Title of Invention

"PROCESS FOR THE OXIDATION OF A KETONE TO AN ESTER"

Abstract Applicants have developed a process for the oxidation of ketones to esters. The process involves contacting a ketone with hydrogen peroxide and a catalyst at oxidation conditions. The catalyst is a molecule sieve represented by the empirical formula: (MwSn0XT1ysi-x-y-zgez)02? where M is a trivalent metal such as aluminium or boron. These molecular sieves have a microporous three dimensional framework structure of at least SiO2 and SnO2 tetrahedral units, a crystallographically regular pore system and the characteristic X-ray diffraction pattern of zeolite beta.
Full Text BACKGROUND OF THE INVENTION
This invention relates to a process for the oxidation of ketones to esters. The process involves contacting the ketone with hydrogen peroxide and a catalyst which comprises a tin substituted molecular sieve at oxidation conditions to form the corresponding ester.
Esters and lactones (cyclic esters) have various uses in and of themselves and also can be intermediates in the synthesis of antib otics, steroids, phermones, fragrances and monomers. In 1899 Adolph Baeyer and Victor Villiger first reported the oxidation of menthone and tetrahydrocarvc ne to the corresponding lactones, The reaction was carried out using monopersulfuric acid, which was the most powerful oxidant known at that time. There has been considerable interest in the Baeyer-Villiger reaction in academia and in industry with numerous papers being published. See, e.g., G. Strukui, Angew. Chem. Int. Ed. ,2 7, 11-98(1998).
The reaction is usually carried out with organic per-acids. When the oxidait is hydrogen peroxide, there are reports of using transition metal catalysts for th5 Baeyer-Villiger reaction. For example, Jacobson et al., J.Chem. Soc, Chen'. Comun., 888, (1978) and in Inorg. Chem., 17, 3055 (1978), have disclosed the use of molybdenum(VI) peroxo-complexes as catalysts in comb nation with 98% hydrogen peroxide as the oxidant. W.A. Herrmann, et al., in J. Viol. Catal., 94, 213 (1994) have disclosed that the di-peroxo complex of methyl trioxorhenium is also active for the Baeyer-Villiger reaction. In his paper, Strukul also reports on the use of platinum complexes to carry out the oxidation of kelones in conjunction with 35% hydrogen peroxide. Finally, A. Bhaumik et al., in Catal. Lett., 40, 47 (1996) discloses the use of titanium silicalite (TS-1) as a catalyst for the oxidation of ketones in conjunction with hydrogen penxide. However, the use of TS-1 gave selectivities to the ester of below 50% with hydrcxycarboxylic acids being the major by-products.
In contrast to the work disclosed above, applicants have developed a process for converting ketones to esters or lactones, which uses as the catalyst

