Title of Invention

A CUTTER DRIVE MECHANISM FOR SEWING MACHINE

Abstract A cutter drive mechanism (70) of sewing machine for cutting a fabric edge by an upper cutter (72) which is moved up and down by a motion transfer mechanism (71) interlocked with a rotary shaft and a lower cutter (73) cooperatively operated with the upper cutter, is characterized in that: the mechanism comprises a cutter drive portion (74, 710) pivotally mounted on a frame and slidably guiding the upper cutter, and the motion transfer mechanism is connected to the upper cutter by a clutch (75,750) which allows the transmission of power to the upper cutter when the cutter operation of the cutter drive portion is performed and interrupts the transmission of power to the upper cutter by pivotally moving the cutter drive portion to a shunting position when the cutter operation of the cutter drive portion is not performed.
Full Text TECHNICAL FIELD
The present invention relates to a cutter drive mechanism for sewing
machine, and more particularly to a cutter drive mechanism for sewing machine
which can perform lock stitching and over-edge stitching integrally and further
can perform such stitchings by changing over an operation which performs the
over-edge stitching in the lock stitching by cutting a fabric edge and an operation
which performs the lock stitching without cutting the fabric edge. This
specification discloses a looper drive mechanism of a sewing machine.
The present invention has been divided out of the Indian patent
application No. IN/PCT/2001/01210.
BACKGROUND OF THE INVENTION
Conventionally, as the most fundamental stitch formed by a sewing
machine among stitches formed by joining a plurality of fabrics or the like, a lock
stitching is known. In the lock stitching, when an upper thread which is made to
pass through a needle is made to penetrate the fabric along with the vertical
movement of the needle, by intercepting the upper thread with a loop-taker point
of a rotary hook which accommodates a lower thread so that the upper thread
and the lower thread are crossed with each other to form the lock stitching
whereby a plurality of fabrics are securely joined along the stitch.
On the other hand, as the stitching which can prevent unraveling of
peripheral portions of the fabrics or the like which are liable to be disintegrated,
an over-edge stitching is known. In the over-edge stitching, depending on the
number of threads for forming the stitch and the number of needles which
perform an approximately vertical movement relative to a fabric surface, there
have been known a single-needle two-thread over-edge stitching (U.S.A. Stitch
standard: Stitch type 503), a single-needle three-thread over-edge stitching
(U. S .A. Stitch standard: Stitch type 504), and further a two-needle five-thread
stitching (U. S .A. Stitch standard: Stitch type 516) which combines a chain
stitching and the over-edge stitching and is usually called an interlock.
However, in such an over-edge stitching, to form stitches, a thread is
intercepted from side by two hook-shaped needles called loopers or looper
threads which move horizontally are intercepted by needles. In this manner,
since the looper threads do not cross in the direction perpendicular to the fabric
surface with respect to the needle thread, it is impossible to securely join the
fabrics as in the case of the lockstitching. That is, there arises a so-called
"laughing" phenomenon in which when two fabrics joined by the over-edge
stitching are opened, the stitching threads are exposed outside. Accordingly, in
performing the over-edging after joining a plurality of fabrics, it is necessary to
form the stitch (U. S .A. Stitch standard: Stitch type 517) by performing the
lockstitch.
In such a stitch (U.S.A. Stitch standard: Stitch type "517), although it is
desirable that the lockstitch portion and the over-edge portion are disposed as
close as possible to each other, the lockstitch requires a rotary hook to
accommodate a lower thread below the needle which performs the vertical
movement, while the over-edge stitching requires loopers which move to cross a
locus of the vertical movement of a needle which is provided separately from the
needle of the lockstitching and hence, there naturally exists a limit with respect to
the respective positions of the lockstitch portion and, the over-edge stitching
portion. In view of the above, sewing machines which can be used for both of
the lockstitching and the over-edge stitching have been proposed in Japanese
Patent Publication 15268/1981, Japanese Patent Publication 25145/1985,
Japanese Patent Publication 25396/1986 and the like. However, all of the
sewing machines disclosed in these publications are sewing machines which
selectively use one of these functions and it has been impossible to perform the
lockstitching and the over-edge stitching simultaneously in a state that the
lockstitching and the over-edge stitching are disposed close to each other.
On the other hand, methods in which the lockstitching and the over-edge
stitching can be performed simultaneously have been proposed as disclosed in
Japanese Laid-open Patent Publication 113490/1980, Japanese Laid-open
Patent Publication 136085/1980, Japanese Laid-open Patent Publication
146190/1980, Japanese Laid-open Patent Publication 122495/1988and the like.
However in these proposals, with respect to the over-edge stitching, since the
loopers which cross the locus of the vertical movement of a needle and are
provided separately from the lockstitching adopt the looper movement of the
above-mentioned conventional over-edge stitching as their movement, the
lockstitching requires a rotary hook to accommodate the lower thread below the
needle which performs the vertical movement and the over-edge stitching
requires the loopers which performs their movement such that the movement
crosses the locus of the vertical movement of the needle provided separately
from the lockstitching. Accordingly, there naturally exits a limit with respect to the
positions of the over-edge stitching and the lockstitching and it has been difficult
to perform the lockstitching and the over-edge stitching simultaneously in a state
that the lockstitching and the over-edge stitching are disposed close to each
other in terms of the mechanism of the sewing machine.
Further, a lockstitching/over-edge stitching attachment (manufactured by
TOYO SEIKI KOGYO KABUSHIKIGAISHA, product name "RUBYLOCK") which
simultaneously performs the lockstitching and the over-edge stitching has been
proposed (Japanese Patent Publication 2541601). This attachment is adapted
to be fixedly mounted on a fabric presser rod. A drive arm of a crank journalled in
an attachment frame is driveri by a needle rod which carries a needle. A driven
arm rocks an upper looper drive plate supported on the attachment frame by way
of a drive connection link. Due to the rocking of this upper looper drive plate, an
upper looper supported on the attachment frame by way of an upper looper drive
link is rocked.
On the other hand, due to this rocking of the upper looper drive plate, a
pin mounted on the upper looper drive plate in a protruding manner slides in and
along a groove formed in a lower looper drive plate journalled in the attachment
frame and rocks this lower looper drive plate. Due to this rocking of the lower
looper drive plate, a lower looper journalled in the attachment frame is rocked by
way of a lower looper drive link. In such an attachment structure, since the
upper looper must intersect the needle on the upper surface of a fabric, the
upper looper is inclined in a left upward direction as seen from the fabric feeding
and advancing direction. Further, since the lower looper must intersect the
needle on the lower surface of the fabric, the lower looper is inclined in the left
downward direction as seen from the fabric feeding and advancing direction.
Further, the upper and lower loopers, are inclined such that the upper and lower
loopers interloop each other at a side of the fabric end of the fabric.
In the attachment having such a constitution, when the needle bar
performs the upward and downward movement, the lockstitching is formed by
the needle thread which passes through the needle and the lower thread
accommodated in a rotary hook. Simultaneously, the drive arm of the crank is
driven by the needle bar and the driven arm rocks the upper looper drive plate by
way of the drive connection link. Due to this rocking of the upper looper drive
plate, the upper looper is rocked by way of the upper looper drive link.
Due to this rocking of the upper looper drive plate, the pin which is
mounted on the upper looper drive plate in a protruding manner slides in
and along the groove formed in the lower looper drive plate so as to rock the
lower looper drive plate. Due to this rocking of the lower looper drive plate, the
lower looper is rocked by way of the lower looper drive link so that the over-edge
stitching is formed by the upper and lower looper threads which respectively
pass through the upper and lower loopers.
However, in such an attachment, since the upper and lower loopers are
inclined, a high machining technique is required in manufacturing and a
technique which maintains accuracy in assembling is also required. Further,
since this type of lockstitch sewing machine is used by a general household or a
tailor as a user, an operation to exchange a fabric presser to the fabric presser
bar becomes extremely cumbersome and an operation to adjust the positional
relationship of the upper and lower loopers relative to the needle after
fixedly securing the attachment becomes also extremely cumbersome. This
attachment also suffers from a serious drawback that the over-edge stitching
operation must be performed after preliminarily cutting the edge of the fabric to
be stitched by the over-edge stitching using scissors.
Accordingly, inventors of the present application have proposed a
single-needle four-thread lockstitch/over-edge stitch structure and a method
for forming such stitching which have both of the lockstitching function
and the over-edge stitching function and can form such a stitch
structure at a time using a sewing machine (Japanese Patent Publication
2672097). Users of the lockstitch sewing machines have been strongly desiring
the research and the development of a lockstitch sewing machine which can
realize the single-needle four-thread lockstitch/over-edge stitch structure and a
method for forming such a stitch structure disclosed in the above proposal.
Further, all of the single-needle two-thread over-edge stitching (U.S.A.
Stitch standard: Stitch type 503), the single-needle three-thread over-edge
stitching (U.S.A. Stitch standard: Stitch type 504), the two-needle five-thread
over-edge stitching (U.S.A. Stitch standard: Stitch type 516) and the like
employed for forming stitches of over-edge stitching perform an over-edge
stitching by cutting a fabric edge with cutters consisting of an upper cutter which
performs the upward and downward movement and a lower cutter which is
cooperatively operated with the upper cutter.
Here, it is considered that the over-edge stitching can be performed easily
even in the lockstiching if a zigzag stitching is performed after cutting the fabric
edge in a zigzag pattern. Based on such a consideration, a sewing machine
which adds a cutter cutting function to the lockstitching has been proposed in
Japanese Utility Model Laid-open Application 90056/1982, 90057/1982,
Japanese Patent Publication31950/1983 and the like.
Here, in general, in addition to a request that the lockstitch sewing
machine must be manufactured in a compact form, it is desirable that the
lockstitch portion and the cutter cutting mechanism portion are disposed as close
as possible to each other. However, since the lockstitching requires a rotary
hook which accommodates a lower thread below a needle which performs the
upward and downward movement, there naturally exists a limit in incorporating
the cutter cutting mechanism portion into an existing structural space of the
lockstitch sewing machine. In this manner, it has been conventionally difficult to
physically realize a lockstitch sewing machine which can perform the
lockstitching and the fabric-edge cutting simultaneously and to commertialize
such a lockstitch sewing machine due to the mechanism of the sewing machine.
The present invention has been made to overcome these conventional
drawbacks and it is an object of the present invention to provide a looper drive
mechanism of a sewing machine which has both of lockstitching function and
over-edge stitching function and can perform them at a time using a single
sewing machine.
Further, It is another object of the present invention to provide a cutter
drive mechanism of a sewing machine which can incorporate a cutter cutting
mechanism portion into an existing structural space of the sewing machine and
can change over an operation to perform the over-edge stitching in the
lockstitching by cutting a fabric edge and an operation to perform the
lockstitching without cutting the fabric edge.
DISCLOSURE OF THE INVENTION
Indian patent application No. IN/PCT/2001/01210 provides a looper drive
mechanism for sewing machine in which using an upper thread which is made to
pass through a needle which performs an upward and downward movement
drawing a trace vertically relative to a throat plate and a lower thread
accommodated in a rotary hook, the upper thread which is made to pass through
the needle performing the reciprocating movement in the vertical direction and
passing through a work mounted on the throat plate everyone stitch feed of the
work is, at the time of elevating the upper thread from a lowermost position of the
needle, intercepted by a loop-taker point of said rotary hook which
accommodates the lower thread below said throat plate and performs the
rotational movement so as to make the upper thread and the lower thread
interlace with each other thus forming a lockstitch portion made of a stitch
parallel to a surface of the work and a stitch perpendicular to the surface of the
work, and an over-edge stitch portion is formed by an upper looper thread and a
lower looper thread which are respectively made to pass through an upper
looper which performs a reciprocating movement drawing an arcuate trace
extending above and below said throat plate_and intersects the trace of the
needle above the throat plate and a lower looper which draws an arcuate trace
below said throat plate and intersects the trace of the needle and the trace of
said upper looper respectively, characterized by a looper drive portion having a
constitution in which
said upper looper and said lower looper are respectively disposed below
said throat plate,
respective loop-taker points thereof are arranged in the same direction
such that the loop-taker points pass a front side of said needle as seen in the
stitching direction,
said upper looper and said lower looper are driven such that the upper
looper and the lower looper perform movements having traces on planes parallel
to each other,
the upper looper thread which is made to pass through said upper looper
which performs the reciprocating movement drawing the arcuate trace which
intersects the trace of the needle above said throat plate and passes through
said throat plate is intercepted by the needle descending from an uppermost
position when said upper looper is descended from an uppermost position,
the lower looper thread which is made to pass through said lower looper which
performs the reciprocating movement drawing the trace which intersects the trace of the
needle and the trace of said upper looper below said throat plate is intercepted by the
descending needle below the throat plate when the lower looper is moved from one end to
the other end of the trace, and
the lower looper thread is intercepted by the upper looper elevating from the
lowermost position when said lower looper is moved to the other end, whereby
the upper looper thread and the lower looper thread are interlooped with each other
at the edge portion of the work and, at the same time, the upper looper thread is
interlooped with the lockstitch portion through the upper surface of the work, and the lower
looper thread is interlooped with the lockstitch portion through the lower surface of the work
thus forming the over-edge stitch portion.
The present invention provides a cutter drive mechanism for a sewing machine for
cutting a fabric edge by an upper cutter which performs upward and downward movement
by means of a motion transfer mechanism which is operated in an interlocking manner with
a rotary shaft of the sewing machine and a lower cutter which is cooperatively operated
with the upper cutter, characterized in that
