Title of Invention

COUNTERWEIGHT-LESS ELEVATOR

Abstract Counterweight-less elevator, preferably an elevator without machine room, in which the hoisting machine (10) engages the hoisting ropes (3) by means of a traction sheave (11), the elevator car (1) being at least partially supported by the hoisting ropes serving as a means of moving the elevator car (1). The elevator car is suspended on the hoisting ropes (3) by means of at least one diverting pulley (13, 14) from whose rim the hoisting ropes go upwards from both sides and at least one diverting pulley (7, 5) from whose rim the hoisting ropes go down-wards from both sides of the diverting pulley. The traction sheave (11) engages the rope portion between these diverting pulleys (13, 5).
Full Text The present invention relates to a counterweight-less
elevator.
One of the objectives in elevator development work is to
achieve efficient and economical utilization of building
space. In recent years, this development work has produced
various elevator solutions without machine room,among other
things. Good examples of elevators without machine room are
disclosed in specifications EP 0 631 967 (Al) and EP 0 631
968. The elevators described in these specifications are
fairly efficient in respect of space utilization as they
have made it possible to eliminate the space required by
the elevator machine room in the building without a need to
enlarge the elevator shaft. In the elevators disclosed in
these specifications, the machine is compact at least in
one aspect, but in other aspect it may have much larger
dimensions than a conventional elevator machine.
In these basically good elevator solutions, the space
required by the hoisting machine limits the freedom of
choice in elevator lay-out solutions. Space is needed for
the arrangements required for the passage of the hoisting
ropes. It is difficult to reduce the space required by the
elevator car itself on its track and likewise the space
required by the counterweight, at least at a reasonable
cost and without impairing elevator performance and
operational quality. In a traction sheave elevator without
machine room, mounting the hoisting machine in the elevator
shaft is often difficult, especially in a solution with
machine above, because the hoisting machine has a body of
COUNTERWEIGHT-LESS ELEVATOR
considerable size and weight. Especially in the case of
larger loads, speeds and/or hoisting heights, the size
and weight of the machine are a problem regarding in-
stallation, even so much so that the required machine
size and weight have in practice limited the sphere of
application of the concept of elevator without machine
room or at least retarded the introduction of said
concept in larger elevators. In modernization of ele-
vators, the space available in the elevator shaft of-
ten limits the area of application of the concept of
elevator without machine room. In many cases, espe-
cially when hydraulic elevators are modernized or re-
placed, it is not practical to apply the concept of
roped elevator without machine room due to insuffi-
cient space in the shaft, especially in a case where
the hydraulic elevator solution to be modern-
ized/replaced has no counterweight. A disadvantage
with elevators provided with a counterweight is the
cost of the counterweight and the space it requires in
the shaft. Drum elevators, which are nowadays rarely
used, have the drawbacks of requiring heavy and com-
plex hoisting machines with a high power consumption.
The object of the present invention is to achieve at
least one of the following objectives. On the one
hand, it is an aim the invention to develop the.eleva-
tor without machine room further so as to allow more
effective space utilization in the building and eleva-
tor shaft than before. This means that the elevator
should permit of being installed in a fairly narrow
elevator shaft if necessary. On the other hand, it is
an aim of the invention to reduce the size and/or
weight of the elevator or at least its machine. One
objective is to achieve an elevator in which the
hoisting rope of an elevator with thin hoisting rope
and/or a small traction sheave has a good grip/contact
on the traction sheave. A further aim of the invention
is to achieve an elevator solution without counter-
weight without compromising on the properties of the
elevator.
The object of the invention should be achieved without
compromising the possibility of varying the basic layout of
the elevator.
This invention provides a counterweight-less elevator,
preferably an elevator without machineroom, in which
elevator a hoisting machine engages a set of hoisting ropes
by means of a traction sheave, an elevator car being at
least partially supported by said hoisting ropes, which
serve as a means of moving the elevator car, characterized
in that the elevator car is suspended on the hoisting ropes
by means of at least one diverting pulley from whose rim
the hoisting ropes go upwards from both sides and at least
one diverting pulley from whose rim the hoisting ropes go
downwards from both sides of the diverting pulley, and in
which the traction sheave engages the rope portion between
said diverting pulleys.
Some inventive embodiments are also discussed in the
descriptive portion of the specification. The inventive
content of the application can also be defined differently
than presented below. The inventive content may also
consist of several separate inventions, especially if the
invention is considered in the light of expressions or
implicit sub-tasks or from the point of view of advantages
or categories of advantages achieved. In this case, some of
the attributes contained below may be superfluous from the
point of view of separate inventive concepts.
By applying the invention, one or more of the following
advantages, among others, can be achieved:
- Using a small traction sheave, a very compact elevator
and/or elevator machine is achieved
- The small coated traction sheave used allows the weight
of the machine to be easily reduced even to about half of
the weight of the machines now generally used in elevators
without machine room. For example, in the case of elevators
designed for a nominal load below 1000 kg, this means
machines weighing 100-150 kg or even less. Via appropriate
motor solutions and choices of materials, it is even
possible to achieve machines having a weight below 100 kg
or even as small as about 50 kg.
- A good traction sheave grip, which is achieved in
particular by using Double Wrap roping, and light-
weight components allow the weight of the elevator
car to be considerably reduced.
- A compact machine size and thin, substantially round
ropes permit the elevator machine to be relatively
freely placed in the shaft. Thus, the elevator solu-
tion of the invention can be implemented in a fairly
wide variety of ways in the case of both elevators
with machine above and elevators with machine below.
- The elevator machine can be advantageously placed
between the car and a shaft wall.
- All or at least part of the weight of the elevator
car can be carried by the elevator guide rails.
- In elevators applying the invention, a centric sus-
pension arrangement of the elevator car can be read-
ily achieved, thereby reducing the lateral support-
ing forces applied to the guide rails.
- Applying the invention allows effective utilization
of the cross-sectional area of the shaft.
- The invention reduces the installation time and to-
tal installation costs of the elevator.
- The elevator is economical to manufacture and in-
stall because many of its components are smaller and
lighter than those used before.
- The speed governor rope and the hoisting rope are
usually different in respect of their properties and
they can be easily distinguished from each other
during installation if the speed governor rope is
thicker than the hoisting ropes; on the other hand,
the speed governor rope and the hoisting ropes may
also be of identical structure, which will reduce
ambiguities regarding these matters in elevator de-
livery logistics and installation.
- The light, thin ropes are easy to handle, allowing
considerably faster installation.
- E.g. in elevators for a nominal load below 1000 kg,
the thin and strong steel wire ropes of the inven-
tion have a diameter of the order of only 3-5 mm,
although thinner and thicker ropes may also be used.
- With rope diameters of about 6 mm or 8 mm, fairly
large and fast elevators according to the invention
can be achieved.
- The traction sheave and the rope pulleys are small
and light as compared with those used in conven-
tional elevators.
- The small traction sheave allows the use of smaller
operating brakes.
- The small traction sheave reduces the torque re-
quirement, thus allowing the use of a smaller motor
with smaller operating brakes.
- Because of the smaller traction sheave, a higher ro-
tational speed is needed to achieve a given car
speed, which means that the same motor output power
can be reached by a smaller motor.
- Either coated or uncoated ropes can be used.
- It is possible to implement the traction sheave and
the rope pulleys in such a way that, after the coat-
ing on the pulley has been worn out, the rope will
bite firmly on the pulley and thus a sufficient grip
between rope and pulley in this emergency is main-
tained .
- The use of a small traction sheave makes it possible
to use a smaller elevator drive motor, which means a
reduction in drive motor acquisition/manufacturing
costs.
- The invention can be applied in gearless and geared
elevator motor solutions.
- Although the invention is primarily intended for use
in elevators without machine room, it can also be
applied in elevators with machine room.
- In the invention a better grip and a better contact
between the hoisting ropes and the traction sheave
are achieved by increasing the contact angle between
them.
- Due to the improved grip, the size and weight of the
car can be reduced.
- The space saving potential of the elevator of the
invention is increased considerably as the space re-
quired by the counterweight is at least partially
eliminated.
- In the elevator of the invention, a lighter and
smaller machine and/or motor can be used
- As a result of the lighter and smaller elevator sys-
tem, energy savings and at the same time cost sav-
ings are achieved.
- The placement of the machine in the shaft can be
relatively freely chosen as the space required by
the counterweight and counterweight guide rails can
be used for other purposes
