Title of Invention

THROTTLE OPENING DEGREE SENSOR FOR A THROTTLE VALVE

Abstract A throttle opening degree sensor for a throttle valve comprises: a casing (5) receiving the rotor (6) and the brush has a single mounting flange portion (5B) extending in a direction (C) orthogonal to a longitudinal axial line (B-B) of the rotor (6); a single mounting hole (5C) extends along the axial line (B-B) in the mounting flange portion; a cylindrical guide tube portion (5D) coaxial with the axial line (B-B) protrudes towards the right side (E) in a right side surface (5A) of the casing (5); an annular seal ring (7) is arranged in an outer periphery of the guide tube portion (5D); the right side surface (5A) is arranged on a left side surface (1B) of the throttle body (1); the guide tube portion (5D) is inserted into a tube portion guide hole (1C) coaxial with a throttle shaft (3) mounting the throttle valve (4); and the casing (5) is screwed into the throttle body (1) via the mounting hole (5C) of the mounting flange portion (5B).
Full Text BACKGROUND OF THE INVENTION FIELD OF THE INVENTION
The present invention relates to a throttle opening degree sensor for a throttle valve, mounted to a throttle body provided with the throttle valve, for opening and closing an intake passage, by which a potentiometer rotates in connection with a throttle valve, and an electric voltage signal is output in proportion to an opening degree opening degree of the throttle valve. The opening degree sensor mentioned above is used for detecting the opening degree of the throttle valve which controls an amount of air in a fuel injection apparatus or detecting an opening degree of the throttle valve of a carburetor for adjusting an amount and a concentration of an air-fuel mixture supplied to an engine.
DESCRIPTION OF THE CONVENTIONAL ART
In a conventional throttle valve, a throttle body has an intake passage 11 extending therethrough. A throttle shaft is transversely arranged within the intake passage, and is rotatably supported in a throttle shaft hole of the throttle body. The intake passage is opened and closed by a butterfly type throttle valve attached to the throttle shaft. The throttle shaft crosses over the intake passage and is rotatably supported to the throttle shaft hole in the throttle body, and a left throttle shaft hole is open onto a left end surface of the throttle body via a guide hole having a larger diameter than the throttle shaft hole.
In a casing, a rotor, a brush fixed to the rotor, a resistance body provided in a fixed member and slidably contacted by the brush are received and
2

arranged. A pair of side mounting flange portions are integrally formed in the side of a flat right side surface in the casing so as to be directed toward one side and another side orthogonal to a longitudinal axial line of the rotor, and mounting holes extend through the respective mounting flange portions.
Further, a guide tube portion is formed in the right side surface of the casing so as to be coaxial with the longitudinal axial line of the rotor and as to slightly protrude to the right side, and a clearance hole is provided from a front end of the guide tube portion toward a rotor supporting hole rotatably supporting the rotor. That is, the rotor supporting hole is open to the front end of the guide tube portion via the clearance hole.
Further, an annular seal ring groove positioned outside the guide tube portion is recessed in the right side surface of the casing. Also a throttle opening degree sensor is arranged on the left end surface of the throttle body.
In accordance with the structure mentioned above, the right side surface of the casing is arranged in the left end surface of the throttle body so as to contact therewith, the mounting hole of one side mounting flange portion is arranged so as to face to one side screw hole open to the left end surface of the throttle body, the mounting hole of another side mounting flange portion is arranged so as to face to another side screw hole open to the left end surface, the guide tube portion is inserted into and arranged within the guide hole of the throttle body, and a flat portion formed in a left end of the throttle shaft is inserted into and arranged within a flat groove provided in the rotor and open toward the
right side.
3

Further, in the state mentioned above, screws are inserted into the respective mounting holes of said mounting flange portions and the screws are screwed toward the side screw holes, whereby the throttle opening degree sensor is engaged by screwing with and fixed on the throttle body, and on the other hand, the throttle shaft and the throttle opening degree sensor are connected by the flat portion and the flat groove so as to synchronously rotate.
In this arrangement, when the throttle valve opens and closes the intake passage due to the rotation of the throttle shaft, the rotation of the throttle shaft is transmitted to the rotor from the flat portion via the flat groove, and the brush fixed to the rotor slides on the resistance body provided in the fixed member in correspondence with the rotation mentioned above, whereby the throttle opening degree sensor outputs an electric voltage signal corresponding to the rotation of the throttle shaft toward the external.
In the conventional throttle opening degree sensor mentioned above, the throttle opening degree sensor is assembled on the throttle body via side mounting flange portions, and since a pair of the mounting flange portions are provided as mentioned above, it is impossible to make the throttle opening degree sensor itself compact and in particular, mounting of the throttle body onto a motor cycle of a small or middle class piston displacement (for example, 90 cc, 120 cc, 250 cc or the like) is impaired, so that it is not preferable.
The reason for the necessity to provide with a pair of mounting flange portions as mentioned above is that no means are provided for securely
4