the cutter drive mechanism of the sewing machine comprises a cutter drive portion
pivotally mounted on a frame and slidably guides the upper cutter;
said motion transfer meghanism is connected to said upper cutter such that by
means of a clutch which allows the transmission of power to the upper cutter when the
cutter operation of the cutter drive portion is performed and interrupts the transmission of
power to the upper cutter by pivotally moving the cutter drive portion to a shunting position
when the cutter operation of the cutter drive portion is not performed ; and
said lower cutter is slidably mounted on the cutter drive portion and said lower cutter
has a locating locking-portion which positions the cutter drive portion at a locating
recessed-portion of a throat plate relative to a needle stitching point when the cutter is
operated.
The motion transfer mechanism may include a first quadric crank chain which
connects an upper shaft constituting the rotary shaft and the frame and a second quadric
crank chain which uses one link of the first quadric crank chain and a link joint of the frame
and adopts a drive portion of the clutch as the other one link.
The clutch preferably includes a pin which is formed on the other one link as a drive
portion, and an elongated groove being formed in the upper cutter for allowing the pin to be
fitted thereinto as a driven portion.
The locating recessed-position of the throat plate is preferably constituted position-
adjustably in the rightward and leftward directions such that the stitch width can be
changed relative to the needle stitching position.
In one embodiment, the lower cutter is slidably mounted on the cutter drive portion
and the cutter drive mechanism further comprises a cutter-side pressure spring member
which biases the upper cutter to the lower cutter.
In another embodiment, the lower cutter is slidably mounted on the cutter
drive portion and the cutter drive mechanism further comprises a locating spring
member which biases the locating locking-portion to the locating recessed-
portion of the throat plate at the time of performing the cutting operation.
In a yet another embodiment, the lower cutter is slidably mounted on the
cutter drive portion and the cutter drive mechanism further comprises a locating
eccentric cam which fits the locating locking-portion into the locating recessed-
portion of the throat plate at the time of performing the cutting operation.
The upper cutter is preferably replaceably mounted on the cutter drive
portion.
In the cutting drive mechanism having such a constitution, the rotational
movement of the rotary shaft of the sewing machine is transferred to the upward
and downward movement by way of the motion transfer mechanism which is
operated in an interlocking manner with the rotary shaft and the fabric edge is cut
by the upper cutter and the lower cutter which cooperates with th the upper
cutter due to this upward and downward movement. Here, the upper cutter is
slidably guided by the cutter drive portion pivotably supported on the frame. The
motion transfer mechanism is connected to the upper cutter by way of the clutch.
The clutch transmits power to the upper cutter when the cutter operation of the
cutter drive portion is performed and interrupts the transmission of the power to
the upper cutter by pivotably moving the cutter drive portion to the shunting
position when the cutter operation of the cutter drive portion is not performed.
Further, the lower cutter of the cutter drive mechanism of the sewing
machine of the present invention is slidably mounted on the cutter drive portion
and includes a locating locking-portion which locates the cutter drive portion at
the locating recessed-portion of the throat plate relative to the needle stitching
position at the time of operating the cutters, and the cutter drive portion includes
a locating lever which fits the locating locking-portion into the locating recessed-
portion of the throat plate at the time of performing the cutter operation.
In the cutting drive mechanism of the sewing machine having such a
constitution, the rotational movement of the rotary shaft of the sewing machine is
transferred to the upward and downward movement by way of the motion
transfer mechanism which is operated in an interlocking manner with the rotary
shaft and the fabric edge is cut by the upper cutter and the lower cutter which
cooperates with the upper cutter due to this upward and downward movement.
Here, the upper cutter is slidably guided by the cutter drive portion pivotally
supported on the frame. The motion transfer mechanism is connected to the
upper cutter by way of the clutch.
The clutch transmits power to the upper cutter when the cutter operation
of the cutter drive portion is performed and interrupts the transmission of the
power to the upper cutter by pivotally moving the cutter drive portion to the
shunting position when the cutter operation of the cutter drive portion is not
performed. Here, with the use of the locating lever of the cutter drive portion,
after the locating locking-portion of the lower cutter is removed from the locating
recessed-portion of the throat plate, the cutter drive mechanism can be directly
pivotally moved to the shunting position.
BRIEF DESCRIPTION OF THE ACCOMPANYING DRAWINGS
Fig. 1 is an overall perspective view showing one embodiment of a
lockstitch/over-edge stitch sewing machine to which a looper drive mechanism of
sewing machine of the present invention is applied.
Fig. 2 (a) and Fig. 2 (b) are explanatory views simply showing an
operation of the lockstitch/over-edge stitch sewing machine to which a looper
drive mechanism of sewing machine of the present invention is applied.
Fig. 3 is an exploded perspective view showing a stitch changeover
device, a needle stitching-control portion and a clutch control portion in the
looper drive mechanism of the sewing machine of the present invention.
Fig. 4 is an explanatory view showing the needle stitching control portion
and the clutch control portion in the looper drive mechanism of the sewing
machine of the present invention.
Fig. 5 is a block diagram showing a drive system of the lockstitch/over-
edge stitch sewing machine to which a looper drive mechanism of sewing
machine of the present invention is applied.
Fig. 6 is an exploded perspective view showing the clutch control portion
and a looper drive portion in the looper drive mechanism of the sewing machine
of the present invention.
Fig. 7 is an upper plan view showing the looper drive portion in the looper
drive mechanism of the sewing machine of the present invention.
Fig. 8 is an explanatory view showing the operable state of the looper
drive portion in the looper drive mechanism of the sewing machine of the present
invention, wherein Fig. 8 (a) is a view showing a point where a needle
intercepts an upper looper thread and Fig. 8 (b) is a view showing a point where
the needle intercepts a lower looper thread.
Fig. 9 is an explanatory view showing the operable state of a crutch in the
looper drive mechanism of the sewing machine of the present invention, wherein
Fig. 9 (a) is a view showing the state in which power from a lower shaft to a
looper drive shaft is interrupted and Fig. 9 (b) is a view showing the state in
which the power is transmitted from the lower shaft to the looper drive shaft.
Fig. 10 is a perspective view showing a motion transfer mechanism and a
cutter drive portion in the cutter drive mechanism of the sewing machine of the
present invention.
Fig. 11 (a) and Fig. 11 (b) are explanatory views showing the operable
state of the motion transfer mechanism in the cutter drive mechanism of the
sewing machine of the present invention.
Fig. 12 is an explanatory view showing the operation of the motion
transfer mechanism in the cutter drive mechanism of the sewing machine of the
present invention.
Fig. 13 is an exploded perspective view showing the motion transfer
mechanism and the cutter drive portion in the cutter drive mechanism of the
sewing machine of the present invention.
Fig. 14 is a perspective view showing the cutter operable state in the
cutter drive mechanism of the sewing machine of the present invention.
Fig. 15 is a perspective view showing, the cutter non-operable state in the
cutter drive mechanism of the sewing machine of the present invention.
Fig. 16 is a perspective view in the state that the sewing machine is seen
from the backside wherein a cutter drive portion of another embodiment in the
cutter drive mechanism of the sewing machine of the present invention is shown.
Fig. 17(a) and Fig. 17(b) are views showing stitches formed by the
lockstitch/over-edge stitch sewing machine to which the looper drive mechanism
of the sewing machine of the present invention is applied, wherein Fig. 17(a) is
an explanatory view of a stitch in which an over-edge portion intersects a
lockstitch portion every knot, Fig. 17 (b) is an explanatory view of a stitch in
which an over-edge portion intersects a lockstitch portion every one other knot or
every other two knots, Fig. 17 (c) is an explanatory view showing a stitch in which
a lockstitch portion is formed in a zigzag shape every stitch or is formed in a
polygonal line form every plural stitches.
Fig. 18 is a perspective view showing an embodiment of a lockstitch
sewing machine to which a cutter drive mechanism of the sewing machine of the
present invention is applied.
Fig. 19 (a) and Fig. 19 (b) are explanatory views simply showing the
operation of the lockstitch sewing machine to which the cutter drive mechanism
of the present invention is applied.
Fig. 20 (a) and Fig. (b) are explanatory views simply showing the
operation of the lockstitch sewing machine to which the cutter drive mechanism
of the sewing machine of the present invention is applied.
Fig. 21 is a perspective view showing an embodiment of a lockstitch
sewing machine to which a cutter drive mechanism of the sewing machine of the
present invention is applied.
Fig. 22 is an exploded perspective view showing a motion transfer
mechanism and a cutter drive portion in the cutter drive mechanism of the
sewing machine of the present invention.
Fig. 23 is an exploded perspective view showing a cutter drive portion in
the cutter drive mechanism of the sewing machine of the present invention.
Fig. 24 is an explanatory view showing the operation of the cutter drive
portion in the cutter drive mechanism of the sewing machine of the present
invention.
Fig. 25 is a perspective view showing the cutter operable state in the
cutter drive mechanism of the sewing machine of the present invention.
Fig. 26 is a perspective view showing the cutter non-operable state in the
cutter drive mechanism of the sewing machine of the present invention.
Fig. 27 is a perspective view showing a constitution of a lockstitch/over-
edge stitch attachment which is mounted on and used in the lockstitch sewing
machine.
Description of Prior Art
As shown in Fig. 27, a conventional attachment is used in a form that it is
fixedly mounted on a fabric presser rod 1001. A drive arm 1003a of a crank 1(503
journalled in an attachment frame 1002 is driven by a needle rod (not shown in
the drawing) which carries a needle 1011. A driven arm 1003b rocks an upper
looper drive plate 1005 supported on the attachment frame 1002 by way of a
drive connection link 1004. Due to the rocking of this upper looper drive plate
1005, an upper looper 1007 supported on the attachment frame 1002 by way of
an upper looper drive link 1006 is rocked. On the other hand, due to this rocking
of the upper looper drive plate 1005, a pin 1005a mounted on the upper looper
drive plate 1005 in a protruding manner slides in and along a groove 1008a
formed in a lower looper drive plate 1008 journalled in the attachment frame
1002 and rocks this lower looper drive plate 1008. Due to this rocking of the
lower looper drive plate 1008, a lower looper 1010 journalled in the attachment
frame 1002 is rocked by way of a lower looper drive link 1009. In such an
attachment structure, since the upper looper 1007 must intersect the needle
1011 on the upper surface of a fabric (not shown in the drawing), the upper
looper 1007 is inclined in a left upward direction as seen from the fabric feeding
and advancing direction. Further, since the lower looper 1010 must intersect the
needle 1011 on the lower surface of the fabric, the lower looper 1010 is inclined
in the left downward direction as seen from the fabric feeding and advancing
direction. Further, the upper and lower loopers 1007, 1010 are inclined such that
the upper and lower loopers 1007, 1010 interloop each other at a side of the
fabric end of the fabric.
In the drawing, numeral 1014 indicates a needle stitching portion of the
needle 1011, numeral 1012 indicates a thread tension equipment and numeral
1013 indicates a looper thread take-up driven by the lower looper drive plate
1008.
In the attachment having such a constitution, when the needle bar
performs the upward and downward movement, the lockstitching is formed by
the needle thread (not shown in the drawing) which passes through the needle
1011 and the lower thread (not shown in the drawing) accommodated in a rotary
hook (not shown in the drawing). Simultaneously, the drive arm 1003a of the
crank 1003 is driven by the needle bar and the driven arm 1003b rocks the upper
looper drive plate 1005 by way of the drive connection link 1004. Due to this
rocking of the upper looper drive plate 1005, the upper looper 1007 is
rocked by way of the upper looper drive link 1006. Due to this rocking of
the upper looper drive plate 1005, the pin 1005a which is mounted on
the upper looper drive plate 1005 in a protruding manner slides in and
along the groove 1008a formed in the lower looper drive plate 1008 so as to
rock the lower looper drive plate 1008. Due to this rocking of the lower looper
drive plate 1008, the lower looper 1010 is rocked by way of the lower looper drive
link 1009 so that the over-edge stitching is formed by the upper looper thread
and the lower looper thread (now shown in the drawing) which respectively pass
through the upper looper 1007 and the lower looper 1010.
Disadvantage of such prior art construction has already been explained.
BEST MODE FOR CARRYING OUT THE INVENTION
Preferred embodiments in which looper and cutter drive mechanisms of
the sewing machine of the present invention are applied to a lockstitch/over-edge
stitch sewing machine are explained in conjunction with the drawings.
As shown in Fig. 1, the lockstitch/over-edge stitch sewing machine
includes a lockstitch forming mechanism 100 which forms a lockstitch portion
consisting of a stitch parallel to a surface of a work and a stitch perpendicular to
the surface of the work and a looper drive mechanism 50 which forms an over-
edge stitch portion on the surface of the work.
Since this lockstitch forming mechanism 100 has a known (well-known)
structure as disclosed in Japanese Laid-open Patent Publication 117148/1974,
Japanese Laid-open Patent Publication 154448/1977, Japanese Laid-open
Patent Publication 108547/1978, Japanese Laid-open Patent Publication
60052/1979, Japanese Laid-open Patent Publication 110049/1979, Japanese
Laid-open Patent Publication 35676/1980, Japanese Laid-open Patent
Publication 113490/1980, Japanese Laid-open Patent Publication 146190/1980,
Japanese Laid-open Patent Publication 3091/1981 and the like, the detailed
explanation of the lockstitch forming mechanism 100 is omitted.
However, to simply explain the constitution of the lockstitch forming
mechanism, as shown in Fig. 2, the lockstitch forming mechanism 100 includes a
needle 10 which is fixedly secured to a needle bar 11 and which performs the
upward and downward movement while drawing a trace L10 in a vertical
direction relative to a throat plate 8 and a rotary hook 20 which performs a
horizontal rotational movement while drawing a trace L20 at the same cycle with
the upward and downward movement of the needle 10. Here, the upper thread 1
which is made to pass through the needle 10 capable of performing
the reciprocating movement in the vertical direction and passing through a work
mounted on the throat plate 8 every one stitch feed of the work is, at the time of
elevating the upper thread 1 from a lowermost position of the needle 10,
intercepted by a loop-taker point 21 of the rotary hook 20 which accommodates
the lower thread 2 below the throat plate 8 so as to make the upper thread 1 and
the lower thread 2 interlace each other thus forming a lockstitch portion 6 made
of a stitch parallel to a surface of the work and a stitch perpendicular to the
surface of the work. The needle bar 11 performs the upward and downward
movement by means of a needle bar drive portion MT1 having a needle bar
crank which constitutes a motion transfer mechanism vertically slidably