By mounting at least the elevator hoisting machine,
the traction sheave and a rope sheave functioning as
a diverting pulley in a complete unit, which is fit-
ted as a part of the elevator of the invention, con-
siderable savings in installation time and costs
will be achieved.
In the elevator solution of the invention, it is
possible to dispose all ropes in the shaft on one
side of the elevator car; for example, in the case
of rucksack type solutions, the ropes can be ar-
ranged to run behind the elevator car in the space
between the elevator car and the back wall of the
elevator shaft.
The invention makes it easy to implement scenic-type
elevator solutions as well.
Since the elevator solution of the invention does
not necessarily comprise a counterweight, it is pos-
sible to implement elevator solutions in which the
elevator car has doors in several walls, in an ex-
treme case even in all the walls of the elevator
car. In this case, the elevator car guide rails are
disposed at the corners of the elevator car.
The elevator solution of the invention can be imple-
mented with several different machine solutions.
The suspension of the car can be implemented using
almost any suitable suspension ratio.
The primary area of application of the invention is
elevators designed for the transportation of people
and/or freight. A typical area of application of the
invention is in elevators whose speed range is about
1.0 m/s or below but may also be higher. For example,
an elevator having a traveling speed of 0.6 m/s is
easy to implement according to the invention.
In both passenger and freight elevators, many of the
advantages achieved through the invention are pro-
nouncedly brought out even in elevators for only 2-4
people, and distinctly already, in elevators for 6-8
people (500 - 630 kg).
In the elevator of the invention, normal elevator
hoisting ropes, such as generally used steel ropes,
are applicable. In the elevator, it is possible to use
ropes made of artificial materials and ropes in which
the load-bearing part is made of artificial fiber,
such as e.g. so-called "aramio ropes", which have re-
cently been proposed for use in elevators. Applicable
solutions include also steel-reinforced flat ropes,
especially because they allow a small deflection ra-
dius . Particularly well applicable in the elevator of
the invention are elevator hoisting ropes twisted e.g.
from round and strong wires. From round wires, the
rope can be twisted in many ways using wires of dif-
ferent or equal thickness. In ropes well applicable in
the invention, the wire thickness is below 0.4 mm on
an average. Well applicable ropes made from strong
wires are those in which the average wire thickness is
below 0.3 mm or even below 0.2 mm. For instance, thin-
wired and strong 4 mm ropes can be twisted relatively
economically from wires such that the mean wire thick-
ness in the finiihed rope is in the range of 0.15 ...
0.25 mm, while the thinnest wires may have a thickness
as small as only about 0.1 mm. Thin rope wires can
easily be made very strong. In the invention, rope
wires having a strength greater than 2000 N/mm2 are
used. A suitable range of rope wire strength is 2300-
2700 N/mm2. In principle, it is possible to use rope
wires having a strength of up to about 3000 N/mm2 or
even more.
The elevator of the invention is preferably an eleva-
tor without machine room, in which elevator the hoist-
ing machine engages the hoisting ropes by means of a
traction sheave, the elevator car being at least partially
supported by said hoisting ropes, which serve as
transmission means for moving the elevator car. The
elevator car is connected to the hoisting ropes via at
least one diverting pulley from the rim of which the
hoisting ropes go upwards from both sides of the diverting
pulley, and at least one diverting pulley from the rim of
which the hoisting ropes go downwards from both sides of
the diverting pulley, and in which elevator the traction
sheave engages the rope portion between these diverting
pulleys.
By increasing the contact angle by means of a rope sheave
functioning as a diverting pulley, the grip between the
traction sheave and the hoisting ropes can be increased. In
this way, the car can be made lighter and its size can be
reduced, thus increasing the space saving potential of the
elevator. A contact angle of over 180° between the traction
sheave and the hoisting rope is achieved by using one or
more diverting pulleys.
In the following, the invention will be described in detail
by the aid of a few examples of its embodiments with
reference to the| accompanying drawings, wherein
Fig. 1 presents a diagram representing a traction sheave
elevator according to the invention,
Fig. 2. presents a diagram representing a second traction
sheave elevator according to the invention,
Fig. 3. presents a diagram representing a third traction
sheave elevator according to the invention,
Fig. 4 presents a diagram representing a traction sheave
elevator according to the invention,
Fig. 5 presents a diagram representing a traction
sheave elevator according to the invention,
Fig. 6 presents a traction sheave applying the in-
vention,
Fig. 7 illustrates a coating solution according to
the invention,
Fig. 8a presents a steel wire rope used in the inven-
tion,
Fig. 8b presents a second steel wire rope used in the
invention,
Fig. 8c presents a third steel wire rope used in the
invention,
Figures 10 present some traction sheave roping ar-
rangements according to the invention,
Fig. 11 presents an embodiment of the invention, and
Fig. 12 presents a diagram of a rope sheave placement
according to the invention.
Fig. 1 presents a diagrammatic illustration of the
structure of the elevator. The elevator is preferably
an elevator without machine room, with a drive machine
10 placed in the elevator shaft. The elevator shown in
the figure is a traction sheave elevator without coun-
terweight and with machine above. The passage of the
hoisting ropes 3 of the elevator is as follows: One
end of the ropes is immovably fixed to an anchorage 16
in the upper part of the shaft, from where the ropes 3
go further to a diverting pulley 15 placed in the up-
per part of the shaft and from which diverting pulley
15 the ropes go further to a diverting pulley 13
placed above the elevator car, from which diverting
pulley 13 the ropes go further to upwards to the trac-
tion sheave 11 of the drive machine 10, passing around
it along the rope grooves of the traction sheave. From
the traction sheave 11, the ropes 3 go further down-
wards past the elevator car 1 moving along the eleva-
tor guide rails 2 to a diverting pulley 4 placed in
the lower part of the shaft, going further from di-
verting pulley 4 to a diverting pulley below the ele-
vator car, from where the ropes 3 go further to a di-
verting pulley 6 in the lower part of the elevator
shaft and then further to a diverting pulley 7 below
the elevator car, from where the ropes 3 go further to
an anchorage 9 in the lower part of the elevator
shaft, to which the other end of the ropes 3 is im- -
movably secured. At the lower anchorage of the hoist-
ing rope 3 there is also rope tensioning element 8, by
means of which the rope tension can be adjusted. The
tensioning element 8 may be e.g. a spring or a weight
hanging freely at the end of the rope or some other
appropriate tensioning element solution. In a pre-
ferred case, "the drive machine 10 may be fixed e.g. to
a car guide rail, and the diverting pulley 15 in the
upper part of the shaft is mounted on the beams in the
upper part of the shaft, which are fastened to the car
guide rails 2. The diverting pulleys 5,7,13,14 on the
elevator car are mounted on beams above and below the
car. The diverting pulleys in the lower part of the
shaft are preferably mounted on the shaft floor- In
Fig. 1, the traction sheave engages the rope portion
between diverting pulleys 13 and 5, which is a prefer-
able solution according to the invention.
The drive machine 10 placed in the elevator shaft is
preferably of a flat construction, in other words, the
machine has a small thickness dimension as compared
with its width and/or height, or at least the machine
is slim enough to be accommodated between the elevator
car and a wall of the elevator shaft. The machine may
also be placed differently, e.g. by disposing the slim
machine partly or completely between an imaginary ex-
tension of the elevator car and a shaft wall. In the
elevator of the invention, . it is possible to use a
drive machine 10 of almost any type and design that
fits into the space intended for it. For example, it
is possible to use a geared or a gearless machine. The
machine may be of a compact and/or flat size. In the
suspension solutions according to the invention, the
rope speed is often high as compared to the speed of
the elevator, so it is possible to use even unsophis-
ticated machine types as the basic machine solution.
The elevator shaft is advantageously provided with
equipment required for the supply of power to the mo-
tor driving the traction sheave 11 as well as equip-
ment needed for elevator control, both of which can be
placed in a common instrument panel 12 or mounted
separately from each other or integrated partly or
completely with the drive machine 10. A preferable so-
lution is a gearless machine comprising a permanent
magnet motor. The drive machine may be fixed to a wall
of the elevator shaft, to the ceiling, to a guide rail
or to some other structure, such as a beam or frame.
In the case of an elevator with machine below, a fur-
ther possibility is to mount the machine on the bottom
of the elevator shaft. Fig. 1 illustrates a preferred
suspension solution in which the suspension ratio of
the diverting pulleys above the elevator car and the
diverting pulleys below the elevator car is the same
4:1 suspension in both cases. Other suspension solu-
tions can also be used to implement the invention. The
elevator presented in the figure has automatic tele-
scoping doors, but other types of automatic doors or
turning doors may also be used within the framework of
the invention. The elevator of the invention can also
be implemented as a solution comprising a machine
room, or the machine may be mounted to be movable to-
gether with the elevator. In the invention, the di-
verting pulleys connected to the elevator car may be
preferably mounted on one and the same beam, which
supports both the diverting pulleys above the car and
the diverting pulleys below the car. This beam may be
