Title of Invention

A METHOD FOR PRODUCING PYRIDINE BASES

Abstract A method for producing pyridine bases The present invention relates to a method for producing pyridine bases which are pyridine, picoline, lutidine or collidine, said method comprising the steps of reacting in a gas-phase an aliphatic aldehyde, aliphatic ketone or mixture of aliphatic aldehyde and aliphatic ketone with ammonia in the presence of a zeolite containing silicon and at least one element selected from the group consisting of titanium and cobalt as zeolite constituent elements in which the atomic ratio of silicon to at least one element selected from the group consisting of titanium and cobalt is 5 to 1000 at a temperature in the range of 300 to 700^C.
Full Text

A METHOD FOR PRODUCING PYRIDINE BASES
BACKGROUND OF THE INVENTION
The present invention relates to a method for producing pyridine bases by reacting in a gas-phase an aliphatic baldheaded, aliphatic ketones or mixture thereof with ammonia in the presence of a catalyst.
A method for producing pyridine bases by reacting in a gas-phase an aliphatic baldheaded, aliphatic ketones or mixture thereof with ammonia in the presence of a catalyst is known. Various methods are reported, for example, a method in which an amorphous silica-lamina is used as a catalyst, a method in which zealots such as aluminosilicate and the like are used, as well as other methods. Among the catalysts, elite is suitable as a catalyst for producing pyridine bases in which a gas-phase reaction is conducted under high temperature condition, due to its excellent heat-resistance.
As the zealots used as a catalyst for producing pyridine bases, for example, heterosilicates such as Ferro silicate, borosilicate and gall silicate, in addition to aluminosilicate, are known. These zealot’s are used singly as a catalyst. Alternatively, they are allowed to contain an ion and/or compound of various elements, such as copper, zinc, cadmium, bismuth, chromium, molybdenum, tungsten, cobalt, nickel, ruthenium, rhodium, palladium, iridium and the like, to give a catalyst to be used.
In the production of pyridine bases, it is known that main products, the pyridine bases, are determined by

combination of the raw materials, an aliphatic baldheaded and an aliphatic ketones. Typical examples of them are shown in Table 1.

As described above, various pyridine bases can be produced by reacting in a gas-phase an aliphatic baldheaded, aliphatic ketones or mixture thereof with ammonia in the presence of a elite as a catalyst. However, the yields of pyridine bases produced by conventional methods are yet low.
For example, in the comparative examples described bellow, which were conducted by the present inventors and in which acetaldehyde is reacted with ammonia to produce (X -

picoline and 7-picoline according to the above-described conventional methods, namely, by using aluminosilicate,
ferrosilicate or the like as the catalyst, the yields of Ct
-pickling and 7 -pickling were , respectively, 17 . 6% and 18 . 5% when aluminosilicate was used, 18.6% and 17.5% when
f err silicate was used, and 17 . 3% and 19 . 3% when Gallo silicate
was used.
Thus, the yields of the intended pyridine bases in conventional methods are not yet satisfactory, and further improvements in the yield is desired
The present inventors have intensively studied for finding a method that can produce pyridine bases in higher yield. As a result, the present inventors have found that, when pyridine bases are produced by reacting in a gas-phase an aliphatic baldheaded, aliphatic ketene or mixture thereof with ammonia in the presence of a zealots containing titanium and/or cobalt and silicon as zealots constituent elements in which the atomic ratio of silicon to titanium and/or cobalt is about 5 to about 1000, pyridine bases can be produced at higher yield as compared with the conventional case in which a zealots such as aluminosilicate, ferrosilicate or the like is used as the catalyst. Thus, the present invention has been completed.
SUMMARY OF THE INVENTION
The present invention provides a method for producing pyridine bases which comprises reacting in a gas-phase an aliphatic baldheaded, aliphatic ketones or mixture thereof with

