Title of Invention

"HYDRAULIC SYSTEM FOR A VEHICLE SUSPENSION"

Abstract A hydraulic system for a vehicle suspension for a vehicle, the vehicle including a vehicle body and at least two forward and two rearward wheel assemblies, the vehicle suspension including front and rear resilient vehicle support means between the vehicle body and the wheel assemblies for resiliently supporting the vehicle above the wheel assemblies, the hydraulic system including: at least two front (11, 12) and two rear (13, 14) wheel rams respectively located between the wheel assemblies and the vehicle body, each ram (11 to 14) including at least a compression chamber (45 to 48) and a rebound chamber (49 to 52); wherein the compression chamber (45, 46) and rebound chamber (49, 50) of each said front wheel ram (11, 12) is in fluid communication with the rebound chamber (47, 48) and compression chamber (51, 52) respectively of a diagonally opposed said rear wheel ram (13, 14) to respectively provide two fluid circuits, each fluid circuit providing a front and back compression volume therein, the front compression volume of each said fluid circuit being in fluid communication with the back compression volume of the other said fluid conduit, and wherein damping means (53 to 56, 71, 72) are provided for damping fluid flow within each compression volume and between the front and back compression volumes such that suspension parameters provided by the hydraulic system, including roll stiffness, roll damping, pitch damping and heave damping, can be independently tuned from each other.
Full Text HYDRAULIC SYSTEM FOR A VEHICLE SUSPENSION
The present invention is generally directed to suspension systems for
vehicles, and in particular to a hydraulic system providing control of one or more
suspension parameters.
There are known many alternative interconnected suspension systems
which have the ability to passively differentiate between different modes of wheel
motion with respect to the vehicle body and therefore provide a variety of
alternatives in functionality. For example, the applicant's US patent number
6,270,098 provides a pressure balancing "load distribution" unit between two
pairs of diagonally interconnected double acting wheel rams. This system
provides different heave, roll and pitch stiffness rates with zero warp stiffness and
different damping rates in all four base suspension modes (heave, roll pitch and
warp). This system supports the weight of the vehicle, so as the loads on the
vehicle change, or as the fluid temperature changes, the volume of fluid in each
of the six volumes in the system must be adjusted. Also, as the six volumes in
the system can in some load conditions, all be at different pressures, there is the
possibility for fluid to leak across seals, which also requires fluid volume
adjustments to be made to maintain the correct vehicle attitude. This requires a
high pressure fluid source, sensors, control electronics and valves, making the
cost of the system relatively high for a passive system.
An example of a passive system providing high roll stiffness with low warp
stiffness and negligible heave stiffness and providing high roll damping with
lower, more comfortable and isolating heave damping can be found in the
applicant's PCT/AUOO/00312. As the system does not provide significant heave
stiffness, separate support springs are required.
The support means may provide varying degrees of roll stiffness from
conventional independent support means providing roll stiffness through to
completely interconnected support means providing zero roll stiffness. Details of
examples of support means with varying degrees of roll stiffness that can be
packaged in current vehicle designs are shown in the applicant's US patent No.
6,217,047 and incorporated herein by reference.
The variations of support means shown in US 6,217,047 with an anti-roll
bar roll control system are also suitable for use not only with that anti-roll bar
system and with the hydraulic system of PCT/AUOO/00312, but with any roll
control system.
An example of a system having just roll and/or pitch damping can be found
in Yamaha's US patent number 5,486,018 and Kayaba's US6,024,366. The
system in these documents uses a device between a pair of wheel damping
rams, each wheel damping ram having a damper valve in its piston to provide
double-acting damping but make the ram single-acting (i.e. there is only fluid
port). The device provides for independent levels of damping for in-phase (i.e.
heave) and out of phase (i.e. roll and/or pitch) motions. However this system
does not provide significant stiffness in any mode, so in addition to the need for
support springs, generally anti-roll bars will be required for a good balance
between bounce and roll stiffness. Additionally, as the wheel rams are effectively
single acting (having only one fluid port) the amount of damping that the device
can provide is limited. There are improvements made to the system to combat
this problem, which can be found in Japanese patent office publication number
11291737, but these add to the complexity of the system by providing more
plumbing and spool valves.
It is therefore an object of the present invention to provide a hydraulic
system for a vehicle suspension that may overcome at least one of the
disadvantages of earlier vehicle suspension systems.
It js a preferred object of the present invention that the hydraulic system
provide roll stiffness, roll damping, pitch damping and heave damping, all of which
can be designed and tuned substantially independently from each other to enable
optimisation of each parameter.
With this in mind, according to one aspect of the present invention there is
provided a hydraulic system for a vehicle suspension for a vehicle, the vehicle
including a vehicle body and at least two forward and two rearward wheel
assemblies, the vehicle suspension including front and rear resilient vehicle
support means between the vehicle body and the wheel assemblies for resiliency
supporting the vehicle above the wheel assemblies, the hydraulic system
including:
at least two front and two rear wheel rams respectively located between
the wheel assemblies and the vehicle body, each ram including at least a
compression chamber and a rebound chamber;
wherein the compression chamber and rebound chamber of each said
front wheel ram is in fluid communication with the rebound chamber and
compression chamber respectively of a diagonally opposed said rear wheel ram
to respectively provide two fluid circuits, each fluid circuit providing a front and
back compression volume therein, the front compression volume of one said fluid
circuit being in fluid communication with the back compression volume of the
other said fluid circuit, and wherein damping means are provided for damping
fluid flow within each compression volume and between the front and back
compression volumes such that suspension parameters provided by the hydraulic
system can be independently tuned from each other.
The hydraulic suspension system according to the present invention allows
for the independent tuning and design of suspension parameters including roll
stiffness, roll damping, pitch damping and heave damping. This enables
optimisation of as many of these suspension parameters as possible.
The vehicle may be primarily supported -by the resilient vehicle support
means.
The vehicle support means may be any known support means such as coil
springs, air springs, torsion bars, leaf springs and rubber cones. The vehicle
support means can, in the case of coil springs and air springs, be mounted
around the wheel rams or mounted separately.
Additional valves may be provided to block the two fluid circuits for failsafe
and/or wheel lift lockouts.
As the vehicle support means are the primary means of vehicle support, all
of the volumes in the damping and stiffness system can be run at the same
pressure. Also, as the system contains hydraulic fluid and gas, both of which
expand with increasing temperature, a pressure compensation arrangement is
required in order to maintain the system static pressure and roll stiffness within a
design range over the design temperature. This pressure compensation
arrangement can also be used to compensate for any fluid loss over time.
Therefore, there is provided a pressure maintenance device connected to each of
the system volumes through respective restrictions or valves. For example, the
pressure maintenance device may be connected to the left and right compression
volumes.
The accompanying drawings illustrate preferred embodiments of the
present invention. Other arrangements are possible, and consequently the
particularity of the accompanying drawings is not to be understood as