fitted on top of the car, on the side of the car or
below the car, on the car frame or in some other ap-
propriate place in the car structure. The diverting
pulleys may also be fitted each one separately in ap-
propriate places on the car and in the shaft.
Fig. 2 presents a diagram representing another trac-
tion sheave elevator according to the invention. In
this elevator, the ropes go upward from the machine.
This type of elevator is generally a traction sheave
elevator with machine below. The elevator car 201 is
suspended on the hoisting ropes 203 of the elevator.
The elevator drive machine unit 210 is mounted in the
elevator shaft, preferably in the lower part of the
shaft. The elevator car 201 moves in the elevator
shaft along an elevator guide rail 202 guiding it.
In Fig. 2, the hoisting ropes run as follows: One end
of the ropes is fixed to an anchorage 216 in the upper
part of the shaft, from where it goes downward to a
diverting pulley 213, from which the ropes go further
upward to a first diverting pulley 215 mounted in the
upper part of the shaft and from diverting pulley 215
to a diverting pulley 214 on the elevator car 201,
from where it returns to a diverting pulley 219 in the
upper part of the shaft. From diverting pulley 219,
the hoisting ropes go further to the traction sheave
211 driven by the drive machine 210. From the traction
sheave, the ropes go again upwards to a diverting pul-
ley 204 mounted below the car, and having wrapped
around it the hoisting ropes run via a diverting pul-
ley 220 mounted in the lower part of the elevator
shaft back to a second diverting pulley 2 05 below the
car, from where the ropes go further to an anchorage
209 in the lower part of the elevator shaft, where the
other end of the hoisting ropes is fixed. A rope ten-
sioning element 208 is also provided at the lower rope
anchorage. The elevator presented in Fig. 2 is a trac-
tion sheave elevator with machine below, in which the
suspension ratio both above and below the car is 4:1.
In addition, a smaller shaft space is needed above or
below the elevator car because the rope sheaves used
as diverting pulleys have small diameters as compared
with earlier solutions, depending on how the rope
sheaves are mounted on the elevator car and/or the
frame of the elevator car.
Fig. 3 presents a diagrammatic illustration of the
structure of an elevator according to the invention.
The elevator is preferably an elevator without machine
room, with a drive machine 310 placed in the elevator
shaft. The elevator shown in Fig. 3 is a traction
sheave elevator with machine above, in which the sus-
pension ratio above and below the elevator car is 6:1.
The passage of the hoisting ropes 303 of the elevator
is as follows: One end of the ropes 303 is immovably
fixed to an anchorage 316 in the upper part of the
shaft, from where the ropes run downwards to a divert-
ing pulley 315 mounted at the side of the elevator
car, from where the ropes run further to the upper
part of the elevator shaft, passing around a diverting
pulley 320, from which the ropes 303 go further down-
wards to diverting pulley 314, from which they return
downwards to diverting pulley 313. Via the rope
grooves of diverting pulley 313, the hoisting ropes
run further upwards to the traction sheave 311 of the
drive machine 310, passing around the traction sheave
along the rope grooves on the sheave. From the trac-
tion sheave 311, the ropes 303 run further downwards
to diverting pulley 322, wrapping around it along the
rope grooves of the diverting pulley and then return-
ing back up to the traction sheave 311, over which the
ropes run in the traction sheave rope grooves. From
the traction sheave 311, the ropes 303 go further
downwards via the rope grooves of diverting pulley 322
to a diverting pulley 307 placed in the lower part of
the elevator shaft, from where they go further to the
elevator car 301 moving along the car guide rails 302
of the elevator and to a diverting pulley 306 mounted
at its lower edge. The ropes are passed between the
diverting pulleys 318,319 in the lower part of the
elevator shaft and the diverting pulleys 306,305,304
in the lower part of the elevator car as many times as
necessary to achieve the same suspension ratio for the
portion above the elevator car and the portion below
the car. After this, the rope goes downwards to an an-
chorage element 308, e.g. a weight, which functions as
a rope tensioning element hanging freely at the other
end of the rope. In the case presented in the figure,
the hoisting machine and the diverting pulleys are
preferably all placed on one and the same side of the
elevator car. This solution is particularly advanta-
geous in the case of a rucksack elevator solution, in
which case the above-mentioned components are disposed
behind the elevator car, in the space between the back
wall of the elevator car and the back wall of the
shaft. In a rucksack solution like this, the elevator
guide rails 3 02 may preferably be disposed e.g. in the
frontmost part of the elevator car at the sides of the
elevator car/elevator car frame. The roping arrange-
ment between the traction sheave 311 and the diverting
pulley 322 is referred to as Double Wrap roping,
wherein the hoisting ropes are wrapped around the
traction sheave two and/or more times. In this way,
the contact angle can be increased in two and/or more
stages. For example, in the embodiment presented in
Fig. 3, a contact angle of 180° + 180°, i.e. 360 ° be-
tween the traction sheave 311 and the hoisting ropes
303 is achieved. The Double Wrap roping presented in
the figure can also be arranged in another way, e.g.
by placing the diverting pulley on the side of the
traction sheave, in which case, as the hoisting ropes
pass twice around the traction sheave, a contact angle
of 180° + 90° = 270° is achieved, or by placing the
traction sheave in some other appropriate location. A
preferable solution is to dispose the traction sheave
311 and the diverting pulley 322 in such a way that
the diverting pulley 322 will also function as a guide
of the hoisting ropes 303 and as a damping wheel. An-
other advantageous solution is to build a complete
unit comprising both an elevator drive machine with a
traction sheave and one or more diverting pulleys with
bearings in a correct operating angle relative to the
traction sheave to increase the contact angle. The op-
erating angle is determined by the roping used between
- the traction sheave an the diverting pulley/diverting
pulleys, which defines the way in which the mutual po-
sitions and angle between the traction sheave and di-
verting pulley/diverting pulleys relative to each
other are fitted in the unit. This unit can be mounted
in place as a unitary aggregate in the same way as a
drive machine. The drive machine may be fixed to a
wall of the elevator shaft, to the ceiling, to a guide
rail or guide rails or to some other structure, such
as a beam or frame. In Double Wrap roping, when the
diverting pulley is of substantially equal size with
the traction sheave, the diverting pulley can also
function as a damping wheel. In this case, the ropes
going from the traction sheave to the counterweight
and to the elevator car are passed via the rope
grooves of the diverting pulley and the rope deflec-
tion caused by the diverting pulley is very small. It
could be said that the ropes coming from the traction
sheave only touch the diverting pulley tangentially.
Such tangential contact serves as a solution damping
the vibrations of the outgoing ropes and it can be ap-
plied in other roping solutions as well.
Fig. 4 presents a diagrammatic illustration of the
structure of a fourth elevator according to the inven-
tion. The elevator is preferably an elevator without
machine room, with a drive machine 410 placed in the
elevator shaft. The elevator shown in Fig. 4 is a
traction sheave elevator with machine above and having
a suspension ratio of 7:1 above and below the elevator
car, which is a very advantageous implementation of
the invention in respect of suspension ratio. The pas-
sage of the hoisting ropes is mainly similar to that
in Fig. 3, but in this figure the starting point of
the hoisting ropes 403 is on the elevator car 401, to
which the rope is substantially immovably secured.
With this arrangement, an odd. suspension ratio is
achieved for the portion above the elevator car. A
further difference from Fig. 3 is that the number of
diverting pulleys mounted in the upper part of the
elevator shaft larger by one than in Fig. 3. The pas-
sage of ropes to the hoisting machine 410 follows the
same principle as in Fig. 3. From the hoisting machine
410, hoisting rope runs between the diverting pulleys
407,418,419,423 in the lower part of the elevator
shaft and the diverting pulleys 406,405,404 mounted
below the elevator car on the same principle as in
Fig. 3- In the portion below the elevator car, the
same suspension ratio, i.e. an odd suspension ratio of
7:1, is achieved by fixing the ropes to an anchorage
425 on the elevator car 401. Placed at this fixing
point is also a rope tensioning element. In Fig. 4
there is also a difference from Fig. 3 in respect of
the roping between the traction sheave 411 and the
diverting pulley 422. The roping arrangement, presented in
Fig. 4, can also be called X Wrap (XW) roping. Previously
known concepts are Double Wrap (DW) roping, Single Wrap
(SW) roping and Extended Single Wrap (ESW) roping.
In X Wrap roping, the hoisting ropes are caused to wrap
around the traction sheave 411 with a large contact angle.
For example, in the case presented in Fig. 4, a contact
angle well over 180°, i.e. about 270° between the traction
sheave 411 and the hoisting ropes is achieved. X Wrap
roping presented in the figure can also be arranged in
another way, e.g. by providing two diverting pulleys at
appropriate positions near the drive machine. In Fig. 4,
diverting pulley 422 has been fitted in place at an angle
relative to the traction sheave 411 such that the ropes
will run crosswise in a manner known in itself so that the
ropes are not damaged. In this figure, the passage of the
hoisting ropes from diverting pulley 413 is so arranged
that ropes run via the rope grooves of diverting pulley 422
to the traction sheave 411 of the drive machine 410,
wrapping around it along the traction sheave rope grooves.
From the traction sheave 411, the ropes 403 go further
downwards, passing crosswise with the ropes going upwards
and further downwards via the rope grooves of the diverting
