Title of Invention

" A METHOD FOR PRODUCING A COMPOSITION COMPRISING AN ANTIGEN, AN ALUMINIUM SALT AND HISTIDINE"

Abstract To improve the stability of vaccines comprising aluminium salt(s), the invention uses the amino acid histidine. This can improve pH stability and adjuvant adsorption and can be reduce antigen hydrolysis. Histidine is preferably present during adsorption to the aluminium salt(s). The antigen in the vaccine may be a protein or a saccharide and is preferably from N. meningitidis. (FIG. - 1)
Full Text A METHOD FOR PRODUCING A COMPOSITION COMPRISING
AN ANTIGEN, AN ALUMINIUM SALT AND HISTIDINE
All documents cited herein are incorporated by reference in their entirety.
TECHNICAL FIELD
This invention is in the field of vaccine formulation.
BACKGROUND ART
As well as containing antigenic substances, vaccines contain substances such as diluents, excipients,
preservatives, stabilisers and buffers. Typically, vaccines also contain adjuvants i.e. a substance
which improves the immune response raised in response to the vaccine antigen.
The adjuvants traditionally used in human vaccines have been aluminium salts such as aluminium
hydroxide and aluminium phosphate. Many other experimental adjuvants are known and these are
reviewed in, for instance, reference 1. Adsorption to aluminium salts remains, however, the most
common vaccine adjuvant formulation.
Although their" use is widespread, aluminium salts may not always be compatible with particular
antigens. It has been suggested, for instance, that aluminium hydroxide may not be suitable for use in
multivalent vaccines including hepatitis B virus surface antigen [2] or for use with the capsular
polysaccharide from Haemophilus influenzae [3]. It has also been suggested that different antigens
within the same vaccine formulation should be adsorbed to different aluminium salts [4] for
compatibility reasons.
As well as antigen compatibility, it is necessary to consider vaccine stability when using aluminium
salts. For instance, their capacity for protein adsorption has been shown to drop over time at room
temperature [5] and in response to autoclavjng [6]. Alum salts may also cause difficulties in freeze
drying [7], Furthermore, it has been found that aluminium hydroxide can hydrolyse saccharide
antigens [8], even at low temperatures and when the antigen is conjugated to a carrier protein, thus
leading to reduced efficacy.
In general, these issues only arise when attention moves to formulating an antigen for clinical use
and may not be appreciated during initial research and development of the antigen itself.
It is an object of the invention to provide improvements in the stability of vaccines which include
aluminium salts and, in particular, improvements in pH stability {[buffering) and adjuvant adsorption
at various temperatures and/or improvements in antigen stability (e.g. reduction in hydrolysis).
DISCLOSURE OF THE INVENTION
The invention is based on die surprising discovery that the amino acid histidine enhances the stability
of vaccines which include aluminium salt adjuvants. This has been found both for saccharide
antigens and for protein antigens.
The invention thus provides a composition comprising an antigen, an aluminium salt and histidine.
The invention also provides a process for producing this composition, comprising the step of
admixing an antigen, an aluminium salt and histidine.
Histidine has previously been included in aluminium-adjuvanted vaccines. For example,
reference 4 relates to a general method by which either extemporaneously prepared or
liquid tfib/DTPa combination vaccines can be made in order to avoid Hib interference,
whilst being able to maintain the maximum, stable adsorption of each antigen onto the
aluminium-based adjuvant on which it is most immvmogenic. WO00/57906 relates to
human papilloma vaccine formulations which contain virus-like particles (VLPs) which
can be made more stable and have an enhanced shelf-life, by treating the VLPs to a
dissasembly and reassembly process.
The antigen
The antigen is preferably a protein antigen or a saccharide antigen (optionally conjugated). Preferred
antigens are from bacteria, with the bacterial genus Neisseria (e.g. N.meningitidis) being particularly
preferred.
Specific bacterial antigens for use with the invention include:
- a protein antigen from N.meningitidis serogroup B, such as those in refs. 9 to 15, with protein
"287" (see below) and derivatives (e.g. "AG287") being particularly preferred,
- an outer-membrane vesicle (OMV) preparation from N.meningitidis serogroup B, such as
those disclosed in refs. 16,17,18, 19 etc.
- a saccharide antigen from Mmetringitidis serogroup A, C, W135 and/or Y, such as the
oligosaccharide disclosed in ref. 20 from serogroup C [see also ref. 21 ].
- a saccharide antigen from Streptococcus pneumoniae [e.g. 22, 23,24].
- an antigen from Bordetella pertussis, such as pertussis holotoxin (PT) and filamentous
haemagglutinin (FHA) from B.pertussis, optionally also in combination with pertactin and/or
agglutinogens 2 and 3 [e.g. refs. 25 & 26].
- a diphtheria antigen, such as a diphtheria toxoid [e.g. chapter 3 of ref. 27] e.g. the CRM197
mutant [e.g. 28].
- a tetanus antigen, such as a tetanus toxoid [e.g. chapter 4 of ref. 27].
- a protein antigen from Helicobacter pylori such as CagA [e.g. 29], VacA [e.g. 29], NAP [e.g.
301, HopX [eg. 31], HopY [e.g. 31] and/or urease.
- a saccharide antigen from Haemophilus influenzae B [e.g. 21], preferably oligosaccharide.
- an antigen from N.gonorrhoeae [e.g. 9,10,11].
- an antigen from Chlamydia pneumoniae [e.g. 32,33,34,35,36,37,38].