superseding the generality of the preceding description of the invention.
In the drawings:
Figure 1 is a schematic view of a first preferred embodiment of a hydraulic
system having roll stiffness and roll and pitch damping, according to the present
invention;
Figure 2 is a schematic view of a variation of the first preferred
embodiment of the hydraulic system;
Figure 3 is a schematic view of another variation to the first preferred
embodiment of the hydraulic system;
Figure 4 is a schematic view of a second preferred embodiment of a
hydraulic system according to the present invention, being similar to the first
embodiment, having the same connection sequence, but with different routing of
the conduits;
Figure 5 is a schematic view of a variation to the second preferred
embodiment of the hydraulic system;
Figure 6 is a schematic view of a variation of the system of Figure 5 and
additionally shows a pressure maintenance arrangement;
Figure 7 is a perspective view of the system of figure 6 with the
components in location on a vehicle, but the vehicle components are omitted for
clarity; and
Figure 8 is a schematic view of a variation to the hydraulic system shown
in Figure 5 to provide a failsafe and also incorporates pressure maintenance.
Figure 9 is a schematic view of a variation to the hydraulic system of
Figure 6.
Figure 10 is a schematic view of a third preferred embodiment of a
hydraulic system according to the present invention, being similar in layout and
connection sequence to Figure 9, but with the accumulators located at different
connection points in the system.
Figure 11 is a schematic view of a fourth preferred embodiment of a
hydraulic system according to the present invention with a similar connection
sequence to the earlier arrangements, but having a different arrangement of pitch
and accumulator damper valves.
DESCRIPTION OF THE DRAWINGS
Referring initially to figure 1, there is shown a suspension system for a
vehicle. Four wheel rams (11, 12, 13, 14) are located between the vehicle body
(not shown) and four orthogonally disposed wheels (not shown) of the vehicle.
Each wheel ram includes a cylinder (15, 16, 17, 18) connected to a wheel hub or
other suspension geometry to move with the wheel, a piston (10, 20, 21, 22)
slidably housed within the cylinder, and a rod (23, 24, 25, 26) fixed between the
piston and the body of the vehicle. The connection of the rod to the vehicle body
may be by any known means, usually through a rubber bushing which in the case
of MacPherson strut geometry usually includes a bearing.
For ease of understanding, the vehicle resilient support means are shown
as "coil-overs", ie coil springs (27, 28, 29, 30) positioned around the wheel ram
and located between a lower spring plate (31, 32, 33, 34) fixed to the cylinder and
an upper spring plate (35, 36, 37, 38) which may be connected to the vehicle
body or the rod (directly or indirectly such as via a bearing or bushing). It should
be understood that the resilient support means may be of any alternative known
type such as for example air springs and may be located around the cylinder as
shown with the coil springs or separate to the ram, which broadens the
alternatives, for example, to torsion bars connected to the geometry providing
wheel location. Also the wheel ram may be inverted with the cylinder inside an
outer tube, the rod being fixed to the outer tube which in turn supports the lower
spring plate - the upper spring plate then being mounted either to the cylinder or
directly to the body.
The wheel rams shown in the figures are basically conventional doubleacting
rams for simplicity. Taking the front left wheel ram 11 as an example, the
piston 19 (which may be formed as an integral part of the rod 23) has two
grooves containing a bearing 39 and a seal 40. In some cases, the individual
bearing and seal parts can be replaced by a single item (not shown) which may
be bonded to or formed around the piston for ease of assembly and low cost.
The cylinder end (41) has three grooves containing a rod seal 42, a bearing 43
and a rod wiper 44 or other form of secondary seal such as an excluder, Each
ram therefore has a compression chamber (45, 46, 47, 48) and a rebound
chamber (49, 50, 51, 52) formed by the piston (19, 20, 21, 22) within each
cylinder (15,16, 17,18).
The direct damping of each wheel ram can be accomplished by the
provision of compression (53-56) and rebound (57-60) damper valves mounted
on conduits (61-66) close to the compression and rebound chambers of each
wheel ram. These damper valves can be single-acting, working on restricting
fluid flow out of either a compression or a rebound chamber, or they may be
double acting, in which case only one valve (on either the compression or
preferably on the rebound chamber) may be utilised. These damper valves can
be located in the wheel ram body where there is package space, or attached to
the wheel ram body or in the conduits as shown.
The direct damping of each wheel ram may alternatively be accomplished
by the provision of damper valves/arrangements, within each wheel ram.
The four double-acting wheel rams are connected by a pair of diagonal
circuits to provide passive de-coupling of roll and pitch stiffness from heave
stiffness. The first diagonal circuit comprises two fluid volumes, a front left
compression volume and a back right compression volume. The front left
compression volume includes the front left compression chamber 45, a front left
compression conduit 61, a back right rebound conduit 67 and a back right
rebound chamber 51. The back right compression volume similarly includes a
back right compression chamber 47, a back right compression conduit 63, a front
left rebound conduit 65 and a front left rebound chamber 49.
The second diagonal circuit similarly comprises two fluid volumes, a front
right compression volume and a back left compression volume. The front right
compression volume includes the front right compression chamber 46, a front
right compression conduit 62, a back left rebound conduit 68 and a back left
rebound chamber 52. The back left compression volume similarly includes a
back left compression chamber 48, a back left compression conduit 64, a front
right rebound conduit 66 and a front right rebound chamber 50.
This simple diagonal connection arrangement would displace fluid as
follows: in roll and pitch, fluid volumes corresponding to a compression chamber
and the annular rebound chamber of the diagonally opposite wheel ram are
displaced (into or out of any resilient device such as an accumulator); whereas in
heave, only a fluid volume corresponding to a rod volume (compression chamber
minus annular rebound chamber) would be displaced (into or out of the resilient
device). The high relative volume displaced in the roll and pitch modes relative to
heave gives a higher roll and pitch stiffness than heave stiffness.
However the first and second diagonal circuits are connected by first and
second pitch conduits (69, 70). The front left compression volume is-connected
to the back left compression volume by the first pitch conduit (69) forming a left
compression volume and the front right compression volume is connected to the
back right compression volume by the second pitch conduit (70) forming a right
compression volume. The piston seals on the pistons in each wheel ram (11-14)
provide the seal between the left and right compression volumes. If the fluid flow
along the first and second pitch conduits (69, 70) is completely restricted or
blocked, the pitch stiffness of the basic arrangement of the two diagonal circuits
remains, as does the warp stiffness. It should be noted that while the pitch
stiffness is related to the roll stiffness, it is therefore high, but the warp stiffness is
related to the heave stiffness and is therefore low. If there is any flow permitted
along the first and second pitch conduits, then the pitch stiffness is removed, but
damping of the flow along the first and second pitch conduits gives damping to
pitch motions of the hydraulic system and therefore the vehicle. To this end there
is shown, in-line on each of the first and second conduits, a pitch damper valve
(71, 72). This pitch damper valve may be a passive orifice, a passive multi-stage
damper valve or any form of variable damper valve and may even provide for
complete blocking of the pitch conduits. The pitch damper may be a single,
double-acting valve or two single-acting valves and may include a lock-off or
blocking valve or any other known form of controllable restriction. Alternatively,
the pitch damper may be of any known form, such as a simple switched damper
incorporating a switchable bypass around each pitch damper valve or a simple
controlled bleed orifice.
One arrangement for providing resilience in the two volumes (left and right)
