Title of Invention

TETANUS TOXIN FUNCTIONAL FRAGMENT ANTIGEN AND TETANUS VACCINE.

Abstract TETANUS TOXIN FUNCTIONAL FRAGMENT ANTIGEN, COMPRISING AT LEAST ONE FRAGMENT WHICH IS THE SAME AS THAT OBTAINABLE BY A PROCESS COMPRISING THE STEPS OF SPLITTING AT LEAST ONE PEPTIDE BOND SELECTED FROM PEPTIDE BONDS INDIVIDUALLY CONNECTING MUTUALLY ADJACENT AMINO ACID RESIDUES IN A PARTIAL AMINO ACID SEQUENCES BETWEEN TOW CYSTEINE RESIDUES PARTICIPATING IN FORMING A DISULFIDE BRIDGE PRESENT IN THE N-TERMINAL OF THE ENTIRE AMINO ACID SEQUENCE OF THE WHLE TETANUS TOXIN MOLECULE SHOWN IN SEQ ID NO:1, SPLITTING SAID DISULFIDE BRIDGE, AND SPLITTING NON-COVALENT BONDS BETWEEN GROUPS ON THE TETANUS TOXIN MOLECULE; SAID TETANUS TOXIN FUNCTIONAL FRAGMENT ANTIGEN HAVING: (a) A MOLECULAR WEIGHT OF FROM 90,000 TO 110,000 AS MEASURED BY AN SDS-POLYACRYLAMIDE GEL ELECTROPHORESIS METHOD; (b)AN ISOELECTRIC POINT OF 7.25 + 0.5 AS MEASURED BY AN ISOELECTRIC FOCUSING METHOD; AND (c)AN IMMUNOPOTENCY WHICH IS THE SAME AS THAT OF A WHOLE TETANUS TOXIN TOXOID, WHEREIN EACH OF SAID AT LEAST ONE FRAGMENT INDEPENDENTLY HAS AN N-TERIMINAL AMINO ADID SEQUENCE SELECTED FROM THE GROUP CONSISTING OF SEQ ID NO.2, SEQ ID NO.3,SEQ ID NO.4, SEQ ID NO.5, SEQ ID NO.6, SEQ ID NO.7, SEQ ID NO.8 AND SEQ ID NO.9.
Full Text TITLE OF THE INVENTION
Tetanus toxin functional fragment antigen and teta-
nus vaccine
BACKGROUND OF THE INVENTION
Technical Field
The present invention relates to a tetanus toxin
functional fragment antigen and a tetanus vaccine
comprising the same. More particularly, the present
invention is concerned with a specific tetanus toxin
functional fragment antigen which is extremely useful
as an antigen for a tetanus vaccine since the function-
al fragment antigen is advantageous not only in that it
is extremely excellent with respect to the diminution
of side effects when used as an antigen, as compared to
the current tetanus vaccine comprising as an antigen a
whole tetanus toxin toxoid, but also in that it has an
immunopotency which is substantially the same as that
of the whole tetanus toxin toxoid. The present inven-
tion is also concerned with a very safe and effective
tetanus vaccine (tetanus toxoid) comprising the tetanus
toxin functional fragment antigen as an active compon-
ent, a combined vaccine comprising the tetanus vaccine
and at least one vaccine other than the tetanus vac-
cine, and methods for producing the fragment antigen
and vaccines.
Prior Art
As is well known, tetanus is an infectious disease
with extremely high mortality which produces serious
symptoms, such as opisthotonos and dyspnea. Tetanus
bacilli are widely distributed in the environments, and
their spores are commonly found in soil, feces of
animals, and the like. Therefore, every individual is
exposed to the danger of tetanus infection from various
types of traumas, such as punctured wounds and crushed
wounds. Moreover, when an individual is infected with
tetanus bacilli, conventional chemotherapies using
antibiotics, muscle relaxants and the like cannot
grossly change the mortality, whether tetanus patients
are elderly or young. In developed countries, most
deaths from tetanus have recently occurred among the
elderly patients who escaped from vaccination against
tetanus in their babyhood.
Further, even when an individual receives tetanus
vaccination in baby- or child-hood for basal immuniza-
tion and receives a booster, the immunity remaining in
adulthood is not sufficient for preventing tetanus
infection when the individual suffers unexpected injury
in earthquakes, fires, traffic accidents or the like.
Therefore, it is important for adults of the ages above
ca. 40, especially elderly persons, to receive per-
sonally a booster injection in order to ensure protec-
tion against tetanus.
In developed countries, an increase in the number
of intrahospital childbirths, and improvements in
living environments and sanitation, an improvement in
the quality of emergency medical care with respect to
the provision of toxoids and antitoxins, and compulsory
vaccinations for younger people, have reduced the
number of tetanus patients to 1/30 of that of half a
century ago. Furthermore, tetanus is a non-epidemic
disease and is not transmitted from person to person.
Therefore, the importance of the prevention of this
disease tends to be overlooked. However, even today,
the number of tetanus deaths in the world is estimated
to be about 1 million per year, including mostly neona-
tal tetanus deaths which are prevailing in developing
countries. In addition, due to widespread drug abuse,
the number of tetanus patients infected through contam-
inated injection needles is also increasing recently.
Under these circumstances, tetanus is now rec-
ognized as a disease to be prevented by vaccination,
rather than to be treated, and preventive measures
against tetanus are being actively undertaken. For
example, in the Expanded Program of Immunization (EPI)
of the World Health Organization (WHO), vaccination
against tetanus is being adopted as one of the most
important tasks, and the vaccination program is being
promoted. The "International Conference on Tetanus",
one of whose goals is to eradicate the tetanus disease
has been held about every three years in various coun-
tries since 1963.
As evident from the above, tetanus is a disease
caused by a ubiquitous bacteria whose spores are impos-
sible to eradicate from the earth, and it is not an
exaggeration to say that vaccination against tetanus is
the only way to reduce the death of human beings due to
tetanus, irrespective of age and sex, to zero, and that
the vaccination is essential for all human beings who
are born on the earth not only at present, but also in
the future.
For prevention of tetanus, tetanus toxoid has been
used as a vaccine. Tetanus toxoid, which is used as an
active component for tetanus vaccine, is tetanus toxin
detoxified with formalin. Such a tetanus toxoid has
been used in either a plain form without an adjuvant or
in the form of a precipitated antigen preparation
adsorbed on a small amount of an aluminum salt as an
adjuvant or in the form of a combined antigen prepara-
tion prepared by mixing tetanus toxoid with other
vaccines, such as diphtheria toxoid, pertussis vaccine
and Haemophilus influenzae b vaccine. To infants,
tetanus toxoid is generally administered in the form of
the so-called DPT combined vaccine which is a mixture
of vaccines of diphtheria (D), tetanus (T) and pertus-
sis (P) in adsorbed forms. For a tetanus-prophylactic
treatment of traumatic patients, a plain T toxoid
vaccine or a DT combined toxoid vaccine is used. These
toxoids are widely used over the world and the T toxoid
preparations have been highly appreciated in the world
as one of the most effective and important vaccines.
However, the current tetanus toxoid preparations have
various problems to be solved. For example, the teta-
nus toxoid has disadvantages in that there are various
adverse side effects, that the product quality is
uneven among different manufacturers, that the reten-
tion of immunity is limited to only approximately 5 to
10 years and, therefore, repeated vaccinations are
necessary to keep the antitoxin level sufficient to
prevent tetanus infection. Thus, the conventional
tetanus toxoid has problems to be solved with respect
to safety, control of quality, retention of immunity,
and ease, labor saving and economy in administration.
Therefore, for promoting the use of the tetanus vac-
cine, a large number of problems need to be solved
mainly from a viewpoint of mass-production of high
quality tetanus vaccine.
Hereinbelow, prior art is discussed in connection
with the primary object of the present invention, which
is to provide a tetanus toxin antigen, which is not
only extremely excellent with respect to the diminution
of adverse side effects when used as a vaccine, but
also exhibits high immunopotency, thus solving the
above-mentioned problems accompanying the prior art.
Various adverse side effects are known to accompa-
ny the use of conventional tetanus toxoid vaccines.
Various adverse side effects, such as local reactions
at injection sites (e.g., erythema, tenderness, swell-
ing, edema and sterile abscess), systemic fever; and,
although rare, allergy (e.g., local anaphylaxis,
anaphylactic shock, serum sickness-like type III hyper-
sensitivity and delayed hypersensitivity) and serious
generalized reactions (e.g., peripheral neuropathy,
lymphadenopathy, brachial plexus neuropathy, Guillain-
Barret syndrome and acute transverse myelitis) have
been reported (see "Vaccine", 2nd edition, edited by
S.A. Plotkin and E.A. Mortimer, pp. 75-77, W. B. Saun-
ders Company, 1994; "Mandell, Douglas and Bennett"s
Principles and Practice of Infectious Diseases", 4th
edition, edited by G. L. Mandell et al., p. 2781,
Churchill Livingstone & Son, Inc., 1995; Journal of
the American Medical Association, 264(18), p. 2448,
1990 and 271(20), p. 1629, 1994; and Lancet, 339, pp.
1111-1112, 2 May, 1992).
Various attempts to reduce or remove these adverse
side effects of the tetanus toxoid vaccine have been
made. For example, development of a method for obtain-
ing highly purified toxoid, use of modified or new
adjuvants, and individual use of the fragments A, B and
C (which are subunits of the tetanus toxin and which
are explained below) as an active component for a
vaccine have been proposed. Of these attempts, with
respect to the techniques of using a tetanus toxin
fragment, as examples of tetanus toxin fragments used
in these techniques, there can be mentioned fragment C
prepared by digesting the tetanus toxin with trypsin
and/or papain (see Unexamined Japanese Patent Applica-
tion Laid-Open Specification Nos. 50-71820, 51-82719
and 52-83928), fragment A-B prepared by digesting the
tetanus toxin with papain (see Unexamined Japanese
Patent Application Laid-Open Specification No. 53-
26319), an antigen obtained by expressing a gene coding
for fragment C in E. coli, yeast or salmonella (see
Unexamined Japanese Patent Application Laid-Open Speci-
fication No. 3-285681, Japanese Patent Application
prior-to-examination Publication (Kohyo) No. 4-506005,
International Application Publication Nos. WO 90/15871
and WO 94/03615, and EP-A-0 209 281), and a synthesized
epitope of fragment C (see International Application
Publication No. WO 94/00484). However, none of these
conventional tetanus toxin fragment vaccines have been
put into practical use because all of these tetanus
toxin fragment vaccines have low antigenicity and
immunopotency, as compared to those of the conventional
tetanus toxoid comprising the toxoid of the whole
tetanus toxin molecule. Meanwhile, cloning of the
tetanus toxin gene, and determination of both nucleo-
tide sequence and amino acid sequence of the tetanus
toxin molecule have been achieved [see EMBO Journal,
5(10), 2495-2501, 1986 and Nucleic Acid Research,
14(19), 7809-7812, 1986 (the entire amino acid sequence
of the whole tetanus toxin molecule is shown in SEQ ID
NO. 1)]. Further, based on the above information on
the entire nucleotide sequence and amino acid sequence,
fragments of the tetanus toxin gene are expressed and
synthetic peptides are produced as parts of the tetanus
toxin molecule, and in addition, determination of the
epitope regions of the tetanus toxin has been attempted
using the expression products of the gene DNA fragments
and the synthesized peptides [see Infection and Immuni-
ty, 57(11), 3498-3505, 1989 and Molecular Immunology,
31(15), 1141-1148, 1994]. However, tetanus vaccines
comprising such tetanus toxin epitopes as active com-
ponents have not been achieved.
SUMMARY OF THE INVENTION
The present inventor has long studied tetanus
toxin to date for more than 20 years since the early
1970s, when purification of tetanus toxin to a high
level could not be achieved and the detailed structure
and properties of the tetanus toxin molecule were
unknown. The present inventor extensively studied the
toxin-producing ability of tetanus bacilli. He has
further made extensive and intensive studies for devel-
oping a tetanus vaccine antigen which is extremely
excellent with respect to diminution of adverse side
effects of conventional tetanus vaccines comprising, as
an antigen, the whole tetanus toxin toxoid, but also
has an immunopotency which is substantially the same as
that of the whole tetanus toxin toxoid. As a result,
he found that a specific functional fragment antigen
(hereinafter referred to simply as "FFA") derived from
tetanus toxin is effective as an antigen for a tetanus
vaccine, and is extremely excellent with respect to
diminution of adverse side effects. The present inven-
tion has been completed, based on the novel findings.
Therefore, it is an object of the present inven-
tion to provide a tetanus antigen which is extremely
excellent with respect to diminution of adverse side
effects of the conventional whole tetanus toxin toxoid,
but also has an immunopotency which is substantially
the same as that of a whole tetanus toxin toxoid.
It is another object of the present invention to