a tin substituted molecular sieve in conjunction with hydrogen peroxide, The catalyst has an empirical formula on an anhydrous basis of:
(MwSnxTiySi1.x-y-zGe2)02
where M represents a metal having a +3 valence such as Al or B and "w" s the mole faction of M and varies from 0 to 2x. The value of "x" can be from 0.001 to 0.1 while "y" and "z" have, respectively, values of 0 to 0.1 and 0 to 0.08. The catalysts of this invention have been found to have higher conversions; and virtualy exclusive selectivity to the lactones.
SUMMARY OF THE INVENTION
An object of the present invention is the conversion of ketones; and especially cyclic ketones to esters and especially lactones. Accordingly, one embodiment of the invention is a process for the oxidation of a ketone to an ester comprising contacting a ketone with hydrogen peroxide and a catalyst at oxidaion conditions to provide the corresponding ester, the catalyst comprising a molecular sieve having an empirical formula on a calcined and anhydrous basis of;
(MwSnxTiySi1-x-y-2Gez)02
where M is a metal having a +3 valence, "w" is the mole fraction of M and varies from 0 to 2x, "x" is the mole fraction of tin and varies from 0.001 to 0.1, "y" is the mole fraction of titanium and varies from zero to 0.1 and "z" is the mole fraction of gemanium and varies from zero to less than 0.08 and characterized in that the composition has the characteristic x-ray diffraction pattern of zeolite beta, and when "w", "y" and "z" are all zero, then the molecular sieve is amorphous with stiort range order or has the characteristic x-ray diffraction pattern of zeolite beta.
This and other objects and embodiments of the invention will become more apparent after a detailed description of the invention.
DETAILED DESCRIPTION OF THE INVENTION
As stated, the present application deals with a process (known as the Baeyer-Villiger reaction) in which ketones are converted to esters. It is preferred to convert cyclic ketones to cyclic esters which are generally called factones. One essential part of this process is a catalyst which comprises a tin containing molecular sieve having the characteristic x-ray diffraction pattern of zeolite beta and an empirical formula on a calcined and anhydrous basis of:
(MwSnxTiySii.x.y.zGez)02
"x" is :he mole fraction of tin and varies from 0.001 to 0.1, "y" is the mole fraction of titanium and varies from zero to 0.1 and "z" is the mole fraction of germanium and varies from zero to less than 0.08. However, when "w", "y" and "z" ere all zero, then the molecular sieve is either amorphous with short range order or has the zuolite beta structure. The M metals which can be used include but are not limited to aluminum, boron, gallium, and iron; and "w" is the mole fraction of M and varies from 0 to 2x. These molecular sieves have a microporous three dimensional framework structure of at least SiOa and SnO2 tetrahedral unite;, and a crystallographically regular pore system.
These molecular sieves are prepared using a hydrothermal crystallisation process in which a reaction mixture is prepared by combining reactive sources of tin, silicon, an organic templating agent, optionally germanium, optionally titanium, optionally a M metal, a fluoride or hydroxide source, optiDnally hydrcgen peroxide and water. The sources of silicon include but are not I'mited to colloidal silica, amorphous silica, fumed silica, silica gel and tetrae Ikylorthosilicate. Sources of tin include but are not limited to tin halides, tin alkoxdes, tin oxide, metallic tin, alkaline and alkaline earth stannates and alkyl tin compounds. A preferred source is tin tetrachloride. Examples of tin alkoxdes include tin butoxide, tin ethoxide and tin propoxide. The o-ganic templating agents include, without limitation, tetraalkyiammoniurn ions such as tetraethylammonium ions, aza-polycyclic compounds such as 1,4-diazaticyclo 2,2,2 octane; dialkyldibenzylammonium ions such as dimethyldibenzyl ammonium ion and bis-piperidinium ions such as 4,4' trimethylene bis (N-benzyl N-methyi pipehdinium) ion. These ions may be added as the hydroxide or nalide
compounds, Germanium sources include germanium halides, germanium alkoxices and germanium oxides. Titanium sources include titanium alkoxides and titanium halides. Preferred titanium alkoxides are titanium tetraethoxide, titanium isopropoxide and titanium tetrabutoxide. When M is aluminum the sources of aluminum include but are not limited to aluminum oxides, such as pesudo-boehmite, aluminum alkoxides such as aluminum isopropoxide, sodium alumirate and aluminum trichloride, with pseudo-boehmite and aluminum alkoxides being preferred. Sources of boron, gallium and iron include oxides, hydroxides, alkoxides, nitrates, sulfates, halides, carboxylates and mixtures thereof. Representative compounds include without limitation boron alkoxides, gallium alkoxides, iron (II) acetate, etc.
The reaction mixture will also contain either a fluoride source such as hydrofluoric acid or ammonium fluoride or a hydroxide source such as scdium hydroxide or potassium hydroxide. The hydroxide source may also be added by using the hydroxide compound of the templating agent. Water is also added to the mixture and optionally hydrogen peroxide.
Generally, the hydrothermal process used to prepare the tin containing molecular sieves involves forming a reaction mixture, using the sources stated above, which is expressed by the formula:
where "k" has a value from zero to 0.1 , "a" has a value from 0.06 to 0.5, "b" nas a value from 0.001 to 0.1 , "c" has a value from zero to 0.08, "d" has a value f pom 0 to 0.1 "e" has a value from 0.1 to 2, "f" has a value from zero to 0.5 and "g" has a value from 4 to 50. The reaction mixture is prepared by mixing the desired sources of tin, silicon, optionally titanium, optionally germanium, optionally a M metal an organic templating agent, water, optionally hydrogen peroxide and a fluoric e or hydroxide source in any order to give the desired mixture. It is also necessary that the pH of the mixture be in the range of 6 to 12 and preferably in the range of 7.5 to 9,5. If necessary the pH of the mixture can be adjusted by adding HF, NH4F, NaOH, KOH, etc. Hydrogen peroxide may be added in order to form a complex with titanium and maintain it in solution.