supported on a needle frame 12 which has an upper end portion thereof pivotally
supported on a frame FR. Further, the rotary hook (loop-taker point) 20 can
perform not only the full rotation but also the half rotation. That is, it is sufficient
for the rotary hook 20 so long as the trace L20 of the rotary hook 20 can
intersect the trace L10 of the needle 10 so that the upper thread 1 can be
intercepted by the loop-taker point 21.
Further, as shown in Fig. 1, in the lockstitch/over-edge stitch sewing
machine, when a sewing person rotates a stitch changeover knob NB so as to
changeover a pattern stitch changeover dial DL to various stitch mode
corresponding to the rotational positions of the stitch changeover knob NB, a
linear stitching, a zigzag stitching and the like can be performed. The lockstitch
forming mechanism 100 corresponding to these stitching modes has the known
(well-known) structure as disclosed in Japanese Laid-open Patent Publication
50853/1973, Japanese Laid-open Patent Publication 32754/1974, Japanese
Laid-open Patent Publication 73754/1975, Japanese Laid-open Patent
Publication 4646/1979, Japanese Laid-open Patent Publication 6643/1979,
Japanese Laid-open Patent Publication 120057/1979, Japanese Laid-open
Patent Publication 16676/1980, Japanese Laid-open Utility Model 216/1980,
Japanese Laid-open Utility Model 4787/1980, Japanese Laid-open Utility Model
8406/1980 and the like. For example, the lockstitch forming mechanism 100 has
a pattern stitch generating device (not shown in the drawing) or a stitch
changeover device 110 which generates the zigzag stitching or the pattern
stitching in cooperation with the fabric feeding by moving the needle 10 in the
direction perpendicular to the fabric feeding direction every one stitch feed at the
time of performing the upward and downward movement. In the lockstitch/ over-
edge stitch sewing machine shown in Fig.1, the pattern stitch generating device
and the stitch changeover device 110 are integrally formed as a unit, wherein the
pattern stitch generating device is incorporated in a rear portion of the stitch
changeover device 110.
As shown in Fig. 3 and Fig. 4, this stitch changeover device 110 includes
a stitch changeover shaft 111 which is rotated by the manipulation of the stitch
changeover knob NB and sets a pattern stitches and the pattern stitch
changeover dial DL which is fixedly secured to a manipulation side shaft end of
the stitch changeover shaft 111 on which various stitches are displayed. The
stitch changeover device 110 is further provided with a mechanism in which
when the sewing person selectively changes over the stitch by manipulating the
stitch changeover knob NB, a necessary cam is selected from various cams of
the pattern stitch generating device and a needle swing quantity, a needle swing
position and a needle feed quantity are set.
Further, the pattern stitching generating device and the stitch changeover
device 110 perform a drive control of the lockstitch forming mechanism 100 by
way of a needle stitching control portion 520. The needle stitching control portion
520 includes a needle-bar pulling bar 526 which has one end thereof connected
to the pattern stitch generating device and the other end thereof connected to
the needle bar drive portion MT1 of the lockstitch forming mechanism 100 and
reciprocally moves the needle bar 11 in the leftward and rightward direction in
the needle frame 12 of the needle bar drive portion MT1 due to the drive
transmitted from the pattern stitch generating device, a needle stitching transfer
cam 527 fixedly secured to the stitch changeover shaft 111 of the stitch
changeover device 110 in place, a needle stitching transfer arm 536 which is
engaged with the needle stitching transfer cam 527 and is rotatably secured to
the frame FR using a stepped screw 537 and a needle stitching transfer pawl
522 which is connected to the needle stitching transfer arm 536 by way of the
needle stitching transfer link 539 and is engaged with the needle-bar pulling bar
526.
The needle-bar pulling bar 526 is provided with a spring engaging pin
526c in a protruding manner and a tension spring 529 is extended between this
spring engaging pin 526c and the frame FR. Accordingly, the needle-bar pulling
bar 526 is always biased in the left direction as seen from a front view of the
sewing machine. Further, the needle-bar pulling bar 526 is provided with a
needle stitching transfer pin 526d which is engaged with the needle stitching
transfer pawl 522 in a protruding manner. The needle stitching transfer pawl 522
which is engaged with the needle stitching transfer pin 526d is fixedly secured to
a needle stitching adjustment plate 521 by a screw 525. The needle stitching
adjustment plate 521 is rotatably connected to one end of the needle stitching
transfer link 539 by means of a screw 523. Here, the needle stitching adjustment
plate 521 and the needle stitching transfer pawl 522 which are secured by
means of the screw 525 are rotatably fixed to the frame FR by means of the
screw 524 in an integrated state. The other end of the needle stitching transfer
link 539 is rotatably connected by a bolt 540 to an intermediate arm 536c formed
on the needle stitching transfer arm 536 in a protruding manner toward the
needle stitching transfer link 539 in the vicinity of a hole 536e which allows a
stepped screw 537 to pass therethrough.
Further, a security pin 536b is formed in protruding manner on an upper
side arm 536a arranged at an upper portion of the needle stitching transfer arm
536 and this security pin 536b is engaged with the needle stitching transfer cam
527. Here, a recessed portion 527a is formed in the needle stitching transfer
cam 527 so as to allow the security pin 536b of the needle stitching transfer arm
536 to enter therein in a protruding manner. Further, a tension spring 538 is
extended between a lower side arm 536d arranged at a lower portion of the
needle stitching transfer arm 536 and the frame FR.
Due to such a constitution, when the sewing machine is seen from the
front side thereof, the needle stitching transfer arm 536 is resiliently biased in the
clockwise direction about the stepped screw 537 as the center so that it
becomes possible to make the security pin 536b of the needle stitching transfer
arm 536 enter the recessed portion 527a of the needle stitching transfer cam
527 in a protruding manner.
Further, the needle control portion 520 includes a needle stitching transfer
arm holding plate 532 which is operated by an over-edge stitching changeover
button BT mounted on a front cover of a sewing machine body (not shown in the
drawing) and allows the needle stitching transfer arm 536 to rotate in the
clockwise direction when the sewing machine is seen from the front side thereof.
The over-edge stitching changeover button BT is always resiliently biased in the
direction away from the front cover of the sewing machine body by a
compression spring 534. Further, to prevent the over-edge stitching changeover
button BT from being disengaged from the front cover of the sewing machine
body due to the biasing force of the compression spring 534, the over-edge
stitching changeover button BT is engaged with the front cover of the sewing
machine body by means of a retainer ring 535 for shaft such that the push
manipulation of the over-edge stitching changeover button BT into the front
cover of the sewing machine body can be performed.
The needle stitching transfer arm holding plate 532 is provided with a
receiving portion 532a which is to be pressed by a distal end of the over-edge
stitching changeover button BT at one end thereof and is provided with a holding
portion 532b for supporting an end portion of the upper-side arm 536a of the
needle stitching transfer arm 536. Such a needle stitching transfer arm holding
plate 532 is rotatably mounted on a needle by means of a stepped screw
533, while needle stitching transfer arm holding base 530 is fixedly secured to
the frame FR by a screw 531. Further, to resiliently bias the needle stitching
transfer arm holding plate 532 in the clockwise direction as seen from above, a
spring engaging portion 532c is formed on the needle stitching transfer arm
holding plate 532, a spring engaging portion 530a is formed on the needle
stitching transfer arm holding base 530, and a tension spring 540 is extended
between the spring engaging portion 532c and the spring engaging portion 530a.
Due to such a constitution, a holding portion 532b of the needle stitching transfer
arm holding plate 532 is brought into pressure contact with an end portion of the
upper arm 536a of the needle stitching transfer arm 536.
Further, the needle stitching transfer arm holding base 530 is provided
with a stopper 532b which restricts a pushing quantity at the time of manipulating
the over-edge stitching changeover button BT. Due to such a constitution, when
the pushing manipulation of the over-edge stitching changeover button BT is
performed, although the needle stitching transfer arm holding plate 532 is rotated
about the stepped screw 533 as the center in the counter-clockwise direction as
seen from above, the rotation is restricted by the stopper 530b of the needle
stitching transfer arm holding base 530 and hence, the restriction of the pushing
quantity at the time of manipulating the over-edge stitching changeover button
BT can be achieved.
The manner of lockstitch forming operation by the lockstitch forming
mechanism 100 having such a constitution is explained in conjunction with Fig. 1
and Fig. 5.
The needle 10 performs the upward and downward movement by the
power transmitted from the rotary shaft pivotally mounted on the frame FR of the
lockstitch/ over-edge stitch sewing machine, that is, the upper shaft S1 by way of
the needle bar drive portion MT1. Further, the upper shaft S1 performs the
upward and downward movement of the needle thread take-up 730 which pulls
up or feeds the needle thread by means of a motion transfer mechanism 71 (Fig.
10). This upper shaft S1 is rotatably driven by power transmitted to a hand pulley
HP from a motor M by way of a timing belt TB1. Further, the needle frame 12
which slidably supports the needle bar 11 to which the needle 10 is fixedly
secured is shifted to the left and right positions every needle by the needle-bar
pulling bar 526 which is subjected to a drive control of the pattern stitch
generating device. In the throat plate 8, the needle stitching hole PS is formed in
a laterally elongated shape such that the needle stitching hole PS allows the
shifting of the needle 10 in the left and right positions.
The rotary hook 20 is rotated by power transmitted from a rotary shaft
pivotally supported on the frame FR of the lockstitch/over-edge stitch sewing
machine, that is, a lower shaft S2 by way of a rotary hook drive screw gear MT2
which constitutes the motion transfer mechanism. The rotary hook drive screw
gear MT2 is provided for transmitting the rotational movement from the lower
shaft S2 to the rotary hook 20 by converting 90 degrees in the feeding direction,
wherein a driven-side gear 202 is fixedly secured to the rotary hook 20 and a
drive-side gear 201 (Fig. 6) is fixedly secured to the lower shaft S2 by a fitting
engagement. The lower shaft S2 is rotatably driven in synchronism with the
upper shaft S1 by means of a timing belt TB2 at a rotational speed increased
twice compared with the rotational speed of the upper shaft (1 : 2). The timing of
this rotary hook 20 is adjusted such that the rotary hook 20 is rotated twice per
one upward and downward movement of the needle 10 and the loop-taker point
21 of the rotary hook 20 intercepts the loop of upper thread 1 when the needle
10 is elevated from the lowermost position.
A feed quantity of a feed dog FB for feeding the fabric is also subjected to
the drive control of the pattern stitch generating device. The fabric feed
movement of the feed dog FB constitutes one step of the fabric feeding wherein
a feed drive portion 120 having a triangular cam is driven by the lower shaft S2,
elevates the feed dog FB so as to push the work upwardly, makes the feed dog
FB advance while maintaining the elevated state so as to move the work in the
frontward direction, lowers the feed dog FB so as to leave the work on the throat
plate 8, and retracts the feed dog FB to the original position.
Further, as shown in Fig. 1 and Fig. 2, the lockstitch/over-edge sewing
machine is provided with a looper drive mechanism 50 which forms an over-edge
stitch portion 7 by an upper looper thread 3 and a lower looper thread 4 which
are respectively made to pass through an upper looper 30 which performs a
reciprocating movement drawing a substantially arcuate trace L30 extending
above and below the throat plate 8 and intersects the trace L10 of the needle 10
above the throat plate 8 and a lower looper 40 which draws a substantially
arcuate trace L40 below the throat plate 8 and intersects the trace L10 of the
needle 10 and the trace L30 of the upper looper 30 respectively.
The looper drive mechanism 50 is provided with a looper drive portion 60
(Fig. 6 and Fig. 7) which has a following constitution. That is, the upper looper 30
and the lower looper 40 are respectively disposed below the throat plate 8.
Respective loop-taker points 31, 41 of the upper looper 30 and the lower looper
40 are arranged in the direction such that the loop-taker points 31, 41 pass a
front side of the needle 10 as seen in the stitching direction. The upper looper 30
and the lower looper 40 are driven such that the upper looper 30 and the lower
looper 40 perform movements having the traces L30, L40 on planes substantially
parallel to each other. The upper looper thread 3 which is made to pass through
the upper looper 30 which performs the reciprocating movement drawing the
arcuate trace L30 which intersects the trace L10 of the needle 10 above the
throat plate 8 and passes through the throat plate 8 is intercepted by the needle
10 descending from the uppermost position when the upper looper 30 is
descended from an uppermost position.
The lower looper thread 4 which is made to pass through the lower looper
40 which performs the reciprocating movement drawing the trace L40 which
intersects the trace L10 of the needle 10 and the trace L30 of the upper looper
30 below the throat plate 8 is intercepted by the descending needle 10 below the
throat plate 8 when the lower looper 40 is moved from one end to the other end
of the trace L40. The lower looper thread 4 is intercepted by the upper looper 30
elevating from the lowermost position when the lower looper 40 is moved to the
other end. Due to such a constitution, the upper looper thread 3 and the lower
looper thread 4 are interlooped with each other at the edge portion 5c of the
work 5 and, at the same time, the upper looper thread 3 is interlooped with the
lockstitch portion 6 through an upper surface 5a of the work 5, and the lower
looper thread 4 is interlooped with the lockstitch portion 6 through a lower
surface 5b of the work 5 thus forming the over-edge stitch portion 7.
The looper drive portion 60 is disposed below the throat plate 8 and, as
shown in Fig. 6 and Fig. 7, includes a crank 61b which is mounted on one end of
a looper drive shaft 61 to which the rotational movement is transmitted from the
lower shaft S2, by way of a clutch 500 and is driven by the lower shaft S2, a
lower looper drive link 62 which is connected to the crank 61 b, a lower looper
mounting arm 63 which is connected to the lower looper drive link 62 and carries
the lower looper 40, an upper looper mounting arm 64 which is journalled in the
frame FR and carries the upper looper 30 at one end thereof, and an upper
looper drive link 65 which connects the lower looper drive link 62 and the upper
looper mounting arm 64. These crank 61c and the like are incorporated into a
looper base 601 mounted on the frame FR.
To be more specific, the looper drive shaft 61 is rotatably secured to the
looper base 601 and a crank pin 61c of the crank 61b is rotatably connected to
one end of the lower looper drive link 62. This lower looper drive link 62 has the
other end thereof rotatably connected to the one end of the lower looper
mounting arm 63 and the other end of the lower looper mounting arm 63 is
pivotally supported on the looper base 601. Further, the other end of the upper
looper mounting arm 64 is pivotally mounted on the upper looper mounting arm
shaft 602 fixedly secured to the looper base 601.
The over-edge stitching operation by the looper drive portion 60 having
such a constitution is explained in conjunction with Fig. 5, Fig. 6, Fig. 7 and Fig.
8.
When the lower shaft S2 is rotated, the looper drive shaft 61 performs the
rotational movement by way of the clutch 500 and the lower looper drive link 62
