Title of Invention

A BAR COMPOSITION AND METHOD OF MAKING SAME

Abstract A bar composition comprising: (a) 25 to 85% by weight fatty acid soap; (b) polyalkylene glycol having MW of 400 to 25,000 Dalton; (c) 1 to 35% by weight of a C8 to C22 free fatty acid; (d) 0.1 to 5% by wt. of a salt of protic acid having a pKal less than 6; wherein the amount of polyalkylene glycol (b) present in the bar is sufficient to improve skin condition in controlled application wash tests either by reducing the barrier damage as measured by transepidermal water loss, increasing skin hydration as measured by skin conductivity/capacitance, and/or by reducing visual dryness;and wherein, the molar equivalents ratio of free fatty acid (c) to protic acid salt (d) is between 0.5:1 to 3:1, and'" the- weight ratio of free fatty acid (c) to the sum of weights of polyalkylene- glycol plus organic protic acid salt ((b) and (d) ) is 1:2" to 2:1.
Full Text FORM2
THE PATENTS ACT, 1970
(39 of 1970)
COMPLETE SPECIFICATION
(See section 10; rule 13)
Title of the invention
HINDUSTAN LEVER LIMITED, a company incorporated under the Indian Companies Act, 1913 having its registered office at Hindustan Lever House, 165/166, Backbay Reclamation, Mumbai-400 020, State of Maharashtra, India
The following specification describes the nature of this invention (and the manner in which it is to be performed)

The present invention relates to a personal washing bar that provides effective cleansing, and a refreshing experience while producing lower levels of visual dryness, retaining more moisture in .the skin and maintaining a stronger protective barrier than ordinary soap. The composition comprises soap, polyalkalene glycol, fatty acid, and the salt of specific protic acids. The personal washing bar combines these benefits with excellent in-use sensory properties as well as good bar properties. The invention further provides a process for making said bars.
Consumers are increasingly interested in milder ways to cleanse their skin which results in less damage of the skin's natural protective barrier and also leads to the retention of more moisture in their skin. Indeed toilet
bars based on synthetic surfactant such as the Dove® Beauty
Bar have gained in popularity. Also, milder synthetic based liquids compositions are a growing segment of the market, especially among consumers in more developed markets around the world.
However, the in-use properties of synthetic based bars and liquids (syndet bars and liquids) are quite different from soap. Synthetic based formulations- tend to rinse slowly from the skin, often leave a feeling of a slippery residue remaining on the skin and are perceived not to last as long as soap. For many consumers in warm tropical climates, washing with syndet bars, combo bars and syndet liquids is not perceived To provide the level of cleansing and

refreshing in-use sensory experience provided by soap and is a less preferred, method of cleansing the skin, even though washing with soap is harsher. Furthermore, because of the intrinsic cost of raw materials, packaging (for liquids)', and the relatively higher use-up rates, mild syndet and combo bars and liquids makes these products out of reach of most consumers in emerging and developing markets even if they could learn to live with the very different cleansing experience.
There has been a great deal of research and development devoted to making soap bars milder. A recent review is provided by Murahata et al. (Cleansing Bars for Face and Body: In Search of Mildness, in Surfactants in Cosmetics, Ed M. Rieger and L. Rhein, 1997 Marcel Dekker, New York). The approaches include incorporation of relatively high levels of cationic polymers, mild synthetic surfactants, and the inclusion of a relatively high level of glycerol (>10%) . All of these approaches have their limitations in terms of cost, manufacturing feasibility and impact on sensory properties- and" cost.' One- "cammercially successful approach-is a so. called "combo bar" of 'soap and a synthetic surfactant (e.g., acyl isethionate) as used for example in U.S. Patent No. 4,954,282 to Resch et al. (relating to Lever 2000® type product). Even here, the sensory properties, use-up rates and cost do not match those of soap. Thus, there is a very real need for a method of cleansing the skin. that is perceived to provide the refreshing, cleansing experience and economy of soap while maintaining better skin care especially in the reduction of

barrier damage , and the increase in the level of moisture retention relative to common soap.
The present invention provides a method of cleansing the skin which is perceived as effective in removing oil and dirt, is preferred by consumers who like the sensory properties of soap, and provides improved skin care. In this , context "improved skin care" is defined as causing less damage to the skin's naturally protective barrier, retention of more moisture in the skin, and/or reducing visible dryness than the method of cleansing the skin with an ordinary soap bar.
The invention further provides a bar which provides these cleansing and preferred sensory attributes while causing less damage to the skin's naturally protective barrier, inducing a lower level of visual dryness and while retaining more moisture in the skin than ordinary soap bars. The invention further provides a process for making such bar.
EP Patent No. ' 0, 707, 631 to Chambers 'et al. discloses a soap bar composition comprising:
(a)' 44 to 86.5% by wt. fatty acid soap;
(b)' 5 to 30% by wt. polyalkylene glycol;
(c) 2.5 to 20.% by wt. C5 to C22 fatty acid; and
(d) 6 to 20% water.
wherein ratio of polyalkylene glycol to C5 to C22 fatty acid is 1:3 to 3:1 and polyalkylene glycol has MW below 100,000 Dalton. There is no teaching of the specifically defined orotic acid salts of the invention; of the ratios of these

salts to free fatty acid; or of the sensory (soap-like clean) and skin care benefits (as measured by defined tests) provided when' meeting the defined criteria of the invention.
Applicants have filed a continuation-in-part application to the equivalent of the U.S. Chambers application which claims 0.1 to 50% electrolyte and provides enhanced processing benefits. Again there is no teaching of the defined protic acid salts; of the ratios of these salts to free fatty acid, of enhanced skin care benefits, or of a process to make bars with these attributes.
Applicants have filed an application to Van Gunst et al. disclosing:
(a) 50 to 80% by wt. soap;
(b) 4 to 35% by wt. free fatty acid;
(c) 1 to 10% by wt. selected organic salts; and
(d) about 10% water;
wherein the bar has no more than about 4% synthetic and is proce-ssed-using standaxd- extrusion" equipment.
The reference fails to disclose the defined protic acid salts, the ratio of protic acid salts to free fatty acid, enhanced skihcare benefits or a process of making bars with these.
Similarly, U.S. Patent No. 3,598,7.46 to Kaniecki discloses soap free fatty acid and polyalkylene glycol, but fails to recognize defined protic acid salts, ratio of salts to free fatty acid or sensory properties and skin care benefits as

measured in the subject invention, nor does it disclose a process for making such bars.
In one embodiment, the subject invention provides a bar comprising fatty acid soaps, free fatty acids, polyalkylene glycol and specifically defined protic acid salts. Using these protic acid salts and defined ratios of the protic acid salts to free fatty acids, applicants have unexpectedly been able to obtain enhanced skin care properties as measured by defined tests, while achieving good desirable bar properties (e.g., hardness, low grit) and desirable sensory properties (e.g., clean rinsing).
More specifically, the invention comprises:
(a) 25 to 85% by weight fatty acid soap;
(b) polyalkylene glycol having MW of 400 to 25,000, preferably 400 to 10,000 Daltons;
(c) 1 to 35% by weight C8-C22 preferably C10-C2O rnore
preferably C10~C18 free fatty acid (saturated and
unsaturated,,, p.ne.£erabJLy at. least'saturated.) •;.. an-d.
(d) ' 0-. 1 to 5% by wt. , preferably 0.5 to 3% by wt. of a
salt of a protic acid having a pKal of less than 6, preferably less than 5.5;
wherein the amount of polyalkylene glycol present in the bar must be sufficient to improve skin condition in Controlled Application Wash Tests either by reducing the barrier damage as measured by transepidemai water loss, increasing skin hydration as measured by skin conductivity/capacitance,

and/or by reducing visual dryness as measured by objective
grading.
In addition, the molar equivalents ratio of free fatty acid to protic acid salt is preferably between 0.5:1 to 3:1, most preferably between 0.75:1 to 3:1 and the weight ratio of free fatty acid to the sum of weights of PAG plus protic acid salt, i.e., (wt.% FA)/(wt.% PAG+wt.% protic acid salt), should be between 1:2 to 2:1.
The molar equivalent ratio is defined by the following equation:
Grams Free Fatty Acid / Molecular Weight Free Fatty Acid (Grams protic acid/Molecular Weight Protic acid)X (Number Equivalents per Mole Protic Acid)
The term "equivalents" is used in the ordinary chemical sense for protic acids and is equal' to the number of les of hydronium ions required to form the fully protorated conjugate, acid" of the protrc acid'salt.
In a second embodiment, the invention provides a process for making bars having improved skin condition by adding 0.1 to 5%, preferably 0.5 to 3% by wt. of the protic acid salt of (d) above to components (a) , (b) and (c) . The mixture is formed under mixing conditions at temperatures of 25° to 45°C, preferably between 30° end 40°C. The process forns the bar of the invention.