ammonia in the presence of a eolith containing titanium and/or cobalt and silicon as solute constituent elements in which the atomic ratio of silicon to titanium and/or cobalt is about 5 to about 1000.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
The production of pyridine bases according to the present invention is conducted by using an aliphatic baldheaded, aliphatic ketones or mixture thereof corresponding to the intended pyridine bases and allowing them to react in a gas-phase with ammonia in the presence of the specific zealots described above.
The aliphatic baldheaded is preferably an aliphatic aldehyde having 1 to 5 carbon atoms. Examples thereof include saturated aliphatic aldehydes such as formaldehyde, acetaldehyde, propionaldehyde, butylaldehyde and the like, and unsaturated aliphatic aldehydes such as acrolein, methacrolein, crotonaldehyde and the like. The aliphatic ketone is preferably an aliphatic ketone having 3 to 5 carbon atoms . Examples thereof include acetone, methyl ethyl ketone, diethyl ketone and the like. Dime’s, timers, other legumes and polymers which generate an aliphatic aldehyde or aliphatic ketone can also be used as the raw material. Relation between the raw material, namely combinations of aliphatic aldehydes and aliphatic ketones, and the main product, namely the pyridine bases, are exemplified in the above-described Table 1.
As described above, a zealots containing titanium and/or

cobalt and silicon as zealots constituent elements in which the atomic ratio of silicon to titanium and/or cobalt is about 5 to about 1000 and the constraint index is about 0.8 to about 12 is used as the catalyst in the reaction of the present invention. Hereinafter, the above-described zeolite which is used as the catalyst in the present invention is referred to as titan and/or cobaltsilicate zeolite. Examples of the titan and/or cobaltsilicate zeolite include titan silicates containing titanium and silicon as zeolite constituent eremites, cobalt silicates containing cobalt and silicon as zeolite constituent elements, and zeolites containing titanium, cobalt and silicon as zeolite constituent elements. One or more of them can be used as the catalyst in the reaction of the present invention. The atomic ratio of silicon to titanium and/or cobalt in the titan and/or cobaltsilicate zeolite used in the present invention is preferably from about 10 to about 500.
The catalyst used in the present invention can be prepared by a conventionally known method. Various titan and/or cobaltsilicate zeolites, which are different from each other in the atomic ratio of silicon to titanium and/or cobalt, crystal structure or the like, can be obtained easily. For example, they can be prepared in the same manner as described in Japanese Patent Application Laid-Open (JP-A) Nos . 63-54358 , 60-12135, 56-96720 and 55-7598, Journal of Catalysis, 130, 440 (1991), Applied Catalysis A: General, 126, 51 (1995), Zeolite, 17(4), 354 (1996) and the like.
The crystal structure of the catalyst used in the present

invention is not particularly limited, although those having a pintail type crystal structure are preferable. Among others, those having a MFI type or MEL type crystal structure are more preferable.
In the present invention, a titan and/or cobaltsilicate zeolite can be used as it is, although a titan and/or cobaltsilicate zeolite being allowed to further contain an ion and/or compound of one or more elements selected from group I to XVII elements is preferable, since when it is used, the yield of pyridine bases increases.
The group I to XVII elements are elements listed in the 18-groups type periodic table of element. Specific examples thereof include Li, K, Rob and Cs as group I elements, Mg, Ca, Sr and Ba as group II elements, Sc, Y and lanthanides elements , La, Coe, Pr, Ned, Er and Yb, as group III elements, Ti, Zr and Hf as group IV elements, V, Nb and Ta as group V elements, Cr, Mo and W as group VI elements, Mn, Tc and Re as group VII elements, Fe, Ru and Os as group VIII elements, Co, Rh and Ir as group IX elements, Ni, Pd and Pt as group X elements, Cu and Ag as group XI elements, Zn and Cd as group XII elements, Al, Ga, In and Tl as group XIII, Get, Son and Pub as group XIV elements, Sb and Bi as group XV elements, Po as group XVI element, and F, CI as group XVII elements. Among others, Tl and Pb are preferable.
As the ion and/or compound of group I to XVII elements, ions thereof, oxides, halides, sulfates, phosphates, nitrates, hydroxides, sulfides, silicates, titivates, borates and carbonates thereof and the like can be exemplified.

