Title of Invention

"CONTINUOUSLY VARIABLE TRANSMISSION"

Abstract [Object] To provide a continuously variable transmission capable of automatically controlling a speed change ratio with a simple structure. [Solving Means] A continuously variable transmission T includes a drive face 29 supported around the outer periphery of an input shaft 23, a driven face 30 supported around the outer periphery of an output shaft 22, a plurality of double cones 39 supported by cone holders 31, 56 in such a manner as to be in contact with the faces 29, 30, and a torque cam mechanism 33 provided between the casing 1 and the cone holders 31, 56. The torque cam mechanism 33 includes a roller 36 provided on the cone holders 31, 56, and a guide groove 41 provided in the inner wall of the casing 1 so as to be inclined to an axial line L, wherein the roller 36 is engaged with the guide groove 41. When an input torque applied to the cone holders 31, 56 is changed, the cone holders 31, 56 are moved along the axial line L by a reaction force applied from the guide groove 41 to the roller 36, to thus change the speed change ratio. [Selected Drawing] Fig. 2 Fig. 2 LOW ratio TOP ratio Fig. 5 LOW ratio TOP ratio Fig. 7(A) drive side load Fig. 7(B) back torque side load Fig. 8(A) engine speed rpm vehicular speed km/h transmission torque   large   small (angle of guide member: fixed) Fig. 8(B) engine speed rpm vehicular speed km/h transmission torque large (angle of guide member: large) transmission torque small (angle of guide member: small) (angle of guide member:variable)
Full Text The present invention relates to a continuously
variable transmission including double cones each having a first cone in contact with a drive face and a second cone in contact with a driven face, wherein a speed change ratio is changed by changing the contact positions between the first cone and the drive face and between the second cone and the driven face. [0002]
[Related Art]
Such a continuously variable transmission is known from, for example, Japanese Patent Publication No. Sho 47-447. [0003]
[Problem to be Solved by the Invention]
In the above-described related art continuously variable transmission, the speed change ratio is manually controlled from the outside of the casing. This presents a disadvantage that the speed change ratio cannot be automatically changed in accordance with an operating condition of a vehicle and thereby the operation of the vehicle is made laborious. Furthermore, although it may be considered to provide a method of detecting an operating state of the vehicle by a sensor and driving an actuator by
an electronic control unit on the basis of the detected
operating state for controlling the speed change rate, such a method complicates the structure, resulting in the increased cost. [0004]
In view of the foregoing, the present invention has been made, and an object of the present invention is to provide a continuously variable transmission capable of automatically controlling the speed change rate with a simple structure. [0005]
[Means for Solving the Problem]
To achieve the above object, according to an invention described in claim 1, there is provided a ncontinuously variable transmission including: a casing; a drive face rotatably supported by a transmission main shaft; a driven face rotatably supported by the transmission main shaft; cone holders movable along the transmission main shaft; double cone supporting shafts supported by the cone holders in such a manner as to extend along a cone generating line centered on the transmission main shaft; double cones, each including first and second cones sharing a bottom face and being rotatably supported by each of the double cone supporting shafts, wherein the
first cone is brought in contact with the drive face and the second cone is brought in contact with the driven face; and a torque cam mechanism for moving the cone holders along an axial line of the transmission main shaft in accordance with an input torque applied to the cone holders; wherein the torque cam mechanism has a guide groove provided in one of the casing and the cone holders in such a manner as to be inclined with respect to the axial line, and a guided member provided on the other of the casing and the cone holders in such a manner as to be engaged with the guide groove. [0006]
According to an invention described in claim 2, there is provided a continuously variable transmission including: a drive face rotatably supported by a transmission main shaft; a driven face rotatably supported by the transmission main shaft; cone holders movable along the transmission main shaft; double cone supporting shafts supported by the cone holders in such a manner as to extend along a cone generating line centered on the transmission main shaft; double cones, each including first and second cones sharing a bottom face and being rotatably supported by each of the double cone supporting shafts, wherein the
first cone is brought in contact with the drive face and the second cone is brought in contact with the driven face; and a centrifugal mechanism for moving the cone holders along an axial line of the transmission main shaft in accordance with an input rotational speed of the transmission main shaft; wherein the centrifugal mechanism has a fixed cam face provided on the back side of the drive face and fixed along the axial line; a movable cam face provided opposite to the fixed cam face and movable along the axial line together with the cone holders; and centrifugal weights disposed between the cam faces. [0007]
According to an invention described in claim 3, there is provided a continuously variable transmission according to claim 1, further including: a centrifugal mechanism for moving the cone holders in the direction of am axial line of the transmission main shaft in accordance with an input rotational speed of the transmission main shaft; wherein the centrifugal mechanism has a fixed cam face provided on the back surface of the drive face and fixed in the direction of the axial line; a movable cam face provided opposite the fixed cam face and movable in the direction of the axial line; and a centrifugal weight
disposed between the cam faces. [0008]
According to an invention described in claim 4, there is provided a continuously variable transmission according to claim 1, wherein an inclined angle of the guide groove with respect to the axial line is variable. [0009]
According to an invention described in claim 5, there is provided a continuously variable transmission according to claim 4, wherein the inclined angle is variable depending on a torque inputted to the cone holders. [0010]
According to an invention described in claim 6, there is provided a continuously variable transmission according to claim 4, wherein the inclined angle is variable depending on a command operation of a driver.
[Embodiment of the Invention]
Hereinafter, an embodiment of the present invention will be described with reference to the accompanying drawings.
Accordingly, the present invention relates to a continuously variable transmission apparatus comprising a casing, a drive face rotatably supported by a transmission main shaft, a driven face rotatably supported by said transmission main shaft, cone holders movable along said transmission main