is to provide a single accumulator (73, 74) for each volume. In order to provide a
higher amount of roll damping than heave damping, the connection between each
accumulator and the associated volume must include a damper valve. To be able
to tune the front and rear roll damping, a front roll damper valve (75, 76) and a
rear roll damper valve (77, 78) may be provided for each accumulator (73, 74).
These roll damper valves may also be passive or controlled, the control being of
any known form, from a simple switched damper valve to a completely
continuously variable damper valve. The simple switched damper valve may be
of any known type such as a switchable bypass around each roll damper valve or
a simple controlled bleed orifice.
Indeed at every point where there is a damper indicated in the Figure, that
damper valve can be either: a single damper valve having the same
characteristics in both directions; a single valve having different characteristics
from one direction of fluid flow to the other; a single valve having flow restriction
characteristics in one direction and being relatively free-flowing in the opposite
direction; two single-acting valves, one damper valve to control the restriction to
flow in one direction and a second damper valve to control the restriction to flow
in the opposite direction, the two valves being used in parallel, or in series with a
non-return valve in parallel with each valve as is known in conventional damper
valve technology.
The operation of the hydraulic system is basically as follows:
In heave, fluid volumes corresponding to the left and right rod volumes are
displaced into or out of the accumulators. The rod volumes are generally small in
relation to the accumulator gas volumes, so the pressure change in heave is also
small, which acting over the rod areas, provides little change in wheel force.
Therefore the hydraulic system has a very low heave stiffness.
In warp, fluid volumes corresponding to the rod volumes from one diagonal
circuit are passed into the other diagonal circuit through the first and second pitch
conduits (69,70). Therefore the hydraulic system has negligible warp stiffness.
In roll, for example when making a right turn causing the vehicle to roll to
the left, the left compression sealed volume increases in pressure (due to fluid
from the left compression chambers 45, 48 and the right rebound chambers 50,
51 entering the accumulator 73) and the right compression volume reduces in
pressure (due to fluid entering the right compression chambers 46, 47 and the loft
rebound chambers 49, 52 from the accumulator 74) thereby providing the
necessary roll couple.
In pitch, for example when braking, fluid is displaced out of the front ram
compression chambers 45,46 and out of the back ram rebound chambers 51, 52.
This fluid flows through the first and second pitch conduits (69, 70) and is hence
transferred into the expanding rear ram compression chambers 47, 48 and the
front ram rebound chambers 49, 50. As can be readily understood, in braking (or
in any similar direction pitch motion of the wheels with respect to the vehicle
body), fluid flows in this single direction through the first and second pitch
conduits and the pitch damper valves. During pitch motions of the opposite
sense, for example when accelerating, fluid flows in the opposite direction
through the first and second pitch conduits and the pitch damper valves.
Therefore it is preferable to use different damper characteristics for flow in the two
different pitch directions, to thereby give independent control of the braking
direction pitch damping and the acceleration direction pitch damping. This is
obviously desirable as the pitch velocities, accelerations, peak forces and general
requirements (such as trade off between forces for control and comfort) can be
very different in the two directions.
If the vehicle pitches with no change of average height and if the rod
volumes are of equal size front to rear, then there is no net change in fluid volume
in the system (excluding accumulators) so there is no pitch stiffness. However, if
the rod volumes are not matched front to rear for a pure pitch motion, there can
be a small pitch stiffness introduced by the hydraulic system.
Depending on the roll moment distribution of the hydraulic system, the
front and rear chamber volume changes may or may not be matched. If the roll
moment distribution is close to 50% then the pitch damping provided can be of
similar magnitude at both ends of the vehicle. If the roll moment distribution of
the hydraulic system is not 50%, or due to geometry or other effects, the pitch
dampers may produce a larger magnitude of damping force on one end of the
vehicle than the other. The wheel damper valves can be used to compensate for
any difference in front to rear pitch damper effect, especially as this difference is
usually in the same direction as any imbalance in roll damping, which can also be
additionally provide by the wheel damper valves, the hydyraulic system still
providing a better compromise than a conventional suspension system.
So in pitch, the fluid transferred from front to rear along the first and
second pitch conduits (69, 70) passes through the pitch damper valves (71, 72)
thereby providing pitch damping. The fluid can also pass through the front and
rear roll damper valves (75, 77 and 76, 78) which are parallel with the pitch
damper valves (71, 72) and can enter the accumulators (73, 74). The overall
pitch damping provided for a given input is therefore dependent on the flow
restriction and pressure balance between the pitch damper valves, the roll
damper valves and the accumulators.
As the roll moment distribution of the hydraulic system may not match the
roll moment distribution of the suspension system as a whole (due to the coil
spring rates, front to back bushing stiffness differences, etc) it may be necessary
to provide different levels of roll damping on the front wheels compared to the
back wheels. This can be done as shown in figure 1 by using separate front and
rear roll damping valves either side of the pitch damping valve. However, it is
possible on some vehicles to gain additional roll damping at one end of the
vehicle using a simpler arrangement as shown in figure 2.
In figure 2, there is only one roll damper valve (91, 92) for each
accumulator (73, 74). Each accumulator is connected to the respective pitch
conduit (69, 70) through this single roll damper valve and forward of the pitch
damper valve (71, 72) in the pitch conduit. This ensures that the pitch damper
valve (71, 72) acts with the roll damper valve (91, 92) to increase the roll damping
on the back wheel rams (13, 14) in relation to the roll damping provided by only
the roll damper valve (91, 92) acting on the front wheel rams (11,12). This gives
additional roll damping on the rear wheel rams which can be desirable, as
discussed above for figure 1. As with the figure 1 arrangement with a similar roll
damping distribution, it also gives stronger pitch damping to the end of the vehicle
with the highest roll damping from the hydraulic system.
Figure 3 shows another modification to the basic arrangement of figure 1,
Here the accumulators have been moved towards the front wheel rams to reduce
the distance between the front compression chambers and the accumulators,
which can reduce fluid acceleration effects when there is a significant forward
bias in the roll moment distribution of the system. To reduce the distance
between the rear compression chambers (47, 48) and an accumulator, additional
rear accumulators 93, 94 with roll damping valves 95, 96 can be added as shown.
When the rear accumulators are added, it can be preferable to replace the front
accumulator and roll damper in parallel with the pitch damper valve arrangement
shown with the simpler single roll damper and accumulator in front of the pitch
damper valve arrangement from figure 2.
Figure 3 also shows another modification to figures 1 and 2, including a
lockout valve (97, 98) in each of the first and second pitch conduits (69, 70).
When these lockout valves are closed, the operation of the system reverts to that
of two independent diagonal pairs of volumes. The mechanism used to generate
the roll stiffness also now generates a pitch stiffness and the hydraulic system
also has a warp stiffness. The lockout valves can reduce wheel lift, but have the
additional advantage of returning the system to four hydraulic volumes so if there
is a failure - closing the valves should leave 3 volumes operational for a limp
home mode.
Figure 4 shows a further alternative layout of figure 1, although in this
case, the components and their connection sequence is identical to figure 1. The