BRIEF DESCRIPTION OF THE DRAWINGS
Figure 1 is graph showing a reduction in the induction of visual dryness using Bar 2 of the invention versus a Comparison Bar which does not contain polyalkylene glycol.
Figure 2 shows a reduction in the induction of visual dryness for Bar 4 of the invention.versus Comparative Bar 3.
Figure 3 shows a reduction in the induction of visual dryness for Bar 6 of the invention versus Bar 5.
Figure 4 shows critical ratios of free fatty acid to polyalkylene glycol plus proticacid salt with regard to the processability of bars.
The present invention relates to bars comprising fatty acid soap, free fatty acid polyalkylene glycol, and specific salts of protic acid, and to a process for forming such bars. By using specifically defined salts of protic acids i.e, defined pKaly- molar equivalent ratios of protic acid-salt to free fatty acid and weight ratios of free fatty acid to polyalkylene glycol plus salts 'of protic acid, applicants have unexpectedly found it is possible to obtain bars with enhanced skin care properties as measured by defined tests. These bars also have excellent sensory properties, particularly relevant to oily skinned people who prefer the ci.ear.sing feeling of soap. Further these bars have good bar properties, e.g., adequate hardness and low grittiness. The salts of protic acid are added to other components under mixing conditions at elevated temperatures in any order.

Fatty Acid Soaps
Bars of the invention comprise about 25% to S5%, preferably' about 50% to 75% fatty acid soap.
The term "soap" is used herein in its popular sense, i.e., the alkali metal or alkanol ammonium salts of aliphatic, alkane-, or alkene monocarboxylic acids. Sodium, potassium, magnesium, mono-, di- and tri-ethanol ammonium cations, or combinations thereof, are suitable' for the purposes of the present invention. In general, sodium soaps are used in the compositions of the invention, but from about 1% to about 25% of the soap may be potassium or magnesium soaps. The soaps useful herein are the well known alkali metal salts of natural of synthetic aliphatic (alkanoic or alkenoic) acids having about 8 to 22 carbon atoms, preferably about 8 to about 18 carbon atoms. They may 'be described as alkali metal carboxylates of acrylic hydrocarbons having about 8 to about 22 carbon atoms.
Soaps having the- fatty acid distributi'on of coconut oil may provide the lower end of the broad molecular weight range. Those soaps-having the fatty acid distribution- of peanut or rapeseed oil, or their hydrogenated derivatives, may provide the upper end of the broad molecular weight range.
It is preferred to use soaps having the fatty acid distribution of coconut oil or tallow, or mixtures thereof, since these are among the more readily available fats. The proportion of fatty acids having at least 12 carbon atoms in coconut oil soap is about 85%. This proportion will be

greater when- mixtures of coconut oil and fats such as tallow, palm oil, or non-tropical nut oils or fats are used, wherein the principle chain lengths are C16 and higher. Preferred soap for use in the compositions of the present invention has at least about 85% fatty acids having about 12 to 18 carbon atoms.
Coconut oil employed for the soap may be substituted in whole or in part by other "high-lauric" oils, that is, oils
or fats wherein at least 50% of the total fatty acids are

composed of lauric or myristic acids and mixtures thereof.
These oils are generally exemplified by the tropical nut
oils of the coconut oil class. For instance, they include: palm kernel oil, babassu oil, ouricuri oil, tucum oil, cohune nut oil, murumuru oil, jaboty kernel oil, khakan
kernel oil, dika nut oil, and ucuhuba butter.
A' preferred soap is a mixture of about 30% to about 40% coconut oil and- about 60% to about 70% tallow. Mixtures may
also contain higher amounts of tallow, for example, 15% to
20% coconut' and 80 to 85% trallow;

The soaps may contain unsaturation in accordance with commercially acceptable standards. Excessive unsaturation is normally avoided.
Soaps may be made . by the classic kettle boiling process or modern continuous' soap manufacturing processes wherein natural fats and oils such as tallow or coconut oil or their equivalents are saponified with an alkali metal hydroxide using procedures well known to those skilled. in the art.

Alternatively, the soaps may be made by neutralizing fatty acids, such as lauric (C12), myristic (C14), palmitic (C16), or stearic (C18) acids with an alkali metal hydroxide or carbonate.
The fatty acid_ soap should comprise 25-85% by wt. preferably 50% to 75% by wt. of the final composition.
Fatty Acid
A second required component of the invention is a free fatty acid. This "superfat" traditionally would not be added in large amounts to bar compositions to replace synthetic surfactant because it would cause bars to be tacky, suffer discoloration or have poorer lather.. By tacky is meant that the bar product is sticky and leaves a residue on the hands when the dry bar or extruded log is touched. Sticky/tacky bars stick undesirably to extrusion equipment including chamber walls and press. Generally, such bars will have reduced throughput. According to the subject invention, however the fatty acid may be added in amount's ranging' from 1 to 35%, preferably 2% to 30%, and most preferably 2 to 14% by wt. of the bar composition.
-By free fatty acid is meant C8-C22, preferably C12-C18, more preferably C16.-C18, preferably saturated, straight-chain fatty acids'. However, some unsaturated fatty acids may be employed. •
The free fatty acids may be mixtures of shorter (e.g., C10-C14) and longer (e.g., C16-C18) chain fatty acids although

it is preferred that over the shorter chain
longer chain fatty acids predominate fatty a-cids.
Polyalkylene Glycol
A third required component of the invention is the use of polyalkylene glycol.
Polyalkylene glycols include polyethylene glycols, polypropylene, block and random copolymers of ethylene oxide and propylene oxide, and their mixtures.
Another useful class of polyalkylene glycols are polyethylene glycol, especially those with MW greater or equal to 1000 Daltons that are hydrophobically modified by substitution on one or more of the terminal hydroxyl groups with long chain alkyl or acyl groups-.

Especially preferred, polyalkylene glycols are polyethylene glycols having a MW from about 300 to 25,000, preferably 300
to 10,000 and more preferably 400 to 8000 Daltons.

The amount of polyalkylene glycol' present in the bar must be sufficient to improve skin condition in Controlled Application Wash Tests either by reducing the barrier damage as measured by transepidermal water loss, increasing skin hydration as measured by skin conductivity/capacitance, and/or by reducing visual dryness. In practice, this requires a level of PAG in range of about 0.5 to 32%, preferably 1.5 to 25%, more preferably 2 to about 15% by wt.

Salt of Protic

Acid

A fourth required component of the invention is a salt of a protic acid. A protic acid commonly is any acid that readily yields protons, i.e., a 3ronstead Acid. More specifically, the protic acid salt should have pKal (referring to the first proton to be. donated) of less than 6, preferably- less than 5.5. In the process of the invention, this salt is mixed with other three components.
Among the salts of such protic acids are selected inorganic and organic acids. The specific inorganic protic acids salts include the magnesium, potassium and especially sodium salts of hydrochloric acid, sulfuric acid, phosphoric acid, carbonic acid, and pyrophosphoric acid. The selected organic protic acid salts include the magnesium,- potassium and especially sodium salts of adipic acid, citric acid, glycolic acid, acetic acid, formic acid, fumaric acid, lactic acid, malic acid, maleic acid, succinic acid, tartaric acid and polyacrylic acid.
Especially " preferred salts of inorganic acids are sodium chloride, sodium sulfate and sodium phosphate. Especially preferred salts of organic protic acids are sodium citrate, sodium lactate, and sodium adipate..
The amount of polyalkyiene glycol present in the bar must be sufficient to improve skin condition in Controlled Aoplication Wash Tests either by reducing the -barrier'damage as measured by transepidermal water loss, increasing skin

hydration as measured by skin conductivity/capacitance, and/or by reducing visual dryness.
In addition, the molar equivalents ratio of free fatty acid to protic acid salt is preferably between 0.5:1 to 3:1, most preferably between 0.75:1 to 3:1 and the weight ratio of free fatty acid to the sum of weights of PAG plus protic acid-salt, i.e.., (wt.% FA)/(wt.% PAG+wt. % protic acid salt), ' should be between 1:2 to 2:1.
The molar equivalent ratio is defined by the following equation:
Grams-Free Fatty Acid / Molecular Weight Free Fatty Acid (Grams protic acid/Molecular Weight Protic acid)X (Number Equivalents per Mole 'Protic Acid)
The term "equivalents" is used in the ordinary chemical sense for orotic acids and is equal to the number of moles of hydronium ions required to form the conjugate acid of the protic 'acid salt'.
'
Optional
Although bars of the invention are primarily fatty acid soap bars, a small percentage (e.g.,10% and below, preferably 0.01-5%), of auxiliary surfactant may be a synthetic surfactant. Suitable synthetic surfactants include anionic surfactants, nonionic surfactants, amphoteric/zwicterionic surfactants, cationic surfactants, etc. such as are well known to the person skilled in the art. Among the many