preventing the throttle opening degree sensor from falling down at a time of arranging the throttle opening degree sensor on the throttle body.
The guide tube portion has a function for simply positioning sideward, and even when the guide tube portion is inserted into the guide hole of the throttle body, it can not constitute a means for preventing the throttle opening degree sensor from falling down off the longitudinal axial direction.
Further, because a pair of mounting flange portions are provided, it is necessary to provide with two screw holes in the throttle body, it is necessary to prepare two screws and it is necessary to carry out the screwing operation at twice, resulting in an increase in the number of parts and an increase in the number of assembling man-hours, and this prevents a reduction in the cost of manufacturing the throttle body.
Further, in the throttle body, It is necessary to provide bosses of supporting portions facing to the mounting flange portions. This results in an increase of weight of the throttle body, and an increase in thickness which generates blow holes at the time of injection molding of the throttle body, so that it is not preferable. In particular, the supporting portions facing to the mounting flange portions are formed near the left throttle shaft hole, and the generation of the blow holes causes an intrusion of air into the left throttle shaft hole from the outside, so that it is not preferable.
Further, an airtightness between the left throttle shaft hole and the atmosphere, an atrtightness between the inside of the throttle opening sensor and the atmosphere are achieved by a seal ring such as an O - ring or a square
5

ring made of an annular elastic material (for example, a rubber) arranged within a seal ring groove provided in the right side surface of the casing, whereby it is necessary to form an annular seal boss having a diameter sufficiently larger than an outside groove diameter of the seal ring groove in an outer periphery of the left throttle shaft hole. As a result, similarly to the above mentioned, this results in increasing weight of the throttle body and generating blow hole at the time of injection molding of the throttle body, so that it is not preferable.
SUMMARY OF THE INVENTION
A throttle opening degree sensor in accordance with the present invention is made by taking the problems mentioned above into consideration, and the objects of the present invention are: to provide a throttle opening degree sensor which is excellent in mounting onto a throttle body for a small or middle size of motor cycle; to provide inexpensively a throttle body including a throttle opening degree sensor, with the reduction of the number of parts and manhours required for assembly of a throttle opening degree sensor on the throttle body; and to provide a throttle body including a throttle body opening sensor, in which a sealing boss of a throttle body for mounting of the throttle opening degree sensor is compact, weight of the throttle body is reduced, and particularly generation of blow holes in the sealing boss portion at the time of injection molding of the throttle body is prevented.
In order to achieve the objects mentioned above, in accordance with a first aspect, the present invention provides a throttle opening degree sensor for a throttle valve for sliding a brush fixed to a rotor rotating in connection with a
6

displacement of a throttle valve on a resistance body and outputting an electric voltage signal in proportion to an opening degree of the throttle valve, characterized in that
a casing receiving the rotor and the brush has a single mounting flange portion extending toward a direction orthogonal to a longitudinal axial line of the rotor in a right side surface side thereof;
a single mounting hole extending along the longitudinal axial line of the rotor is pierced in the mounting flange portion;
a cylindrical guide tube portion coaxial with the longitudinal axial line of the rotor is formed to protrude towards the right side in the right side surface of the casing;
an annular seal ring is arranged in an outer periphery of the guide tube portion;
the right side surface of the casing is arranged on a left side surface of the throttle body;
the guide tube portion is inserted into and arranged within a tube portion guide hole formed coaxially with a throttle shaft mounting the throttle valve; and
and the casing is engaged by screwing with the throttle body via the mounting hole of the mounting flange portion .
Further, in accordance with a second aspect of the present invention, in addition to the first aspect, the throttle opening degree sensor is characterized in that the rotor is slidingly arranged within the rotor supporting hole of the casing so as to be freely rotatable, and an annular second seal ring is arranged
7

