Title of Invention	A GETTER DEVICE AND A THEMMALLY INSULATING JACKET MADE AT LEAST PARTIALLY OF PLASTIC MATERIAL CONTAINING A COMBINATION OF GETTER MATERIALS
Abstract	"COMBINATION OF GETTER MATERIALS AND DEVICE FOR CONTAINING THE SAME" ABSTRACT A combination of getter materials particularly suitable to maintain vacuum in devices which cannot be heated at temperatures higher than about 200°C comprises: a) a mixture MO/Pd between an oxide of a transition metal MO chosen among cobalt oxide, copper oxide or their combinations and metallic palladium, wherein the latter Is present up to about 2% by weight, and b) a moisture sorbing material. In particular applications it is possible to add to this combination also a barium- and lithium-based alloy, preferably BaLi4. Getter devices for containing such a combination are also described.

Title of Invention

A GETTER DEVICE AND A THEMMALLY INSULATING JACKET MADE AT LEAST PARTIALLY OF PLASTIC MATERIAL CONTAINING A COMBINATION OF GETTER MATERIALS

Abstract

"COMBINATION OF GETTER MATERIALS AND DEVICE FOR CONTAINING THE SAME" ABSTRACT A combination of getter materials particularly suitable to maintain vacuum in devices which cannot be heated at temperatures higher than about 200°C comprises: a) a mixture MO/Pd between an oxide of a transition metal MO chosen among cobalt oxide, copper oxide or their combinations and metallic palladium, wherein the latter Is present up to about 2% by weight, and b) a moisture sorbing material. In particular applications it is possible to add to this combination also a barium- and lithium-based alloy, preferably BaLi4. Getter devices for containing such a combination are also described.