One or more of them can be contained in the titan and/or cobaltsilicate zeolite. Examples of the method for allowing a titan and/or cobaltsilicate zeolite to contain these ion and/or compound include an ion exchange method, kneading method, impregnation method, dipping method, deposition method, evaporation drying method and the like, although the method is not limited to these examples. Specific examples thereof are described below.
(D An example of ion exchange method
k water soluble salt of the above-described element, such as chloride, nitrate, acetate and the like, is dissolved in water in a concentration of 0.01 to 2 g ion/liter-
Then, an alkali ion form, ammonium ion (NH4”) form or proton (H”) form titan and/or cobaltsilicate zeolite, preferably a NH4 form titan and/or cobaltsilicate zeolite, is added to the aqueous solution obtained above and stirred at a given temperature, then filtrated, and this procedure is repeated.
Thereafter, the finally resulted filtrated residue is washed with water. Thus obtained titan and/or cobaltsilicate zeolite containing an ion of the above-described element is dried, and if necessary, acclaimed.
An example of kneading method
A compound of the above-described element is kneaded with a H” or NH4” form titan and/or cobaltsilicate zeolite, if necessary, together with water. Then, the kneaded

product is dried, and, if necessary, calcite.
An example of dipping method
A water soluble salt of the above-described element
is dissolved in water.
Then, a NH4"' form or H"“" form titan and/or cobaltsilicate
zeolite, preferably a NH4” form titan and/or
cobaltsilicate zeolite is dipped in this solution.
Thereafter, the dipped zeolite is dried, and if necessary,
calcined.
An example of deposition method
A NH4” form or H” form titan and/or cobaltsilicate zeolite is dispersed in an aqueous solution of a water soluble salt of the above-described element.
An aqueous ammonia solution is added to this mixture to allow a hydroxide of the above-described element to deposit on the surface of the NH4” form or H” form titan and/or cobaltsilicate zeolite, then filtered.
Thereafter, the filtrated residue is washed with water and dried, and if necessary, calcined.
An example of evaporation drying method
A compound of the above-described element and a NH4” form or H” form titan and/or cobaltsilicate zeolite are stirred in water to mix them.
Thereafter, an evaporation drying is conducted, then, if necessary, a calcinations is conducted.
In any of the above-described methods, the calcinations
is usually conducted at 350 to SOO'C for several hours under the atmosphere of air, nitrogen and/or carbon dioxide.

However, since the catalyst is heated in a reactor during tine gas-phase contact reaction, the calcinations of the catalyst is not necessarily required.
The preferable range of content of the ion and/or compound of one or more elements selected from group I to XVII elements varies depending on kind of the titan and/or cobaltsilicate zeolite or kind or form of the element contained therein. Usually, the preferable range is from 0.0005 to 10 mg eq., more preferably from 0.01 to 5, per 1 g of the zeolite containing titanium and/or cobalt and silicon as zeolite constituent elements.
The titan and/or cobaltsilicate zeolite used in the present invention can be molded into a desired shape such as solid cylinder, hollow cylinder and the like by a tablet machine or extruder, as it is or after a binder such as silica, diatomaceous earth, kaolin, bentonite, alumina, silica alumina or the like, and water, polyvinyl alcohol and vinyl acetate is added thereto. The molded article is used as a fixed bed catalyst.
Alternatively, a titan and/or cobaltsilicate zeolite is mixed with a binder such as silica, diatomaceous earth, kaolin, bentonite, alumina, silica alumina or the like, and water to give a slurry, and then the slurry is spray-dried to provide a spherical micro bead, which is used as a fluidized bed catalyst. For producing the titan and/or cobaltsilicate zeolite containing an ion and/or compound of one or more elements selected from group I to XVII elements, a titan and/or cobaltsilicate zeolite which has been molded into a desired

