Title of Invention

AN IMPROVED PROCESS FOR THE PREPARATION OF QUINOLONE DERIVATIVES

Abstract This invention relates to Novel compounds for the preparation of quinolone derivatives of the formula I. wherein R=C<sub>1</sub>-C<sub>6</sub> alkyl, C<sub>3</sub>-C<sub>6</sub> cycloalkyl, aryl, substituted aryl, NR<sup>1</sup>R<sup>2</sup>=diarylamino, arylalkylamino,C<sub>1</sub>-C<sub>6</sub>-dialkylamino, piprazinyl, N or C alkyl (C<sub>1</sub>-C<sub>6</sub>)substituted piperazinyl, morpholino, pyrrolidinyl, substituted pyrrolidinyl, aralkyl, substituted aralkyl etc. The present invention for preparation of compound of formula I comprises in enhaning the reactivity of the displaceable halogen (X) in the compound of the formula II towards various amines of formula III wherein R=as defined for compound of formula-I, R<sup>3</sup>=COOR<sup>6</sup> (R<sup>6</sup>=C<sub>1</sub>-C<sub>6</sub> alkyl, aryl, aralkyl), nitrile, a carboxamide (-CONR<sup>7</sup>R<sup>8</sup>, R<sup>7</sup> and R<sup>8</sup>= C<sub>1</sub>-C<sub>6</sub> alkyl, C<sub>3</sub>-C<sub>6</sub> cycloalkyl, aralkyl), X=CI, Br, F; NR<sup>1</sup>R<sup>2</sup>= as defined above by introducing a nitro group ortho to the displaceable halo group and subsequently removing the nitro group in a conventional manner. The process of the present invention enhances the yield of the compound of the formula I and also improves the quality of the prepared compound. These compounds ciprofloxacin, enrofloxin, pefloxacin, etc) are useful as antibacterial drugs.
Full Text The present invention relates to an improved process for the preparation of quinolone derivatives. The present invention particularly relates to an improved process for the preparation of quinolone derivative of the general formula I.

wherein R=C1-C6 alkyl, C3-C6 cycloalkyi, aryl, substituted aryl, NR1R2=diarylamino, arylalkylamino, C1-C6-dialkylamino, piprazinyl, N or C alkyl (C1-C6) substituted piperazinyl, morpholino, pyrrolidinyl, substituted pyrrolidinyl, aralkyi, substituted aralkyi etc.
The compounds of the general formula I are normally prepared by reacting the appropriate haloquinolone of the formula II

wherein R = as defined for compound of formula-l, R3=COOR3 (R3=C1-C6 alkyl, aryl, aralkyi), nitrile, a carboxamide (-CONR1R2, R3 and R3 = C1-Ce alkyl, C3-C6 cycloalkyi, aralkyi), X= CI, Br, F
with an appropriate amine of the formula III

wherein NR1R2=diarylamino, arylalkylamino, C1-C6-dialkylamino, piperazinyl, N or C alkyl (C1-C6) substituted piperazinyl, morpholino, pyrrolidinyl, substituted pyrrolidinyl, aralkyi, substituted aralkyi, etc.
in a polar protic or aprotic solvent at a high temperature for a prolonged period (Canadian patent no 1255678). The above said reaction is illustrated

as shown in scheme-1 below.

wherein R, R3 and R3 are as defined above.
SCHEME-1 The above said process has the following disadvantages:
1. Selectivity for the halogen displacement is only 90 to 95%. The remaining material is a fluorine displaced derivative.
2. The process requires more than 3 moles of the amine per mole of quinolonic acid.
3. The reaction requires very high temperature (more than 100° C) and prolonged reaction time (4-8 hours).
4. Removal of impurity is a tedious process and recovery of the final product is not 100%.
5. The yield of the final product is normally less than 80%.
Another conventional process disclosed in PCT International application WO 88 07,993 involves the enhancement of halogen activity by chelating the p-keto acid part of quinolonic acid of formula IV with a boron derivative B(0Ac)3 of the formula (V). This reaction is shown in the Scheme-2 given below.