surfactants which may be used are those described in U.S. Patent' No. 3,723,325 to Parran Jr. et al. "Surface Active Agents and Detergents (Vol. I & II) by Schwartz, Perry and Berch, both of which are incorporated by reference into the subject application.
Examples of suitable anionic surfactants useful as auxiliary surfactants include: alkane and alkene sulfonates, alkyl sulfates, acyl isethionates, such as sodium cocoyl isethionate, alkyl glycerol ether sulfonates, fatty amidoethanolamide sulfosuccinates, alkyl citrates, and acyl taurates, alkyl sarcosinates, and alkyl amino carboxylates. Preferred alkyl or alkenyl groups-have C12-18 chain lengths.
Examples of suitable nonionic surfactants' include: ethoxylates (6-25 moles ethylene oxide) of long chain (12-22 carbon atoms) alcohol (ether ethoxylates) and fatty acids (ester ethoxylates) ; alkyl polyhydroxy amides such as alkyl glucamides; and alkyl polyglycosides.
Examples, of suitable. amahoteric.. surfactants-' include..' simple ,• alkyl betaines, amido betaines, especially alkyl amidopropyl betaines, sulfo betaines, and alkyl amphoacetates.
Additives such as dyes, perfumes, soda ash, sodium chloride or other electrolyte, brighteners, etc. are normally used in an amount ranging from 0 to 3%, preferably 0.01 to 2% of the composition. Some examples are set forth below.
Perfumes; sequestering agents, such as tetrasodium ethylene diaminetetraacetate (EDTA), EHDP or mixtures in an amount of

0.01 to., li,. preferably 0.01 to 0.05%; and coloring agents, opacifiers and pearlizers such as zinc stearate, magnesium stearate, TiCb, EGMS (ethylene glycol monostearate) or Lytron
621 (Styrene/Acrylate copolymer) ; all of which are useful in enhancing the appearance or cosmetic properties of the product.
The bar may also-- include- compa-tibilizing agents- such- as-propylene glycol, glycerol and sorbitol.
In addition, the bar compositions of the invention may
include 0, to 25% by wt., preferably i to 25% by wt. , more
preferably 5 to 20% by wt. Of skin protection and benefit
agents and/or performance enhancers as optional ingredients.
Further., the bar compositions of the invention may include 0 to 25% by weight of crystalline or amorphous aluminium hydroxide. The aluminium hydroxide m\y be generated in-situ by reacting-. fatty acids and/or non-fatty mono- or polycarboxylic acids with sodium aluminate, or may be prepared, separately by reacting fatty acids and/or non-fatty mono- or polycarboxylic acids with sodium aluminate and adding the reaction product to the soap.
Such optional additives may further include starches and various water soluble polymers chemically modified with a hydrophobic moiety (e.g., EO-PO block copolymer); modified starches and maltodextran.
Other optional additives may include one or more structurants such as soluble alkaline silicate, kaolin, talc, calcium

carbonate, inorganic electrolytes such as tetra sodium pyrophosphate, organic salts such as sodium citrate, sodium, acetate, and modified starches.
Another class of optional ingredients are antimicrobials such as but not limited to the following-:
2-hydroxy-4,2',4'- trichlorodiphenylether (DP300);
2,6-dimethyl-4-hydroxychlorobenzene (PCMX);
3,4,4'-trichlorocarbanilide (TCC);
3-trifiuoromethyl-4 , 4'-dichlorocarbanilide (TFC);
2,2' -dihydroxy-3, 3',5,5',6,6'-hexachlorodiphenylmethane;
2,2' -dihydroxy-3, 3' , 5,5'-tetrachlorodiphenylmethane;
•2,2' -dihydroxy-3, 3' ,dibromo-5,5'-dichlorodiphenylmethane;
2-hydroxy-4, 4' -dichlorodiphenylether;
2-hydroxy-3,5' ,4-tribromodiphenylether; and
l-hydroxyl-4-methyl-6- (2,-4, 4-trimethylpentyl)-2 (1H)-
pyridinone (Octdpirox).
Other suitable antimicrobials include:
Benzalkonium chloride; Benzethonium chloride; Carbolic acid;
Cloflucarbon (Irgasan ' CF3:4,4'-dichloro-3-(trifluoro-methyl)carbanilide);
Chlorhexidine (CHX: 1,6-di(4'-chlorophenyl-diguanido) hexane); Cresyiic acid;
Hexetidine(5-amino-l, 3-bic(2-ethylhexyl)-5-methylhexa-hydropyrimidine);

Iodophors;
Methylbenzethonium chloride;
Povidone-iodine;
Tetramethylthiuram disulfide (TMTD: Thiram);
Tribrominated salicylanilide.
Additional antimicrobials include tea tree oil, zinc salts, any of the above noted antimicrobials and mixtures thereof.
i The compositions may also comprise dimet- preservatives such as XL100C), hyloldimethylhydantoin (Glydant .sorbic acid parabens,
etc.
The compositions may also comprise coconut acyl mono- or diethanol amides as suds boosters, and strongly ionizing salts such as sodium chloride and sodium sulfate may also be
used to advantage.

Antioxidants such as, for example, butylated hydroxytoluene
(BHT) may be used advantageously in amounts of about 0.01% or
higher if appropriate-'.
Cationic polymers as conditioners which may be used include

Quatrisoft LM-200 ?olyquaternium-24, Merquat Plus 3330

Polyquaterniurn 39; and Jaguar(R) type conditioners.
clvcols as conditioners which mav oe used (in
the required amounts of polyalkylene glycol
Polyethylene addition to include:Polyox WSR-205 PEG 14M,

Polyox WSR-N-60K PEG 4 5M, or 'Polyox WSR-N-750 PEG 7M.
Another optional ingredient which may be included are exfoliant particles such as polyoxyethylene beads, walnut shells apricot seeds and silica.
Benefit Agent
The optional benefit agents may be a single benefit agent component, or may be a benefit agent compound added via a carrier into the process stream. Further, the benefit agent may be a mixture of two or more compounds, one or all of which may have a beneficial aspect. In addition, the benefit agent itself may act as a carrier for other components one may wish to add to the bar composition.
The benefit agents may be emollients, moisturizers, anti-, aging' agents, skin-toning agents, skin- lightening agents, sun screens etc.
The preferred list of benefit agents include:
(a) silicone oils, gums and modifications thereof such as linear and cyclic polydimethylsiioxanes; amino, alkyl alkylaryl and aryl silicone oils;
(b) fats and oils including natural fats and oils such as jojoba, soybean, sunflower seed oil, rice bran, avocado, almond, olive, sesame, persic, caster, coconut, mink oils; cacao fat; beef tallow, larc; nardened oils obtained by 'hydrogenating the

aforementioned oils; and synthetic mono, di and triglycerides such'as myristic acid glyceride and 2-ethylhexanoic acid glyceride;
(c) waxes such as carnauba, spermaceti, beeswax, lanolin and derivatives thereof;
(d) hydrophobic plant extracts;
(e) hydrocarbons such as liquid paraffins, petrolatum, vaseline, microcrystalline wax, ceresin, squalene, pristan, paraffin wax and mineral oil;
(f) higher fatty acids such as behenic, oleic, linoleic, linolenic, lanolic, isostearic and poly unsaturated fatty acids (PUFA);
(g) higher alcohols such as lauryl, cetyl, stearyl, oleyl, behenyl-, cholesterol and 2-hexydecanol alcohol;
(h) esters such as cetyl octanoate, myristyl lactate, .. cetyl lactate, isopropyl myristate, myristyl myristate, isopropyl palmitate, isopropyl adipate, butyl stearate, decyl oleate, cholesterol isostearate, glycerol monostearate, glycerol distearate-' glycerol; ' tristearate, alkyl ' lactate-, alkyl citrate and alkyl-tartrate; •
(i) essential oils such as mentha, jasmine, camphor, white cedar, bitter orange peel, ryu, turpentine, cinnamon, bergamot, citrus unshiu, calamus, pine, lavender, bay, clove, hiba, eucalyptus, lemon, starflower, thyme, peppermint, rose, sage, menthol, cineole, eugenol, citral, citronelle, borneol, linalool, geraniol, evening primrose, camphor, thymol, spirantol, penene, limonene and terpenoid oils;

(j) lipids such as cholesterol, ceramides, sucrose esters and pseudo-ceramides as ' described in European Patent Specification No. 556,957; (k) vitamins such as vitamin A and E, and vitamin alkyl esters, including those vitamin C alkyl esters;. (1) sunscreens such . as octyl methoxyl cinnamate (Parsol MCX),
octocrylene(2-ethylhexyl 2-cyano-3,3-
diphenylacryla.te) , octyl salicylate (2 ethylhexyl salicylate) , benzophenone-3 (2-hydroxy-4-rnethoxy benzophenone) , and avoberzone (4-tert-butyl-4'-methoxydibenzoylmethane) (these are merely illustrative); (m) phospholipids; and (n) mixtures of any of the foregoing components.
A particularly preferred benefit agent is silicone, preferably silicones having a viscosity greater than about
50,000 centipoise. One example is polydimethylsiloxane
which has'-a viscosity of- about" 60,000- centistokes
Another preferred benefit agent is benzyl laurate.
When the benefit agent is an oil, especially a low viscosity oil, it may be advantageous to pre-thi.cken it to enhance its delivery. In such cases, hydrophobic polymers of the type described in U.S. 5,817,609 to He et al may be employed, (incorporated herein by reference).