shape as described above can be allowed to contain the ion and/or compound by the above-described ion exchange method, impregnation method, dipping method and the like. In any of the above-described methods, the obtained catalyst can be
calcined at 350 to BOO'C for several hours under the atmosphere of air, nitrogen, carbon dioxide and the like to give strength to the molded article and to remove volatile components contained in a binder and the like, although, since the catalyst is heated in a reaction vessel during the gas-phase contact reaction, the calcinations of catalyst is not necessarily required.
The production of pyridine bases of the present invention can be conducted in a fixed bed reactor, fluidized bed reactor or moving bed reactor.
An example of methods of the present invention using a fixed bed reactor will be described below.
The catalyst according to the present invention is filled in a reaction tube. A mixed gas of an aliphatic aldehyde and/or aliphatic ketone and ammonia is introduced in this reaction tube, and subjected to a gas-phase reaction. The mixed gas of an aliphatic aldehyde and/or aliphatic ketone and ammonia can also be fed together with water, an inert gas such as nitrogen, and/or methanol.
The combination of an aliphatic aldehyde and/or aliphatic ketone and the suitable use ratio of them to ammonia varies depending on the intended pyridine bases . For example,
for producing pyridine and i3 -Pico line as the main products, acetaldehyde and formaldehyde are used as the combination of

an aliphatic aldehyde and/or aliphatic ketone, and the molar ratio of acetaldehyde : formaldehyde : ammonia is preferably 1: 0.3-3: 0.5-5. In this case, when methanol is used in addition, the amount of methanol is preferably 0.5 mol or less per 1 mol of acetaldehyde. Formaldehyde can be used in
the form of a formal in. For producing QJ-cipolin and 7-picoline as the main products, acetaldehyde is used as the combination of an aliphatic aldehyde and/or aliphatic ketone, and the molar ratio of acetaldehyde : ammonia is preferably 1: 0.8 - 3. When acetaldehyde and ammonia are reacted according to the method of the present invention, the
selectivity of a-nicotine is improved.
A mixed gas of an aliphatic aldehyde, aliphatic ketone and ammonia and, if desired, water, an inert gas such as nitrogen and/or methanol is passed through the catalyst at
a space velocity (SV) of 100 to 10000 hr" preferably 300
to 3000 hr" . The reaction temperature is from 300 to
preferably from 350 to SOO'C . The pressure of the reaction can be from sub-atmospheric pressure to several atoms,
although, the reaction pressure from atmospheric pressure to
2 atoms is usually preferable.
After the reaction is conducted as described above,
pyridine bases contained in the reaction gas flowing out of
the reaction tube may be condensed. Alternatively, it is
dissolved in a suitable solvent by allowing the solvent :
contact with the reaction gas containing pyridine bases. The
resulted condensate or solution can be distilled to recover
pyridines.

When the catalyst deteriorates during a long period of the reaction, it can be regenerated according to a conventional catalyst regeneration method. That is, air is passed through the catalyst layer at a high temperature not exceeding the heat-resistant temperature of the catalyst,
preferably at temperatures from 350 to 800t”, to burn carbon deposited on the catalyst. If necessary, the air may be diluted with water vapor, nitrogen, carbon dioxide and the like.
EXAMPLE
The following examples further illustrate the present invention in more specifically, but do not limit the scope of the present invention.
Catalyst Preparation Example 1
Titan silicate was synthesized as follows according to the method described in Journal of Catalysis, 130, 440 (1991).
Into a Pyrex reaction vessel equipped with a stirrer and dropping funnel was charged a mixture of 566 g of a 20 % by weight methanol solution of tetra-n-butyl ammonium hydroxide(n-tetrabutylammonium hydroxide: 0.436 mol) and 455 g (2.18 mol) of tetraethyl orthosilicate. Thereto, 2300 g of a 0.5 % by weight isopropyl alcohol solution of tetrabutyl titan ate(tetrabutyl titan ate: 0.033 mol) was added drop wide from the dropping funnel while mixing, and then stirring was continued for about 30 minutes. To the resulted mixture was added 790 g of distilled water while stirring, and the reaction