connected to the crank 61 b of the looper drive shaft 61 transfers or converts this
rotational movement into the reciprocating movement in the leftward and
rightward direction. When the lower looper drive link 62 performs the
reciprocating movement in the leftward and rightward direction, the lower looper
mounting arm 63 is rocked about a pivoting point of the lower looper mounting
arm 63 to the looper base 601 and hence, the lower looper 40 which is carried by
the lower looper 63 rocks in an arcuate shape below the throat plate 8 between
the right side and the left side of the needle 10 as seen from the front side of the
sewing machine [Fig. 2 (a)].
Further, when the lower looper drive link 62 performs the reciprocating
movement in the leftward and rightward direction, due to an upper looper drive
link 65 which connects the lower looper drive link 62 and the upper looper
mounting arm 64, the upper looper mounting arm 64 transfers the leftward and
rightward reciprocating movement to the upward and the downward reciprocating
movement about the upper looper mounting arm shaft 602 of the looper base
601 as the center. When the upper looper mounting arm 64 performs the
upward and the downward reciprocating movement about the upper looper
mounting arm shaft 602 as the center, the upper looper 30 rocks in an arcuate
shape between a position located at the right side of the needle 10 and below
the loop-taker point 41 of the lower looper 40 and a position located at the left
side of the needle 10 and above the throat plate 8 as seen from the front side of
the sewing machine [Fig. 2(a)].
In the clutch 500 which transmits the power from the lower shaft S2 to
such a looper drive portion 60 or interrupts such a power transmission, at the
time of forming the over-edge stitch portion 7, the power is transmitted from the
lower shaft S2 to the looper drive shaft 51 so as to form the lockstitch portion 6
and the over-edge stitch portion 7 and, at the time of forming the lockstitch
portion 6, the upper looper 30 is shunted at the lowermost position and the
power transmission from the lower shaft S2 to the looper drive shaft 51 is
interrupted so as to form the lockstitch portion 6 [Fig. 2 (b)]. Here, the looper
drive portion 60 includes a looper drive screw gear MT3 which constitutes the
motion transfer mechanism (Fig. 1). As shown in Fig. 6, this looper drive screw
gear MT3 is provided for transmitting the rotational movement from the lower
shaft S2 to the looper drive portion 60 after converting the direction of the
rotational movement by 90 degrees in the feed direction, wherein a driven-side
gear 509 is fixedly secured to the other end of the looper drive shaft 61 which is
rotatably secured to the looper base 601, while the drive-side gear 505 is slidably
fitted on the lower shaft S2.
Further, the clutch 500 includes a looper drive screw gear stopper 503
which is fixedly secured to the frame FR by a screw 504 and is fitted into a
recessed portion 505b formed in one end of the drive-side gear 505, a clutch
catcher 506 which is fixedly secured to one end of the lower shaft S2 and is
provided with a clutch engaging recessed portion 506a in which a clutch pawl
505c formed on the other end of the drive-side gear 505 is fitted into an end
surface thereof, a clutch spring 508 which is loosely fitted on the lower shaft S2
between the drive-side gear 201 of the rotary hook drive screw gear MT2 and the
drive-side gear 505 of the looper drive screw gear MT3 and biases the drive-side
gear 505 such that the clutch pawl 505c of the drive-side gear 505 is engaged
with the clutch engaging recessed portion 506a of the clutch catcher 506, and a
clutch changeover link 501 which is slidably mounted on the frame FR and a
looper drive screw gear stopper 503 fixedly secured to the frame FR by means of
stepped screws 502 and is provided with an L-shaped distal end portion 501a
which is fitted into a movable groove 505a formed in the drive-side gear 505 of
the looper drive screw gear MT3 at one end thereof.
As shown in Fig. 3 and Fig. 4, the clutch changeover link 501 is connected
to the clutch control portion 510 of the clutch 500 which is operated in an
interlocking manner with the needle stitching control portion 520. The clutch
control portion 510 includes a clutch control link 511 which connects the other
end of the clutch changeover link 501 and an end portion of the lower-side arm
536d of the needle stitching transfer arm 536 provided to the needle stitching
control portion 520.
The clutch control link 511 is provided with an elongated hole 511 a at an
end portion thereof which is connected with an end portion of lower arm 536d of
the needle stitching transfer arm 536 and is slidable by connecting the clutch
control link 511 with the needle stitching transfer arm 536 by a stepped
screw 514. Further, a connection hole 511b is formed in the other
end of the clutch control link 511 which is connected to the other end of the
clutch changeover link 501, an adjusting elongated hole 501b is formed in the
other end of the clutch changeover link 501, a connecting block 512 is loosely
fitted into a connecting hole 511b of the clutch control link 511, and the clutch
changeover link 501 is fixedly secured to the connecting block 512 such that the
position of the clutch changeover link 501, can be adjusted by way of a screw
513 and a washer 515 along with an elongated hole 501b for adjustment.
Further, a tension spring 517 is extended between a spring engaging hole 511c
formed in the clutch control link 511 and a spring engaging hole formed in a
lower arm 536d of the needle stitching transfer arm 536. Due to such a
constitution, the clutch control link 511 is always resiliently biased in the direction
that the clutch control link 511 is pulled toward the needle stitching transfer arm
536.
In the clutch 500 and the clutch control portion 510 having the above-
mentioned constitutions, in performing the over-edge stitching, since the needle
stitching transfer arm 536 is rotated in the clockwise direction by the biasing
force of the tension spring 538 as seen from the front side of the sewing
machine, the clutch control link 511 connected to the end portion of the lower
arm 536d of the needle stitching transfer arm 536 is moved in the leftward
direction and hence, the clutch changeover link 501 connected to the clutch
control link 511 is also moved in the leftward direction. When the clutch
changeover link 501 is moved in the leftward direction, the L-shaped distal end
portion 501a of the clutch changeover link 501 which is fitted into the moving
groove 505a of the drive-side gear 505 of the looper drive screw gear MT3
moves the drive-side gear 505 in the leftward direction so that the recessed
portion 505b of the drive-side gear 505 is disengaged from the looper drive
screw gear stopper 503 and simultaneously the clutch pawl 505c of the drive-
side gear 505 is engaged with the clutch engaging recessed portion 506a of the
clutch catcher 506 fixedly secured to the lower shaft S2 [Fig. 9 (a)]. In this
manner, since the rotational movement of the lower shaft S2 is transmitted to the
driven-side gear 509 by way of the drive-side gear 505, the upper looper 30 and
the lower looper 40 of the looper drive portion 60 are driven.
Further, in finishing the over-edge stitching, by rotating the needle
stitching transfer arm 536 in the counter-clockwise direction as seen from the
front side of the sewing machine against the biasing force of the tension spring
538, the clutch control link 511 connected to the end portion of the lower arm
536d of the needle stitching transfer arm 536 is moved in the rightward direction
and hence, the clutch changeover link 501 connected to the clutch control link
511 is also moved in the rightward direction.
When the clutch changeover link 501 is moved in the rightward direction,
the L-shaped distal end portion 501a of the clutch changeover link 501 which is
fitted into the moving groove 505a of the drive-side gear 505 of the looper drive
screw gear MT3 moves the drive-side gear 505 in the rightward direction so that
the recessed portion 505b of the drive-side gear 505 can be engaged with the
looper drive screw gear stopper 503 against the biasing force of the compression
spring 508 and simultaneously the clutch engaging recessed portion 506a of
the clutch catcher 506 fixedly secured to the lower shaft S2 is disengaged from
the clutch pawl 505c of the drive-side gear 505 [Fig. 9 (b)]. In this manner, since
the rotational movement of the lower shaft S2 is not transmitted to the driven-
side gear 509, the driven gear 502 is not rotated and hence, the operations of
the upper looper 30 and the lower looper 40 of the looper drive portion 60 are
stopped.
The lockstictch/over-edge stitch sewing machine provided with such a
looper drive mechanism 50 may by further provided with a cutter drive
mechanism 70 which cuts the fabric edge 5c of the fabric 5 (Fig. 2) by an upper
cutter 72 which is moved upwardly and downwardly by way of a motion transfer
mechanism 71 (Fig. 10, Fig. 11) which is operated in an interlocking manner with
the rotary shaft of the lockstitch/over-edge stitch sewing machine, that is, the
upper shaft 81 and a lower cutter 73 which cooperates with the upper cutter 72.
This cutter drive mechanism 70 is provided with a cutter drive portion 74
(Fig 1, Fig. 10) which slidably guides the upper cutter 72 pivotally mounted on
the frame FR.
The motion transfer mechanism 71 is connected with the upper cutter 72
by way of a clutch 75 (Fig. 10) which transmits power to the upper cutter 72 at
the time of operating the cutter of the cutter drive portion 74 and pivotally moves
the cutter drive portion 74 to a shunting position and interrupts the transmission
of power to the upper cutter 72 at the time that the cutters of the cutter drive
portion 74 are not operated.
As shown in Fig. 1, Fig. 10, Fig. 11 and Fig. 12, the motion transfer
mechanism 71 is constituted by a first quadric crank chain LK1 which consists of
four links 76, 77(78), 79, 80 connecting the upper shaft S1 as the rotary shaft
and the frame FR and a second quadric crank chain LK2 which consists of four
links 79, 81, 82, 83 while using one link 79 of the first quadric crank chain LK1
and a joint N4 of the frame FR and using the drive portion 751 of the clutch 75 as
another link 82. In the first quadric crank chain LK1, the link 78 is fixedly secured
to the link 77 while the link 78 is connected to the link 80. Here, the link 76 is a
fixed link.
In the embodiment shown in Fig. 11, the motion transfer mechanism 71 is
provided for taking the motion from a mechanism which drives a needle thread
take-up 730 upwardly and downwardly using power transmitted from the upper
shaft S1 as the rotary shaft and transferring the motion to a motion to move the
upper cutter 72 upwardly and downwardly. However, the motion transfer
mechanism 71 may be provided for taking a motion from a mechanism which
drives the needle 10 upwardly and downwardly using power transmitted from the
upper shaft S1 as the rotary shaft and transferring the motion to a motion to
move the upper cutter 72 upwardly and downwardly. The needle thread take-up
730 is driven upwardly and downwardly by the power transmitted from the upper
shaft S1 by way of four links 76, 77(78), 79, 80.
The clutch 75 includes, as shown in Fig. 10 and Fig. 13, a pin 84 which is
formed on the other link 82 as a drive portion 751 and an elongated groove 85
which is formed in the upper cutter 72 as a driven portion 741 and in which the
pin 84 is fitted. The pin 84 which constitutes the drive portion 751 is threadedly
mounted in a mounting hole 752 formed in a lower bent end portion of the other
link 82 using a nut 753.
In the cutter drive portion 74, the lower cutter 73 is slidably mounted on a
cutter drive plate 742 which constitutes the driven portion 741. To achieve such a
slide structure, the lower cutter 73 is fixedly secured to the slide plate 744 by
small bolts 743. A protrusion 746 of a pi votally movable member 745 is fitted in
an opening 747 of the slide plate 744 and an opening 748 of the cutter drive
plate 742 and the pivotally movable member 745 is fixedly secured to a stopper
749 by small bolts 760. Due to such a constitution, the cutter drive portion 74
can slidably mount the slide plate 744, that is, the lower cutter 73 within a relative
dimensional, relationship between the openings 747, 748 and the protrusion 746.
The upper cutter 72 is replaceably mounted on the cutter drive plate 742
of the cutter drive portion 74 by a pin 761. The cutter drive portion 74 is provided
with a cutter-side pressure resilient member 88 which presses the upper cutter
72 to the lower cutter 73. The cutter-side pressure resilient member 88 is
constituted by a resilient U-shaped member and is pivotally mounted on the slide
plate 744 by a pin 763. In the state that the upper cutter 72 is mounted on the
cutter drive plate 742 by the pin 761, a resilient U-shaped member 762 is fitted
on the cutter-side pressure resilient member 88 so that the resilient U-shaped
member 762 is held and the upper cutter 72 is pressed to the lower cutter 73.
As shown in Fig. 14 and Fig. 15, the lower cutter 73 includes a locating
locking-portion 87 which locates the cutter drive portion 74 to a locating recessed
portion 86a of a locating plate 86 provided to the throat plate 8 to a needle
stitching position PS of the needle 10 at the time of operating the cutters. The
locating plate 86 provided with the locating recessed portion 86a is constituted
such that the position of the locating plate 86 can be adjusted in the leftward and
rightward direction so as to change the stitching width W to the needle stitching
position PS. That is, the locating plate 86 is incorporated in the throat plate 8 in
such a manner that the locating plate 86 can adjust the position thereof in the
leftward and rightward direction wherein the position of the locating plate 86 can
be adjusted in the stitch width W direction to the recessed portion 8a formed in
the throat plate 8. After being located, the locating plate 86 is fixedly secured to
the throat plate 8 by bolts or the like.
The lower cutter 73 is slidably mounted in the cutter drive portion 74 and
the cutter drive portion 74 is provided with a locating biasing member 89 which
presses the locating locking portion 87 into the locating recessed portion 86a of
the locating plate 86 provided to the throat plate 8 at the time of performing the
cutting operation. The locating biasing member 89 is interposed between the
pivotally movable member 745 and a receiving plate 764 which is fixedly
secured by a pin 763 inserted into a mounting hole formed in the pivotally
movable member 745 and presses the locating engaging member 87 into the
locating recessed portion 86a of the locating plate 86 at the time of performing
the cutting operation.
The pivotally movable member 745 of the cutter drive portion 74 is
pivotally supported in a pivot hole 767 of the stopper 766 by a pin 765. The
stopper 766 is fixedly secured to the frame FR by a stopper arm 768. In this
manner, the cutter drive portion 74 is pivotally supported on the frame FR and
slidably guides the upper cutter 72.
Further, as shown in Fig. 16, without using the locating biasing member
89 and the receiving plate 764, the lower cutter 73 may be slidably mounted in
the cutter drive portion 74 and the cutter drive portion 74 may be provided with a
locating eccentric cam 90 which presses the locating locking portion 87 into the
locating recessed portion 86a of the locating plate 86 provided to the throat plate
8 at the time of performing the cutting operation. The cutter drive portion 74
provided with the eccentric cam 90 includes a cutter drive body 942 which is
provided with a groove 85" into which a pin 84 of the drive portion 751
constituting a part of the clutch 75 is fitted and to which the upper cutter 72 is
fixedly secured, a slide guide body 946 which is disposed parallel to the cutter
drive body 942, a slide body 944 which is disposed parallel to the slide guide
body 946 and to which the lower cutter 73 is fixedly secured, and a slide shaft
948 on which these three parts are slidably mounted in the order of the cutter
drive body 942, the slide guide body 946 and the slide body 944.
The slide guide body 946 is provided with a guide groove in which a
protrusion 944a formed on the slide body 944 is slidably fitted in the axial
direction of the slide shaft 948 and a pivotally movable member 945 which is
engaged with the slide body 944 is fixedly mounted on the slide guide body 946.
The slide guide body 946 is fixedly secured to the slide shaft 948 by a small bolt.
The slide body 944 is provided with a groove portion which works as a cam
follower at one end portion thereof and is moved upwardly or downwardly by the