SCHEME-2
In the Scheme-2 shown above the symbols given in the formulae are as defined above.
This process has the following disadvantages:
1. The process requires high temperature (> 100° C)
2. The reaction time is too short (5 to 10 minutes) to perform it on a commercial scale.
3. The reaction works with only polar aprotic solvents like DMSO.
4. The reaction requires more than 3 moles of amine per mole of quinolonic
acid.
5. Though the process claims to have more than 90% yield actually it never
exceeds 75%.
Since the quinolone drugs like ciprofioxin, enrofloxacin etc falling within the general fomnula I given above are very useful broad spectrum antibacterial drugs there is a need to enhance the yield as well as the purity of the said compounds prepared. Accordingly there is an urgent need for developing an improved process for the preparation of the said compounds resulting in higher yields and improved purity.

Therefore the main objective of the present invention is to provide an improved process for the preparation of compounds of the general formula I defined above having improved yield (90 - 95%) as well as improved purity.
Another objective of the present invention is to provide an improved process for the preparation of compounds of the general formula I as defined above by enhancing the reactivity of the halogen (X) in the formula IV given above towards various amines thereby reducing the formation of the impurity of the formula VII,

VII
wherein X, R, R1, R3 are as defined above.
resulting in the increased purity of the final compound of the formula I.
Yet another objective of the present invention is to provide an improved process for the preparation of the compound of the formula I defined above which process involves a facile reaction on both of the halogens in the compound of the formula VIII.

wherein R, R3 are as defined above. The invention has been developed based on our finding that:
1. Both the chlorines present in the formula VIII undergo the reaction even at room temperature.
2. The low temperature reaction leads to higher yields ( 90 - 95%) and purity of the compounds of the formula I.

3. The amount of the costly amine of the formula III (R1R2NH) in the process requires only one equivalent.
4. the step of removing the impurity of formula VII is totally eliminated as no such impurity is formed.
STATEMENT OF INVENTION.
Accordingly the present invention provides an improved process for the preparation of compound of the general formula I as defined above which comprises:
i. converting 2,4-dichloro-5-fluoroacetophenone to 2,4-dichloro-5-fluoro-3 nitrobenzoic acid by conventional methods.
ii. reacting the 2,4-dichloro-5-fluoro-3-nitrobenzoic acid with thionyl chloride / oxalyl chloride to get the corresponding benzoyl chloride.
iii. reacting the 2,4-dichloro-5-fluoro-3-nitrobenzoyl chloride with the compound of the formula IX

IX
wherein R3 = COOR6 (R3=C1-C6 alkyl, aryl, aralkyi), nitrile, and carboxamide (CONR1R2 R3 and R3 = C1-C3 alkyl, cycio alkyl, aralkyi), R"*, R5 = C1-C6 alkyl, aralkyi, cycloalkyi, (Ca-Ce) together with the nitrogen atom to which they are bonded to give a compound of formula-X.
to yield the corresponding novel acrylate of the formula X.

wherein R3, R4 and R3 are as defined above.


iv. reacting the novel compound of the fonnula X with a primary amine RNH2 (of the formula XI) where R is as defined above to give a compound of the formula VIII.

wherein R & R3 have the meanings given above.
V. reacting the compound of the formula VIII with a base in the presence of a polar aprotic or nonpolar solvent or their mixtures to give a new compound of the formula XII.

wherein R, R3 are as defined above, vi. reacting the novel quinolone of the formula XII with an amine R3NHR3 (of the formula III), wherein R3 and R3 have the meanings given above to give the corresponding chloro displaced novel product of the formula XIII.

XIII
wherein R, R\ R3 & R3 have the meanings given above.


vii. subjecting the compound of the formula XIII to metal reduction by conventional methods to yield a novel compound of the formula XIV.

wherein R, R1, R3 & R3 have the meanings given above.
viii. deaminating the compound of the formula XIV via its diazonium salt and decomposing the salt by conventional methods to yield the compound of the formula I as defined above OR decomposing the diazonium salt of the compound of the formula XIV in the presence of copper (I) halide to give a novel hallde derivative of the formula XV.