was continued for 2 hours while removing alcohol at 75 – SO . The resulted reaction mixture was cooled and transferred to
an autoclave, and kept at IVO'C for 2 days while stirring. Then, the autoclave was cooled, and the content was filtrated
to obtain a crystal. The obtained crystal was washed with ion-exchanged water, dried for 8 hours at logo, and then
calcined at SSO”C for 16 hours in air flow. The resulted calcined substance was analyzed, and the analysis result shows
that it was titan silicate having a MEL type crystal structure
in which Si/Ti (atomic ratio) was 50.
The resulted titan silicate was added to 1 liter of a
5% aqueous ammonium chloride solution, then stirred at 50 to
ego’s for 1 hour, followed by a filtration, to conduct ion exchange. The residue obtained by the filtration was ion-exchanged three times according to the same manner as described above. The finally resulted residue was washed
with water until the concentration of Cal~ ion in the washing liquid became 1 ppm or less, and then dried for 16 hours at
lop to obtain NH4 form titan silicate. This is further calcined at 550”0 in air for 6 hours to obtain H” form titan silicate.
Catalyst Preparation Example 2
Cobaltsilicate was synthesized as follows according to the method described in JP-A-63-54358.
100 g of Tetraethyl orthosilicate (0.48 mol) and 217.5 g of a 10 % by weight aqueous solution of tetra-n-propylammoniumhydroxide (tetra-n-propylammoniumhydroxide:

0.96 mol) were mixed in an autoclave. To the resulted mixture was added a mixed solution of 5.7 g of cobalt (III) acetylacetonate(0.016 mol) and ethylene glycol while stirring, and then stirring was continued for about 30 minutes .
Thereafter, the resulted mixture was heated up to 105”0, and stirred for 120 hours at the same temperature to conducted hydrothermal synthesis. The autoclave was cooled, and the content was filtrated to obtain a crystal. The crystal was washed with ion-exchanged water until pH of the washing liquid reached 7.3. The resulted product was dried for 16 hours at
120”0, then calcined at SSO'C for 4 hours in air flow. The calcined substance was analyzed, and the analysis result shows that it was cobaltsilicate having mafia type crystal structure in which Is/Co (atomic ratio) was 25.
The resulted cobaltsilicate was subjected to ion-exchange, water washing, drying and calcinations according to the same manner as in Catalyst Preparation Example 1 to obtain NH4” form cobaltsilicate and H” form cobaltsilicate.
Catalyst Preparation Example 3
Aluminosilicate was synthesized as follows according to the method described in JP-A-2-209867.
433.4 g of Distilled water, 4.6 g of aluminum sulfate, 55.8 g of tetra-n-propylammonium bromide and 40 g of sulfuric acid were mixed to give Solution A. 320 g of Distilled water and 453 g f No. 3 sodium silicate were mixed to give Solution B, 754 g of Distilled water and 189 g of sodium chloride were mixed to give Solution C. Solution C was charged into a

stainless autoclave, and to this were added dropwise both of Solutions A and B while stirring vigorously. The mixture was controlled so that pH was kept in the range from 9.5 to 11. The autoclave was sealed and the temperature was raised to
Leo then stirring was continued to effect hydrothermal synthesis for 20 hours. At this time, the gage pressure was revealed 0.5 to 0.6 Map (5 to 6 kg/cm ) . After completion of the reaction, the mixture was cooled to room temperature, and the content in the autoclave was filtrated to obtain a crystal produced in the reaction. The crystal was added to distilled water, and stirred and washed, and then filtrated. The above-described washing and filtration were repeated
until the Cal~ ion concentration in the filtrate became 1 ppm or less. Thereafter, the crystal was dried for 16 hours at
loc, then, calcined at 530”0 for 4 hours in air flow. The calcined substance was analyzed, and the analysis result shows that it was Na” form aluminosilicate having a MFI type crystal structure in which Si/Al (atomic ratio) was 100.
The resulted Na” form aluminosilicate was subjected to ion-exchange, water washing, drying and calcinations in the same manner as in Catalyst Preparation Example 1, to obtain NH4” form aluminosilicate and H” form aluminosilicate.
Catalyst Preparation Example 4
Ferrosilicate was synthesized as follows according to
the method described in Jip—A'2-209867.
An aqueous solution composed of 19 g of iron (III) nitrate 9-hydrate, 34 g of tetra-n-propylammonium chloride and