shaft, double cone supporting shafts supported by said cone holders in such a manner as to extend along a cone generating line centered on said transmission main shaft, double cones, each including first and second cones sharing a bottom face and being rotatably supported by each of said double cone supporting shafts, wherein said first cone is brought in contact with said drive face and said second cone is brought in contact with said driven face and a torque cam mechanism for moving said cone holders along an axial line of said transmission main shaft in accordance with an input torque applied to said cone holders, wherein said torque cam mechanism has a guide groove provided in one of said casing and said cone holders in such a manner as to be inclined with respect to said axial line and a guided member provided on the other of said casing and said cone holders in such a manner as to be engaged with said guide groove.
[Brief Description of the Drawings] [Fig. 1]
A vertical sectional view of a power unit for a vehicle.
[Fig. 2]
An enlarged view of an essential portion of Fig. 1
[Fig. 3]
A sectional view taken on line 3-3 of Fig. 2. [Fig. 4]
A sectional view taken on line 4-4 of Fig. 2.
[Fig. 5]
A view, similar to Fig. 2, showing a second embodiment. [Fig. 6]
An enlarged view taken on line 6-6 of Fig. 5. [Figs. 7(A), 7(B)]
Views illustrating the function of a torque cam mechanism.
[Figs. 8{A), 8(B)]
Graphs illustrating the function of the second embodiment.
Figs. 1 to 4 show a first embodiment of the present invention, wherein Fig. 1 is a vertical sectional view of a power unit for a vehicle; Fig. 2 is an enlarged view of an essential portion of Fig. 1; Fig. 3 is a sectional view taken on line 3-3 of Fig. 2; and Fig. 4 is a sectional view taken on line 4-4 of Fig. 2. [0013]
A power unit P, which is to be mounted on a motorcycle, includes an engine E and a casing 1 containing a continuously variable transmission T (see Fig. 1). The casing 1 is divided into three parts, a center casing 2, a left casing 3 connected to the left face of the center casing 2, and a right casing 4 connected to the right face of the center casing 2. A crank shaft 6 supported by the center casing 2 and the left casing 3 through a pair of ball bearings 5, 5 is connected through a connecting rod 9 to a piston 8 slidably fitted in a cylinder block 7 supported by the center casing 2 and the left casing 2. [0014]
A power generator 10, provided at the left end of the crank shaft 6, is covered with a power generator cover 11 connected to the left face of the left casing 3. A drive gear 12 is relatively rotatably supported around the
uter periphery of the right end of the crank shaft 6 extending in the right casing 4. The drive gear 12 can be connected to the crank shaft 6 by means of an automatic centrifugal clutch 13 provided at the right end of the crank shaft 6. [0015]
As can be seen from Figs. 1, 2, a transmission main shaft 21 of the continuously variable transmission T includes an inner side output shaft 22, and a sleeve-like input shaft 23 relatively rotatably fitted around the outer periphery of the output shaft 22 through a needle bearing 24. Both the ends of the output shaft 22 are hung between the left casing 3 and the right casing 4. A driven gear 25 meshing with the drive gear 12 is fixed on the input shaft 23. The driven gear 25 includes an inner gear half 26 spline-connected to the input shaft 23, and an outer gear half 27 slightly, relatively rotatably connected to the inner gear half 26 through a plurality of rubber dampers 28 and meshing with the drive gear 12. When an engine torque transmitted from the drive gear 12 to the input shaft 23 through the driven gear 25 is changed, shock due to the change in the engine torque is reduced by deformation of the rubber dampers 28.
[0016]
A drive face 29 having an annular contact portion 29x facing radially outward is spline-connected around the outer periphery of the input shaft 23, and a driven face 30 having an annular contact portion 301 facing radially inward is relatively rotatably supported around the output shaft 22. [0017]