reference numerals used correspond to the equivalent parts in figure 1. This
shows how changing the direction that the plumbing runs in, but not the
connection sequence, can reduce fluid flows around the hydraulic system to
provide better response. By linking the front wheels with lateral conduits, the fluid
flow paths for the front wheels are generally reduced, especially for a front twowheel
input such as a surface change or expansion joint.
Figure 5 is a further development of figure 4. As the wheelbase of the
vehicle is generally longer than the lateral spacing between left and right wheel
rams, it can be beneficial for the response, cost and weight compromise of the
system to connect the laterally spaced wheels at both the front and rear of the
vehicle to reduce the fluid flow required down the conduits running the length of
the vehicle. Therefore, additional third and fourth pitch conduits (which'are
effectively in parallel with the first and second pitch conduits) have been added to
cross-connect the chambers of the back wheel rams and similarly improve the
rear two-wheel input response of the hydraulic system. The third pitch conduit
101 (which is in parallel with the first pitch conduit 69) connects the back left
compression conduit 64 with the back right rebound conduit 67 via third pitch
valve 103 which has a third accumulator 109 in parallel, with roll damping valves
105, 106 in series with the accumulator 109. Similarly, the fourth pitch conduit
102 (which is in parallel with the second pitch conduit 70) connects the back right
compression conduit 63 with the back left rebound conduit 68 via fourth pitch
damper valve 104 which has a fourth accumulator 110 in parallel. Roll damping
valves 107, 108 are in series with the accumulator 110 as they are in the
arrangements at the front of the vehicle.
A preferred simplification of this system arrangement is shown in Figure 6.
The rear accumulators have been omitted, along with the damper valves which
connected them to the third and fourth pitch conduits 101, 102. Although these
omissions reduce cost, it may not always be practical to size the hydraulic
suspension system for the optimum performance without the rear accumulators
on some vehicles (i.e. some trucks and long wheelbase luxury vehicles).
Also shown in Figure 6 is a pressure maintenance system. As the
hydraulic system is not the primary means of support (ie the coil springs - or air,
torsion, etc. springs provide a large portion of the vehicle support) both of the
volumes in the system (the previously defined (eft and right compression
volumes) can be operated at a common static pre-charge pressure. The
advantage of operating both systems at the same static pre-charge pressure is
that pressure differentials across piston seals throughout the system are
eliminated and so therefore are roll attitude changes caused by fluid leakage
between the systems, and the need for a powered control system which can
pump fluid between the volumes.
The left and right compression volumes are connected via restrictions
(121, 122) to a common conduit or passage 123 which is in turn connected to a
pressure maintenance device 124. Each restriction is typically a micro orifice with
filters either side to prevent blockage, although any known restrictive means may
be used. The orifice is sized to provide the characteristics required to maintain
the pressures in the left and right compression volumes within an acceptable
range whilst preventing significant fluid flow during cornering to maintain the static
roll attitude within an acceptable range when returning to straight line running.
Although the pressure maintenance device 124 may be omitted, changes
in the volumes of fluid and gas in the hydraulic system and its accumulators
through the operating temperature range of the vehicle are usually large enough
to require some form of compensation device. The complexity of this device can
vary significantly, depending on the design parameters and the functionality
required.
In its simplest form, the pressure maintenance device (124) can be a
simple accumulator with any known construction (for example bladder-type with
gas spring, piston-type with gas spring or with mechanical spring).
Alternatively the pressure maintenance device (124) can use a fluid
pressure source (such as a tank with a pump, or another vehicle system such as
the power steering) to maintain the pressure in the hydraulic suspension volumes
to either a fixed or a variable pressure. If a fixed pressure is chosen, the
components required can be simple, cheap, passive, mechanical parts, however
as the system temperature changes, the system stiffness will change slightly. To
maintain the system stiffness characteristics constant with varying temperature,
the pressure in the systems must be adjusted in dependence on their
temperature, which generally requires one or more temperature sensors, at least
one variable pressure switch or pressure transducer and an electronic control
unit.
Also, the roll stiffness of the hydraulic suspension system can be adjusted
by changing the pressure in the systems, so if a pressure maintenance device
(124) with variable pressure set-points is used, the pressure can be varied in
dependence on the load in the vehicle and/or by a driver operated mode selector
or a variable selector.
Obviously, if the pressure maintenance device is designed to provide two
regulated pressures and is connected to the left and right compression volumes
by independent conduits (with or even without restrictions) then the pressures in
the two volumes can be controlled to be different to each other to offset a static
i • •
roll load on the vehicle for example due to an offset payload. Alternatively, or
additionally, active roll control components can be added on to the system to
provide an offset in the passive roll angle of the vehicle during turning, or
completely compensate for all resilience in the hydraulic system and maintain a
zero roll angle. The components (pump, tank, valves, sensors and controllers for
many different algorithms) are all well known.
Figure 7 is a three-dimensional view of the components shown in
schematic form in figure 6. The components are located in their approximate
relative positions as they would be installed on a typical vehicle.
Figure 8 shows a more complex improvement of the hydraulic system.
The front and rear laterally cross-connected arrangements are basically the same
as shown in figure 5. However front to rear lockout valves 131-134 are provided
to allow the front arrangement to and the rear arrangement to operate separately.
When the valves are closed, the hydraulic system provides front and rear roll
stiffness, front and rear roll damping, warp stiffness, pitch damping and low to
negligible heave and pitch stiffness. The valves 131-134 may be used to prevent
free warp motions at undesirable times (i.e. wheel lift). Alternatively or
additionally, the valves may be used to isolate the front and rear arrangements
and form four volumes in the event of a system failure. Additionally or
alternatively, it may be desirable, if some form of active pressure control is
available, to control the front and rear pressures independently, to thereby
influence the roll moment distribution of the hydraulic system and therefore the
dynamic behaviour of the vehicle.
Also shown in Figure 8 is a version of the pressure maintenance system
adapted for use on the system with the valves 131-134 closed forming four
volumes. The front two volumes are connected to the each other through
restrictions 135, 156 and through a passage or conduit 137 to the pressure
maintenance unit 138. The two rear volumes are similarly connected to each
other through restrictions 139, 140 and through a passage or conduit 141 to the
pressure maintenance unit 138. If the valves 131-134 are used as a failsafe, then
the pressure maintenance unit 138 should be equipped to maintain the pressure
in passage 137 independently of maintaining the pressure in passage 141.
Alternatively, an additional pressure maintenance unit (not shown, but ie a simple
accumulator) could be provided for the rear volumes, separate to that for the front
volumes. Alternatively, the pressure maintenance unit could be used to maintain
the pressure in the volumes at only one end of the vehicle (for example being
connected to only the front volumes), then it would maintain the pressure in the
whole system during normal operation when the lockout valves are open and
when the lockout valves have only been closed for brief periods (for wheel lift
limitation), only being unable to maintain the pressure in all four systems in the
event of a failure. Alternatively the pressure maintenance unit could be much
more complex and have individual connections to each of the four volumes (two