distilled water was named Solution A. A suspension composed of 70 g of fumed silica and distilled water was named Solution B. A solution composed of 7.4 g of sodium hydroxide and 50 g of distilled water was named Solution C. Solution C was form into a stainless autoclave, and to this was added both of Solutions A and B while stirring to mix them. The autoclave
was sealed and the temperature was raised to 160 , then stirring was continued to effect hydrothermal synthesis for 60 hours. pH was changed from 12-4 to 11.4. The content in the autoclave was filtrated to obtain a solid. The solid was washed with distilled water until pH of the washing solution reached 7.3. The resulted solid was analyzed and the analysis result shows that it was Na form ferrosilicate having a MFI type crystal structure in which Sir/Fe (atomic ratio) was 25. The resulted Na form ferrosilicate was subjected to ion-exchange, water washing, drying and calcinations in the same manner as in Catalyst Preparation Example 1 to obtain NH4” form ferrosilicate and H” form ferrosilicate.
Catalyst Preparation Example 5
Na form gallosilicate, NH4 form gallosilicate and H” form gallosilicate were obtained according to the same manner as in Catalyst Preparation Example 4 except that 19 g of gallium (III) nitrate 8-hydrate was used Instead of iron (III) nitrate 9-hydrate used in Catalyst Preparation Example 4 . Na” form gallosilicate was analyzed, and the analysis result shows that it had a MFI type crystal structure and Singe (atomic ratio) was 25.

Example 1
H” form titan silicate (H” form Ti/Is) obtained in Catalyst Preparation Example 1 was compressed at a pressure of 39 Map, then, ground to obtain particles having uniformed particle sizes from 1.0 to 1. 7 mm (10 to 16 mesh) . A production of pyridine bases was conducted using these particles as the catalyst according to the following manner.
6 g of the Catalyst obtained above was filled in a glass reaction tube having an internal diameter of 20 mm. The
catalyst filled part of the reaction tube was heated at SSO'C, and 2760 ml/hr of ammonia gas and 2.48 g/hr of acetaldehyde
were fed to this catalyst filled part. After 30 minutes from
initiation of the feeding of acetaldehyde, the reaction gas
flowing out of the reaction tube was bubbled into water for
20 minutes to dissolve soluble components in the reaction gas
into water. The resulted solution was analyzed by gas
chromatography. The results are shown in Table 3.
The yield of pyridine bases was based on the total carbon
number of the acetaldehyde subjected to the reaction, and
calculated according to the following calculation formulae.
Pyridine yield (%) =
[(Total carbon atom number of produced pyridine) / (Total carbon atom number of acetaldehyde subjected to the reaction) ] X 100
a . 3 or r-Pico line veiled (%) =

[ (Total carbon atom number of produced a , j8 or 7 -Pico line) / (Total carbon atom number of acetaldehyde subjected to the reaction)] X 100
Example 2
A production of pyridine bases was conducted according to the same manner as in Example 1, except that the H” form cobaltsilicate (H” form Co/Is) obtained in Catalyst Preparation Example 2 was used instead of the H” form titan silicate used in Example 1. The results are shown in Table 3.
Comparative sextuple 1
A production of pyridine bases was conducted according to the same manner as in Example 1, except that the H” form aluminosilicate (H form Al/Sic) obtained in Catalyst Preparation Example 3 was used instead of the H” form titan silicate used in Example 1. The results are shown in Table 3.
Comparative example 2
A production of pyridine bases was conducted according to the same manner as in Example 1, except that the H” form ferrosilicate (H” form Fe/Is) obtained in Catalyst Preparation Example 4 was used instead of the H” form titan silicate used in Example 1. The results are shown in Table 3.

Comparative example 3
A production of pyridine bases was conducted according to the same manner as in Example 1, except that the H form gallosilicate (H"" form Gases) obtained in Catalyst Preparation Example 5 was used instead of the H form titan silicate used in Example 1. The results are shown in Table 3.

