Title of Invention	A PORTABLE WEAPON
Abstract	A portable weapon comprising a barrel, a breech assembly, a magazine, a housing (3) and a stock (5) characterized in that said housing and stock are made in one piece of plastics (3,5) comprising a metal insert (11) constituted by a plate (15), said insert comprising a front portion (13) having a threaded coupling (23) for connection of said magazine and a radiused coupling (17) for connection of said barrel.

Title of Invention

A PORTABLE WEAPON

Abstract

A portable weapon comprising a barrel, a breech assembly, a magazine, a housing (3) and a stock (5) characterized in that said housing and stock are made in one piece of plastics (3,5) comprising a metal insert (11) constituted by a plate (15), said insert comprising a front portion (13) having a threaded coupling (23) for connection of said magazine and a radiused coupling (17) for connection of said barrel.

Full Text	The present invention relates to a portable weapon. More particularly, the invention relates to a portable weapon such as a smoothbore rifle, or shotgun. Shotguns generally include a supporting structure constituting the frame or housing, made of steel or light alloy, for example Ergal. The materials used to manufacture the frame in conventional weapons provide excellent performance from the technical point of view, but also have the drawback of high cost. Furthermore, a frame manufactured according to conventional methods has a high production cost caused by the relatively large number of machining operations required to obtain it. Conventional weapons, such as the shotguns, also have a stock, generally made of wood or possibly plastics or metal, for example of the folding type. The drawback of this conventional structure is, in this case also, due to the need to assemble the various parts that constitute the stock and to assemble the stock to the weapon. DE-19512178 discloses a shotgun having a plastic housing provided with a metal insert. US-5,513,461 discloses a lightweight automatic rifle having a hollow plastic housing provided with a metal sleeve. US-4,674,216 discloses a plastic rifle stock with panel inserts, FR-&14.999 discloses a fiber based stock for a portable weapon. The above mentioned prior art weapons require a number of production steps to manufacture the stock and housing. The aim of the present invention is to provide a portable weapon, particularly a smoothbore rifle or shotgun, which solves the above mentioned problems of the prior art. A further object of the invention is to provide a shotgun that is cheap from the point of view of production. A further object of the invention is to provide a shotgun that can be obtained with a substantially reduced number of manufacturing steps compared with conventional methods for manufacturing weapons. This aim, these objects and others which will become apparent hereinafter are achieved by a portable weapon, as claimed in the appended claims. Further characteristics and advantages of the invention will become apparent from the description of a preferred but not exclusive embodiment of the invention, illustrated only by way of non-limitative example in the accompanying drawings, wherein: FIG. 1 is a side view of the portable weapon according to the present invention; FIG. 2 is a bottom view of the weapon of FIG. 1; FIG. 3 is a front view of the weapon; FIG. 4 is a partial sectional view, taken along the plane IV-IV of FIG. 3; FIG. 5 is a partial and partially sectional enlarged-scale side view of the housing; FIG. 6 is a partial sectional enlarged-scale view, taken along a longitudinal plane, of the seat of the ejector; FIG. 7 is a plan view of the insert according to the invention; FIG. 8 is a side view of the insert; FIG. 9 is a sectional view, taken along the plane IX-IX of FIG. 7; FIG. 10 is a sectional view, taken along the plane X-X of FIG. 8; FIG. 11 is a sectional view, taken along the plane XI-XI of FIG- 8; FIG. 12 is a sectional view, taken along the plane XII-XII of FIG. 8; FIG. 13 is a sectional lateral elevation view, taken along a longitudinal plane, of the housing according to the invention; FIG. 14 is a sectional view, taken along the plane XIV-XIV of FIG. 13; FIG. 15 is a sectional view, taken along the plane XV-XV of FIG. 13; FIG. 16 is a sectional view, taken along the plane XVI-XVI of FIG. 13; FIG. 17 is a sectional view, taken along the plane XVII-XVII of FIG. 13; FIG. 18 is a sectional view, taken along the plane XVIII-XVIII of FIG. 13; FIG. 19 is a sectional view, taken along the plane XIX-XIX of FIG. 13; FIG. 20 is a sectional view, taken along the plane XXI-XXI of FIG. 13; FIG. 21 is a sectional view, taken along the plane XXII-XXII of FIG. 13. FIG. 22 