Title of Invention

"REACTION DEVICE FOR A BRAKE BOOSTER"

Abstract The present invention relates mainly to a reaction device for a pneumatic brake booster with modifiable boost and to a brake booster comprising such a device. A reaction device according to the present invention comprises a housing in which there is arranged a reaction disc (33) made of incompressible or practically incompressible materials, delimited: at a first longitudinal end by a first surface; at a second end opposite the first end, by a second radially external surface for application of the pneumatic piston and a third surface for application of the plunger, which surface is delimited by the second surface; by a fourth radial surface extending from the first surface to the second and third surfaces. The reaction device also comprises at least one elastic means capable of being deformed, and means (45) of prestressing the elastic means, the elastic means allowing, for a certain value of input force higher than a certain fixed value, an increase in the volume available for the reaction disc (33) which takes place in a collection of the first and second surfaces. The present invention applies in particular to the motor industry. The present invention applies mainly to the braking industry.
Full Text The present invention relates to reaction device for a brake booster.
The present invention relates mainly to a reaction device for a pneumatic brake booster with modifiable boost and to a brake booster comprising such a device.
A pneumatic brake booster is used in a braking system to pneumatically amplify the muscle force applied to a brake pedal. The booster is arranged between the brake pedal and a master cylinder, for example a tandem master cylinder.
It comprises a casing divided into two chambers by a sealed moving wall, this wall being able to move by a pressure differential between the two chambers. The moving wall comprising a pneumatic piston extending radially outwards via a skirt crimped to the external periphery of the piston. The pressure differential between the two chambers is controlled by a three-way valve subject to the movement of an actuating rod controlled by a brake pedal. This three-way valve is arranged in the rear cylindrical part of the pneumatic piston.
The action of the actuating rod is transmitted to the pistons of a master cylinder by means of a push rod via a reaction disc made of an elastomeric material, for example rubber. The reaction disc is a means of combining three forces, a first force from the actuating rod applied via a plunger distributor which is fixed with respect to the actuating rod, the second force from the boost supplied by the pneumatic piston-as a result of the movement of the moving wall by the pressure differential, and a third force being the reaction of the hydraulic braking circuit which is transmitted through the push rod. This disc allows the driver of the vehicle to adjust his action on the brake pedal by feeding information back to him from the hydraulic circuit.