pulley to diverting pulley 407.
Fig. 5 presents a diagram illustrating the structure of an
elevator according to the invention. The elevator is
preferably an elevator without machine room, with a drive
machine 510 placed in the elevator shaft. The elevator
shown in the figure is a traction sheave elevator with
machine above and with a 9:1 suspension ratio both above
and below the elevator car.
The passage of the hoisting ropes 503 of the elevator is
as follows: One end of the ropes is substantially immovably
fixed relative to the elevator car at a fixing point 530 so
as to be movable with the elevator car, from where the
ropes go upwards to a diverting pulley 525 in the upper
part of the shaft, from which pulley they run further in
the manner described above, between diverting pulleys
525,513,524,514,520,515,521,526, and from which diverting
pulleys the ropes 503 go further to the traction sheave 511
of the drive machine 510, passing around it along the rope
grooves of the traction sheave. From the traction sheave
511, the hoisting ropes 503 go further downwards, passing
crosswise with the ropes going upwards, to diverting pulley
522, passing around it along the rope grooves of the
diverting pulley 522. From diverting pulley 522, the ropes
503 go further downwards to a diverting pulley 528 in the
lower part of the elevator shaft. The ropes then run
further from diverting pulley 528 upwards between the
diverting pulleys 504,505,506,507 in the lower part of the
elevator car and the diverting pulleys 528,527,526,519,518
in the lower part of the elevator shaft in the manner
described in connection with the preceding figures.
In Fig. 5, an odd suspension ratio is achieved below the
elevator car as well by having the hoisting rope fixed
substantially immovably relative to the elevator car at a
fixing point 531, to which fixing point is also fitted a
mounting element. The roping arrangement used between
the traction sheave 511 and diverting pulley 522 is
called Extended Single Wrap roping. In Extended Single
Wrap roping, the hoisting ropes are caused to wrap around
the traction sheave with a larger contact angle by
using a diverting pulley. For example, in the case
illustrated in Fig. 5, the contact angle between the
traction sheave 511 and the hoisting ropes 503 is
well over 180°, i.e. about 270°. The Extended Single Wrap
roping presented in Fig. 5 can also be arranged in another
way, e.g. by disposing the traction sheave and the di-
verting pulley in a different manner relative to each
other, for example the other way round with respect to
each other than in Fig. 5. The diverting pulley 522 is
fitted in place at an angle relative to the traction
sheave 511 such that the ropes pass crosswise in a
manner known in itself so that the ropes are not dam-
aged.
Fig. 6 presents a partially sectioned view of a rope
sheave 600 applying the invention. The rope grooves
601 are under a coating 602 on the rim 606 of the rope
sheave. Provided in the hub of the rope sheave is a
space 603 for a bearing used to mount the rope sheave.
The rope sheave is also provided with holes 605 for
bolts, allowing the rope sheave to be fastened by its
side to an anchorage in the hoisting machine 10, e.g.
to a rotating flange, to form a traction sheave 11, so
that no bearing separate from the hoisting machine is
needed. The coating material used on the traction
sheave and the rope sheaves may consist of rubber,
polyurethane or a corresponding elastic material that
increases friction. The material of the traction
sheave and/or rope sheaves may also be so chosen that,
together with the hoisting rope used, it forms a mate-
rial pair such that the hoisting rope will bite into
the pulley after the coating on the pulley has been
worn out. This ensures a sufficient grip between the
rope sheave 600 and the hoisting rope 3 in an emer-
gency where the coating 602 has been worn out from the
rope sheave 600. This feature allows the elevator to
maintain its functionality and operational reliability
in the situation referred to. The traction sheave
and/or the rope sheaves can also be manufactured in
such manner that only the rim 606 of the rope sheave
600 is made of a material forming a grip increasing
material pair with the hoisting rope 3. The use of
strong hoisting ropes that are considerably thinner
than normally allows the traction sheave and the rope
sheaves to be designed to considerably smaller dimen-
sions and sizes than when normal-sized ropes are used.
This also makes it possible to use a motor of a
smaller size with a lower torque as the drive motor of
the elevator, which leads to a reduction in the acqui-
sition costs of the motor. For example, in an elevator
according to the invention designed for a nominal load
below 1000 kg, the traction sheave diameter is pref-
erably 120-200 mm, but it may even be less than this.
The traction sheave diameter depends on the thickness
of the hoisting ropes used. In the elevator of the in-
vention, the use of small traction sheaves, e.g. in
the case of elevators for a nominal load below 1000
kg, makes it possible to achieve a machine weight even
as low as about one half of the weight of currently
used machines, which means producing elevator machines
weighing 100-150 kg or even less. In the invention,
the machine is understood as comprising at least the
traction sheave, the motor, the machine housing struc-
tures and the brakes. The traction sheave diameter" de-
pends on the thickness of the hoisting ropes used.
Conventionally a diameter ratio D/d=40 or higher is
used, where D = traction sheave diameter and d =
hoisting rope thickness At the expense of wear resis-
tance of the rope, this ratio can be reduced somewhat.
Alternatively, without compromising the service life
of the ropes, the D/d ratio can be reduced if at the
same time the number of ropes is increased, in which
case the stress per rope will be smaller. Such a D/d
ratio below 40 could be e.g. a D/d ratio of about 30
or even less, e.g. D/d=25. Often however, reducing the
D/d ratio considerably. below .30 radically reduces the
useful life of the rope, although this can be compen-
sated by using ropes of special structure. Achieving a
D/d ratio below 20 is in practice very difficult, but
it might be accomplished by using a rope specially de-
signed for this purpose, although such a rope would
very probably be expensive.
The weight of the elevator machine and its sipporting
elements used to hold the machine in place in the ele-
vator shaft is at most about 1/5 of,the nominal load.
If the machine is exclusively or almost exclusively
supported by one or more elevator guide rails, then
the total weight of the machine and its supporting
elements may be less than about 1/6 or even less than
l/8 of the nominal load. Nominal load of an elevator
means a load defined for elevators of a given size.
The supporting elements of the elevator machine may
include e.g. a beam, carriage or suspension bracket
used to support or suspend the machine on/from a. wall
structure or ceiling of the elevator shaft or on the
elevator guide rails, or clamps used to secure the ma-
chine to the sides of the elevator guide rails. It
will be easy to achieve an elevator in which the ma-
chine deadweight without supporting elements is below
1/7 of the nominal load or even about 1/10 of the
nominal load or still less. As an example of machine
weight in the case of an elevator of a given nominal
weight for a nominal load of 630. kg, the combined
weight of the machine and its supporting elements may
be only 75 kg when the traction sheave diameter is 160
mm and hoisting ropes having a diameter of 4 mm are
used, in other words, the total weight of the machine
and its supporting elements is about 1/8 of the nomi-
nal load of the elevator. As another example, with the
same 160 mm traction sheave diameter and the same 4 mm
hoisting rope diameter, in the case of an elevator for
a nominal load of about 1000 kg, the total weight of
the machine and its suspension elements is about 150
kg, so in this case the machine and its supporting
elements have a total weight equaling about 1/6 of the
nominal load. As a third example, in an elevator de-
signed for a nominal load of 1600 kg and with a trac-
tion sheave diameter of 240 ram and a hoisting rope di-
ameter of 6 mm, the total weight of the machine and
its supporting elements will be about 3 00 kg, in other
words, the total weight of the machine and its sup-
porting elements equals about 1/7 of the nominal load.
By varying the hoisting rope suspension arrangements,
it is possible to reach a still lower total weight of
the machine and its supporting elements. For example,
when a 4:1 suspension ratio, a 160 mm traction sheave
diameter and a 4 mm hoisting rope diameter are used in
an elevator designed for a nominal load of 500 kg, a
total weight of hoisting machine and its supporting
elements of about 50 kg will be achieved. In this
case, the total weight of the machine and its support-
ing elements is as small as only about 1/10 of the
nominal load. When the size of the traction sheave is
substantially reduced and a higher suspension ratio is
used, the torque output required of the motor falls to
a fraction as compared to the starting situation. For
example, if instead of 2:1 suspension a 4:1 suspension
ratio is used and if instead of traction sheave with
diameter of 400 mm a 160-mm traction sheave is used,
then, if the increased losses are disregarded, the
torque requirement falls to one fifth. Therefore, the
machine size is also really considerably reduced.
Fig. 7 presents a solution in which the rope groove
701 is in the coating 702, which . is thinner at the
sides of the rope groove than at the bottom. In such a
solution, the coating is placed in a basic groove 720
provided in the rope sheave 700 so that deformations
produced in the coating by the pressure imposed on it
by the rope will be small and mainly limited to the
rope surface texture sinking into the coating. Such a
solution often means in practice that the rope sheave
coating consists of rope groove-specific sub-coatings
separate from each other, but considering manufacturing or
other aspects it may be appropriate to design the rope
sheave coating so that it extends continuously over a
number of grooves.
By making the coating thinner at the sides of the groove
rather than at its bottom, the stress imposed by the rope
on the bottom of the rope groove while sinking into the
groove is avoided or at least reduced. As the pressure