front and two rear) for controlling the pressure individually to allow for active or
passive roll attitude correction and/or selectable roll stiffness and roll moment
distribution.
An alternative layout of the system can be seen in Figure 9. This is
essentially the same as the layout in Figure 6, the most significant difference
being the accumulators 73 and 74 and the accumulator damper valves 75, 76, 77
and 78 al all moved rearwards on the vehicle. Instead of the accumulator and
accumulator damper assembly being on the front compression conduits 61 and
62, it has been relocated between the longitudinal conduits 163, 164, 167 and
168. Note that each longitudinal conduit is connected directly to a conduit from a
wheel ram chamber which can be used to denote the conduit, i.e. 167 and 168
are front compression longitudinal conduits being connected directly to the front
compression conduits 61, 62 and the back rebound conduits 67, 68. Similarly,
163 and 164 are back compression longitudinal conduits, being directly
connected to the back compression conduits 63, 64 and the front rebound
conduits 65, 66. This connectivity is equivalent to that of Figure 6, however it has
the benefit of moving the accumulators back to be between the front and rear
wheel rams. It is possible to design the cylinder and conduit sizes such that only
two accumulators are needed on the vehicle with acceptably high system natural
frequencies and response time, but in order to minimise the operating pressure
and conduit diameter, it can be advantageous to position the accumulators at a
position which is a portion of the distance between the front and rear wheels. It
can also be beneficial to package the accumulators under the floor or under the
front foot-well area for example, to free space in the engine bay.
A further alternative layout of the system is shown in Figure 10. While the
basic layout is the same as Figure 9, the accumulator and accumulator damper
positions are different. Four accumulators 73, 74, 109 and 110 are located at the
front and rear, as in Figures 5 and 8. In this case however, the accumulators are
located between the compression chamber of the nearest wheel ram and the
pitch damper, rather than parallel to the pitch damper. In the previous
arrangements, the accumulator dampers were in parallel to the pitch dampers, so
the pitch damping performance was affected by the accumulator dampers,. In the
arrangement in Figure 10 the pitch dampers 71, 72, 103 and 104 are direct acting
and therefore more effective and unaffected by the accumulator dampers. The
accumulator dampers 175, 176, 177 and 178 still damp roll motions more than
any other mode.
Throughout all of the preceding drawings, as already discussed, each
damper valve indicated can be either: a single damper valve having the same
characteristics in both directions; a single valve having different characteristics
from one direction of fluid flow to the other; a single valve having flow restriction
characteristics in one direction and being relatively free-flowing in the opposite
direction; two single-acting valves, one damper valve to control the restriction to
flow in one direction and a second damper valve to control the restriction to flow
in the opposite direction, the two valves being used in parallel, or in series with a
non-return valve in parallel with each valve as is known in conventional damper
valve technology.
Figure 11 shows an alternative arrangement of the hydraulic system. This
alternative arrangement is similar to the other arrangements disclosed, but shows
a modification possible when each damper valve is considered as at least one
single direction restriction, as previously discussed in relation to Figure 1. The
restriction symbol with a non-return valve in parallel, as used in this figure is
commonly used to denote the base valve of a twin tube damper. These base
valves have a valve stack on one side of the damper body and a lightly sprung
intake plate on the other side of the damper body, the intake plate acting as a
non-return valve. The restriction can be of any type such as a simple orifice,
multi-stage, variable or switched.
The modification is to position the accumulator 73, 74,109 or 110 between
two halves of the pitch damper 185 and 186, 187 and 188,189 and 190, or 191
and 192. if all valves used are single-acting, this modification can reduce the
number of valves required, compared to most other arrangements of the hydraulic
system. The active direction of each pitch damper valve 185-192 can be
reversed from that shown if desired. Two accumulator damper valves 193 and
194, 195 and 196, 197 and 198, 199 and 200 are also shown between each
accumulator and the system. It should however be rioted that it is also possible
to use only one accumulator damper valve. For example, if the compression
direction damper valve (193, 195, 197, 199) is omitted, the vehicle height will
temporarily reduce as the vehicle rolls. In Figure 11 as with the previous figures,
jnless lockout valves are provided to separate the system into more than two
cluid volumes, then only two accumulators (one per fluid volume) are necessary.
Lockout valves can be provided in alternative positions to those shown in
Figures 3 and 8. As mentioned previously, the valves can be used in the event of
a detected loss of fluid pressure in one of the fluid volumes, or the fluid pressure
not matching a mapped fluid pressure for the dynamic conditions on a vehicle, ie
in the event of a system failure or malfunction. The valves can also be used
when the dynamic conditions on a vehicle or a combination of for example lateral
acceleration and throttle or brake position are used to indicate that wheel lift is
likely to occur, in which case, the lockout valves can be closed to increase the
stability of the vehicle. For example, the pitch damper valves can either have one
or more lockout valves in series with them (similar to their connection sequence in
Figure 3, so in lines 69, 70, 101 and 102 in Figure 10 for example), or the pitch
damper valves themselves can be switchable or variable valves that can be
controlled to completely block fluid flow through the valve..
An alternative method of changing the roll stiffness of the hydraulic system
is to use additional accumulators which can be connected to the hydraulic system
through switchable lockout valves. This allows for the roll stiffness to be switched
between a high and a low setting. These settings are generally either side of
what would be chosen as a multi-purpose single setting, so that the system can
provide improved handling and control with high stiffness and improved comfort
with low stiffness, as selected or controlled automatically by any known means
(acceleration sensors, throttle and brake sensors, position sensors, etc). An
alternative to hydraulically switching a whole accumulator in and out of the
systems, is to use an accumulator design with two gas volumes, then simpler,
cheaper gas switching valves can be used to vary the gas volumes available to
the systems by switching the lock-out valve to between the two gas volumes to
isolate one of the volumes.
A further alternative method to switch the roll stiffness is to employ
'bridging valves' which connect the two (i.e. the left and right compression)
volumes together. This method can be employed more cheaply (only the bridging
valves are required), but it removes all roll stiffness and the roll damping effect of
the accumulator damper valves from the hydraulic system. Generally, it is
cheapest to connect the bridging valves between the front and/or rear
compression conduits 61 and 62 and/or 63 and 64. A further alternative is to
design a controlled switchable or variable bypass valve into the piston between
the compression and rebound chamber of each wheel ram. As this effectively
short-circuits the system, it reduces fluid flow through the system greatly and can
give the best comfort performance given the low fluid accelerations. Ideally the
control is electronic, sensing steering angle and/or steering velocity, vehicle
speed and lateral acceleration.
Many other obvious alterations to the basic arrangement of the
components whilst maintaining the connection sequence essential for the
functionality of the hydraulic system are considered to fall within the scope of this
application. For example, it is obvious that, in a production design of the system,
it is possible to incorporate not only the wheel damper valves (53-60) into the
main body of the wheel ram, but also the accumulators, roll and pitch valves. For
example, the front left wheel ram may include the wheel damper valves 53 and
57, the accumulator 73, the roll damping valves 75 and 78 and the pitch damping
valve 71.