between an outer periphery of the rotor and an inner periphery of the rotor supporting hole.
In accordance with the first aspect of the present invention, since the guide tube portion is inserted into the tube portion guide hole in the throttle body and the seal ring is elastically arranged between the guide tube portion and the tube portion guide hole, whereby it is possible to prevent the throttle opening degree sens'or from "falling down with respect to the throttle body, it is possible to securely mount the throttle opening degree sensor to the throttle body by a single screw via the mounting hole provided in the single mounting flange portion.
Further, since the seal ring is arranged between the guide tube portion and the tube portion guide hole, it is possible to keep an airtightness between the throttle shaft hole and the atmosphere and an airtightness between the atmosphere and the inside of the throttle opening sensor, so that it is possible to reduce a diameter of the sealing boss formed in the outer periphery of the throttle shaft hole.
Further, in accordance with the second aspect of the present invention, since the second seal ring is arranged between the outer periphery of the rotor and the inner periphery of the rotor supporting hole, even when abrasion powders due to a slide motion are generated
8

within the throttle shaft hole and the tube portion guide hole, the abrasion
powders are not attached to the brush and the resistance body within the casing.
BRIEF DESCRIPTION OF THE ACCOMPANYING DRAWINGS
Fig. 1 is a side view in the state that a throttle opening degree sensor in accordance with the present invention is mounted to a throttle body;
Fig. 2 is a vertical cross sectional view of a main portion along a line J-J in Fig. 1 ;
Fig. 3 is a side view in the state that a conventional throttle opening degree sensor is mounted to a throttle body; and
Fig. 4 is a cross sectional view of a main portion along a line A-A in Fig. 3.
A conventional throttle opening degree sensor will be described with reference to Figs. 3 and 4.
Reference 10 denotes a throttle body in which an intake passage 11 is provided through. A throttle shaft 12 is transversely arranged within the intake passage 11. The throttle shaft is rotatably supported to a throttle shaft hole 10A of the throttle body 10, and the intake passage 11 is opened and closed by a butterfly type throttle valve 13 attached to the throttle shaft 12. The throttle shaft 12 crosses over the intake passage 11 and is rotatably supported to the throttle shaft hole 10A provided in the throttle body 10, and in the drawings, a left throttle shaft hole 10Aa is open onto a left end surface 10B of the throttle body 10 via a guide hole 10C having a larger diameter than the throttle shaft hole 10Aa. The throttle valve 13 in Fig. 3 is in the state of closing the intake passage 11, and the
9

throttle valve 13 rotates in a clockwise direction in Fig. 3, to open the intake passage 11
Reference symbol S denotes a throttle opening degree sensor, which is constituted of the following elements.
Reference numeral 14 denotes a casing, in which a rotor 15, a brush (not shown) fixed to the rotor within 15, a resistance body (not shown) provided in a fixed member and slidably contacted by the brush and the like are received and arranged. A pair of one side mounting flange portion 14B and another side mounting flange portion 14C are integrally formed in the side of a flat right side surface 14A in the right side in Fig. 4 in the casing 14 so as to be directed toward one side C and another side D orthogonal to a longitudinal axial line B-B of the rotor 15, and mounting holes 14D are pierced through the respective mounting fiange portions 14B and 14C.
Further, a guide tube portion 14E is formed in the right side surface 14A of the casing 14 so as to be coaxial with the longitudinal axial line B-B of the rotor 15 and as to slightly protrude to the right side E, and a clearance hole 14H is provided from a front end 14F of the guide tube portion 14E toward a rotor supporting hole 14G rotatably supporting the rotor 15. That is, the rotor supporting hole 14G is open to the front end 14F of the guide tube portion 14E via the clearance hole 14H.
Further, an annular seal ring groove 14J positioned outside the guide tube portion 14E recessed in the right side surface 14A of the casing 14.
10