provide a tetanus vaccine which is extremely excellent
with respect to the diminution of adverse side effects
of the current vaccines, and has an immunopotency which
is substantially the same as that of the conventional
whole tetanus toxoid vaccine.
A further object of the present invention is to
provide a method for producing the above-mentioned
tetanus vaccine.
Still a further object of the present invention is
to provide a method for producing the above-mentioned
functional fragment antigen (FFA) as a tetanus vaccine
antigen.
The foregoing and other objects, features and
advantages of the present invention will be apparent to
those skilled in the art from the following detailed
description and appended claims taken in connection
with the accompanying sequence listing and drawings.
BRIEF DESCRIPTION OF THE SEQUENCE LISTING
SEQ ID NO. 1 is one form of the entire amino acid
sequence of the whole tetanus toxin molecule used in
the present invention.
BRIEF DESCRIPTION OF THE/DRAWINGS
In the accompanying drawings:
Fig. l(a) is a diagrammatic view of the structure
of the whole tetanus toxin molecule used in the present
invention;
Fig. l(b) is a diagrammatic view of a nicked form
of the whole tetanus toxin molecule;
Fig. l(c) shows a tripartite [A-B.C] model of the
whole tetanus toxin molecule;
Fig. 2(a) is a diagrammatic view showing a variety
of the N-terminal amino acid sequences of the tetanus
toxin functional fragment antigen; and
Fig. 2(b) is a diagrammatic view of a structural
model of the whole tetanus toxin molecule.
Description of Reference Characters
S — S: disulfide bridge
* : nick
----- : non-covalent bond
In the one-letter representation system for repre-
senting the amino acid residues of an amino acid se-
quence, the letters respectively represent the follow-
ing amino acid residues:
A Alanine C Cysteine D Aspartic acid
E Glutamic acid F Phenylalanine G Glycine
H Histidine I Isoleucine K Lysine
L Leucine M Methionine N Asparagine
P Proline Q Glutamine R Arginine
S Serine T Threonine V Valine
W Txyptophan Y Tyrosine.
DETAILED DESCRIPTION OF THE INVENTION
According to the present invention, there is
provided a tetanus toxin functional fragment antigen,
comprising at least one fragment which is substantially
the same as that obtained by a process comprising the
steps of splitting at least one peptide bond selected
from peptide bonds individually connecting mutually
adjacent amino acid residues in a partial amino acid
sequence between two cysteine residues participating in
forming a disulfide bridge present in the N-terminal of
the entire amino acid sequence of a whole tetanus toxin
molecule, splitting the disulfide bridge, and splitting
non-covalent bonds [as indicated in Fig. 2(b)] between
groups on the tetanus toxin molecule;
the tetanus toxin functional fragment antigen
having:
(a) a molecular weight of from 90,000 to 110,000 as
measured by an SDS-polyacrylamide gel electrophoresis
method; and
(b) an isoelectric point of 7.25 ± 0.5 as measured by
an isoelectric focusing method.
For easy understanding of the present invention,
the essential features and various preferred embodi-
ments of the present invention are enumerated below.
1. A tetanus toxin functional fragment antigen,
comprising at least one fragment which is substantially
the same as that obtained by a process comprising the
steps of splitting at least one peptide bond selected
from peptide bonds individually connecting mutually
adjacent amino acid residues in a partial amino acid
sequence between two cysteine residues participating in
forming a disulfide bridge present in the N-terminal of
the entire amino acid sequence of a whole tetanus toxin
molecule, splitting the disulfide bridge, and splitting
non-covalent bonds between groups on the tetanus toxin
molecule;
the tetanus toxin functional fragment antigen
having:
(a) a molecular weight of from 90,000 to 110,000 as
measured by an SDS-polyacrylamide gel electrophoresis
method; and
(b) an isoelectric point of 7.25 ± 0.5 as measured by
an isoelectric focusing method.
2. The tetanus toxin functional fragment antigen
according to item 1 above, wherein each of the at least
one fragment independently has an N-terminal amino acid
sequence selected from the group consisting of the
following amino acid sequences (1) to (8):
(1) KIIPPTNNIRENLYNRTASLTDLGGELCIK,
(2) IIPPTNNIRENLYNRTASLTDLGGELCIK,
(3) ENLYNRTASLTDLGGELCIK,
(4) NLYNRTASLTDLGGELCIK,
(5) NRTASLTDLGGELCIK,
(6) TASLTDLGGELCIK,
(7) SLTDLGGELCIK, and
(8) GGELCIK .
3. The tetanus toxin functional fragment antigen
according to item 1 or 2 above, which is stabilized
with a fixative.
4. A tetanus vaccine comprising, as an active
component, the tetanus toxin functional fragment
antigen of any one of items 1 to 3 above in an
effective immunogenic amount.
5. A combined vaccine comprising, as one of a
plurality of active components, the tetanus toxin
functional fragment antigen of any one of items 1 to 3
above in an effective immunogenic amount.
6. A method for producing a tetanus vaccine, which
comprises stabilizing a tetanus toxin functional frag-
ment antigen with a fixative,
the tetanus toxin functional fragment antigen
comprising at least one fragment which is substantially
the same as that obtained by a process comprising the
steps of collecting and purifying an extracellular
tetanus toxin from a culture filtrate of Clostridium
tetani to obtain an extracellular tetanus toxin mol-
ecule, splitting a disulfide bridge present in the N-
terminal of the entire amino acid sequence of the
extracellular tetanus toxin molecule, and splitting
non-covalent bonds between groups on the extracellular
tetanus toxin molecule;
the tetanus toxin functional fragment antigen
having:
(a) a molecular weight of from 90,000 to 110,000 as
measured by an SDS-polyacrylamide gel electrophoresis
method; and
(b) an isoelectric point of 7.25 ± 0.5 as measured by
an isoelectric focusing method.
7. A method for producing a tetanus toxin functional
fragment antigen, comprising:
ligating a DNA coding for the tetanus toxin func-
tional fragment antigen of item 1 or 2 above to a
vector;
transforming host cells, exclusive of Clostridium
tetani, with the vector; and
expressing the DNA coding for the tetanus toxin
functional fragment antigen.
Hereinbelow, the present invention is described in
detail.
In the present invention, Ala represents an ala-
nine residue, Arg represents an arginine residue, Asn
represents an asparagine residue, Asp represents an
aspartic acid residue, Cys represents a cysteine resi-
due, Gin represents a glutamine residue, Glu represents
a glutamic acid residue, Gly represents a glycine
residue, His represents a histidine residue, lie repre-
sents an isoleucine residue, Leu represents a leucine
residue, Lys represents a lysine residue, Met repre-
sents a methionine residue, Phe represents a phenylala-
nine residue, Pro represents a proline residue, Ser
represents a serine residue, Thr represents a threonine
residue, Trp represents a tryptophan residue, Tyr
represents a tyrosine residue and Val represents a
valine residue.
As mentioned above, the tetanus toxin functional
fragment antigen of the present invention comprises at
least one fragment which is substantially the same as
that obtained by a process comprising the steps of
splitting at least one peptide bond selected from
peptide bonds individually connecting mutually adjacent
amino acid residues in a partial amino acid sequence
between two cysteine residues participating in forming
a disulfide bridge present in the N-terminal of the
entire amino acid sequence of a whole tetanus toxin
molecule, splitting the disulfide bridge, and splitting
non-covalent bonds [as indicated in Fig. 2(b)] between
groups on the tetanus toxin molecule.
As a preferred embodiment of the tetanus toxin
functional fragment antigen of the present invention,
there can be mentioned the tetanus toxin functional
fragment antigen, wherein each of the above-mentioned
at least one fragment independently has an N-terminal
amino acid sequence selected from the group consisting
of the following amino acid sequences (1) to (8):
(1) KIIPPTNNIRENLYNRTASLTDLGGELCIK,
(2) IIPPTNNIRENLYNRTASLTDLGGELCIK,
(3) ENLYNRTASLTDLGGELCIK,
(4) NLYNRTASLTDLGGELCIK,
(5) NRTASLTDLGGELCIK,
(6) TASLTDLGGELCIK,
(7) SLTDLGGELCIK, and
(8) GGELCIK .
Further, the tetanus toxin functional fragment
antigen of the present invention may be stabilized with
a fixative.
For further clarification of the essential
features of the present invention, the technical
features of the present invention will be described by
explaining the development of the present invention.
Isolation of a strain of Clostridium tetani having high
toxin-producing ability:
In the present invention, a strain of Clostridium
tetani having high toxin-producing ability is used.
The present inventor isolated a substrain having high
toxin-producing ability by single colony isolation from
Harvard H47 strain, which is a known C. tetani strain
derived from a known C. tetani strain called the Har-
vard strain [ATCC (American Type Culture Collection)
accession No. 10779], and he designated the obtained
substrain as "Clostridium tetani Harvard H47 strain
Biken substrain" (hereinafter referred to simply as
"Biken substrain"). Also, the present inventor found
that production of tetanus toxin is under the control
of genetic information carried by the plasmid DNA in
the C tetani cell (Biken Journal, 20, 105-115, 1977).
Further, by using the culturing method based on the
above finding, the present inventor succeeded in mass
production of tetanus toxin by culturing the Biken
substrain, and high purification of the tetanus toxin.
Thus, in the present invention, it is first neces-
sary that a strain of Clostridium tetani having high
toxin-producing ability is selected and used as a seed
culture. As a seed culture, a culture of transformant
of a microorganism, such as yeast, Escherichia coli,
Bacillus subtilis or the like, which is obtained using
the below-mentioned DNA coding for FFA, by genetic
engineering techniques, can be used.
Mode of formation of and toxic activity of tetanus
toxin:
In the C. tetani cells, tetanus toxin is first
produced in the form of a single polypeptide chain
(whole tetanus toxin molecule in a non-nicked, intact
form) having a molecular weight of about 150,000
(hereinafter, frequently referred to as "intracellular
toxin"). Subsequently, by the autolysis of the cell,
the tetanus toxin is released from the cells into the
extracellular medium (hereinafter, the toxin released
into the extracellular medium is frequently referred to
as "extracellular toxin"). When the toxin is released
from the cells, at least one bond in the peptide bonds
connecting mutually adjacent amino acid residues in the
partial amino acid sequence between two cysteine resi-
dues participating in forming the disulfide bridge
present in the N-terminal of the whole amino acid
sequence of the whole tetanus toxin molecule is split
by a protease produced by C. tetani, to thereby form at
least two polypeptide chains. However, the two poly-
peptide chains are united to each other by the disul-
fide bridge present in the N-terminal of the whole
tetanus toxin molecule, that is, these polypeptide
chains assume a nicked forms [see Figs. l(a) and l(b);
Biochemical and Biophysical Research Communications,
57, 1257-1262, 1974; ibid. 68, 668-674, 1976; ibid. 77,
268-274, 1977], and further, the two polypeptide chains
are also united to each other by non-covalent bonds
[see Fig. 2(b)]. Conversion of the tetanus toxin
molecule from the intact form into the nicked form
enhances the toxin activity of the tetanus toxin
several times, and the nicking is essential for elicit-
ing toxic action. Therefore, for saving labor in the
preparation of the functional fragment antigen, it is
preferred to use, as a starting material, the extra-
cellular tetanus toxin, which has already been convert-
ed into the nicked form [see Fig. l(b)].
Subunit structure of tetanus toxin and the mechanism of
manifestation of toxicity of tetanus toxin:
As a result of the unique studies of the present
inventor, two functionary complementary polypeptide
chains, namely, L (light) chain and H (heavy) chain,
were obtained from the whole tetanus toxin molecule.
That is, the present inventor succeeded in isolating
and purifying these fragments (L and H chains), to
thereby obtain the L chain and H chain individually,
which are native enough to be able to reproduce the
toxin activity of the whole tetanus toxin molecule when
these L and H chains are reconstituted into the whole
tetanus toxin molecule, although each of the individu-
ally obtained L chain and H chain is not toxic.
In addition, the present inventor also successful-
ly isolated and purified the following three fragments:
the C-terminal half of the H chain (fragment C), a
fragment (fragment A-B) obtained by removing fragment C
from the whole tetanus toxin molecule, and a fragment
(fragment B) obtained by separating fragment A (i.e., L
chain) from the purified fragment A-B.
Further, after the preparation of the whole teta-
nus toxin molecule and the above-mentioned fragments A,