A first cone holder 31 formed in an approximately conical shape is supported around the outer periphery of a boss portion 302 of the driven face 30 through a needle bearing 32 in such a manner as to be relatively rotatable and to be axially slidable. As can be seen from Figs. 1 to 3, a torque cam mechanism 33 for stopping rotation of the first cone holder 31 with respect to the casing 1 includes a pin 34 radially planted in the outer periphery of the first cone holder 31, a roller 36 rotatably supported by the pin 34 through a ball bearing 35, and a guide groove 4a formed in the inner wall face of the right casing 4 for guiding the roller 36. The guide groove 41 is inclined by an angle a with respect to an axial line L of the transmission main shaft 21. [0018]
A plurality of double cone supporting shafts 37 are provided in such a manner as to cross a plurality of windows 311 formed in the first cone holder 31. A double cone 39 is rotatably supported by each double cone supporting shaft 37 through needle bearings 38. The double cone supporting shafts 37 are disposed along a cone generating line centered on the axial line L of the transmission main shaft 21, and cross a gap between the contact portion 291 of the drive face 29 and the contact portion 301 of the driven face 30. Each double cone 39 includes a first cone 40 and a second cone 41 which have a common bottom face. The contact portion 291 of the drive face 29 is brought in contact with the first cone 40, while the contact portion 301 of the driven face 30 is brought in contact with the second cone 41. [0019]
A window 312 is opened in the upper portion of the first cone holder 31 facing to the crank shaft 6. The tooth face of the driven gear 25 contained in the first cone holder 31 faces to the window 3l2 and the drive gear 12 meshes with the driven gear 25 through the window 312. [0020]
A centrifugal mechanism 51 is provided on the right
side of the driven gear 25 for changing the speed change ratio of the continuously variable transmission T by axially sliding the first cone holder 31 in accordance with a rotational speed of the input shaft 23. The centrifugal mechanism 51 includes a sleeve 52 fixed around the outer periphery of the input shaft 23, a cam member 54 slidably fitted around the outer periphery of the sleeve 52 through a bush 53, and a plurality of centrifugal weights 55 disposed between a fixed cam face 261 formed on the right face of the inner gear half 26 of the driven gear 25 and a movable cam face 541 formed on the left face of the cam member 54. The outer periphery of the second cone holder
56 covering the centrifugal mechanism 51 is fixed by a clip
57 at the right end of the first cone holder 31, and the
inner periphery of the second cone holder 56 is supported
by the cam member 54 through a ball bearing 58.
[0021]
The first and second cone holders 31, 56 co-operates to define a space surrounding the transmission main shaft 21. The space contains the driven gear 25, the drive face 29, and the centrifugal mechanism 51. The space is also communicated to the inner space of the casing 1 through the window 312 to which the tooth face of the
driven gear 25 faces and the windows 311 supporting the
double cones 39.
[0022]
A stepped collar 59 fitted to the right end of the sleeve 52 is supported around the outer periphery of the right end of the output shaft 22 through a ball bearing 60, and the right face of the ball bearing 60 is fixed to the output shaft 22 by a cotter 61. The transmission main shaft 21 including the output shaft 22 and the input shaft 23 is supported by the right casing 4 through a ball bearing 62 fitted around the outer periphery of the input shaft 23. A spring 64 is provided in a contracted state between a spring retainer 63 supported by the ball bearing 62 and the second cone holder 56. The second cone holder 56 and the first cone holder 31 are biased in the left direction by an elastic force of the spring 64. [0023]
When the rotational speed of the input shaft 23 is increased, the centrifugal weights 55 are moved radially outward by centrifugal forces applied to the centrifugal weights 55, and both the cam faces 26l7 541 are pressed by the centrifugal weights 55. As a result, the cam member 54 is moved in the right direction against an elastic force of