rotational movement of the locating eccentric cam 90 which is rotatably mounted
by the manipulation of a manipulating knob 91 about an axis hole formed in the
pivotally movable member 945. Further, a cutter-side biasing member 950 is
fixedly secured to the cutter drive body 942 which presses the upper cutter 72 to
the lower cutter 73. Further, the pivotally movable member 945 of the cutter drive
portion 74 is pivotally supported in a pivot hole 767 of a stopper 766 by a pin.
The stopper 766 is fixedly secured to the frame FR by the stopper arm 768. In
this manner, the cutter drive portion 74 is pivotally mounted on the frame FR and
slidably guides the upper cutter 72.
According to the cutter drive portion 74 having such a constitution, by
rotating the manipulation knob 91, the locating eccentric cam 90 is made offset
so that the lower cutter 73 is moved upwardly and hence, the state that the
locating locking portion 87 of the lower cutter 73 is fitted into the locating
recessed portion 86a of the locating plate 86 provided to the throat plate 8 can
be released. Further, with the rotational manipulation of the manipulating knob
91, the lower cutter 73 is moved downwardly and hence, the locating locking
portion 87 of the lower cutter 73 can be fitted into the locating recessed portion
86a provided to the throat plate 8.
The manner of lock stitch/over-edge stitch operation performed by the
lock stitch/over-edge stitch sewing machine having the above-mentioned
constitution is explained hereinafter.
Here, the stitch of the lockstitch/over-edge stitch includes, as shown in
Fig. 2, the lockstitch portion 6 consisting of the upper thread 1 and the lower
thread 2 and the over-edge portion 7 consisting of two looper threads made of
the upper looper thread 3 and the lower looper thread 4, wherein the stitch is
formed by making the lockstitch portion 6 and the over-edge portion 7 intersect
each other. That is, the upper thread 1 and the lower thread 2 respectively form
stitches 1 a, 2a on an upper surface 5a and a lower surface 5b of the work, for
example, the fabric 5 having a two-plied structure which are parallel to the fabric
surface, and the upper thread 1 and the lower thread 2 are made to interlace
each other in the vertical direction of the fabric 5, for example, at the center in
the thickness-wise direction thus forming the stitch which penetrates the fabric 5
whereby the lockstitch portion 6 is formed.
On the other hand, the upper looper thread 3 and the lower looper thread
4 are provided for forming the over-edge portion 7 which can prevent the
unraveling of the edge portion 5c of the fabric 5. The upper looper thread 3 and
the lower looper thread 4 interlace each other at the edge portion 5c of the
fabric 5, the upper looper thread 3 penetrates the upper surface 5a of the fabric
5 and intersects the upper end of the lockstitch portion 6 and the lower looper
thread 4 penetrates the lower surface 5b of the fabric 5 and intersects the lower
end of the lockstitch portion 6.
In this manner, the stitch of the lockstitch / over-edge stitching is
constituted by the upper thread 1 which constitutes a single thread, the lower
thread 2 which constitutes the rotary hook thread, and two looper threads 3, 4,
wherein the over-edge portion 7 formed by the looper threads 3, 4 intersect the
lockstitch portion 6 formed of upper thread 1 and the lower thread 2 on both
sides of the fabric 5 so that the lockstitch and the over-edge stitch are connected
to each other thus forming the stitch.
In the lockstitch/over-edge stitch sewing machine forming the stitch
constituted by connecting both of the lockstitch and the over-edge stitch, to
perform the over-edge stitching first of all, the stitch changeover knob. NB is
manipulated by the sewing person so as to, for example, select the linear
stitching and to set a feed quantity to an optimal quantity for the over-edge
stitching such that the stitch changeover shaft 111 of the stitch changeover
device 110 is rotated to a position where the security pin 536b of the needle
stitching transfer arm 536 is protruded into the recessed portion 527a of the
needle stitching changeover cam 527 (Fig. 3 and Fig. 4).
In this state, when the sewing person pushes the over-edge stitch
changeover button BT against the biasing force of the compression spring 534,
the distal end of the over-edge stitch changeover button BT presses the
receiving portion 532a of the needle stitching transfer arm holding plate 532 of
the needle stitching control portion 520 so as to make the needle stitching
transfer arm holding plate 532 rotate in the counter-clockwise direction. Due to
this rotation, the stopper 532b of the needle stitching transfer arm holding plate
532 is retracted and hence, the needle stitching transfer arm 536 supported by
this stopper 532b is rotated in the clockwise direction about the stepped screw
537 as the center by the biasing force of the tension spring 538. Accordingly, the
security pin 515b of the needle stitching transfer arm 536 is protruded into the
recessed portion 527a of the needle stitching transfer cam 527 until the security
pin 515b comes into contact with a bottom surface of the recessed portion 527a
(Fig. 3 and Fig. 4).
Further, when the needle stitching transfer arm 536 is rotated in the
clockwise direction about the stepped screw 537 as the center, the intermediate
arm 536c of the needle stitching transfer arm 536 pushes up the needle stitching
transfer link 539 connected to the needle stitching transfer arm 536, and the
needle stitching adjustment plate 521 and the needle stitching transfer pawl 522
which are integrally formed are rotated in the clockwise direction. Due to this
rotation, the needle stitching transfer pawl 522 moves the needle-bar pulling bar
526 which is biased in the leftward direction by the tension spring 529 in the
rightward direction by way of the needle stitching transfer pin 526d fixedly
secured to the needle-bar pulling bar 526 (Fig. 1 and Fig. 3).
Accordingly, the irrespective of the needle stitching position control by the
stitch changeover device 110, the needle stitching position can be shifted to the
rightmost position which is optimal for the over-edge stitching. To prevent the
worsening of the needle position accuracy of the rightmost position optimal for
the over-edge stitching which may be brought about by the error of portions per
se or the error generated in assembling, the needle stitching transfer pawl 522 is
fixedly secured to the needle stitching adjustment plate 521 by the screw 525
and when the needle position adjustment is necessary, the screw 525 is
loosened and the position adjustment of the needle stitching transfer pawl 522
can be performed.
Further, when the needle stitching transfer arm 536 is rotated in the
clockwise direction about the stepped screw 537 as the center, the clutch
changeover link 501 is moved in the leftward direction by way of the clutch
control link 511 connected to the end portion of the lower arm 536d of the needle
stitching transfer arm 536 (Fig. 1, Fig. 3, Fig. 4 and Fig. 6). Accordingly, the L-
shaped distal end portion 501a of the clutch changeover link 501 fitted into the
moving groove 505a of the drive-side gear 505 of the looper drive screw gear
MT3 moves the drive-side gear 505 in the leftward direction so as to disengage
the recessed portion 505b of the drive-side gear 505 from the looper drive screw
gear stopper 503 and to engage the clutch pawl 505c of the drive-side gear 505
with the clutch engaging recessed portion 506a of the clutch catcher 506 fixedly
secured to the lower shaft S2 [Fig. 9(b)]. Accordingly, the rotational movement
of the lower shaft S2 is transmitted to the driven-side gear 509 by way of the
drive-side gear 505 so that the upper looper 30 and the lower looper 40 of the
looper drive portion 60 can be driven.
In such a state that the upper looper 30 and the lower looper 40 of the
looper drive portion 40 can be driven, the lockstitch portion 6 is formed such that
the upper thread 1 which is made to pass through the needle 10 penetrates the
fabric 5 following the upward and downward movement of the needle 10
generated by the needle bar drive portion MT1 and thereafter the loop-taker
point 21 of the rotary hook 20 intercepts the upper thread 1 at a point R when the
needle 10 starts to elevate from the lowermost position so as to make the upper
thread 1 and the lower thread 2 interlace with each other, and further, the lower
thread 2 is pulled up when the upper thread 1 is pulled up by the needle 10 and
the looper thread take-up 730. By repeating the above-mentioned operation
every one stitch feed, the continuous lockstitch portion 6 is formed (Fig. 2).
Further, in forming the over-edge stitch portion 7, when the upper looper
30 disposed in the uppermost position performs the upward and downward
movement of the upper looper mounting arm 64, the upper looper thread 3 is
intercepted by the needle 10 in the midst P point of the descending of the upper
looper mounting arm 64 and hence, the upper end of the lockstitch portion 6 and
the upper looper thread 3 interlace each other on the upper surface of the fabric
[Fig. 8(a)].
Subsequently, at the time of performing the leftward and rightward
reciprocating movement of the lower looper mounting arm 63, the lower looper
thread 4 of the lower looper 40 moving in the rightward direction from the
leftmost position is intercepted by the needle 10 descending from the uppermost
position at a Q point and hence, the lower end of the lockstitch portion 6 and the
lower looper thread 4 intersect each other on the lower surface of the fabric [Fig.
8(b)]. Further, at the time of performing the leftward and rightward reciprocating
movement of the lower looper mounting arm 63, the lower looper thread 4 of the
lower looper 40 retracting in the rightward direction is intercepted by the upper
looper 30 elevating from the lowermost position due to the upper looper
mounting arm 64 at an S point and hence, the upper looper thread 3 and the
lower looper thread 4 interloop each other at the edge portion 5c of the fabric 5
whereby the over-edge portion 7 is formed (Fig. 2). By repeating the above-
mentioned operation with one stitch feed as a cycle, the stitch which makes the
over-edge portion 7 intersect respective lockstitch every one stitch can be
obtained.
Further, the rotational movement of the rotary shaft of the sewing
machine, for example, the upper shaft S1 in the drawing is transferred into
upward and downward movement by way of the motion transfer mechanism 71
(Fig. 1, Fig. 10, Fig. 11 and Fig. 12) which is operated in an interlocking manner
with the above-mentioned rotational movement. That is, when the upper shaft S1
is rotated, the first quadric crank chain LK1 is rocked wherein the links 77, 78 are
used as cranks and the link 80 is used as a connecting rod and the link 79 is
used as a rocker arm. By the rocking of the link 79, the link 81 of the second
quadric crank chain LK2 is rocked and the link 82 and accordingly the drive
portion 751 of the clutch 75 performs the upward and downward movement.
Here, the motion trace of the link 82 draws an elliptical trace due to the quadric
crank chain mechanisms LK1, LK2 and draws an approximate straight line in the
vertical direction at a PL point in the vicinity of the drive portion 751 so that the
reaction from the cutter drive portion 74 is supported by a guide pin 754 held at
the PL point of the link 82 which passes through an elongated guide hole 755a
formed in the guide plate 755 fixedly secured to the frame FR (Fig. 10, Fig. 11
and Fig. 13). Due to such a constitution, the motion of the drive portion 751 in
the lateral direction is restricted and only the upward and downward motion can
obtain a stroke t (Fig. 11) per one rotation of the upper shaft S1.
The upward and downward motion obtained by the motion transfer
performed by the motion transfer mechanism 71 is transmitted to the upper
cutter 72 by way of the pin 84 of the drive portion 751 of the clutch 75 and the
elongated groove 85 in which the pin 84 of the cutter drive plate 742 of the cutter
drive portion 74 which constitutes the driven portion 741 is filled. In the cutter
operable state (Fig. 14) in which the locating locking portion 87 of the lower
cutter 73 is fitted into the locating recessed portion 86a of the locating plate 86
provided to the throat plate 8 so that the cutter drive portion 74 is located to the
needle stitching position P5 of the needle 10, the upper cutter 72 is slidably
guided on the slide plate 744 by the cutter drive plate 742 of the cutter drive
portion 74 pivotally mounted on the frame FR. In this cutter operable state, the
cutter drive portion 74 is held in the vertical state around the pin 765 and the
longitudinal direction of the elongated groove 85 is directed in the horizontal
direction, the pin 84 of the drive portion 751 of the clutch 75 and the elongated
groove 85 of the driven portion 741 allows the power transmission and hence,
the power is transmitted to the upper cutter 72 at the time of performing the
cutter operation of the cutter drive portion 74. Accordingly, the fabric edge 5c of
the fabric 5 is cut by the upper cutter 72 which performs the upward and the
downward movement and the lower cutter 73 which is cooperatively operated
with the upper cutter 72.
In this manner, by performing the lockstiching and the like while cutting
the fabric edge 5c of the fabric 5, it becomes also possible to perform the over-
edge stitching simultaneously with the lockstitching.
Further, in transferring link the over-edge stitching to the lockstitching, by
selecting the stitching other than the linear stitching with the manipulation of the
stitch changeover knob NB after stopping the sewing machine, the stitch
changeover shaft 111 of the stitch changeover device 110 is rotated and the
security pin 536b of the needle stitching transfer arm 536 is disengaged from the
recessed portion 527a of the needle stitching transfer cam 527 fixedly secured in
a given position of the stitch changeover shaft 111 and hence, the needle
stitching transfer arm 536 is rotated in the counter-clockwise direction by the
needle stitching transfer cam 527 about the stepped screw 537 as the center
against the biasing force of the tension spring 538 (Fig. 1, Fig. 3 and Fig. 4).
Accordingly, the intermediate arm 536c of the needle stitching transfer arm 536
pulls the needle stitching transfer link 539 connected to the needle stitching
transfer arm 536 downwardly and hence, the needle stitching adjustment plate
521 and the needle stitching transfer pawl 522 which are integrally formed are
rotated in the counter-clockwise direction. When the needle stitching transfer
pawl 522 is rotated in the counter-clockwise direction, the needle-bar pulling bar
526 is moved in the leftward direction by the biasing force of the tension spring
529 and hence, the position optimal for the lockstitching can be obtained.
Further, when the needle stitching transfer arm 536 is rotated in the
counter-clockwise direction about the stepped screw 537 as the center,
the lower arm 536d of the needle stitching transfer arm 536 forces the
clutch control link 511 to move in the rightward direction. However, when
the recessed portion 505b of the drive-side gear 505 of the looper drive
screw gear MT3 and the looper drive screw gear stopper 503 fixedly secured
to the frame FR are not located at the same position, they cannot get the fitting
engagement. In view of the above, the needle stitching transfer arm 536 forces
the stepped screw 514 fixedly secured to the lower arm 536d to slide in the
rightward direction in the elongated hole 511a of the clutch control link 511
against the biasing force of the tension spring 517 (Fig. 1, Fig. 3, Fig. 4, Fig. 6
and Fig. 9).
Accordingly, by rotating the handpulley HP fixedly secured to the upper
shaft S1 to a timing position of the lowermost position of the upper looper 30
where the looper drive screw gear stopper 503 is fitted into the recessed portion
505b of the drive-side gear 505, the clutch control link 511 is moved in the
rightward direction due to the biasing force of the tension spring 517 so that the
L-shaped distal end portion 501 a of the clutch changeover link 501 fitted into the
moving groove 505a of the drive-side gear 505 can move the drive-side gear 505
in the rightward direction. Accordingly, the clutch pawl 505c of the drive-side
gear 505 is disengaged from the clutch engaging recessed portion 506a of the
clutch catcher 506 fixedly secured to the lower shaft S2 and hence, the rotational
movement of the lower shaft S2 is interrupted so that the drive-side gear 505
cannot be rotated whereby it becomes possible to shunt the upper looper 30
and the lower looper 40 of the looper drive portion 60 to a given position below