Full Text	The present invention relates to a getter device and a thermally insulating jacket made at least partially of plastic material containing a combination of getter materials. In particular, the present invention relates to a getter combination suitable to the maintenance of vacuum in devices which cannot be heated at temperatures higher than about 200°C. The getter materials have been found to be practically necessary in all the applications relating to industry and trade which require vacuum to be maintained. Until few years ago, in all the devices requiring vacuum for their operation, the walls designed to confine the vacuum were made of metal or glass. Evacuated volumes defined by metal walls are present e.g. in the "thermos" or "dewars", in the thermally insulated pipes for the conveyance of cryogenic fluids, or in scientific applications such as the particle accelerators. Evacuated volumes defined by glass walls are instead present e.g. in the cathode-ray tubes for television screens or computer displays and in the lamps. In all these applications the getter material is introduced inactive in the device before its sealing and then activated later, when the device is sealed, by means of heating from the outside, such as with radio-frequency waves. The activated getter adsorbs the last gaseous traces still present in the device and carries out the sorption of those gases which, through various mechanisms, enter the evacuated volume during the life of the device itself. The minimum temperatures required by the conventional getter materials for activation are in the order of 350o-400"C, and in some cases even temperatures of about 900°C can be reached. Getter materials of this type are for example the zirconium- or titanium-based alloys. However, in the most recent years the use of vacuum in the industrial field has been extended to evacuated devices made, at least in part, of plastic materials, which cannot be heated at temperatures higher than about 200°C; this is for example the case of the thermally insulated jackets under vacuum, wherein the plastic materials can be used to form the walls or the filling materials or both. The filling materials (in the following defined as "fillers") are generally in the form of fibers, powders or foams and are employed in the jackets for maintaining the shape thereof. A typical example of such jackets are evacuated panels, mainly used in the production of refrigerators. The envelope of these panels is generally made of plastic-metal laminated foils, thermally sealed at their edges "through a plastic-to-plastic contact; metal-to-metal sealing are avoided in order to break the thermal bridge between the two faces of the panel. The plastic materials cannot be heated at temperatures higher than about 200°C to prevent the chemical and mechanical stability thereof from being jeopardized. Therefore the conventional getter materials are inadequate to this type of use. This has caused the demand for the availability of getter materials with a low temperature of activation or, better, requiring no thermal activation. The International Patent Application WO 94/18876 discloses the use in combination of an oxide of a noble metal, in particular palladium oxide (PdO), and of a moisture sorbing material, such as barium oxide (BaO), for the maintenance of vacuum in evacuated jackets of dewars, thermos, etc. However the palladium oxide, through a reaction with hydrogen, is converted into metallic Pd in a finely powdered form, having pyrophoric properties; consequently the use of this combination of materials is not recommended for safety reasons. U.S. Patents 5,312,606 and 5,312,607 in the name of the applicant disclose a family of alloys based on barium and lithium with other elements added such as aluminum or earth-alkaline elements; these alloys are the only known getter materials capable of sorbing practically all gases at room temperature without requiring thermal activation. Specific applications of these materials are described e.g. in the U.S. Patent 5,408,832 and in the International Patent Application WO 96/01966. In particular the preferred alloy is the Bal_i4 alloy. In order to ensure the . nitrogen sorption capacity of this alloy, which could become exhausted by the sorption of water vapor, the U.S. Patent 5,408,832 discloses the use of BaLi4 in combination with a moisture sorbing material, such as the barium oxide. Such combination of materials shows very good performances as regards the removal of 02, N2 and H20, thus eliminating the main atmospherical gases from the gaseous environment at the inside of the jackets. However, the gaseous composition within these jackets mainly depends on the degassing of the materials forming said jackets, in particular the fillers which are generally in the form of powder, foam or wool, and consequently are provided with a great specific surface. The main gases being present in the jackets made of plastic material are CO and C02 in case of polymeric filler and H2 in case of e.g. glass wool. The load of these gases may be important, mainly whenever in the jacket manufacturing process there are heating steps; it is for example the case of the manufacture of refrigerators, wherein the vacuum insulating panels are fixed to the walls of the appliances by means of polymeric foams, generally polyurethanes, obtained by reacting suitable chemical compounds in an in-situ foaming process, during which temperatures near to 100"C for times of some minutes may be reached. Another major contribution to the gas atmosphere inside the panels is from organic compounds, that is, hydrocarbons or susbstitued ** hydrocarbons in which hydrogen can be replaced partially or completely by halogen atoms. Compounds in which halogen atoms completely replace hydrogen are known as CFCs and have been used for decades in the production of thermal insulating panels for refrigerators. These gases have been recognized as responsible for the ozone-depletion effect, and their production and use have been discontinued. However, it is under study the recycling of old panels containing CFCs through their reduction to powders of the polymeric foams they contain and use of these powders in the production of new panels. Small amounts of CFCs could enter freshly-produced thermal insulating panels by this way. Partially halogen-substituted hydrocarbons, generally referred to as HCFCs, and hydrocarbons have replaced CFCs in this field, and are used as foaming agents both in the production of panels and in the step of fixing the panels to the refrigerator walls by means of foams quite similar to those inside the panels. The most important gases in this application are cyclopentane, C5 H10, and 1,1-dichloro-1-fluoroethane, Cl2 FC-CH3, this latter known in the technique as 141-b. These latter gases can enter the panels thruogh the edges, in the zone where the plastic-metal laminated foils the envelope is made of are sealed through a plastic-to-plastic thermal sealing: this results in an increasing of the pressure inside the panel and in the worsening of its thermal insulating properties. The above described combination BaO/Bal_i4 can sorb CO, C02 and, particularly, H2, but at a relatively low speed; moreover, prior art getter materials are not known to be able to effectively absorb organic compounds. It is therefore an object of the present invention to provide a combination of getter materials of improved sorption properties for CO, C02 and H2 and capable to absorb organic compounds, which does not require thermal activation and is therefore compatible with devices in which at least one component cannot be heated at temperatures higher than about 200°C. Another object of the invention is that of providing a device for using that combination of getter materials. According to the present invention these and other objects are obtained with a combination of getter materials comprised of: - a mixture of an oxide of a transition metal chosen among cobalt oxide, copper oxide or their combinations and metallic palladium containing up to about 2% by weight of metallic palladium; - a moisture sorbing material having a H20 vapor pressure lower than 1 Pa at room temperature. Although various cobalt oxides exist, according to the oxidation number of the metal, the only one which is useful for the invention is the oxide having the empirical formula C03O4, wherein the cobalt is present at the same time under the oxidation state II and oxidation state III; in the following of the specification and in the claims with cobalt oxide there will be meant the compound as defined herein. Similarly, with copper oxide in the following of the specification and in the claims the CuO compound will be meant, wherein the copper is present under the state of oxidation II. Furthermore in the following the abbreviation MO will be used for labeling in general one of the two oxides of the transition metals or a combination thereof, and the abbreviation MO/Pd for indicating the mixture between MO and metallic palladium. The properties of these oxides were already known, for instance by an article by Belousov et at., Ukrainskij Chimiceskij Zurnal, 1986, 52, No. 8, but only for the sorption of hydrogen. During the preparation of the oxide of the transition metal, a precursor of the metallic palladium is added to the latter in such a quantity to have a final mixture containing up to about 2% by weight of the mixture MO/Pd. Palladium can be coprecipitated with the oxide of the transition metal by its introduction into tne same motner solution, in the form of soluble salt, e.g. PdCI2; as an alternative palladium may be deposited from a solution onto grains of transition metal oxide being previously formed. The oxide of the transition metal is used in a powdered form with particle size of less than 500 urn, preferably comprised between 1 and 200 urn. The moisture sorbing material may be chosen among the chemical moisture sorbers; these materials, known in the art, fix the water in an irreversible way through a chemical reaction. Suitable for this application are the chemical dryers having a H20 vapor pressure lower than 1 Pa at room temperature, as described in US Pat. 5,408,832 to the Applicant. For example the oxides of calcium, strontium, barium and phosphorous or their combinations are considered suitable to the objects of the invention. The use of barium oxide or calcium oxide is particularly preferred. The moisture sorbing material is preferably used in the form of powder having a particle size between about 50 and 500 urn. With a greater particle size an excessive reduction of the surface area of the powder is experienced, whereas with lower particle size there is the risk that, due to the moisture sorption, the powders become excessively compacted, thus rendering difficult the passage of gases through the powders themselves. In order to overcome the problem of compaction of humid powders, it is also possible to add to the moisture sorbing material a powder of an inert material, such as alumina, as described in the mentioned International Patent Application WO 96/01966. The ratio by weight between the materials of the combination of the invention may vary within broad limits, also depending on the type of use that is foreseen and in particular of the gas mixture