the spring 64, so that the second cone holder 56 connected to the cam member 54 through the ball bearing 58 and the first cone holder 31 are moved in the right direction. [0024]
A pressure adjusting cam mechanism 67 is provided between the right end of an output gear 66 spline-connected to the left end of the output shaft 22 and fixed thereto by a cotter 65 and the left end of the driven face 30. As can be seen from Fig. 4, the pressure adjusting cam mechanism 67 is so configurated that balls 68 are each held between a plurality of recessed portions 661 formed at the right end of the output gear 66 and a plurality of recessed portions 303 formed at the left end of the driven face 30, and a disc spring 69 for imparting a rightward biasing pre-load to the driven face 30 is interposed between the output gear 66 and the driven face 30. When the driven face 30 is applied with a torque and relatively rotated with respect to the output gear 66, it is biased in the direction being separated from the output gear 66 (right direction, in the figure). [0025]
Referring again to Fig. 1, a third reduction gear 71 is rotatably supported by the left casing 3 through a
ball bearing 70, and the left end of the output shaft 22 is coaxially supported by the third reduction gear 71 through a needle bearing 72 and a ball bearing 73. A reduction shaft 75 is supported by the left casing 3 and the center casing 2 through a pair of ball bearings 74, 74, and first and second reduction gears 76, 77 provided on the reduction shaft 75 mesh with the output gear 66 and the third reduction gear 71, respectively. A drive sprocket 79, around which an endless chain 78 is wound, is provided at the leading end of the shaft portion of the third reduction gear 71 projecting outward from the left casing 4. The rotation of the output shaft 22 is thus transmitted to a drive wheel through the output gear 66, the first, second, third reduction gears 76, 77, 71, the drive sprocket 79, and the endless chain 78. [0026]
An oil passage 42 formed in the right casing 4 is communicated to an oil passage 221 axially passing through the output shaft 22, and each portion of the continuously variable transmission T is lubricated by an oil supplied from the oil passage 221 to the inner space surrounded by the first and second cone holders 31, 56. [0027]
Next, the function of the embodiment of the present invention having the above-described configuration will be described. [0028]
As shown in Fig. 2, a distance A between the contact portion 291 of the drive face 29 and the axial line L of the transmission main shaft 21 is constant, while a distance B between the contact portion 291 of the drive face 29 and the double cone supporting shaft 37 is variable (BL, BT). A distance C between the contact portion 301 of the driven face 30 and the double cone supporting shaft 37 is variable (CL, CT), while a distance D between the contact portion 301 of the driven face 30 and the axial line L of the transmission main shaft 21 is constant. [0029]
A speed change ratio R is given by
R = NDR/NDN = (B/A)X(D/C)
where NDR is a rotational speed of the drive face 29 and NDN is a rotational speed of the driven face 30. [0030]
When the engine E is rotated at a low speed, the rotational speed of the driven gear 25 driven by the drive gear 12 is low. At this time, as shown on the upper half
in Fig. 2, since centrifugal forces applied to the centrifugal weights 55 of the centrifugal mechanism 51 are low, the second cone holder 56 and the first cone holder 31 are moved in the left direction by the elastic force of the spring 64. As the first cone holder 31 is moved in the left direction, the contact portion 291 of the drive face 29 is moved on the bottom face side of the first cone 40 of the double cone 39 and thereby the distance B is increased to the maximum value BL, while the contact portion 301 of the driven face 30 is moved on the vertex side of the second cone 41 of the double cone 39 and thereby the distance C is decreased to the minimum value CL. [0031]
When the distance B is increased to the maxim value BL and the distance C is decreased to the minimum value CL as described above (the distances A, D are constant), the speed change ratio R is increased into a LOW ratio. [0032]
On the other hand, when the engine E is rotated at a high speed, the rotational speed of the driven gear 25 driven by the drive gear 12 is high. At this time, as shown on the lower half in Fig. 2, since centrifugal forces applied to the centrifugal weights 55 of the centrifugal
mechanism 51 are high, the second cone holder 56 and the first cone holder 31 are moved in the right direction against the elastic force of the spring 64 by the action of the centrifugal weights 55 moved radially outward by the centrifugal forces. As the first cone holder 31 is moved in the right direction, the contact portion 291 of the drive face 29 is moved on the vertex side of the first cone 40 of the double cone 39 and thereby the distance B is decreased to the minimum value BT, while the contact portion 301 of the driven face 30 is moved on the bottom face side of the second cone 41 of the double cone 39 and thereby the distance C is increased to the maximum value CT. [0033]
When the distance B is decreased to the minimum value BT and the distance C is increased to the maximum value CL as described above (the distances A, D are constant), the speed change ratio R is decreased into a TOP ratio. [0034]
In this way, the speed change ratio of the continuously variable transmission T can be continuously changed between the LOW and TOP sides in accordance with
the rotational speed of the engine E. Furthermore, since the speed change ratio is automatically controlled by the centrifugal mechanism 51, it becomes possible to reduce the cost due to simplification of the structure and to reduce the size of the continuously variable transmission T as compared with the case of provision of a speed change controller for manually controlling speed change from the outside of the casing 1 or of provision of an electronic speed change controller. [0035]
The rotation of the drive dace 29 is thus transmitted at a specified speed change ratio R to the driven face 30 through the double cones 39 and the rotation of the driven face 30 is transmitted to the output gear 66 through the pressure adjusting cam mechanism 67. At this time, when a relative rotation is generated between the driven face 30 and the output gear 66 by a torque applied to the driven face 30, the driven face 30 is biased in the direction being separated from the output gear 66 by the pressure adjusting cam mechanism 67. The biasing force generates, in co-operation with the biasing force by the disc spring 69, a face pressure for pressing the contact portion 291 of the drive face 29 to the first cone 40 of