the throat plate 8.
In the above-mentioned embodiment, although the upper looper thread 3
and the lower looper thread 4 respectively intersect all neighboring lockstitch
portions 6, the over-edge portion 7 may intersect every other lockstitch portion 6
as shown in Fig. 17(b), for example. In this case, the ratio of rotational speed
between the lower shaft S2 and the looper drive portion 60 may be set such that
the upper looper 30 and the lower looper 40 perform the motion of one cycle for
only one cycle out of two cycles of motion of the needle 10.
Further, although the stitches 1a, 2a of the upper thread 1 and the lower
thread 2 are respectively linear in this embodiment, the stitches may be in a
zigzag form every one stitch as shown in Fig. 17 (c) or may be in a polygonal line
every other two or more stitches.
On the other hand, unless the over-edge stitch changeover button BT is
pushed, even when the needle stitching transfer arm 536 is biased in the
clockwise direction about the stepped screw 537 as the center due to the biasing
force of the tension spring 538, the rotation of the upper arm 536a of the needle
stitching transfer arm 536 is restricted by the holding portion 532b of the needle
stitching transfer arm holding plate 532. Accordingly, even when the lockstitch is
selected by manipulating the stitch changeover knob NB, the security pin 536b of
the needle stitching transfer arm 536 is not protruded into the recessed portion
527a of the needle stitching transfer cam 527 (Fig. 1 and Fig. 3). Further, when
other stitching is selected, since the stitch changeover knob NB is manipulated
such that such a stitching can be performed and hence, the stitch changeover
shaft 111 of the stitch changeover device 110 is rotated to a position where the
security pin 536b of the needle stitching transfer arm 536 cannot be protruded
into the recessed portion 527a of the needle stitching transfer cam 527 (Fig. 1
and Fig. 3).
Accordingly, in such a state, the needle stitch transfer pawl 522 cannot
force the needle-bar pulling bar 526 to move in the rightward direction and the
clutch changeover link 501 of the clutch control portion 510 is moved in the
rightward direction due to the biasing force of the tension spring 517 and hence,
the clutch pawl 505c of the drive-side gear 505 of the clutch 500 is disengaged
from the recessed portion 506a of the clutch catcher 506 [Fig. 9 (a)].
Accordingly, the screw gear stopper 503 is engaged with the recessed portion
505b of the drive-side gear 505 so as to interrupt the rotational movement of the
lower shaft S2 thus preventing the rotation of the drive-side gear 505 whereby
the upper looper 30 and the lower looper 40 of the looper drive portion 60 can be
shunted to a given position below the throat plate 8.
Further, in the cutter non-operable state shown in Fig. 15 in which only the
lockstitch is desired without cutting the fabric edge 5c of the fabric 5, the slide
plate 744 is lifted or the eccentric cam 90 is rotated by the manipulation knob 91
(Fig. 16) so that the state that the locating locking portion 87 of the lower cutter
73 is fitted into the locating recessed portion 86a of the locating plate 86
provided to the throat plate 8 is released and the cutter drive portion 74 is
pivotally moved about the pin 765 to take the shunt position in the horizontal
state. Accordingly, the longitudinal direction of the elongated groove 85 is
directed in the vertical direction and hence, the pin 84 of the drive portion 751 of
the clutch 75 only moves in the elongated groove 85 of the driven portion 741
with a play so that the transmission of the power to the upper cutter 72 can be
interrupted.
In this manner, with the simple manipulation to pivotally move the cutter
drive portion 74 to the shunt position in the horizontal state, the stitching
operation can be changed over to the operation which performs only the
lockstitching without cutting the fabric edge 5c of the fabric 5.
According to the preferred embodiment to which the looper and cutter
drive mechanisms of sewing machine of the present invention is applied to the
lockstitch/ over-edge sewing machine, the horizontal rotary hook which performs
the horizontal rotational movement is used. However, the present invention is
not limited to such a rotary hook and any rotary hook may be used so long as the
rotary hook can make the upper thread and the lower thread interlace each other
when elevating the upper thread which is made to pass through the needle from
the lowermost position of the needle thus forming the lockstitch portion made of
stitches parallel to the surface of the work and the stitches perpendicular to the
surface of the work.
Further, the cutter drive mechanism 70, the needle stitching control
portion 520, the clutch 500 and the clutch control portion 510 are not limited to
the above-mentioned structures. So long as the cutter drive mechanism 70 can
perform stitching while changing over the operation which performs lockstitching
after cutting the fabric edge and the operation which performs lockstitching
without cutting the fabric edge, the needle stitching control portion 520 shifts the
needle stitching position in an interlocking manner with the manipulation of the
over-edge stitching changeover button BT, the clutch 500 enables the formation
of the lockstitch portion 6 and the over-edge stitch portion 7 at the time of
forming over-edge stitch portion 7 and the formation of only the lockstitch portion
6 at the time of forming the lockstitch portion 6, and the clutch control portion 510
can control the clutch 500 in an interlocking manner with the stitch changeover
knob NB, any structures can be used.
Further, the looper drive portion 60 is not limited to the above-mentioned
structure. So long as the looper drive portion 60 has a constitution in which the
upper looper 30 and the lower looper 40 are respectively disposed below the
throat plate 8, respective loop-taker points 31, 41 thereof are arranged in the
same direction such that the loop-taker points 31, 41 pass a frontal side of the
needle 10 as seen in the stitching direction, the upper looper 30 and the lower
looper 40 are driven such that the upper looper 30 and the lower looper 40
perform movements having traces on planes substantially parallel to each other,
the upper looper thread 3 which is made to pass through the upper looper 30
which performs the reciprocating movement drawing the arcuate trace which
intersects the trace of the needle 10 above the throat plate 8 and passes through
the throat plate 8 is intercepted by the needle 10 descending from the uppermost
position when the upper looper 30 is descended from an uppermost position, the
lower looper thread 4 which is made to pass through the lower looper 40 which
performs the reciprocating movement drawing the trace L40 which intersects the
trace L10 of the needle 10 and the trace L30 of the upper looper 30 below the
throat plate 8 is intercepted by the descending needle 10 below the throat plate 8
when the lower looper 40 is moved from one end to the other end of the trace
L40, and the lower looper thread 4 is intercepted by the upper looper 30
elevating from the lowermost position when the lower looper 40 is moved to the
other end, whereby the upper looper thread 3 and the lower looper thread 4 are
interlooped with each other at the edge portion 5c of the work 5 and, at the same
time, the upper looper thread 3 is interlooped with the lockstitch portion 6
through an upper surface 5a of the work 5, and the lower looper thread 4 is
interlooped with the lockstitch portion 6 through a lower surface 5b of the work 5
thus forming the over-edge stitch portion 7, the looper drive portion 60 can adopt
any structure.
Further, the cutter drive mechanism of the sewing machine of the present
invention is applicable to a lockstitch sewing machine shown in Fig. 18 which is
not provided with the above-mentioned looper drive mechanism 50. In this case,
as shown in Fig. 19 and Fig. 20, the needle 10 through which the upper thread is
made to pass performs the upward and downward movement drawing a trace
L10 in the vertical direction to a throat plate 8 corresponding to the rotation of an
upper shaft S1. As in the case of the conventional lockstitching, the lockstitching
is performed such that the upper thread 1 which is made to pass through the
needle 10 penetrates a fabric 5 following the upward and downward movement
of the needle 10 and thereafter a loop-taker point 21 of a rotary hook 20
intercepts an upper thread 1 at a point R when the needle 10 starts to elevate
from the lowermost position along with the rotation of the lower shaft 82 which is
in synchronism with the upper shaft S1 so as to make the upper thread 1 and a
lower thread 2 interlace with each other, and further, the lower thread 2 is pulled
up when the upper thread 1 is pulled up by the needle 10 which further returns
upwardly and a looper thread take-up 730 (Fig. 11), whereby the upper thread 1
and the lower thread 2 respectively form stitches 1a, 2a on an upper surface 5a
and a lower surface 5b of the work, for example, the fabric 5 having a two-plied
structure which are parallel to the fabric surface, and the upper thread 1 and the
lower thread 2 are made to interlace each other in the vertical direction of the
fabric 5, for example, at the center in the thickness-wise direction thus forming
the stitch which penetrates the fabric 5 and hence, by repeating the above-
mentioned operation every one stitch feed, the continuous lockstitch portion 6 is
formed.
Further, the cutter drive mechanism of the sewing machine of the present
invention is not limited to the above-mentioned cutter drive mechanism 70 and
may be a cutter drive mechanism 700 shown in Fig. 21.
This cutter drive mechanism 700, as in the case of the above-mentioned
cutter drive mechanism 70, cuts a fabric edge 5c of a fabric 5 (Fig. 2, Fig. 19,
Fig. 20) by an upper cutter 72 which performs the upward and downward
movement by way of a motion transfer mechanism 71 (Fig. 22, Fig. 11) which is
operated in an interlocking manner with an upper shaft S1 and a lower cutter 73
which is operated in a cooperative manner with the upper cutter 72.
The cutter drive mechanism 700 of the lockstitch sewing machine is
provided with a cutter drive portion 710 (Fig. 21, Fig. 22) which is supported on a
frame FR and slidably guides the upper cutter 72.
The motion transfer mechanism 71 is connected with the upper cutter 72
by way of a clutch 750 (Fig. 22) which transmits power to the upper cutter 72 at
the time of cutting operation of the cutter drive portion 710 and pivotally moves
the cutter drive portion 710 to a shunting position and interrupts the transmission
of the power at the time of non-cutting operation of the cutter drive portion 710.
The motion transfer mechanism 71 has been explained heretofore in
conjunction with Fig. 1, Fig. 10, Fig. 11 and Fig. 12 and hence, the explanation
thereof is omitted here.
The clutch 750 includes, as shown in Fig. 22, includes a pin 84 which is
formed as a drive portion 751 on one link 82 and an elongated groove 702 which
is formed in the upper cutter 72 as a driven portion 701 and into which the pin 84
is fitted. The pin 84 is threadedly mounted in a mounting hole 752 (Fig. 13)
formed in a lower bent end portion of the other link 82 which constitutes a drive
portion 751 using a nut 753.
As shown in Fig. 23, the cutter drive portion 710 includes an upper cutter
drive block 711 which is provided with an elongated groove 702 (Fig. 22) into
which the pin 84 of the drive portion 751 is fitted and to which the upper cutter 72
is fixedly secured, a cutter slide body 712 disposed parallel with the upper cutter
drive block 711, a lower cutter mounting block 713 which is disposed parallel to
the cutter slide body 712 and to which the lower cutter 73 is fixedly secured, and
a cutter slide shaft 714 on which these three parts are slidably fitted on in the
order of the upper cutter drive block 711, the cutter slide body 712 and the lower
cutter mounting block 713 from above, wherein the upper cutter 72 and the lower
cutter 73 are arranged such that they can cut the fabric.
The cutter slide body 712 is provided with a guide groove 712a in which a
protrusion 713a formed on the lower cutter mounting block 713 is slidably fitted
in the axial direction of the cutter slide shaft 714. Further, a cutter unit base 715
which rotatably fixes the cutter drive portion 710 per se to the frame FR is fixedly
secured the cutter slide body 712. To be more specific, on a cutter unit base
mounting plate 716 which is fixedly secured to the frame FR by bolts or the like,
an upper portion 715a of the cutter unit base 715 is rotatably mounted by a
caulking stepped pin 717 or the like, for example. This stepped pin 717 is
inserted from the cutter unit base mounting plate 716 side by way of a spring
washer 722 such as wave-shaped spring washer and can control the rotation of
the cutter unit base 715 when the base 715 is rotated. Further, a stopper 715b
is formed on an upper end portion of the cutter unit base 715 and a protrusion
716a is formed on a cutter unit base 715 mounting side of the cutter unit base
mounting plate 716.
Due to such a constitution, when the cutter unit base 715 is rotated from
the horizontal direction which constitutes a shunting position to the vertical
downward direction, the further rotation of the cutter unit base 715 is prevented.
Still further, the cutter unit base 715 is bent in an L-shape such that the cutter
unit base 715 can cover the cutter slide body 712 and given two neighboring
surfaces of the cutter slide body 712 and the lower cutter mounting block 713.
Here, the cutter slide body 712 is fixedly secured to the cutter slide shaft 714 by
thread members such as small bolts.
The lower cutter mounting block 713 is provided with a groove portion
713b and this groove portion 713b is engaged with a locating lever 718 which is
loosely fitted in a slit 715c formed in a bent portion of the cutter unit base 715
which is fixedly secured to the cutter slide body 712. To be more specific, the
locating lever 718 is provided with a semi-pressed protrusion 718a which
constitutes a rotary shaft used as a fulcrum and the protrusion 718a is pivotally
supported in a pivotally mounting hole 715d formed in the cutter unit base 715.
Further, a protrusion 718b which constitutes a load point is formed on one end of
the locating lever 718 and the protrusion 718b is engaged with a groove portion
713b of the lower cutter mounting block 713.
Accordingly, the locating lever 718 is gripped between the cutter unit base
715 and the lower cutter mounting block 713 and hence, by manipulating and
rotating a manipulating portion 718c which is formed at the other end of the
locating lever 718 and becomes a point of force of the locating lever 718
upwardly, the lower cutter mounting block 713 is descended while sliding along
the cutter slide shaft 714. On the other hand, by rotating the manipulating portion
718c downwardly, the lower cutter mounting block 713 is ascended or elevated
while sliding along the cutter slide shaft 714. A stopper recessed portion 718c is
formed on a back surface of the protruding portion 718b of the locating lever
718. When the locating lever 718 is manipulated upwardly such that the lower
cutter 73 is descended to a given position, a stopper protrusion 715e which is
formed on the cutter unit base 715 in a protruding manner is fitted into the
stopper recessed portion 718c.
The lower cutter 73 fixedly secured to the lower end portion 713c of the
lower cutter mounting block 713 includes, as in the case of the above-mentioned
cutter drive mechanism 70, a locating locking-portion 87 which locates the cutter
drive portion 710 to a locating recessed portion 86a of a locating plate 86
provided to the throat plate 8 to a needle stitching position PS of the needle 10 at
the time of operating cutters (Fig. 25, Fig. 26). The locating plate 86 provided
with the locating recessed portion 86a is constituted such that the position of the
locating plate 86 can be adjusted in the leftward and rightward direction so as to
change the stitching width W to the needle stitching position PS. That is, the
locating plate 86 is incorporated in the throat plate 8 such that the position of the
locating plate 86 can be adjusted in the leftward and rightward direction, wherein
the position of the locating plate 86 can be adjusted in the stitch width W
direction to the recessed portion 8a formed in the throat plate 8. After being
located, the locating plate 86 is fixedly secured to the throat plate 8 by bolts or
the like.
On the other hand, the upper cutter drive block 711 includes a groove
portion 711a and an upper cutter spring plate 719 is fitted in the groove portion