XV
wherein R, R1, R3 & R3 have the meanings given above, and X = H, CI, Br.
ix. dehalogenating the compound of the formula XV by conventional methods to yield the compound of the formula I as defined above.
In a preferred embodiment of the invention the step (i) above may be carried out following method contained in J.Heterocyclic Chemistry 1988. 25. 927. The nitro group present in this acid enhances the reactivity of both the CI atoms in the subsequent steps.


The transamination in step (iv) may be done in routine solvents such as alcohols like methanol, ethanol, isopropanol, etc; aromatic solvents like benzene, toluene, etc. The reaction temperature may be in the range of 0 to 60° C. The preferred temperature being in the range of 0 to 25° C.
The base employed in step (v) may be MOR where M represents Na, K and R represents C1 to C4 atoms, carbonate salts like K2CO3, Na2CO3, metal hydride like NaH. The polar solvent employed may be selected from DMF, DMSO, DMAc etc and the nonpolar solvent can be benzene, toluene, xylene etc.
The step (vi) may be effected at a temperature in the range of 25 to 100° C, preferably in the range of 25 to 40° C. The medium which can be employed for the reaction may be a polar aprotic solvent such as DMF, DMSO, IPA, n-BuOH, t-BuOH etc. An aromatic solvent such as benzene, toluene, xylene, a halogenated solvent like CH2CI2 CHCI3, and acetonitrile. The reaction may also be conducted with one equivalent of amine and a base like Na2CO3, K2CO3, NaHC03, TEA etc.
The reducing agent which may be employed in step (vii) may be Raney nickel, Pd/C, Fe/AcOH, Sn/HCI etc. Preferably Raney nickel or Pd/C ( 5 to 10%). The medium which can be employed may be selected from alcoholic solvent such as methanol, ethanol, isopropanol etc., esters like ethyl acetate. The preferred solvent may be methanol. The temperature employed in the reaction may be in the range of 20 to 100° C, preferably 20 to 40° C. The hydrogen pressure employed may be in the range of 10 to 60 psi preferably 20 to 40 psi.
The deamination step (viii) may be effected via the diazonium salt derived from a compound of fonnula XIV which can be decomposed in the presence of alcohol or hypophosphorous acid to give directly the compound of the formula I (XV, X = H ) or it can be decomposed in the presence of copper (I) halide to give the halo derivative of the formula XV.

XV
wherein X, R, R1 R3 & R3 have the meanings given above
The diazonium salt can be prepared in dil H2SO4 medium for its direct conversion to a compound of the formula I or in dil aq HX where X represents CI or Br medium for its conversion to a compound of the formula XV. The decomposition