The force applied by the driver to the pedal will be
known as the input force; the force applied by the
actuating rod will be known as the actuating force and
the force exerted by the push rod on a piston of a;
master cylinder, for example a tandem master cylinder,
will be known as the output force.
By virtue of this type of brake booster it is possible
to obtain a fairly refined relationship between the
input force and the output force over a certain range|
of input force values.
There are devices which allow the boost of the boosterj
to be varied, that is to say which allow the ratio;
between the input force and the output force to be!
varied, for example so as to increase the boost above!
and beyond a certain input force. Patent FR 00/15943
describes a device applied to the rear cylindrical part
of the pneumatic piston, the distributor is made up of
two parts, a plunger on the same side as the actuating
j
rod and a feeler on the same side as the reaction disc,
a prestress spring in a deformable cage is appliedj
between the feeler and the plunger. For an actuating!
force below the spring prestress, the feeler and thej
plunger behave like a rigid piece. For an input force
that is high enough, the spring compresses, the feeler
can then move axially towards the brake pedal allowing
the reaction disc to expand towards the brake pedal.
There is therefore a reduction in the reaction force
transmitted to the actuating rod, and this increases
the boost ratio.
However, this device entails significant modification
to the internal structure of the booster because of its
bulk, although for cost reasons equipment manufacturers
are seeking to standardize their products. In addition,
they are also seeking to reduce the size of the
boosters.
In consequence, it is an object of the present
invention to offer a reaction device that can be fitted
to a pneumatic booster of known type.
It is also an object of the invention to offer a
reaction device of smaller size.
It is also an object of the present invention to offer
a pneumatic brake booster offering a modifiable boost
ratio and having a standard piston body.
It is also an object of the present invention to offer
a pneumatic brake booster that offers a modifiable
boost ratio at low cost.
It is also an object of the present invention to offer
a pneumatic brake booster that offers a modifiable
boost ratio with small size.
It is also an object of the present invention to offer
a pneumatic brake booster offering a modifiable level
of boost and with simple design and manufacture.
The present invention advantageously can be mounted in
a simple way on pneumatic pistons of boosters of
standard form.
The present invention also has the advantage of being
of a simple design and having a low cost of
manufacture.
The present invention also has the advantage of being
small in size.
Thus, these objects are achieved by a reaction device!
according to the present invention comprising a housing
in which there is arranged a reaction disc made of]
incompressible or practically incompressible materials,j
delimited:
a) at a first longitudinal end by a first surface,
b) at a second end opposite the first end, by a second]
radially external surface for application of thej
pneumatic piston and a third surface for application ofj
the plunger delimited by the second surface, and
c) by a fourth radial surface extending from the first
surface to the second and third surfaces.
The reaction device also comprises at least one elastic!
means able to be deformed, and means of prestressingj
the elastic means, the elastic means allowing, for al
certain value of input force higher than a certainj
fixed value, an increase in the volume available forjI
the reaction disc which takes place in a collection ofj
the first and of the second surfaces.
The main subject of the present invention is a reactioni
device for a brake booster comprising a reaction discj
arranged in a receiving housing delimited at a firstj
longitudinal end by a first surface, at a second end
opposite the first end, by a second radially externalj
surface and a third surface delimited by the said
second surface, and by a fourth radial surface
extending axially from the first surface to the second
and third surfaces, the said reaction device also
comprising at least one elastic means which can be
deformed and which allows the available volume of the
said reaction disc to increase for an input force above
a certain force value, and determining a first boost
ratio for an input force below the predetermined value,
characterized in that the increase in the volume
available for the said reaction disc takes place in a
collection of the first and of the fourth surfaces and
in that the said reaction device determines at least aj
second boost ratio for an input force value higher thanj
the predetermined value.
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Another subject of the present invention is a reaction!
device, characterized in that the fourth surface is at
least partially defined by a radial end of the said]!
push rod.
Another subject of the present invention is a reaction]
device, characterized in that the first surface is
defined by an annular washer and at least one floating!
piece.
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Another subject of the present invention is a reaction]
device, characterized in that the first surface is!
formed by a piece secured to one axial end of the push
rod.
Another subject of the present invention is a reaction]
device, characterized in that the elastic means of]
which there is at least one, is prestressed so as toj
provide the reaction device with rigidity for an input]
force below a certain force value.
Another subject of the present invention is a reaction
device, characterized in that the said reaction device
changes the boost ratio according to the value of the
input force.
Another subject of the present invention is a reaction
device, characterized in that the said device increases
the boost ratio for an actuating force value higher
than a certain force value.
Another subject of the present invention is a reaction
device, characterized in that the prestress of the
elastic means is greater than or equal to 150 newtons.
Another subject of the present invention is a reaction
device, characterized in that the elastic means is a
spring.
i
Another subject of the present invention is a reaction
device, characterized in that the elastic means is a'
cylindrical spring.
Another subject of the present invention is a reaction
device, characterized in that the elastic means is an
elastic ring.
Another subject of the present invention is a reaction
device, characterized in that the elastic means is a
conical spring.
Another subject of the present invention is a reaction
device, characterized in that the annular washer andj
the floating piece of which there are at least one,
form means of prestressing the elastic means of which
there is at least one.
Another subject of the present invention is a reaction
device, characterized in that the annular washer is
crimped onto the body of the push rod.
Another subject of the present invention is a reaction
device, characterized in that the floating piece
comprises means of centring the elastic means.
Another subject of the present invention is a reaction
device, characterized in that it comprises at least two
coaxial elastic means.
Another subject of the present invention is a reaction!
device, characterized in that the elastic means has a!
preload lower than the preload of the elastic means.
Another subject of the present invention is a reaction
device, characterized in that the floating piece
comprises a central first piece and an annular second]
piece which can move axially one with respect to the!
other.
Another subject of the present invention is a reaction
device, characterized in that it comprises guide means
capable of collaborating with guide means of aj
pneumatic brake booster.
Another subject of the present invention is a pneumatic
brake booster comprising a casing divided into twol
chambers by a sealed moving wall comprising a pneumatic!
piston in which there is arranged a three-way valvej
actuated by an actuating rod which can be connected at
a first longitudinal end to a brake pedal and at a
second longitudinal end opposite the first end to a
distributor, characterized in that the distributor is
able to come into contact with a reaction device as
defined previously.
Another subject of the present invention is a pneumatic
brake booster, characterized in that the said reaction
device defined previously is fixed to the pneumatic
piston by means of a washer.
Another subject of the present invention is a pneumatic
brake booster, characterized in that the washer is
fixed by being trapped between a return spring and the
pneumatic piston.
Another subject of the present invention is a pneumatic
brake booster, characterized in that the pneumatic
piston comprises guide means collaborating with guide!
means of the reaction device defined previously.
The present invention will be better understood with
the aid of the following description and of the
appended figures in which the front and the rear are
depicted respectively by the left-hand and right-hand
parts of the figures, and in which:
Figure 1 is a view in longitudinal section of a
pneumatic brake booster of known type;
Figure 2 is a curve representing the variation in the
output force of the booster as a function of the input
force for a booster of the type with two boost ratios;
Figure 3 is a view in longitudinal section of a
pneumatic brake booster comprising a first alternative
