Title of Invention	METHOD FOR THE PRODUCTION OF PROPYLENE FROM A CHARGE STREAM CONTAINING C4 TO C8 OLEFINS
Abstract	In a method for the production of propylene, a charge stream containing C4 to C6 olefins is evaporated, superheated, mixed with hot water vapor, the olefins vapor mixture converted on a zeolite catalyst, the reaction mixture formed thereby cooled, and then partially condensed. In order to increase the yield of propylene, the gaseous phase containing ethylene, propylene, C4 to C8 olefins, and additional hydrocarbons that is accumulated during the partial condensation is compressed, the gaseous and liquid phase containing propylene, ethylene, and other light hydrocarbons that exit from the compression step is separated into a gaseous phase containing propylene, ethylene, and other light hydrocarbons and a liquid phase containing C4+ olefins, and the liquid phase is separated into a fraction containing C4 to C6 olefins and a fraction containing C7+ olefins.

Title of Invention

METHOD FOR THE PRODUCTION OF PROPYLENE FROM A CHARGE STREAM CONTAINING C4 TO C8 OLEFINS

Abstract

In a method for the production of propylene, a charge stream containing C4 to C6 olefins is evaporated, superheated, mixed with hot water vapor, the olefins vapor mixture converted on a zeolite catalyst, the reaction mixture formed thereby cooled, and then partially condensed. In order to increase the yield of propylene, the gaseous phase containing ethylene, propylene, C4 to C8 olefins, and additional hydrocarbons that is accumulated during the partial condensation is compressed, the gaseous and liquid phase containing propylene, ethylene, and other light hydrocarbons that exit from the compression step is separated into a gaseous phase containing propylene, ethylene, and other light hydrocarbons and a liquid phase containing C4+ olefins, and the liquid phase is separated into a fraction containing C4 to C6 olefins and a fraction containing C7+ olefins.