temperature employed may be in the range of 5 to 80° C preferably 15 to 30° C for direct conversion to the compound of the formula I. For the conversion to the halo, derivative of the formula XV, the temperature may be In the range of 20 to 40° C.
The halo derivative of the formula XV can be dehalogenated to give the compound of the formula I by any conventional methods. The methods which can be employed may be selected from treating with Raney nickel or Pd/C under hydrogen atmosphere in the presence of acid scavenger to neutralise the liberalised acid. The catalyst which may be employed for the conversion may be preferably 5% Pd/C, The acid scavenger employed may be amines of the general formula R3N where R represents C1 to C6 alkyl, or carbonate or bicarbonate salts of Na or K, preferably triethylamine. The temperature of reaction employed may be In the range of 20 to 100° C preferably 20 to 40° C. The hydrogen pressure employed may be in the range of 10 to 60 psi preferably 20 to 40 psi. The solvent medium which can be employed may be selected from methanol, ethanol, isopropanol etc.
The protecting group present on NH group of NR1R2 may be deprotected by acid or base hydrolysis and also R3 (if it is an ester, amide or nitrile) can also be hydrolysed in one operation. The acid employed may be sulphuric acid in combination with water and / or acetic acid. The base employed may be a strong base like NaOH or KOH. The preferred hydrolysis for piperazine type amine with an acyl protection and R3 being an alkyl ester would be dilute sodium hydroxide (2 to 10% or NaOH) at a temperature in the range of 20 to 100° C, preferably at 40 to 60° C.
The invention is described in detail in the Example given below which is provided to illustrate the invention only and therefore it should not be construed to limit the scope of the invention.
EXAMPLE 1
(1) Preparation of methyl 2-(2,4-dichloro-5-fluoro-3-nitrobenzoyl-3-dimethyl-aminoacrylate of the formula X where NR1R2 represents N(CH3)2 & R3 represents CO2 Me.
Into a solution of 108 gm of methyl 3-dimethylaminoethylacrylate and 92 gm of triethyl amine in toluene (1500 ml) at 70°C - 80°C was added a solution of 2,4-dichloro-5-fluoro-3-nitrobenzoyl chloride (prepared from 200 gm of the corresponding acid ) in 500 ml of toluene. The reaction mixture was refluxed for 6h and cooled to room temperature. Water (1.5 lit.) was added and extracted the product into toluene. After evaporation of solvent 300 gm of crude product remained. A small sample can be recrystallized from methanol. MP: 123 - 125°C.

(ii) Preparation of methyl 2-(2,4-dichloro-5-fluoro-3-nitrobenzoyl)-3-cyclo-propylaminoacrylate of the formula VIII where R represents cylcopropyl & , R3 represents C02Me.
A solution of the above crude compound in methanol (1000ml) was treated with cyclopropylamine (54gr) at 0-10°C. After stirring for 2-3 hrs at RT product was filtered and washed with 200 ml of chilled methanol to give 240.0gr of title product. MP : 169 - 170°C.
(iii) Preparation of methyl 1-cylcopropyl-6-fluoro-7-chloro-8-nitro-1,4-dihydro-4-oxo-3-quinolinecarboxylate of the formula XII where R represents cyclopropyl & R3 represents C02Me.
A mixture of 189gr of above compound, 57gr of potassium carbonate and 300 ml of DMF was heated to 60 - 70°C under stirring. After maintaining for 3 hrs, the reaction mixture was cooled to 15 - 20°C and filtered the solid. Filtered cake was washed with water to remove all Inorganics and finally with 100ml of methanol to give the title compound. Yield 170gr. MP : 226 - 228°C.
(iv) Preparation of methyl 1-cyclopropyl-6-fluoro-7-(1-piperazinyl)-8-nitro-1,4-dihydro-4-oxo-3-quinoIinecarboxylate of the formula XIII where R represents cyclopropyl, R3 represents CO2Me & NR1R2 represents 1-piperazinyl.
A mixture of the above compound (50gr), DMSO (150 ml), piperazine (13gr) and NaHCO3 (13gr) was stirred at RT for overnight. The reaction mixture was poured into water (400 ml) and filtered the title compound. Yield: 55 gr. MP : 194 - 196°C.
(v) Preparation of methyl 1-cyclopropyl-6-fluoro-7-(4-acetyl-1-piperazinyl)-8-nitro-1,4-dihydro-4-oxo-3-quinolinecarboxylate of the formula XIII where R represents cyclopropyl R3 represents CO2Me & NR1R2 represents 4-acetyl-1-piperazinyl.
A mixture of the above compound (33gr), acetic anhydride (70 ml) and methylenechloride (250 ml) was stirred at RT for overnight. The reaction mixture was poured into water and the product extracted into methylene¬chloride and evaporation of solvent left the title compound as a light yellow solid. Yield 35gr. MP : Above 250°C.