Having formed the reaction mixture, it is next reacted at a temperature of 90°C 1o 200°C and preferably 120°C to 180°C for a time of 2 days to 50 days and p'eferably from 10 days to 25 days in a sealed reaction vessel under autogenous pressure, After the allotted time, the mixture is filtered to isolate the solid product, which is washed with deionized water and dried in air.
In order to promote crystallization of the zeolite beta phase, it is preferred to add zeolite beta crystals as seeds to the reaction mixture. These crystals can be added as a dry solid, a suspension in an appropriate liquid, e.g., water, alcohol or a preorganized gel, i.e., a gel which contains nuclei. A preferred zeolite beta seed is one prepared according to the teachings of Spanish Patent Application No. P9501552.
The isolated molecular sieve is characterized in that it has the x-ray diffraction pattern characteristic of zeolite beta which includes at least the peaks and intensities presented in Table A. The intensity presented in Table A is a relative intensity which is obtained by relating the intensity of each peak (I) to the strongest line (I0), The intensity is given by the equation 100 x I/I0 and are represented by vs, s, m and w, where these are defined as: vs = 80 - 100; s = 60-80; m = 15-60 and w = 0-15.
Table A(Table Removed)When the only elements which are present in the framework are Sn and Si, the molecular sieve can either have the zeolite beta structure or be amorphous with short range order. The amorphous composition has the charscteristics of the material described in U.S. patent no. 3,556,725.
As synthesized, the molecular sieves of this invention wi!! contain some of the orcianic templating agent and fluoride ions in the pores of the sieve. In order to activate the zeolite, i.e., active for adsorption or catalytic reactions, it is necessary to remove the organic template and fluoride. This is generally accomplished by calcining the molecular sieve at a temperature of 300°C to 1000°0 for a time sufficient to remove substantially all the organic template and fluoride which usually is 1 to 10 hrs.
As stated, the molecular sieves described above have very good activity as catalysts for the oxidation of ketones to esters. Examples of ketones which can bs used in the Instant process include, without limitation, alkyl ketones, cyclic ketones, alkyl substituted cyclic ketones, aryl ketones and alkyl aryi ketonos. Specific examples include cyclopentanone, cyclohexanone, rr ethyl cyclop entanone, methyl cyclohexanone, n-pentylcyclopentanone, t-butyl cyclof exanone and adamantanone.
The process involves contacting the ketone with a catalyst (as described above) and hydrogen peroxide at oxidation conditions. Oxidation conditions for the instant process include a temperature of 20°C to 120°C, and preferably 40°C to 90°C, a pressure of atmospheric to 400 kPa, and a contact time of 10 rrin. to 24 hours and preferably a time of 1 hour to 12 hours. As stated, it is also required to use hydrogen peroxide. Hydrogen peroxide can be obtained as a solution having a concentration of 3% to 70% of H2O2 by weight of the solution. Any of these commercially available solutions can be used in the instant process with e 35% solution being preferred. The ketone may be present neat or it can be mixed with a solvent, with the use of a solvent being preferred. Examples of solvents which can be used include but are not limited to alcohols, ethers, aceta s and acetonitrile.
The process can be carried out in either a batch mode or a continuous mode. In a batch mode, the catalyst, ketone and H2O2 are mixed in a siitable reactor preferably with stirring at the desired temperature for a time of 10 min. to 24 hours and preferably a time of 1 hour to 12 hours. Whether a batch or continuous mode is used, the molar ratio of H2O2 to ketone can vary from 2:1 to 0.1:1 and preferably from 1:1 to 0.3:1. In a continuous mode, the catalyst can be
used as a fixed bed, fluidized bed, moving bed, or any other configuration known to ono of ordinary skill in the art. When a fixed bed is used, the ketone and hydrogen peroxide can be flowed in either an upflow or downflow direction. The H2O2 and ketone can be injected separately or can be premixed and then injected into the reactor, Regardless of how the reactants are introduced and the type of bed .being used, the reactants are flowed through the reactor at a liquid hourly space velocity (LHSV) of 0.05 to 10 hr"1 in order to insure adequate contact time between the reactants and the catalyst. Finally, regardless of whether a batch or continuous process is used, the products, reactants, an j any formed byproducts are separated by means well known in the art.
In order to more fully illustrate the invention, the following examples are set foth. It is to be understood that the examples are only by way of illustratlon and a'e not intended as an undue limitation on the broad scope of the invontion as sei forth in the appended claims.
Example 1
This example illustrates the preparation of zeolite beta seeds according to Spanish patent application no. P9501552.
In a container there were dissolved 1.85 grams of AlCl3-6H2O in 4.33 grams of water. To this solution 45.24 grams of tetraethyiammonium hydroxide (TEAOH) (35% by weight aqueous solution) were added. Next, 40 grams of tetraethylorthosilicate (TEOS) were added and the mixture was stirred until the ethanol formed by the hydrolysis of TEOS was evaporated. The final compDsition of the gel was as follows:
Si02:0.28(TEA)2O:0.02Al203:6.5H2O
