.
The invention achieves this objective with a bone plate having the features of claim 1.
The advantage achieved by the invention is essentially that as a result of the bone plate according to the invention a bone screw can be introduced at an angle that is different from the specified axis of the hole (usually at right angles to the plane of the bone plate) and secured in this position, without significantly sacrificing the stability, as is the case in known devices.

By virtue of the at least three recesses in the internal jacket surface of the holes in the plate centralising bearing surfaces are produced for the capscrew, even when the bone screw is inclined, said bearing surfaces resulting in an even distribution of the load. In the case of bone screws with a threaded head and holes in the plate with an inner thread, when the screw is inclined, the threaded head can "jump over" the pitches of the thread in the hole of the plate interrupted by the recesses, without "cutting through" them.
A further advantage of the bone plate according to the invention is the possibility to use the at least three recesses in the hole in the plate to guide drilling bushes or guide bushes, by which the bone screws can be guided during their insertion. In this case the drilling bushes or guide bushes no longer need to be screwed into the holes in the plate (as is the case in the state-of-the-art), but due to the recesses need only to be inserted into the holes in the plate, resulting in a simple manner in the centre and direction of the axis of the hole. All is required for this purpose is that the tips of the cannulated drilling bushes or guide bushes need to have the negative geometry of the holes in the plate, without any thread or other, similarly acting, structures. A snap-in mechanism may possibly used in conjunction.
Further advantageous developments of the invention are characterised in the dependent claims.
In a particular one the internal jacket surface of the hole in the plate is provided with a three-dimensional structure. It serves the purpose of guiding of a correspondingly structured capscrew. The three-dimensional structure is macroscopic and preferably comprises partial or complete pitches of the thread, ribs or protuberations. The internal jacket surface may be a multi-start thread also.
The geometry of the surface of the N "locking leg", formed by the N recesses, is advantageously so constructed, that the compatibility with the bone screw to be introduced will be facilitated. This can be in the form of a classic helical thread, a

thread-like shape with or without pitch or also only a certain number of grooves or ribs, or also a quasi-thread with or without pitch. The number of grooves or ribs is preferably always odd (e.g. 3, 5, 7 or 9).
The internal jacket surface can have a concave, preferably spherical, tapered or ellipsoidal shape. This shape facilitates the insertion of a bone screw in such a manner, that at the first contact of the bone screw with the internal jacket surface the bone screw is automatically pulled into the hole in the plate, without exerting prior a compression force on the bone via the bone plate, as is partly the case with devices according to the state-of-the-art.
In the case of a further developmental least one of the holes in the plate is constructed as an oblong hole.
The N recesses are arranged at a distance of 360°/A/ relative to the central axis. The recesses preferably have a peripheral expansion of at least 1 ° and a maximum of 119°. At the same time the N recesses divide the internal jacket surface into N sections of the jacket surface.
In the case of a particular embodiment the recesses extend exclusively within the internal jacket surface. In the case of another execution the recesses extend radially away from the axis of the hole past the internal jacket surface.
The recesses may extend cylindrically or tapered from the upper side to the underside. The advantage of this is, that the recesses can be used for the fixing of a drilling bush for pre-drilling or for the insertion of the Kirschner wires. Thus the drilling bush no longer has to be screwed into the hole in the plate, only to be inserted without damaging the bearing area for the screw.
The recesses can extend from the upper side to the underside over the entire height of the bone plate.
The bone plate can be made from steel or titanium or also from a plastic material. In the case of plastic plates from polyacryl etherketone (PEAK) or polyether etherketone (PEEK) with an elongation at break of 40-70 % and a modulus of