(vi) Preparation of methyl 1-cyclopropyl-6-fluoro-7-(4-aGetyl-1-piperazinyl)-8-amino-1,4-clihydro-4-oxo-3-quinolinecarboxylate of the formula XIV where R represents cyclopropyl, R3 represents CO2Me, and NR1R2 represents 4-acetyl-1-plperazlnyl.
A mixture of the above compound (26gr), Raney nickel (25gr) and methanol (500 ml) were taken into an autoclave and shaken at 20-30psi hydrogen pressure for 3-4 hrs. When the absorption of hydrogen ceased, it was filtered and the filtrate concentrated to give the title compound as a white solid. Yield 22gr. MP: Above 250°C.
(vii) Preparation of methyl 1-cylcopropyl-6-fluoro-7-(4-acetyl-1-piperazinyl)-1,4-dihydro-4-oxo-3-quinolinecarboxylate of the formula XV where R represents cyclopropyl, R3 represents C02Me, NR1R2 represents 4-acetyl-1-piperazinyl and X represents hydrogen.
A solution of the above compound (5.0gr), and 10% H2SO4 (25 ml) was cooled to 0-5°C and treated with sodium nitrite (0.96gr) in water (3ml). After stirring for another 15 min, the diazonium solution was added into 15% aq hypophospharous acid (50 ml) at 0-5°C. After the addition, reaction mixture was allowed to reach 25°C and maintained overnight. The reaction mixture was poured into ice water (100 ml) and extracted the product into methylenechloride (2 x 50 ml). Evaporation of solvent gave the title compound. Yield 4.5gr. MP: 245 - 247°C.
(viii) Preparation of 1-cyclopropyl-6-fluoro-7-(1-piperazinyl)-1,4-dihydro-4-oxo-3-quinolinecarboxylic acid of formula I where R represents cyclopropyl NR1R2 represents 1-piperazinyl (ciprofloxacin).
The above compound (5gr) and aq. sodium hydroxide (2gr in 20 ml water) was heated at 70 - 80°C for 3 hrs. The solution thus obtained was cooled to RT and neutralized with acetic acid to pH 7.0. The precipitated product was filtered and washed with water to give the title acid in quantitative yield (4.5gr).

Example 2.
i) Preparation of methyl 1-cyclopropyl-6-fluoro-7-(4-acetyl-1-piperazinyl)-8-chloro-1,4-dihydro-4-oxo-3-quinolinecarboxylate of the formula XV where R represents cyclopropyl, R3 represents C02Me, NR1R2 represents 4-acetyl-1-piperazinyl, and X represents chloro group.
In this example the steps I to iv may be carried out as described in Example 1. To a stirred suspension of compound of forumula X1V prepared in step vi (5gr) and cone. HCI (25ml) at 0°C was added sodium nitrite (1.0gr) in water (5ml). After stirring for 15 min, the diazonium salt was poured into a solution of CuCI (3.0gr) in 25mi of conc.HCI. The reaction mixture was stirred at RT for 5 - 6 hours and diluted with water. Product formed was filtered and dried to yield the title compound. Yield 5.5gr. MP: 229 - 230°C.
ii) Preparation of methyl 1-cylcopropyl-6-fluoro-7-(4-acetyl-1-piperazinyl)-1,4-dihydro-4-oxo-3-quinolinecarboxylate of the formula XV where R represents cyclopropyl, R3 represents CO2Me, NR1R2 represents 4-acetyl-1-piperazinyl and X represents bromo group.
This compound was prepared on 5gr scale by following the procedure except that HBr was used in place of HCI and CuBr in place of CuCI. Yield 5..8gr. M.P: 240-242X
iii) Preparation of methyl 1-cyclopropyl-6-fluoro-7-(4-acetyl-1-piperazinyl)-8-chloro-1,4-dihydro-4-oxo-3-quinolinecarboxylate of the formula XV where R represents cyclopropyl, R3 represents CO2Me, NR1R2 represents 4-acetyl-1-piperazinyl and X represents hydrogen.
Method A:
A solution of the above chloro compound (8gr) in methanol (200ml) was hydrogenated with Raney nickel (4gr) at 20 - 40psi pressure of hydrogen. After completion of reaction, catalyst was filtered off and the product isolated by removal of solvent. Yield: 7.Ogr. MP: 245 - 247°C.
Method B:
The above bromo compound (5gr) was hydrogenated as above to give the title compound in quantitative yield.