The solution, which was obtained, was transferred to a Teflon® lined stainless steel autoclave, heated to 140°C, with stirring and reacted for 3 days. The product was recovered by centrifugation, washed with distilled water and dried at 100°C. The product was found to have the structure of zeolite beta with a crystallinity of about 90%.
The zeolite beta sample of the previous paragraph was dealuminateci by treating 1 gram of the as-synthesized zeolite with 60 grams of HN03 (60 wt. %) at 80°C for 24 hours. The solid was recovered by filtration, washed with dist'lled water and dried at 100°C. The crystaliinity of this product zeolite was founj to be 70% and the Si/AI ratio was determined by chemical analysis to be higher than 2,000.
Example 2
This example illustrates the synthesis of a stannosilicate with the zeolite beta structure,
n a container, there were added 30 grams of TEOS and 32.85 grarrs of TEAOH (35 wt.%). After 90 minutes, a solution of 0.21 grams of SnCl4'5H2O (98%) n 2 grams of water was added and the mixture stirred untii the ethanol formed by the hydrolysis of TEOS was evaporated. To the clear solution there were added 3.25 grams of HF (48%) and a thick paste was obtained, Finally, a suspersion of 0.34 grams of dealuminated zeolite Beta seeds prepared as in Example 1 in 1.85 grams of water was added. The final composition of the gel is described by the following formula:
SiO2 : 0.27 (TEA)2O : 0.004 SnO2 : 0,54 HF : 7.5 H2O
This paste was loaded into a Teflon®-!ined stainless steel autoclave and heatec to 140°C and reacted for 10 days with stirring. After this time, the product was recovered by filtration and was shown by x-ray diffraction analysis to have the strjcture of zeolite beta and to have a crystaliinity of about 100%. Chemical analys s further showed that the product contained 0.8 wt.% tin. The product was calcined at 580°C for 3 hours and maintained its crystaliinity. The empirical formula of the product on a calcined and anhydrous basis was determined to be:
This product was identified as sample A.
Example 3 This example illustrates the synthesis of a stannosiiicate with the zeolite
Beta structure.
In a container, there were added 30 grams of TEOS and 32.99 grams of TEAOH (35 wt,%). After 90 minutes, a solution of 0.43 grams of SnCl4-5H2O (98%) in 2.75 grams of water was added and the mixture stirred until the elhanol formed by the hydrolysis of TEOS was evaporated. To the clear solution there were added 3.2 grams of HF (48%) and a thick paste was obtained. Finally, a suspension of 0.36 grams of dealuminated zeolite Beta seeds prepared as in Example 1 in 1 .75 grams of water was added. The final composition of the gel is desc'ibed by the following formula:
SiO2 : 0.27 (TEA)2O : 0.008 SnO2 : 0.54 HF : 7.5 H2O
This paste was loaded into a Teflon®-lined stainless steel autoclave, heatod to 140°C and reacted for 11 days with stirring. After 11 days, the product was recovered by filtration and was shown by x-ray diffraction analysis tc have the structure of zeolite beta and to have a crystallinity of about 95%. Gnomical analysis further showed that the product contained 1 .6 wt.% tin. The product was calcined at 580°C for 3 hours and maintained its crystallinity. The err pirica! formula of the product on a calcined and anhydrous basis was determined to be:
This product was identified as sample B.
Example 4
This example illustrates the synthesis of a stannosilicate with the zeolite Beta structure.
In a container, there were added 30 grams of TEOS and 33.13 grams of TEAOH (35 wt.%). After 90 minutes, a solution of 0.63 grams of SnC4-5H2O (98%) in 4 grams of water was added and the mixture stirred until the ethanol form 3d by the hydrolysis of TEOS was evaporated. To the clear solution there were added 3.27 grams of HF (48%) and a thick paste was obtained. Finally, a suspension of 1 gram of dealuminated zeolite Beta seeds prepared as in Example 1 in 4 grams of water was added. The final composition of the gel is desc ribed by the following formula:
Si02 : 0.27 (TEA)2O : 0.012 Sn02 : 0.54 HF : 5 H2O
This paste was loaded into a Teflon®-lined stainless steel autoclave, heated to 175°C and reacted for 15 days with stirring. After this time, the product was recover 3d by filtration and was shown by x-ray diffraction analysis to have the structure of zeolite beta and to have a crystallinity of about 95%. Chemical analysis; further showed that the product contained 2.3 wt.% tin. The product was calcined at 580°C for 3 hours and maintained its crystallinity. The empi'ica! formula of the product on a calcined and anhydrous basis was determined to be:
(Si0.988Sn0.012)02
"his product was identified as sample C
Example 5
"his example illustrates the synthesis of a titanosilicate with the zeolite Beta structure. In a container, 40 grams of TEOS and 1.54 grams of titaniunitetraethoxide were added and to this solution there were added 45.38 grams of TEAOH (35%) and 6.40 grams of hydrogen peroxide (35%). The mixture was stirred until the ethanol formed from the hydrolysis of TEOS was evaporated, To this solution there were added 4.50 grams of HF (48%) aid a thick paste was obtained. Finally, a suspension of 0.48 grams of dealuminated zeolite Beta seeds (prepared as in example 1) in 2.3 grams of water was added. The final composition of the gel is described by the following formula:
SiO2 : 0.28 TEA2O : 0.035 TiO2 : 0.56 HF : 0.34 H2O2 : 7.5 H2O
This paste was loaded into a Tef{on®-lined stainless steel autoclave and heated to 140°C for 7 days with stirring. After this time, the product was recove'ed by filtration to give a product which contained silicon and titanic m in the freimework and had the x-ray diffraction pattern of zeolite beta. The crystallinity of the product as measured from its x-ray diffraction pattern was about ':00%. A portion of this sample was analyzed and showed that it contained 1.2 wt.% titanium. After calcination at 580°C the titanosilicate molecular uieve maintained its crystallinity. The empirical formula of the product on a calcined and ar hydrous basis was determined to be:
This product was identified as sample D.
Example 6
This example illustrates the synthesis of an aluminosilicate with the zeolite Beta .structure. In a container, 40 grams of TEOS and 30.24 grams of TEAOH (35%) were added. After 90 minutes, a solution of 0.41 grams of metallic aluminum in 16.788 grams of TEAOH was added and the mixture was stirred until 'he ethanol formed from hydrolysis of TEOS was evaporated. To this solution there were added 4.96 grams of HF (48%) and a thick paste was obtaired. Finally, a suspension of 0.34 grams of zeolite Beta seeds (non-dealuninated, Si/AI=25, prepared as in example 1) in 1.3 grams of wate; was added. The final composition of the gel is described by the following formulc:
SiO2: 0.28 TEA2O : 0.01 AI2O3: 0.56 HF : 7.5 H20
This paste was loaded into a Tef!on®-iined stainless steel autoclave and hsated to 140°C for 1 day with stirring. After this time, the product was recovered by fiitration to give product with the x-ray diffraction pattern of zeolite beta and a crystallinity of about 100%. Chemical analysis of the material showed a Si/AI ratio of 50. The product was calcined at 580°C for 3 hours and its crystallinity was s.bout 95%.
This product was identified as sample E.
Example 7 This example illustrates the synthesis of a Sn-si!ica material.
In a container, 0.95 grams of SnCLr5H2O were added to a solution containing 20 grams of an aqueous solution of cetyltrimethylammonium hydrcxide (CTAOH, 0.53M), 6.3 grams of tetramethylammonium hyd 'oxide (TMAOH, 25 wt.%) and 7.6 grams of water. This mixture was stirred at room tempsrature for 10 minutes and to the resultant solution there were added 4 grams of silica (Aerosil 200™, Degussa). The reaction mixture was stirred for one I1 our. The final composition of the gel is described by the following formula:
SiO2 : 0.16 CTAOH : 0.26 TMAOH : 0.04 SnO2 : 24 H2O
The gel was loaded into a Teflon-lined stainless steel autoclave and heated to 135°C for 24 hours. After this time, the product was recovered by filtration tc give a product which contained silicon and tin.
The occluded organic material was removed by heating the sample under nitrogen flow in a tubular reactor at 540°C for 1 hour and then in air at 540CC for 6 hou's. A portion of this sample was analyzed and showed that it contained 7.1 wt % tin.
This product was identified as sample F.
Example 8 This example illustrates the synthesis of a Sn-silica material.
In a container, 0.47 grams of SnCI4'5H2O were added to a solution containing 10 grams of an aqueous solution of cetyltrimethylammoriium hydroxide (CTAOH, 0.53M), 1.94 grams of cetyltrimethylammonium bromide (CTAIJr), 6.3 grams of tetramethylammonium hydroxide (TMAOH, 25 wt.°/c) and 16 grams of water. This mixture was heated at 40°C under gently stirring. 'Nhen a clear solution was obtained, it was cooled down to room temperature and then there were added 4 grams of silica (Aerosil 200™, Degussa). The reaction mixtu e was stirred for one hour. The final composition of the gel is described by the following formula:
SiO2 : 0.08 CTAOH : 0.08 CTABr: 0.26 TMAOH : 0.02 SnO2 : 24 H2C
The gel was loaded into a Teflon®-lined stainless steel autoclave and heated to 135°C for 24 hours. After this time, the product was recovered by filtration to give a product which contained silicon and tin.
The occluded organic material was removed by heating the sample under nitrogen flow in a tubular reactor at 540°C for 1 hour and then in air at 54C°C for 6 hours. A portion of this sample was analyzed and showed that it conlained 3.9 wt.% tin.
This product was identified as sample G.
Example 9 This example illustrates the synthesis of a Sn-silica material.
In a container, 0.19 grams of SnC!4-5H2O were added to a solution containing 4 grams of an aqueous solution of cetyltrimethylammonium hydrcxide (CTAOH, 0.53M), 3.1 grams of cetyltrimethylarnmonium bromide (CTABr) 6,3 grams of tetramethylammonium hydroxide (TMAOH, 25 wt.%) and 21 grams of water. This mixture was heated at 40°C under gently stirring. When a clear soluticn was obtained, it was cooled down to room temperature and then there were .added 4 grams of silica (Aerosil 200™, Degussa). The reaction mbcture was stirred for one hour, The final composition of the gel is described by the following formula:
SiO2 : 0.03 CTAOH : 0,13 CTABr: 0,26 TMAOH : 0,008 SnO2 : 24 H2O
The gel was loaded into a Teflon®-!ined stainless steel autoclave and heatod to 135°C for 24 hours. After this time, the product was recovered by filtration to give a proc'uct which contained silicon and tin.
The occluded organic material was removed by heating the sample under nitrogen flow in a tubular reactor at 540°C for 1 hour and then in air at 540°3 for 6 hours. A portion of this sample was analyzed and showed that it contained 1.6 wl.% tin.
This product was identified as sample H.
Example 10
Samples A to H were tested for the selective oxidation of cyclohexanone to its corresponding lactone as follows. In a round bottomed flask, there were added 3 g of methyl t-butyl ether as a solvent along with one mmol of ketono and a sligit molecular excess of hydrogen peroxide (about 1.5 to 2.0 equivalents). Finaly 50 mg of the catalyst to be tested was added and the flask was healed to 56°C. Samples were removed at 1 hour, 3.5 hours, and 6 hours to determine the conversion and selectivity to the corresponding lactone. The activity and selectivity of various catalysts for the conversion of cyclohexanone are presented in Table 1.
Example 11
Sample B was tested using the process of Example 10 with various cyclic ketones. These results are presented in Table 2,
Table 1 Oxidation of Cyclohexanone by Various Catalysts
(Table Removed)Table 2 Oxidation of Various Cyclic Ketones Using a Sn-Beta Catalyst
(Table Removed)