to be sorbed. However, in general, the ratio by weight between mixture MO/Pd and the moisture sorbing material can vary between about 5:1 and 1:20, and preferably between 1:1 and 1:5. In case that in a particular application it is foreseen that the vacuum initially present in the jacket can be subject to degradation also due to the contribution of atmospheric gases such as 02 and N2, to the combination MO/Pd with moisture sorber as above described it is possible to add also a barium- and lithium-based alloy among those described in the U.S. Patents 5,312,606 and 5,312,607 mentioned before, which should be referred to for the details about the preparation and properties of these alloys. The barium- and lithium-based alloy is preferably used in a powdered form with particle size of less than about 500 urn, and preferably less than about 150 urn, in order to increase the surface area. The powder may also be slightly compressed as indicated in the cited Application WO 96/01966. The preferred alloy is that of BaLu composition, mentioned i above. The barium- and lithium-based alloys and the cobalt or copper oxides have a mutual reaction and should therefore be kept separated in order not to cause alterations of the performances of the getter combination. The ratios by weight between the barium- and lithium-based alloy and the other components of the combination according to the invention can vary within broad ranges. The ratio by weight between mixture MO/Pd and the barium- and lithium-based alloy may generally vary between 10:1 and 1:5 and preferably between 5:1 and 1:2. The ratio by weight between the moisture sorbing material and the barium- and lithium-based alloy may vary approximately between 50:1 and 1:5, preferably between 20:1 and 1:1. In a second aspect thereof the invention refers to the getter devices containing the combination of materials so far described. In the following description reference is made to the drawings in which: FIGURE 1 shows a possible embodiment of a getter device of the invention; FIGURE 1. a shows a possible alternative embodiment of a getter device of the invention; FIGURE 2 shows a possible embodiment of the getter device of the invention in case of a mixture with three components MO/Pd, moisture sorbing material and barium- and lithium-based alloy; FIGURE 3 shows the preferred embodiment of the getter device according to the invention in the case of a mixture with three components MO/Pd, moisture sorbing material and barium- and lithium-based alloy; FIGURE 4 shows a graph relating to the sorption of a mixture of gases by a getter device containing a combination of materials of the invention, as compared to the sorption of the same mixture of gases by a getter device of the prior art; FIGURE 5 shows a graph relating to the sorption of a mixture of gases by a getter device containing a combination of materials of the invention including the optional barium- and lithium-based alloy; FIGURE 6 shows the comparison between the sorption of carbon dioxide (C02) by a getter device containing a combination of materials of the invention including the optional barium- and lithium-based alloy and by a prior art getter device; FIGURE 7 shows a graph relating to the sorption of cyclopentane by a getter device containing a combination of materials of the invention; FIGURE 8 shows a graph relating to the sorption of a HCFC gas by a getter device containing a combination of materials of the invention; FIGURE 9 shows a graph relating to the sorption of a CFC gas by a getter device containing a combination of materials of the invention; FIGURE 10 shows a graph relating to the sorption of nitrogen by a getter device containing a combination of materials of the invention, including the optional barium- and lithium-based alloy, after absorption of cyclopentane. The combination of getter materials according to the invention is preferably used by placing it within a container, in order to have a compact getter device, easy to handle. The container is preferably made of a material which is impermeable to gases and has an opening of such a size that the gases have access to the various getter materials according to a given order. This because it has been found that the water vapor impairs the properties of the mixture MO/Pd. The container is generally made of metals, that are impermeable to gases. Preferred metals are aluminum, which has light weight and is easy to be machined at low cost; and stainless steel, when higher mechanical strength is desired, mainly for automated handling of getter devices. A possible embodiment is illustrated in Fig. 1, where a getter device 10 according to the invention is shown being formed of a holder 11 made of aluminum, the lower portion of which contains a layer of MO/Pd mixture 12, and the upper portion a layer of powder of a moisture sorbing material 13. These materials may be introduced in the holder in various ways, for example by pouring the powder into the holder and subjecting it to a slight compression, or by introducing into the holder some pre-formed pellets, tn both cases it is also possible that at the interface between the layers of different materials there are elements of mechanical separation which allow an easy passage of gases, such as nets of plastic material, gauzes, disks of porous paper (not shown in the figure). These elements help to keep the materials separated from each other and to hold fragments of material that may be produced in consequence of impacts or e.g. by swelling of the powders due to the gas sorption. Finally the upper edge of the holder 11 is slightly bent inwards, thus forming a retention element 14 which keeps the getter structure in the desired position. In another possible embodiment, the upper edge of the holder is not bent inwardly. This embodiment is preferred when the getter device is intended for use in applications where the filler is a polymeric foam, e.g. polyurethane. In this case a straight upper edge performs a cutting action, and it makes easier the insertion of the device in the foam panel by compression, mainly in automated productions. This embodiment is shown at Fig. 1.a, where the elements making up the device are referred to by the same numbers as in Fig. 1, but for element number 15 that is the non-bent upper edge. In case that the ternary combination of materials is used, comprising also a barium- and lithium-based alloy, in manufacturing the device it should be considered that these alloys can react with the mixture MO/Pd, and thereby these two materials have to be kept separated; furthermore, like the mixture MO/Pd, also the barium- and lithium-based alloys are sensible to water, whereby they should be protected therefrom. To carry out these conditions, various constructions of the getter devices are possible. In the simplest embodiment, as shown in Fig. 2, a device 20 is used, composed of a holder 21 including at the inside, when going from the bottom upwards, a layer 22 of mixture MO/Pd, a layer 23 of moisture sorptive material, a layer 24 of a barium- and lithium-based alloy and finally, in contact with the external environment, a second layer 25 of moisture sorptive material. Like in the device of Fig. 1, the upper edge of the holder 21 may be inwardly bent thus defining a retention element 26 which keeps the layers of various materials at the desired position. In alternative, the upper edge of the holder may be of the non-bent kind, as in Fig. 1 .a (not shown). The layers of material from 22 to 25 can be either introduced in the form of loose powders to the holder 21 where they can be possibly subjected to a light pressure to enhance the mechanical stability of the layer, or pellets of the materials may be prepared separately for their subsequent introduction into the container 21. In both cases it is possible to separate the different layers by means of elements of mechanical separation such as polymeric gauzes or the like, not shown in the drawing, such as described in case of the device of Fig. 1. A preferred embodiment of the getter device containing also the barium- and lithium-based alloy is shown in Fig. 3. In this case the getter device 30 is composed of a first holder 31 made of stainless steel or aluminum, containing on its bottom a layer or a pellet 33 of powdered mixture MO/Pd; a second holder 32 made of stainless steel is placed over the layer 33 and filled with barium- and lithium-based alloy 34, The assembly formed of the powdered mixture MO/Pd 33, holder 32 and the powdered barium- and lithium-based alloy 34 is then coated with powder of a moisture sorptive material 35. On the upper portion of the powder 35, exposed to the outside, an element of mechanical retention is preferably placed to allow an easy passage of gases, such as a polymeric net or a gauze 36. Like in the structure of Fig. 1, such polymeric gauzes may be also positioned over the layer of MO/Pd and over the powder of barium-and lithium-based alloy to prevent the powders from mixing up and to enhance the mechanical stability of the resulting structure (these additional polymeric gauzes are not shown in the drawing). Finally, the upper edge of the holder may be slightly bent to the inside thus forming a retention element 37 to keep the resulting getter structure at its position, or may be of the non-bent kind to help introduction of the device in polymeric foam panels, as shown in Fig 1.a (this last possibility not shown in the drawings). Accordingly, the present invention provides a getter device comprising: a MO/Pd mixture between an oxide of a transition metal MO chosen among cobalt oxide, copper oxide or their combinations and metallic palladium, comprising up to about 2% by weight of metallic palladium; a known moisture sorbing material having a H20 vapor pressure lower than 1 Pa at room temperature; wherein only the moisture iorbing material is directly in contact with the external environment. Accordingly, the present invention also provides a thermally insulating jacket nade at least partially of plastic material containing a combination of getter materials comprising: a MO/Pd mixture between an oxide of a transition metal MO chosen imong cobalt oxide, copper oxide or their combinations and metallic palldium, ncluding up to about 2% by weight of metallic palladium; and a known moisture iorbing material having a H20 vapor pressure lower than 1 Pa at room temperature. Objects and advantages of the present invention will result more clearly tpparent to those skilled in the art from the following examples, which have a merely explanatory purpose and thereby do not limit the scope of the invention. EXAMPLE 1 This example refers to the preparation of a getter device according to the nvention. 1 g of mixture Co304/Pd, including 30 mg of Pd, is placed on the bottom of a ;ylindrical holder of stainless steel having a diameter of 28 mm and height of 4 mm uid is lightly pressed; over the layer of Co304/Pd thus obtained a gauze of a polymeric naterial is positioned to. keep the powder at the desired position. 4.5 g of BaO are ntroduced in the holder, over this first layer, and are then pressed lightly. The upper edge of the holder is finally deformed by bending to the inside in such a way to hold both layers in their starting configuration, thus obtaining a device corresponding to the one shown in Fig. 1. EXAMPLE 2 This example refers to the preparation of a second getter device of the invention comprising, in addition to the mixture MO/Pd and the moisture sorbing material, also a barium- and lithium-based alloy. 