Further, the throttle opening degree sensor S is assembled with the throttle body 10 in the following manner.
The throttle opening degree sensor S is arranged on the left end surface 10B of the throttle body 10.
In accordance with the structure mentioned above, the right side surface 14A of the casing 14 is arranged in the left end surface 10B of the throttle body 10 so as to contact therewith, the mounting hole 14D of one side mounting flange portion 14B is arranged so as to face to one side screw hole 10G open to the left end surface 10B of the throttle body 10, the mounting hole 14D of another side mounting flange portion 14C is arranged so as to face to another side screw hole 10D open to the left end surface 10B, the guide tube portion 14E is inserted into and arranged within the guide hole 10C of the throttle body 10, and a fiat portion 12A formed in a left end of the throttle shaft 12 is inserted into and arranged within a flat groove 15A provided in the rotor 15 and open toward
the right side E.
Further, in the state mentioned above, screws 16 are inserted into the respective mounting holes 14D of one side mounting flange portion 14B and another side mounting flange portion 14C, and the screws 16 are screwed toward one side screw hole 10G and another side screw hole 10D, whereby the throttle opening degree sensor S is engaged by screwing with and fixed on the throttle body 10, and on the other hand, the throttle shaft 12 and the throttle opening degree sensor S are connected by the flat portion 12A and the flat groove 15A so as to synchronously rotate.
11

In accordance with the structure mentioned above, when the throttle valve 13 opens and doses the intake passage 11 on the basis of the rotation of the throttle shaft 12, the rotation of the throttle shaft 12 is transmitted to the rotor 15 from the fiat portion 12A via the flat groove 15A, and the brush fixed to the rotor 15 slides on the resistance body provided in the fixed member in correspondence with the rotation mentioned above, whereby the throttle opening degree sensor S outputs an electric voltage signal corresponding to the rotation of the throttle shaft 12 toward the external.
In accordance with the conventional throttle opening degree sensor mentioned above, the throttle opening degree sensor S is assembled on the throttle body 10 via the side mounting flange portions 14B and 14C, and since a pair of the mounting flange portions 14B and 14C are provided as mentioned above, it is impossible to make the throttle opening degree sensor S itself compact and in particular, mounting of the throttle body onto a motor cycle of a small or middle class piston displacement (for example, 90 cc, 120 cc, 250 cc or the like) is impaired, so that it is not preferable.
The reason for the necessity to provide with a pair of the mounting flange portions 14B and 14C as mentioned above is that no means are provided for securely preventing the throttle opening degree sensor S from falling down at the time of arranging the throttle opening degree sensor S on the throttle body 10.
The guide tube portion 14E shown in Fig. 4 has a function for simply positioning sideward, and even in the case that the guide tube portion 14E is inserted into the guide hole 10C of the throttle body 10, it can not constitute a
12

means for preventing the throttle opening degree sensor S from falling down off the longitudinal axial direction B-B.
Further, because a pair of mounting flange portions 14B and 14C are provided, it is necessary to provide with two screw holes 10G and 10D in the throttle body 10, it is necessary to prepare two screws 16 and it is necessary to carry out the screwing operation twice, resulting in an increase in the number of parts and an increase in the number of assembling man-hours, so that it prevents a reduction in manufacturing costs of the throttle body.
Further, in the throttle body 10, it is necessary to provide with bosses of supporting portions 10E and 10F facing to the mounting flange portions 14B and 14C, resulting in an increase of weight of the throttle body 10, and an increase of a thick portion which generates blow holes at a time of injection molding of the throttle body 10, so that it is not preferable, in particular, the supporting portions 10E and 10F facing to the mounting flange portions are formed near the left throttle shaft hole 10Aa, the generation of the blow holes causes an intrusion of air into the left throttle shaft hole 1QAa from the outside, so that it is not preferable.
Further, airtightness between the left throttle shaft note 10Aa and the atmosphere, airtightness between the inside of the throttle opening sensor S and the atmosphere are achieved by a seal ring 17 such as an O - ring or a square ring made of an annular elastic material (for example, a rubber) arranged within a seal ring groove 14J provided in the right side surface 14A of the casing 14, whereby it is necessary to form an annular seal boss 10H having a diameter G
13

sufficiently larger than an outside groove diameter F of the seal ring groove 14J in an outer periphery of the left throttle shaft hole 10Aa, thereby, similarly to the above mentioned, increasing a weight of the throttle body 10 and generating the blow hole at a time of injection molding of the throttle body 10, so that it is not preferable.
DESCRIPTION OF THE PREFERRED EMBODIMENT A description will be given below of an embodiment of a throttle opening degree sensor in accordance with the present invention with reference to Figs.1 and 2.
Fig. 1 is a side view in the state that a throttle opening degree sensor is mounted to the throttle body, and Fig. 2 is a vertical cross sectional view of a main portion along a line J-J in Fig. 1.
Reference numeral 1 denotes a throttle body in which an intake passage 2 is provided to extend through. A throttle shaft 3 is transversely arranged within the
14
14