WE CLAIM:-
1. A process for the oxidation of a ketone to an ester
comprising contacting a ketone such as herein described with
hydrogen peroxide in the ratio of ketone to hydrogen peroxide
ranging from 1:0.1 to 1:2 and a catalyst at oxidation conditions
at a temperature of 20 to 120°C, pressure of atmospheric to 400
kPa and contact time of 10 minutes to 24 hours to provide the
corresponding ester, the catalyst comprising a molecular sieve
having an empirical formula on a calcined and anhydrous basis of:
(MwSnxTiySi1-x-y-zGez)O2
where M is a metal having a +3 valence, "w" is the mole fraction of M and varies from 0 to 2x, "x" is the mole fraction of tin and varies from 0.001 to 0.1, "y" is the mole fraction of titanium and varies from zero to 0.1 and "z" is the mole fraction of germanium and varies from zero to less than 0.08 and wherein the molecular sieve has the characteristic x-ray diffraction pattern of zeolite beta and when "w", "y" and "z" are all zero, then the molecular sieve is amorphous with short range order or has the characteristic x-ray diffraction pattern of zeolite beta.
2. The process as claimed in claim 1, wherein M is selected
from the group consisting of aluminum, boron, gallium, and iron.
3. The process as claimed in any of the preceding claims
wherein M is aluminum.
4. The process as claimed in any of the preceding claims
wherein both "y" and "z" have a value of zero.
5. The process as claimed in any of the preceding claims
wherein the ketone is selected from the group consisting of
cyclopentanone, cyclohexanone, methylcyclopentanone,
methylcyclohexanone, n-pentylcyclopentanone, t-butylcyclohexanone
and admantanone.
6. A process for the oxidation of a ketone to an ester,
substantially as hereinbefore described with reference to the
foregoing Examples.