1 g of mixture Co30.j/Pd, containing 10 mg of Pd, is placed on the bottom of a first cylindric holder of stainless steel having a diameter of 28 mm and height of 6 mm and is lightly pressed; over the obtained layer of Co3CVPd a gauze of polymeric material is positioned to keep the powder at a desired position. A second cylindric holder of steel, having a diameter of 15 mm and height of 3 mm, is prepared separately and is filled with 0.25 g of Bal_i4 alloy, lightly compressed and coated with a gauze of polymeric material. The holder of Bal_i4 alloy is introduced in the first holder, over the gauze that keeps in position the mixture Co304/Pd. 4 g of powdered BaO are then poured into the first holder until completely coating both the Co304/Pd mixture and the holder with BaLi4 alloy. The powdered BaO is made level, lightly compressed and covered by means of a gauze of a polymeric material to keep it in position. Finally, the upper edge of the first holder is slightly bent inwardly to keep in position the whole structure, thus obtaining a getter device corresponding to that shown in Fig. 3. EXAMPLE 3 This example deals with the test of gas sorption by the getter device of Example 1. The device according to the Example 1 is placed in a measuring chamber having a volume of 1,5 I which is connected to a capacity pressure gauge and, through intercepting valves, to inlet and outlet gas pipings. A gaseous mixture is introduced in the measuring chamber which comprises 50% CO and 50% H2, as a simulation of a possible gaseous environment in a plastic jacket containing a filler, until reaching a total pressure in the chamber of 0.32 mbar. Finally the chamber is closed and the pressure variations (mbar) are monitored in function of the time (minutes). The result of the test, that is carried out at room temperature, is plotted in Fig. 4 as curve 1. EXAMPLE 4 (COMPARATIVE) The test of example 3 is repeated, but using a getter device of the prior art in place of a getter device of the invention. The comparison getter device has a structure similar to that of example 1, but containing 0.25 g of Bal_i4 and 4.5 g of BaO. The result of this test is plotted in Fig. 4 as curve 2. EXAMPLE 5 This example deals with the test of gas sorption by the getter device of Example 2. The test of Example 3 is repeated, except for introducing in the measuring chamber a gaseous mixture comprising 33.3% CO, 33.3% H2 and 33.3% N2. The variations of the pressure in the chamber are monitored in function of the time at the presence of the device of Example 2. The test result is plotted in Fig. 5 as curve 3, giving the overall pressure in the chamber (mbar) as a function of time (minutes). EXAMPLE 6 This example deals with the test of gas sorption by a getter device similar to that of example 1, where BaO is replaced by CaO. A getter device containing 2 g of CaO, 1 g of Co3 OA and 10 mg of Pd is introduced in a measuring chamber similar to that of example 3, of total volume 0.74 I. The chamber is evacuated at a pressure of 1.33 10 * mbar. C02 is then let in the chamber until reaching a pressure of 0.86 mbar, and the pressure variations (mbar) are monitored as a function of time (minutes). The result of this test is plotted in Figure 6 as curve 4. EXAMPLE 7 (COMPARATIVE) The test of example 6 is repeated, but using the prior art getter device of example 4. The result of this test is plotted in Fig. 6 as curve 5. EXAMPLE 8 This example deals with the test of gas sorption by the getter device of Example 2. The test of Example 3 is repeated, except for introducing in the measuring chamber cyclopentane as the test gas. The variations of the pressure in the chamber are monitored in function of the time at the presence of the device of Example 2. The test result is plotted in a semilogarithmic graph in Fig. 7 as curve 6, as pressure (mbar) as a function of time (minutes). EXAMPLE 9 This example deals with the test of gas sorption by the getter device of Example 1. The test of Example 3 is repeated, except for introducing in the measuring chamber 141-b gas. The variations of the pressure in the chamber are monitored in function of the time at the presence of the device of Example 1. The test result is plotted in a semi logarithmic graph in Fig. 8 as curve 7, as pressure (mbar) as a function of time (minutes). EXAMPLE 10 This example deals with the test of gas sorption by the getter device of Example 1. The test of Example 3 is repeated, except for introducing in the measuring chamber the CFC gas known as CFC 11. The variations of the pressure in the chamber are monitored in function of the time at the presence of the device of Example 1. The test result is plotted in a semilogaritmic graph in Fig. 9 as curve 8, as pressure (mbar) as a function of time (minutes).. EXAMPLE 11 This example deals with the test of gas sorption by the getter device of Example 2. After completion of example 8, nitrogen is let in the chamber until a pressure of about 1.45 mbar is reached. The chamber is closed and the pressure variations (mbar) are monitored as a function of time (minutes). The result of this test is plotted in Figure 10 as curve 9. Examining the results of examples 3 to 10 it is clearly seen that the combination of materials of the invention effectively absorbs all the gases that are expected to enter thermal insulating jackets, and particularly panels for refrigerators, during their operation. In particular, it is seen that gases such as hydrogen and carbon monoxide are absorbed in a few minutes, where prior art getters of low activation temperature required longer times; also, it is seen that the combinations of the invention are unexpectedly able to sorb organic gases, ranging from hydrocarbons to wholly halogen-substituted hydrocarbons, CFCs, through intermediate HCFCs; finally, the results of tests show that the sorption of nitrogen, representative of atmospheric gases, is not impaired by previous (or, in /, operation, simultaneous) absorption of organic gases. The combinations of materials of the invention and the devices containing them represent thus a reliable solution to the problem of keeping the desired degree of vacuum inside thermal insulting jacket that cannot whitstand thermal treatment above 150°C and that work at room temperature. WE CLAIM: 1. A getter device comprising: - a MO/Pd mixture between an oxide of a transition metal MO chosen among cobalt oxide, copper oxide or their combinations and metallic palladium, comprising up to about 2% by weight of metallic palladium; , i a - a known moisture sorbing material having a H20 vapor pressure lower than i^r 1 Pa at room temperature; wherein only the moisture sorbing material is directly in contact with the external environment. 2. The getter device according to claim 1, formed as an upwardly open holder (11), made of a gas impermeable material and containing, when going in order from the bottom of the holder up to the open end of the holder itself: a layer of MO/Pd mixture (12); a layer of moisture sorbing material (13). 3. The getter device according to claim 2, in which the upper edge (14) of the holder (11) is bent inwardly. 4. The getter device according to claim 2, in which the upper edge (15) of the holder (11) is not bent inwardly. 5. The getter device according to claim 2, wherein the holder is made of a metal chosen between stainless steel and aluminum. 6. The getter device according to claim 2, wherein the two different getter materials are separated by members of mechanical separation which allow gases to easily flow therethrough. 7. /The getter device comprising: \ a MO/Pd mixture between an oxide of a transition metal MO chosen among cobalt oxide, copper oxide or their combinations and metallic palladium, i including up to about 2% by weight of metallic palladium; V a_barium-and lithium-based alloy; ' - a known moisture sorbing material having a H20 vapor pressure lower than r, .'■ ° 1 Pa at room temperature; wherein only the moisture sorbing material is \ directly in contact with the external environment. 8. The getter device according to claim 7, being formed as an upwardly open holder (21), made of a material imperme_able to the gases mid comprising, when going from the bottom of the holder up to open end of the same: - a layer (22) of MO/Pd mixture; - a first layer (23) of moisture sorbing material; - a layer (24) of a barium- and lithium-based alloy; - a second layer (25) of moisture sorbing material. 9. The getter device according to claim 8, in which the upper edge (26) of the holder (21) is bent inwardly. 10. The getter device according to claim 8, in which the upper edge of the holder (21) is not bent inwardly. 11. The getter device according to claim 7, consisting of: - a first holder (31) being upwardly open and made of a gas-impermeable material; - a layer (33) of MO/Pd mixture placed on the bottom of the first holder; - a second holder (32) being upwardly open and positioned over the layer (33) such that the height of the second holder added to the height of the layer (33) is less than the height of the first holder being measured at its inner side; - a barium- and lithium-based alloy (34) within the second holder; - a moisture sorbing material (35) within the first holder (31) so as to completely cover the second holder (32) and the layer (33) of MO/Pd mixture. 12. The getter device according to claim U, wherein the upper edge (37) of the first holder (31) is bent inwardly. 13. The getter device according to claim 11, wherein the upper edge of the first holder (31) is not bent inwardly. 14. The getter device according to claim 11, wherein the first holder (31) is made of aluminum and the second holder (32) is made of stainless steel. 15. The getter device according to claim 11, wherein over the layer (35) of moisture sorbing material there is placed a member (36) of mechanical retention. 16. A thermally insulating jacket made at least partially of plastic material containing a combination of getter materials comprising: - a MO/Pd mixture between an oxide of a transition metal MO chosen among cobalt oxide, copper oxide or their combinations and metallic palldium, including up to about 2% by weight of metallic palladium; and - a known moisture sorbing material having a H2O vapor pressure lower than 1 Pa at room temperature. 17. The thermally insulating jacket made at least partially of plastic material containing a combination of getter materials comprising: - a MO/Pd mixture between an oxide of a transition metal MO chosen among cobalt oxide, copper oxide or their combinations and metallic palladium, including up to about 2% by weight of metallic palladium; - a moisture sorbing material having a H20 vapor pressure lower than 1 Pa at room temperature; and - a barium- and lithium-based alloy. 18. A getter device substantially as herein described with reference to the accompanying drawings. 19. A thermally insulating jacket made at least partially of plastic material containing a combination of getter materials substantially as herein described with reference to the accompanying drawings.