elasticity of 3000-6000 N/mm2 are preferred. However, polysulphon, having an elongation at break of 80-120 % and a modulus of elasticity of 2000-3500 N/mm2 may also be used. Furthermore, liquid crystal polymer (LCP) having an elongation at break of 1.5-2.5% and a modulus of elasticity of 5000-20000 N/mm2 may be suitable. Finally, polyoxymethylene (POM) with an elongation at break of 10-50 % and a modulus of elasticity of 2000-3500 N/mm2 and polyphenylene sulphide (PPS) having an elongation at break of 0.2-1.0 % and a modulus of elasticity of 12000-20000 N/mm2 may be used.
Bone plates from plastic material may be reinforced with metal, plastic or carbon fibres.
Various bone screws can be used with the bone plates. For example, those having a convex, preferably spherical or tapered head portion. The head portion of the bone screws may also have a three-dimensional structure. In the case of a special embodiment the head portion of the bone screw is made from a material that is harder than the internal jacket surface of the bone plate. The internal jacket surface of the bone plate and the head portion of the bone screw have preferably matching threads.
In the case of a plastic plate the holes in the plate may be executed as metallic thread inserts. Conversely, in the case of a metal bone plate the holes in the plate are executed as polymer thread inserts.
The invention and developments of the invention are explained in detail based on the partly schematic illustrations of several embodiments. They show in:
Fig.1 - a longitudinal section through a bone plate with tapered holes in the plate,
Fig.2 - a longitudinal section through a bone plate with spherical holes in the plate,
Fig.3 - a top view on a bone plate with three recesses in the internal jacket surface of the holes in the plate,

Fig.4 - a variation of the bone plate according to Fig.3 with larger recesses in the
internal jacket surface of the holes in the plate, Fig.5 - a top view on a bone plate with thread inserts with four recesses in the
internal jacket surface of the elliptic holes in the plate,
Fig.6 - a perspective view of a bone plate according to Fig.1 from above with the bone screws inserted,
Fig.7 - a perspective view of a bone plate according to Fig.1 from below with the bone screws inserted,
Fig.8 - a longitudinal section through a bone plate with a bone screw inserted without angular misalignment, and
Fig.9 - a longitudinal section through a bone plate with a bone screw inserted with angular misalignment.
The bone plate 1 illustrated in Figs.1 and 3 has an underside 2 on the side of the bone, an upper side 8 and a plurality of holes 3 in the plate connecting the underside 2 with the upper side 8, the holes having a central hole axis 5. The holes 3 in the plate have an internal jacket surface 4 that tapers towards the underside 2. Furthermore, the internal jacket surface 4 has three recesses 6 which extend radially away from the hole axis 5 of the hole at a uniform distance of 120° from one another. Their peripheral extension is approx. 40° and they extend exclusively within the internal jacket surface 4. The recesses 6 extend tapered over the entire height of the bone plate 1 from the upper side 8 to the underside 2. In addition, the internal jacket surface 4 is provided with a three-dimensional structure 7 in the form of a thread.
Fig.4 illustrates a variation of the execution according to Fig.3, wherein the recesses extend radially away from the from the axis of the hole past the internal jacket surface.

Figs.2 and 5 illustrate a further alternative embodiment, wherein the holes 3 in the plate are constructed as oblong holes. The bone plate is made basically from a plastic material (PEEK) with embedded metallic thread inserts 9 from titanium, forming the holes 3 in the plate. In the case of this embodiment the holes 3 in the plate have four recesses 6, which extend radially away from the axis 5 of the hole past the internal jacket surface 4. The internal jacket surface 4 is divided into four sections of the jacket surface. The recesses extend tapered over the entire height of the bone plate 1 from the upper side 8 to the underside 2. In addition, the internal jacket surface 4 is provided with a three-dimensional structure 7 in the form of a multi-start thread. As far as material is concerned, this embodiment may also be inverted, whereby the bone plate is basically made from metal (titanium) and the embedded therein thread inserts 9 are made from plastic material (PEEK), forming the holes 3 in the plate.
Fig.6 illustrates the bone plate according to Fig.1, with bone screws 10 inserted from above, the head portions 11 of which are spherical. Fig.7 shows the same bone plate 1 from below.
In Fig.8 a bone plate 1 is illustrated with bone screws 10 inserted therein without angular misalignment. The internal jacket surface 4 of the hole of the bone plate 1 and the head portion 11 of the bone screw 10 have matching threads 13.
Fig.9 illustrates the same variation as Fig.8, while the bone screw 10 is angularly misaligned.