is a sectional view, taken along the plane XXII-XXII of FIG. 13; FIG. 23 is a sectional view, taken along the plane XXIII-XXIII of FIG. 13; FIG. 24 is a sectional view, taken along the plane XXIV-XXIV of FIG. 13; FIG. 25 is a sectional view, taken along the plane XXV-XXV of FIG. 13. With reference to the above figures, the portable weapon according to the invention, generally designated by the reference numeral 1, is a shotgun constituted, in its essential parts, by a frame or housing 3, a stock 5, a barrel and a tubular magazine (not shown). Housing 3 and stock 5 are formed monolithically and the stock 5 is hollow in order to accommodate optional accessories, which can be fixed to an internal supporting means, such as for example the holes 45. Stock 5 is associated with housing 3 by means of a grip region 7, which is advantageously provided with a grip means constituted by radial raised portions 9 surrounding grip 7 in order to facilitate the user in holding the weapon. Housing 3 is at least partially hollow so as to accommodate the various firing devices of the weapon, in a per se known manner In particular, housing 3 is open at the front in order to accommodate the barrel (not shown in the figures) and in a lower region in order to accommodate the breech-lock and the firing mechanism (not shown). According to the invention, the weapon housing is manufactured by molding and is entirely made of plastics, for -example polyamide, and the stock is monolithic with the housing, A metal insert 11 is provided in the housing, in order to improve the technical properties of the housing, in particular its strength and durability- The metal insert is adapted to provide greater strength in selected regions of the housing which are subjected to particular stresses. Insert 11 is constituted by a boxlike body having a transverse cross-section substantially shaped like an inverted U and corresponding to the cross-section of the housing- Insert 11 includes a front portion 13, constituted by a plate 15 provided with a threaded coupling 23, for the tubular magazine (not shown), and by a radiused coupling 17 for accommodating the barrel (not shown) of the weapon. As shown more clearly in FIGS. 11 and 12, longitudinal guides 19 are provided inside insert 11 for the breech-lock (not shown) of the weapon. Insert 11 also includes a longitudinal member 21 which is associated, for example by welding, in an upward region inside the insert; its function is to guide the rotating head (not shown) of the breech-lock. Bores can be provided in longitudinal member 21 so as to constitute a support for optional accessories which can be applied to the housing, for example an aiming device. since insert 11 is embedded in housing 3 during molding, it advantageously has holes 25 which are suitable to be filled by the plastic material during the molding operation. Insert 11 also includes a rear shoulder 2 7 which is constituted by two folded flaps and is suitable to be embedded in the plastic material, as shown more clearly in FIG. 5. FIGS. 4 and 13-21 show in greater detail how insert 11 is embedded in the plastic material that constitutes housing 3. Housing 3 includes an ejector seat 29 which is blended with a seat 31 for the ejector spring (not shown), which is of the movable type in order to adapt to cartridges of different lengths, in a per se known manner. Ejector seat 29 also includes a seat 33 for a retaining pin (not shown) adapted to keep the ejector in its seat when the barrel is disassembled. FIG- 14 is a section view of guiding seats 35 adapted to ease the insertion of the braces (not shown) of the breech during weapon assembly. A lower portion 37 of insert 11 is arranged outside the plastic housing in order to allow to permanently imprint the serial number, or other form of identification of the weapon, prescribed by statutory provisions. An engagement means 39 is provided in a lower region of stock 5. Engagement means 39 is provided for the connection of a base-plate (not shown) without using screws or the like, and a slot 41 for fastening the strap or brace (not shown). Slot 41 is advantageously formed monolithically with the stock and therefore without using screws or other external fastening devices. One side of the housing 3 is provided with a seat 43 for optionally accommodating removable members which contain ornamental patterns or labels. In practice it has been observed that the weapon according to the invention achieves the intended aim and objects, a portable weapon having been provided wherein the housing can be obtained by molding with a single operation. One advantage of the invention is the fact that the material used is cheap with respect to the materials used