intake passage 2, the throttle shaft is rotatably supported to a throttle shaft hole 1A of the throttle body 1, and the intake passage 2 is opened and closed by a butterfly type throttle valve 4 attached to the throttle shaft 3. Further, a left throttle shaft hole lAa in Fig. 2 is open on a left side surface 1B of the throttle body l through a tube portion guide hole 1C, and the diameter of the tube portion guide hole 1C is formed to be larger than that of the left throttle shaft hole 1 Aa .
The throttle valve 4 in Fig. 1 is in the state of closing the intake passage 2, and when the throttle valve 4 rotates in a clockwise direction in Fig. 1, the intake passage 2 is opened.
Reference symbol S denotes a throttle opening degree sensor, which is constituted of the following e 1 ements.
Reference numeral 5 denotes a casing, within which a rotor 6, a brush (not shown) fixed to the rotor 6 , a resistance body (not shown) provided in a fixed member and slidably contacted by the brush, and the like are received and arranged.
A mounting flange portion 5B is integrally formed in the side of a flat right side surface 5A in the right side in Fig. 2 in the casing 5 so as to be directed toward one side C orthogonal to a longitudinal axial
15

tine B-B of the rotor 6, and a mounting hole 5C extending along the tongitudinal axial line B-B is pierced in the mounting flange portion 5B.
further, a guide tube portion 5D is formed in the right side surface 5A of the casing 5 so as to be coaxial with the longitudinal axial line B-B of the rotor 6 and so as to protrude to the right side E in Fig. 2.
Further, an annular ring groove 5G is provided in an outer periphery of the guide tube portion 5D, and a seal ring 7 such as an O-ring, a square ring, or a lip seal made of an elastic material (for example, a rubber material) is arranged in the ring groove 5G.
As the result of the ring groove 5E being provided, the length L in the longitudinal axial direction B-B of the guide tube portion 5D is formed to be longer than the length of the conventional guide tube portion 14E.
Further, a rotor supporting hole 5F is provided toward the inside of the
casing 5 from the front end 5E of the guide tube portion 5D, and the rotor 6 is
rotatably supported to the rotor supporting hole 5F. Further, the throttle opening
degree sensor S is assembled with the throttle body 1 in the following manner.
The throttle opening degree sensor S is arranged
16

on the left end surface 1B of the throttle body 1. In accordance with the structure mentioned above, the right side surface 5A of the casing 5 is brought into contact with and arranged in the left end surface 1B of the throttle body 1, the mounting hole 5C of the mounting flange portion 5B is arranged so as to face to the screw hole 1D open in the left end surface 1B of the throttle body 1, the guide tube portion 5D is inserted into and arranged within the tube portion guide hole 1C of the throttle body 1, and a flat portion 3A formed in the left end of the throttle shaft 3 is inserted into and arranged within a flat groove 6A provided in the rotor 6 and open toward the right side E.
Further, in the state mentioned above, a screw 16 is inserted into the mounting hole 5C of the mounting flange portion 5B and the screw 16 is screwed into the screw hole 1D, whereby the throttle opening degree sensor S is fixed by screwing onto the throttle body 1, and on the other hand, the throttle shaft 3 and the throttle opening degree sensor S is connected by the flat portion 3A and the flat groove 6A of the rotor 6 so as to synchronously rotate.
In accordance with the structure mentioned above, when the throttle valve 4 opens and closes the intake passage 2 on the basis of the rotation of the throttle shaft 3, the rotation of the throttle shaft 3 is
17
=1=4=

transmitted to the rotor 6 via the flat groove 6A from the flat portion 3A, and the brush fixed to the rotor 6 slides on the resistance body provided in the fixed member in correspondence to the rotation, whereby the throttle opening degree sensor S outputs an electric voltage signal corresponding to the rotation of the throttle shaft 3 toward the external.
In accordance with the throttle opening degree sensor S structured in the manner mentioned above, since the length L of the guide tube portion 5D is formed to be longer than the conventional one by arranging the seal ring 7 in the guide tube portion 5D of the casing 5, it ispossible to completelyprevent the casing 5 itself from falling down at a time of inserting and arranging the guide tube portion 5D within the tube portion guide hole 1C (in other words, it is possible to increase an independence).
Accordingly, even at a time of engaging the casing 5 with the throttle body 1 by the single screw 16, it is possible to securely assemble the casing 5 on the throttle body 1 without falling down.
As mentioned above, since the throttle opening sensor S is mounted to the throttle body 1 by the single mounting flange portion 5B of the casing 5, the throttle opening degree sensor S can be made compact by reducing the size of the casing 5, whereby it is possible to
18
=1=5=