B, C, A-B and B-C, i.e., all the three subunits of
tetanus toxin and the complexes of the adjacent sub-
units, the present inventor examined the differences in
functions of these fragments, and the relationship
between the subunit structure of tetanus toxin and the
mechanism of the toxic action of tetanus toxin, and
proposed a "tripartite [A-B.C] molecular model" [see
Fig. l(c); Biken Journal, 26, 133-143, 1983; and
"Botulinum Neurotoxin and Tetanus toxin", edited by L.
L. Simpson, pp. 69-92 (Chapter 4), Academic Press,
1989].
This tripartite molecular model was accepted as
the most appropriate molecular model of tetanus toxin
at the 8th International Conference on Tetanus (1988).
According to the tripartite [A-B.C] model, fragment C
has the role of carrying the tetanus toxin molecule to
the central nervous system (letter "C" means
"Carrier"), fragment B has the role of binding the
tetanus toxin molecule to the presynaptic membrane of
the nerve cell and the role of transporting the tetanus
toxin molecule into the cytoplasm (letter "B" means
"Binding"), and fragment A has the role of exhibiting"
the toxic activity based on the enzyme activity (letter
"A" means "Active") (see "8th International Conference
on Tetanus", edited by G. Nistco et al., pp. 170-171,
Phythagora Press, Rome-Milan, 1989; Infection and
Immunity, 57, 3588-3593, 1989; Toxicon, 27, 385-392,
1989; ibid. 28, 737-741, 1990).
Variety of the fragments of tetanus toxin:
Until 1989, there was no consensus on any of the
length, molecular weight and nomenclature of each of
the fragments of tetanus toxin among researchers in the
world, and this situation gave difficulties in exchange
of information and discussions on the structures-
function relationship of subunits of tetanus toxin
among researchers. Therefore, it was desired to estab-
lish a common basis for the studies on tetanus toxin by
using unitary definitions of fragment models.
In such a situation, the present inventor proposed
the above-mentioned tripartite molecular model for the
first time. That is, the present inventor pointed out
the disadvantages of the absence of a consensus on the
lengths, molecular weights and nomenclatures of the
tetanus toxin fragments, and the present inventor
emphasized the necessity of unitary definitions of
fragments and proposed the above models [see the above-
mentioned "Botulinum Neurotoxin and Tetanus toxin",
edited by L. L. Simpson, pp. 69-92 (Chapter 4)].
It is believed that the reason why a variety of
fragments are obtained from the whole tetanus toxin
molecule resides not only in the genetic differences of
seed strains of C tetani used by different research-
ers, but also in that there are delicate differences in
various operation conditions employed by researchers
for obtaining tetanus toxin and fragments thereof, such
as the culturing conditions for the seed strain, the
autolysis conditions for the cultured cells to obtain
the extracellular toxin which has already been convert-
ed into a nicked form, and the treating conditions for
an extracted intracellular toxin, that is, the condi-
tions for digesting the extracted intracellular toxin
by a protease into a nicked form, and the conditions
for treating the extracted intracellular toxin with a
reducing agent, a denaturing agent, a solubilizing
agent or the like, wherein examples of conditions for
treating the extracted intracellular toxin include the
types of the enzyme and reagents, the treatment temper-
ature, the treatment time, the concentration of the
enzyme or reagent, the pH of the treating solution, and
the physical conditions for the treatment of the ex-
tracted intracellular toxin, i.e., stirring or shaking,
or keeping it in a stationary state.
Definition of "FFA" of the present invention:
The functional fragment antigen (FFA) of the
present invention is a tetanus toxin functional frag-
ment antigen, comprising at least one fragment which is
substantially the same as that obtained by a process
comprising the steps of splitting at least one peptide
bond selected from peptide bonds individually connect-
ing mutually adjacent amino acid residues in a partial
amino acid sequence between two cysteine residues
participating in forming a disulfide bridge present in
the N-terminal of the entire amino acid sequence of a
whole tetanus toxin molecule, splitting the disulfide
bridge, and splitting non-covalent bonds [as indicated
in Fig. 2(b)] between groups on the tetanus toxin
molecule;
the tetanus toxin functional fragment antigen
having:
(a) a molecular weight of from 90,000 to 110,000 as
measured by an SDS-polyacrylamide gel electrophoresis
method; and
(b) an isoelectric point of 7.25 ± 0.5 as measured by
an isoelectric focusing method.
As a result of the research by the present inven-
tor, it has been found that various types of N-terminal
amino acid sequences of FFA can be obtained [see Fig.
2(a)]. In the present invention, it is preferred that
the tetanus toxin functional fragment antigen has an N-
terminal amino acid sequence selected from the group
consisting of the eight amino acid sequences shown in
Fig. 2(a). Further, the tetanus toxin functional
fragment antigen (FFA) of the present invention has an
immunopotency which is substantially the same as that
of the whole tetanus toxin toxoid. In addition, the
tetanus toxin functional fragment antigen (FFA) of the
present invention is extremely excellent with respect
to the diminution of adverse side effects, as compared
to conventional whole tetanus toxin toxoids. The term
"immunopotency" means the ability to prevent the occur-
rence of the symptoms of tetanus. In the present
invention, the term "having an immunopotency which is
substantially the same as that of the toxoid of the
whole tetanus toxin molecule" means that the FFA exhib-
its a relative potency (ratio of the potency of FFA,
relative to the potency of the whole tetanus toxin
toxoid) of 1 ± 0.2, as measured by a method in which a
vaccine containing FFA and a vaccine containing the
whole tetanus toxin toxoid prepared by the method
described in Reference Example 14 are subjected to
measurement of immunopotency by the parallel line assay
using the whole toxin toxoid of a known international
unit of potency as a reference and using a challenge
toxin of a known LD50 (Median Lethol Dose) described in
Example 1(5). The results are analyzed by the score
method described in Reference Example 15.
Thus, the present invention also provides a sin-
gle-antigen tetanus vaccine comprising FFA as an active
component, such as a plain preparation, an adsorbed
preparation or a lyophilized preparation, and a
combined vaccine comprising FFA as one of a plurality
of active components, such as a DPT combined vaccine, a
DT combined vaccine, or a combined vaccine comprising
FFA and at least one vaccine antigen selected from the
group consisting of vaccine antigens other than FFA,
such as influenza B vaccine antigen, inactivated polio-
myelitis vaccine antigen, inactivated hepatitis B
vaccine antigen, inactivated Japanese encephalitis
vaccine antigen and the like, and a method for produc-
ing the above-mentioned vaccines in large quantities.
Hereinbelow, explanation is made on the prepara-
tion of the FFA of the present invention, the prepara-
tion of a vaccine using the prepared FFA, the tests for
evaluating the prepared vaccine, and the like.
(1) Seed microorganisms:
With respect to a microorganism used as a seed
culture for obtaining the functional fragment antigen
(FFA) of the present invention, there is no particular
limitation as long as the microorganism has high toxin-
producing ability. Examples of such microorganisms
include the substrain of Clostridium tetani Harvard
strain, and other C tetani strains having substantial-
ly the same or higher producing ability for tetanus
toxin, as or than that of the Harvard strain. Specifi-
cally, for example, it is preferred to use the Biken
substrain having high toxin-producing ability (Refer-
ence Example 1), obtained by single colony isolation
from the Harvard H47 strain, which is a known C. tetani
strain derived from the Harvard strain [deposited with
ATCC (American Type Culture Collection) under the J
accession No. 10779].
Further, as a seed microorganism, there can also
be used a transformant microorganism obtained by a
method in which a microorganism, such as yeast, Escher-
ichia coli, Bacillus subtilis or the like, is trans-
formed with a gene coding for FFA, using genetic engi-
neering techniques. Specifically, for example, as a
seed microorganism there can be used Escherichia coli
transformed with a large-quantity expression vector
having a DNA encoding FFA operably ligated thereto,
which transformed E coli is obtained in accordance
with the method described in Reference Example 2 men-
tioned below.
(2) Medium:
Conventional media can be used for culturing the
seed microorganism for obtaining FFA. For example, a
conventional liquid medium for culturing an anaerobic
microorganism can be used for culturing the above-
mentioned seed microorganisms. Examples of such liquid
media include cooked meat medium, PYG (Peptone, Yeast
extract, Glucose) medium, GAM (Gifu Anaerobic Medium)
broth. Veal infusion medium, thioglycolate medium,
liver-liver broth, RCM (Reinforced Clostridial Medium)
broth and DRCM (Differential Reinforced Clostridial
Medium) broth. If desired, in order to improve the
growth characteristics of the microorganisms and/or the
maintenance of the low oxidation-reduction potential, a
medium can be modified by replacement, addition or
removal of components thereof, or by changing the
amount of components thereof. Among these media,
liver-liver broth is preferred for use in preparing a
seed culture, and a modified Latham medium designed by
the present inventor (Reference Example 3) is preferred
for use in producing tetanus toxin from the seed cul-
ture.
(3) Culture conditions:
There is no particular limitation with respect to
the conditions for culturing the seed microorganism for
obtaining FFA. For example, a strain of C tetani
having high toxin-producing ability is cultured under
culture conditions, in which the incubation temperature
is from about 30 to about 37 °C, preferably from about
34 to about 36 °C, and the incubation time is from
about 1 to about 8 days, particularly from about 1 to
about 2 days for extracting the intracellular toxin,
and particularly from about 4 to about 7 days for
harvesting the extracellular toxin.
(4) Starting materials for the preparation of FFA:
In the present invention, FFA is prepared using
the whole tetanus toxin molecules obtained from the
cells cultured as described above. Examples of start-
ing materials for the preparation of FFA include a cell
extract (containing an intracellular tetanus toxin) of
the microorganisms cultured as described above and a
culture supernatant or a culture filtrate (each con-
taining an extracellular tetanus toxin in a nicked
form) obtained by a method in which the cultured cells
are allowed to undergo autolysis, and the unlysed cells
and cell debris contained in the resultant autolysis
product are removed by centrifugation or filtration.
When it is desired to prepare FFA from intracellular
tetanus toxin, it is necessary to split the intracellu-
lar tetanus toxin with a protease, such as trypsin or
chymotrypsin, thus converting the intracellular tetanus
toxin into a nicked form. Therefore, for saving labor
in the preparation process and achieving high yield, it
is preferred to use, as a starting material, a culture
supernatant or a culture filtrate each containing an
extracellular tetanus toxin in a nicked form.
(5) Preliminary purification of tetanus toxin:
The whole tetanus toxin molecule in the starting
material can be roughly purified by conventional meth-
ods. Examples of such conventional methods include
salting out by using ammonium sulfate, alcohol precipi-
tation, adsorption onto and desorption from a gel, and
ultrafiltration by using commercially available mem-
branes. In the present invention, the whole tetanus
toxin molecule obtained by these preliminary purifica-
tion methods is referred to as "partially purified
whole tetanus toxin".
(6) High purification of tetanus toxin:
The partially purified whole tetanus toxin, ob-
tained by the method described in item (5) above, can
be highly purified by, for example, a method using both
density-gradient ultracentrifugation and equilibrium
density-gradient ultracentrifugation (see Unexamined
Japanese Patent Application Laid-Open Specification No.
07-89951), or a method using an appropriate combination
of conventional methods, such as ultracentrifugation,
gel filtration, ion-exchange chromatography and high
performance liquid chromatography. In the present
invention, a highly purified whole tetanus toxin mol-
ecule obtained by these purification methods (herei-
nafter, frequently referred to simply as "highly puri-
fied tetanus toxin") can be used as a material for
preparation of FFA of the present invention. The
highly purified tetanus toxin needs to be confirmed
with respect to its eligibility for use as whole teta-