cannot be discharged laterally but is directed by the
combined effect of the shape of the basic groove 720 and
the thickness variation of the coating 702 to support the
rope in the rope groove 701, lower maximum surface
pressures acting on the rope and the coating are also
achieved. One method of making a grooved coating 702 like
this is to fill the round-bottomed basic groove 720 with
coating material and then form a half-round rope groove 701
in this coating material in the basic groove. The shape of
the rope grooves is well supported and the load-bearing
surface layer under the rope provides a better resistance
against lateral propagation of the compression stress
produced by the ropes. The lateral spreading or rather
adjustment of the coating caused by the pressure is
promoted by thickness and elasticity of the coating and
reduced by hardness and eventual reinforcements of the
coating. The coating thickness on the bottom of the rope
groove can be made large, even as large as half the rope
thickness,in which case a hard and inelastic coating is
needed. On the other hand, if a coating thickness
corresponding to only about one tenth of the rope thickness
is used, then the coating material may be clearly softer.
An elevator for eight persons could be implemented using a
coating thickness at the bottom of the groove equal to
about one fifth of the rope thickness if the ropes and
the rope load are chosen appropriately. The coating
thickness should equal at least 2-3 times the depth of
the rope surface texture formed by the surface wires
of the rope. Such a very thin coating, having a thick-
ness even less than the thickness of the surface wire
of the hoisting rope, will not necessarily endure the
strain imposed on it. In practice, the coating must
have a thickness larger than this minimum thickness
because the coating will also have to receive rope
surface variations rougher than the surface texture.
Such a rougher area is formed e.g. where the level
differences between rope strands are larger than those
between wires. In practice, a suitable minimum coating
thickness is about 1-3 times the surface wire thick-
ness . In the case of the ropes normally used in eleva-
tors, which have been designed for a contact with a
metallic rope groove and which have a thickness of 8-
10 mm, this thickness definition leads to a coating at
least about 1 mm thick. Since a coating on the trac-
tion sheave, which causes more rope wear than the
other rope sheaves of the elevator, will reduce rope
wear and therefore also the need to provide the rope
with thick surface wires, the rope can be made
smoother. Rope smoothness can naturally be improved by
coating the rope with a material suited for this pur-
pose, such as e.g. polyurethane or equivalent. The use
of thin wires allows the rope itself to be made thin-
ner, because thin steel wires can be manufactured from
a stronger material than thicker wires. For instance,
using 0.2 mm wires, a 4 mm thick elevator hoisting
rope of a fairly good construction can be produced.
Depending on the thickness of the hoisting rope used
and/or on other factors, the wires in the steel wire
rope may preferably have a thickness between 0.15 mm
and 0.5 mm, in which range there are readily available
steel wires with good strength properties in which
even an individual wire has a sufficient wear resis-
tance and a sufficiently low susceptibility to damage.
In the above, ropes made of round steel wires have
been discussed. Applying the same principles, the
ropes can be wholly or partly twisted from non-round
profiled wires. In this case, the cross-sectional ar-
eas of the wires are preferably substantially- the same
as for round wires, i.e. in the range of 0.015 mm2 -
0.2 mm2. Using wires in this thickness range, it will
be easy to produce steel wire ropes having a wire
strength above about 2000 N/mm2 and a wire cross-
section of 0.015 mm2 - 0.2 mm2 and comprising a large
cross-sectional area of steel material in relation to
the cross-sectional area of the rope, as is achieved
e.g. by using the Warrington construction. For the im-
plementation of the invention, particularly well
suited are ropes having a wire strength in the range
of 2300 N/m2 - 2700 N/mm2, because such ropes have a
very large bearing capacity in relation to rope thick-
ness while the high hardness of the strong wires in-
volves no substantial difficulties in the use of the
rope in elevators. A traction sheave coating well
suited for such a rope is already clearly below 1 mm
thick. However, the coating should be thick enough to
ensure that it will not be very easily scratched away
or pierced e.g. by an occasional sand grain or similar
particle that may have got between the rope groove and
the hoisting rope. Thus, a desirable minimum coating
thickness, even when thin-wire hoisting ropes are
used, would be about 0.5...1 mm. For hoisting ropes hav-
ing small surface wires and an otherwise relatively
smooth surface, a coating having a thickness of the
form A+Bcosa is well suited. However, such a coating
is also applicable to ropes whose surface strands meet
the rope groove at a distance from each other, because
if the coating material is sufficiently hard, each
strand meeting the rope groove is in a way separately
supported and the supporting force is the same and/or
as desired. In the formula A+Bcosa, A and B are con-
stants so that A+B is the coating thickness at the
bottom of the rope groove 701 and the angle a is the
angular distance from the bottom of the rope groove as
measured from the center of curvature of the rope
groove cross-section. Constant A is larger than or
equal to zero, and constant B is always larger than
zero. The thickness of the coating growing thinner.to-
wards the edges can also be defined in other ways be-
sides using the formula A+Bcosa so that the elasticity
decreases towards the edges of the rope groove. The
elasticity in the central part of the rope groove can
also be increased by making an undercut rope groove
and/or by adding to the coating on the bottom of the
rope groove a portion of different material of special
elasticity, where the elasticity has been increased,
in addition to increasing the material thickness, by
the use of a material that is softer than the rest of
the coating.
Figures 8a, 8b and 8c present cross-sections of steel
wire ropes used in the invention. The ropes in these
figures contain thin steel wires 803, a coating 802 on
the steel wires and/or partly between the steel wires,
and in Fig. 8a a coating 801 over the steel wires. The
rope presented in Fig. 8b is an uncoated steel wire
rope with a rubber-like filler added to its interior
structure, and Fig. 8a presents a steel wire rope pro-
vided with a coating in addition to a filler added to
the internal structure. The rope presented in Fig. 8c
has a non-metallic core 804, which may be a solid or
fibrous structure made of plastic, natural fiber or
some other material suited for the purpose. A fibrous
structure will be good if the rope is lubricated, in
which case lubricant will accumulate in the fibrous
core. The core thus acts as a kind of lubricant stor-
age. The steel wire ropes of substantially round
cross-section used in the elevator of the invention
may be coated, uncoated and/or provided with a rubber-
like filler, such as e.g. polyurethane or. some other
suitable filler, added to the interior structure of
the rope and acting as a kind of lubricant lubricating
the rope and also balancing the pressure between wires
and strands. The use of a filler makes it possible to
achieve a rope that needs no lubrication, so its sur-
face can be dry. The coating used in the steel wire
ropes may be made of the same or nearly the same mate-
rial as the filler or of a material that is better
suited for use as a coating and has properties, such
as friction and wear resistance properties, that are
better suited to the purpose than a filler. The coat-
ing of the steel wire rope may also be so implemented
that the coating material penetrates partially into
the rope or through the entire thickness of the rope,
giving the rope the same properties as the filler men-
tioned above. The use of thin and strong steel wire
ropes according to the invention is possible because
the steel wires used are wires of special strength,
allowing the ropes to be made substantially thin as
compared with steel wire ropes used before. The ropes
presented in Fig. 8a and 8b are steel wire ropes hav-
ing a diameter of about 4 mm. For example, the thin
and strong steel wire ropes of the invention prefera-
bly have a diameter of about 2.5 - 5 mm in elevators
for a nominal load below 1000 kg, and preferably about
5 - 8 mm in elevators for a nominal load above 1000
kg. In principle, if is possible to use ropes thinner
than this, but in this case a large number of ropes
will be needed. Still, by increasing, the suspension
ratio, ropes thinner than those mentioned above can be
used for corresponding loads, and at the same time a
smaller and lighter elevator machine can be achieved.
In the elevator of the invention, it is also possible
use ropes having a diameter of over 8 mm if necessary.
Likewise, ropes of a diameter below 3 mm can be used.
Figures 9a, 9b, 9c, 9d, 9e, 9f and 9g present some
variations of the roping arrangements according to the
invention that can be used between the traction sheave
907 and the diverting pulley 915 to increase the con-
tact angle between the ropes 903 and the traction
sheave 907, in which arrangements the ropes 903 go
downwards from the drive machine 906 towards the eleva-
tor car and diverting pulleys. These roping arrange-
ments make it possible to increase the contact angle
between the hoisting rope 903 and the traction sheave
907. In the invention, contact angle a refers to the
length of the arc of contact between the traction
sheave and the hoisting rope. The magnitude of the con-
tact angle a may be expressed e.g. in degrees, as is
done in the invention, but it is also possible to ex-
press the magnitude of the contact angle in other
terms, e.g. in radians or equivalent. The contact angle
a is presented in greater detail in Fig. 9a. In the
other figures, the contact angle a is not expressly in-
dicated, but it can be seen from the other figures as
well without specific separate description.
The roping arrangements presented in Fig. 9a, 9b, 9c
represent some variations of the X Wrap roping de-
scribed above. In the arrangement presented in Fig. 9a,
the ropes 903 come via diverting pulley 915, wrapping