make the throttle body provided with the throttle opening degree sensor S to be compact, and particularly it is possible to largely improve a mounting property onto small and middle size motor cycles. Further, since the mounting flange portion 5B is formed as a single one, the supporting portion 1G of the throttle body 1 corresponding thereto can be provided at one portion, whereby it is possible to achieve a weight reduction of the throttle body 1 and it is possible to reduce the generation of blow hole at a time of injection molding of the throttle body 1.
Further, since the casing 5 is engaged with the
throttle body 1 by the single screw 16, only a single
pair of the screw 16 and the screw hole 1D is required,
and the screwing operation can be carried out at one
time, so that it is possible to reduce the number of
the parts and the as sembling man-hour, and particularly,
it is possible to reduce the manufacturing cost thereof .
Further, the airtightness between the throttle
shaft hole 1A and the atmosphere and the airtightness
between the inside of the casing 5 of the throttle
opening degree sensor S and the atmosphere are achieved
by the seal ring 7 arranged between the guide tube
portion 5D and the tube portion guide hole 1C, whereby
an outside diameter K of the boss portion 1E surrounding
the left throttle shaft hole lAa may have a slightly
19


larger diameter than the diameter of the tube portion guide hole 1C.
In accordance with the structure mentioned above, it is possible to prevent the blow hole in the boss portion 1E from being generated at a time of forming the throttle body 1 by means of casting, whereby it is, possible to prevent the air from intruding from the atmosphere particularly to the throttle shaft hole lAa.
Further, in accordance with the throttle opening degree sensor S of the present invention, since a second seal ring 8, such as an O-ring or a ring seal, is arranged between an inner periphery 5Fa of a rotor supporting hole 5F formed in the casing 5 and an outer periphery 6B of the rotor 6, abrasion powders generated between the throttle shaft 3 and the left throttle shaft hole lAa at a time of sliding, or abrasion powders generated in an engagement step portion 1F of the tube portion guide hole 1C do not intrude to the inside of t the casing 5 via gaps thereof, so that it is possible to stably output an accurate electric voltage signal for a long time.
In this case, since the flat groove 6A of the rotor 6 is a closed hole, the abrasion powders do not intrude within the casing from the inside of the flat groove 6A.
As mentioned above, in accordance with the
20

throttle opening degree sensor of the present invention, the casing is provided with the single mounting flange portion in which the single mounting hole is pierced, the cylindrical guide tube portion protruding sideward from one end surface and formed coaxially with the longitudinal axial line of the rotor, and the annular seal ring arranged in the outer periphery of the guide tube portion, the mounting flange portion is arranged on the throttle body, the guide tube portion is inserted into and arranged within the tube portion guide hole of the throttle body, and the mounting flange portion is mounted to the throttle body by the single screw in the state mentioned above, whereby it is possible to make the throttle body including the throttle opening degree sensor compact, and particularly improve the mounting property to the small and middle size motor cycles. Further, since the mounting flange portion of the casing can be made single, it is possible to reduce the thickness of the supporting portion of the throttle body, whereby it is possible to prevent the blow hole from being generated at a time of injection molding of the throttle body.
Further, it is possible to mount the throttle opening degree sensor to the throttle body by the single screw, whereby the number of the parts for mounting and the screwing operation can be single and it is
21 =3=8=

possible to reduce the manufacturing cost thereof.
Further, while the airtightness between the atmosphere and the throttle shaft hole and the airtightness between the atmosphere and the inside of the casing can be achieved by the seal ring arranged in the outer periphery of the guide tube portion, since the seal ring is arranged in the outer periphery of the guide tube portion, it is possible to reduce the diameter of the boss portion in the outer periphery of the throttle bearing, whereby it is possible to prevent the blow hole from being generated in the boss portion at a time of injection molding of the throttle body and it is possible to achieve the weight reduction of the throttle body.
Further, since the second seal ring is arranged between the rotor and the rotor supporting hole, it is possible to prevent the abrasion powder generated between the throttle shaft hole and the throttle shaft and the abrasion powder generated in the sliding port ion within the tube portion guide hole from intruding within the casing, and it is possible to stably output a signal from the throttle opening degree sensor for a long time.
22