- an antigen from Chlamydia trachomatis [e.g. 39].
- an antigen from Porphyromonas gingivalis [e.g. 40].
- an antigen from Moraxella catarrhalis [e.g. 41].
- an antigen from Streptococcus agalactiae (group B streptococcus) [e.g. 42,43],
- an antigen from Streptococcuspyogenes (group A streptococcus) [e.g. 43,44,45].
- an antigen from Staphylococcus aureus [e.g. 46].
- an antigen from Bacillus anthracis [e.g. 47,48, 49].
Specific viral antigens for use with the invention include:
- an antigen from hepatitis A virus, such as inactivated virus [e.g. 50,51 ].
- an antigen from hepatitis B virus, such as the surface and/or core antigens [e.g. 51,52].
- an antigen from hepatitis C virus [e.g. 53].
- polio antigen(s) [e.g. 54, 55] such as IPV.
- rabies antigen(s) [e.g. 56] such as lyophilised inactivated virus [e.g.57, RabAvert™].
- measles, mumps and/or rubella antigens [e.g. chapters 9,10 & 11 of ref. 27].
- influenza antigen(s) [e.g. chapter 19 of ref. 27], such as the haemagglutinin and/or
neuraminidase surface proteins.
- an antigen from a virus in the flaviviridae family (genus flavivirus), such as from yellow
fever virus, Japanese encephalitis virus, four serotypes of Dengue viruses, tick-borne
encephalitis virus, West Nile virus.
- a pestivirus antigen, such as from classical porcine fever virus, bovine viral diarrhoea virus,
and/or border disease virus.
- a parvovirus antigen e.g. from parvovirus B19.
The composition may comprise one or more of these bacterial and viral antigens. The composition
may comprise no viral antigens.
Other antigens which may be used include:
- a prion protein (e.g. the CJD prion protein)
- an amyloid protein, such as a beta peptide [58]
- a cancer antigen, such as those listed in Table 1 of ref. 59 or in tables 3 & 4 of ref. 60.
Where a saccharide or carbohydrate antigen is used, it is preferably conjugated to a carrier protein in
order to enhance immunogehicity [e.g. refs. 61 to 70]. Preferred carrier proteins are bacterial toxins
or toxoids, such as diphtheria or tetanus toxoids. The CRM197 diphtheria toxoid is particularly
preferred. Other suitable carrier proteins include the N.meningitidis outer membrane protein [e.g. ref.
71], synthetic peptides [e.g. 72, 73], heat shock proteins [e.g. 74], pertussis proteins [e.g. 75, 76],
protein D from H.influenzae [e.g. 77], toxin A or B from Cdifficile [e.g. 78], etc Where a mixture
comprises capsular saccharides from both serogroups A and C, it is preferred that the ratio (w/w) of
MenA saccharide:MenC saccharide is greater than 1 (e.g. 2:1, 3:1, 4:1, 5:1, 10:1 or higher).
Saccharides from different serogroups of N.meningitidis may be conjugated to the same or different
carrier proteins.
Any suitable conjugation reaction can be used, with any suitable linker where necessary.
Toxic protein antigens may be detoxified where necessary (e.g. detoxification of pertussis toxin by
chemical and/or genetic means [26]).
Human papilloma virus (HPV) virus-like particles (VLPs) are not preferred antigens (cf.
WO00/45841, WO00/57906, WO01/28585).
Where a diphtheria antigen is included in the composition it is preferred also to include tetanus
antigen and pertussis antigens. Similarly, where a tetanus antigen is included it is preferred also to
include diphtheria and pertussis antigens. Similarly, where a pertussis antigen is included it is
preferred also to include diphtheria and tetanus antigens. Whole cell pertussis antigen may be used.
Antigen is preferably adsorbed to the aluminium salt.
Where HBsAg is present, preferably it is either adsorbed to aluminium hydroxyphosphate or is not
adsorbed to any salt. Adsorption of HBsAg to an aluminium hydroxide is preferably avoided.
Where a H.influenzae saccharide antigen is present, preferably it is either adsorbed to aluminium
hydroxyphosphate or is not adsorbed to any salt. Adsorption of Hib saccharides to an aluminium
hydroxide is preferably avoided.
Antigens in the composition will typically be present at a concentration of at least 1 µg/ml each. In
general, the concentration of any given antigen will be sufficient to elicit an immune response against
that antigen.
As an alternative to using proteins antigens in the composition of the invention, nucleic acid
encoding the antigen may be used [e.g. refs. 79 to 87], Protein components of the compositions of the
invention may thus be replaced by nucleic acid (preferably DNA e.g. in the form of a plasmid) that
encodes the protein.
The aluminium salt
The aluminium salt is preferably an aluminium hydroxide (e.g. aluminium oxyhydroxide) or an
aluminium phosphate (e.g. aluminium hydroxyphosphate or orthophosphate), but any other suitable
salt may also be used (e.g. sulphate etc. [e.g. see chapters 8 &. 9 of ref. 1]). The salt may take any
suitable form (e.g. gel, crystalline, amorphous etc.). Preferred salts are (amorphous)
hydroxyphosphates and (crystalline) oxyhydroxide (boehmite).
Hydroxyphosphates are obtained by precipitation and the reaction conditions and reactant
concentrations during the precipitation reaction influence the degree of substitution of phosphate for
hydroxyl in the salt. Hydroxyphosphates generally have a PO-t/ALmolar ratio between 0.3 and 0.99,
and preferred salts have a ratio between 0.8 and 0.95 (e.g. 0.88+0.05). Hydroxyphosphates
[Al(OH)x(PO4)y, wherein the sum of the valence of each anion times its mole fraction is -3] can be
distinguished from A1PO4 by the presence of hydroxyl groups. For example, an IR spectrum band at
3146cm"1 (e.g. when heated to 200°C) indicates the presence of structural hydroxyls.
Aluminium oxyhydroxide [A1O(OH)] can be distinguished from AI(0H)3 by IR spectroscopy, in