711a and is fixedly secured thereto by threaded members 720 such as bolts.
This upper cutter spring plate 719 is formed to have a length which allows the
upper cutter spring plate 719 extended from the upper cutter drive block 711 and
is slidably and loosely fitted in a guide groove 712a formed in the cutter slide
body 712. Using threaded members 721 such as bolts, the upper cutter 72 is
fixedly secured to a portion 719a of the upper cutter spring plate 719 extended
from the upper cutter drive block 711. The extended portion 719a of the upper
cutter spring plate 719 is bent so as to make the upper cutter 72 press the lower
cutter 73 by positively applying a biasing force of the upper cutter spring plate
719.
In the lockstitch sewing machine having such a constitution, at the
time of performing the over-edge stitching in the lockstitching by cutting
the fabric edge, as shown in Fig. 24(a), when the locating lever 718 of the
cutter drive portion 710 is descended to a given position and the lower
cutter 73 takes a non-operable state in which the lower cutter 73 is shunted
in the shunting position by the lower cutter mounting block 713, the locating
lever 718 is manipulated upwardly as shown in Fig. 24(b). Due to such a
manipulation, the lower cutter 73 which is fixedly secured to the lower cutter
mounting block 713 having the groove portion 713b in which the protrusion
718b of the locating lever 718 is fitted is descended so that the locating locking
portion 87 of the lower cutter 73 is fitted in the locating recessed portion 86a of
the locating plate 86 provided to the throat plate 8 so that the cutter operable
state (Fig. 25) in which the cutter drive portion 710 is located to the needle
stitching position PS of the needle 10 can be established. Here, since the
stopper protruding portion 715e formed on the cutter unit base 715 in a
protruding manner is replaceably fitted in the stopper recessed portion 718c
formed in the locating lever 718 by a given force, the return of the locating lever
718 can be prevented.
In this cutter operable state, as shown in Fig. 19 and Fig. 20, the needle
10 through which the upper thread 1 is made to pass performs the upward and
downward movement drawing the trace L10 in the vertical direction to the throat
plate 8 along with the rotation of the upper shaft S1. In the lockstitching, in the
same manner as the conventional lockstitching, the upper thread 1 which is
made to pass through the needle 10 penetrates a fabric 5 following the upward
and downward movement of the needle 10 and thereafter a loop-taker point 21
of a rotary hook 20 intercepts an upper thread 1 along with the rotation of the
lower shaft S2 which is in synchronism with the upper shaft S1 at a point R when
the needle 10 starts to elevate from the lowermost position so as to make the
upper thread 1 and a lower thread 2 interlace with each other, and further, the
lower thread 2 is pulled up when the upper thread 1 is pulled up by the needle 10
which further returns upwardly and a looper thread take-up 730 (Fig. 11),
whereby the upper thread 1 and the lower thread 2 respectively form stitches 1 a,
2a on an upper surface 5a and a lower surface 5b of the work, for example, the
fabric 5 having a two-plied structure which are parallel to the fabric surface, and
the upper thread 1 and the lower thread 2 are made to interlace each other in the
vertical direction of the fabric 5, for example, at the center in the thickness-wise
direction thus forming the stitch which penetrates the fabric 5 and hence.by
repeating the above-mentioned operation everyone stitch feed, the continuous
lockstitch is formed.
Further, the rotational movement of the rotary shaft of the sewing
machine, for example, the upper shaft S1 in the drawing is transferred into
upward and downward movement by way of the motion transfer mechanism 71
(Fig. 21, Fig. 22, Fig. 11 and Fig. 12) which is operated in an interlocking manner
with the above-mentioned rotational movement. That is, when the upper shaft
S1 is rotated, the first quadric crank chain LK1 is rocked wherein the links 77, 78
are used as cranks and the link 80 is used as a connecting rod and the link 79 is
used as a rocker arm. By the rocking of the link 79, the link 81 of the second
quadric crank chain LK2 is rocked and the link 82 and accordingly the drive
portion 751 of the clutch 75 performs the upward and downward movement.
Here, the motion trace of the link 82 draws an elliptical trace due to the quadric
crank chain mechanisms LK1, LK2 and draws an approximate straight line in the
vertical direction at a PL point in the vicinity of the drive portion 751 so that the
reaction from the cutter drive portion 74 is supported by a guide pin 754 held at
the PL point of the link 82 which passes through an elongated guide hole 755a
formed in the guide plate 755 fixedly secured to the frame FR. Due to such a
constitution, the motion of the drive portion 751 in the lateral direction is
restricted and only the upward and downward motion can obtain a stroke t (Fig.
11) per one rotation of the upper shaft S1.
The upward and downward motion obtained by the motion transfer
mechanism 71 is transmitted to the upper cutter 72 by way of the pin 84 of the
drive portion 751 of the clutch 750 and the elongated groove 702 in which the pin
84 of the upper cutter drive block 711 of the cutter drive portion 710 which
constitutes the driven portion 701 is fitted. In the cutter operable state (Fig. 25)
in which the locating locking portion 87 of the lower cutter 73 is fitted into the
locating recessed portion of the locating plate 86 provided to the throat plate 8
so that the cutter drive portion 710 is located to the needle stitching position PS
of the needle 10, the upper cutter 72 is slidably guided by the guide groove 712a
of the cutter slide body 712 by way of the upper cutter spring plate 719 using the
upper cutter drive block 711 of the cutter drive portion 710 which is pivotally
mounted on the frame FR.
In this cutter operable state, the cutter drive portion 710 is held in the
vertical state around the stepped pin 16 and the longitudinal direction of the
elongated hole 702 is directed in the horizontal direction, the pin 84 of the drive
portion 751 of the clutch 750 and the elongated groove 702 of the driven portion
701 allow the power transmission and hence, the power is transmitted to the
upper cutter 72 at the time of performing the operation 710. Accordingly, the
fabric edge 5c of the fabric 5 is cut by the upper cutter 72 which performs the
upward and the downward movement and the lower cutter 73 which is
cooperatively operated with the upper cutter 72.
In this manner, by performing the zigzag stitching or the like while cutting
the fabric edge 5c of the fabric 5, it becomes possible to perform the over-edge
stitching simultaneously with the lockstitching.
Here, in the cutter non-operable state in which only the lockstitching is
desired without cutting the fabric edge 5c of the fabric 5, as shown in Fig. 24 (a)
and Fig. 26, the locating lever 718 is manipulated downwardly. Accordingly, the
state that the lower cutter 73 fixedly secured to the lower cutter mounting block
713 is elevated and the locating locking portion 87 of the lower cutter 73 is fitted
in the locating recessed portion 86a of the locating plate 86 provided to the
throat plate 8 is released. By pivotally moving the cutter drive portion 710 about
the stepped pin 717 to the shunting position in the horizontal state by
manipulating the same locating lever 718, the longitudinal direction of the
elongated groove 702 is directed in the vertical direction and hence, the pin 84 of
the drive portion 751 of the clutch 750 only moves in the elongated hole 702 of
the driven portion 701 with a play and the transmission of power to the upper
cutter 72 is interrupted. Further, when the cutter drive portion 710 is pivotally
moved, a screw 723 having a pan-shaped head which fixedly secures the cutter
slide body 712 to the cutter unit base 715 impinges on the cutter unit base
mounting plate 716, and the cutter unit base 715 is inclined by the attenuating
function of a spring washer 722 for braking and gets over the cutter unit base
mounting plate 716 and then is fitted into a recessed portion 716b formed in the
cutter unit base mounting plate 716. Accordingly, the cutter drive portion 710 is
semi-fixedly secured and hence, it becomes possible to prevent the downward
displacement of the cutter drive portion 710 due to the vibration or the like
generated by the sewing machine. In this manner, with the simple manipulation
of the locating lever 718 which is required only to pivotally move the cutter drive
portion 710 from the cutter operable position in the vertical state to the cutter
shunting position in the horizontal state, the operation can be changed over to an
operation to perform only the lockstitching without cutting the fabric edge 5c of
the fabric 5.
The cutter drive portion of the cutter drive mechanism of the sewing
machine according to the present invention is not limited to the above structure
and any structure can be used so long as the structure allows the slidable
mounting of the lower cutter and is provided with a locating lever which fits the
locating locking portion into the locating recessed portion of the throat plate at
the time of performing the cutting operation.
INDUSTRIAL APPLICABILITY
As has been explained heretofore, in the looper drive mechanism of the
sewing machine disclosed herein, the upper looper and the lower looper are
respectively disposed below the throat plate, respective loop-taker points thereof
are arranged in the same direction such that the loop-taker points pass a frontal
side of the needle as seen in the stitching direction, the upper looper and the
lower looper can be driven such that the upper looper and the lower looper
perform movements having traces on planes substantially parallel to each other,
whereby the looper drive mechanism has both of the lockstitching function and
the over-edge stitching function. Further, it becomes possible to firmly stitch a
plurality of fabrics and to simultaneously perform the over-edge stitching of edge
portions of these fabrics. Still further, the labor and cost incurred by the stitching
can be minimized.
In the looper drive mechanism of the sewing machine, the lockstitch and
the over-edge stitch can be individually formed with the use of a needle and two
loopers and hence, the stitch of the present invention can be realized easily and
at a low cost with a single sewing machine. Further, in this case, the alteration of
stitch from such a stitch to other stitch can be easily performed with an extremely
small change.
Further, the clutch can be changed over such that the clutch forms the
lockstitch portion and the over-edge portion by transmitting power from the lower
shaft to the looper drive shaft at the time of forming the over-edge portion and
forms the lockstitch portion by shunting the upper looper at the lowermost
position and interrupting the transmission of power from the lower shaft to the
looper drive shaft at the time of forming the lockstitch portion. Accordingly, the
labor and time necessary for individually performing the lockstitching and the
over-edge stitching can be saved.
Still further, in the cutter drive mechanism of the sewing machine of the
present invention, the cutter cutting mechanism portion can be incorporated into
the existing space of the sewing machine and hence, it become possible to
perform such stitching by changing over an operation which performs the over-
edge stitching in the lockstitching by cutting the fabric edge and an operation
which performs the lockstitching without cutting the fabric edge.
WE CLAIM :
1. A cutter drive mechanism (70) for a sewing machine for cutting a fabric edge by an
upper cutter (72) which performs upward and downward movement by means of a motion
transfer mechanism (71) which is operated in an interlocking manner with a rotary shaft of
the sewing machine and a lower cutter (73) which is cooperatively operated with the upper
cutter, characterized in that:
the cutter drive mechanism of the, sewing machine comprises a cutter drive portion
(74, 710) pivotally mounted on a frame (FR) and slidably guides the upper cutter;
said motion transfer mechanism is connected to said upper cutter such that by
means of a clutch (75,750) which allows the transmission of power to the upper cutter when
the cutter operation of the cutter drive portion is performed and interrupts the transmission
of power to the upper cutter by pivotally moving the cutter drive portion to a shunting
position when the cutter operation of the cutter drive portion is not performed ; and
said lower cutter is slidably mounted on the cutter drive portion and said lower cutter
has a locating locking-portion (87) which positions the cutter drive portion at a locating
recessed-portion (86a) of a throat plate (8) relative to a needle stitching point (PS) when
the cutter is operated.
2. A cutter drive mechanism for a sewing machine as claimed in claim 1, wherein said
motion transfer mechanism comprises a first quadric crank chain (LK1) which connects an
upper shaft (S1) constituting the rotary shaft and the frame, and a second quadric crank
chain (LK2) which uses one link (79) of the first quadric crank chain and a link joint of the
frame and adopts a drive portion (751) of the clutch as the other one link (82),
3. A cutter drive mechanism for a sewing machine as claimed in claim 2, wherein said
clutch has a pin (84) which is formed on the other one link as a drive portion and an
elongated groove formed in the upper cutter for allowing the pin to be fitted thereinto as a
driven portion.
4. A cutter drive mechanism for a sewing machine as claimed in claim 1, wherein the
locating recessed-position of the throat plate is constituted position-adjustably in the
rightward and leftward direction such that the stitch width can be changed relative to the
needle stitching point.
5. A cutter drive mechanism for a sewing machine as claimed in claim 1, wherein the
lower cutter is slidably mounted on said cutter drive portion and said cutter drive
mechanism of the sewing machine has a cutter-side pressure spring member (88) which
biases the upper cutter to the lower cutter.
6. A cutter drive mechanism for a sewing machine as claimed in claim 1, wherein the
cutter drive has a locating spring member (89) which biases the locating locking-portion to
the locating recessed-portion of the throat plate at the time of performing the cutting
operation.
7. A cutter drive mechanism for a sewing machine as claimed in claim 1, wherein the
cutter drive has a locating eccentric cam (90) which fits the locating locking-portion into the
locating recessed-portion of the throat plate at the time of performing the cutting operation.
8. A cutter drive mechanism for a sewing machine as claimed in claim 1, wherein the
upper cutter is replaceably mounted on the cutter drive portion.
9. A cutter drive mechanism for a sewing machine as claimed in claim 1, wherein said
lower cutter is slidably mounted on said cutter drive portion and has a locating locking-
portion (87) which locates said cutter drive portion at a locating recessed-portion (86a) of a
throat plate (8) relative to the needle stitching position, and
said cutter drive portion has a locating lever (718) which fits the locating locking-
portion into the locating recessed-portion of the throat plate at the time of performing the
cutter operation.
10. A cutter drive mechanism for a sewing machine, substantially as herein described,
particularly with reference to the accompanying drawings.
A cutter drive mechanism (70) for a sewing machine comprising an upper cutter (72)
which performs upward and downward movement by means of a motion transfer
mechanism (71) operated by a rotary shaft of the sewing machine and a lower cutter (73)
which is cooperatively operated with the upper cutter, is characterized in that:
a cutter drive portion (74, 710) of the drive mechanism is pivotally mounted on a
frame (FR) and slidably guides the upper cutter;
the motion transfer mechanism is connected to the upper cutter by a clutch (75)
which allows the transmission of power to the upper cutter when the cutter operation of the
cutter drive portion is performed and interrupts the transmission of power to the upper
cutter by pivotally moving the cutter drive portion to a shunting position when the cutter
operation is not performed ; and
the lower cutter is slidably mounted on the cutter drive portion and the lower cutter
has a locating locking-portion (87) which positions the cutter drive portion at a locating
recessed-portion (86a) of a throat plate relative to a needle stitching point (PS) when the
cutter is operated.