nus toxin molecules. The confirmation of the eligibil-
ity can be performed by determining, for example, MLD
(Minimum Lethal Dose; Reference Example 4), Lf unit
(Unit of flocculation; Reference Example 5), protein
content (Reference Example 6), or the like.
(7) Preparation of FFA:
In the present invention, FFA is prepared from the
above-mentioned highly purified tetanus toxin. When
the highly purified tetanus toxin used for preparation
of FFA is prepared from intracellular tetanus toxin, it
is first necessary to digest mildly or split the in-
tracellular tetanus toxin with a protease, such as
trypsin or chymotrypsin, so as to convert the toxin
into a nicked form. Two functionally complementary
fragments of tetanus toxin can be prepared by a method
comprising the steps of splitting a disulfide bridge
present in the N-terminal of the purified tetanus toxin
in the nicked form by a reducing agent, and splitting
non-covalent bonds between groups on the tetanus toxin
molecule by a denaturing agent. Examples of reducing
agents include conventional reducing agents, such as
sodium thioglycolate, dithiothreitol (hereinafter
referred to simply as "DTT"), glutathione, mercap-
toethanol, hydrogen sulfide, sodium borohydride, sodium
sulfide, ammonium sulfide and the like. As denaturing
agents, conventional denaturing agents can be used.
Examples of these agents include guanidine thiocyanate,
guanidine hydrochloride, urea, sodium dodecyl sulfate
and the like. In the present invention, DTT and urea
are preferred. With respect to a preferred manner of
the use of DTT, for example, the final concentration of
DTT in a solution containing the toxin protein in an
amount of from about 1 to about 10 mg/ml is generally
in the range of from 10 to 200 mM, preferably from 50
to 150 mM, and the reaction is conducted at 15 to 35 °C
for 20 to 180 minutes. With respect to a preferred
manner of the use of urea, for example, the final
concentration of urea in a solution containing the
toxin protein in an amount of from about 1 to about
10 mg/ml is generally in the range of from 0.5 to 10 M,
preferably from 1 to 5 M, and the reaction is conducted
at 5 to 35 °C for 10 seconds to 15 minutes. Each of
these reagents is added to the starting material so
that the concentration of the reagent falls within the
above-mentioned respective concentration range. In the
present invention, DTT is used in the form of a solu-
tion (see Reference Example 8; hereinafter, this solu-
tion is referred to as "DTT Tris buffer"), and the
solution is added to the starting material in an amount
about 5 to about 50 times by volume the amount of the
starting material, to react DTT with tetanus toxin.
Urea is used in the form of a saturated solution or
directly in the form of crystals.
As a result of the above-mentioned treatments with
DTT and urea, the whole tetanus toxin molecule in the
nicked form is split to obtain a solution containing
FFA. By diluting the solution containing FFA to there-
by lower the concentration of urea, FFA can be obtained
as a highly purified tetanus toxin fragment by frac-
tionation or separation using an absorbance at 280 nm
as an index (see Reference Example 7). The purifica-
tion can be performed by, for example, a combined
method using both density-gradient ultracentrifugation
and equilibrium density-gradient ultracentrifugation
(see Unexamined Japanese Patent Application No. 07-
89951), SDS-PAGE (Sodium Dodecyl Sulfate-Polyacrylamide
Gel Electrophoresis), gel filtration, membrane filtra-
tion, ion-exchange chromatography, high performance
liquid chromatography and the like. By these purifica-
tion methods, two fractions of different molecular
weights, corresponding to two peaks appearing at 280
nm, are obtained, and FFA is found in the fraction of
the larger molecular weight. This fraction containing
FFA is used as an active component for an FFA tetanus
vaccine. The whole tetanus toxin molecule can be
prepared according to the method described below
(Reference Example 13). The molecular weight, antigen-
ic specificity, amino acid sequence and the like of
each of the whole tetanus toxin molecule and FFA can be
determined by, for example, SDS-PAGE (Reference Example
10), a precipitation reaction in gel (Reference Example
11) and a method using a peptide sequencer (Reference
Example 12).
(8) Stabilization of FFA:
In the FFA of the present invention, a whole or
most of the fragment A region, which is the active site
exhibiting the toxicity, is absent, so that the FFA of
the present invention has no toxicity. Therefore, the
FFA as such can be used as a toxoid without detoxifica-
tion. However, for stabilizing the stereochemical
structure of FFA as an antigen, it is preferred to
perform a stabilization (fixation) of the tetanus toxin
FFA. Examples of fixatives (fixing or stabilizing
reagent) include conventional detoxifying agents, such
as formalin, glutaraldehyde, (3-propiolactone and the
like. For example, when formalin is used as a fixa-
tive, it is preferred that the volume ratio of formalin
to the FFA solution is approximately within the range
of from 0.0004 to 0.7 % (v/v). The fixation tempera-
ture is approximately within the range of from 3 to
37 °C and the fixation time is approximately within the
range of from 5 to 180 days. When there is a danger
that the antigenecity of FFA is deteriorated by the
fixation, the fixation conditions are rendered moderate
by lowering the concentration of the fixative, lowering
the fixation temperature or adding neutral amino acids,
such as glycine and serine, or basic amino acids, such
as lysine and arginine. When free formaldehyde remains
in the solution after the fixation, if desired, it can
be neutralized by addition of sodium hydrogensulfite in
an equivalent amount to the amount of the formaldehyde,
or can be removed by filtration using a membrane or by
dialysis. After the fixation treatment, the FFA solu-
tion is stored at 4 °C for subsequent use as a bulk
solution of tetanus toxin vaccine for preparing a
tetanus vaccine. After the fixation treatment, the
treated whole tetanus toxin molecule and treated FFA
are referred to as a "whole tetanus toxin toxoid" and
an "FFA toxoid", respectively.
(9) Preparation of FFA tetanus vaccine:
The FFA toxoid bulk solution obtained in item (8)
above can be diluted so as to obtain a vaccine compris-
ing the FFA toxoid in an effective immunogenic amount.
For example, the bulk solution can be diluted with an
isotonic solution of salts, or with buffer or a medium
for tissue culture so that the protein content of the
vaccine becomes from 20 to 200 ug for a single-antigen
toxoid, or 8 to 80 ug for an adsorbed toxoid.
When the bulk solution is diluted as mentioned
above, a stabilizer for increasing the heat resistance
of the vaccine or an adjuvant as a supplementary agent
for increasing the immunopotency can be added to the
vaccine solution. It is preferred that the stabilizer
is added to the vaccine in an amount of from 0.01 to 10
% (w/v), and the adjuvant is added in an amount of from
0.1 to 50 mg per ml of the vaccine. Examples of stabi-
lizers include saccharides, amino acids, gelatin hydro-
lyzate, human albumin and the like. Examples of adjuv-
ants include gels capable of effecting sustained re-
lease of antigens, such as calcium phosphate, aluminum
phosphate, aluminum sulfate, alumina, bentonite and the
like; and antibody production inducing agents, such as
muramyldipeptide derivatives, oils and the like.
Subsequently, the single-antigen vaccine or ad-
sorbed vaccine is dispensed into small containers, such
as ampuls or vials. Then, the containers are sealed
hermetically, for example, by fusion sealing, and the
sealed vaccine is provided as a plain or adsorbed
preparation. When the vaccine is lyophilized after
dispensation, the vaccine can be provided as a lyophil-
ized preparation. Further, the vaccine can be provided
in the form of a combined vaccine preparation, such as
a DT binary vaccine, a DPT ternary vaccine, a quater-
nary vaccine or the like.
Each of these preparations is subjected to various
tests to verify the eligibility for use as a toxoid or
a vaccine. That is, each of these preparations is
subjected to various tests on effectiveness, safety and
homogeneity in accordance with a relevant provision
(such as a provision entitled "tetanus toxoid", a
provision entitled "adsorbed tetanus toxoid", a provi-
sion entitled "diphtheria-tetanus combined toxoid", or
a provision entitled "diphtheria-pertussis-tetanus
combined vaccine") in the Notification No. 217 of the
Japanese Ministry of Health and Welfare: "Seibutsugaku-
teki Seizai Kijun (Minimum Requirements for Biological
Products), to thereby verify its eligibility for use as
a vaccine. Only the verified preparations are put to
practical use. With respect to the manner of adminis-
tration, for example, a preparation is usually admin-
istrated by subcutaneous or intramuscular injection in
an amount of 0.5 ml per person. In the case of a
lyophilized preparation, before use, it is dissolved in
sterile distilled water so as to obtain a solution
having the original volume before lyophilization.
(10) Measurement of immunopotency of FFA tetanus vac-
cine:
The immunopotency of FFA tetanus vaccine of the
present invention is measured using immunized animals
(guinea pigs or mice) by a potency assay using a chal-
lenge toxin of a known LD50 (Median Lethal dose), or an
assay of toxin-neutralizing activity of antisera, in
accordance with the provision entitled "tetanus toxoid"
or the provision entitled "adsorbed tetanus toxoid" in
the Notification No. 217 of the Japanese Ministry of
Health and Welfare: "Seibutsugakuteki Seizai Kijun
(Minimum Requirements for Biological Products)". In
addition to the above-mentioned tests, in the present
invention, the relative immunopotency of FFA to that of
the whole tetanus toxoid is measured by performing a
further potency assay using a challenge toxin, wherein
the score method (Reference Example 15) is employed.
(11) Animal tests on the adverse side effects of FFA tetanus
toxoid:
Animal tests on the side effects of the FFA teta-
nus vaccine of the present invention can be conducted
in accordance with conventional methods. Examples of
animal tests which can be employed for evaluating the
adverse side effects of tetanus toxoid include the
passive cutaneous anaphylaxis (PCA) test using rats
which is based on an immediate type allergic reaction,
the footpad reaction test using mice which is based on
a delayed type allergic reaction, and the intradermal
reaction test using guinea pigs (Reference Example 16)
which test is based on a delayed type allergic reac-
tion.
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinbelow, the present invention will be de-
scribed in more detail with reference to the following
Examples and Reference Examples, but they should not be
construed as limiting the scope of the present inven-
tion.
In the following Reference Examples, the guide-
lines for carrying out the present invention are spe-
cifically shown.
[Reference Example 1] Isolation of a single colony of
a C. tetani strain having high toxin-producing ability:
Colonies of C. tetani Harvard A47 strain are
formed on a plate of Zeissler"s blood agar [prepared by
adding glucose and defibrinated bovine blood to a
commercially available non-modified agar medium in such
amounts as would give a final glucose concentration of
2 % (w/v) and a final defibrinated bovine blood concen-
tration of 20 % (v/v), followed by mixing], and the
formed colonies are individually inoculated into a
modified Latham medium (see Reference Example 3 below)
and incubated to obtain cultures. With respect to each
of the obtained cultures, the Lf value is measured in
accordance with the method as described in Reference
Example 5 below. From the above-mentioned colonies,
the colony used for the culture having the highest Lf
value is used as a Biken substrain of the C. tetani
Harvard A47 strain, which has high toxin-producing
ability.
[Reference Example 2] Preparation of transformants
having/high/toxin-producing ability for FFA:
A DNA of tetanus toxin gene [see EMBO JOURNAL,
5(10), 2495-2502, 1986 and Nucleic Acid Research
14(19), 7809-7812, 1986] is digested with the restric-
tion enzymes, thereby obtaining a 2.7 kb DNA fragment
(Stu I-Bsp HI) coding for FFA. The obtained DNA frag-
ment is inserted into and ligated to pSN508 [which is a
vector capable of a large-quantity expression in E.
coli (see U-S. Patent No. 4,703,005)] to obtain a
recombinant expression vector. Then, the obtained
recombinant expression vector is introduced into E.
coli strain CSH26 to form transformants having high
toxin-producing ability for FFA. When the production
of the FFA is conducted by culturing the above-men-
tioned transformants, it is not necessary to perform
the treatments described.below, such as a protease
digestion of the whole tetanus toxin molecule, and a
treatment using dithiothreitol or urea, but purifica-
tion is necessary.
[Reference Example 3]
Composition of the modified Latham medium (per 1 liter
of the medium):
Polypeptone 20 g