particular by the presence of an adsorption band at ] 070cm" and a strong shoulder at 3090-3100cm"1,
Mixtures of different aluminium salts may also be used. It is preferred, however, to use essentially a
single salt e.g. where two salts are used, the ratio of one to the other is at least 5:1 by weight e.g. at
least 10:1,100:1,1000:1 etc.
The salt will generally be present such that the concentration of Al3+ is at least lµg/ml (e.g. at least
10µg/ml, at least 100µg/ml etc.).
The use of histidine in combination with an aluminium phosphate (particularly a hydroxyphosphate)
is particularly advantageous for acidic antigens.
The histidine
Histidine is a standard amino acid and is readily available for use with the invention. As it is
inherently biocompatible, it is safe, and thus advantageous as an component in vaccines.
The concentration of histidine in the composition will typically be at least lum and at most 1M. The
concentration is preferably at least lmM (e.g. at least 2mM, 3mM, 4mM, 5mM etc.) and is preferably
at most 250mM (e.g. at most 200mM, 150mM, lOOmM, 90mM, 80mM, 70mM, 60mM, 50mM,
40mM, 30mM, 20mM, lOmM etc.). More preferably the concentration of histidine in the
composition is between 2mM and lOmM (e.g. between 5mM and 8mM) and, most preferably, it is
about 5mM.
The histidine is preferably L-histidine.
The histidine preferably acts as a buffer. Histidine buffers are well known to the skilled person.
Accordingly, the histidine may be ionised within the composition of the invention.
The composition preferably has enhanced pH stability and/or reduced antigen hydrolysis when
compared to an equivalent composition in which histidine buffer system is either replaced with a
sodium phosphate buffer system or in which no buffer system is included. Reduced hydrolysis may
be a consequence of enhanced pH stability.
Histidine may be added to the composition in the form of the amino acid itself or in the form of a
salt. A typical histidine salt is the monohydrochloride monohydrate.
It will be appreciated that references to histidine in the compositions of the invention refers to "free"
histidine rather than to any histidine residues which may be part of a polypeptide (e.g. the antigen)
within the composition.
Further characteristics of the composition
The composition is preferably in liquid form, but it may be lyophilised (cf. WO01/41800).
The composition may also comprise a sodium salt e.g. sodium phosphate or sodium chloride. The
concentration of the sodium salt is preferably at least lmM (e.g. at least 2mM, 3mM, 4mM, 5mM
etc.) and is preferably at most lOmM (e.g. at most lOmM, 9mM, 8mM, 7mM etc.). More preferably
the concentration of sodium salt in the composition is between lmM and 5mM (e.g. between 2mM
and 3mM) and, most preferably, it is about 2.5mM.
A particular advantage of the invention is that it allows good control of pH and adsorption in
vaccines which contain high concentrations of free phosphate ions, which ions may be unavoidable
;« th*. vardne p.p. due to exchange with phosphates in the adjuvant, or due to residual phosphate
buffer. Where residual phosphate ions are present at between 3 and 5 mM, for example, pH is
difficult to control between 6.0 and 7.0, and some antigens tend to desorb from adjuvants, but the
addition of 5 to 10 mM histidine pH and adsorption to be controlled, including during storage at
elevated temperatures.
The molar ratio of histidine to free phosphate is preferably at least 1.25:1 e.g. 1.5:1,. 1.75:1, 2:1,
2.25:1,2.5:1, 3:1,4:1 etc.
The pH of the composition is preferably between 6 and 7 (e.g. betweem 6.3 and 7.0). The pH may be
maintained by the use of a buffer. This will typically be achieved inherently by the histidine in the
composition.
The composition will not, in general, contain: serum (e.g. fetal calf serum etc.) or other such
components used in cell culture; host cell DNA at a level of greater than 100pg/dose for antigens
purified from cell culture; living cells.
The composition will generally be sterile and/or pyrogen-free.
The composition may comprise a detergent (e.g. a Tween, such as Tween 80) in order to minimise
adsorption of antigens to containers.
The composition preferably does not comprise a preservative. Where a preservative is present,
mercurial preservatives (e.g. thimerosal) may be used (cf. WO98/34594). Preservatives which may
be present or absent are 2-phenoxy-ethanol, methyl parabens, propyl parabens and benzyl alcohol (or
mixtures thereof).
Immunogenic compositions and medicaments
The composition of the invention is typically a vaccine composition.
The invention also provides a composition of the invention for use as a medicament. The
medicament is preferably able to raise an immune response in a mammal against the antigen (i.e. it is
an immunogenic composition) and is more preferably a vaccine.
The invention also provides the use of a composition of the invention in the manufacture of a
medicament for raising an immune response in a mammal against the antigen. The medicament is
preferably a vaccine.
The invention also provides a method for raising an immune response in a mamma] comprising the
step of administering an effective amount of a composition of the invention. The immune response is
preferably protective. The method may raise a booster response.
The mammal is preferably a human, and most preferably a child.
These uses and methods are preferably for the prevention and/or treatment of a disease caused by a
Neisseria (e.g. meningitis, septicaemia; gonorrhoea etc.), by H.influenzae (e.g. otitis media,
bronchitis, pneumonia, cellulitis, pericarditis, meningitis etc.) or by pneumococcus (e.g. meningitis,