the double cone 39 and a face pressure for pressing the contact portion 301 of the driven face 30 to the second cone 41 of the double cone 39. [0036]
Incidentally, while the biasing force by the pressure adjusting cam mechanism 67 presses the output gear 66 in the left direction, the leftward pressing force is transmitted to the output gear 22 because the left end of the output gear 66 is fixed to the left end of the output shaft 22 by the cotter 65. Furthermore, while the biasing force by the pressure adjusting cam mechanism 67 presses the driven face 30 in the right direction, the rightward pressing force is transmitted from the driven face 30 to the right end of the output shaft 22 through the double cones 39, the drive face 29, the inner gear half 26, the sleeve 52, the ball bearing 62, the collar 59, the ball bearing 60, and the cotter 61. [0037]
Accordingly, the load applied from the pressure adjusting cam mechanism 67 to the output gear 66 and the driven face 30 for respectively pressing them in the left and right directions, acts as a tensile load for the output shaft 22, and the tensile load is canceled by an internal
stress of the output shaft 22. As a result, the pressing load of the pressure adjusting cam mechanism 67 is not transmitted to the casing 1. This eliminates the need of reinforcing the strength of the casing 1 to such an extent as to withstand the pressing load, thereby reducing the weight of the continuously variable transmission T. Furthermore, since the drive face 29 and the driven face 30 are biased only by one pressure adjusting cam mechanism 67, it is possible to reduce the number of parts and the cost as compared with the case where they are biased by separate pressure cam mechanisms 67 respectively. [0038]
Although the first cone holder 31 is intended to be rotated around the transmission main shaft 21 by a reaction force to the transmission torque of the drive face 29 upon speed change operation by the continuously variable transmission T, the reaction force to the transmission torque is received by engagement between the roller 36 of the torque cam mechanism 33 supported by the first cone holder 31 and the guide groove 41 formed in the right casing 4, and consequently the first cone holder 31 can be slid in the axial direction without any rotation. [0039]
When an engine torque is rapidly increased for rapid acceleration during running of a vehicle, a reaction force to a transmission torque, which is applied to the first cone holder 31, is increased with the rapid increase in the engine torque. As a result, as shown in Fig. 3, the roller 36 is brought in press-contact with the wall face of the inclined guide groove 41 by a load F, and the first cone holder 31 is biased on the left side (on the LOW ratio side) in Fig. 2 by a component F1 of the load F applied in the direction of the guide groove 41. Namely, the speed change ratio is automatically changed on the LOW ratio side by the action of the torque cam mechanism 33, so that the so-called kick-down effect is exhibited and the vehicle can be effectively accelerated. [0040]
Furthermore, the speed change ratio control upon kick-down can be automatically performed by the torque cam mechanism 33 in accordance with a change in engine torque without the need of provision of any special speed change controller, so that it is possible to reduce the cost due to simplification of the structure and to reduce the size of the continuously variable transmission T. In addition, the change characteristic of the speed change ratio can be
easily adjusted only by changing the shape of the guide
groove 41 of the torque cam mechanism 33.
[0041]
Although the lower portions of the first and second cone holders 31, 56 of the continuously variable transmission T are immersed in oil stored in the bottom portion of the casing 1, a large amount of oil does not permeate from the bottom portion of the casing 1 into the inner space surrounded by the first and second cone holders 31, 56 because the windows 311 for supporting the double cones 39 and the window 322 to which the gear tooth of the driven gear 25 faces are positioned higher than an oil level OL of the oil (see Fig. 2). Even if a lubricating oil is supplied from the oil passage 221 passing through the output shaft 22 into the inner space surrounded by the first and second cone holders 31, 56, the oil is scattered outward by the centrifugal force generated by rotation of the driven gear 25. As a result, the minimum oil required for lubrication is held in the inner space surrounded by the first and second cone holders 31, 56. [0042]
Since the driven gear 25 stirs only a small amount of oil as described above, it is possible to suppress a
loss in power due to stirring of unnecessary oil at minimum. Furthermore, since the oil permeation is preventive by the first and second cone holders 31, 56, it is possible to eliminate the need of provision of any special oil preventive member and hence to reduce the number of parts. [0043]
As described above, the arrangement of the driven gear 25 in the space defined by the first and second cone holders 31, 56 makes it possible to reduce oil stirring resistance as compared with the case of arrangement of the arrangement of the drive face 29 and the centrifugal mechanism 51 on the right and left sides of the driven gear 25 respectively makes it possible to make use of the capacity of the space and hence to make compact the continuously variable transmission T. [0044]
Figs. 5 to 8 show a second embodiment of the present invention, wherein Fig. 5 is a view, similar to Fig. 2, showing the second embodiment; Fig. 6 is an enlarged view taken on line 6-6 of Fig. 5; Figs. 7(A) and 7(B) are views illustrating the function of a torque cam
mechanism; and Figs. 8(A) and 8(B) are graphs illustrating
the function of the second embodiment.
[0045]
In the second embodiment, the torque cam mechanism 33 of the first embodiment is so modified as shown in Figs. 5, 6. That is, the torque cam mechanism 33 of the second embodiment includes a guide member 43 rockably supported on the bottom wall of the right casing 4 via a vertically extending pin 42. The guide member 43 includes at one end side with respect to the pin 42 a U-shaped roller groove 431 to be engaged with the roller 36, and at the other end side an arm 432. A pair of springs 44, 44 are provided between spring sheets 42, 42 formed at the leading end of the arm 432 and the right casing 4. When a torque is not transmitted to the first cone holder 31, the guide member 43 is biased at a position parallel to the transmission main shaft 21 (see Fig. 6) by the springs 44, 44. [0046]