WE CLAIM:
1. A hydraulic system for a vehicle suspension for a vehicle, the vehicle
suspension having front and rear resilient vehicle supports (27-30) positioned
between a body of the vehicle and respective front and rear wheel assemblies of
the vehicle for resiliently supporting the vehicle body above the wheel assemblies,
the hydraulic system having:
at least two front and two rear wheel rams (11-14) respectively located between the wheel assemblies and the vehicle body, each ram having at least a compression chamber (45-48) and a rebound chamber (49-52);
characterised in that the compression chamber (45-48) and rebound chamber (49-52) of each said front wheel ram is in fluid communication with the rebound chamber and compression chamber respectively of a diagonally opposed said rear wheel ram to respectively provide a first and a second fluid circuit, each fluid circuit providing a front and back compression volume therein such as herein described, the front compression volume of one said fluid circuit being in fluid communication with the back compression volume of the other said fluid circuit respectively forming left and right compression volumes, and wherein at least one fluid flow damper (53-60) is provided within each compression volume;
and at least one fluid flow damper (71, 72) is provided between the front and back compression volumes to provide additional pitch damping to the hydraulic system.
2. A hydraulic system as claimed in claim 1 wherein the vehicle is primarily supported by the resilient vehicle supports (27-30).
3. A hydraulic system as claimed in claim 1 wherein each fluid circuit has at least one accumulator (73, 74) in fluid communication with said circuit.
4. A hydraulic system as claimed in claim 3 wherein the fluid flow between at least one accumulator and its respective circuit are provided by accumulator damping means for damping said fluid flow.