Vaccines according to the invention may either be prophylactic (i.e. to prevent infection) or
therapeutic (i.e. to treat disease after infection), but will typically be prophylactic.
Further components of the composition
The composition of the invention will typically, in addition to the components mentioned above,
comprise one or more "pharmaceutically acceptable carriers", which include any carrier that does not
itself induce the production of antibodies harmful to the individual receiving the composition.
Suitable carriers are typically large, slowly metabolised macromolecules such as proteins,
polysaccharides, polylactic acids, polyglycolic acids, polymeric amino acids, amino acid copolymers,
trehalose (WOOO/56365) and lipid aggregates (such as oil droplets or liposomes). Such carriers are
well known to those of ordinary skill in the art. The vaccines may also contain diluents, such as
water, saline, glycerol, etc. Additionally, auxiliary substances, such as wetting or emulsifying agents,
pH buffering substances, and the like, may be present. A thorough discussion of pharmaceutically
acceptable excipients is available in Remington"s Pharmaceutical Sciences [e.g. ref. 88].
Immunogenic compositions used as vaccines comprise an immunologically effective amount of
antigen, as well as any other of the above-mentioned components, as needed. By "immunologically
effective amount", it is meant that the administration of that amount to an individual, either in a
single dose or as part of a series, is effective for treatment or prevention. This amount varies
depending upon the health and physical condition of the individual to be treated, age, the taxonomic
group of individual to be treated (e.g. non-human primate, primate, etc.), the capacity of the
individual"s immune system to synthesise antibodies, the degree of protection desired, the
formulation of the vaccine, the treating doctor"s assessment of the medical situation, and other rel-
evant factors. It is expected that the amount will fall in a relatively broad range that can be
determined through routine trials. Dosage treatment may be a single dose schedule or a multiple dose
schedule (e.g. including booster doses). The vaccine may be administered in conjunction with other
immunoregulatory agents.
The vaccine may be administered in conjunction with other immunoregulatory agents.
The vaccine may include an adjuvant in addition to the aluminium salt. Preferred adjuvants to
enhance effectiveness of the composition include, but are not limited to: (1) oil-in-water emulsion
formulations (with or without other specific immunostimulating agents such as muramyl peptides
(see below) or bacterial cell wall components), such as for example (a) MF59™ (WO90/14837;
Chapter 10 in ref. 1), containing 5% Squalene, 0.5% Tween 80, and 0.5% Span 85 (optionally
containing MTP-FE) formulated into submicron particles using a microfiuidizer, (b) SAF, containing
10% Squalane, 0.4% Tween 80, 5% pluronic-blocked polymer L121, and thr-MDP either
microfluidized into a submicron emulsion or vortexed to generate a larger particle size emulsion, and
(c) Ribi™ adjuvant system (RAS), (Ribi Immunochem, Hamilton, MT) containing 2% Squalene,
0.2% Tween 80, and one or more bacterial cell wall components from the group consisting of
monophosphorylipid A (MPL), trehalose dimycolate (TDM), and cell wall skeleton (CWS),
preferably MPL + CWS (Detox™): (2) saponin adjuvants, such as QS21 or Stimulon™ (Cambridge
Bioscience, Worcester, MA) may be used or particles generated therefrom such as ISCOMs
(immunostimulating complexes), which ISCOMS may be devoid of additional detergent e.g.
WO00/0762I; (3) Complete Freund"s Adjuvant (CFA) and Incomplete Freund"s Adjuvant (ERA); (4)
cytokines, such as interleukins {e.g. IL-1, BL-2, IL-4, DL-5, IL-6, IL-7, DL-12 (WO99/44636), etc.),
interferons {e.g. gamma interferon), macrophage colony stimulating factor (M-CSF), tumor necrosis
factor (TNF), etc.; (5) monophosphoryl lipid A (MPL) or 3-O-deacylated MPL (3dMPL) e.g. GB-
2220221, EP-A-0689454; (6) combinations of 3dMPL with, for example, QS21 and/or oil-in-water
emulsions e.g. EP-A-0835318, EP-A-0735898, EP-A-0761231; (7) oligonucleotides comprising CpG
motifs [Krieg Vaccine 2000, 19, 618-622; Krieg Curr opin Mol Ther 2001 3:15-24; Roman et al, Nat.
Med., 1997, 3, 849-854; Weiner et al, PNAS USA, 1997, 94, 1O833-1O837; Davis et al, 3. Immunol,
1998, 160, 870-876; Chu et al, J. Exp. Med., 1997, 186, 1623-1631; Lipford et al, Eur. J. Immunol,
1997, 27, 2340-2344; Moldoveanu et al, Vaccine, 1988, 16, 1216-1224, Krieg et al, Nature, 1995, 374,
546-549; Klinman et al, PNAS USA, 1996, 93, 2879-2883; Ballas et al, J. Immunol, 1996, 157, 1840-
1845; Cowdery et al, J. Immunol, 1996, 156, 4570-4575; Halpern et al, Cell Immunol, 1996,167, 72-
78; Yamamotoef al, Jpn. J. Cancer Res., 1988, 79, 866-873; Stacey etal, J. Immunol, 1996, 157, 2116-
2122; Messina et al, J. Immunol, 1991, 147, 1759-1764; Yi et al, J. Immunol., 1996, 157, 4918-4925;
Yi et al, J. Immunol., 1996, 157, 5394-5402; Yi et al, J. Immunol, 1998, 160,4755-4761; and Yi et al,
J. Immunol, 1998, 160, 5898-5906; International patent applications WO96/02555, WO98/16247,
WO98/18810, WO98/40100, WO98/55495, WO98/37919 and WO98/52581] i.e. containing at least one
CG dinucleotide, with 5-methylcytosine optionally being used in place of cytosine; (8) a
polyoxyethylene ether or a polyoxyethylene ester e.g. WO99/52549; (9) a polyoxyethylene sorbitan
ester surfactant in combination with an octoxynol (e.g. WO01/21207) or a polyoxyethylene alkyl
ether or ester surfactant in combination with at least one additional non-ionic surfactant such as an
octoxynol (e.g. WO01/21152); (10) an immunostimulatory oligonucleotide {e.g. a CpG
oligonucleotide) and a saponin e.g. WOOO/62800; (11) an immunostimulant and a particle of metal
salt e.g. WO00/23105; (12) a saponin and an oil-in-water emulsion e.g. WO99/11241; (13) a saponin
{e.g. QS21) + 3dMPL + IL-12 (optionally + a sterol) e.g. WO98/57659; (14) chitosan; (15) cholera
toxin or E.coli heat labile toxin, or detoxified mutants thereof [89]; (16) microparticles of poly(a-
hydroxy)acids, such as PLG; (17) other substances that act as immunostimulating agents to enhance
the efficacy of the composition.
Muramyl peptides include N-acetyl-muramyl-L-threonyl-D-isoglutamine (thr-MDP), N-acetyl-
normuramyl-L-alanyl-D-isoglutamine (nor-MDP), N-acetylmuramyl-L-alanyl-D-isoglutaminyl-L-alanme-
2-(1"-2"-dipalmitoyl-sn-glycero-3-hydroxyphosphory]oxy)-ethylamineMTP-PE), etc.
Once formulated, the compositions of the invention can be administered directly to the subject. The
subjects to be treated can be animals; in particular, human subjects can be treated. The vaccines are
particularly useful for vaccinating children and teenagers.
Typically, the immunogenic compositions are prepared as injectables, either as liquid solutions or
suspensions; solid forms suitable for solution in, or suspension in, liquid vehicles prior to injection
mav also be nreoared. The preparation also may be emulsified or encapsulated in liposomes for
enhanced adjuvant effect. Direct delivery of the compositions will generally be parenteral (e.g. by
injection, either subcutaneously, intraperitoneally, intravenously or intramuscularly or delivered to
the interstitial space of a tissue). The compositions can also be administered into a lesion. Other
modes of administration include oral and pulmonary administration, suppositories, and transdermal
or transcutaneous applications (e.g. see WO98/20734), needles, and hyposprays. Dosage treatment
may be a single dose schedule or a multiple dose schedule (e.g. including booster doses).
The step of admixing antigen, aluminium salt and histidine
To make compositions of the invention, antigen, aluminium salt and histidine must be combined. It is
preferred that, when the antigen and aluminium salt are mixed, the histidine should be present.
Histidine is thus present during adsorption to the aluminium salt. This compares with adding
histidine to an antigen/aluminium salt combination which already exists i.e. the histidine in the
process is not simply added as a buffer after antigen and aluminium salt have interacted, but instead
it is present during their interaction.
In the process of the invention, therefore, antigen is preferably admixed with a histidine/aluminium
salt mixture. The process of the invention may therefore comprise the following steps: (a) preparing a
mixture of the aluminium salt and the histidine; and (b) admixing the antigen with said mixture. The
mixture of (a) is preferably aqueous and may be prepared in aqueous conditions or may be a dried
mixture which is re-hydrated prior to use.
Once one or more antigens has been adsorbed to an aluminium salt in the presence of histidine, the
mixture may be combined with other antigens e.g. combined with existing diphtheria, tetanus,
pertussis, polio or hepatitis B virus compositions.
Definitions
The term "comprising" means "including" as well as "consisting" e.g. a composition "comprising" X
may consist exclusively of X or may include something additional e.g. X + Y.
The term "about" in relation to a numerical value x means, for example, x+10%.