The -benefit agent generally comprises about 0-25% by wt. of the composition, preferably 5-20%, and most preferably between 2 and 10%.
Bar Manufacture
The bars described in this application may be prepared using manufacturing techniques described in the literature and known in the art for the manufacture of toilet soap bars. Examples of the types of manufacturing processes available are given in the book Soap Technology for the 1990's (Edited by Luis Spitz , American Oil Chemist Society Champaign, and Illinois. 1990). These broadly include: melt forming, extrusion/stamping, and extrusion, tempering, and cutting. A preferred process is extrusion and stamping because of its capability to economically produce high quality bars suitable as toilet soaps.
The key process step is to create a uniform Inixture of fatty-acid soap, free fatty acid, PAG, and protic acid salt under mixing conditions at a temperature' of'2'5'and 45°C; preferably at a temperature between 30 and 40°C and most preferably between 30 and 35oC. This temperature is require to gain the maximum benefits of this combination in-, providing bars having superior skin care properties, user properties, and manufacturability. A part or all of the free fatty acid and protic acid salt can be added separately or part or all of these components can be generated in-situ via the addition of the protic acid to the soap mixture under the process conditions described. Either route can provide suitable bars.

Except in the operating and comparative examples, or where otherwise explicitly indicated, all numbers in this description indicating amounts or ratios of materials or conditions or reaction, physical properties of materials and/or use are to be understood as modified by the word "about".
Where used in the specification, the term "comprising/' is intended to include the presence, of stated features, integers, steps, components, but not to preclude the presence or addition of one or more features, integers, steps, components or groups thereof.
The following examples are intended to further illustrate the invention and are not intended to limit the invention in any way.
Unless indicated otherwise, all percentages are intended to be percentages by weight.
METHODOLOGY

1. Controlled Application Wash Tests

Various clinical test methods ' have been developed to
quantify the effects of cleansers on the skin, particularly
to examine their relative potential to induce irritation, skin barrier damage, and dryness. These tests generally fall into two categories: i) those which employ prolonged contact of a test solution with the skin, and ii) those that

utilize a controlled washing protocol which involve frequent cleanser application to simulate exaggerated use within a short time period (typically one week) . Examples of the former are the occluded patch test, and the soap chamber test. Controlled washing protocols include the Flex-Wash, and the Arm-Wash (using two or four test sites). Another example is the Forearm Controlled Application Test (FCAT) which more closely mimics actual consumer washing regirtens, as discussed by Nicoll et al (The relative sensitivity of two arm-wash test methods for evaluating the mildness of personal washing products, J Soc. . Cosmet. Chem., 46, 129 (1995)). The latter protocols described above simulate in- home use conditions, can differentiate between formulations and may be more predictive of the skin effects that may
develop. They are also considered to be more realistic than

protocols that traditionally induced high levels of erythema and dryness (M.F Lukacovic, F.E. Dunlap, S.E. Michaels, M.O. Visscher, and D. D. Watson, Forearm Wash Test to evaluate the mildness of cleansing products, J. Soc. Cosmet. Chem., 39, 355-366 (1988)).
The methodology employed to evaluate the effects of the present invention on skin condition employs the Controlled Washing Tests described below. These tests utilize a combination of subjective evaluations (visual skin condition assessment by expert graders) as- well as objective measures, i.e. instrumental biophysical measurements to quantitate cleanser induced changes to the skin's barrier function and the skin's abilitv to retain moisture.

Standard Arm Wash Test
This test has been described in detail and validated by Sharko et al (Arm wash evaluation with instrumental evaluation - A sensitive technique for differentiating the irritation potential of personal washing products, J. Derm. Clin. Eval. Soc. 2, 13 (1991)). A description of the protocol follows:
Subjects report to the testing facility for the conditioning phase of the study, which consists of using an assigned marketed personal washing cleanser for general use at home, up to four days prior to start of the product application phase. On Day 1 of the product application phase, a visual assessment is made to determine subject qualification. Subjects must have dryness scores
examples shown below, a one (1) minute application was employed. •There were a total of 18 washes and IS evaluations performed in this protocol. Instrument measurements were taken at baseline and at the last evaluation.
Washing Procedure:
1) Timer is set to designated wash time (up to two minutes)
2) The left test site, (volar forearm) is moistened with warm water (90°-100°F) .
3) Product is dispensed, lat,her is generated and the timer is started.
4) The site is washed in a back, and forth motion, one stroke per second, (a stroke is from the inner elbow to the wrist- and back to the inner elbow.) for tho designated time.
5) The fingertips are re-wet at the midpoint of the wash i.e. at 30 sec for a one minute wash
6) The site is rinsed with warm running water and patted dry:
7) The above procedure (1- 6) is'repeated for the right test site.
For Bar Products: the bar is picked up, gloved hands and bar are moistened and the bar is rotated ten times to- generate the lather. A metronome may be. used to guide the subjects washing race (60 beats/minute).

Evaluation Methods
Baseline visual assessments are made prior to the start ' of the product application phase, and immediately before each wash session to evaluate dryness and erythema thereafter. Washing of a test site will be discontinued if a clinical dryness or erythema score of > 3.0 is reached, or at the subject's request. If only one arm is discontinued, the remaining arm will continue to be washed according to schedule. The same evaluator under conditions that are consistent throughout the study will conduct all of the visual evaluations. The 0-4 grading scale shown in Table 1 is used to assess the test sites for dryness and erythema. To maintain the evaluator's blindness to product assignment, the visual assessments will be conducted in a separate area away from the product application area.

TABLE 1

Grade Erythema Dryness
0 None None
0.5 Perceptible erythema Perceptible dryness, whiteness in lines of the skin (fine white lines)
1.0 Mild, slight erythema Slight flaking/uplifting of flakes (patchy and/or powdered appearance.
1.5 Slight to
moderate
erythema Slight to moderate flaking/uplifting flakes (uniform).
2.0 Moderate, confluent erythema Moderate flaking/uplifting flakes, (uniform) and/or slight scaling.
2.5 Moderate to
marked
erythema Moderate to severe flaking/uplifting flakes and/or moderate scaling.
3-0 . Marked,, . prominent erythema S.e,ver_a flaking/scaling., uplifting . of scales and/or.slight fissuring
3.5 Deep erythema Severe scaling/uplifting scales and/or -.moderate fissuring
4.0 Fiery, deep, erythema Severe scaling/uplifting scales; with severe fissuring/cracking

Transepidermal Water Loss (TEWL) measurements for barrier integrity are made on each test site using a Servomed Evaporimeter EP1 and/or EP2 at the beginning (baseline value) , and at the end of the product application phase or at the time of discontinuation (final value) . Two consecutive fifteen-second readings per test site are taken for each TEWL evaluation, following a thirty-second equilibration period-

Skin conductance is measured using a SKICON-200 instrument, with an MT-8C probe and/or Capacitance is measured using a Corneometer, at the beginning (baseline value), and at the end of the product application phase or at the time of discontinuation (final value). These methods provide
objective measures of consecutive
stratum corneum hydration. Three readings per test site are taken and averaged.