Bovine heart extract 10 g
Glucose 8.0 g
Sodium chloride 2.5 g
Magnesium sulfate (heptahydrate) 0.1 g
Cystine 0.125 ug
Calcium pantothenate 1.0 mg
Uracil 1.25 mg
Nicotinic acid 0.25 mg
Thiamine 0.25 mg
Riboflavin 0.25 mg
Pyridoxine 0.25 mg
Biotin 2.5 ug
Vitamin B12 0.05 ug
Folic acid 100 ug
Iron(III) chloride (hexahydrate) 32 mg
(The pH was adjusted to 7.0 using 7N NaOH)
[Reference Example 4] MLD (Minimum Lethal Dose):
0.1 to 0.5 ml of each of dilutions of the tetanus
toxin-containing solution which have been prepared by
successively diluting tetanus toxin at logarithmic
intervals of 10 is individually injected subcutane-
ously or intramuscularly to 0F1 mice (weighing 20 to 25
g) at the of the thigh of the left hind leg. MLD is
determined, based on the dose (log. of dose)-response
(time to death) curve [see "Proceedings of the 6th
International Conference on Tetanus (Lyon, 1981)" pp.
21-32].
[Reference Example 5] Lf unit (Unit of Flocculation):
The Lf value of a toxin solution can be measured
by the Ramon"s method. (Biken Journal, 7, 137-152,
1964). 1 Lf of the toxin, which is the amount of the
toxin which reacts with 1 unit of the antitoxin, is
measured. Also, the measurement of the above-mentioned
Lf value can be conducted using SRID (Single Radial
Immunodiffusion) (see Immunochemistry, 2, 235-254,
1965).
[Reference Example 6] Measurement of protein content:
The protein content is measured in accordance with
the "modified method of Lowry et al." in which the
color reaction of a protein and a phenol reagent is
evaluated by colorimetry. Hereinafter, this method is
simply referred to as a "phenol reagent method".
[Reference Example 7] Identification of protein frac-
tions and comparison on protein concentrations between
the protein fractions:
The identification of protein fractions and the
comparison on protein concentrations between the pro-
tein fractions are conducted by measuring the absor-
bance of ultraviolet rays having a wave length of 280
nm (hereinafter, referred to as an "absorbance at 280
nm") of a sample.
[Reference Example 8] Preparation of a DTT-Tris buffer
(100 mM):
A DTT-Tris buffer is prepared by mixing 50 mM
tris(hydroxymethyl)aminomethane-HCl (hereinafter,
simply referred to as "Tris"), 1 mM ethylenediamine-
tetraacetate-4 Na (hereinafter, simply referred to as
"EDTA") and 100 mM DTT. The pH of the DTT-Tris buffer
is adjusted to 8.2 using 1/10 M HC1.
[Reference Example 9] Preparation of a phosphate
buffer:
A phosphate buffer is prepared by mixing equal
molar amounts of disodium monohydrogenphosphate and
potassium dihydrogenphosphate solutions. The amounts
of the solutions to be mixed are appropriately chosen
so that the resultant phosphate buffer has a desired pH
value.
[Reference Example 10] Measurement of the molecular
weights of proteins by using SDS-PAGE:
In the SDS-PAGE, an SDS-PAGE gel having a gel
content of 7.5 % (w/v), 7.0 % (w/v) (containing 2M
urea), 5.0 % (w/v) or the like can be used. As a
buffer solution, for example, 10 mM Tris-77 mM glycine
buffer (pH 8.6) can be used. After the electrophore-
sis, the gel is stained using Coomassie brilliant blue.
The molecular weight of each of the proteins is indi-
vidually determined from the ratio of the migration
distance of the sample protein to the migration dis-
tance of the marker dye or the protein having known
molecular weight. As a result of the measurements
conducted in accordance with the above method, it is
found that the molecular weights (x 10 ) of the FFA and
the whole tetanus toxin molecule are 100,000 and
150,000, respectively.
[Reference Example 11] Determination of the antigenic
specificity by using double immunodifusion:
The antigenic specificity is determined by the
method of Ouchterlony using 1 % (w/v) agarose in 50 mM
Tris-0.6 M Glycine buffer (containing 1 mM EDTA; pH
8.5) and horse anti-tetanus toxin serum from which
nonspecific antibodies are removed. A cross-reaction
of antigenicity is observed between the FFA and the
whole tetanus toxin molecule.
[Reference Example 12] Determination of the amino acid
sequence of the FFA:
The determination of the amino acid sequence of
the FFA is conducted using an automatic amino acid
sequencer, such as Applied Biosystem Procise Type 492
manufactured and sold by Perkin Elmer, U.S.A. The FFA
obtained in Example 1 below has N-terminal amino acid
sequence (7) of Fig. 2(a), and the FFA obtained in
Example 7 below has N-terminal amino acid sequence (4)
of Fig. 2(a). Further, by appropriately choosing the
conditions for cultivation of C. tetani, an FFA having
N-terminal amino acid sequence (8) of Fig. 2(a) can be
obtained. FFA"s respectively having N-terminal amino
acid sequences (1) to (3) and (6) of Fig. 2(a) can be
prepared from the intracellular tetanus toxin by appro-
priately choosing the conditions for digesting the
intracellular tetanus toxin molecule with trypsin to
convert the toxin molecule to a nicked form thereof,
such as an enzyme concentration, a reaction time and a
reaction temperature- An FFA preparation having N-
terminal amino acid sequence (5) of Fig. 2(a) can be
prepared by digesting the intracellular tetanus toxin
molecule with chymotrypsin to convert the toxin mol-
ecule to a nicked form thereof. Thus, in the present
invention, 8 different types of FFA"s respectively
having N-terminal amino acid sequences (1) to (8) of
Fig. 2(a) can be obtained. These 8 types of FFA"s may
be used as an active component of a tetanus vaccine
individually or in combination.
[Reference Example 13] Determination of the isoelec-
tric point of FFA:
The isoelectric point of FFA is determined by an
isoelectric focusing method using a commercially avail-
able gel, for example, a gel manufactured and sold
under the tradename "Phast Gel IEP 3-9" by Pharmacia
Biotech, Sweden. As a result of the measurements
conducted in the Examples in accordance with the above
method, it was found that the FFA of the present inven-
tion has an isoelectric point within the range of 7.25
± 0.5.
[Reference Example 14] Preparation of the whole teta-
nus toxin molecule:
The seed culture of the C. tetani strain obtained
in Reference Example 1 is inoculated into a culture
medium described in Reference Example 3 for 44 hours
and the bacterial cells are harvested by centrifugation
at 10,000 x g at 4 °C for 25 minutes. 1 M NaCl solu-
tion containing 0.1 M sodium citrate is added in an
amount of 1/30 volume of the cell culture to extract
the intracellular toxin by gentle agitation. The
resultant mixture is stirred at 4 °C overnight to
extract tetanus toxin, and then is centrifuged at
10,000 x g at 4 °C for 30 minutes to remove cells and
cell debris. Using the resultant supernatant as a
starting material, the toxin is purfied in substantial-
ly the same manner as in Example 1 below to obtain a
purified whole tetanus toxin preparation.
[Reference Example 15] Score method for evaluating
immunopotency:
Relative potency of tetanus toxoid is evaluated
using a score method. Illustratively stated, animals
for immunological experiment, which have been injected
with tetanus vaccine, are challenged with toxin, and
observed over a week for the symptoms of tetanus. The
severity of the symptons was evaluated in accordance
with the following criteria by the score method:
Results Score
The animal dies on the 1st day: 0
The animal dies on the 2nd day: 1
The animal dies on the 3rd day: 2
The animal dies or exhibits serious
symptoms (such as a tonic convulsion,
a difficulty in walking and a respiratory
distress) between the 4th and 7th day: 3
The animal survives through one week
with slight symptoms [such as a local
paralysis of the abdominal muscle on a
side opposite to the side on which the
injection had been made (this symptom is
checked by observing the animal hung by
its tail)]: 4
The animal survives through one week
without any symptom: 8
The obtained scores are analyzed by a computer
using a software designed for statistical analysis for
the parallel-line assay, in which the correlation
analysis of the scores is conducted in terms of uni-
formity, linearity and parallelity to evaluate the
relative immunopotency of the tetanus toxoid to that of
the standard tetanus whole toxin toxoid of a known
international units.
[Reference Example 16] Intradermal reaction using
Guinea pigs:
Three groups of guinea pigs are sensitized by
intramuscular injection with 1 ml of tetanus vaccine
(10 ug protein/ml) per 1 guinea pig, wherein the above-
mentioned three groups of guinea pigs are sensitized
with (1) commercially available partially purified
whole toxin toxoid, (2) purified whole toxin toxoid and
(3) FFA vaccine, respctively. After 4 weeks from the
sensitization, the back of each of the guinea pigs is
shaved and then, the guinea pigs are individually
injected intradermally with 0.1 ml of the above-men-
tioned tetanus toxoid onto the back thereof. The
protein concentration of the tetanus toxin solution is
varied (32.0, 10.0 and 3.2 ug) depending on the group
to which a guinea pig belongs. 24 hours after the
injection, with respect to each of the guinea pigs, the
portion which has been injected is examined to see
whether or not a skin reaction, an erythema, an indura-
tion and/or a necrosis occurs. When the occurrence of
an erythema is observed, the diameter of the erythema
is measured.
Example 1
(1) Production and purification of the whole tetanus
toxin molecule (nicked form)
Into each of 20 tubes (diameter: 6 cm; height: 38
cm) containing 450 ml of a modified Latham medium (see
Reference Example 3), 5 ml of the seed culture of a
Biken substrain of the C. tetani Harvard A47 strain
(see Reference Example 1) was inoculated. The tubes
with loose cotton plugs were incubated at 35 CC for 5
days until the cultures became clear. These cultures
were centrifuged at 10,000 x g at 4 °C for 30 minutes
to obtain clean culture supernatants. 8.5 liters of
the culture supernatants thus obtained as starting
materials were filtered and used for purification of
whole tetanus toxin molecules (nicked form).
A saturated solution (at 25 °C) of ammonium sul-
fate (pH 7.0) was added to and mixed with the starting
material in an ice-water bath to salt out a fraction
having an ammonium sulfate saturation of 20 % to 40 %.
The obtained fraction was suspended in 65 ml of 0.06 M
phosphate buffer (pH 7.5, 4 °C) (see Reference Example
9) to obtain a suspension having an ammonium sulfate
saturation of 40 %. The obtained suspension was sub-
jected to centrifugation at 15,000 x g at 4 °C for 30
minutes to obtain a precipitate. The obtained pre-
cipitate was washed by resuspending the precipitate in
22 ml of the above-mentioned phosphate buffer, and the
resultant was subjected to centrifugation under the
same centrifugation conditions as mentioned above. The
washed precipitate was dissolved in 22 ml of 0.1 M
phosphate buffer (pH 7.5, 4 °C) and subjected to ultra-
centrifugation at 100,000 x g at 4 °C for 2 hours to
remove the precipitated residue, thereby obtaining 20
ml of a supernatant. The obtained supernatant was
filtered through Acrodisc membrane (pore diameter: 0.2
urn) (manufactured and sold by Gelman Co. Ltd.,
Germany), and the resultant filtrate of partially
purified toxin was subjected to gel filtration by using
Ultrogel AcA 34 column (inner diameter: 2.5 cm, length:
100 cm) (manufactured and sold by LKB-Pharmacia, Swe-
den) equilibrated with 0.1 M phosphate buffer (pH 7.5).
In the gel filtration, elution was carried out at 4 °C
using the above-mentioned phosphate buffer (flow rate:
9 ml/hr), and the resultant eluate was fractioned into
1 ml fractions. With respect to each of the fractions,
an absorbance at 280 nm (see Reference Example 7) was
measured. The fractions having a high absorbance were
pooled, thereby obtaining a gel filtration eluate in a
total volume of 5 ml.
With respect to the obtained eluate, the measure-
ment of the protein content in accordance with the
phenol reagent method (see Reference Example 6), the
measurement of MLD per 1 mg of protein (see Reference
Example 4) and the measurement of Lf per 1 mg of pro-
tein (see Reference Example 5) were conducted. As a
result, the protein content of the eluate was 60 mg/ml,
Lf was 400 and MLD was 3.5 x 107.
Further, 0.2 ml of the eluate was subjected to
high performance liquid chromatography (HPLC) using TSK
G3000 SW column (inner diameter: 0.75 cm, length: 60
cm) (manufactured and sold by Tosoh Corp., Japan)
equilibrated with 0.1 M phosphate buffer (pH 6.8), in
which elution was carried out using the above-mentioned
phosphate buffer (flow rate: 0.6 ml/minute) to thereby
obtain fractions. The absorbance at 280 nm of each of
the fractions was measured. As a result, a single
sharp peak was observed, which indicates that the whole
tetanus toxin molecule was highly purified. In the
preparation of FFA described below, the eluate obtained
above was used as a solution of a highly purified
entire length tetanus toxin molecule (nicked form)
(i.e., a highly purified tetanus toxin solution).
(2) Preparation of FFA
18 ml of a DTT-Tris buffer (see Reference Example
8) was added to 2 ml of the highly purified tetanus