BRIEF DESCRIPTION OF THE ACCOMPANYING DRAWINGS
Figure 1 shows SDS-PAGE analysis of antigenic compositions following centrifugation. Lane 1
includes MW markers (220, 97, 66, 46, 30, 21, 14 kDa). OMV antigen (2ug) was used in lane 2;
AG287 antigen was used in lanes 3 (10µg) and 4 (0.5µg). The antigen used in lanes 5 and 6 was a
combination of OMV (50µg/ml) and AG287 (100µg/ml) with lmg/ml aluminium oxyhydroxide; the
lane 5 composition included 10mM sodium phosphate (PBS), whereas the lane 6 composition
included 5mM histidine in saline solution.
Figure 2 also shows SDS-PAGE analysis of antigenic compositions following centrifugation. Lane 1
includes the same MW markers as Figure 1. OMV antigen (2.5µg) was used in lane 2; ?G287
antigen was used in lanes 3 (2µg) and 4 (0.5µg). The antigen used in lanes 5, 6 and 7 was a
combination of OMV (50µg/ml) and AG287 (100µg/ml) with lmg/ml aluminium oxyhydroxide in
saline, solution (pH 6.5); the lane 5 composition included 2.5mM sodium phosphate, the lane 6
composition included 5mM histidine, and the lane 7 composition included lOmM histidine.
Figure 3 also shows SDS-PAGE analysis of antigenic compositions following centrifugation. Lane 1
includes the same MW markers as Figure 1. OMV antigen (2µg) was used in lane 2; ?G287 antigen
was used in lanes 3 (2µg) and 4 (0.5µg). The antigen used in lanes 5 and 6 was a combination of
OMV (50µg/ml) and ?G287 (100µg/ml) with 3.3mg/ml aluminium oxyhydroxide in saline solution
(pH 6.5); the lane 5 composition included 2.5mM sodium phosphate (PBS), whereas the lane 6
composition included 5mM histidine in saline solution.
Figure 4 shows the pH stability of vaccine formulations at 4°C. Filled symbols represent vaccines
buffered with 5mM histidine; open symbols represent vaccines buffered with 2.5mM sodium
phosphate. The initial pH was 6.0 (diamond), 6.5 (square) or 7.0 (triangle). Figure 5 shows the same
at37°C.
Figure 6 shows a SDS-PAGE gel for various antigens. Lane 1 contains MW markers. Lanes 2 to 6
contain markers: (2) AG287-953; (3) 961c; (4) 936-741; (5) New Zealand OMVs; and (6) Norwegian
OMVs. Lanes 7 to 10 show supernatants of centrifuged histidine formulations of the invention after 1
month storage at 2-8°C: (7) AG287-953; (8) 961c + 936-741 + AG287-953; (9) 961c + 936-741 +
AG287-953 + OMVnz; (10) 961c + 936-741 + AG287-953 + OMVNorway.
Figure 7 shows the same as Figure 6,. but lanes 7-10 are after storage at 36-38°C.
Figure 8 shows a SDS-PAGE gel for various antigens. Lane 1 contains MW markers. Lanes 2 to 5
contain markers: (2) 961c; (3) 936-741; (4) New Zealand OMVs; and (5) Norwegian OMVs. Lanes 6
to 9 show supernatants of centrifuged histidine formulations of the invention after 1 month storage at
2-8°C: (6) 961c; (7) 936-741; (8) OMVnz; (9) OMVNorway.
Figure 9 shows the same as Figure 8, but lanes 6-9 are after storage at 36-38°C.
Figure 10 shows a SDS-PAGE gel for New Zealand OMVs. Lane 1 contains MW markers. Lanes 2,
3,6 & 7 contain OMV markers stored at either 2-8°C (lanes 2 & 3) or 36-38°C (lanes 6 & 7), present
at either 2ug (lanes 2 & 6) or lug (lanes 3 & 7). Lanes 4, 5, 8 & 9 show OMVs in histidine
formulations of the invention after 30 days storage at either 2-8°C (lanes 4 & 5) or 36-38°C (lanes 8
& 9). Lanes 4 & 8 show supernatant of centrifuged OMVs, whereas lanes 5 & 9 show pellets.
MODES FOR CARRYING OUT THE INVENTION
Example 1 -pH stability and adsorption ofmeningococcal B "287" antigen
Reference 11 discloses a protein antigen named "287" from N.meningitidis serogroup B. Reference
90 discloses a form of this antigen ("AG287") which is truncated to remove the Isi-terminal ammo
acids up to and including its hexaglycine region. 287 and AG287 are both able to elicit a protective
immune response in mice. References 16 to 19 disclose OMV antigens from N.meningitidis
serogroup B. These OMVs are also able to elicit a protective immune response in mice.
These two antigens were formulated by adsorption to aluminium oxyhydroxide adjuvant. Two
adjuvant concentrations (1 mg/ml and 3.3 mg/ml) were tested.
Immunisation studies in mice showed that vaccine immunogenicity is linked to the level of
adsorption of the antigens to the adjuvant. To assess adsorption levels, samples of the final
formulations were centrifuged at 1300 rpm for 10 minutes and the supernatant was analysed by SDS-
PAGE in order to detect die presence of non-adsorbed antigen. The relevant protein standards at an
appropriate concentration were loaded adjacent for quantitative comparison.
In order to maintain a stable physiological pH at 4°C and 37°C over a period of 4 weeks using
sodium phosphate buffer it was found that the composition requires lOmM sodium phosphate. At this
level, however, adsorption of AG287 was only 50% (Figure 1, lane 5). 100% adsorption could be
maintained at 2.5mM sodium phosphate (Lanes 5 of Figures 2 & 3), but this composition does not
have a stable pH at either 4°C or 37°C.
It was therefore necessary to find an alternative buffer system which would maintain pH stability
without decreasing adsorption.
Adsorption was 95-100% using 5mM histidine (Lanes 6 of Figures 1, 2 & 3) and also using lOmM
histidinc (Figure 2, lane 7). In terms of adsorption, therefore, SmM or 10mM histidine was
equivalent to 2.5mM sodium phosphate in the presence of either 1 mg/ml (Figures 1 & 2) or
3.3mg/ml (Figure 3) aluminium oxyhydroxide.
In order to define the pH range in which the vaccine compositions are stable, three starting pH values
were chosen (pH 6.0,6.5 and 7.0) and pH stability was monitored over four weeks in the presence of
either 2.5mM sodium phosphate or 5mM histidine. Stability was monitored at both 4°C and 37°C.
The antigen in all vaccines was a combination of AG287 (100µg/ml) and OMV (50µg/ml)
adjuvanted with 3.3mg/ml aluminium oxyhydroxide.
Figure 4 shows pH stability at 4°C and Figure 5 shows pH stability at 37°C [NB - due to bacterial
contamination, no measurement of the pH 6.0 histidine-buffered vaccine was possible at 4 weeks].
At both temperatures the pH tended to increase over time with 2.5mM sodium phosphate buffer but
was stable in the presence of 5mM histidine buffer.
In comparison with sodium phosphate buffer, therefore, the use of histidine offers pH stability over
time without reducing adsorption.