conventionally, despite maintaining excellent technical properties. The metal insert allows to improve the mechanical strength of the structure and to extend its durability. Another advantage is the possibility to form the stock monolithically with the housing, reducing the number of operations of the production process. Another advantage is the possibility to form complex ornamental patterns on the weapon which cannot be provided in conventional rifles or in any case can be provided at a much higher cost. The portable weapon according to the invention is susceptible of numerous modifications and variations, all of which are within the scope of the inventive concept; all the details may furthermore be replaced with technically equivalent parts. The materials used, as well as the dimensions, may of course be any according to the requirements and the state of the art. Where technical features mentioned in any claim are followed by reference signs, those reference signs have been included for the sole purpose of increasing the intelligibility of the claims and accordingly, such reference signs do not have any limiting effect on the scope of each element identified by way of example by such reference signs. CLAIMS 1. A portable weapon, characterized in that it comprises a monolithic housing (3) and stock (5) made of plastics and comprising a metal insert (11). 2. The weapon according to claim 1, characterized in that said metal insert (11) is constituted by a boxlike body. 3. The weapon according to claim 1, characterized in that said metal insert (11) is constituted by a box like body having a transverse cross-section substantially shaped like an inverted U and matching the cross-section of said housing (3). 4. The weapon according to claim 2, characterized in that said insert (11) comprises a front portion (13) which is constituted by a plate (15) provided with a threaded coupling (23) for a magazine and by a radiused coupling (17) which is suitable to accommodate the barrel of the weapon. 5. The weapon according to claim 2, characterized in that said insert (11) comprises longitudinal guides (19) for the breech-lock of the weapon. 6. The weapon according to claim 5, characterized in that said insert (11) comprises a longitudinal member (21) which is associated in an upward region inside said insert (11) and is suitable to guide the rotating head of the breech-lock. 7. The weapon according to claim 6, characterized in that said longitudinal member (21) is perforated so as to constitute a support for optional accessories which can be applied to said housing. 8. The weapon according to claim 2, characterized in that said insert (11) is embedded in the housing (3) during molding and has holes (25) adapted to be filled by plastic material during said molding operation. 9. The weapon according to claim 8, characterized in that said insert (11) comprises a rear shoulder (27) which is constituted by two folded flaps and is suitable to be embedded in said plastic material. 10. The weapon according to claim 1, characterized in that said housing comprises an ejector seat (29) which is connected to a spring seat (31) for the spring of an ejector of the type that can move in order to adapt to cartridges of different lengths. 11. The weapon according to claim 10, characterized in that said ejector seat further comprises a pin seat (33) for a retention pin which is suitable to keep the ejector in its seat when disassembling the barrel from the weapon- 12. The weapon according to claim 5, characterized in that said housing comprises guiding seats (25) , said guiding seats being adapted to ease the insertion of the braces of the breech during weapon assembly. 13. The weapon according to claim 2, characterized in that said insert (11) comprises a lower portion (37) which is arranged outside the plastic housing in order to allow to permanently imprint the serial number or other form of identification of the weapon, 14. The weapon according to claim 1, characterized in that said stock; which is monolithically formed with said housing, comprises in a rearward region, an engagement means for the connection of a base-plate without using screws or the like. 15. The weapon according to claim 14, characterized in that said stock comprises a slot for fixing an optional strap, or brace, of the weapon, said slot being formed monolithically with the stock without using screws or other external fixing devices. 16. The weapon according to claim 1, characterized in that it comprises a seat in one side of said housing for accommodating removable members having ornamental patterns or labels. 17. A portable weapon substantially as herein described with reference to the accompanting drawings.