Full Text

The present invention relates to a getter device and a thermally insulating jacket made at least partially of plastic material containing a combination of getter materials. In particular, the present invention relates to a getter combination suitable to the maintenance of vacuum in devices which cannot be heated at temperatures higher than about 200°C.
The getter materials have been found to be practically necessary in all the applications relating to industry and trade which require vacuum to be maintained.
Until few years ago, in all the devices requiring vacuum for their operation, the walls designed to confine the vacuum were made of metal or glass. Evacuated volumes defined by metal walls are present e.g. in the "thermos" or "dewars", in the thermally insulated pipes for the conveyance of cryogenic fluids, or in scientific applications such as the particle accelerators. Evacuated volumes defined by glass walls are instead present e.g. in the cathode-ray tubes for television screens or computer displays and in the lamps. In all these applications the getter material is introduced inactive in the device before its sealing and then activated later, when the device is sealed, by means of heating from the outside, such as with radio-frequency waves. The activated getter adsorbs the last gaseous traces still present in the device and carries out the sorption of those gases which, through various mechanisms, enter the evacuated volume during the life of the device itself. The minimum temperatures required by the conventional getter materials for activation are in the order of 350o-400"C, and in some cases even temperatures of about 900°C can be reached. Getter materials of this type are for example the zirconium- or titanium-based alloys.
However, in the most recent years the use of vacuum in the industrial field has been extended to evacuated devices made, at least in part, of plastic materials, which cannot be heated at temperatures higher than about 200°C; this is for example the case of the thermally insulated jackets under vacuum, wherein the plastic materials can be used to form the walls or the filling materials or both. The filling materials (in the following defined as "fillers") are generally in the form of fibers, powders or

foams and are employed in the jackets for maintaining the shape thereof. A typical example of such jackets are evacuated panels, mainly used in the production of refrigerators. The envelope of these panels is generally made of plastic-metal laminated foils, thermally sealed at their edges "through a plastic-to-plastic contact; metal-to-metal sealing are avoided in order to break the thermal bridge between the two faces of the panel. The plastic materials cannot be heated at temperatures higher than about 200°C to prevent the chemical and mechanical stability thereof from being jeopardized. Therefore the conventional getter materials are inadequate to this type of use. This has caused the demand for the availability of getter materials with a low temperature of activation or, better, requiring no thermal activation.
The International Patent Application WO 94/18876 discloses the use in combination of an oxide of a noble metal, in particular palladium oxide (PdO), and of a moisture sorbing material, such as barium oxide (BaO), for the maintenance of vacuum in evacuated jackets of dewars, thermos, etc. However the palladium oxide, through a reaction with hydrogen, is converted into metallic Pd in a finely powdered form, having pyrophoric properties; consequently the use of this combination of materials is not recommended for safety reasons.
U.S. Patents 5,312,606 and 5,312,607 in the name of the applicant disclose a family of alloys based on barium and lithium with other elements added such as aluminum or earth-alkaline elements; these alloys are the only known getter materials capable of sorbing practically all gases at room temperature without requiring thermal activation. Specific applications of these materials are described e.g. in the U.S. Patent 5,408,832 and in the International Patent Application WO 96/01966. In particular the preferred alloy is the Bal_i4 alloy. In order to ensure the . nitrogen sorption capacity of this alloy, which could become exhausted by the sorption of water vapor, the U.S. Patent 5,408,832 discloses the use of BaLi4 in combination with a moisture sorbing material, such as the barium oxide.
Such combination of materials shows very good performances as regards the removal of 02, N2 and H20, thus eliminating the main atmospherical gases from the gaseous environment at the inside of the jackets. However, the gaseous composition within these jackets mainly

depends on the degassing of the materials forming said jackets, in particular the fillers which are generally in the form of powder, foam or wool, and consequently are provided with a great specific surface. The main gases being present in the jackets made of plastic material are CO and C02 in case of polymeric filler and H2 in case of e.g. glass wool. The load of these gases may be important, mainly whenever in the jacket manufacturing process there are heating steps; it is for example the case of the manufacture of refrigerators, wherein the vacuum insulating panels are fixed to the walls of the appliances by means of polymeric foams, generally polyurethanes, obtained by reacting suitable chemical compounds in an in-situ foaming process, during which temperatures near to 100"C for times of some minutes may be reached.
Another major contribution to the gas atmosphere inside the panels is from organic compounds, that is, hydrocarbons or susbstitued ** hydrocarbons in which hydrogen can be replaced partially or completely by halogen atoms. Compounds in which halogen atoms completely replace hydrogen are known as CFCs and have been used for decades in the production of thermal insulating panels for refrigerators. These gases have been recognized as responsible for the ozone-depletion effect, and their production and use have been discontinued. However, it is under study the recycling of old panels containing CFCs through their reduction to powders of the polymeric foams they contain and use of these powders in the production of new panels. Small amounts of CFCs could enter freshly-produced thermal insulating panels by this way. Partially halogen-substituted hydrocarbons, generally referred to as HCFCs, and hydrocarbons have replaced CFCs in this field, and are used as foaming agents both in the production of panels and in the step of fixing the panels to the refrigerator walls by means of foams quite similar to those inside the panels. The most important gases in this application are cyclopentane, C5 H10, and 1,1-dichloro-1-fluoroethane, Cl2 FC-CH3, this latter known in the technique as 141-b. These latter gases can enter the panels thruogh the edges, in the zone where the plastic-metal laminated foils the envelope is made of are sealed through a plastic-to-plastic thermal sealing: this results in an increasing of the pressure inside the panel and in the worsening of its thermal insulating properties.
The above described combination BaO/Bal_i4 can sorb CO, C02

and, particularly, H2, but at a relatively low speed; moreover, prior art getter materials are not known to be able to effectively absorb organic compounds.
It is therefore an object of the present invention to provide a combination of getter materials of improved sorption properties for CO, C02 and H2 and capable to absorb organic compounds, which does not require thermal activation and is therefore compatible with devices in which at least one component cannot be heated at temperatures higher than about 200°C.
Another object of the invention is that of providing a device for using that combination of getter materials.
According to the present invention these and other objects are obtained with a combination of getter materials comprised of:
- a mixture of an oxide of a transition metal chosen among cobalt oxide, copper oxide or their combinations and metallic palladium containing up to about 2% by weight of metallic palladium;
- a moisture sorbing material having a H20 vapor pressure lower than 1 Pa at room temperature.
Although various cobalt oxides exist, according to the oxidation number of the metal, the only one which is useful for the invention is the oxide having the empirical formula C03O4, wherein the cobalt is present at the same time under the oxidation state II and oxidation state III; in the following of the specification and in the claims with cobalt oxide there will be meant the compound as defined herein. Similarly, with copper oxide in the following of the specification and in the claims the CuO compound will be meant, wherein the copper is present under the state of oxidation II. Furthermore in the following the abbreviation MO will be used for labeling in general one of the two oxides of the transition metals or a combination thereof, and the abbreviation MO/Pd for indicating the mixture between MO and metallic palladium. The properties of these oxides were already known, for instance by an article by Belousov et at., Ukrainskij Chimiceskij Zurnal, 1986, 52, No. 8, but only for the sorption of hydrogen.
During the preparation of the oxide of the transition metal, a precursor of the metallic palladium is added to the latter in such a quantity to have a final mixture containing up to about 2% by weight of the mixture MO/Pd. Palladium can be coprecipitated with the oxide of the transition