We claim:
1. Bone plate (1) with an underside (2) on the side of the bone, an upper
side (8) and a plurality of holes (3) connecting the underside (2) with the
upper side (8), which in each case have a central hole axis (5), an
internal jacket surface (4) and a pitch, whereby the internal jacket
surfaces (4) have in each case N ≥ 3 recesses (6) which extend radially
away from the hole axis (5) and interrupt the pitch, where N is the
number of recesses,
characterized in that
the peripheral extension of the recesses is the same or greater than the peripheral extension of the neighboring sections of the pitches.
2. A bone plate (1) as claimed in claim 1, wherein the internal jacket surface (4) has a concave shape.
3. A bone plate (1) as claimed in claim 2, wherein the internal jacket surface (4) has a spherical, tapered or ellipsoidal shape.
4. A bone plate (1) as claimed in any one of claims 1 to 3, wherein at least one of the holes (3) in the plate is constructed as an oblong hole.
5. A bone plate (1) as claimed in any one of claims 1 to 4, wherein the internal jacket surface (4) has a three- dimensional structure which is macroscopic and preferably comprises partial or complete pitches of the thread, ribs or protuberations.

A bone plate (1) as claimed in any one of claims 1 to 5, wherein the N recesses (6) are arranged at a distance of 360°/N relative to the central axis (5).
A bone plate (1) as claimed in any one of claims 1 to 6, wherein the recesses (6) have a peripheral expansion of at least 1°.
A bone plate (1) as claimed in any one of claims 1 to 7, wherein the recesses (6) have a maximum peripheral expansion of 119°.
A bone plate (1) as claimed in any one of claims 1 to 8, wherein the recesses (6) extend exclusively within the internal jacket surface (4).
A bone plate (1) as claimed in any one of claims 1 to 9, wherein the recesses (6) extend radially away from the axis (5) of the hole past the internal jacket surface (4).
A bone plate (1) as claimed in any one of claims 1 to 10, wherein the N recesses (6) divide the internal jacket surface (4) into N sections of the jacket surface.
A bone plate (1) as claimed in any one of claims 1 to 11, wherein the recesses (6) extend cylindrically or tapered from the upper side (8) to the underside (2).
A bone plate (1) as claimed in any one of claims 1 to 12, wherein the recesses (6) extend from the upper side (8) to the underside (2) over the entire height of the bone plate (1).

14. A bone plate (1) as claimed in any one of claims 1 to 13, wherein it is made from steel or titanium.
15. A bone plate (1) as claimed in any one of claims 5 to 14, wherein the internal jacket surface (4) has a multi-start thread.
16. A bone plate (1) as claimed in any one of claims 5 to 15, wherein the internal jacket surface (4) has continuous ribs on the periphery at right angle to the axis (5) of the hole.
17. A bone plate (1) as claimed in any one of claims 1 to 16, wherein the bone plate (1) is made from a plastic material.
18. A bone plate (1) as claimed in claim 17, wherein it is made from polyacryl etherketone (PEAK) or polyether etherketone (PEEK) with an elongation at break of 40-70 % and a modulus of elasticity of 3000-6000 N/mm2.
19. A bone plate (1) as claimed in claim 17, wherein it is made from polysulphon with an elongation at break of 80-120 % and a modulus of elasticity of 2000-3500 N/mm2.
20. A bone plate fl) as claimed in claim 17, wherein it is made from liquid crystal polymer (LCP) with an elongation at break of 1.5-2.5% and a modulus of elasticity of 5000-20000 N/mm2.