Example 3
(i) Preparation of methyl 1-cyclopropyl-6-fluoro-7-(4-ethyl-1-piperazinyl)-8-nitro-1,4-dihydro-4-oxo-3-quinolinecarboxylate of the formula XIII where R represents cylcopropyl, R3 represents -COaMe, and NR1R2 represents 4-ethyl piperazinyl groups.
A mixture of title compound (iii) from example 1 (20gr), DMSO (60ml) and N-ethylpiperazine (7gr) was stirred at RT for overnight. The reaction mixture was poured into water and filtered the light yellow crystalline compound. Yield - 24gr, M.P: 204 - 206X.
(ii) Preparation of methyl 1-cyclopropyl-6-fluoro-7-(4-ethyl-1-piperazinyl)-8-amino-1,4-dihydro-4-oxo-3-c]uinolinecarboxylate of the fomiula XIV, where R represents cyclopropyl, R3 represents -CO2 Me, and NR1R2 represents 4-ethylpiperazinyl groups.
A mixture of the above compound (20gr), methanol (200ml) and Raney nickel (5gr) was stirred under hydrogen pressure (20 - 30 psi) for 3-4 hrs and filtered off catalyst. Removal of solvent gave the title compound. Yield 18gr.M.P.: 236-238X.
(iii) Preparation of methyl 1-cyclopropyl-6-fIuoro-7-(4-ethyl-1-piperazinyl)-8-bromo-1,4-dihydro-4-oxo-3-quinolinecarboxylate of formula XV where R represents cyclopropyl, R" represents -COaMe, NR1R2 represents 4-ethyl piperazinyl, and X represents bromo group.
Starting from 10gr of the above compound and by following the procedure of (ii) from example 2, the title compound was obtained as a light yellow solid. Yield 11 .Ogr. M.P.: 205 - 208""C
(iv) Preparation of methyl 1-cyclopropyl-6-fluoro-7-(4-ethyl-1-piperazinyl)-1,4-dihydro-4-oxo-3-quinolinecarboxylate of formula XV, where R represents cyclopropyl, R3 represents -C02Me, NR1R2 represents 4-ethyl pyperazinyl, and X represents hydrogen groups.
The above compound (10gr) was hydrogenated with Raney nickel (3gr) in methanol (100ml) medium to get the title compound as light yellow solid. Yield 9gr. M.P.: 240-245C.
(v) Preparation of 1-cyclopropyl-6-fluoro-7-(4-ethyl-1-piperazinyl)-1,4-dihydro-4-oxo-3-quinolinecarboxylic acid of formula I, where R represents cyclopropyl, NR1R2 represents 4-ethylpiperazinyl group.

The above compound (5gr) was hydrolyzed using aq. sodium hydroxide , (2gr in 20ml) at 80°C for 3hr and neutralized with acetic acid to get a light yellow solid. Yield 4.5gr. MP: 219 - 221X.
Advantages of the invention
1. The process utilizes low temperature, which leads to higher yields and purity of the compounds of the fonnula I.
2. The amount of the costly amine of the formula III (R1R2NH) in the process requires only one equivalent.
3. The step of removing the impurity of formula VII is totally eliminated, as there is no such impurity formation in the process of the present invention.


We Claim:
1. Novel compound substituted quinoline-4-one derivatives of the formula
XII

XII
wherein R=C1-C6 all 2. Novel compound substituted quinoline-4-one derivatives of the formula
XIII

wherein R, R3 have the meanings given above and NR1R2=diarylamino, arylalkylamino, C1-C6-dialkylamino, piperazinyl, N or C alkyl (C1-C6) substituted piperazinyl, morpholino, pyrrolidinyl, substituted pyrrolidinyl, aralkyi, substituted aralkyi, etc

3. Novel compound substituted quinoline-4-one derivatives of the formula
XIV

wherein R, R3 and NR1R2 have the meanings given above
4. Novel compound substituted quinoline-4-one derivatives of the formula
XV