Data Analysis
If product application has been discontinued on a test
site due to a- dryness or erythema score of 3.0 all' data
(clinical grades) at that evaluation, for that subject are carried forward for the remaining time points. Data for the discontinued site acceptable reading (i.e

:s are used such that the last the last fair comparison) is used as the endpoint in the analysis. Actual data for the discontinued sites is 'Recorded, but not included in the statistical analysis-

The dryness and erythema scales are treated as ordered categorizations; hence, nonparametric statistical methods

are used. At each evaluation point, the differences in clinical grades (evaluation score subtracting the baseline score) within each product is evaluated using the Wilcoxbn Signed-Rank test, Pratt-Lehmann version (Lehmann, E.L. No nparametries: Statistical Methods Based on Ranks. San Francisco, CA: Holden Day, 1975, pg.130). Statistical significance will be determined at the 90% confidence level (p Means, median scores, and mean ranks across all subjects for each treatment, at each evaluation point are calculated and recorded. At each evaluation point, the differences in clinical grades (evaluation-baseline) for each test product is evaluated using the Wilcoxon Signed-Rank test, Pratt-Lehmann version. This indicates if the products are statistically significantly different from each other (90% confidence level'(p For the instrumental data, the same comparisons are made using .parametric. statistical methods The- TEWL and conductance measurements are averaged, separately for each subject, site, and session. For all' treatments, treatment differences are statistically compared using a paired t-test at each evaluation point. Statistical significance will be determined at the 90% confidence level (p The data- will also be assessed to derermine whether one treatment impacts skin condition to a greater degree relative to the other test cell through the number of discontinuations. For each attribute, a survival analysis

will examine treatment performance over wash sessions. The analysis will incorporate the number of wash sessions that a subject's treatment site is actually washed in the study. If the treatment site is discontinued, then the site's survival time is determined at that evaluation. An overlay plot of the estimated survival function for each treatment group will be examined. The Log-Rank test statistic will be computed to test for homogeneity of treatment groups. This test will tell if the survival functions are the same for each of the treatment groups. Also, the number of wash sessions survived by a treatment site during the study (prior -to the possible discontinuation of that side) will be compared between treatments via a paired t-test, using, the test subject as a block.
If dryness and erythema rank scores are also assigned at each evaluation, the . treatments will be compared with respect to the rank scores by application of the Friedman's test on the ranks, with subject acting as a block [ref. Hollander,. Myles . and, Douglas. A.. Wolfe. ..- Nonpaxametric Statistical Methods. New York, NY: John Wiley & Sons, 1973, pp.' 139-14 6] .
At each evaluation, if Friedman's test examining treatment effects is significant at • a p-value of 0.05 or other preselected level, then multiple comparison tests comparing each, pair of treatments will be performed. For comparison of all possible pairs of treatments, the procedure documented in Hollander and Wolfe pp. 151-155 will be used. This test is based on the Friedman rank sums. For

comparison of treatments vs. a control, the procedure documented in Hollander and Wolfe pp. 155-158 will be used.
4-Site Arm Wash Test
The 4-Site Arm Wash is very similar to the Standard Arm Wash protocol described above with the exception that each fore arm is • divided into two sites and the sites are typically washed for a shorter duration. •In this protocol, four separate compositions can be examined and compared. The visual grading, instrumental assessments, and data analysis are the same as that described above and essentially by Sharko et al.
Washing Procedure:
1. The washing of both forearms can be conducted simultaneously.
2. Timer is set to designated wash time (up to two minutes)
3,. The upper state sites reight and left foream are moistened with warm water (9u°-100°F).
4. Product is dispensed, lather is generated and the timer is started.
5. The site is washed in a back and forth motion, one stroke per second. For 4-site arm wash a stroke is from the wrist to mid-arm and back to the wrist; or from the mid-arm to elbow and back to the mid-arm) for the designated time (e.g. 1 minute).

6. For washes over thirty seconds, technician's hands will be re-wet after half of the total time has elapsed and washing will continue.
7. The sites are rinsed with warm running water (90-100°F) and patted dry.
8. The above procedure (1- 7) is then repeated for the lower test sites
For Bar Products: the bar is picked up, gloved hands and bar are moistened-, and. the bar is rotated ten times to generate the lather. A metronome may be used 'to guide - the subjects washing rate.
Evaluation Methods
Same as the Standard Arm Wash
Data Analysis
Forearm Controlled Application Test (FCAT)
This controlled washing test is similar to that described by Ertel et al {A forearm controlled application technique for estimating the relative mildness of personal cleansing products, J. Sec. Cosmet..Chem., 46, 67 (1995)).
Subjects report to the testing facility for the conditioning phase of the study, which consists ' of using an assigned marketed personal washing cleanser for general use at home,

up to four days prior to start of the product application phase. On Day 1 of the product application phase, a visual assessment is made to determine subject qualification. Subjects must have dryness scores Qualified subjects will then have four 3.0-cm diameter (round) evaluation sites marked on each of the forearms using a skin safe pen (a total of eight sites). Visual evaluations for erythema and dryness will be conducted immediately prior to the first wash in each session and again in the afternoon of the -final day (Day 5) -
Washing Procedure for bar products:
1. Both arms are washed simultaneously. Test sites are treated ir. a sequential manner starting with che site closest to the flex area, ending with the. site proximal to the wrist.
2. The sites closest to the flex area of the inner forearm of both the right and left arn are moistened with warm water {9OO-1000F) .
3. A moistened Masslinn towel is rubbed in a circular motion on a wetted test bar for aoDroximatelv 6 seconds

by study personnel which will result in 0.2-0.5 g of product to be dispensed.
4. The site is washed with the designated product for 10 seconds followed by a 90-second lather retention phase.
5. The above procedure (1- 4) is then repeated for each of the test sites. Sites are then be rinsed for fifteen seconds and patted dry.
6. Upon completion the entire procedure is repeated (two washes/session).
For Liquid Products: A technician will prepare liquid products just prior to the wash session by dispensing between O.1g and 0.5g of product either directly onto the skin or a moistened Maslinn towel or alternative application material. The washing-procedure outlined above will then be used.
Evaluation Methods
Baseline visual assessments ' are made prior to the start of the product application phase, and immediately before each wash session to evaluate. . dryness, and. erythema thereafter. The final visual evaluation is conducted on the afternoon of the final day. Washing of a test site will be discontinued if a clinical dryness or erythema score of > 4.0 is reached, or at the subject's request. If only one arm is discontinued, the remaining arm will continue to be washed according to schedule. The same evaluatcr under conditions . that ar.e consistent throughout the study will conduct all of the visual evaluations. The 0-6 grading scale shown in Table 2 is used to assess the test sites for dryness and erythema. To maintain the evaluator's blindness to product assignment,

visual assessments are conducted in a separate area away from the product application area.
TABLE 2

Grade Erythema Dryness
0 None None
1.0 Barely "perceptible redness Patches of slight powderiness and 'O'ccasional patches- of- small' scales' may be seen. Distribution generalized
2.0 Slight redness Generalized slight powderiness. Early cracking or occasional small lifting scales may be present.
3.0 Moderate redness Generalized moderate powderiness and/or heavy cracking and lifting scales.
4.0 Heavy or
substantial
redness Generalized heavy ' powderiness and/or heavy cracking and lifting scales
5.0 Extreme redness Generalized high cracking and lifting scales. Powderiness may be present but not prominent. May see bleeding cracks.
6.0 Severe redness Generalized' severe cracking. Bleeding cracks. Bleeding cracks may be present. Scales large, may be beginning to disappear.

Instrumental readings are taken on the first (baseline) and final day of the study.
A single Servo-Med Evaporimeter (TEWL) and three Skicon measurements will be taken on each test site, at baseline (prior to start of the first wash) and at the endpoint session (three hours after the last wash on Friday, or three hours after the wash where the subject receives a termination grade of 4 or greater) Subjects' must equilibrate- in the instrument room for a minimum of 30 minutes, exposing their arms. Subjects with baseline- TEWL -measurements of > 10, which may be indicative of barrier damage, are not included in the product application phase of study.
Data Analysis
Within Test Product Effects
This protocol adopts as a working assumption the view
promulgated by Ertel et al {Ertel, K.D., G.H. Keswick, and P.3.
Bryant. Forearm controlled application technique for
estimating . the relative mildness of personal cleansing products., J. Soc. Cosmet. Chem. , . 46, 67 (1995)) that the dryness and erythema scales are linear. Hence, parametric statistical methods will be used. The effects of each test product will be examined by comparing the clinical grade a each time point versus the baseline clinical grade using a paired t-test. Statistical significance will be . determined at the 90% confidence level (p-vaiue 0.10) to determine if treatment results 'are statistically different from their baseline score and in which direction. (G.W. Snedecor and

W.G. Cochran, Statistical Methods. Ames, Iowa. The Iowa State University Press, 1980,. pp. 84-86).
Between Test Product Effects
For all treatments, differences will be statistically compared using an analysis of variance with panelist acting as a block to compare the extent of "change from baseline" among- the- treatments: Following- the- Ertei et al publisher; model approach, the fixed effects analysis of variance in intended to account for' varying skin conditions along the volar forearm surface as well as side (left arm versus right arm) differences.
The general • model is: response ijklm = μ + Ti + Sj + Ak + P1 + Ijk+ (JTijklm where
μ =. the grand mean
T = ' effect due to treatment i
S = effect due to treatment site j
A = effect due to the side (arm) k. on. which.
the treatment appears
Px = effect due to subject 1
E = a site * side interaction term
% = an error term that includes error due to
the various effects '& experimental error,
m.
with ail effects other than error modeled as fixed effects.