Documents:

271-KOL-2004-(27-01-2012)-CORRESPONDENCE.pdf

271-KOL-2004-(27-01-2012)-FORM 27.pdf

271-KOL-2004-CORRESPONDENCE.pdf

271-KOL-2004-FORM 27-1.1.pdf

271-KOL-2004-FORM 27.pdf

271-kol-2004-granted-abstract.pdf

271-kol-2004-granted-claims.pdf

271-kol-2004-granted-correspondence.pdf

271-kol-2004-granted-description (complete).pdf

271-kol-2004-granted-drawings.pdf

271-kol-2004-granted-form 1.pdf

271-kol-2004-granted-form 18.pdf

271-kol-2004-granted-form 2.pdf

271-kol-2004-granted-form 3.pdf

271-kol-2004-granted-form 5.pdf

271-kol-2004-granted-gpa.pdf

271-kol-2004-granted-letter patent.pdf

271-kol-2004-granted-priority document.pdf

271-kol-2004-granted-reply to examination report.pdf

271-kol-2004-granted-specification.pdf

271-kol-2004-granted-translated copy of priority document.pdf


Patent Number 212591
Indian Patent Application Number 271/KOL/2004
PG Journal Number 49/ 2007
Publication Date 07-Dec-2007
Grant Date 04-Dec-2007
Date of Filing 25-May-2004
Name of Patentee SUZUKI MANUFACTURING LTD.
Applicant Address 3-1, KAWAHARADA , YAMAGATA-SHI, YAMAGATA-KEN 99-0816
Inventors:
# Inventor's Name Inventor's Address
1 SAKUMA KOUICHI C/O. SUZUKI MANUFACTURING LTD, 3-1, KAWAHARADA, YAMAGATA-SHI, YAMAGATA-KEN 99/0816
PCT International Classification Number D05B 37/06
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 2000-294650 2001-11-20 Japan
2 2000-207348 2000-07-07 Japan
3 2000-324247 2000-10-24 Japan