around it along rope grooves, to the traction sheave
907, over which the ropes pass along its rope grooves
and then go further back to the diverting pulley 915,
passing crosswise with respect to the rope portion com-
ing from the diverting pulley, and continuing their
passage further. Crosswise passage of the ropes 903 be-
tween the diverting pulley 915 and the traction sheave
907 can be implemented e.g. by having the diverting
pulley fitted at such an angle with respect to the
traction sheave that the ropes will cross each other in
a manner known in itself so that the ropes 903 are not
damaged. In Fig. 9a, the shaded area represents the
contact angle a between the ropes 903 and the traction
sheave 907. The magnitude of the contact angle a in
this figure is about 310°. The size of the diameter of
the diverting pulley can be used as a means of deter-
mining the distance of suspension that is to be pro-
vided between the diverting pulley 915 and the traction
sheave 907. The magnitude of the contact angle can be
varied by varying the distance between the diverting
pulley 915 and the traction sheave 907. The magnitude
of the angle a can also be varied by varying the diame-
ter of the diverting pulley and/or by varying the di-
ameter of the traction sheave and also by varying the
ratio between the diameters of the diverting pulley and
the traction sheave. Fig. 9b and 9c present an example
of implementing a corresponding XW roping arrangement
using two diverting pulleys.
The roping arrangements presented in Fig. 9d and 9e are
different variations of the above-mentioned Double Wrap
roping. In the roping arrangement in Fig. 9d, the ropes
run via the rope grooves of a diverting pulley 915 to
the traction sheave traction sheave 907 of the drive
machine 906, passing over it along the rope grooves of
the traction sheave. From the traction sheave 907, the
ropes 903 go further downwards back to the diverting
pulley 915, wrapping around it along the rope grooves
of the diverting pulley and returning then back to the
traction sheave 907, over which the ropes run in the
rope grooves of the traction sheave. From the traction
sheave 907, the ropes 903 run further downwards via the
rope grooves of the diverting pulley. In the roping ar-
rangement presented in the figure, the hoisting ropes
are caused to wrap around the traction sheave twice
and/or more times. By these means, the contact angle
can be increased in two and/or more stages. For exam-
ple, in the case presented in Fig. 9d, a contact angle
of 180° + 180° between the traction sheave 907 and the
ropes 903 is achieved. In Double Wrap roping, when the
diverting pulley 915 is substantially of equal size
with the traction sheave 907, the diverting pulley 915
also functions as a damping wheel. In this case the
ropes going from the traction sheave 907 to the divert-
ing pulleys and elevator car pass via the rope grooves
of diverting pulley 915 and the rope deflection pro-
duced by the diverting pulley is very small. It could
be said that the ropes coining from the traction sheave
only touch the diverting pulley tangentially. Such
tangential contact serves as a solution damping the
vibrations of the outgoing ropes and it can be applied
in other roping arrangements as well. In this case,
the diverting pulley 915 also functions as a rope
guide. The ratio of the diameters of the diverting
pulley and traction sheave can be varied by varying
the diameters of the diverting pulley and/or traction
sheave. This can be used as a means of defining the
magnitude of the contact angle and fitting it to a de-
sired magnitude. By using DW roping, forward bending
of the rope 903 is achieved, which means that in DW
roping the rope 903 is bent in the same direction on
the diverting pulley 915 and on the traction sheave
907. DW roping can also be implemented in other ways,
such as e.g. the way illustrated in Fig. 9e, where the
diverting pulley 915 is disposed on the side of the
drive machine 906 and the traction sheave. 907. In this
roping arrangement, the ropes 903 are passed in a man-
ner corresponding to Fig. 9d, but in this case a con-
tact angle of 180° + 90°, i.e. 270° is obtained. In DW
roping, if the diverting pulley 915 is placed on the
side of the traction sheave, greater demands are im-
posed on the bearings and mounting of the diverting
pulley because it is exposed to greater stress and
load forces than in the embodiment presented in Fig.
9d.
Fig. 9f presents an embodiment of the invention apply-
ing Extended Single Wrap roping as mentioned above. In
the roping arrangement presented in Fig. 9f, the ropes
903 run to the traction sheave 907 of the drive machine
906, wrapping around it along the rope grooves of the
traction sheave. From the traction sheave 907, the
ropes 903 go further downwards, running crosswise rela-
tive to the upwards going ropes and further to a di-
verting pulley 915, passing over it along the rope
grooves of the diverting pulley 915. From the diverting
pulley 915, the ropes 903 run further on. In Extended
Single Wrap roping, by using a diverting pulley, the
hoisting ropes are caused to wrap around the traction
sheave with a larger contact angle than in ordinary
Single Wrap roping. For example, in the case illus-
trated in Fig. 9f, a contact angle of about 270° be-
tween the ropes 903 and the traction sheave 907 is ob-
tained. The diverting pulley 915 is fitted in place at
an angle such that the ropes run crosswise in a manner
known in itself, so that the ropes are not damaged. By-
virtue of the contact angle achieved using Extended
Single Wrap roping, elevators implemented according to
the invention can use a very light elevator car. One
possibility of increasing the contact angle is illus-
trated in Fig. 9g, where the hoisting ropes do not run
crosswise relative to each other after wrapping around
the traction sheave and/or diverting pulley. By using a
roping arrangement like this, it is also possible to
increase the contact angle between the hoisting ropes
903 and the traction sheave 907 of the drive machine
906 to a magnitude substantially over 180°.
Figures 9a,b,c,d,f and g present different variations
of roping arrangements between the traction sheave and
the diverting pulley/diverting pulleys, in which the
ropes go downwards from the drive machine towards the
counterweight and the elevator car. In the case of an
elevator embodiment according to the invention with ma-
chine below, these roping arrangements can be inverted
and implemented in a corresponding manner so that the
ropes go upwards from the elevator drive machine to-
wards the diverting pulleys and the elevator car.
Fig. 10 presents yet another embodiment of the inven-
tion, wherein the elevator drive machine 1006 is fitted
together with a diverting pulley 1015 on the same
mounting base 1021 in a ready-made unit 1020, which can
be fitted as such to form a part of an elevator accord-
ing to the invention. The unit 1020 contains the eleva-
tor drive machine 1006, the traction sheave 1007 and
diverting pulley 1015 ready-fitted on the mounting base
1021, the traction sheave and diverting pulley being
ready fitted at a correct operating angle relative to
each other, depending on the roping arrangement used
between the traction sheave 1007 and the diverting pul-
ley 1015. The unit 1020 may comprise more than only one
diverting pulley 1015, or it may only comprise the
drive machine 1006 fitted on the mounting base 1021.
The unit can be mounted in an elevator according to the
invention like a drive machine, the mounting arrange-
ment being described in greater detail in connection
with the previous figures. If necessary, the unit can
be used together with any of the roping arrangements
described above, such as e.g. embodiments using ESW,
DW, SW or XW roping. By fitting the above-described
unit as part of an elevator according to the invention,
considerable savings can be made in installation costs
and in the time required for installation.
Fig. 11 presents an embodiment of the invention
wherein the diverting pulley 1113 of the elevator is
fitted in a ready-made unit 1114, which unit may be
placed in the upper part and/or in the lower part of
the shaft and/or in the elevator car, and in which
unit it is possible to fit several diverting pulleys.
By means of this unit, faster roping is achieved and
the diverting pulleys can be disposed compactly to
form a single structure in a desired place. The unit
can be provided with an unlimited number of diverting
pulleys, and these can be fitted in a desired angle in
the unit.
Fig. 12 shows how the rope sheave 12 04 serving to sus-
pend the elevator car and its structures and mounted
on a horizontal beam 1230 comprised in the structure
supporting the elevator car 1201 is disposed with re-
spect to the beam 1230. The rope sheave 1204 shown in
the figure may have a height equal to or smaller than
that of the beam 1230 comprised in the structure. The
beam 1230 supporting the elevator car 1201 may be
placed either below or above the elevator car. The
rope sheave 1204 may be placed completely or at least
partially inside the beam 1230, as illustrated in the
figure. The passage of the elevator hoisting ropes
1203 in this figure is as follows. The hoisting ropes
1203 come to the coated rope sheave 1204 mounted on
the beam 1230 comprised in the structure supporting
the elevator car 1201, from where the hoisting rope
runs further along the rope grooves of the rope
sheave, protected by the beam. The elevator car 1201
rests on the beam 1230 comprised in the structure, on
vibration absorbers 1229 placed between them. The beam
1230 functions at the same time as a rope guard for
the hoisting rope 1203. The beam 1230 may be a C-, U-,
I-, Z-shaped beam or a hollow beam or equivalent. The
beam 1230 may support several rope sheaves fitted on
it and serving as diverting pulleys in different em-
bodiments of the invention.
A. preferred embodiment of the elevator of the inven-
tion is an elevator with machine above without machine
room, the drive machine of which comprises a coated
traction sheave and which uses thin hoisting ropes of
substantially round cross-section. The contact angle
between the hoisting ropes of the elevator and the
traction sheave is larger than 180°. The elevator com-
prises a unit comprising a mounting base with a drive
machine, a traction sheave and a diverting pulley
ready fitted on it, said diverting pulley being fitted
at a correct angle relative to the traction sheave.
The unit is secured to the elevator guide rails. The