Documents:

in-pct-2002-1062-del-abstract.pdf

in-pct-2002-1062-del-assignment.pdf

in-pct-2002-1062-del-claims.pdf

in-pct-2002-1062-del-correspondence-others.pdf

in-pct-2002-1062-del-correspondence-po.pdf

in-pct-2002-1062-del-description (complete).pdf

in-pct-2002-1062-del-form-1.pdf

in-pct-2002-1062-del-form-19.pdf

in-pct-2002-1062-del-form-2.pdf

in-pct-2002-1062-del-form-26.pdf

in-pct-2002-1062-del-form-3.pdf

in-pct-2002-1062-del-form-5.pdf

in-pct-2002-1062-del-pct-101.pdf

in-pct-2002-1062-del-pct-301.pdf

in-pct-2002-1062-del-pct-304.pdf

in-pct-2002-1062-del-pct-306.pdf

in-pct-2002-1062-del-pct-332.pdf

in-pct-2002-1062-del-pct-401.pdf

in-pct-2002-1062-del-pct-402.pdf

in-pct-2002-1062-del-pct-408.pdf

in-pct-2002-1062-del-petition-137.pdf


Patent Number 211485
Indian Patent Application Number IN/PCT/2002/01062/DEL
PG Journal Number 50/2007
Publication Date 14-Dec-2007
Grant Date 01-Nov-2007
Date of Filing 25-Oct-2002
Name of Patentee UOP LLC
Applicant Address 25 EAST ALGONQUIN ROAD, DES PLAINES, ILLINOIS 60017-5017, U.S.A.
Inventors:
# Inventor's Name Inventor's Address
1 CANOS AVELINO CORMA C/O INSTITUTO DE TECHNOLOGIA QUIMICA, UNIVERSIDAD POLITECNICA DE VALENCIA, AVENDA DE LOS NARANJOS S/N, 46022 VALENCIA, SPAIN.
2 NEMETH LASZLO T. C/O UOP LLC 25 EAST ALGONQUIN ROAD, DES PLAINES, ILLINOIS 60017-5017, U.S.A.
3 RENZ MICHAEL C/O INSTITUTO DE TECHNOLOGIA QUIMICA, UNIVERSIDAD POLITECNICA DE VALENCIA, AVENDA DE LOS NARANJOS S/N, 46022 VALENCIA, SPAIN.
4 MOSCOSO JAIME G. C/O UOP LLC, 25 EAST ALGONQUIN ROAD, DES PLAINES, ILLINOIS 60017-5017, U.S.A.
PCT International Classification Number C07C 67/00
PCT International Application Number PCT/US01/12707
PCT International Filing date 2001-04-19
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 09/557,302 2000-04-25 U.S.A.