Example 3
Into a solution prepared by dissolving 1-68 g of lead nitrate into 18.14 g of water was added 13.93 g of H” form titan silicate obtained in Catalyst Preparation Example 1 to be impregnated. The resulted product was dried at IZO'C for

5 hours, then, calcined at 5501 for 5 hours in air flow, to obtain titanosllicate containing Pub in an amount of 7 % by weight in terms of metal (0 .73mg esq. per I of titanosllicate) . Production of pyridine bases was conducted in the same manner as in Example 1 except that the Pb-containlng titanosllicate (7% Pb-Ti/Si) obtained above was used instead of H form titanosllicate used in Example 1. The results are shown in Table 4•
Example 4
Into a solution prepared by dissolving 0.96 g of lead nitrate into 14.2 g of water was added 19.4 g of H” form cobaltsilicate obtained in Catalyst Preparation Example 2, and they were mixed. The resulted mixture was dried at 120”3 for 5 hours, then, calcined at 550t3 for 5 hours in air flow, to obtain cobaltsilicate containing Pub in an amount of 3 % by weight in terms of metal (0.30mg esq. per Big of cobaltsilicate).
Production of pyridine bases was conducted in the same manner as in Example 1 except that the Eb-containing cobaltsilicate (3% Pb-Co/Si) obtained above was used instead of H” form titanosllicate used in Example 1. The results are shown in Table 4.
Example 5
Into a solution prepared by dissolving 59.54 g of
ammonium unstated Para[5{NH4)20 • I2WO3 • 5H2O] into 200 g of water was added 7.44 g of H” form cobaltsilicate obtained in

Catalyst Preparation Example 2, and they were mixed. The resulted mixture was dried at 120'C for 5 hours , then, calcined at SSO'C for 5 hours in air flow, to obtain cobaltsilicate containing W in an amount of 7 % by weight in terms of metal(2.46mg esq. per I of cobaltsilicate).
Production of pyridine bases was conducted in the same manner as in Example 1 except that the cobaltsilicate containing W (7% W-Co/Sic) obtained above was used instead of H form titan silicate used in Example 1. The results are shown 'in Table 4,
Example 6
Into a solution prepared by dissolving 2.55 g of zinc nitrate 6-hydrate into 10.4 g of water was added 7.44 g of H” form cobaltsilicate obtained in Catalyst Preparation Example 2, and they were mixed. The resulted mixture was
dried at 120X3 for 5 hours, then, calcined at Scots for 5 hours in air flow, to obtain cobaltsilicate containing Zn in an amount of 7 % by weight in terms of metal(2-30mg esq. per I of cobaltsilicate).
Production of pyridine bases was conducted in the same manner as in Example 1 except that the cobaltsilicate containing Zn (7% Zn-Co/Is) obtained above was used instead of H” form titan silicate used in Example 1. The results are shown in Table 4.
Example 7
Into a solution prepared by dissolving 0.73 g of

thallium(I) nitrate into 10.4 g of water was added 7.44 g of H”" form cobaltsilicate obtained in Catalyst Preparation Example 2, and they were mixed. The resulted mixture was
dried at 120X3 for 5 hours, then, calcined at SSO'C for 5 hours in air flow, to obtain cobaltsilicate containing Toll in an
amount of 7 % by weight in terms of metal(0.37mg esq. per I of cobaltsilicate).
Production of pyridine bases was conducted in the same manner as in Example 1 except that the cobaltsilicate containing Tl (7% Tl-Co/Si) obtained above was used instead of H” form titan silicate used in Example 1. The results are shown in Table 4.
Excunple 8
Into a solution prepared by dissolving 1.75 g of lanthanum nitrate 6-hydrate into 10.4 g of water was added 7.44 g of H” form cobaltsilicate obtained in Catalyst Preparation Example 2, and they were mixed. The resulted
mixture was dried at 120”0 for 5 hours, then, calcined at SSO'C for 5 hours in air flow, to obtain cobaltsilicate containing La in an 2imount of 7 % by weight in terms of metal(1.63mg eq. per Ig of cobaltsilicate).
Production of pyridine bases was conducted in the seine manner as in Example 1 except that the cobaltsilicate containing La (7% La-Co/Is) obtained above was used instead of H” form titan silicate used in Example 1” The results are shown in Table 4.