Example 2 - adsorption ofmeningococcal C saccharide antigen
Saccharide conjugates tend to degrade by hydrolysis [7,8] when present in solution ("liquid"
vaccines). Conjugates can be lyophilised to avoid this [7], but this requires adjuvant to be added at
the point of reconstitution. \\ would be preferable to have a liquid form of the vaccine in which the
saccharide is not subject to hydrolytic degradation.
This was investigated for a conjugate of meningococcus serogroup C oligosaccharide on CRM197
carrier protein [20]. CRM197 is acidic and thus does not completely adsorb to negatively charged
aluminium phosphates. Histidine, however, is positively charged and it was thought that this might
be able to mask the negative charge. Histidine buffer was thus tested with the aim of improving
adsorption of MenC-CRM197 to aluminium hydroxyphosphate.
Antigen adsorption was evaluated in the presence and absence of histidine buffer by measuring
protein concentration in the vaccine supernatant using the BCA protein assay, after centrifugation to
separate the adjuvant pellet. The vaccines were formulated as 20[µg/ml oligosaccharide and 45µg/ml
CRM197 protein. Results were as follows:
Antigen adsorption thus improves when histidine is present in the formulation: adsorption is about
6% in the absence of histidine; 5mM histidine increases this to 36%; 10mM histidine increases
adsorption to almost 52%.
Histidine is thus a useful additive for improving the adsorption of antigens to aluminium
hydroxyphosphate.
Example 3 - adsorption of meningococcal B NadA antigen
NadA (Neisserial adhesin A) from serogroup B N.meningitidis is disclosed as protein "961" in ref.l]
(SEQ IDs 2943 & 2944) and as "NMB1994" in ref.l3 (see also GenBank accession numbers
11352904 & 7227256). Allelic forms of NadA are disclosed in reference 91. Preferred forms of
NadA lack the C-terminus anchor domain ("961c").
961c (lOOug/ml) was adsorbed onto aluminium oxyhydroxide (3mg/ml) in the presence of lOmM
histidine buffer, pH 6.5. After 4 weeks of storage at either 2-8°C or at 36-38°C, the antigen remained
100% adsorbed (Figures 8 & 9, lane 6). The pH of the composition was 6.44 at time zero and after 4
weeks of storage rose very slightly to 6.48 (2-8°C) or 6.47 (36-38°C).
Example 4 - adsorption of meningococcal B hybrid antigens
References 92 & 93 disclose hybrid expression of meningococcal B antigens. One such hybrid is
"?G287nz-953" and another is "936-741". These two hybrids (100µg/ml) were each adsorbed onto
aluminium oxyhydroxide (3mg/ml) in the presence of 10mM histidine buffer, pH 6.3. After 4 weeks
of storage at either 2-8°C or at 36-38°C, "AG287.B-953" remained 100% adsorbed (Figures 6 & 7,
lane 7), with pH rising slightly from 6.44 to 6.52 (2-8°C) or 6.53 (36-38°C). "936-741" remained
100% adsorbed at 36-38°C (Figure 9, lane 7) but was -99% adsorbed at 2-8°C (Figure 8, lane 7),
with pH rising slightly from 6.33 to 6.37 (2-8°C) or 6.38 (36-38°C)..
Example 5 - adsorption of meningococcal OMVs
As mentioned above, OMV vaccines from meningococcus B are well known. OMVs were prepared
from the Norwegian strain of meningococcus B or from a New Zealand strain (394/98). These two
OMV preparations (50ug/rnl) were adsorbed onto aluminium oxyhydroxide (3mg/ml) in the presence
of lOmM histidine buffer, pH 6.5. After 4 weeks of storage at either 2-8°C or at 36-38°C, both OMV
preparations remained 100% adsorbed (Figures 8 & 9, lanes 8 & 9). For the Norwegian OMVs, pH
rose slightly from 6.39 to 6.42 over 4 weeks at both storage temperatures. For the New Zealand
OMVs, pH rose slightly from 6.40 to 6.42 (2-8°C) or 6.43 (36-38cC).
New Zealand OMVs were alternatively formulated with 5mM histidine. Starting with pure water, the
aluminium oxyhydroxide was added, followed by histidine, with 10 minutes mixing. The OMVs
were then added and mixed for 15 minutes. NaCl was then added followed by 10 minutes further
mixing. The final composition was 3.3mg/ml aluminium oxyhydroxide, 7.5mM NaCl, 5mM
histidine, 100µg/ml OMV, pH 6.42.
During storage at either 2-8°C or 36-36°C, pH and OMV adsorption varied as follows:
A comparison of lanes 4 & 5 (2-8°C) or lanes 8 & 9 (36-38°C) in Figure 10 shows that OMVs remain
adsorbed after 1 month of storage.
Example 6-adsorption of mixtures of meningococcal OMVs and protein antigens
961c, ?G287ra-953 and 936-741 were mixed at 100µg/ml of each antigen and the mixture was
adsorbed onto aluminium oxyhydroxide (3mg/ml) in the presence of 10mM histidine buffer, pH 6.3.
In two further formulations, OMVs were included (50µg/ml) from either Norwegian or New Zealand
strain meningococcus B.
All antigens in the three mixtures (Figures 6 & 7, lanes 8-10) showed 100% adsorption after 4 weeks
of storage at either 2-8°C or at 36-38°C, except for 936-741 which was -96% adsorbed in all three
mixtures at 2-8°C and -99% adsorbed at 36-38°C. The pH of each of the three mixtures rose slightly
from 6.53 at time zero to 6.62 after 4 weeks at 2-8°C. At 36-38°C, the pH of three mixtures rose to
6.71±0.02.
The individual antigens brought residual phosphate ions into the mixture from their own PBS.
Phosphate ions were sometimes present at between 3 and 5 mM in the combined antigen mixture. In
the presence of these high concentrations of residual phosphate buffer, it was difficult to stabilise pH
within 6.0 to 7.0, even with 5mM histidine. When histidine was increased to 10mM, however, pH
was stabilised. Furthermore, the antigens remained adsorbed even after 1 month of storage at either
2-8°C or at 36-38°C.
Example 7-adsorption ofmeningococcalA saccliarideantigen
Reference 94 discloses CRM197 conjugates of capsular oligosaccharide from serogroup A
meningococcus. The conjugates are not fully stable and are therefore prepared in lyophilised form,
ready for re-constitution at the time of administration. The lyophilised form was prepared to have
components which give the following composition after reconstitution into a unit dose:
Example 8 - adsorption of meningococcal C, W135 and Y saccliaride antigens
Reference 94 discloses CRMm conjugates of capsular oligosaccharides from meningococcus
serogroups C, W135 and Y . A trivalent mixture of the three conjugates either adsorbed onto an
aluminium oxyhydroxide adjuvant (2mg/ml) or an aluminium hydroxyphosphate adjuvant (0.6mg/ml