form of a reaction device according to the present
invention;
Figure 4 is a detail view of the reaction device of i
Figure 3;
Figure 5 is a view in longitudinal section of a second
alternative form of the first embodiment of a reaction
device which can be used in a booster according to the
present invention;
Figure 6 is a view in longitudinal section of a third
alternative form of the first embodiment of a reaction
device which can be used in a booster according to the
present invention;
Figure 7 is a view in longitudinal section of a fourth
alternative form of the first embodiment of a reaction
device which can be used in a booster according to the
present invention;
Figure 8 is a view in longitudinal section of a thiroj
embodiment of a reaction device which can be used in a|
booster according to the present invention;
Figure 9 is a view in longitudinal section of a third!
embodiment of a reaction device which can be used in aj
booster according to the present invention;
Figure 10 is a curve representing the variation inj
output force as a function of the input force for aj
pneumatic brake booster comprising the reaction device
of Figure 9;
Figure lla is a view in longitudinal section of aj
fourth embodiment of a reaction device which can be
used in a booster according to the present invention;
Figure lib is a three-quarters perspective view from
the front of the housing of the reaction disc of the
reaction device according to Figure lla,
Figure 12a depicts curves of the variation in actuating
force as a function of the compression of the elasticj
means for three different thrust forces and three
different reaction disc diameters with the same fixed
reaction disc elastic modulus;
Figure 12b represents curves of the variation in
actuating force as a function of the compression of the
elastic means for three different thrust forces and
three different reaction disc diameters with a fixed
reaction disc elastic modulus which differs from the
one used for the measurements depicted on curves 12a.
The same references are used in all the figures for the
same pieces or the pieces which perform the same
function.
All the elements described are pieces which havej
symmetry of revolution of axis XX'.
The term expansion is understood in this description asi
being an elastic operation, at the end of which the!
reaction disc which will be defined hereinafter returns!
to its initial shape.
Figure 1 shows a pneumatic brake booster of known type,
comprising a casing 1 formed of a first 3 and of a
second 5 shells which are crimped together in a sealed!j
fashion and each of which comprises a central openingj
6, 8 facing each other, the interior space delimited byj
the casing 1 being divided into a front chamber 7 and a
working chamber 9 by a sealed moving wall 11. This wall
11 is equipped in its central part with a pneumatic
piston 13 extending axially towards the rear and in its
radially external part with a skirt 15 crimped to the
external periphery of the piston 13. The wall 11 is
sealed by means of a rolling seal 16, for example made
of elastomer, and fixed to the periphery of the piston
13 and to the periphery of the casing 1. A spring 18 is
mounted in compression between the rear face of the
shell 3 and the front face of the piston 13 so as to
return the wall to the retreated position in the rest
phase.
The front chamber 7 is connected by sealed means (not
depicted) to a source of partial vacuum. At rest, the
working chamber 9 is in communication with the front
chamber 7, whereas at the time of braking it can be
placed in communication with an environment at
atmospheric pressure.
The communications between the two chambers and with
the environment are performed by means of a three-way
valve 19 arranged in the cylindrical rear part of the
pneumatic piston 13. The valve 19 comprises a valve
seat 20 borne by an actuating rod 21 connected to a
I
brake pedal (not depicted) , a plunger distributor 22!
comprising a plunger 23 and a feeler 25, the plunger 23j
receiving, in its rear end, a front end of the
actuating rod 21 which is the opposite end to the brake!
pedal end and which carries a first valve 27.
i
A second valve 29 is formed by the rear periphery of
the pneumatic piston 13. The feeler and the plunger are
connected by a spring 30 mounted in compression in a!
deformable cage 32 and having an inside diameter
greater than the outside diameter of the feeler and of
the plunger. The cage 32 comprises a first sleeve
directed towards the rear fixed to the feeler,
advantageously by force, and a second sleeve of smaller
size facing the first sleeve fixed to the plunger,
advantageously by force.
The booster also comprises a push rod 31 actuating a
piston of a master cylinder (neither depicted) fixed in
front of the booster by means of a washer 32' trapped
between the spring 18 and the front face of the piston
13 and in its rear axial end directed towards the brake
pedal forming a cup carrying a reaction disc 33
capable, under braking, of collaborating with the front
face of the feeler 25, the reaction disc 33 is made of
a deformable, practically incompressible, material, for
example an elastomer and preferably rubber.
A pneumatic brake booster is, in the known way,
characterized by a boost ratio equal to the ratio
between the output force (Fs) and the input force (Ft)
and which is determined by the ratios of the areas of
the reaction disc 33 and of the feeler 25.
I
For obvious safety reasons, it is desirable to increase!
this boost ratio when there is a braking action with an!
input force higher than a determined value,
corresponding to an emergency situation, so as to boost
the action of the driver on the brake pedal still
further.
The booster is therefore characterized by a first and
at least one second boost ratio.
We shall now explain the operation of the booster of
known type with reference to Figures 1 and 2.
At rest, the front chamber 7 and the working chamber 9
are in communication and subjected to the partial
vacuum of the front chamber 7.
During braking, the action of the driver on the brake
pedal causes the actuating rod to move, causing the
communication between the chambers 7 and 9 to close by
applying the second valve 29 to the valve seat 20 and
by opening the communication between the working
chamber and the environment at atmospheric pressure by
lifting the first valve 27 off the valve seat 20. A|
pressure difference therefore arises between the front
chamber 7 and the working chamber 9 and this has the
effect of carrying the wall 11 towards the master
cylinder. The distributor 22 formed of the feeler 25
and of the plunger 23 behaves like a rigid piece, the
reaction disc 33 combines the force applied by the
actuating rod 21 via the feeler 25, the boost force
applied by the pneumatic piston and the reaction of the
hydraulic circuit which is transmitted by the push rod
31. The booster provides a first boost ratio (AB).
For sufficient input force, the spring 30 compresses,
the feeler 25 is then able to move with respect to the
plunger 24 towards the brake pedal, allowing the
reaction disc 33 to expand towards the brake pedal.
There is therefore a change in the distribution of
contact pressures in the surface of the rubber,
reducing the contact pressure between the distributor]
22 and the reaction disc 33, corresponding to a second
booster ratio (BC).
At the end of the braking phase, the actuating rod 31
moves towards the rear, allowing the entire booster to
return to its rest position, and in particular, the
reaction disc returns to its initial shape.
Figure 3 shows a brake booster equipped with a reaction
device according to a first embodiment of the present
invention, comprising a casing 1 formed of a first
shell 3 and a second shell 5 each of which respectively
has a central opening 6, 8 and which is divided into
two chambers 7, 9 by a sealed moving wall 11. The
moving wall 11 in its central part has a pneumatic
piston 13 extending axially towards the rear and in its
radially external part has a rigid skirt 15 crimped to
the external periphery of the piston 13, sealing being
achieved by means of a rolling seal 16 fixed
hermetically to the casing 1 and to the pneumatic
piston 13.
A spring 18 is mounted in compression between the rear
face of the shell 3 and the front face of the piston 13
so as to return it at rest.
The front chamber 7 is connected by sealed means (not
depicted) to a source of partial vacuum.
A three-way valve 19 is arranged in the cylindrical
part of the pneumatic piston 13 and is controlled by
means of a control rod 21 connected to a brake pedal
(not depicted) . It comprises a valve seat 20 borne by
the actuating rod 21 and formed by an annular surface,
a spring is mounted in compression resting against the
rear face of the valve 20 so as to apply the valve seat
20 to the valves 27, 29.
The action of the actuating rod 21 is transmitted tcj
the hydraulic braking circuit by means of a reaction]
device 35 and of a plunger distributor 22 coaxial with
the actuating rod 21 receiving, in a rear opening of
approximately thrustoconical shape, the front end of
the actuating rod 21. This rear end forming a first
valve 27.
The pneumatic piston 13 comprises a rear cylindrical
end forming a second valve 29 and, in its front face,
axial-guidance means 24 capable of collaborating with
axial-guidance means of the reaction device 35, these
advantageously being formed by a radial notch 26.
Figures 4 and 5 show two alternative forms of a first
embodiment of a reaction device of the booster of
Figure 3 comprising an elastic means 30, means 45 of
prestressing the elastic means 30, and a reaction disc