toxin solution, followed by mixing. The resultant
mixture was reacted at 25 °C for 60 minutes to reduce
the disulfide bridge present in the whole tetanus toxin
molecule. The resultant mixture was treated with urea
by adding 4.8 g of a solid urea to the mixture, fol-
lowed by mixing to dissolve the solid urea in the
mixture (final urea concentration: 4 M). To the re-
sultant was added 20 ml of 50 mM Tris buffer (contain-
ing 0.6 M glycine, 1 mM EDTA and 1 mM DTT; pH 8.5) and
the resultant mixture was condensed using Amicon Ultra-
filtration System (manufactured and sold by Grace
Company, USA), thereby obtaining 3 ml of a condensate.
The obtained condensate was subjected to gel filtration
by using Ultrogel AcA 44 column (inner diameter: 1.5
cm, height: 90 cm) equilibrated with 50 mM Tris buffer
(containing 0.6 M glycine, 1 mM EDTA and 1 mM DTT and 2
M urea; pH 8.5). In the gel filtration, elution was
carried out using the above-mentioned 50 mM Tris buffer
(flow rate: 5 ml/hr) and the resultant eluate was
fractioned into 1.2 ml fractions. With respect to each
of the fractions, the absorbance at 280 nm was meas-
ured. As a result, two peaks (peak 1 and peak 2) were
observed. From the obtained fractions including two
fractions each exhibiting a peak at 280 nm (i.e., a
peak 1 fraction and a peak 2 fraction, wherein the peak
1 fraction was obtained earlier than the peak 2 frac-
tion), a set of 5 fractions (total amount: 6 ml) suc-
cessively obtained starting from the peak 1 fraction
and another set of 5 fractions (total amount: 6 ml)
successively obtained starting from the peak 2 fraction
were collected to obtain a collected fraction 1 and a
collected fraction 2, respectively.
Each of the highly purified tetanus toxin solu-
tion, the collected fraction 1 and the collected frac-
tion 2 was subjected to SDS-PAGE (see Reference Example
10) for determination of the approximate molecular
weight and to gel precipitation reaction (see Reference
Example 11) for determination of the antigenicity. As a
result, the molecular weights of the purified tetanus
toxin, the collected fraction 1 and the collected
fraction 2 were approximately 150,000, 100,000 and
50,000, respectively. With respect to the antigenici-
ty, the cross-reaction of the antigenicity was observed
between the highly purified tetanus toxin solution and
each of the collected fraction 1 and the collected
fraction 2, whereas no cross-reaction was observed
between the collected fraction 1 fraction and the
collected fraction 2, which indicates that these two
types of collected fractions had completely different
antigenicities. Further, the protein contents of the
collected fraction 1 and the collected fraction 2 were
determined by the phenol reagent method. The protein
contents of the collected fraction 1 and the collected
fraction 2 were 15 mg/ml and 8 mg/ml, respectively.
From the above results, it was confirmed that the
collected fraction 1 contains FFA. In the operations
described below, the collected fraction 1 was used as
an FFA solution.
(3) Stabilization of the FFA
4 ml of the FFA solution was dialyzed against
1/15 M phosphate buffer (pH 7.8) at 4 °C overnight.
After completion of the dialysis, the above-mentioned
phosphate buffer was added to and mixed with the dia-
lyzed FFA solution to thereby obtain a solution having
a total volume of 380 ml. 20 ml of 500 mM lysine
solution was added to the above-mentioned FFA solution
so that the protein content of the FFA solution became
600 ug/ml. To the resultant FFA solution was added
formalin in an amount such that the final formalin
concentration became 0.2 % (v/v), and the resultant
mixture was subjected to incubation at 37 °C for 14
days to stabilize the FFA. Then, the stabilized FFA
was dialyzed against a 0.85 % (w/v) NaCl solution at
4 °C overnight to remove formaldehyde and lysine, and
the dialyzate was filtered through Acrodisc membrane
(pore diameter: 0.22 urn) for sterilization, thereby
obtaining 380 ml of a filtrate. The obtained filtrate
was stored at 4 °C, and was used as a bulk FFA tetanus
vaccine solution described below.
(4) Preparation of a sample FFA tetanus vaccine
The bulk FFA tetanus vaccine solution was diluted
with a 0.85 % (w/v) NaCl solution so as to obtain a
diluted solution having a final protein concentration
of 50 ug/ml. An equivolume of Al(OH)g gel suspension
[Al(0H)3 content: 2 mg/ml] was added to the obtained
diluted solution, followed by mixing. The resultant
mixture was allowed to stand at 4 °C overnight so that
the FFA was adsorbed on the Al(0H)3 gel, thereby ob-
taining a sample vaccine. With respect to the obtained
sample vaccine, the activities thereof (immunopotency)
and the safety thereof (toxicity or adverse side ef-
fects) were evaluated as described below.
(5) Evaluation of the immunopotency of the sample FFA
tetanus vaccine
The evaluation of the immunopotency of the sample
FFA tetanus vaccine was conducted by experiments using
mice. As a control, another vaccine was prepared in
substantially the same manner as in the items (3) and
(4) above, except that the solution of the whole teta-
nus toxin molecule prepared in Reference Example 14 was
used. With respect to each of the sample vaccine and
the control vaccine, serial 2.5-fold dilution with a
0.85 % (w/v) NaCl solution was conducted to obtain
dilutions having different dilution ratios, which were
administered to mice as described below, wherein at
least three dilutions had dilution ratios such that the
dilutions exhibited dose-response relationships falling
within the linear region of the dose-response curve.
Using the obtained vaccine dilutions (i.e., sample
vaccine dilutions and control vaccine dilutions), the
immunization of mice was conducted as follows. The
sample vaccine dilutions (each having the amount of
0.5 ml) were, respectively, administered to 10 randomly
selected ddy/s female mice (each weighing 22 to 26 g)
by subcutaneous injection to the inside of the thigh of
the left hind leg. Four weeks after the injection,
each of the immunized mice was challenged with 100 LD50
standard toxin (Lot TA-4B) (provided by the National
Institute of Health of Japan) by subcutaneous injec-
tion. The above operations were also conducted using
the control vaccine dilutions instead of the sample
vaccine dilutions. After the above operations, ob-
servations were made over a week as to whether or not
the mice were alive, and as to the symptoms of the mice
which were alive. Results of the observations were
evaluated by the score method (see Reference Example
15). The obtained scores were analyzed with respect to
variance and correlation by a computer using a software
for the statistical analysis. From the results of the
statistical analysis, the relative immunopotency of the
sample FFA tetanus vaccine (the ratio of the immunopot-
ency of the sample vaccine relative to the immunopoten-
cy of the vaccine comprising the whole tetanus toxin
toxoid, wherein the immunopotency of the control vac-
cine is defined as 1.0) was calculated. The above
experiment was repeated four times, and the obtained
values of the relative immunopotency were statistically
analyzed by a computer. Results are shown in Table 1.
The immunopotency of the sample FFA tetanus vaccine was
substantially the same as that of the control vaccine
comprising the whole tetanus toxin toxoid.
(6) Experiments using guinea pigs to evaluate the
degree of adverse side reactions caused by the
intradermal reaction of the sample FFA tetanus vaccine.
The intradermal reactions were conducted using
guinea pigs (std. Hartley, weighing 300 to 350 g, 5
weeks old, female) (obtained from Japan SLC, Inc.,
Japan) in accordance with the method described in
Reference Example 16. The sensitization of the guinea
pigs was conducted as follows. As antigens for sensi-
tizing the guinea pigs, use was made of the sample FFA
tetanus vaccine (FFA), a commercially available tetanus
toxoid presumably containing a whole tetanus toxin
toxoid (conventional toxoid) and the vaccine comprising
the purified whole tetanus toxin toxoid (whole toxin
toxoid). Each of these antigens was diluted using a
0.85 % (w/v) NaCl solution so that the final protein
concentration and the final Al(0H)3 concentration
became 10 ug/ml and 0.2 mg/ml, respectively, to thereby
obtain three types of antigen dilutions. The guinea
pigs were randomly divided into nine groups each con-
sisting of three guinea pigs, and the above-obtained
three types of the antigen dilutions were, respective-
ly, administered to three guinea pigs of each of the
nine groups. After completion of the sensitization
period (4 weeks), the sensitized guinea pigs were
challenged by the above-mentioned antigens by the
following method. With respect to each of the above-
mentioned antigens, three types of dilutions thereof
respectively having final protein concentrations of
3.2, 1.0 and 0.32 ug/ml were prepared using a 0.85 %
(w/v) NaCl solution. The resultant nine types of
dilutions (consisting of three types of dilutions of
the FFA, three types of dilutions of the conventional
toxoid and three types of dilutions of the whole toxin
toxoid) were administered to the guinea pigs so that
the guinea pigs belonging to the same group took the
administration of the same type of dilution, wherein
the dose of each of the dilutions was 0.1 ml. As a
control, 0.1 ml of a 0.85 % (w/v) NaCl solution was
intradermally injected to each of three guinea pigs
which had respectively been sensitized with the above-
mentioned antigens in substantially the same manner as
mentioned above. The results are shown in Table 2.
With respect to each of the guinea pigs which had taken
the administration of the sample FFA tetanus vaccine,
the occurrence of the intradermal reaction was either
undetectable or markedly slight as compared to that of
the guinea pigs which had taken the administration of
the conventional vaccine and the guinea pigs which had
taken the administration of the vaccine comprising the
whole tetanus toxin toxoid.
Example 2
(1) Preparation of the bulk FFA tetanus vaccine solu-
tion
0.5 Liter of a seed culture of a Biken substrain
of C. tetani Harvard A47 strain was inoculated in 80
liters of the modified Latham medium contained in a
stainless steel tank having a volume of 100 liters
(diameter: 60 cm, height: 50 cm). The tank was sealed
by means of a silicone sheet, and the seed culture was
incubated at 35 °C for 6 days to thereby obtain a
culture. The obtained culture was filtered through a
celite-filter paper for sterilization, thereby obtain-
ing 75 liters of a filtrate. The obtained filtrate was
concentrated using the "pericon cassette system"
(manufactured and sold by Millipore, U.S.A.), thereby
obtaining 7 liters of a condensate. Using the obtained
condensate as a starting material, the purification of
the whole tetanus toxin molecule, the preparation of
the FFA and the stabilization of the FFA were performed
in substantially the same manner as in Example 1,
thereby obtaining 450 ml of a bulk FFA tetanus vaccine
solution having a protein concentration of 600 ug/ ml.
(2) Production of an FFA tetanus plain vaccine prepa-
ration
The bulk FFA tetanus vaccine solution obtained
above was diluted using 1/75 M phosphate buffer (pH
6.5) so that the final protein concentration of the
vaccine preparation would become 60 ug/ml. To the re-
sultant dilution were individually added sucrose, L-
arginine and Haemaccel (manufactured and sold by Hoech-
st Aktiengesellschaft, Germany) in this order in
amounts such that the final concentrations of sucrose,
L-arginine and Haemaccel became 3 % (w/v), 1 % (w/v)
and 2 % (w/v), respectively, followed by mixing to
obtain a single-antigen vaccine preparation. The
obtained preparation was dispensed in glass vials each
having a volume of 1 ml, so that each vial contained
0-6 ml of the preparation, and then, the vials were
sealed. The obtained single-antigen vaccine prepara-
tion was subjected to various tests in accordance with
a provision entitled "tetanus toxoid" in the Notifica-
tion No. 217 of the Japanese Ministry of Health and
Welfare: "Seibutsugakuteki Seizai Kijun (Minimum Re-
quirements for Biological Products)". As a result, the
obtained preparation was verified as a qualified vac-
cine.
Example 3
Production of an adsorbed FFA tetanus vaccine prepara-
tion
The bulk FFA tetanus vaccine solution obtained in
Example 2 was diluted using 1/40 M phosphate buffer (pH
6.0) so that the final protein concentration of the
vaccine preparation became 60 ug/ml. To the resultant
dilution was added an aluminum phosphate gel in an
amount such that the final aluminum phosphate gel
concentration of the vaccine preparation became
0.2 ml/ml, thereby obtaining a mixture. The obtained
mixture was stirred at 4 °C for 5 hours so as to adsorb
the FFA on the aluminum phosphate gel. The resultant
mixture was subjected to centrifugation at 2000 rpm for
20 minutes at 4 "C to collect the gel. The collected
gel was suspended in 1/75 M phosphate buffer (pH 6.5).
To the resultant suspension were added sucrose, L-
arginine and Haemaccel (manufactured and sold by