Al3+) was prepared. The compositions of the two trivaJent mixtures were as follows:
For the oxyhydroxide/histidine formulation, stability of the saccharide components either in the bulk
mixture or after packaging into vials was as follows:
Free saccharide levels are thus stable for at least 1 month at 2-8°C, before and after packaging.
Under thermal stress conditions, small increases in free saccharide are seen over time for MenW135
and MenY, but MenC remains stable.
Over the 30 days, pH in vials and bulk was stable at 7.15+0.05 at both storage temperatures.
Example 9 - adsorption of meningococcal A, C, W135 and Y saccharide antigens
The two divalent liquid compositions of example 8 were diluted and 0.5ml used to reconstitute the
lyophilised MenA conjugate of example 7. The resulting tetravalent mixture was administered to ten
Balb/c mice (female 6-8 weeks old) per group by subcutaneous injection at day 0 and 28. The mixture
contained 2pg of each saccharide conjugate per dose, which represents 1/5 of the single human dose
(SHD). Controls were saline or unconjugated homologous polysaccharides. Bleedings were performed
before immunization and then at day 42, with sera stored at -70°C.
All the conjugates used were safe and immunogenic in the animals. GMT post-II ELISA titres (with
95% confidence intervals) were as follows:
Typically, therefore, titres are higher in the aluminium oxyhydroxide + histidine groups. Serum
bactericidal titres were also generally better in the aluminium oxyhydroxide + histidine groups.
In parallel experiments, mice were immunised as described above but the vaccine compositions
contained different ratios of the various oligosaccharide conjugates. Lyophilised MenA oligo-conjugate
was used in all experiments. ELISA titres were as follows:
A second set of experiments was performed using a dosage of 2 pg/ml saccharide for MenA and MenC,
half that dosage for MenY, and a quarter dosage for MenW135. ELJSA titres were as follows:
At least for serogroups A, C and W135, therefore, the oxyhydroxide + histidine formulation
generally gives better titres than hydroxyphosphate at these different antigen ratios.
It will be understood that the invention has been described by way of example only and modifications
may be made whilst remaining within the scope and spirit of the invention.
WE CLAIM:
1. A method for producing a composition comprising an antigen, an aluminium salt
and histidine, said method comprising a first step of admixing (i) the aluminium".
salt and (ii) histidine, to give a histidine/aluminium salt admixture; and a second step of
admixing (i) said histidine/aluminium salt admixture and (ii) one or more antigens.
2. The method as claimed in claim 1, wherein the antigen is a protein antigen or a
saccharide antigen.
3. the method as claimed in claim 1 or claim 2, wherein the antigen is a bacterial
antigen selected from the group consisting of:
-a protein antigen from N. meningitidis;
- an outer-membrane vesicle (OMV) prepration from N. meningitidis;
- a saccharide antigen from N.meningitidis.
4. The method as claimed in claim 3, wherein the antigen is from Neisseria
meningitidis serogroup B.
5. The method as claimed in claim 2 or claim 3, wherein the saccharide antigen is a
conjugated saccharide antigen.
6. The method as claimed in any of preceding claims, wherein a protein antigen is
replaced by nucleic acid encoding the protein.
7. The method as claimed in any of preceding claims, wherein the antigen is
adsorbed to the aluminium salt.
8. The method as claimed in any of preceding claims, wherein the aluminium salt is
a hydroxide or a phosphate, or a mixture of two or more of said salts.
9. The method as claimed in any of preceding claims, wherein aluminium salt is
aluminium hydroxyphosphate and the antigen is an acidic antigen.
10. The method as claimed in any of preceding claims, wherein the concentration of
histidine in the composition is between 1mM and 100mM.
11. The method as claimed in claim 10, wherein the concentration of histidine in the
composition is between 5mM and 10mM.
12. The method as claimed in any of preceding claims, wherein the composition
comprises a sodium salt.
13. The method as claimed in claim 12, wherein the concentration of the sodium salt
is between 2.5mM and 5mM.
14. The method as claimed in any of preceding claims, wherein the pH of the
composition is between 6 and 7.
15. The method as claimed in any of preceding claim, wherein the composition
comprises a pharmaceutically acceptable carrier.
16. The method as claimed in any of preceding claims, wherein the composition
comprises more than one antigen.
17. The method as claimed in claim 16, wherein more than one of the antigens is
adsorbed to an aluminium salt.
18. The method as claimed in claim 16 or 17, comprising 2, 3,4, 5, 6 or 7 of the
following : an antigen from Bordetella pertussis; a diphtheria antigen; a tetanus antigen;
an antigen from hepatitis B virus; a saccharide antigen from Haemophilus influenzae;
inactivated polio virus; and a saccharide antigen from N. meningitidis serogroup C.
19. A composition comprising an antigen, an aluminium salt and histidine obtained by
a method as claimed in any one of claims 1 -18 wherein the antigen is a bacterial antigen
selected from the group consisting of:
- a protein antigen from N.meningitidis;
- an outer-membrane vesicle (OMV) preparation from N.meningitidis;
- a saccharide antigen from N.meningitidis.
20. The composition as claimed in claim 19, for use as a medicament.
21. The composition as claimed in claim 20, wherein the medicament is a vaccine.
22. The composition as claimed in claim 19 in the manufacture of a medicament for
raising an immune response in a mammal against the antigen(s).
23. The composition as claimed in claim 22, wherein the medicament is a vaccine.
24. The composition as claimed in claim 22, wherein the mammal is a human.
To improve the stability of vaccines comprising aluminium salts(s), the
invention uses the amino acid histidine. This can improve pH stability and adjuvant
adsorption and can be reduce antigen hydrolysis. Histidine is preferably present during
adsorption to the aluminium salt(s). The antigen in the vaccine may be a protein or a
saccharide and is preferably from N. meningitidis.