XV
wherein R, R3, NR1R2 have the meanings given above and X = CI, Br
5. An improved process for the preparation of compound of the general
formula I

wherein R=C1-C6 alkyl, C3-C6 cycloalkyi, aryl, substituted aryl, NR^R^=diarylamino, arylalkylamino, C1-C6-dialkylamino, piprazinyl, N or C alkyl (C1-C6) substituted piperazinyl, morpholino, pyrrolidinyl, substituted pyrrolidinyl, aralkyi, substituted aralkyi which comprises:

(i) converting 2,4-dichloro-5-fluoro-acetophenone to 2,4-dichloro-5-fluoro-3-nitrobenzoic acid by conventional methods
(ii) reacting the 2,4-dichloro-5-fluoro-3-nitrobenzoyl chloride with the compound of the formula IX

wherein R3 = COOR6 (R6=C1-C6 alkyl, aryl, aralkyi), nitrile, and carboxamide (CONR7R8, R7 and R8 = C1-C3 alkyl, cycio alkyl, aralkyi), R4, R5 = C1-C6 alkyl, aralkyi, cycloalkyl, (C3-C6) together with the nitrogen atom to which they are bonded to give a compound of formula-X. to yield the corresponding novel acrylate of the formula X

X
wherein NR4R5 and R3 have the meanings given above
(iii) reacting the novel compound of the formula X with a primary amine RNH2 (of the formula XI) where R is as defined above to give a compound of the formula VIII

VIII
wherein R & R3 have the meanings given above

(iv) reacting the compound of the formula VIII with a base in the presence of a polar aprotic or nonpolar solvent or their mixtures to give a new compound of the formula XII

XII
wherein R and R3 have the meanings given above
(v) reacting the novel quinolone of the formula XII with an amine R1NHR2 (of the formula III) wherein R1 and R2 have the meanings given above to give the corresponding chloro displaced novel product of the formula XIII

XIII
wherein R, R1 R2 & R3 have the meanings given above
(vi) subjecting the compound of the formula XIII to metal reduction by conventional methods to yield a novel compound of the formula XIV

XIV

wherein R, R1 R2 & R3 have the meanings given above
(vii) deaminating the compound of the formula XIV via its diazonium salt and decomposing the salt by conventional methods to yield the compound of the formula I as defined above or decomposing the salt in the presence of copper (I) halide to give a halide derivative of the formula XV

XV
wherein X, R, R1 R2 & R3 have the meanings given above
(viii) dehalogenating the compound of the formula XV by conventional methods to yield the compound of the formula I as defined above
6 A process as claimed in step iii & claim 5 wherein the trans - amination is done in routine solvents such as alcohols like methanol, ethanol isopropanol etc. aromatic solvents like benzene, toluene etc. The reaction temperature being in the range of 0 to 60° C, the preferred temperature being in the range of 0 to 25° C.
7 A process as claimed in step iv & claim 5 wherein the base employed be MOR where M represents Na, K and R represents C1 to C4 atoms, carbonate salts like K2CO3, Na2CO3, metal hydride like NaH.
8 A process as claimed in step v and claim 5 wherein the polar solvent employed is selected from DMF, DMSO, DMAc etc and the nonpolar solvent can be benzene, toluene, xylene, etc.
9 A process as claimed in claim 1 step v and claim 5 wherein the reaction is effected at a temperature in the range of 25 to 100° C, preferably in the range of 25 to 40° C.


10 A process as claimed in claim 9 wherein the medium employed for the reaction is a polar aprotic solvent such as DMF, DMSO, IPA. n-BuOH, t-BuOH etc. an aromatic solvent such as benzene, toluene, xylene, a halogenated solvent like CH2CI2, CHCI3, and acetonitrlle.
11 A process as claimed in claim 10 wherein the reaction is conducted with one equivalent of amine and a base like Na2CO3, K2CO3, NaHCO3, TEA, etc.
12 A process as claimed in step vi & claim 5 wherein the reducing agent employed is selected from Raney nickel, Pd/C Fe/AcOH, Sn/HCI etc. preferably Raney nickel or Pd/C (5 to 10%).
13 A process as claimed in claim 12 wherein the medium employed is selected from alcoholic solvent such as methanol, ethanol, isopropanol etc. esters like ethyl acetate, the preferred solvent being methanol.