Hoechst Aktiengesellschaft, Germany) in this order in
amounts such that the final concentrations of sucrose,
L-arginine and Haemaccel became 3 % (w/v), 1 % (w/v)
and 2 % (w/v), respectively, followed by mixing to
obtain an adsorbed FFA tetanus vaccine preparation.
The obtained preparation was dispensed in glass vials
having a volume of 1 ml so that each vial contained 0.6
ml of the preparation, and then, the vials were sealed.
The obtained adsorbed FFA tetanus vaccine preparation
was subjected to various tests in accordance with a
provision entitled "adsorbed tetanus toxoid" in the
Notification No. 217 of the Japanese Ministry of Health
and Welfare: "Seibutsugakuteki Seizai Kijun (Minimum
Requirements for Biological Products)". As a result,
the obtained preparation was verified as a qualified
vaccine.
Example 4
Production of an adsorbed DPT combined vaccine
preparation using an FFA tetanus vaccine
An adsorbed FFA vaccine was prepared in substan-
tially the same manner as in Example 3, except that the
final protein concentration of the adsorbed FFA tetanus
vaccine was changed to 180 ug/ml. An adsorbed
diphtheria toxoid and an adsorbed pertussis vaccine
were individually prepared so that each of the toxoid
concentration and the vaccine concentration became
three times that of the working concentration. The
adsorbed FFA tetanus vaccine, the adsorbed diphtheria
toxoid and the adsorbed pertussis vaccine were mixed
together to obtain an adsorbed DPT combined vaccine
preparation- The obtained preparation was dispensed in
glass vials each having a volume of 10 ml so that each
vial contained 10 ml of the preparation, and then, the
vials were sealed. The adsorbed DPT combined vaccine
preparation was subjected to various tests in
accordance with a provision entitled "adsorbed
diphtheria-pertussis-tetanus combined vaccine" in the
Notification No. 217 of the Japanese Ministry of Health
and Welfare: "Seibutsugakuteki Seizai Kijun (Minimum
Requirements for Biological Products)". As a result,
the obtained preparation was verified as a qualified
combined vaccine.
Example 5
Production of an adsorbed DT combined vaccine
preparation using an FFA tetanus vaccine
An adsorbed FFA tetanus vaccine was prepared in
substantially the same manner as in Example 3, except
that the final protein concentration of the adsorbed
FFA tetanus vaccine was changed to 120 ug/ml. An ad-
sorbed diphtheria toxoid was prepared so that the
toxoid concentration became two times that of the
working concentration. The adsorbed FFA tetanus vac-
cine and the diphtheria toxoid were mixed together to
obtain an adsorbed DT combined vaccine preparation.
The obtained preparation was dispensed in glass vials
each having a volume of 1 ml so that each vial
contained 0.6 ml of the preparation, and then, the
vials were sealed. The obtained adsorbed DT combined
vaccine preparation was subjected to various tests in
accordance with a provision entitled "adsorbed
diphtheria-tetanus combined vaccine" in the
Notification No. 217 of the Japanese Ministry of Health
and Welfare: "Seibutsugakuteki Seizai Kijun (Minimum
Requirements for Biological Products)". As a result,
the obtained preparation was verified as a qualified
combined vaccine.
Example 6
Production of a dried FFA tetanus vaccine preparation
An FFA tetanus vaccine preparation was prepared in
substantially the same manner as in Example 2. The
obtained FFA tetanus vaccine preparation was dispensed
in glass vials each having a volume of 1 ml so that
each vial contained 0.6 ml of the preparation, followed
by freeze-drying to obtain a dried FFA tetanus vaccine
preparation. Then, the vials were sealed. One of the
vials was unsealed and the dried FFA tetanus vaccine
preparation was dissolved by sterilized distilled water
so as to obtain 0.6 ml of vaccine solution, and the
obtained vaccine solution was subjected to various
tests in accordance with a provision entitled "tetanus
toxoid" in the Notification No. 217 of the Japanese
Ministry of Health and Welfare "Seibutsugakuteki Seizai
Kijun (Minimum Requirements for Biological Products)".
As a result, the obtained preparation was verified as a
qualified combined vaccine.
Example 7
Production of a sample FFA tetanus vaccine and evalua-
tion of the immunopotency thereof
The production of the vaccine using the extracell-
ular toxin and the evaluation of the immunopotency of
the produced vaccine were conducted in substantially
the same manner as in Example 1, except that the condi-
tions employed were changed as follows.
The time for culturing the seed culture of C.
tetani at 35 °C was changed to 6 days. The preparation
of the FFA from the solution of the whole tetanus toxin
molecule (nicked form) obtained by gel filtration using
Ultrogel AcA 34 column was conducted as follows. A
DTT-Tris buffer (see Reference Example 8) was added to
the above-mentioned solution of the whole tetanus toxin
molecule in an amount of 1 ml per 2 mg of the solution
of the whole tetanus toxin molecule, followed by mix-
ing. Then, the reaction was performed at 25 °C for 60
minutes to reduce the disulfide bridge present in the
toxin molecule. Subsequently, the resultant reaction
mixture was treated with urea by addition of a solid
urea in an amount such that the final urea concentra-
tion became 4 M. The reaction mixture was applied to
PD10 column (manufactured and sold by Pharmacia Bio-
tech, Sweden) equilibrated with the Buffer A (0.2 mM
Tris-HCl containing 2 M urea solution and 1 mM DTT; pH
7.0) and the elution was carried out using the above-
mentioned Buffer A to replace the DTT-Tris buffer in
the reaction mixture with the Buffer A. The resultant
eluate containing dissociated toxin was subjected to
column chromatography using Mono Q column (manufactured
and sold by LKB-Pharmacia Biotech, Sweden) equilibrated
with Buffer A, wherein the elution was carried out
using FPLC (manufactured and sold by Pharmacia Biotech,
Sweden) and Buffer B (formed by adding NaCl to Buffer
A, wherein the NaCl concentration is increased by a
linear gradient of from 0 to 0.5 M). With respect to
the obtained eluate, analysis was made in the same
manner as in Example 1. As a result, it was found
that, among the fractions of the eluate exhibiting a
peak at 280 nm, the fraction obtained earliest was the
FFA.
The stabilization of the FFA was conducted by
incubating the FFA solution in a mixture of 0.067 M
phosphate buffer (Na-K, pH 7.8) containing 0.2 % (v/v)
of formalin, and 0.025 M lysine at 35 °C for 2 weeks.
The obtained stabilized FFA was used to prepare the FFA
tetanus vaccine.
The evaluation of the immunopotency of the sample
FFA tetanus vaccine was conducted by 4 sets of an
experiment using mice in substantially the same manner
as in item (5) of Example 1. Results are shown in
Table 3. As can be clearly seen from Table 3, the
immunopotency of the sample FFA tetanus vaccine had
substantially the same level as that of the control
vaccine comprising the whole tetanus toxin toxoid (i.
e., a conventional tetanus toxoid).
Conventional toxoid : Commercially available tetanus
toxoid
Purified whole tetanus toxoid : Vaccine comprising a
whole tetanus toxin toxoid
FFA : Tetanus vaccine comprising the FFA
The degree of intradermal reaction is shown, using
an indication selected from seven indications (*0) to
(+6), in accordance with the following criteria, based
on the size (E) of the erythema wherein E is a value of
the formula:
SEQUENCE LISTING
SEQ ID NO. : 1
SEQUENCE LENGTH : 1315
SEQUENCE TYPE : amino acid
TOPOLOGY : linear
MOLECULE TYPE : peptide
SEQUENCE DESCRIPTION
INDUSTRIAL APPLICABILITY
According to the present invention, an FFA (teta-
nus toxin functional fragment antigen) for a tetanus
vaccine is provided, which is advantageous not only in
that it is extremely excellent with respect to the
diminution of adverse side effects, as compared to the
conventional tetanus toxoid, but also in that it has an
immunopotency which is substantially the same as that
of a conventional tetanus toxoid.
By the use of the FFA of the present invention as
an active component for a tetanus vaccine, there can be
provided a tetanus vaccine which is not only extremely
excellent with respect to the diminution of adverse
side effects, as compared to a conventional tetanus
toxoid vaccine, but also has an immunopotency which is
substantially the same as that of a conventional teta-
nus toxoid vaccine.
Further, the above-mentioned tetanus vaccine can
also be provided in the form of a combined vaccine
comprising the tetanus vaccine and at least one vaccine
other than the tetanus vaccine, such as a pertussis
vaccine and a diphtheria vaccine.
We Claim:
1. A tetanus toxin functional fragment antigen, comprising at least
one fragment which is the same as that obtainable by a process
comprising the steps of splitting at least one peptide bond selected
from peptide bonds individually connecting mutually adjacent
amino acid residues in a partial amino acid sequence between tow
cysteine residues participating in forming a disulfide bridge present
in the N-terminal of the entire amino acid sequence of the whole
tetanus toxin molecule shown in SEQ ID NO:1, splitting said
disulfide bridge, and splitting non-covalent bonds between groups
on the tetanus toxin molecule;
said tetanus toxin functional fragment antigen having:
(a) a molecular weight of from 90,000 to 110,000 as measured by
an SDS-polyacrylamide gel electrophoresis method;
(b)an isoelectric point of 7.25 ± 0.5 as measured by an isoelectric
focusing method; and
(c) an immunopotency which is the same as that of a whole tetanus
toxin toxoid,
wherein each of said at least one fragment independently has an N-
terminal amino acid sequence selected from the group consisting
of SEQ ID NO:2, SEQ ID NO:3, SEQ ID NO:4, SEQ ID NO:5,
SEQ ID NO:6, SEQ ID NO:7, SEQ ID NO:8 and SEQ ID NO:9.
2. The tetanus toxin functional fragment antigen as claimed in claim
1, which is stabilized with a fixative.
3. A tetanus vaccine comprising, as an active component, the tetanus
toxin functional fragment antigen as claimed in claim 1 or 2 in an
effective immunogenic amount.
4. A combined vaccine comprising, as one of a plurality of active
components, the tetanus toxin functional fragment antigen as
claimed in claim 1 or 2 in an effective immunogenic amount.
5. A method for producing a tetanus vaccine, which comprises
stabilizing a tetanus toxin functional fragment antigen with a
fixative,
said tetanus toxin functional fragment antigen comprising at least
one fragment which is the same as that obtainable by a process
comprising the steps of collecting and purifying an extracellular
tetanus toxin from a culture filtrate of Clostridium tetani to obtain
an extracellular tetanus toxin molecule, splitting a disulfide bridge
present in the N-terminal of the entire amino acid sequence of said
extracellular tetanus toxin molecule, and splitting non-covalent
bonds between groups on the extracellular tetanus toxin molecule;
said tetanus toxin functional fragment antigen having:
(a) a molecular weight of from 90,000 to 110,000 as measured by
an SDS-polyacrylamide gel electrophoresis method;
(b)an isoelectric point of 7.25 ± 0.5 as measured by an isoelectric
focusing method; and
(c) an immunopotency which is the same as that of a whole tetanus
toxin toxoid,
wherein each of said at least one fragment independently has an N-
terminal amino acid sequence selected from the group consisting
of SEQ ID NO:2, SEQ ID NO:3, SEQ ID NO:4, SEQ ID NO:5,
SEQ ID NO:6, SEQ ID NO:7, SEQ ID NO:8 and SEQ ID NO:9.
6. A method for producing a tetanus toxin functional fragment
antigen, comprising:
ligating a DNA coding for the tetanus toxin functional fragment
antigen as claimed in claim 1 to a vector;
transforming a bacterial cell, exclusive of Clos tridum tetani, or a
yeast cell with said vector; and
expressing said tetanus toxin functional antigen from said DNA
coding for said tetanus toxin functional fragment antigen.
Tetanus toxin functional fragment antigen, comprising at least one fragment
which is the same as that obtainable by a process comprising the steps of
splitting at least one peptide bond selected from peptide bonds individually
connecting mutually adjacent amino acid residues in a partial amino acid
sequence between tow cysteine residues participating in forming a disulfide
bridge present in the N-terminal of the entire amino acid sequence of the
whole tetanus toxin molecule shown in SEQ ID NO:1, splitting said
disulfide bridge, and splitting non-covalent bonds between groups on the
tetanus toxin molecule;
said tetanus toxin functional fragment antigen having:
(a) a molecular weight of from 90,000 to 110,000 as measured by
an SDS-polyacrylamide gel electrophoresis method;
(b)an isoelectric point of 7.25 ± 0.5 as measured by an isoelectric
focusing method; and
(c)an immunopotency which is the same as that of a whole tetanus
toxin toxoid,
wherein each of said at least one fragment independently has an N-terminal
amino acid sequence selected from the group consisting of SEQ ID NO:2,
SEQ ID NO:3, SEQ ID NO:4, SEQ ID NO:5, SEQ ID NO:6, SEQ ID NO:7,
SEQ ID NO:8 and SEQ ID NO:9.