If overall statistically significant differences are detected, pairwise treatment comparisons will be implemented by comparing the least 'square means using either Fisher's Least Significant Difference test (LSD) or Dunnett's test (if comparing treatments to a common control). The least square means are more accurate estimators than the regular means in that they adjust for other terms in the model and rectify slight imbalances which may sometimes occur due to missing data.
In addition, for each attribute, a survival analysis will examine treatment . performance over wash sessions. The analysis will incorporate the number of wash sessions that a subject's treatment site is actually washed in the study. If the treatment site is discontinued, then the site's survival time is determined at that evaluation. ' An overlay plot of the estimated survival function for each treatment group will be examined. The Log-Rank test statistic will be computed to test for homogeneity of treatment groups. This test will tell if the survival functions are the same for each of th.-;: treatment groups.
2. Transepidermal Water Loss (TEWL)
The ServoMed Evaporimeter Model E? 1D, (ServoMed Inc, Broomall, PA) was used to quantify the rates of transepidermal water loss following the procedures similar to those outlined, by Murahata et al ("The use of transepidermal water loss to measure and predict the irritation response to surfactants" Int. J. Cos. Science 3," 225 (1936)). TEWL' provides a quantitative measurer] of the integrity of the

stratum.-.corneum. .barrier function and the relative effect of cleansers .
The operating principle of the instrument is based on Fick's law where
(1/A) (dm/dt) = -D (dp/dx)
where
A =
m =
t =
D =
P =
x =
2
area of the surface (m )
weight of transported water (g)
time (hr)
constant, 0.0877 g-ln-1 (mm Hg)-1 related to the
diffusion coefficient of water
partial pressure of water' vapor in air (mm Hg)
distance of the sensor from the skin surface (m)
The evaporation rate, dm/dt, is proportional to the partial pressure gradient, dp/dx. The evaporation rate can be determined 'by "measuring • the" partial pressure's' at two points whose distance above the skin is different and known, and
; where these points are within, a range of 15-20 mm above the • skin surface.
The general clinical requirements are as follows:
1, All 'panelists are equilibrated for a minimum of fifteen minutes before measurements in a test room in which the temperature is controlled to 21 +/- 1°C and 50 +/- 5% RH respectively.

2. The test sites are measured or marked in such a way that pre and post treatment measurements can be taken at approximately the same place on the skin.
3. The probe is applied in such a way that the sensors are perpendicular to the test site, using a minimum of pressure.
Probe Calibration is achieved with' a calibration set (No. 2110) which is supplied with the instrument. The kit must be housed in a thermo-insulated box to ensure an even temperature distribution around the instrument probe and calibration flask.
The three salt solution used for calibration are LiCl,
[MgN03)2, and K2S04. Pre-weighed amounts of salt at high
purity are supplied with the kit instrument. The solution concentrations are such that the three solutions provide a RH of -11.2%, -54.2%, and -97% respectively at 21°C.
General use of the instrument is as follows:
1. For normal studies, instrument reading's are taken with the selector switch set for 1-100 g/m /hr range
2. The protective cap is removed from the probe and the measuring head is placed so that the Teflon capsule is applied perpendicularly to the evaluation site ensuring that a minimum pressure is applied from the probe head. To minimize deviations of the zero point, the probe head should be held by the attached rubber-insulating stopper.

3. Subject equilibration time prior to prior to evaluation
is 15 minutes in a temperature/humidity controlled room
(21 +/- 1°C and 50 +/- 5% RH respectively).
4. The probe is allowed to stabilize at the test site for a
minimum of 30 seconds before data acquisition. When air
drafts exist and barrier damage- is high it is
recommended to increase the stabilization time.
5. ' •• Data is acquired during the 15 seconds period following
the stabilization time.
3. Hydration
The Corneometer Skin Hygrometer (Diastron Ltd., Hampshire, England) is a device widely used in the cosmetic industry. It allows high frequency, alternating voltage' electrical measurements of skin- capacitance to be safely made via an electrode applied to the skin surface. The parameters measured have been found to vary with skin' hydration. However, they may also vary with many other factors such as skin temperature, sweat gland activity, and the composition of any applied, product- The. Gorneomet.er can only -give directional changes in the water'content of the upper stratum corneum under ' favorable circumstances but even here the quantitative interpretations may prove misleading.
A widely used alternative is the Skicon Skin conductance Meter (I.B.S. Co Ltd. Shizuoka-ken, Japan).
Panelist Requirements for either instrument are as follows:

1. Subjects should equilibrate to room conditions, which are maintained at a fixed temperature and relative humidity (21+/- 1°C and 50 +/- 5% RH respectively) for a minimum of 15 minutes with their arms exposed. Air currents should be minimized.
2. Physical and psychological distractions should be minimized, e.g., talking and moving around.
3. Consumption during at least 1 hour before measurement of hot beverages or of any products containing caffeine should be avoided.
4. Panelists should avoid smoking for at least 30 minutes prior to measurements..
Operating procedure
1. The probe should be lightly applied so as to cause minimum depression of the skin surface by the outer casing. The measuring surface is spring-loaded and thus the probe must be applied with sufficient pressure that the black cylinder disappears completely inside the outer- casing. '
2. The probe should be held' perpendicular to the skin surface.
3. The operator should avoid contacting hairs on the measure site with the probe.
4. The probe should remain in contact with the skin until the instrument's signal beeper sounds (about i second) and. then be removed. Subsequent measurements car, be made immediately provided the probe surface is known to be clean.

5. A minimum of 3 individual measurements should be taken at separate points on the test area and averaged to represent the mean hydration of the site.
6. A' dry paper tissue should be used to clean the probe between readings.
4. Sensory Panel Evaluation
This evaluation protocol is used to differentiate the sensory properties of soap bars and employs a trained expert sensory panel. The methodology is a variant of that initially proposed Tragon and employs a language generation step.
The panel washes with each of up to a maximum of ten bars only once each, and will use the products up to a maximum of two per day. Each panelist washes their forearms using their normal habit for up to a maximum of 10 seconds, after which time they will rinse the product from their skin under running water. The panelists quantify various product attributes using, a. Line. Scale. questionnaire. at. var-ious-stages of the washing process. The key attributes evaluated include:
a) b)
c) d) e) f)
Bar feel
Lather feel and appearance of hands during the
initial lathering process
Product/lather feel on the arm during washing
Rinsability
Wet skin feel after rinsing
Dry skin feel after 2 minutes

The water used was 40 PPM hardness expressed as PPM CaCO3.
EXAMPLES
Example 1
The bar compositions shown in table 3 were prepared as follows. Cooled soap noodles, PAG, fatty acid, and protic acid (as acid or as the salt) were charged to a "Z blade" mixer and mixed for 30. minutes at a temperature of 30 C. The remaining ingredients were added and mixed an additional 30' minutes. The mass was then transferred to a three-roll mill, plodded into a billet, cut and finally stamped into bars.
Table 3. Bar compositions for Example 1

Ingredient Composition Weight % in Bar
Bar 1 (Comparative) Bar 2
Sodium soap
85% Tallow/15% Coconut Oil 86 76.5
Titanium Dioxide 0.3 0.3
EDTA 0.06 0.06
EHDP 0.03 0.03
White slurry* 0.4 0.04
Polyalkylene glycol
Polyethylene glycol 600 (Mw = 600) 4.0
Coconut Fattv Acid - 5.5
Sodium, Chloride. (Protic acid salt ) | 0.7 0.6
Perfume 0.7 0.7
Water. 11.81 12. 07

*Wrhite Slurry Composition
Water 97.32
Sodium tripolyphosphate 0.15
Sodium Carbonate 0.15
Tinopol CBS '2.38
(optical-brightener)
' Bar 1 and Bar 2 were evaluated in the Arm Wash described above in the Methology Section.
The bars are compared in Table 4 and Figure 1 for their
ability to induce visual dryness as evaluated ' by an expert
i grader. It is clear that the inclusion of PAG in the soap
, bar composition significantly reduced the drying potential
, of the soap bar in this Controlled Wash Application Test.
The effects of PAG on the transepidermal water loss and hydration level of the skin are summarized in Table 5. The results demonstrate that the inclusion of the combination of polyethylene glycol 600 and fatty acid into the soap bar compositions reduces its potential to damage the skins, barrier function (TEWL) and to lower the ' skins ability to hole water '(increases hydration). The differences are highly significant.