Accordingly, when the first cone holder 31 is intended to be rotated around the transmission main shaft 21 by a transmission torque reaction of the drive face 29 upon speed change operation of the continuously variable transmission T, the guide member 43 is rocked around the
pin 42 by the transmission torque reaction, to be thus stopped at a position (A) balanced against elastic forces of the springs 44, 44. An inclined angle a of the roller groove 431 with respect to the axial line L of the transmission main shaft 21 is not fixed but is varied depending on the transmission torque. Concretely, the inclined angle a increases linearly with the transmission torque to suppress the speed change on the TOP side so that the speed change is performed at a high rotational speed. [0047]
Fig. 8(A) shows a speed change characteristic of the continuously variable transmission T in the first embodiment in which the inclined angle a of the roller groove 4i is fixed, and Fig. 8(B) shows a speed change characteristic of the continuously variable transmission T in the second embodiment in which the inclined angle a of the roller groove 431 is variable. As can be seen from these figures, according to the continuously variable transmission T in the second embodiment in which the inclined angle a is variable, since the inclined angle a becomes smaller with the reduced transmission torque, the speed change onto the TOP side is performed at a low engine speed, which enables more smooth running and also reduces
the fuel consumption, and since the inclinded angle a becomes larger with the increased transmission torque, the speed change on the TOP side is performed at a high engine speed, which enables a strong running. [0048]
On the contrary, when a torque is transmitted from the output shaft 22 to the input shaft 23, that is, upon engine braking, the guide member 43 is rocked on the reversed side around the pin 42, and is stopped at a position (B) (see Figs. 7(A), 7(B)) balanced against the elastic forces of the springs 44, 44. In this case, similarly, the inclined angle a of the roller groove 431 with respect to the axial line L of the transmission main shaft 21 is not fixed but is variable, and specifically, the inclined angle a increases linearly with the transmission torque. As a result, since the inclined angle a becomes larger when the engine is braked on the sharp slope, the speed change onto the TOP side is suppressed, thereby improving the engine braking performance, and since the inclined angle a becomes smaller when the engine is braked on the flat road, the speed on the TOP side is made easy, thereby suppressing the excessive engine braking. [0049]
While the embodiment of the present invention has been described in detail, such description is for illustrative purposes only, and it is to be understood that changes and modifications may be made without departing from the scope and spirit of the present invention. [0050]
For example, although the roller 36 is provided on the first cone holder 31 side and the roller groove 41 or 431 is provided on the casing 1 side in the torque cam mechanism 33 of the embodiment, such a positional relationship may be reversed. In the second embodiment, the guide member 43 is automatically rocked depending on the transmission torque; however, it may be rocked by a hydraulic actuator or an electromagnetic actuator on the basis of a switching operation of a driver, or it may be rocked by a manual operation of a driver. Such a modification allows the speed change characteristic to be freely set by a driver. [0051]
[Effect of the Invention]
As described above, according to the invention described in claim 1, a torque cam mechanism has a guide groove and a guided member, wherein the guide member isprovided on one of a casing and cone holders in such a manner as to be inclined to the axial line and the guided member is provided on the other of the casing and the cone holders in such a manner as to be engaged with the guide groove. Consequently, it is possible to automatically control a speed change ratio of the continuously variable transmission in accordance with a torque transmitted to the cone holders without the need of manual speed change operation or without the need of provision of an electric controller with a complex structure, and to easily adjust the speed change characteristic by suitably setting the shape of the guide groove. [0052]
According to the invention described in claim 2, a centrifugal mechanism has a fixed cam face provided on the back side of a drive face and fixed along the axial line, a movable cam face provided opposite to the fixed cam and movable together with cone holders along the axial line, and centrifugal weights disposed between both the cam faces. Consequently, it is possible to automatically control a speed change ratio of the continuously variable transmission in accordance with an input rotational speed of a transmission main shaft without the need of manual
speed change operation or without the need of provision of an electric controller with a complex structure, and to reduce the axial size of the continuously variable transmission by reasonable lay-out of the centrifugal mechanism. [0053]
According to the invention described in claim 3, since the speed change of the continuously variable transmission can be automatically controlled in accordance with a torque transmitted to the cone holders and an input rotational speed of the transmission main shaft, it is possible to provide a continuously variable transmission suitable for a vehicle at a low cost. [0054]
According to the invention described in claim 4, since the inclined angle of the guide groove provided on the casing and one of the cone holders with respect to the axial line is variable, the speed change characteristic of the continuously variable transmission can be freely adjusted. [0055]
According to the invention described in claim 5, since the above inclined angle is varied depending on the
torque inputted to the cone holders, the speed change characteristic can be automatically adjusted depending on the operational state without any special operation of a driver. [0056]
According to the invention described in claim 6, since the above inclined angle is varied depending on a command operation of a driver, the speed change
characteristic can be selectively determined by a driver. [Explanation of Characters]
1 :casing
41 : guide groove
21 :transmission main shaft
261:fixed cam face
29 : drive face
30 : driven face
31 :first cone holder (cone holder)
33 :torque cam mechanism
36 : roller (guided member)
37 : double cone supporting shaft