33. The prestressing means 45 comprise a cage 37 formed
by a sleeve 38, an annular washer 47 and a floating!
piece 49. The sleeve 38 comprises, at a first end
facing forwards, a first sleeve of smaller diameter 39
and, at a second end facing backwards, a second sleeve
of larger diameter 41 connected to the first sleeve 39
by a shoulder 43, the axial front end of the first
sleeve of smaller diameter 39 being closed and forming
i
a base of a push rod 31 coaxial with the actuating rod
21, the sleeve 38 and the push rod 31 being coaxial.
The annular washer 47 coaxial with the push rod 31 is
mounted fixedly in the second sleeve 41, resting
against the shoulder 43 and advantageously crimped to
the internal radial surface of the sleeve 39. The
floating piece 49 is mounted in axial translation in
the passage 51 made in the washer 47, advantageously
mounted coaxially with the plunger distributor 22 and
of an outside diameter equal to the inside diameter of
the passage 51.
The floating piece 49 comprises retaining means 53
situated some non-zero distance away from the axial
ends of the piece 49 and advantageously formed of a
flange 55 extending radially outwards and with an
outside diameter greater than the inside diameter of
the opening 51. In the second alternative form of the
first embodiment depicted in Figure 5, the retaining
means 53 also comprise means 54 of centring the spring
30 which are formed by an annular depression 54 made in
the front face of the flange 55.
The elastic means 30, advantageously a spring, is
mounted in compression between the rear-facing face of
the sleeve 39 and the front annular face of the flange
55.
The reaction disc is arranged so that it rests on a
face 57 formed by the rear-facing face of the annular
washer 47 and by the rear-facing face of the floating
piece 49.
The axial dimension of the larger-diameter sleeve 41 is
greater than the sum of the axial dimensions of the
washer 47 and of the reaction disc 33, leaving a free
rear axial end of the sleeve 41 forming the guide means
59 of the reaction device 35 capable of collaborating
with the guide means 24 of a pneumatic piston of a
booster.
The reaction device is fixed to the pneumatic piston 13
by means of an annular washer 32, the central passage
of which advantageously extends axially forwards in the
form of a sleeve bordering the smaller-diameter sleevej
39 of the sleeve 37.
We shall describe the operation of the pneumatic brake
booster comprising the device 35 according to the
present invention.
At rest, the chambers 7 and 9 are subjected to the
partial vacuum.
Upon braking, action on the brake pedal moves the
actuating rod which closes the communication between
the front chamber 7 and the working chamber 9 by
applying the second valve 29 to the valve seat 20 then
opens the communication between the working chamber 9
and the environment at atmospheric pressure by lifting
the first valve 27 off the seat 20. The piston 13 is
then carried forwards by the difference in pressure
between the two chambers 7 and 9.
The reaction disc 33 then receives the actuating force
Fa of the actuating rod via the distributor 22, the
boost force Fp of the pneumatic piston 13 which can
actually move with respect to the reaction disc by
virtue of the radial notch 24, and the reaction force
Fr of the hydraulic braking circuit.
For an input force lower than a certain input force Fe,
the reaction means 35 behaves like a rigid piece, the
reaction device determining a first boost ratio.
For an input force higher than the value of the force
Fe, the spring 30 compresses, allowing the floating
piece 49 to slide forwards, the reaction disc 33
therefore expands forwards into the opening 51. There
is therefore a change to the distribution of contact
pressures in the rubber surface, reducing the contact
pressure between the distributor 22 and the reaction
disc 33 and the reaction device determining a second
boost ratio.
For an even higher value of input force, the floating
piece 49 comes to rest against the push rod 31 and the
booster then provides a boost ratio equal to the first
boost ratio obtained for an input force lower than Fe.
The variation in boost ratio depends on the elastic
modulus of the rubber of which the reaction disc is!
made and on the geometry of the reaction disc and of
the housing of the reaction disc.
At the end of the braking phase, the actuating rod 21
moves backwards, allowing the entire booster to return
to its rest position, and in particular, the reaction
disc returns to its initial shape.
Figure 6 shows a third alternative form of the first
embodiment of the reaction device according to the
present invention comprising an elastic means 530,
means 45 of prestressing the elastic means 530 and a
reaction disc 33. The prestressing means 45 comprise a
cage 37 formed by a cylindrical sleeve 38 of axis XX'
the front axial end of which forms the base of a push
rod 31, by an annular washer 47 equipped with a central
opening 51, and by a floating piece 49.
The annular washer 47 is mounted fixedly in the sleeve
38, advantageously by crimping to the periphery of the
sleeve 38.
The floating piece 49 is mounted, advantageously so it
is coaxial with the plunger distributor 22, in axial
translation in the opening 51 of the washer 47 and of
an outside diameter equal to the inside diameter of the
passage 51.
The floating piece 49 comprises retaining means 53
situated a non-zero distance away from the axial ends
of the piece 49 and formed by a flange 55 extending
radially outwards and with an outside diameter greater
than the inside diameter of the opening 51.
The elastic means 530 is advantageously a conical
spring with the cone facing forwards mounted in
compression between the rear face of the front end wall
of the cage 37 and the annular front face of the flange
55. The reaction disc is arranged resting against the
face 57 formed by the rear face of the annular washer
47 and by the rear face of the floating piece 49.
The reaction device comprises means 59 of guidance with
respect to the piston 13 which are capable of
collaborating with the guide means 24 of the pneumatic
piston 13, formed by the cylindrical rear end of the
cage 37.
The reaction device is fixed to the pneumatic piston 13
by means of an annular washer 32, the central passage
of which advantageously extends axially forwards in the
form of a sleeve bordering the push rod 31.
The way in which the device 135 applied to a brake
booster according to the present invention works is the
same as the method of operation of the reaction device
of Figures 4 and 5.
This alternative form of the first embodiment of the
reaction device according to the present invention
advantageously makes it possible to considerably reduce
the axial size of the reaction device.
Figure 7 shows a fourth alternative form of the first
embodiment of the reaction device 35, in which the
pneumatic piston 13 and the distributor 22 are depicted
in part. The device 35 comprises a reaction disc 33,
means 45 of prestressing an elastic means 30 comprising
a sleeve 60 equipped with an interior shoulder 61, with
a floating piece 49 mounted in translation in the
sleeve 60 and of an outside diameter equal to the
inside diameter of the passage defined by the shoulder
61, and with a sleeve 63. The sleeve 63 has a front
axial end closed off and forming a base 64 of a push
rod 31 which is formed integrally with it. The sleeve
63 enters the sleeve 60 via its rear end and is fixed
to the sleeve 60, for example by force or by crimping
so as to close off the open front end of the sleeve 60.
All the parts of the device of Figure 7 are coaxial
with the axis XX'.
The floating piece 49 also comprises stop means 53
formed by an annular surface 71 extending radially
outwards.
The reaction disc 33 is mounted so that it rests, on
the same side as the rear end of the sleeve 60, against
the rear face, and a spring 30 is mounted in
compression between the rear face of the front end of
the sleeve 63 and the front face of the annular surface
71 of the stop means 53 of the floating piece 49.
The sleeve 60 comprises at its rear axial end guide
means 59 capable of collaborating with the guide means
24 formed in the front face of the pneumatic piston 13.
The device 35 also comprises means 59 of guidance with
respect to the pneumatic piston 13 which are capable of
collaborating with the guide means 24 of the piston 13.
The way in which the device 35 of Figure 7 applied to a
brake booster according to the present invention works
is the same as the method of operation of the device 35
described in Figures 5 and 6.
The advantage of this embodiment is the simplicity of
manufacture of the reaction device according to the
present invention.
Figure 8 shows a second embodiment of a reaction device
135 according to the present invention, comprising a
reaction disc 33, an elastic means 30 and means of
prestressing an elastic means comprising a sleeve 72
equipped at a first end directed forwards with a first
part 73 of smaller diameter and at a second end
directed backwards with a second part 75 of larger
diameter, the first part 73 being connected to the
second part by a shoulder 77. The part 73 of smaller
diameter comprises, at a forward facing end, an annular
surface 79 extending inwards and delimiting a passage
74.
The push rod 31 comprises at a forward facing first end
a first part 78 of smaller cross section and, at a
second end which is the opposite end to the first end,
a second part of larger cross section 78' forming a
base 80 of outside diameter smaller than the inside
diameter of the larger-diameter second part 75, the