Table 4 . Comparison Bar 1 and Bar 2 in Visual dryness as a Function of Time
Visual Dryness
DAY 1 DAY 2 DAY 3 DAY 4 DAY 5 CUMUL LAST
ASSESSMENT
Bar 2
Bar 1
1.26 2.06 2.67 3.39 5.06 13.65 1.66 1.84 .2.59 3.93 4.71 7.16 19.04 1.96
Sig. Diff 0.36" 0.51 0.49 '0.63 0.84 1.42 0.17 p=0.05
p Value 0.0041 0.0429 0.0001 0.0004 0.0001 0.0001 0.0026
Table 5 Instrumental assessment of Bar 1 and Bar. 2 (contains PAG/FA)

Transepidermal .Water.. Loss
(Evaporimeter gm/M'/hr) Hydration, estimated by Corneometer (a.u.)
Baseline End Test Baseline End of test
Bar 1 2.80 16.04 73.8 44.9
Bar 2 2.65 12.14 75.0 49.8
Difference-' -(Bar 2-Bar 1) -0.15 - 3.9 1. 2 + 4.9
P value 0.33 0.03 0.2 0.008

As clearly noted, Bar 2 has less water loss (leading to
moisturized feeling skin) than Comparative Bar 1 which does
not contain PEG, or PEG in combination with protic acid
salt.
Example 2
This example illustrates the reduction in visual dryness, and barrier . damage and. the improvement in skin hydration.
accompanying the introduction of PAG into soap bars having two different soap compositions. The Bar compositions 3-6
shown in Table 6 were prepared by the procedures described in Example 1.

Table 6. Bar composition prepared for Example 2.

Ingredient Composition Weight % in Bar
Bar 3 (Comparative) Bar 4 | Bar 5 (Comparative) Bar 6
Sodium soap
85% Tallow/15% Coconut Oil 85.0 71.5
Sodium soap
65%Palm Stearin/35% Coconut Oil 85.0 71.5
Titanium Dioxide 0.3 0.3 0.3 0.3
EDTA 0.02 . 0.02 0.02 0.02
EHDP 0.02 0.02 0.02 0.02
Polyalkylene glycol
Polyethylene glycol 600 (Mw = 600) 5.0 5.0
Fatty Acid Blend (C12, C14, C16, C18) 6.5 6.5
Sodium Citrate 2.1 2.1
Perfume 1.0 1.0 1.0 1.0 -
Water 13.66 13.56 13.66' 13.56
These bar compositions were evaluated by the 4-site arm wash protocol described in the Methodology Section. The results are summarized in Table 7A and 73. It is clear that the inclusion of PAG in either of the soap bar composition significantly reduced the drying potential of these soap bars: Compare Bar 4 with Bar 3 (Table 7A) and Bar 6 with Bar 5 (Table.7B). The results are shown graphically in Figures 2 and 3.

The effects of PAG/FA/protic acid salt on the transepidermal water loss and hydration level of the skin are summarized in Table 7. The results demonstrate that the inclusion of the combination of polyethylene glycol 600 and fatty acid into the soap bar compositions reduces its potential to damage the skins barrier function (TEWL) and to increase the skins ability to hold water (increases hydration).
Table 7A. 4 sight arm wash results Bar 4 Vs Bar 3

Product Dryness Change from Baseline TEWL Skicon
Bar 3 0.78 4.14 -126.53
Bar 4 0.64 3.55 -89.09
Conclusion Significant Significant Significant
p value 0.0033 0.0583 0.0171
Table 7B. 4 sight arm wash results Bar 6 Vs Bar 5

Product Dryness Change from Baseline TEWL Skicon
Bar 5 • .. . 0.78 3.53 -144.8
Bar 6 0.64 3..55 -113.96
Conclusion Significant Not Significant Significant
p-value 0.0042 0.500 0.0616

Example 3
This example further illustrates the influence of . PAG in improving the skin condition performance of soap bar. The bar compositions shown in Table 8 were prepared. These bars were 'evaluated for their ability to induce dryness utilizing the FCAT protocol described in the Methodology Section.
Table 8. Bar composition prepared' for Example 3.

Ingredient Composition Weight % in Bar
Bar 7
(Comparative) Bar 8 (Comparative) Bar 9 Bar 10
Sodium soap
. 85% Tallow/15% Coconut Oil 85.0 55 55 55
Talc 32 12 15
Titanium Dioxide 0.3 *
EDTA 0.02
EHDP 0.02
Polyalkylene glycol
Polyethylene glycol 8000" (Mw = 8'OW)" 12 9
i
Coco amidopropyl betaine 2
Fatty Acid Blend (C12, C14) 8 6
Sodium Citrate
Perfume 1.0
Water 13.66 13 13 13

The results- of'instrumental assessments at the end-point are shown in Table 9. The inclusion of PAG in Bar 9 and Bar 10 significantly reduces (P Table 9. Instrumental results at end-point following the FCAT protocol: Bars 7-10

Bar 7 Bar 8 Bar 9 Bar 10
TEWL
Change from Baseline
2
(Evaporimeter gm/M /hr) 2.85 3.28 1.54 2.03
Hydration estimated from Skicon (arbitrary units) -98.9 -87.4 -54.5 -4 4.8
Thus in three different wash protocol, the benefits of PAG in combination with fatty acid are evident.
Example 4

This example illustrates that bar compositions containing the PAG, organic protic acid salt, and fatty acid defined, herein provide improved skin care without reducing the clear.-and refreshing experience of washing with soap that is preferred by many consumers.

The bar. . compositions identified in Table 10 were prepared, by the procedure that are described in Example 1.
Table 10. Bar compositions used in consumer testing for Example 4

Composition (%) Bar 11 Bar 12 Bar 13 Bar 14 Bar 15
Sodium soap Tallow/Coconut Oil ratio 85/15 85/15 10/90 85/15 85/15
Anhydrous Sodium Soap
i 74.19 82.77 71.11 72.32 74.30
Sodium. Citrate 2.0 2.0
Titanium Dioxide 0.4 0.4 0.4 0.4 0.4
EDTA 0.04 0.04 0.04 0.03 0.04
EHDP 0.02 0.02 0.02 0.02 0.02
Poly ethylene glycol 600 (Mw = 600) 4.00
Paraffin Wax 10.0 1
Glycerol 9.30 6.13
Fatty Acid Blend C12-C18 5.5 5.25
Coconut' ' Fatty Acid" (added) '0:50
Perfume 1.50 1.50 1.50 1.50 1.50
Water 13.00 13.50 10.00 17.50 12.5
Minors Ingredient up to 100 100 100 100 100
Bars 11-15 were evaluated in two consumer panels. One panel comprised self-perceived oily skin consumers while the other comprised self perceived dry skin (200 consumers in each

group).. Bar 11 and 12 were preferred on lather and rinsing properties among oily skin consumers. Bar 11 was preferred to ordinary soap (Bar 12) and also to Bar 13-15 overall by consumers who had self perceived ' dry skin for leaving the
skin more moisturized.

Thus the method of cleansing with a soap bar incorporating
PAG and fatty acid in the desired ratios is preferred by

oily skin consumers for its. cleansing, properties.

Simultaneously, this method is also preferred by dry skin
consumers for its better skin care properties

Example 5
This example illustrates the criticality in selecting the proper ratios of fatty acid, polyalkylene glycol, and protic acid salts to achieving bars that can be manufactured economically and have good in-use properties. A series of soap bars compositions were prepared that incorporated different levels of fatty acid, PAG and protic acid salt in various ratios. All bars contained either a blend of 85/15 or 80/20 . npn-lauric (e.g., from tallow) to lauric (e.g., from coconut oil) soaps. The moisture content ranged from 10% to 16% with a center point at 13%, which is considered to be the standard.
In this example the PAG was polyethylene glycol having a molecular weight of 600, the protic acid salt was sodium citrate, a,nd the fatty acid was a blend comprising C12 to C18 chainlength soaps. The bars fell into three classes depending on the weight ratio of Fatty acid' to (PAG + protic

acid salt) When this ratio was too low the bars lacked sufficient cohesion and . tended to crumble easily: "crumbly". When the ratio was too high, the bars.were too sticky to be properly extruded and stamped at the process temperature: "sticky". In between thes.e limits the compositions were processible, and had good bar and in-use properties, e.g., did not crack, lathered well, etc.
The' critical limits on the FA/(PAG + Protic Acid Salt) ratios for these moisture contents are show in Figure 4. The critical FA/PAG range varies somewhat with water content but is about 0.5 to about 2.0, i.e., in a ratio of 1:2 to 2:1.
Example 7
Examples of bar compositions relevant to the present invention are illustrated in Table 11

Table 11. Examples of relevant bar compositions

Example 8
3ar compositions relevant to the present invention are further illustrated in Table 12

Table 12 . Examples--of relevant bar compositions


Example 9
This. example further illustrates the influence of PAG/FA/Protic acid salt in improving the skin condition performance of the soap bar. The bar compositions shown in Table 13 were prepared. These bars were evaluated for their ability to induce dryness utilizing the FCAT protocol described in the Methodology Section.
Table 13. Bar composition prepared for Example 9


The 'results of Skicom instrumental assessments at the end-point are shown in Table 15. It is also clear, from the Skicon measurements that skin washed with Bar 32 containing 4% PAG retains a higher level of water than skin washed with the ordinary soap compositions, Bar 31.
Table 14 . Instrumental results at end-point following the FCAT protocol:

Change in Skicom- from Baseline Bar 31 Bar 32
Hydration estimated from Skicon (arbitrary units) -18.24 -36.36
As clearly seen, Bar 32 is. superior to Bar 31 (i.e., has higher conductivity).