39 :double cone
40 :first cone
41 :second cone
43i: guide groove
51 : centrifugal mechanism.
541: movable cam face
55 : centrifugal weight
56 : second cone holder (cone holder)
L : axial line
α.: inclined angle



claim:
1. A continuously variable transmission apparatus comprising: a casing (1);
a drive face (29) rotatably supported by a transmission main shaft (21); a driven face (30) rotatably supported by said transmission main shaft
(21);
cone holders (31, 56) movable along said transmission main shaft (21);
double cone supporting shafts (37) supported by said cone holders (31,
56) in such a manner as to extend along a cone generating line centered
on said transmission main shaft (21);
double cones (39), each having first and second cones (40), (41) sharing a
bottom face and being rotatably supported by each of said double cone
supporting shafts (37), wherein said first cone (40) is brought in contact
with said drive face (29) and said second cone (41) is brought in contact
with said driven face (30); and
a torque cam mechanism (33) for moving said cone holders (31, 56) along
an axial line (L) of said transmission main shaft (21) in accordance with
an input torque applied to said cone holders (31, 56);
wherein said torque cam mechanism (33) has a guide groove (41, 431)
provided in one of said casing (1) and said cone holders (31, 56) to be
inclined with respect to said axial line (L), and a guided member (36)
provided on the other of said casing (1) and said cone holders (31, 56) to
be engaged with said guide groove (41, 431).
2. A continuously variable transmission apparatus as claimed in claim 1,
wherein an inclined angle (a) of said guide groove (431) with respect to
said axial line (L) is variable.
3. A continuously variable transmission apparatus as claimed in claim 2,
wherein said inclined angle (α) is variable depending on a torque inputted
to said cone holders (31, 56).
4. A continuously variable transmission apparatus as claimed in claim 2,
wherein said inclined angle (a) is variable depending on a command
operation of a driver.
5. A continuously variable transmission apparatus substantially as
hereinbefore described with reference to and as illustrated with reference
to the accompanying drawings.

