Title of Invention

A PROTECTION RELAY AND A PROTECTED CONTROL SET CONSISTING OF A PROTECTION RELAY

Abstract The invention relates to a protection relay that can be collnccted to a contactor, comprising a box provided with input power connection terminals and control terminals designed to be connected to the corresponding power and control terminals of an adjacent contactor, the box of the relay being provided with manually operable devices on the front tace tor actuation or adjustment, charactcrized in that the relay box has at least one recess setback from its front face used tor the passage of an interconnection conductor between a relay control terminal al1d a contactor control terminal. this recess being masked in normal service by a cache. and housing part ora prewiring additive on the front provided with the interconnection conductor(s).
Full Text

PROTECTION RELAY AND PROTECTED CONTROL SET WITH
FRONT WIRING
This invention relates to a protection relay, and particularly a thermal relay, capable of being connected to a contactor and including a box provided with power connection terminals on the input and output sides, and control terminals, and provided on the front with manually operated devices for actuation or adjustment. As is well known, the power terminals on the input side and the control terminals of this type of protection relay must be connected to the corresponding power and control terminals of an adj acent contactor,
The invention relates also to a protected control set including such a protection relay.
Documents EP-256 900 and EP-828 270 disclose thermal protection relays in which the box is provided with a flap that can fold down on selection, control or adjustment devices that must remain inaccessible in normal service, by pivoting or by sliding. The flap leaves a stop button and a reset button accessible at all times. The operator can thus use the stop button to freely cut off the power line through a contactor, the coil of which is connected to the thermal relay or through the reset button, he can manually reset the thermal relay into its operation state after it has tripped. On the other hand, the operator can only take action on the adjustment button or on the manual/automatic mode switch (H/A) when the flap is opened.

The power interconnection between the relay and the contactor remains hidden as long as the two devices are assembled. On the other hand, the control interconnection that the user has to make between the relay control terminals and the contactor control terminals leaves the conductors on the front of the equipment visible and accessible to be manipulated. This can be a serious problem.
The purpose of the invention is to provide a masked control interconnection for the relay and the contactor using simple means.
According to the invention, the relay box includes at least one recess setback from its front face used for the passage of an interconnection conductor between a relay control terminal and a contactor control terminal, the said recess being masked in normal service by a cache, and housing part of a prewiring additive provided with the interconnection conductor(s) , on the front.
The cache may be a flap that enables and prohibits operation of an actuation device or a limited access adjustment device, when in the open or closed position respectively. Alternatively, the cache may simply be a fixed part of the protection relay box*
The prewiring addition may be housed in the recess, either when the recess is provided on the front of the protection relay box that can be concealed by a flap, or when the recess is provided in a fixed part of the box setback from this front face.

The invention also relates to a protected control set formed by the protection relay and the contactor laid out and interconnected as described above.
We will now describe a non-limitative embodiment of the invention with reference to the attached drawings.
Figure 1 shows a side view of a protected electrical control set composed of a contactor and a thermal type protection relay.
Figure 2 shows a perspective view of the set in figure 1.
Figures 3 and 4 show perspective views of the protection relay with its flap open, without a prewiring additive and with a prewiring additive respectively;
Figures 5 and 6 show perspective views of a variant embodiment of the protection relay, provided with a prewiring additive with the flap open and closed respectively, the prewiring additive being shown before and after its installation respectively.
The control and protection set shown includes a contactor with a box 10 and a thermal protection relay with a box 20 assembled to the contactor. The box 10 of the contactor is provided with input power terminals 11 and output power terminals 12, and a control instrumentation terminal block 13 on the front side, in other words on the side accessible to the user. The term control used later in this description refers indifferently to the instrumentation (or signalling) and the control (or switching) function that changes the state of the contactor by energizing the contactor