We Claim:
1. A bar composition comprising:
(a) 25 to 85% by weight fatty acid soap;
(b) polyalkylene glycol having MW of 400 to 25,000 Dalton;
(c) 1 to 35% by weight of a C8 to C22 free fatty acid;
(d) 0.1 to 5% by wt. of a salt of protic acid having a pKal less than 6;
wherein the amount of polyalkylene glycol (b) present in the bar is sufficient to improve skin condition in controlled application wash tests either by reducing the barrier damage as measured by transepidermal water loss, increasing skin hydration as measured by skin conductivity/capacitance, and/or by reducing visual dryness;and
wherein, the molar equivalents ratio of free fatty acid (c) to protic acid salt (d) is between 0.5:1 to 3:1, and'" the- weight ratio of free fatty acid (c) to the sum of weights of polyalkylene- glycol plus organic protic acid salt ((b) and (d) ) is 1:2" to 2:1.
2. A composition according to claim 1, wherein the polyalkylene glycol is a polyethylene glycol having a MW of- 400 to 10,000 Daltons and is present in the composition at a level of from 1.5 to 25% by wt.
3. A composition according to claim 1 or claim 2, wherein the free fatty acid is a saturated or unsaturated fatty

acid, having from 8 to 20 carbon atoms and is present at a level of from 0.1% to 14% by wt.
4. A composition according to any of the preceding claims comprising 0.5 to 3% by wt. salt of protic acid.
5. A composition according to any of the preceding claims, wherein the protic acid salt has a pKal of less than 5.5.
6. A composition according to any of the preceding claims wherein the protic acid salt is an organic protic acid salt selected from magnesium, potassium and sodium salts of adipic acid, citric acid, glycolic acid, formic acid, fumaric acid, lactic acid, malic acid , maleic acid, succinic acid, tartaric acid, salicylic acid and mixtures thereof.
7.- A composition according to any one' of claims 1 to 5 wherein the protic acid salt is an inorganic protic acid salt selected from magnesium, potassium and sodium salts of hydrochloric acid, sulfuric acid, phosphoric acid and mixtures thereof.
8. A composition according to any of the preceding claims wherein the protic acid is selected from- sodium salts or potassium salts of hydrochloric acid, adipic acid, citric acid, and lactic acid and mixtures thereof.

A composition according to any of the preceding claims, wherein the molar equivalent ratio of fatty acid to salt of protic acid is 0.75:1 to 2:1.
A composition according to any of the preceding claims, wherein the wt. ratio of free fatty acid to polyalkylene glycol plus salt of protic acid is 1:1.5 to 1.5:1.
A composition according to any of the preceding claims further comprising from 0.5 - 10 wt % of an auxiliary surfactant selected from acyl isethionates, alcohol ethoxylates, fatty acid esters of polyethylene glycol, alkene sulfonates, alkyl betaines, and alkyl amido propyl betaines.
A bar composition for cleansing the skin comprising
(a) 65-80 wt.% fatty acid soap consisting of a blend of fatty acid soaps derived from non-lauric fats/oils and lauric fats/oils blended in a ratio of. from 95/5.., to, 50./-50;,
(b) 2- 8 wt.% of a polyalkylene glycol of molecular weight 400-8000;
(c) 3-8 wt.% of C12-C18 fatty acids;and
(d) 0.5-3 wt.% of an protic acid salt selected from sodium chloride, sodium citrate, sodium adipate,
"sodium lactate, sodium glycolate, and mixtures thereof-.-

A bar composition according to claim 12 further comprising form 0.1 to 10 wt.% of a moisturizing benefit agent selected from sunflower seed oil soybean oil, borage seed oil, primrose oil, essential fatty acids, petrolatum, mineral oil, vitamin A, C and E, glycerol, salts of lactic acid and pyrollidone carboxylic acid, amino acids, proteins, or mixtures thereof.
A bar composition according to claim 12 or claim 13 further comprising from 0.1 to 10 wt. % of a benefit agent useful for the treatment of oily skin selected from minerals, clays, plant extracts, sea/algae extracts, vitamins, inorganic salts, silica, talc, alpha and beta hydroxyacid salts, or mixtures thereof.
A bar composition according to any one of claims 12 to '14 additionally comprising from 0.1 to 10 wt.% of a skin renewal benefit agent selected from ceramides and pseudoceramides, niacinamide, vitamin C and its derivatives, or mixtures thereof.
A bar composition according to any one of claims 12 to 15 additionally comprising from 0.1 to 5 wt.% of an antimicrobial agent.

17. A process for making a bar composition according to
Claim 1 or Claim 12 comprising:
mixing ingredients (a)-(d) in situ at temperature of 25-40°C until a uniform mixture is obtained and subsequently producing bars.
18. A process according to Claim 19 where all or part of
the protic acid salt and fatty acid are generated in-
situ via the addition of the protic acid to the fatty
soap and mixing at a temperature in the range of
25-40°C until a uniform mixture is produced.
Dated this 22nd day of October 2002
S. MAJUMDAR Of S. MAJUMDAR & CO. (Applicant's Agent)

Documents:

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in-pct-2002-01465-mum-cancelled pages(04-10-2004).pdf

in-pct-2002-01465-mum-claims(granted)-(04-10-2004).doc

in-pct-2002-01465-mum-claims(granted)-(04-10-2004).pdf

in-pct-2002-01465-mum-correspondence(ipo)-(14-11-2006).pdf

in-pct-2002-01465-mum-correspondence1(21-12-2006).pdf

in-pct-2002-01465-mum-correspondence2(22-10-2002).pdf

in-pct-2002-01465-mum-drawing(04-10-2004).pdf

in-pct-2002-01465-mum-form 19(23-06-2003).pdf

in-pct-2002-01465-mum-form 1a(27-06-2004).pdf

in-pct-2002-01465-mum-form 2(granted)-(04-10-2004).doc

in-pct-2002-01465-mum-form 2(granted)-(04-10-2004).pdf

in-pct-2002-01465-mum-form 3(22-10-2002).pdf

in-pct-2002-01465-mum-form 5(22-10-2002).pdf

in-pct-2002-01465-mum-form-pct-ipea-409(04-10-2004).pdf

in-pct-2002-01465-mum-form-pct-isa-210(04-10-2004).pdf

in-pct-2002-01465-mum-general power of attorney(09-02-2004).pdf

in-pct-2002-01465-mum-petititon under rule 138(15-06-2004).pdf


Patent Number 203780
Indian Patent Application Number IN/PCT/2002/01465/MUM
PG Journal Number 20/2007
Publication Date 18-May-2007
Grant Date 14-Nov-2006
Date of Filing 22-Oct-2002
Name of Patentee HINDUSTAN LEVER LIMITED
Applicant Address HINDUSTAN LEVER HOUSE, 165/166, BACKBAY RECLAMATION, MUMBAI - 400 020, MAHARASHTRA, INDIA.
Inventors:
# Inventor's Name Inventor's Address
1 ARONSON, MICHAEL PAUL UNILEVER RESEARCH, U.S. INC, 45 RIVER ROAD, EDGEWATER, NJ - 07020 (US)
2 NUNN, CHARLES CRAIG UNILEVER R&D EDGEWATER, 45 RIVER ROAD, EDGEWATER, NEW JERSEY 07020, USA
3 LEOPOLDINO, SERGIO ROBERTO INDUSTRIAS GESSY LEVER LTDA, AV. MANOEL DOMINGES PINTO, 481, CEP-05120-900 SAO PAULO, SP(BR)
4 CHAMBERS, JOHN GEORGE UNILEVER R&D PORT SUNLIGHT, QUARRY ROAD EAST, BEBINGTON, WIRRAL, MERSEYSIDE, CH63 3JW, UNITED KINGDOM.
5 GORMAN, CHRISTINE PATRICIA UNILEVER R&D PORT SUNLIGHT, QUARRY ROAD EAST, BEBINGTON, WIRRAL, MERSEYSIDE, CH63 3JW, UNITED KINGDOM.
6 AZRI-MEEHAN SHANA UNILEVER RESEARCH U.S. INC., 45 RIVER ROAD, EDGEWATER, NJ-07020 (US)
PCT International Classification Number N/A
PCT International Application Number PCT/EP01/04079
PCT International Filing date 2001-04-10
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 09/558810 2000-04-26 U.S.A.