space between the base 80 and the sleeve 75 defining an
annular passage 76. The piece 78 is fixed into the
passage 74, for example by force-fitting.
The device 135 also comprises means 54 of guidance with
respect to the pneumatic piston 13 which are capable of
collaborating with the guide means 24 of the piston 13.
The prestressing means also comprise an annular ring 81
of an outside diameter roughly equal to the inside
diameter of the part 75 of the sleeve 72 which part is
slideably mounted in the part 75, the ring 81 is
pierced towards the rear with a first bore 83 of larger
diameter and towards the front with a second bore 85 of
smaller diameter, the two bores 83, 85 being connected
by a shoulder 87. The inside diameter of the bore 83 is
roughly equal to the outside diameter of the part 78'
of the push rod 31 and the inside diameter of the bore
85 is roughly equal to the outside diameter of the base
80. The ring 81 also comprises a part 89 at its front
end that has a f rustoconical interior shape with the
cone shape facing forwards. The ring 81 is slideably
mounted in the part 75 of the sleeve and around the
push rod 21. The elastic means 30, advantageously a
cylindrical spring, is mounted in compression between
the rear face of the annular surface 79 and the end
wall of the part 89.
The reaction disc 33 is mounted so that it rests
against the surface formed by the rear faces of the
base 80 and of the ring 81.
The reaction device is fixed to the pneumatic piston 13
by means of an annular washer 32 the central passage of
which runs axially forwards in the form of a sleeve
32' bordering the smaller-diameter part 73 of the
sleeve 72.
We are now going to describe the operation of the
reaction device 135 according to Figure 8 incorporated
into a pneumatic brake booster.
Upon braking, for an input force value below a certain
force Fe, the reaction device 135 behaves like a rigid
piece. The reaction disc acts in a known way and
combines the forces Fa, Fp and Fr and transmits the
entire reaction to the actuating rod. The reaction
device determines a first boost ratio.
For an input force value higher than Fe, the spring 30
deforms, allowing the ring 81 to slide forwards and
therefore allowing the reaction disc 33 to expand
forwards into the external annular part 76 defined by
the outside diameter of the base 80 and the inside
diameter of the part 75 of the sleeve 72.
There is therefore a change in the distribution of
contact pressures in the surface of the rubber, and
this reduces the contact pressure between the
distributor 22 and the reaction disc 33, the reaction
device determining a second boost ratio.
For a certain input force, the ring 81 comes to rest
against the shoulder 77 and the booster therefore
supplies a boost level equal to the first boost level
obtained for a force Fa lower than the prestress of the
spring.
Unlike the case of the first embodiments, the expansion
of the reaction disc takes place via an external
annular part 76 rather than via the central passage 51.
Figure 9 shows a third embodiment of a reaction device
which once again allows the boost ratio of the booster
to be modified and in which the pneumatic piston 13 and
the distributor 22 are depicted in part.
The reaction device 235 differs from the reaction
device 35 of the first embodiment in that it comprises
a composite floating piece 49 comprising a central
first piece 249 and an annular second piece 349 sliding
about the first piece 249. The first piece 249
comprises stop means 253 resting against the front face
of the piece 349 and the front piece comprises stop
means 353 resting against the annular washer 47. A
first spring 230 is mounted in compression between the
rear face of the end wall of the cage 37 and the stop
means 253, a second spring 330, with a prestress higher
than that of the first spring 230, is mounted in
compression between the rear face of the end wall of
the cage 37 and the stop means 353, the spring 330
having an inside diameter greater than the outside
diameter of the spring 230.
We are going to describe the operation of a pneumatic
brake booster comprising the third embodiment of the
reaction device according to the present invention.
Figure 10 shows the change in boost ratios as a
function of the actuating force for the booster
comprising the device according to the third
embodiment.
For a value of input force below a certain force Fe,
the reaction device 235 behaves as a rigid piece, the
reaction device determining a first boost ratio
represented by the curve portion DE. For an input force
value higher than Fe and lower than a certain force Fd,
the spring 230 compresses, allowing the reaction disc
33 to expand through the central passage 51, by the
sliding-forwards of the floating piece 249. The
reaction device determines a second boost ratio
represented by the curve portion EF. For an input force
higher than Fd, the spring 330 compresses, allowing the
reaction disc 33 to expand axially forwards over an
annular surface by displacement of the annular piece
349, the reaction device determines a third boost ratio
represented by the curve portion FG. Next, for even
higher input values, the front end of the floating
piece 247 comes up against the rear face of the end
wall of the cage 37 and the first boost ratio DE is had
again. The start of this last stage appears according
to the settings of the device, the start may lie before
the saturation regional in the saturation region, the
saturation region being the moment when the pressure in
the working chamber reaches atmospheric pressure when
there is no more additional boost, any increase in the
actuating force resulting only in an increase in the
output force by the value of the actuating force.
It must be clearly understood that the means 45 of
prestressing at least one elastic means 30, 230, 330
are not restricted to an annular washer resting against
a shoulder and fixed by crimping, but to any means of
immobilization in a precise position, such as a washer
and a screw for example.
It must be clearly understood that a device allowing
firstly the annular ring and secondly the floating
piece to move could be provided.
Figures lla and lib depict a fourth embodiment of the
reaction device according to the present invention
allowing the reaction disc to extend radially for an
input force higher than a force Fe. The device
comprises a reaction disc 33, a housing 91 for the
reaction disc 33 and an elastic means 430.
The housing 91 for the reaction disc is a receiving cup
91 secured via its axial front face to a push rod 31 of
axis XX' , the cup 91 being coaxial with the push rod
31.
The cup 91 comprises a front face 93 in the form of a
disc perpendicular to the axis XX', extended axially by
a sleeve 95 coaxial with the disc 95, the sleeve 95
comprising, in its lateral periphery, angularly
distributed recesses 97, advantageously uniformly
distributed, and an elastic means 430 in the form of a
preloaded elastic ring equipped on its interior face 99
with projecting tabs 101 collaborating with the
recesses 97.
The reaction device is fixed to the pneumatic piston 13
by means of an annular washer 32 the central passage of
which advantageously extends axially forwards in the
form of a sleeve 32' bordering the push rod 31.
We are going to describe the operation of a pneumatic
brake booster comprising the fourth embodiment of the
reaction device according to the present invention.
The input forces below a certain force value Fe, the
cup behaves as a rigid piece, the reaction device
determining a first boost ratio.
For an input force higher than Fe, the ring deforms
allowing the reaction disc 33 to expand via the
recesses 97. There is then a change in the distribution
of contact pressures in the surface of the rubber,
reducing the contact pressure between the distributor
22 and the reaction disc 33, the reaction device
determining a second boost ratio.
Figures 12a and 12b show the change in the value of the
actuating force as a function of the compression of the
elastic means 30, 230, 330, 430, 530.
Measurements of the force applied to the distributor as
a function of the compression of the elastic means were
taken, varying the output force, the elastic modulus of
the reaction disc 33 and the diameter of the reaction
disc 33. The actuating force is directly proportional
to the input force on the brake pedal.
These characteristics show that when the elastic means
compresses, the actuating force decreases and
therefore, for the same output force, the boost ratio
increases.
This proves the effectiveness of the reaction device
according to the present invention applied to a
pneumatic brake booster in causing the boost ratio of
the booster to vary, the variation in boost ratio
depending on the characteristics of the reaction disc.
The prestress on an elastic means is preferably greater
than or equal to 150 newtons.
It must be clearly understood that the force value Fe
given as being the limiting value of the input force
for switching from a first boost ratio to a second
boost ratio depends on the settings of the devices, on
the size of the reaction disc, on the elastic modulus
of the rubber of the reaction disc and on the elastic
means used. The same is true of the value of the force
Fd.
It must also be clearly understood that the present
invention does not restrict itself to a reaction device
with two or three different boost ratios but with the
number of successive boost ratios needed to ensure
effective and comfortable braking.
The present invention applies in particular to the
motor industry.
The present invention applies mainly to the braking
industry.