coil. The control terminal block 13 projecting forwards beyond the front face 14 of the box 10 on which openings are formed through which a tool can access the terminals 11, 12 is provided with input side control terminals 15 and output side control terminals 16 that can be connected to a high potential and a low potential respectively.
The box 20 of the thermal relay is provided with input power terminals 21 consisting of pins that can enter into the contactor output terminals 12. This box 20 is also provided with output power terminals 22 to be connected to a load, and control terminals 23 to be connected to some of the output control terminals 16 of the box 10 using rigid or flexible conductors C, and that may be connected to signalling devices. These conductors are laid out to be mechanically connected to each other in the form of additional prewiring. Note that the terminals 23 are located on the output side, on the side opposite to the contactor.
The main face of the box 20 is provided with limited access devices 24, particularly with actuation or adjustment functions, and permanent access devices 25, particularly with a stop and/or reset function. The limited access devices 24 may for example be an adjustment button 24a and a selection button 24b to select the operating mode (manual or automatic) of the relay,
and permanent access devices 2 5 may for example be a reset and stop button or two separate buttons performing these functions,

The box 2 0 also includes a flap 2 6 forming its front face 24, The front face 24 would obviously be fixed if there were no such flap. The flap 26 enables access to devices 24 when in the open position (see figures 3, 4 and 5) and prohibits access to these devices when in the closed position (see figures 1, 2 and 6) . It includes an opening 26a that can be used to access devices 25 at all times. The flap 26 is able to fold down on devices 24, 25 by pivoting or sliding with respect to box 20.
A recess is provided setback from the front 24 of the box 2 0 of the thermal relay, such as a channel 2 7 designed to carry two conductors, and for example including two separate passageways on each side of the stop and reset button 25. The channel is located close to the right of the box so that its passageways are approximately at the same level as the two control terminals 23 of the relay. The channel 27 is formed in the box 2 0 or in the flap 2 6 and opens up on the flat top surface 2 8 of the box 2 0 adj acent to the contactor through a flared opening 2 9 through which the conductors can easily pass towards the corresponding output terminals 16-A2 and 16-14 of the contactor. The opening 2 9 leads to a space 13a open towards the front and delimited by the control terminal block 13, the front 14 of the contactor and the top surface 28 of the relay.
The thermal relay is also laid out so that an additional control prewiring subset provided with interconnection conductors can be fitted on the front;

the addition is shown in a first variant in figure 4 and in a second variant in figures 5 and 6.
The prewiring addition 3 0 shown in figure 4 is housed in the channel 2 7 and includes two approximately rigid interconnection conductors 31, 32; in their lower part, the conductors 31, 32 are connected by an insulating mounting 3 3 and can fit into the terminals 23 on the opposite side of the contactor; at their top, they are bent to penetrate into the terminals 16 of the contactor. In the closed position, the flap 26 conceals devices 25 and the channel 27 and contributes to concealing and holding the conductors 31, 32 in place.
The prewiring additive 4 0 shown in figures 5 and 6 is housed in a recess 27' of the relay box 20. The recess 27' includes two channels located behind a fixed part 26' of the box close to its front face; this part 26' forms the cache that will hide it, such that the channel 2 7' opens up firstly to face 28 and secondly directly into the recesses of the two relay control terminals 23, through the inside of the box 20. Note that these terminals are therefore accessible through the top and the inside of the box, and through the bottom of the outside of the box. The additive 4 0 includes two rigid interconnection conductors 41, 42. The conductors 41, 42 are connected at their top by an insulating mounting 43 provided with openings 43a through which a tool can be passed to access the contactor power terminals 12; they terminate at the top by two pins 41a, 42a that will be inserted into the contactor terminals 16 and at the bottom by two pins

41b, 42b that will penetrate into the two channels of the recess 27' to fit directly into the recesses of the relay control terminals 23, perpendicular to the face 28 of the box 20. The pins may be rigid, or they may be designed to allow an adjustment to the spacing or orientation. In this embodiment, the channels forming the recess 27' also provide guidance when the additive 40 is inserted and they give excellent support to this additive.
The protection relay described can be used to connect flexible individual cables C or cables 31, 32 or rigid conductors 41, 42 forming part of a specific additive 30, 40 while providing the required cache.