WE CLAIM:
1. A throttle opening degree sensor for a throttle valve for sliding a brush fixed to a rotor rotating in connection with a displacement of a throttle valve on a resistance body and outputting an electric voltage signal in proportion to an opening degree of the throttle valve, characterized in that -
a casing (5) receiving the rotor (6) and the brush has a single mounting flange portion (5B) extending toward a direction (C) orthogonal to a longitudinal axial line (B-B) of the rotor (6)in a right side surface (5A) side thereof;
a single mounting hole (5C) extending along the longitudinal axial line (B-B) of the rotor (6) is pierced in the mounting flange portion;
a cylindrical guide tube portion (5D) coaxial with the longitudinal axial line (B-B) of the rotor (6) is formed to protrude towards the right side (E) in the right side surface (5A) of the casing (5);
an annular seal ring (7) is arranged in an outer periphery of the guide tube portion (5D);
the right side surface (5A) of the casing is arranged on a left side surface (1B) of the throttle body (1);
the guide tube portion (5D) is inserted into and arranged within a tube portion guide hole (1C) formed coaxially with a throttle shaft (3) mounting the throttle valve (4);
and the casing (5) is engaged by screwing with the throttle body (1) via the mounting hole (5C) of the mounting flange portion (5B).
23

24
2. A throttle opening degree sensor as claimed in claim 1, wherein the
rotor is slidingly arranged within the rotor supporting hole (5F) of the casing
(5) so as to be freely rotatable, and an annular second seal ring (8) is
arranged between an outer periphery (6B) of the rotor (6) and an inner
periphery (5Fa) of the rotor supporting hole (5F).
3. A throttle opening degree sensor for a throttle valve, substantially as
herein described, particularly with reference to the accompanying drawings.
A throttle opening degree sensor for a throttle valve comprises:
a casing (5) receiving the rotor (6) and the brush has a single mounting flange portion (5B) extending in a direction (C) orthogonal to a longitudinal axial line (B-B) of the rotor (6);
a single mounting hole (5C) extends along the axial line (B-B) in the mounting flange portion;
a cylindrical guide tube portion (5D) coaxial with the axial line (B-B) protrudes towards the right side (E) in a right side surface (5A) of the casing (5);
an annular seal ring (7) is arranged in an outer periphery of the guide tube portion (5D);
the right side surface (5A) is arranged on a left side surface (1B) of the throttle body (1);
the guide tube portion (5D) is inserted into a tube portion guide hole (1C) coaxial with a throttle shaft (3) mounting the throttle valve (4);
and the casing (5) is screwed into the throttle body (1) via the mounting hole (5C) of the mounting flange portion (5B).

Documents:

00720-cal-2002-abstract.pdf

00720-cal-2002-claims.pdf

00720-cal-2002-correspondence.pdf

00720-cal-2002-description(complete).pdf

00720-cal-2002-drawings.pdf

00720-cal-2002-form-1.pdf

00720-cal-2002-form-18.pdf

00720-cal-2002-form-2.pdf

00720-cal-2002-form-3.pdf

00720-cal-2002-form-5.pdf

00720-cal-2002-g.p.a.pdf

00720-cal-2002-letters patent.pdf

00720-cal-2002-priority document others.pdf

00720-cal-2002-priority document.pdf

00720-cal-2002-reply f.e.r.pdf


Patent Number 205843
Indian Patent Application Number 720/CAL/2002
PG Journal Number 15/2007
Publication Date 13-Apr-2007
Grant Date 13-Apr-2007
Date of Filing 24-Dec-2002
Name of Patentee KEIHIN CORPORATION
Applicant Address 26-2, NISHISHINJUKU 1-CHOME, SHINJUKU-KU, TOKYO, JAPAN.
Inventors:
# Inventor's Name Inventor's Address
1 KURE TAKEO C/O KAWASAKI PLANT, 386, ICHINOTSUBO, NAKAHARA- KU, KAWASAKI-SHI, KANAGAWA, JAPAN
PCT International Classification Number F 16 K 21/20
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 2002-000442 2002-01-07 Japan