metal by its introduction into tne same motner solution, in the form of soluble salt, e.g. PdCI2; as an alternative palladium may be deposited from a solution onto grains of transition metal oxide being previously formed. The oxide of the transition metal is used in a powdered form with particle size of less than 500 urn, preferably comprised between 1 and 200 urn.
The moisture sorbing material may be chosen among the chemical moisture sorbers; these materials, known in the art, fix the water in an irreversible way through a chemical reaction. Suitable for this application are the chemical dryers having a H20 vapor pressure lower than 1 Pa at room temperature, as described in US Pat. 5,408,832 to the Applicant. For example the oxides of calcium, strontium, barium and phosphorous or their combinations are considered suitable to the objects of the invention. The use of barium oxide or calcium oxide is particularly preferred. The moisture sorbing material is preferably used in the form of powder having a particle size between about 50 and 500 urn. With a greater particle size an excessive reduction of the surface area of the powder is experienced, whereas with lower particle size there is the risk that, due to the moisture sorption, the powders become excessively compacted, thus rendering difficult the passage of gases through the powders themselves. In order to overcome the problem of compaction of humid powders, it is also possible to add to the moisture sorbing material a powder of an inert material, such as alumina, as described in the mentioned International Patent Application WO 96/01966.
The ratio by weight between the materials of the combination of the invention may vary within broad limits, also depending on the type of use that is foreseen and in particular of the gas mixture to be sorbed. However, in general, the ratio by weight between mixture MO/Pd and the moisture sorbing material can vary between about 5:1 and 1:20, and preferably between 1:1 and 1:5.
In case that in a particular application it is foreseen that the vacuum initially present in the jacket can be subject to degradation also due to the contribution of atmospheric gases such as 02 and N2, to the combination MO/Pd with moisture sorber as above described it is possible to add also a barium- and lithium-based alloy among those described in the U.S. Patents 5,312,606 and 5,312,607 mentioned before, which should be referred to for the details about the preparation and properties of these

alloys. The barium- and lithium-based alloy is preferably used in a powdered form with particle size of less than about 500 urn, and preferably less than about 150 urn, in order to increase the surface area. The powder may also be slightly compressed as indicated in the cited Application WO 96/01966. The preferred alloy is that of BaLu composition, mentioned i above.
The barium- and lithium-based alloys and the cobalt or copper oxides have a mutual reaction and should therefore be kept separated in order not to cause alterations of the performances of the getter combination.
The ratios by weight between the barium- and lithium-based alloy and the other components of the combination according to the invention can vary within broad ranges. The ratio by weight between mixture MO/Pd and the barium- and lithium-based alloy may generally vary between 10:1 and 1:5 and preferably between 5:1 and 1:2. The ratio by weight between the moisture sorbing material and the barium- and lithium-based alloy may vary approximately between 50:1 and 1:5, preferably between 20:1 and 1:1.
In a second aspect thereof the invention refers to the getter devices containing the combination of materials so far described. In the following description reference is made to the drawings in which:
FIGURE 1 shows a possible embodiment of a getter device of the invention; FIGURE 1. a shows a possible alternative embodiment of a getter device of the invention;
FIGURE 2 shows a possible embodiment of the getter device of the invention in case of a mixture with three components MO/Pd, moisture sorbing material and barium- and lithium-based alloy;
FIGURE 3 shows the preferred embodiment of the getter device according to the invention in the case of a mixture with three components MO/Pd, moisture sorbing material and barium- and lithium-based alloy;
FIGURE 4 shows a graph relating to the sorption of a mixture of gases by a getter device containing a combination of materials of the invention, as compared to the sorption of the same mixture of gases by a getter device of the prior art;
FIGURE 5 shows a graph relating to the sorption of a mixture of gases by a getter device containing a combination of materials of the

invention including the optional barium- and lithium-based alloy;
FIGURE 6 shows the comparison between the sorption of carbon dioxide (C02) by a getter device containing a combination of materials of the invention including the optional barium- and lithium-based alloy and by a prior art getter device;
FIGURE 7 shows a graph relating to the sorption of cyclopentane by a getter device containing a combination of materials of the invention;
FIGURE 8 shows a graph relating to the sorption of a HCFC gas by a getter device containing a combination of materials of the invention;
FIGURE 9 shows a graph relating to the sorption of a CFC gas by a getter device containing a combination of materials of the invention;
FIGURE 10 shows a graph relating to the sorption of nitrogen by a getter device containing a combination of materials of the invention, including the optional barium- and lithium-based alloy, after absorption of cyclopentane.
The combination of getter materials according to the invention is preferably used by placing it within a container, in order to have a compact getter device, easy to handle. The container is preferably made of a material which is impermeable to gases and has an opening of such a size that the gases have access to the various getter materials according to a given order. This because it has been found that the water vapor impairs the properties of the mixture MO/Pd.
The container is generally made of metals, that are impermeable to gases. Preferred metals are aluminum, which has light weight and is easy to be machined at low cost; and stainless steel, when higher mechanical strength is desired, mainly for automated handling of getter devices.
A possible embodiment is illustrated in Fig. 1, where a getter device 10 according to the invention is shown being formed of a holder 11 made of aluminum, the lower portion of which contains a layer of MO/Pd mixture
12, and the upper portion a layer of powder of a moisture sorbing material
13. These materials may be introduced in the holder in various ways, for
example by pouring the powder into the holder and subjecting it to a slight
compression, or by introducing into the holder some pre-formed pellets, tn
both cases it is also possible that at the interface between the layers of
different materials there are elements of mechanical separation which
allow an easy passage of gases, such as nets of plastic material, gauzes,

disks of porous paper (not shown in the figure). These elements help to keep the materials separated from each other and to hold fragments of material that may be produced in consequence of impacts or e.g. by swelling of the powders due to the gas sorption. Finally the upper edge of the holder 11 is slightly bent inwards, thus forming a retention element 14 which keeps the getter structure in the desired position.
In another possible embodiment, the upper edge of the holder is not bent inwardly. This embodiment is preferred when the getter device is intended for use in applications where the filler is a polymeric foam, e.g. polyurethane. In this case a straight upper edge performs a cutting action, and it makes easier the insertion of the device in the foam panel by compression, mainly in automated productions. This embodiment is shown at Fig. 1.a, where the elements making up the device are referred to by the same numbers as in Fig. 1, but for element number 15 that is the non-bent upper edge.
In case that the ternary combination of materials is used, comprising also a barium- and lithium-based alloy, in manufacturing the device it should be considered that these alloys can react with the mixture MO/Pd, and thereby these two materials have to be kept separated; furthermore, like the mixture MO/Pd, also the barium- and lithium-based alloys are sensible to water, whereby they should be protected therefrom. To carry out these conditions, various constructions of the getter devices are possible. In the simplest embodiment, as shown in Fig. 2, a device 20 is used, composed of a holder 21 including at the inside, when going from the bottom upwards, a layer 22 of mixture MO/Pd, a layer 23 of moisture sorptive material, a layer 24 of a barium- and lithium-based alloy and finally, in contact with the external environment, a second layer 25 of moisture sorptive material. Like in the device of Fig. 1, the upper edge of the holder 21 may be inwardly bent thus defining a retention element 26 which keeps the layers of various materials at the desired position. In alternative, the upper edge of the holder may be of the non-bent kind, as in Fig. 1 .a (not shown). The layers of material from 22 to 25 can be either introduced in the form of loose powders to the holder 21 where they can be possibly subjected to a light pressure to enhance the mechanical stability of the layer, or pellets of the materials may be prepared separately for their subsequent introduction into the container 21. In both cases it is