elevator is implemented without, counterweight with a
9:1 suspension ratio so that the elevator ropes run in
the space between one of the walls of the elevator car
and the wall of the elevator shaft.
Another preferred embodiment of the elevator of the
invention is an elevator without counterweight with a
suspension ratio of 10:1 above and below the elevator
car. This embodiment is implemented using conventional
hoisting ropes preferably of a diameter of 8 mm and a
traction sheave made of cast iron at least in the area
of the rope grooves. The traction sheave has undercut
rope grooves and its angle of contact to the traction
sheave has been fitted by means of a diverting pulley
to be 180° or greater. When conventional 8-mm ropes
are used, the traction sheave diameter is preferably
340 mm. The diverting pulleys used are large rope
sheaves which, in the case of conventional 8-mm hoist-
ing ropes, have a diameter of 320, 330, 340 mm or even
more.
It is obvious to the person skilled in the art that
different embodiments of the invention are not limited
to the examples described above, but that they may be
varied within the scope of the invention as hereinafter
claimed. For instance, the number of times the hoisting
ropes are passed between the upper part of the elevator
shaft and the elevator car and between the diverting
pulleys in the lower part and the elevator car is not a
very decisive question as regards the basic advantages of
the invention, although it is possible to achieve some
additional advantages by using multiple rope passages. In
general, applications are so implemented that the ropes go
to the elevator car from above as many times as from below,
the suspension ratios of the diverting pulleys going
upwards and those of the diverting pulleys going downwards
thus being the same. It is also obvious that the hoisting
ropes need not necessarily be passed under the car. In
accordance with the examples described above, the skilled
person can vary the embodiment of the invention, while the
traction sheaves and rope sheaves, instead of being coated
metal sheaves, may also be uncoated metal sheaves or
uncoated sheaves made of some other material suited to the
purpose.
It is further obvious to the person skilled in the art that
the metallic traction sheaves and rope sheaves used in the
invention, which are coated with a nonmetallic material at
least in the area of their grooves, may be implemented
using a coating material consisting of e.g. rubber,
polyurethane or some other material suited to the purpose.
It is also obvious to the person skilled in the art that
the elevator car and the machine unit may be laid out
in the cross-section of the elevator shaft in a manner
differing from the lay-out described in the
examples. Such a different lay-out might be e.g. one in
which the machine is located behind the car as seen
from the shaft door and the ropes are passed under the
car diagonally relative to the bottom of the car.
Passing the ropes under the car in a diagonal or oth-
erwise oblique direction relative to the form of the
bottom provides an advantage when the suspension of
the car on the ropes is to be made symmetrical rela-
tive to the center of gravity of the elevator in other
types of suspension lay-out as well.
It is further obvious to the person skilled in the art
that the equipment required for the supply of power to
the motor and the equipment needed for elevator con-
trol can be placed elsewhere than in connection with
the machine unit, e.g. in a separate instrument panel.
It is also possible to fit pieces of equipment needed
for control into separate units which can then be dis-
posed in different places in the elevator shaft and/or
in other parts of the building. It is likewise obvious
to the skilled person that an elevator applying the
invention may be equipped differently from the exam-
ples described above. It is further obvious to the
skilled person that the suspension solutions according
to the invention can also be implemented using almost
any type of flexible hoisting means as hoisting ropes,
e.g. flexible rope of one or more strands, flat belt,
cogged belt, trapezoidal belt or some other type of
belt applicable to the purpose.
It is also obvious to the skilled person that, instead
of using ropes with a filler as illustrated in Fig. 5a
and 5b, the invention may be implemented using ropes
without filler, which are either lubricated or unlu-
bricated. In addition, it is also obvious to the per-
son skilled in the art that the ropes may be twisted
in many different ways.
It is also obvious to the skilled person that the av-
erage of the wire thicknesses may be understood as re-
ferring to a statistical, geometrical or arithmetical
mean value. To determine a statistical average, the
standard deviation or Gauss distribution can be used.
It is further obvious that the wire thicknesses in the
rope may vary, e.g. even by a factor of 3 or more.
It is also obvious to the person skilled in the art
that the elevator of the invention can be implemented
using different roping arrangements for increasing the
contact angle a between the traction sheave and the di-
verting pulley/diverting pulleys than those described
as examples. For example, it is possible to dispose the
diverting pulley/diverting pulleys, the traction sheave
and the hoisting ropes in other ways than in the roping
arrangements described in the examples. It is also ob-
vious to the skilled person that in the elevator of the
invention the elevator can also be provided with a
counterweight, in which elevator for example the coun-
terweight preferably has a weight below that of the car
and is suspended with separate roping.
WE CLAIM :
1. Counterweight-less elevator, preferably an elevator
without machine room, in which elevator a hoisting machine
(10) engages a set of hoisting ropes (3) by means of a
traction sheave (11), an elevator car (1) being at least
partially supported by said hoisting ropes, which serve as
a means of moving the elevator car (1), characterized in
that the elevator car is suspended on the hoisting ropes
(3) by means of at least one diverting pulley (13,14) from
whose rim the hoisting ropes go upwards from both sides and
at least one diverting pulley (7,5) from whose rim the
hoisting ropes go downwards from both sides of the
diverting pulley, and in which the traction sheave (11)
engages the rope portion between said diverting pulleys
(13, 5).
2. Elevator as claimed in claim 1, wherein one end of the
hoisting ropes is fastened substantially immovably]y with
respect to the elevator car so as to be movable with the
elevator car.
3. Elevator as claimed in claim 1, wherein at least one
end of the hoisting ropes is fastened substantially
immovably with respect to the elevator shaft.
4. Elevator as claimed in any one of the preceding claims,
comprising at least two diverting pulleys from which the
hoisting ropes go upwards and at least two diverting
pulleys from which the hoisting ropes go downwards.
5. Elevator as claimed in claim 4, wherein both the number
of diverting pulleys from which the hoisting ropes go
upwards and the number of diverting pulleys from which the
hoisting ropes go downwards is 3,4 or 5.
6. Elevator as claimed in any one of the preceding claims,
wherein both ends of the hoisting ropes are fastened
substantially immovably with respect to the elevator shaft
e. g. by means of a spring.
7. Elevator as claimed in any one of the preceding claims,
wherein both ends of the hoisting ropes are fastened
substantially immovably with respect to the elevator car
e.g. by means of a spring so as to be movable with the
elevator car.
8. Elevator as claimed in any one of the preceding claims,
wherein the continuous angle of contact between the
traction sheave and the hoisting ropes is at least 180°.
9. Elevator as claimed in any one of the preceding claims,
wherein the continuous angle of contact between the
traction sheave and the hoisting ropes is greater than 180°.
10. Elevator as claimed in any one of the preceding claims,
wherein the roping used between the traction sheave and a
rope sheave serving as a diverting pulley is ESW roping.
11. Elevator as claimed in any one of claims 1 to 9,
wherein the roping used between the traction sheave and a
rope sheave serving as a diverting pulley is DW roping.
12. Elevator as claimed in any one of claims 1 to 9,
wherein the roping used between the traction sheave and a
rope sheave serving as a diverting pulley is XW roping.
13. Elevator as claimed in any one of the preceding claims,
wherein the hoisting ropes used are high-strength hoisting
ropes.
14. Elevator as claimed in any one of the preceding claims,
wherein the strength of the steel wires of the hoisting
ropes is greater than about 2300 N/mm2 and less than about
2700 N/mm2.
15. Elevator as claimed in any one of the preceding claims,
wherein the cross-sectional area of the steel wires of the
hoisting ropes is larger than about 0.015 mm2 and smaller
than about 0.2 mm2, and the strength of the steel wires of
the hoisting ropes is greater than about 2000 N/mm2.
16. Elevator as claimed in any one of the preceding claims,
wherein the diameters of the hoisting ropes are smaller
than 8 mm, preferably between 3 to 5 mm.
17. Elevator as claimed in any one of the preceding claims,
wherein the hoisting machine is particularly light in
relation to the load.
18. Elevator as claimed in any one of the preceding claims,
wherein the traction sheave is coated with polyurethane,
rubber or some other frictional material appropriate for
the purpose.
19. Elevator as claimed in any one of the preceding claims,
wherein the traction sheave is made of cast iron at least
in the area of the rope grooves, and the rope grooves are
preferably undercut.
Counterweight-less elevator, preferably an elevator
without machine room, in which elevator a hoisting machine
(10) engages a set of hoisting ropes (3) by means of a
traction sheave (11), an elevator car (1) being at least
partially supported by said hoisting ropes, which serve as
a means of moving the elevator car (1), is characterized in
that the elevator car is suspended on the hoisting ropes
(3) by means of at least one diverting pulley (13,14) from
whose rim the hoisting ropes go upwards from both sides and
at least one diverting pulley (7,5) from whose rim the
hoisting ropes go downwards from both sides of the
diverting pulley, and in which the traction sheave (11)
engages the rope portion between said diverting pulleys
(13, 5).