Full Text

The present invention relates to a portable weapon.
More particularly, the invention relates to a portable weapon such as a smoothbore rifle, or shotgun.
Shotguns generally include a supporting structure constituting the frame or housing, made of steel or light alloy, for example Ergal.
The materials used to manufacture the frame in conventional weapons provide excellent performance from the technical point of view, but also have the drawback of high cost. Furthermore, a frame manufactured according to conventional methods has a high production cost caused by the relatively large number of machining operations required to obtain it.
Conventional weapons, such as the shotguns, also have a stock, generally made of wood or possibly plastics or metal, for example of the folding type.
The drawback of this conventional structure is, in this case also, due to the need to assemble the various parts that constitute the stock and to assemble the stock to the weapon.
DE-19512178 discloses a shotgun having a plastic housing provided with a metal insert.
US-5,513,461 discloses a lightweight automatic rifle having a hollow plastic housing provided with a metal sleeve.
US-4,674,216 discloses a plastic rifle stock with panel

inserts,
FR-&14.999 discloses a fiber based stock for a portable weapon.
The above mentioned prior art weapons require a number of production steps to manufacture the stock and housing.
The aim of the present invention is to provide a portable weapon, particularly a smoothbore rifle or shotgun, which solves the above mentioned problems of the prior art.
A further object of the invention is to provide a shotgun that is cheap from the point of view of production.
A further object of the invention is to provide a shotgun that can be obtained with a substantially reduced number of manufacturing steps compared with conventional methods for manufacturing weapons.
This aim, these objects and others which will become apparent hereinafter are achieved by a portable weapon, as claimed in the appended claims.
Further characteristics and advantages of the invention will become apparent from the description of a preferred but not exclusive embodiment of the invention, illustrated only by way of non-limitative example in the accompanying drawings, wherein:
FIG. 1 is a side view of the portable weapon according to the present invention;

FIG. 2 is a bottom view of the weapon of FIG. 1;
FIG. 3 is a front view of the weapon;
FIG. 4 is a partial sectional view, taken along the plane IV-IV of FIG. 3;
FIG. 5 is a partial and partially sectional enlarged-scale side view of the housing;
FIG. 6 is a partial sectional enlarged-scale view, taken along a longitudinal plane, of the seat of the ejector;
FIG. 7 is a plan view of the insert according to the invention;
FIG. 8 is a side view of the insert;
FIG. 9 is a sectional view, taken along the plane IX-IX of FIG. 7;
FIG. 10 is a sectional view, taken along the plane X-X of FIG. 8;
FIG. 11 is a sectional view, taken along the plane XI-XI of FIG- 8;
FIG. 12 is a sectional view, taken along the plane XII-XII of FIG. 8;
FIG. 13 is a sectional lateral elevation view, taken along a

longitudinal plane, of the housing according to the invention;
FIG. 14 is a sectional view, taken along the plane XIV-XIV of FIG. 13;
FIG. 15 is a sectional view, taken along the plane XV-XV of FIG. 13;
FIG. 16 is a sectional view, taken along the plane XVI-XVI of FIG. 13;
FIG. 17 is a sectional view, taken along the plane XVII-XVII of FIG. 13;
FIG. 18 is a sectional view, taken along the plane XVIII-XVIII of FIG. 13;
FIG. 19 is a sectional view, taken along the plane XIX-XIX of FIG. 13;
FIG. 20 is a sectional view, taken along the plane XXI-XXI of FIG. 13;
FIG. 21 is a sectional view, taken along the plane XXII-XXII of FIG. 13.
FIG. 22 is a sectional view, taken along the plane XXII-XXII of FIG. 13;
FIG. 23 is a sectional view, taken along the plane XXIII-XXIII of FIG. 13;

FIG. 24 is a sectional view, taken along the plane XXIV-XXIV of FIG. 13;
FIG. 25 is a sectional view, taken along the plane XXV-XXV of FIG. 13.
With reference to the above figures, the portable weapon according to the invention, generally designated by the reference numeral 1, is a shotgun constituted, in its essential parts, by a frame or housing 3, a stock 5, a barrel and a tubular magazine (not shown).
Housing 3 and stock 5 are formed monolithically and the stock 5 is hollow in order to accommodate optional accessories, which can be fixed to an internal supporting means, such as for example the holes 45.
Stock 5 is associated with housing 3 by means of a grip region 7, which is advantageously provided with a grip means constituted by radial raised portions 9 surrounding grip 7 in order to facilitate the user in holding the weapon.
Housing 3 is at least partially hollow so as to accommodate the various firing devices of the weapon, in a per se known manner
In particular, housing 3 is open at the front in order to accommodate the barrel (not shown in the figures) and in a lower region in order to accommodate the breech-lock and the firing mechanism (not shown).