Documents:

01711-cal-1997-abstract.pdf

01711-cal-1997-claims.pdf

01711-cal-1997-correspondence.pdf

01711-cal-1997-description (complete).pdf

01711-cal-1997-drawings.pdf

01711-cal-1997-form 1.pdf

01711-cal-1997-form 18.pdf

01711-cal-1997-form 2.pdf

01711-cal-1997-form 3.pdf

01711-cal-1997-letter patent.pdf

01711-cal-1997-pa.pdf

01711-cal-1997-reply f.e.r.pdf

1711-CAL-1997-(08-08-2012)-FORM-27.pdf

1711-CAL-1997-FORM-27-1.pdf

1711-CAL-1997-FORM-27.pdf


Patent Number 211433
Indian Patent Application Number 1711/CAL/1997
PG Journal Number 44/2007
Publication Date 02-Nov-2007
Grant Date 29-Oct-2007
Date of Filing 17-Sep-1997
Name of Patentee THE RESEARCH FOUNDATION FOR MICROBIAL DISEASES OF OSAKA UNIVERSITY.
Applicant Address C/O. OSAKA UNIVERSITY, 3-1, YAMADAOKA, SUITA-SHI, OSAKA 565, JAPAN.
Inventors:
# Inventor's Name Inventor's Address
1 MORIHIRO MATSUDA 37-4, MOMOYAMADAI 3-CHOME, SUITA-SHI, OSAKA 565, JAPAN.
PCT International Classification Number A61K 39/08
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 NA