Documents:

596-KOLNP-2005-CORRESPONDENCE.pdf

596-KOLNP-2005-FORM 27.pdf

596-KOLNP-2005-FORM-27.pdf

596-kolnp-2005-granted-abstract.pdf

596-kolnp-2005-granted-assignment.pdf

596-kolnp-2005-granted-claims.pdf

596-kolnp-2005-granted-correspondence.pdf

596-kolnp-2005-granted-description (complete).pdf

596-kolnp-2005-granted-drawings.pdf

596-kolnp-2005-granted-examination report.pdf

596-kolnp-2005-granted-form 1.pdf

596-kolnp-2005-granted-form 18.pdf

596-kolnp-2005-granted-form 3.pdf

596-kolnp-2005-granted-form 5.pdf

596-kolnp-2005-granted-gpa.pdf

596-kolnp-2005-granted-letter patent.pdf

596-kolnp-2005-granted-reply to examination report.pdf

596-kolnp-2005-granted-specification.pdf

596-KOLNP-2005-OTHER PATENT DOCUMENTS.pdf


Patent Number 215010
Indian Patent Application Number 596/KOLNP/2005
PG Journal Number 08/2008
Publication Date 22-Feb-2008
Grant Date 20-Feb-2008
Date of Filing 07-Apr-2005
Name of Patentee KONE CORPORATION
Applicant Address KARTANONTIE 1, FIN-00330 HELSINKI
Inventors:
# Inventor's Name Inventor's Address
1 MUSTALAHTI JORMA RAIVAAJANTIE 13, FIN-05620 HYVINKAA
2 AULANKO ESKO KAENKATU 6 C 33, FIN-04230 KERAVA
PCT International Classification Number B66B 11/08
PCT International Application Number PCT/FI2003/00713
PCT International Filing date 2003-10-01
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 20021959 2002-11-04 Finland