According to the invention, the weapon housing is manufactured by molding and is entirely made of plastics, for -example polyamide, and the stock is monolithic with the housing,
A metal insert 11 is provided in the housing, in order to improve the technical properties of the housing, in particular its strength and durability- The metal insert is adapted to provide greater strength in selected regions of the housing which are subjected to particular stresses.
Insert 11 is constituted by a boxlike body having a
transverse cross-section substantially shaped like an
inverted U and corresponding to the cross-section of the
housing-
Insert 11 includes a front portion 13, constituted by a plate 15 provided with a threaded coupling 23, for the tubular magazine (not shown), and by a radiused coupling 17 for accommodating the barrel (not shown) of the weapon. As shown more clearly in FIGS. 11 and 12, longitudinal guides 19 are provided inside insert 11 for the breech-lock (not shown) of the weapon.
Insert 11 also includes a longitudinal member 21 which is associated, for example by welding, in an upward region inside the insert; its function is to guide the rotating head (not shown) of the breech-lock. Bores can be provided in longitudinal member 21 so as to constitute a support for optional accessories which can be applied to the housing, for example an aiming device.

since insert 11 is embedded in housing 3 during molding, it advantageously has holes 25 which are suitable to be filled by the plastic material during the molding operation.
Insert 11 also includes a rear shoulder 2 7 which is constituted by two folded flaps and is suitable to be embedded in the plastic material, as shown more clearly in FIG. 5.
FIGS. 4 and 13-21 show in greater detail how insert 11 is embedded in the plastic material that constitutes housing 3. Housing 3 includes an ejector seat 29 which is blended with a seat 31 for the ejector spring (not shown), which is of the movable type in order to adapt to cartridges of different lengths, in a per se known manner. Ejector seat 29 also includes a seat 33 for a retaining pin (not shown) adapted to keep the ejector in its seat when the barrel is disassembled.
FIG- 14 is a section view of guiding seats 35 adapted to ease the insertion of the braces (not shown) of the breech during weapon assembly.
A lower portion 37 of insert 11 is arranged outside the plastic housing in order to allow to permanently imprint the serial number, or other form of identification of the weapon, prescribed by statutory provisions.
An engagement means 39 is provided in a lower region of stock 5. Engagement means 39 is provided for the connection of a base-plate (not shown) without using screws or the like, and a slot 41 for fastening the strap or brace (not

shown). Slot 41 is advantageously formed monolithically with the stock and therefore without using screws or other external fastening devices.
One side of the housing 3 is provided with a seat 43 for optionally accommodating removable members which contain ornamental patterns or labels.
In practice it has been observed that the weapon according to the invention achieves the intended aim and objects, a portable weapon having been provided wherein the housing can be obtained by molding with a single operation.
One advantage of the invention is the fact that the material used is cheap with respect to the materials used conventionally, despite maintaining excellent technical properties.
The metal insert allows to improve the mechanical strength of the structure and to extend its durability.
Another advantage is the possibility to form the stock monolithically with the housing, reducing the number of operations of the production process.
Another advantage is the possibility to form complex ornamental patterns on the weapon which cannot be provided in conventional rifles or in any case can be provided at a much higher cost.
The portable weapon according to the invention is susceptible of numerous modifications and variations, all of

which are within the scope of the inventive concept; all the details may furthermore be replaced with technically equivalent parts.
The materials used, as well as the dimensions, may of course be any according to the requirements and the state of the art.
Where technical features mentioned in any claim are followed by reference signs, those reference signs have been included for the sole purpose of increasing the intelligibility of the claims and accordingly, such reference signs do not have any limiting effect on the scope of each element identified by way of example by such reference signs.