Documents:

1446-del-1997-abstract.pdf

1446-del-1997-claims.pdf

1446-del-1997-correspondence-others.pdf

1446-del-1997-correspondence-po.pdf

1446-del-1997-description (complete).pdf

1446-del-1997-drawings.pdf

1446-del-1997-form-1.pdf

1446-del-1997-form-19.pdf

1446-del-1997-form-2.pdf

1446-del-1997-form-3.pdf

1446-del-1997-form-4.pdf

1446-del-1997-form-6.pdf

1446-del-1997-gpa.pdf

1446-del-1997-petition-137.pdf

1446-del-1997-Petition-138.pdf

abstract.jpg

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Patent Number 214607
Indian Patent Application Number 1446/DEL/1997
PG Journal Number 09/2008
Publication Date 29-Feb-2008
Grant Date 13-Feb-2008
Date of Filing 30-May-1997
Name of Patentee HONDA GIKEN KOGYO KABUSHIKI KAISHA
Applicant Address 1-1 MINAMIAOYAMA 2-CHOME, MINATO-KU, TOKYO, JAPAN
Inventors:
# Inventor's Name Inventor's Address
1 YOSHIAKI TSUKADA C/O KABUSHIKI KAISHA HONDA GIJUTSU KENKYUSHO, OF 4-1, CHUO 1-CHOME, WAKO-SHI, SAITAMA, JAPAN
2 KAZUHIKO NAKAMURA C/O KABUSHIKI KAISHA HONDA GIJUTSU KENKYUSHO, OF 4-1, CHUO 1-CHOME, WAKO-SHI, SAITAMA, JAPAN
3 HIROAKI KAYAMA C/O KABUSHIKI KAISHA HONDA GIJUTSU KENKYUSHO, OF 4-1, CHUO 1-CHOME, WAKO-SHI, SAITAMA, JAPAN
4 MITSURU SAITO C/O KABUSHIKI KAISHA HONDA GIJUTSU KENKYUSHO, OF 4-1, CHUO 1-CHOME, WAKO-SHI, SAITAMA, JAPAN
PCT International Classification Number F16H 47/04
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 HEI-8-348409 1996-12-26 Japan