5. A hydraulic system as claimed in any of the preceding claims wherein the
fluid in the front compression volume of one circuit communicates with the fluid in
the rear compression volume of the other circuit by means of at least one pitch
conduit (69, 70).
6. A hydraulic system as claimed in claim 5 wherein the damping means
provided for damping flow between the front and rear compression volumes is a
pitch damper (71, 72) located in each pitch conduit (69, 70).
7. A hydraulic system as claimed in claim 6 wherein each front compression
volume has a front ram compression chamber, a front compression conduit a rear
rebound conduit and a rear rebound chamber, and
each rear compression volume having a rear compression chamber, a rear compression conduit, a front rebound conduit and a front rebound chamber.
8. A hydraulic system as claimed in claim 7 wherein a first pitch conduit (69)
provided between the front compression conduit of the first fluid circuit and the
rear compression conduit of the second fluid circuit, and
a second pitch conduit (70) provided between the front compression conduit of the second fluid circuit and the rear compression conduit of the first fluid circuit.
9. A hydraulic system as claimed in claim 7, wherein each front compression volume has a front compression longitudinal conduit (167, 168), and each rear compression volume has a rear compression longitudinal conduit (163, 164).
10. A hydraulic system as claimed in claim 9 wherein a first front pitch conduit (69) having a first end connected to the front, compression conduit and the front compression longitudinal conduit of the first fluid circuit and a second end connected to the front rebound conduit and the rear compression longitudinal conduit of the second fluid circuit; and
a second front pitch (70) conduit having a first end connected to the front compression conduit and the front compression longitudinal conduit of the second