Full Text	METHOD FOR THE PRODUCTION OF PROPYLENE FROM A CHARGE STREAM CONTAINING C4 TO C8 OLEFINS The invention relates to a method for the production of propylene from a liquid charge stream containing C4 to C8 olefins that evaporates at 25 to 200°C and is superheated to 350 to 400°C, wherein the formed vapor containing the olefins is mixed with hot water vapor, the olefins vapor mixture converted on a shape-selective, pentasil-type zeolite fixed-bed catalyst at inlet temperatures of 450 to 550°C and pressures of 0.5 to 3.0 bar (abs), the reaction mixture formed thereby is cooled to 100 to 200°C, and through a subsequent further cooling to 40 to In order to be able to satisfy the increasing demand worldwide for propylene that is accumulated to roughly 98% as a by-product during thermal cracking (Steamcracking) and during catalytic cracking in a fluid bed (Fluid Catalytic Cracking, FCC) of crude oil fractions, the experts aim to make propylenes in a secondary manner. For this purpose, according to Cit.:HYDROCARBON ENGINEERING May 1999, p.66/67, C4+ olefins, such as butylenes, pentenes, hexenes etc. are fragmented by means of a shape-selective, pentasil-type zeolite catalyst into "CH2"-units that then recombine to propylene, ethylene, and butylene in a quasi-equilibrium distribution, whereby the conversion rate is approx. 83 percent by weight (42 percent by weight propylene, 31 percent by weight butylene, and 10 percent by weight ethylene) based on the olefins in the charge steam. In case of a return of butylene into the process cycle, even a yield of 60 percent by weight of propylene and 15 percent by weight of ethylene results. For the production -2- of propylene, the charge stream containing C4 + hydrocarbons that is mixed with returned butylene is evaporated after passing through a saturator, after addition of recycle water vapor, in a heat exchanger at temperatures of 20 to 100°C, subsequently superheated in a heat exchanger and in an oven to a temperature of 100 to 500°C, and then supplied to a reaction vessel filled with a ZSM-5-type shape-selective zeolite fixed-bed catalyst, preferably of the Claus-type. The gas stream exiting from the reaction vessel is cooled in a heat exchanger to a temperature of 100 to 200°C, compressed to a pressure of 2 to 6 bar (abs), afterwards charged to the condensation side of an evaporator/condenser and the hydrocarbons that remained in the gaseous phase directed to a gasoline/olefin-splitter, while the condensate that is primarily comprised of water is evaporated in the evaporator/condenser after a lowering of the pressure and supplied to the saturator as recycle water vapor. The gaseous phase is separated into a fraction containing C3 hydrocarbons and gasoline in the splitter. It is the object of the present invention to increase the yield of propylene by means of the method described in the beginning, without increasing the technical requirements. The object is solved by compressing the gaseous phase that contains ethylene, propylene, C4 to C8 olefins and additional hydrocarbons formed in a partial condensation carried out by means of a quenching step to a pressure of 20 to 30 bar (abs), separating the gaseous and liquid phase exiting from the compression step into a gaseous phase containing essentially propylene, ethylene and other light hydrocarbons and a liquid phase containing C4 + olefins, and separating the liquid phase into a fraction containing C4 to C6 olefins and a fraction containing C7+ olefins. A preferable embodiment of the method is to be seen therein, that the water stream accumulated as condensate in -3- the quenching step is re-evaporated, then heated to a temperature of 600 to 800°C, and returned to the charge stream that contains vaporous hydrocarbons. By this measure, the charge stream is heated to the inlet temperature of 450 to 550°C required for the reaction step, so that it can be done without the heating of the charge stream containing the hydrocarbons by means of a special oven. According to another feature according to the invention, the majority of the produced C4 to C6 olefins is returned to the charge stream containing vaporous hydrocarbons, in order to further increase the yield of propylene. It is further advantageous, to evaporate the water that accumulates in the compression step, to then heat the vapor to a temperature of 600 to 800°C and re-add it to the charge stream containing vaporous hydrocarbons. The invention is exemplary illustrated through a process diagram in the drawing and is further explained hereinafter. The charge stream containing C4 to C8 olefins is charged via line (1) to an evaporator (2), in which it is heated to a temperature of 100°C and evaporated at a pressure of 6.5 bar (abs). The charge stream flows via line (3) into a superheater (4), in which it is superheated to a temperature of 350°C. For further superheating of the charge stream to a temperature of 500°C, the charge stream is mixed with 700°C hot water vapor that is supplied via line (5) and fed into line (6) by means of the mixing device (7). The gas stream that has a temperature of 500°C is directed into the reactor (19) via line (8). In an endothermic adiabatic reaction on a zeolite fixed-bed catalyst, the majority of the C4 to C8 olefins is converted into C3 to C6 olefins with propylene as the main component. -4- The reaction mixture that has a reaction temperature of 460°C and is withdrawn via line (10) is cooled in the heat exchanger (11) to a temperature of 200°C. Subsequently, the reaction mixture is charged via line (12) to a quenching column (13), in which a cooling to 60°C occurs at the head of the column. The gaseous phase accumulating in the quenching column (13) is supplied via line (14) to a compressor (15), compressed to a pressure of 27 bar (abs), and cooled to a temperature of 60°C. The gaseous and liquid phase containing hydrocarbons that are formed in the compressor (15) are fed via lines (16) and (17), respectively, into a distillation column (18), through the head of which via line (19) the gaseous phase that has a temperature of 20°C and contains propylene, ethylene, and other light hydrocarbons, and from the bottom of which via line (20) a liquid phase that contains essentially C4+ olefins are withdrawn. The head product has a propylene content of about 75 percent by weight. The bottom product is supplied to a distillation column (21), in which it is separated into a gaseous phase containing C4 to C6 olefins with a temperature of 50°C and a liquid phase containing C7+ olefins. The gaseous phase that exits from the distillation column (21) via line (22) is charged to about 65% via line (26) to a superheater (27) and afterwards is returned via line (28) to the heat exchanger (4) for the superheating of the vaporous charge stream, while the remainder of the gaseous phase is discharged via line (29). The liquid phase that is leaving the distillation column (21) is recovered from the process via line (23). The water stream exiting from the quenching column (13) is directed via line (24) into the evaporator (25), and the water vapor formed therein that after superheating has a temperature of 700°C is added via line (5) to the charge stream containing vaporous hydrocarbons and having a temperature of 3 50°C, before the charge stream flows into the mixing device (7). The water that is formed in the compressor (15) is fed via line (30) into the water stream that is -5- withdrawn from the quenching column (13) through line (24). 6 WE CLAIM: 1. A method for the production of propylene from a liquid charge stream containing C4 to C8 olefins that evaporates at 25 to 200°C and is superheated to 350 to 400°C, wherein the formed vapor containing the olefins is mixed, with hot water vapor, the olefins vapor mixture is converted at inlet temperatures of 450 to 550°C and pressures of 0.5 to 3.0 bar (abs) on a shape-selective, pentasil-type zeolite fixed-bed catalyst (9), the reaction mixture formed thereby is cooled to 100 to 200°C, and through a subsequent further cooling to temperatures of 40 to partial condensation is carried out with formation of a gaseous phase containing essentially ethylene, propylene, C4 to C8 olefins and additional hydrocarbons and a liquid phase that is essentially comprised of water and is returned to the charge stream, characterized in that the gaseous phase containing ethylene, propylene, C4 to C8 olefins and additional hydrocarbons that is formed during a partial condensation carried out by means of a quenching step (13) is compressed to a pressure of 20 to 30 bar (abs), the gaseous and liquid phase that exit from the compression step (15) are separated into a gaseous phase containing essentially propylene, ethylene, and other light hydrocarbons and a liquid phase containing C4+ olefins, and the liquid phase is separated into a" fraction containing C4 to C6 olefins and a fraction containing C7+ olefins. 2. The method as claimed in claim 1 wherein the water stream accumulated as condensate in the quenching step (13) is re-evaporated, then heated to a temperature of 600 to 800°C, and returned to the charge stream containing vaporous hydrocarbons. -7- 3. The method as claimed in any of the claims 1 and 2, wherein the majority of the generated C4 to C6 olefins is returned to the charge stream containing vaporous hydrocarbons. 4. The method as claimed in any of the claims 1 to 3, wherein the water that accumulates in the compression step (15) is evaporated, then heated to a temperature of 600 to 800°C, and returned to the charge stream containing vaporous hydrocarbons. In a method for the production of propylene, a charge stream containing C4 to C6 olefins is evaporated, superheated, mixed with hot water vapor, the olefins vapor mixture converted on a zeolite catalyst, the reaction mixture formed thereby cooled, and then partially condensed. In order to increase the yield of propylene, the gaseous phase containing ethylene, propylene, C4 to C8 olefins, and additional hydrocarbons that is accumulated during the partial condensation is compressed, the gaseous and liquid phase containing propylene, ethylene, and other light hydrocarbons that exit from the compression step is separated into a gaseous phase containing propylene, ethylene, and other light hydrocarbons and a liquid phase containing C4+ olefins, and the liquid phase is separated into a fraction containing C4 to C6 olefins and a fraction containing C7+ olefins.