possible to separate the different layers by means of elements of mechanical separation such as polymeric gauzes or the like, not shown in the drawing, such as described in case of the device of Fig. 1.
A preferred embodiment of the getter device containing also the barium- and lithium-based alloy is shown in Fig. 3. In this case the getter device 30 is composed of a first holder 31 made of stainless steel or aluminum, containing on its bottom a layer or a pellet 33 of powdered mixture MO/Pd; a second holder 32 made of stainless steel is placed over the layer 33 and filled with barium- and lithium-based alloy 34, The assembly formed of the powdered mixture MO/Pd 33, holder 32 and the powdered barium- and lithium-based alloy 34 is then coated with powder of a moisture sorptive material 35. On the upper portion of the powder 35, exposed to the outside, an element of mechanical retention is preferably placed to allow an easy passage of gases, such as a polymeric net or a gauze 36. Like in the structure of Fig. 1, such polymeric gauzes may be also positioned over the layer of MO/Pd and over the powder of barium-and lithium-based alloy to prevent the powders from mixing up and to enhance the mechanical stability of the resulting structure (these additional polymeric gauzes are not shown in the drawing). Finally, the upper edge of the holder may be slightly bent to the inside thus forming a retention element 37 to keep the resulting getter structure at its position, or may be of the non-bent kind to help introduction of the device in polymeric foam panels, as shown in Fig 1.a (this last possibility not shown in the drawings).

Accordingly, the present invention provides a getter device comprising: a MO/Pd mixture between an oxide of a transition metal MO chosen among cobalt oxide, copper oxide or their combinations and metallic palladium, comprising up to about 2% by weight of metallic palladium; a known moisture sorbing material having a H20 vapor pressure lower than 1 Pa at room temperature; wherein only the moisture iorbing material is directly in contact with the external environment.
Accordingly, the present invention also provides a thermally insulating jacket nade at least partially of plastic material containing a combination of getter materials comprising: a MO/Pd mixture between an oxide of a transition metal MO chosen imong cobalt oxide, copper oxide or their combinations and metallic palldium, ncluding up to about 2% by weight of metallic palladium; and a known moisture iorbing material having a H20 vapor pressure lower than 1 Pa at room temperature.
Objects and advantages of the present invention will result more clearly tpparent to those skilled in the art from the following examples, which have a merely explanatory purpose and thereby do not limit the scope of the invention.
EXAMPLE 1
This example refers to the preparation of a getter device according to the nvention.
1 g of mixture Co304/Pd, including 30 mg of Pd, is placed on the bottom of a ;ylindrical holder of stainless steel having a diameter of 28 mm and height of 4 mm uid is lightly pressed; over the layer of Co304/Pd thus obtained a gauze of a polymeric naterial is positioned to. keep the powder at the desired position. 4.5 g of BaO are ntroduced in the holder, over this

first layer, and are then pressed lightly. The upper edge of the holder is finally deformed by bending to the inside in such a way to hold both layers in their starting configuration, thus obtaining a device corresponding to the one shown in Fig. 1.
EXAMPLE 2
This example refers to the preparation of a second getter device of the invention comprising, in addition to the mixture MO/Pd and the moisture sorbing material, also a barium- and lithium-based alloy.
1 g of mixture Co30.j/Pd, containing 10 mg of Pd, is placed on the bottom of a first cylindric holder of stainless steel having a diameter of 28 mm and height of 6 mm and is lightly pressed; over the obtained layer of Co3CVPd a gauze of polymeric material is positioned to keep the powder at a desired position. A second cylindric holder of steel, having a diameter of 15 mm and height of 3 mm, is prepared separately and is filled with 0.25 g of Bal_i4 alloy, lightly compressed and coated with a gauze of polymeric material. The holder of Bal_i4 alloy is introduced in the first holder, over the gauze that keeps in position the mixture Co304/Pd. 4 g of powdered BaO are then poured into the first holder until completely coating both the Co304/Pd mixture and the holder with BaLi4 alloy. The powdered BaO is made level, lightly compressed and covered by means of a gauze of a polymeric material to keep it in position. Finally, the upper edge of the first holder is slightly bent inwardly to keep in position the whole structure, thus obtaining a getter device corresponding to that shown in Fig. 3.
EXAMPLE 3
This example deals with the test of gas sorption by the getter device of Example 1.
The device according to the Example 1 is placed in a measuring chamber having a volume of 1,5 I which is connected to a capacity pressure gauge and, through intercepting valves, to inlet and outlet gas pipings. A gaseous mixture is introduced in the measuring chamber which comprises 50% CO and 50% H2, as a simulation of a possible gaseous environment in a plastic jacket containing a filler, until reaching a total pressure in the chamber of 0.32 mbar. Finally the chamber is closed and the pressure variations (mbar) are monitored in function of the time (minutes). The result of the test, that is carried out at room temperature, is

plotted in Fig. 4 as curve 1.
EXAMPLE 4 (COMPARATIVE)
The test of example 3 is repeated, but using a getter device of the prior art in place of a getter device of the invention. The comparison getter device has a structure similar to that of example 1, but containing 0.25 g of Bal_i4 and 4.5 g of BaO. The result of this test is plotted in Fig. 4 as curve 2.
EXAMPLE 5
This example deals with the test of gas sorption by the getter device of Example 2.
The test of Example 3 is repeated, except for introducing in the measuring chamber a gaseous mixture comprising 33.3% CO, 33.3% H2 and 33.3% N2. The variations of the pressure in the chamber are monitored in function of the time at the presence of the device of Example 2. The test result is plotted in Fig. 5 as curve 3, giving the overall pressure in the chamber (mbar) as a function of time (minutes).
EXAMPLE 6
This example deals with the test of gas sorption by a getter device similar to that of example 1, where BaO is replaced by CaO.
A getter device containing 2 g of CaO, 1 g of Co3 OA and 10 mg of Pd is introduced in a measuring chamber similar to that of example 3, of total volume 0.74 I. The chamber is evacuated at a pressure of 1.33 10 * mbar. C02 is then let in the chamber until reaching a pressure of 0.86 mbar, and the pressure variations (mbar) are monitored as a function of time (minutes). The result of this test is plotted in Figure 6 as curve 4.
EXAMPLE 7 (COMPARATIVE)
The test of example 6 is repeated, but using the prior art getter device of example 4. The result of this test is plotted in Fig. 6 as curve 5.
EXAMPLE 8
This example deals with the test of gas sorption by the getter device of Example 2.
The test of Example 3 is repeated, except for introducing in the measuring chamber cyclopentane as the test gas. The variations of the pressure in the chamber are monitored in function of the time at the presence of the device of Example 2. The test result is plotted in a semilogarithmic graph in Fig. 7 as curve 6, as pressure (mbar) as a