CLAIMS
1. A portable weapon, characterized in that it comprises a monolithic housing (3) and stock (5) made of plastics and comprising a metal insert (11).
2. The weapon according to claim 1, characterized in that said metal insert (11) is constituted by a boxlike body.
3. The weapon according to claim 1, characterized in that said metal insert (11) is constituted by a box like body having a transverse cross-section substantially shaped like an inverted U and matching the cross-section of said housing (3).
4. The weapon according to claim 2, characterized in that said insert (11) comprises a front portion (13) which is constituted by a plate (15) provided with a threaded coupling (23) for a magazine and by a radiused coupling (17) which is suitable to accommodate the barrel of the weapon.
5. The weapon according to claim 2, characterized in that said insert (11) comprises longitudinal guides (19) for the breech-lock of the weapon.
6. The weapon according to claim 5, characterized in that said insert (11) comprises a longitudinal member (21) which is associated in an upward region inside said insert (11) and is suitable to guide the rotating head of the breech-lock.
7. The weapon according to claim 6, characterized in that

said longitudinal member (21) is perforated so as to constitute a support for optional accessories which can be applied to said housing.
8. The weapon according to claim 2, characterized in that said insert (11) is embedded in the housing (3) during molding and has holes (25) adapted to be filled by plastic material during said molding operation.
9. The weapon according to claim 8, characterized in that said insert (11) comprises a rear shoulder (27) which is constituted by two folded flaps and is suitable to be embedded in said plastic material.

10. The weapon according to claim 1, characterized in that said housing comprises an ejector seat (29) which is connected to a spring seat (31) for the spring of an ejector of the type that can move in order to adapt to cartridges of different lengths.
11. The weapon according to claim 10, characterized in that said ejector seat further comprises a pin seat (33) for a retention pin which is suitable to keep the ejector in its seat when disassembling the barrel from the weapon-
12. The weapon according to claim 5, characterized in that said housing comprises guiding seats (25) , said guiding seats being adapted to ease the insertion of the braces of the breech during weapon assembly.
13. The weapon according to claim 2, characterized in that said insert (11) comprises a lower portion (37) which is

arranged outside the plastic housing in order to allow to permanently imprint the serial number or other form of identification of the weapon,
14. The weapon according to claim 1, characterized in that said stock; which is monolithically formed with said housing, comprises in a rearward region, an engagement means for the connection of a base-plate without using screws or the like.
15. The weapon according to claim 14, characterized in that said stock comprises a slot for fixing an optional strap, or brace, of the weapon, said slot being formed monolithically with the stock without using screws or other external fixing devices.
16. The weapon according to claim 1, characterized in that it comprises a seat in one side of said housing for accommodating removable members having ornamental patterns or labels.
17. A portable weapon substantially as herein described
with reference to the accompanting drawings.

Documents:

1860-mas-1998-abstract.pdf

1860-mas-1998-claims duplicate.pdf

1860-mas-1998-claims original.pdf

1860-mas-1998-correspondence others.pdf

1860-mas-1998-correspondence po.pdf

1860-mas-1998-description complete duplicate.pdf

1860-mas-1998-description complete original.pdf

1860-mas-1998-drawings.pdf

1860-mas-1998-form 1.pdf

1860-mas-1998-form 26.pdf

1860-mas-1998-form 3.pdf

1860-mas-1998-form 4.pdf

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Patent Number

208240

Indian Patent Application Number

1860/MAS/1998

PG Journal Number

35/2007

Publication Date

31-Aug-2007

Grant Date

20-Jul-2007

Date of Filing

18-Aug-1998

Name of Patentee

BENELLI ARMI S P A

Applicant Address

VIA DELLA STAZIONE, 50, 61029-URBINO (PESARO).

Inventors:

#	Inventor's Name	Inventor's Address
1	CARDARI ROLANDO	VIA E FERRI 6, 61029 URBINO (PESARO)
2	VIGNAROLI MARCO	VIA P MASCAGNI, 7,6132 PERUGIA.
3	BURIGANA LUCIO	VIA TORNIELLI, 15, 33080 ROVEREDO IN PIANO (PORDENONE)
4	SCARAMUCCI SERGIO	VIA GIOVANNI XXIII, 14,61020 GALLO DI PETRIANO (PESARO)

PCT International Classification Number

F41C23/18

PCT International Application Number

N/A

PCT International Filing date

PCT Conventions:

#	PCT Application Number	Date of Convention	Priority Country
1	M197A002105	1997-09-17	Italy