Full Text

METHOD FOR THE PRODUCTION OF PROPYLENE FROM A CHARGE STREAM
CONTAINING C4 TO C8 OLEFINS
The invention relates to a method for the production of propylene from a liquid charge stream containing C4 to C8 olefins that evaporates at 25 to 200°C and is superheated to 350 to 400°C, wherein the formed vapor containing the olefins is mixed with hot water vapor, the olefins vapor mixture converted on a shape-selective, pentasil-type zeolite fixed-bed catalyst at inlet temperatures of 450 to 550°C and pressures of 0.5 to 3.0 bar (abs), the reaction mixture formed thereby is cooled to 100 to 200°C, and through a subsequent further cooling to 40 to In order to be able to satisfy the increasing demand worldwide for propylene that is accumulated to roughly 98% as a by-product during thermal cracking (Steamcracking) and during catalytic cracking in a fluid bed (Fluid Catalytic Cracking, FCC) of crude oil fractions, the experts aim to make propylenes in a secondary manner. For this purpose, according to Cit.:HYDROCARBON ENGINEERING May 1999, p.66/67, C4+ olefins, such as butylenes, pentenes, hexenes etc. are fragmented by means of a shape-selective, pentasil-type zeolite catalyst into "CH2"-units that then recombine to propylene, ethylene, and butylene in a quasi-equilibrium distribution, whereby the conversion rate is approx. 83 percent by weight (42 percent by weight propylene, 31 percent by weight butylene, and 10 percent by weight ethylene) based on the olefins in the charge steam. In case of a return of butylene into the process cycle, even a yield of 60 percent by weight of propylene and 15 percent by weight of ethylene results. For the production