fluid circuit and a second end connected to the front rebound conduit and the rear compression longitudinal conduit of the first fluid circuit.
11. A hydraulic system as claimed in claim 9 or 10 wherein a first rear pitch
conduit (101) having a first end connected to the rear compression conduit and
the rear compression longitudinal conduit of the second fluid circuit and a second
end connected to the rear rebound conduit and the front compression
longitudinal conduit of the first fluid circuit; and
a second rear pitch conduit (102) wherein a first end connected to the rear compression conduit and the rear compression longitudinal conduit of the first fluid circuit and a second end connected to the rear rebound conduit and the front compression longitudinal conduit of the second fluid circuit.
12. A hydraulic system as claimed in claim 1 wherein the two fluid circuits are provided with valves (131-134) to block said circuits.
13. A hydraulic system as claimed in claim 12 wherein at least one valve to selectively interconnect the front compression volume of one circuit with the front compression volume of the other circuit.
14. A hydraulic system as claimed in any of the preceding claims wherein each of the left and right compression volumes of the circuits is connected to pressure maintenance device (124) through respective restrictions or valves (121, 122).

Documents:

4001-DELNP-2005-Abstract-(16-06-2008).pdf

4001-delnp-2005-abstract.pdf

4001-DELNP-2005-Claims-(16-06-2008).pdf

4001-delnp-2005-claims-(22-07-2008).pdf

4001-delnp-2005-claims.pdf

4001-DELNP-2005-Correspondence-Others-(16-06-2008).pdf

4001-DELNP-2005-Correspondence-Others-(21-07-2008).pdf

4001-delnp-2005-correspondence-others-(22-07-2008).pdf

4001-delnp-2005-correspondence-others.pdf

4001-delnp-2005-description (complete)-16-06-2008.pdf

4001-delnp-2005-description (complete)-22-07-2008.pdf

4001-delnp-2005-description (complete).pdf

4001-DELNP-2005-Drawings-(16-06-2008).pdf

4001-delnp-2005-form-1.pdf

4001-delnp-2005-form-18.pdf

4001-DELNP-2005-Form-2-(16-06-2008).pdf

4001-delnp-2005-form-2.pdf

4001-delnp-2005-form-3.pdf

4001-DELNP-2005-Form-5-(16-06-2008).pdf

4001-delnp-2005-form-5.pdf

4001-delnp-2005-pct-210.pdf

4001-delnp-2005-pct-304.pdf

4001-delnp-2005-pct-306.pdf

4001-delnp-2005-pct-409.pdf

4001-DELNP-2005-Petition-137-(18-07-2008).pdf

abstract.jpg


Patent Number 222456
Indian Patent Application Number 4001/DELNP/2005
PG Journal Number 36/2008
Publication Date 05-Sep-2008
Grant Date 12-Aug-2008
Date of Filing 06-Sep-2005
Name of Patentee KINETIC PTY. LTD.
Applicant Address 9 CLARK STREET, DUNSBOROUGH WESTERN AUSTRALIA 6281, AUSTRALIA.
Inventors:
# Inventor's Name Inventor's Address
1 MUNDAY, RAYMOND ANDREW 4 DEACON WALK, BUSSELTON, WESTERN AUSTRALIA 6280, AUSTRALIA.
2 MONK, RICHARD 13 POSSUM PLACE, BUSSELTON, WESTERN AUSTRALIA 6280, AUSTRALIA.
PCT International Classification Number B60G 21/073
PCT International Application Number PCT/AU2004/000250
PCT International Filing date 2004-02-27
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 2003900894 2003-02-27 Australia