We Claim:
1. Reaction device for a brake booster comprising a reaction disc (33) arranged in a receiving housing delimited at a first longitudinal end by a first surface, at a second end opposite the first end, by a second radially external surface and a third surface delimited by the said second surface, and by a fourth radial surface extending axially from the first surface to the second and third surfaces, the said reaction device also comprising at least one elastic means (30, 230, 330, 430, 530) which can be deformed and which allows the available volume of the said reaction disc (33) to increase for an input force above a certain force value (Fe) , and determining a first boost ratio for an input force below the predetermined value (Fe) , characterized in that the increase in the volume available for the said reaction disc (33) takes place in a collection of the first and of the fourth surfaces and in that the said reaction device determines at least a second boost ratio for an input force value higher than the predetermined value (Fe).
2. Reaction device as claimed in claim 1, wherein the fourth surface is at least partially defined by a radial end of the said push rod (31).
3. Reaction device as claimed in claim 1 or 2, wherein the first surface is defined by an annular washer (47) and at least one floating piece (49, 249, 349).
4. Reaction device as claimed in claim 2, wherein the first surface is formed by a piece secured to one axial end of the push rod (31).

5. Reaction device as claimed in any one of claims 1 to 4, wherein the elastic means (30, 230, 330, 430, 530) of which there is at least one, is prestressed so as to provide the reaction device with rigidity for an input force below a certain force value (Fe).
6. Reaction device as claimed in any one of claims 1 to 5, wherein the said reaction device changes the boost ratio according to the value of the input force.
7. Reaction device as claimed in claim 6, wherein the said device increases the boost ratio for an actuating force value higher than a certain force value (Fe).
8. Reaction device as claimed in any one of the preceding claims, wherein the prestress of the elastic means (30, 230, 330, 430, 530) is greater than or equal to 150 newtons.
9. Reaction device as claimed in any one of the preceding claims, wherein the elastic means (30, 230, 330, 530) is a spring.
10. Reaction device as claimed in claim 9, wherein the elastic means (30, 230, 330) is a cylindrical spring.
11. Reaction device as claimed in claim 1, 2, 5, 6, 7 or 8, wherein the elastic means (430) is an elastic ring.
12. Reaction device as claimed in claim 9, wherein the elastic means (530) is a conical spring.