-2-
of propylene, the charge stream containing C4 + hydrocarbons that is mixed with returned butylene is evaporated after passing through a saturator, after addition of recycle water vapor, in a heat exchanger at temperatures of 20 to 100°C, subsequently superheated in a heat exchanger and in an oven to a temperature of 100 to 500°C, and then supplied to a reaction vessel filled with a ZSM-5-type shape-selective zeolite fixed-bed catalyst, preferably of the Claus-type. The gas stream exiting from the reaction vessel is cooled in a heat exchanger to a temperature of 100 to 200°C, compressed to a pressure of 2 to 6 bar (abs), afterwards charged to the condensation side of an evaporator/condenser and the hydrocarbons that remained in the gaseous phase directed to a gasoline/olefin-splitter, while the condensate that is primarily comprised of water is evaporated in the evaporator/condenser after a lowering of the pressure and supplied to the saturator as recycle water vapor. The gaseous phase is separated into a fraction containing C3 hydrocarbons and gasoline in the splitter.
It is the object of the present invention to increase the yield of propylene by means of the method described in the beginning, without increasing the technical requirements.
The object is solved by compressing the gaseous phase that contains ethylene, propylene, C4 to C8 olefins and additional hydrocarbons formed in a partial condensation carried out by means of a quenching step to a pressure of 20 to 30 bar (abs), separating the gaseous and liquid phase exiting from the compression step into a gaseous phase containing essentially propylene, ethylene and other light hydrocarbons and a liquid phase containing C4 + olefins, and separating the liquid phase into a fraction containing C4 to C6 olefins and a fraction containing C7+ olefins.
A preferable embodiment of the method is to be seen therein, that the water stream accumulated as condensate in

-3-
the quenching step is re-evaporated, then heated to a temperature of 600 to 800°C, and returned to the charge stream that contains vaporous hydrocarbons. By this measure, the charge stream is heated to the inlet temperature of 450 to 550°C required for the reaction step, so that it can be done without the heating of the charge stream containing the hydrocarbons by means of a special oven.
According to another feature according to the invention, the majority of the produced C4 to C6 olefins is returned to the charge stream containing vaporous hydrocarbons, in order to further increase the yield of propylene.
It is further advantageous, to evaporate the water that accumulates in the compression step, to then heat the vapor to a temperature of 600 to 800°C and re-add it to the charge stream containing vaporous hydrocarbons.
The invention is exemplary illustrated through a process diagram in the drawing and is further explained hereinafter.
The charge stream containing C4 to C8 olefins is charged via line (1) to an evaporator (2), in which it is heated to a temperature of 100°C and evaporated at a pressure of 6.5 bar (abs). The charge stream flows via line (3) into a superheater (4), in which it is superheated to a temperature of 350°C. For further superheating of the charge stream to a temperature of 500°C, the charge stream is mixed with 700°C hot water vapor that is supplied via line (5) and fed into line (6) by means of the mixing device (7). The gas stream that has a temperature of 500°C is directed into the reactor (19) via line (8). In an endothermic adiabatic reaction on a zeolite fixed-bed catalyst, the majority of the C4 to C8 olefins is converted into C3 to C6 olefins with propylene as the main component.

-4-
The reaction mixture that has a reaction temperature of 460°C and is withdrawn via line (10) is cooled in the heat exchanger (11) to a temperature of 200°C. Subsequently, the reaction mixture is charged via line (12) to a quenching column (13), in which a cooling to 60°C occurs at the head of the column. The gaseous phase accumulating in the quenching column (13) is supplied via line (14) to a compressor (15), compressed to a pressure of 27 bar (abs), and cooled to a temperature of 60°C. The gaseous and liquid phase containing hydrocarbons that are formed in the compressor (15) are fed via lines (16) and (17), respectively, into a distillation column (18), through the head of which via line (19) the gaseous phase that has a temperature of 20°C and contains propylene, ethylene, and other light hydrocarbons, and from the bottom of which via line (20) a liquid phase that contains essentially C4+ olefins are withdrawn. The head product has a propylene content of about 75 percent by weight. The bottom product is supplied to a distillation column (21), in which it is separated into a gaseous phase containing C4 to C6 olefins with a temperature of 50°C and a liquid phase containing C7+ olefins. The gaseous phase that exits from the distillation column (21) via line (22) is charged to about 65% via line (26) to a superheater (27) and afterwards is returned via line (28) to the heat exchanger (4) for the superheating of the vaporous charge stream, while the remainder of the gaseous phase is discharged via line (29). The liquid phase that is leaving the distillation column (21) is recovered from the process via line (23). The water stream exiting from the quenching column (13) is directed via line (24) into the evaporator (25), and the water vapor formed therein that after superheating has a temperature of 700°C is added via line (5) to the charge stream containing vaporous hydrocarbons and having a temperature of 3 50°C, before the charge stream flows into the mixing device (7). The water that is formed in the compressor (15) is fed via line (30) into the water stream that is