function of time (minutes).
EXAMPLE 9
This example deals with the test of gas sorption by the getter device of Example 1.
The test of Example 3 is repeated, except for introducing in the measuring chamber 141-b gas. The variations of the pressure in the chamber are monitored in function of the time at the presence of the device of Example 1. The test result is plotted in a semi logarithmic graph in Fig. 8 as curve 7, as pressure (mbar) as a function of time (minutes).
EXAMPLE 10
This example deals with the test of gas sorption by the getter device of Example 1.
The test of Example 3 is repeated, except for introducing in the measuring chamber the CFC gas known as CFC 11. The variations of the pressure in the chamber are monitored in function of the time at the presence of the device of Example 1. The test result is plotted in a semilogaritmic graph in Fig. 9 as curve 8, as pressure (mbar) as a function of time (minutes)..
EXAMPLE 11
This example deals with the test of gas sorption by the getter device of Example 2.
After completion of example 8, nitrogen is let in the chamber until a pressure of about 1.45 mbar is reached. The chamber is closed and the pressure variations (mbar) are monitored as a function of time (minutes). The result of this test is plotted in Figure 10 as curve 9.
Examining the results of examples 3 to 10 it is clearly seen that the combination of materials of the invention effectively absorbs all the gases that are expected to enter thermal insulating jackets, and particularly panels for refrigerators, during their operation. In particular, it is seen that gases such as hydrogen and carbon monoxide are absorbed in a few minutes, where prior art getters of low activation temperature required longer times; also, it is seen that the combinations of the invention are unexpectedly able to sorb organic gases, ranging from hydrocarbons to wholly halogen-substituted hydrocarbons, CFCs, through intermediate HCFCs; finally, the results of tests show that the sorption of nitrogen, representative of atmospheric gases, is not impaired by previous (or, in
/,

operation, simultaneous) absorption of organic gases. The combinations of materials of the invention and the devices containing them represent thus a reliable solution to the problem of keeping the desired degree of vacuum inside thermal insulting jacket that cannot whitstand thermal treatment above 150°C and that work at room temperature.

WE CLAIM:
1. A getter device comprising:
- a MO/Pd mixture between an oxide of a transition metal MO chosen among
cobalt oxide, copper oxide or their combinations and metallic palladium,
comprising up to about 2% by weight of metallic palladium;
, i a - a known moisture sorbing material having a H20 vapor pressure lower than
i^r 1 Pa at room temperature; wherein only the moisture sorbing material is
directly in contact with the external environment.
2. The getter device according to claim 1, formed as an upwardly open holder
(11), made of a gas impermeable material and containing, when going in order
from the bottom of the holder up to the open end of the holder itself:
a layer of MO/Pd mixture (12);
a layer of moisture sorbing material (13).
3. The getter device according to claim 2, in which the upper edge (14) of the holder (11) is bent inwardly.
4. The getter device according to claim 2, in which the upper edge (15) of the holder (11) is not bent inwardly.
5. The getter device according to claim 2, wherein the holder is made of a metal chosen between stainless steel and aluminum.
6. The getter device according to claim 2, wherein the two different getter materials are separated by members of mechanical separation which allow gases to easily flow therethrough.

7. /The getter device comprising:
\ a MO/Pd mixture between an oxide of a transition metal MO chosen among
cobalt oxide, copper oxide or their combinations and metallic palladium,
i
including up to about 2% by weight of metallic palladium;
V a_barium-and lithium-based alloy;
' - a known moisture sorbing material having a H20 vapor pressure lower than
r, .'■ ° 1 Pa at room temperature; wherein only the moisture sorbing material is
\ directly in contact with the external environment.
8. The getter device according to claim 7, being formed as an upwardly open
holder (21), made of a material imperme_able to the gases mid comprising, when
going from the bottom of the holder up to open end of the same:
- a layer (22) of MO/Pd mixture;
- a first layer (23) of moisture sorbing material;
- a layer (24) of a barium- and lithium-based alloy;
- a second layer (25) of moisture sorbing material.
9. The getter device according to claim 8, in which the upper edge (26) of the
holder (21) is bent inwardly.
10. The getter device according to claim 8, in which the upper edge of the holder
(21) is not bent inwardly.
11. The getter device according to claim 7, consisting of:
- a first holder (31) being upwardly open and made of a gas-impermeable
material;
- a layer (33) of MO/Pd mixture placed on the bottom of the first holder;

- a second holder (32) being upwardly open and positioned over the layer (33) such that the height of the second holder added to the height of the layer (33) is less than the height of the first holder being measured at its inner side;
- a barium- and lithium-based alloy (34) within the second holder;
- a moisture sorbing material (35) within the first holder (31) so as to completely cover the second holder (32) and the layer (33) of MO/Pd mixture.

12. The getter device according to claim U, wherein the upper edge (37) of the first holder (31) is bent inwardly.
13. The getter device according to claim 11, wherein the upper edge of the first holder (31) is not bent inwardly.
14. The getter device according to claim 11, wherein the first holder (31) is made of aluminum and the second holder (32) is made of stainless steel.
15. The getter device according to claim 11, wherein over the layer (35) of moisture sorbing material there is placed a member (36) of mechanical retention.
16. A thermally insulating jacket made at least partially of plastic material containing a combination of getter materials comprising:

- a MO/Pd mixture between an oxide of a transition metal MO chosen among cobalt oxide, copper oxide or their combinations and metallic palldium, including up to about 2% by weight of metallic palladium; and
- a known moisture sorbing material having a H2O vapor pressure lower than 1 Pa at room temperature.

17. The thermally insulating jacket made at least partially of plastic material
containing a combination of getter materials comprising:
- a MO/Pd mixture between an oxide of a transition metal MO chosen among cobalt oxide, copper oxide or their combinations and metallic palladium, including up to about 2% by weight of metallic palladium;
- a moisture sorbing material having a H20 vapor pressure lower than 1 Pa at room temperature; and
- a barium- and lithium-based alloy.
18. A getter device substantially as herein described with reference to the
accompanying drawings.
19. A thermally insulating jacket made at least partially of plastic material
containing a combination of getter materials substantially as herein described
with reference to the accompanying drawings.

Documents:

1274-mas-1996 abstract-duplicate.pdf

1274-mas-1996 claims-duplicate.pdf

1274-mas-1996 claims.pdf

1274-mas-1996 correspondence-others.pdf

1274-mas-1996 correspondence-po.pdf

1274-mas-1996 description (complete)-duplicate.pdf

1274-mas-1996 description (complete).pdf

1274-mas-1996 drawings-duplicate.pdf

1274-mas-1996 drawings.pdf

1274-mas-1996 form-1.pdf

1274-mas-1996 form-26.pdf

1274-mas-1996 form-4.pdf

1274-mas-1996 petition.pdf

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Patent Number

198116

Indian Patent Application Number

1274/MAS/1996

PG Journal Number

27/2006

Publication Date

07-Jul-2006

Grant Date

20-Jan-2006

Date of Filing

18-Jul-1996

Name of Patentee

SAES GETTERS S.P.A

Applicant Address

VIALE ITALIA, 77 LAINATE (MILANO)

Inventors:

#	Inventor's Name	Inventor's Address
1	PAOLO MANINI	VIA MAZZINI, 104 - ARLUNO (MILANO)
2	CLAUDIO BOFFITO	VIA PAPA GIVONNI XXIII, 2 - RHO (MILANO)

PCT International Classification Number

H01J7/18

PCT International Application Number

N/A

PCT International Filing date

PCT Conventions:

#	PCT Application Number	Date of Convention	Priority Country
1			NA