Documents:

8-kolnp-2004-granted-abstract.pdf

8-kolnp-2004-granted-assignment.pdf

8-kolnp-2004-granted-claims.pdf

8-kolnp-2004-granted-correspondence.pdf

8-kolnp-2004-granted-description (complete).pdf

8-kolnp-2004-granted-drawings.pdf

8-kolnp-2004-granted-examination report.pdf

8-kolnp-2004-granted-form 1.pdf

8-kolnp-2004-granted-form 18.pdf

8-kolnp-2004-granted-form 3.pdf

8-kolnp-2004-granted-form 5.pdf

8-kolnp-2004-granted-gpa.pdf

8-kolnp-2004-granted-letter patent.pdf

8-kolnp-2004-granted-reply to examination report.pdf

8-kolnp-2004-granted-specification.pdf


Patent Number 215513
Indian Patent Application Number 00008/KOLNP/2004
PG Journal Number 09/2008
Publication Date 29-Feb-2008
Grant Date 27-Feb-2008
Date of Filing 02-Jan-2004
Name of Patentee CHIRON SRL.
Applicant Address VIA FIORENTINA,1,1-53100 SIENA, ITALY.
Inventors:
# Inventor's Name Inventor's Address
1 CONTORNI MARIOP CHIRON SPA, VIA FIORENTINA 1,1-53100 SIENA, ITALY.
2 MAFFEI MASSIMO CHIRON SPA, VIA FIORENTINA 1,1-53100 SIENA, ITALY.
PCT International Classification Number A61P31/00
PCT International Application Number PCT/IB02/03495
PCT International Filing date 2002-07-26
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 0118249.2 2001-07-26 U.K.