13. Reaction device as claimed in claim 3, wherein the annular washer (47) and the floating piece (49) of which there are at least one, farm means (45) of prestressing the elastic means (30, 230, 330, 530) of which there is at least one.
14. Reaction device as claimed in claim 3, 9, 10, 12 or 13, wherein the annular washer (47) is crimped onto the body of the push rod (31).
15. Reaction device as claimed in claim 3, 9, 10, 12, 13 or 14, wherein the floating piece (49) comprises means (54) of centring the elastic means (30).
16. Reaction device as claimed in claims 10, 13, 14 or 15, wherein it comprises at least two coaxial elastic means (230, 330).
17. Reaction device as claimed in claim 16, wherein the elastic means (230) has a preload lower than the preload of the elastic means (330).
18. Reaction device as claimed in claim 17, wherein the floating piece (49) comprises a central first piece (249) and an annular second piece (349) which can move axially one with respect to the other.
19. Reaction device as claimed in any one of the preceding claims, wherein it comprises guide means (59) capable of collaborating with guide means (24) of a pneumatic brake booster.
20. Pneumatic brake booster comprising a casing (1) divided into two chambers (7, 9) by a sealed moving wall (11) comprising a pneumatic piston (13) in which there is arranged a three-way valve (19) actuated by an actuating rod (21) which can be connected at a first longitudinal end to a brake pedal and at a second longitudinal end opposite the first end to a distributor (22) characterized in that the distributor (22) is able to come into contact with a reaction device of a device according to any one of the preceding claims.