14. A process as claimed in claim 13 wherein the temperature employed in the reaction is in the range of 20 to 100° C, preferably 20 to 40° C, the hydrogen pressure employed being in the range of 10 to 60psi preferably 20 to 40psi.
15. A process as claimed in step vii and claim 5 wherein the deamination reaction is effected via the diazonium salt derived from a compound of formula XIV which is decomposed in the presence of alcohol or hypophosphorous acid to give directly the compound of the formula I.
16. A process as claimed in step viii and claim 5 wherein the compound of the formula XIV is decomposed in the presence of copper (I) halide to give the halo derivative of the formula XV.
17. A process as claimed in step viii & claim 5 wherein the diazonium salt is prepared using dil H2SO4 medium for its direct conversion to a compound of the formula I or in dil aq HX where X represents CI or Br medium for its conversion to a compound of the formula XV.
18. A process as claimed in claim 17 wherein the decomposition temperature employed is in the range of 5 to 80° C preferably 15 to 30° C for direct conversion to the compound of the formula I and in the range of 20 to 40° C for the conversion of the halo derivative of the formula XV.
19. A process as claimed in claim 18 wherein the halo derivative of the formula XV is dehalogenated to give the compound of the formula I by treating with Raney nickel or Pd/C under hydrogen atmosphere in the presence of acid scavenger to neutralise the liberalised acid.

20. A process as claimed in claim 19 wherein the catalyst employed for the
conversion is preferably 5% Pd/C, the acid scavenger employed is amines
of the general formula R3N where R represents C1 to C6 alkyl, or
carbonate or bicarbonate salts of Na or K, preferably triethylamine.
21. A process as claimed in claims 19 & 20 wherein the temperature
employed is in the range of 20 to 100° C preferably 20 to 40° C, the
hydrogen pressure employed is in the range of 10 to 60psi preferably 20
to 40 psi., the solvent medium employed is selected from methanol,
ethanol propanol, isoporpanol etc.
22. An improved process for the preparation of compound of the formula I as
defined above substantially as herein described with reference to the Examples 1-4

Documents:

0360-mas-2000 abstract.pdf

0360-mas-2000 claims-duplicate.pdf

0360-mas-2000 claims.pdf

0360-mas-2000 correspondence-others.pdf

0360-mas-2000 correspondence-po.pdf

0360-mas-2000 description (complete)-duplicate.pdf

0360-mas-2000 description (complete).pdf

0360-mas-2000 form-1.pdf

0360-mas-2000 form-19.pdf

0360-mas-2000 form-3.pdf

0360-mas-2000 pct-search report.pdf

0360-mas-2000 pct.pdf

0360-mas-2000 petition.pdf

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Patent Number 215909
Indian Patent Application Number 360/MAS/2000
PG Journal Number 13/2008
Publication Date 31-Mar-2008
Grant Date 05-Mar-2008
Date of Filing 09-May-2000
Name of Patentee NATCO PHARMA LIMITED
Applicant Address NATCO HOUSE, ROAD NO.2, BANJARA HILLS, HYDERABAD-33,
Inventors:
# Inventor's Name Inventor's Address
1 VENKAIAH CHOWDARY NANNAPANENI NATCO PHARMA LIMITED, NATCO HOUSE, ROAD NO.2, BANJARA HILLS, HYDERABAD-33,
2 DR. PULLA REDDY MUDDASANI NATCO PHARMA LIMITED, NATCO HOUSE, ROAD NO.2, BANJARA HILLS, HYDERABAD-33,
PCT International Classification Number C07D 215/56
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 NA