Example 9
Into a solution prepared by dissolving 3.32 g of indium sulfate 9-hydrate into 10.4 g of water was added 7.44 g of H” form cobaltsilicate obtained in Catalyst Preparation Example 2, and they were mixed. The resulted mixture was
dried at 120 0 for 5 hours, then, calcined at 550”C for 5 hours in air flow, to obtain cobaltsilicate containing In in an
amount of 7 % by weight in terms of metal(1.97mg esq. per I of cobaltsilicate).
Production of pyridine bases was conducted in the same manner as in Example 1 except that the cobaltsilicate containing In (7% In-Co/Sic) obtained above was used instead of H” form titanosilicate used in Example 1. The results are shown in Table 4.


rap : r-Pico line yield




1. A method for producing pyridine bases which comprises reacting in a gas-phase an aliphatic aldehyde, aliphatic ketone or mixture thereof with ammonia in the presence of a zeolite containing titanium and/or cobalt and silicon as zeolite constituent elements in which the atomic ratio of silicon to titanium and/or cobalt is about 5 to about 1000,
2. The method for producing pyridine bases according to claim 1 wherein the aliphatic aldehyde and aliphatic ketone are an aliphatic aldehyde having 1 to 5 carbon atoms and an aliphatic ketone having 3 to 5 carbon atoms, respectively.
3. The method for producing pyridine bases according to claim 1 wherein the atomic ratio of silicon to titanium and/or cobalt is about 10 to about 500.
4. The method for producing pyridine bases according to claim 1 wherein the zeolite containing titanium and/or cobalt and silicon as zeolite constituent elements has a pintail type crystal structure.
5. The method for producing pyridine bases according to claim 1 wherein the zeolite containing titanium and/or cobalt and silicon as zeolite constituent elements has a MFI type or MEL type crystal structure.
6. The method for producing pyridine bases according to claim 1 wherein the zeolite containing titanium and/or cobalt and silicon as zeolite constituent elements is allowed to further contain an ion and/or compound of one or more elements selected from group I to XVII elements.
7. The method for producing pyridine bases according to

claim 6 wherein content of the ion and/or compound of one or more elements selected from group I to XVII elements is from 0.0005 to 10 mg l. per 1 g of the zeolite containing titanium and/or cobalt and silicon as zeolite constituent elements. 5 8. The method for producing pyridine bases according to claim 1 wherein the aliphatic aldehyde, aliphatic ketone or mixture thereof is acetaldehyde.
9. A method for procuring pyridine base substantially as herein described with reference to the accompanying 'drawings


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487-mas-2000-correspondnece-po.pdf

487-mas-2000-description(complete) filed.pdf

487-mas-2000-description(complete) granted.pdf

487-mas-2000-form 1.pdf

487-mas-2000-form 26.pdf

487-mas-2000-form 3.pdf

487-mas-2000-form 5.pdf

487-mas-2000-other documents.pdf


Patent Number 201790
Indian Patent Application Number 487/MAS/2000
PG Journal Number 08/2007
Publication Date 23-Feb-2007
Grant Date 14-Aug-2006
Date of Filing 26-Jun-2000
Name of Patentee KOEI CHEMICAL COMPANY, LIMITED
Applicant Address 4-6-17 KORAIBASHI, CHUO-KU, OSAKA
Inventors:
# Inventor's Name Inventor's Address
1 REISUKE IWAMOTO 25-1-144 SHIIZ,ICHIHARA-SHI, CIBA
2 TAKAYUKI SHIJI 4-14-3, SUMIE, SUMIYOSHIKU,OSAKA
3 TOKO NAKAISHI 800-1-122, KANNOU, SODEGAURA-SHI, CHIBA
PCT International Classification Number N/A
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 NA