21. Pneumatic brake booster as claimed in claim 20, wherein the said reaction device according to claims 1 to 19 is fixed to the pneumatic piston (13) by means of a washer (32).
22. Pneumatic brake booster as claimed in claim 21, wherein the washer (32) is fixed by being trapped between a return spring (18) and the pneumatic piston (13).
23. Pneumatic brake booster as claimed in any one of claims 20 to 22, wherein the pneumatic piston (13) comprises guide means (24) collaborating with guide means (59) of the reaction device according to claim 19.

Documents:

1259-delnp-2003-abstract.pdf

1259-DELNP-2003-Claims-(01-09-2008).pdf

1259-delnp-2003-claims.pdf

1259-DELNP-2003-Correspondence-Others-(01-09-2008).pdf

1259-delnp-2003-correspondence-others.pdf

1259-delnp-2003-description (complete)-01-09-2008.pdf

1259-delnp-2003-description (complete).pdf

1259-DELNP-2003-Drawings-(01-09-2008).pdf

1259-delnp-2003-drawings.pdf

1259-delnp-2003-form-1.pdf

1259-delnp-2003-form-18.pdf

1259-DELNP-2003-Form-2-(01-09-2008).pdf

1259-delnp-2003-form-2.pdf

1259-DELNP-2003-Form-3-(01-09-2008).pdf

1259-delnp-2003-form-3.pdf

1259-delnp-2003-form-5.pdf

1259-DELNP-2003-GPA-(01-09-2008).pdf

1259-delnp-2003-gpa.pdf

1259-delnp-2003-pct-101.pdf

1259-delnp-2003-pct-210.pdf

1259-delnp-2003-pct-304.pdf

1259-DELNP-2003-Petition-137-(01-09-2008).pdf

1259-DELNP-2003-Petition-138-(01-09-2008).pdf


Patent Number 223622
Indian Patent Application Number 01259/DELNP/2003
PG Journal Number 40/2008
Publication Date 03-Oct-2008
Grant Date 19-Sep-2008
Date of Filing 08-Aug-2003
Name of Patentee BOSCH SISTEMAS DE FRENADO, S.L.
Applicant Address BALMES 243, APARTADO 9556, 08080 BARCELONA 6, SPAIN.
Inventors:
# Inventor's Name Inventor's Address
1 FERNANDO SACRISTAN C/MARE DE DEU PILAR, 5, 08348 BARCELONA, SPAIN.
2 JUAN SIMON BACARDIT CALLE MALLORCA 451 6°, 4A, 08013 BARCELONA, SPAIN
3 BRUNO BERTHOMIEU C/GIRITI, 2-4, ESPAGNE BARCELONA, SPAIN.
PCT International Classification Number B60T 13/575
PCT International Application Number PCT/FR02/00321
PCT International Filing date 2002-01-25
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 FR01/02105 2001-02-07 France