21. A bone plate (1) as claimed in claim 17, wherein it is made from polyoxymethylene (POM) with an elongation at break of 10-50 % and a modulus of elasticity of 2000-3500 N/mm2.
22. A bone plate (1) as claimed in claim 17, wherein it is made from polyphenylene sulphide (PPS) with an elongation at a break of 0.2-1.0% and a modulus of elasticity of 12000-20000 N/mm2.
23. A bone plate (1) as claimed in claim 17, wherein it is made from plastic material reinforced with metal, plastic or carbon fibers.
24. A bone plate (1) as claimed in any one of claims 1 to 23, wherein it comprises at least one bone screw (10) with a tapered head portion (11) suitable for an angularly stable anchoring in the at least one hole (3) in the plate and a threaded portion (12) intended for anchoring in the bone.
25. A bone plate (1) as claimed in claim 24, wherein the head portion (11) has a convex, preferably spherical or tapered construction.
26. A bone plate (1) as claimed in claim 24 or 25, wherein the head portion (11) has a three-dimensional structure (13).
27. A bone plate (1) as claimed in any one of claims 24 to 26, wherein the head portion (11) of the bone screw (10) is made from a material that is harder than the internal jacket surface (4).
28. A bone plate (1) as claimed in any one of claims 24 to 27, wherein the internal jacket surface (4) and the head portion (5) of the bone screw (10) have matching threads.

29. A bone plate (1) as claimed in any one of claims 16 to 28, wherein at least one of the holes (3) in the plate is constructed as a metallic thread insert (9).
30. A bone plate (1) as claimed in any one of claims 1 to 28, wherein it is made from a metallic material and at least one of the holes (3) in the plate is constructed as a polymer thread insert (9).
31. A bone plate (1) as claimed in any one of claims 1 to 30 for use in a drilling bush wherein at that end, which is intended to contact the hole (3) in a bone plate (1), it has a geometry that is the negative of the geometry of the internal jacket surface (4) of the hole (3) in the plate.

Documents:

395-DELNP-2006-Abstract-(12-12-2008).pdf

395-DELNP-2006-Abstract-(17-10-2008).pdf

395-DELNP-2006-Abstract-13-05-2008.pdf

395-delnp-2006-abstract.pdf

395-DELNP-2006-Assignment-(05-12-2008).pdf

395-DELNP-2006-Claims-(12-12-2008).pdf

395-DELNP-2006-Claims-(17-10-2008).pdf

395-DELNP-2006-Claims-(17-12-2008).pdf

395-DELNP-2006-Claims-13-05-2008.pdf

395-delnp-2006-claims.pdf

395-delnp-2006-complete specification (granted).pdf

395-delnp-2006-correspondence-other.pdf

395-DELNP-2006-Correspondence-Others-(05-12-2008).pdf

395-DELNP-2006-Correspondence-Others-(17-10-2008).pdf

395-delnp-2006-correspondence-others-1.pdf

395-DELNP-2006-Correspondence-Others-13-05-2008.pdf

395-DELNP-2006-Description (Complete)-(17-10-2008).pdf

395-DELNP-2006-Description (Complete)-12-12-2008.pdf

395-DELNP-2006-Description (Complete)-13-05-2008.pdf

395-delnp-2006-description (complete).pdf

395-delnp-2006-drawings.pdf

395-DELNP-2006-Form-1-(17-10-2008).pdf

395-DELNP-2006-Form-1-13-05-2008.pdf

395-delnp-2006-form-1.pdf

395-delnp-2006-form-18.pdf

395-DELNP-2006-Form-2-(17-10-2008).pdf

395-DELNP-2006-Form-2-13-05-2008.pdf

395-delnp-2006-form-2.pdf

395-delnp-2006-form-3.pdf

395-delnp-2006-form-5.pdf

395-DELNP-2006-GPA-13-05-2008.pdf

395-delnp-2006-gpa.pdf

395-DELNP-2006-Others-Document-(05-12-2008).pdf

395-delnp-2006-pct-210.pdf

395-delnp-2006-pct-306.pdf

395-delnp-2006-pct-308.pdf


Patent Number 226296
Indian Patent Application Number 395/DELNP/2006
PG Journal Number 01/2009
Publication Date 02-Jan-2009
Grant Date 17-Dec-2008
Date of Filing 23-Jan-2006
Name of Patentee SYNTHES GMBH
Applicant Address EIMATTSTRASSE 3, CH-4436 OBERDORF, SWITZERLAND.
Inventors:
# Inventor's Name Inventor's Address
1 ROLF SCHNEIDER GUMMENACHER 1B, CH-2562 PORT, SWITZERLAND,
PCT International Classification Number A61B 17/80
PCT International Application Number PCT/CH2003/000577
PCT International Filing date 2003-08-26
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 NA