-5-
withdrawn from the quenching column (13) through line (24).

6
WE CLAIM:
1. A method for the production of propylene from a liquid
charge stream containing C4 to C8 olefins that
evaporates at 25 to 200°C and is superheated to 350
to 400°C, wherein the formed vapor containing the
olefins is mixed, with hot water vapor, the olefins
vapor mixture is converted at inlet temperatures of
450 to 550°C and pressures of 0.5 to 3.0 bar (abs) on
a shape-selective, pentasil-type zeolite fixed-bed
catalyst (9), the reaction mixture formed thereby is
cooled to 100 to 200°C, and through a subsequent
further cooling to temperatures of 40 to partial condensation is carried out with formation of
a gaseous phase containing essentially ethylene,
propylene, C4 to C8 olefins and additional
hydrocarbons and a liquid phase that is essentially
comprised of water and is returned to the charge
stream, characterized in that the gaseous phase
containing ethylene, propylene, C4 to C8 olefins and
additional hydrocarbons that is formed during a partial condensation carried out by means of a quenching step (13) is compressed to a pressure of 20 to 30 bar (abs), the gaseous and liquid phase that exit from the compression step (15) are separated into a gaseous phase containing essentially propylene, ethylene, and other light hydrocarbons and a liquid phase containing C4+ olefins, and the liquid phase is separated into a" fraction containing C4 to C6 olefins and a fraction containing C7+ olefins.
2. The method as claimed in claim 1 wherein
the water stream accumulated as condensate in the quenching step (13) is re-evaporated, then heated to a temperature of 600 to 800°C, and returned to the charge stream containing vaporous hydrocarbons.

-7-
3. The method as claimed in any of the claims 1 and 2,
wherein the majority of the generated C4
to C6 olefins is returned to the charge stream
containing vaporous hydrocarbons.
4. The method as claimed in any of the claims 1 to 3,
wherein the water that accumulates in
the compression step (15) is evaporated, then heated to a temperature of 600 to 800°C, and returned to the charge stream containing vaporous hydrocarbons.
In a method for the production of propylene, a charge stream containing C4 to C6 olefins is evaporated, superheated, mixed with hot water vapor, the olefins vapor mixture converted on a zeolite catalyst, the reaction mixture formed thereby cooled, and then partially condensed. In order to increase the yield of propylene, the gaseous phase containing ethylene, propylene, C4 to C8 olefins, and additional hydrocarbons that is accumulated during the partial condensation is compressed, the gaseous and liquid phase containing propylene, ethylene, and other light hydrocarbons that exit from the compression step is separated into a gaseous phase containing propylene, ethylene, and other light hydrocarbons and a liquid phase containing C4+ olefins, and the liquid phase is separated into a fraction containing C4 to C6 olefins and a fraction containing C7+ olefins.

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Patent Number

213406

Indian Patent Application Number

00059/KOLNP/2005

PG Journal Number

01/2008

Publication Date

04-Jan-2008

Grant Date

02-Jan-2008

Date of Filing

19-Jan-2005

Name of Patentee

LURGI AG

Applicant Address

60295 FRANKFURT AM MAIN

Inventors:

#	Inventor's Name	Inventor's Address
1	LURGI AG.	60295 FRIANKLFURT AM MAIN

PCT International Classification Number

CO7C 4/06

PCT International Application Number

PCT/EP03/005903

PCT International Filing date

2003-06-05

PCT Conventions:

#	PCT Application Number	Date of Convention	Priority Country
1	102 33 069.7	2002-07-19	Germany