CLAIMS
1. Protection relay that can be connected to a
contactor, including a box provided with input power
connection terminals and control terminals designed to
be connected to the corresponding power and control
terminals of an adjacent contactor, the box of the
relay being provided with manually operable devices on
the front face for actuation or adjustment,
characterized by the fact that the relay box (2 0) includes at least one recess (27, 27') setback from its front face used for the passage of an interconnection conductor (C; 31, 32; 41, 42) between a relay control terminal and a contactor control terminal (16), this recess being masked in normal service by a cache 26, 26', and housing part of a prewiring additive (30, 40) on the front provided with the interconnection conductor(s) .
2. Protection relay set forth in claim 1, in
which the box (20) is provided with at least one first
device (24) with limited access on the front face,
particularly with an actuation or adjustment function,
and at least a second device (25) with permanent
access, particularly for a stop and/or reset function,
and the box has a flap that enables access to the first
device when in the open position and prevents access
when in the closed position, characterized by the fact
that the cache (26) is the flap, the recess (27) being
a channel covered by the flap when it is in the closed
position*

3. Protection relay set forth in claim 2, characterized by the fact that the recess (27) is perpendicular to a top face (2 8) of the box (2 0) adjacent to the contactor and is flared at this top face.
4. Protection relay set forth in claim 1, characterized by the fact that the cache (26' ) is a fixed part of the box close to its front face and the recess (27') consists of at least one channel formed in the box (20) behind this fixed part to enable direct access to the pins (41b, 42b) on the prewiring additive (4 0) in the housings of the control terminals (2 3) of the relay.
5. Protection relay set forth in claim 1, characterized by the fact that the control terminals (23) with which the prewiring additive (40) is associated are accessible through the top through the corresponding internal channels (27 ') of the box (2 0) and through the bottom of the outside of the box.
6♦ Protection relay set forth in claim 1, characterized by the fact that the interconnection conductors (41, 42) are rigid.
7. Protected control set consisting of a protection relay and a contactor each inside a box, in which the box (10) of the contactor is provided with a front face (14) beyond which there is a control terminal block (13), the protection relay box (20) having a top face (28) that is approximately plane and is adjacent to the contactor box and a front face (24) projecting forwards beyond the front face (14) of the contactor box, to allow a space (13a) between the

protection relay and the control terminal block, a recess (27, 27' ) being formed behind the front face
(24) of the relay box to enable the passage of at least one interconnection conductor (C) connecting a control terminal (23) of the relay with a control terminal (16) of the contactor, through the space (13a), the recess
(27, 27!) being concealed in normal service by a cache
(26, 26').
8, A protection relay that can be connected to a contactor substantially as herein described with reference to the accompanying drawings.


Documents:

in-pct-2001-1591-che-abstract.pdf

in-pct-2001-1591-che-claims filed.pdf

in-pct-2001-1591-che-claims granted.pdf

in-pct-2001-1591-che-correspondnece-others.pdf

in-pct-2001-1591-che-correspondnece-po.pdf

in-pct-2001-1591-che-description(complete)filed.pdf

in-pct-2001-1591-che-description(complete)granted.pdf

in-pct-2001-1591-che-drawings.pdf

in-pct-2001-1591-che-form 1.pdf

in-pct-2001-1591-che-form 19.pdf

in-pct-2001-1591-che-form 26.pdf

in-pct-2001-1591-che-form 3.pdf

in-pct-2001-1591-che-form 5.pdf

in-pct-2001-1591-che-other documents.pdf

in-pct-2001-1591-che-pct.pdf


Patent Number 211968
Indian Patent Application Number IN/PCT/2001/1591/CHE
PG Journal Number 02/2008
Publication Date 11-Jan-2008
Grant Date 13-Nov-2007
Date of Filing 15-Nov-2001
Name of Patentee M/S. SCHNEIDER ELECTRIC INDUSTRIES SA
Applicant Address 89, Boulevard Franklin Roosevelt, F-92500 Rueil-Malmaison
Inventors:
# Inventor's Name Inventor's Address
1 BOUCHARD, Denis 6, rue de la Fontaine-au-lievre, F-21490 Varois-et-Chaignot
2 SINTHOMEZ, Daniel Route de Panges, Ancey, F-21491 Pont-de-Pagny
PCT International Classification Number H01H 83/22
PCT International Application Number PCT/FR00/01393
PCT International Filing date 2000-05-19
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 99/06450 1999-05-20 France